High-Accuracy Dual-Well Calibrator User's Guide
High-Accuracy Dual-Well Calibrator User's Guide
High-Accuracy Dual-Well Calibrator User's Guide
Rev. 340801
Copyright, ©2002. All rights reserved.
Hart Scientific, Inc.
799 E. Utah Valley Drive
American Fork, Utah 84003-9775
Telephone: (801) 763-1600 • Fax: (801) 763-1010
Internet: http://www.hartscientific.com
E-mail: [email protected]
Table of Contents
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Specifications and Environmental Conditions . . . . . . . . . . . . . . 11
3.1 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Changing Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 Controller Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.1 Well Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2 Temperature Set-point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2.1 Programmable Set-points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2.2 Set-point Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2.3 Temperature Scale Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
i
7.3 Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.1 Scan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.2 Scan Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.4 Temperature Display Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4.1 Switch Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4.2 Scan Hold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5 Ramp and Soak Program Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5.1 Number of Program Set-points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5.2 Set-points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5.3 Program Soak Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5.4 Program Function Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.5.5 Program Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6 Set-point Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.7 Secondary Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.8 Heater Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.9 Proportional Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.10 Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.11 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.12 High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.13 Serial Interface Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.13.1 BAUD Rate (Cold Side Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.13.2 Sample Period (Hot and Cold Sides) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.13.3 Duplex Mode (Cold Side Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.13.4 Linefeed (Cold Side Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.14 Calibration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.14.1 Hard Cutout (Hot Side Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.14.2 R0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.14.3 ALPHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.14.4 DELTA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.14.5 BETA (Cold Side Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ii
9.2 Dry-well Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2.1 Stabilization and Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10 Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.1 Calibration Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.1.1 Calibration Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.1.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.1 Troubleshooting Problems, Possible Causes, and Solutions . . . . . . . . . . . . . . . . . 49
12.2 CE Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12.2.1 EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12.2.2 Low Voltage Directive (Safety) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12.3 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
iii
Figures and Tables
iv
1 Before You Start
Symbol Description
AC (Alternating Current)
AC-DC
Battery
DC
Double Insulated
Electric Shock
Fuse
PE Ground
Off
On
9011 1
1 Before You Start
Symbol Description
Canadian Standards Association
OVERVOLTAGE (Installation) CATEGORY II, Pollution Degree 2 per IEC1010-1 refers to the
CAT
level of Impulse Withstand Voltage protection provided. Equipment of OVERVOLTAGE CATE-
GORY II is energy-consuming equipment to be supplied from the fixed installation. Exam-
ples include household, office, and laboratory appliances.
C-TIC Australian EMC Mark.
1.2.1
Warnings
To avoid personal injury, follow these guidelines.
GENERAL
• DO NOT use this instrument in environments other than those listed in
the User’s Guide.
• Inspect the instrument for damage before each use. DO NOT use the in-
strument if it appears damaged or operates abnormally.
• Follow all safety guidelines listed in the user’s manual.
• Calibration Equipment should only be used by Trained Personnel.
• If this equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.
• Before initial use, or after transport, or after storage in humid or semi-hu-
mid environments, or anytime the dry-well has not been energized for
more than 10 days, the instrument needs to be energized for a "dry-out"
2 Hart Scientific
1 Before You Start
period of 2 hours before it can be assumed to meet all of the safety re-
quirements of the IEC 1010-1. If the product is wet or has been in a wet
environment, take necessary measures to remove moisture prior to apply-
ing power such as storage in a low humidity temperature chamber operat-
ing at 50°C for 4 hours or more.
• DO NOT use this instrument for any application other than calibration
work. The instrument was designed for temperature calibration. Any other
use of the instrument may cause unknown hazards to the user.
• Completely unattended operation is not recommended.
• Overhead clearance is required. DO NOT place the instrument under a
cabinet or other structure. Always leave enough clearance to allow for
safe and easy insertion and removal of probes.
• If the instrument is used in a manner not in accordance with the equip-
ment design, the operation of the dry-well may be impaired or safety haz-
ards may arise.
• This instrument is intended for indoor use only.
BURN HAZARDS
• DO NOT turn the instrument upside down with the inserts in place; the
inserts will fall out.
• DO NOT operate near flammable materials.
• Use of this instrument at HIGH TEMPERATURES for extended periods
of time requires caution.
• DO NOT touch the well access surface of the instrument.
• The block vent may be very hot due to the fan blowing across the heater
block of the dry-well.
• The temperature of the well access is the same as the actual display tem-
perature, e.g. if the instrument is set to 375°C and the display reads
375°C, the well is at 375°C.
• For top loading dry-wells, the top sheet metal of the dry-well may exhibit
extreme temperatures for areas close to the well access.
• The air over the well can reach temperatures greater that 200°C for high
temperature (400°C and higher) dry-wells. Note: Probes and inserts may
be hot and should only be inserted and removed from the instrument
when the instrument is set at temperatures less than 50°C. Use extreme
care when removing hot inserts.
9011 3
1 Before You Start
• DO NOT turn off the instrument at temperatures higher than 100°C. This
could create a hazardous situation. Select a set-point less than 100°C and
allow the instrument to cool before turning it off.
• The high temperatures present in dry-wells designed for operation at
300°C and higher may result in fires and severe burns if safety precau-
tions are not observed.
ELECTRICAL SHOCK
• These guidelines must be followed to ensure that the safety mechanisms
in this instrument will operate properly. This instrument must be plugged
into a 115 VAC, 60Hz (230 VAC, 50Hz optional), AC only electric outlet.
The power cord of the instrument is equipped with a three-pronged
grounding plug for your protection against electrical shock hazards. It
must be plugged directly into a properly grounded three-prong receptacle.
The receptacle must be installed in accordance with local codes and ordi-
nances. Consult a qualified electrician. DO NOT use an extension cord or
adapter plug.
• If supplied with user accessible fuses, always replace the fuse with one of
the same rating, voltage, and type.
• Always replace the power cord with an approved cord of the correct rat-
ing and type.
• HIGH VOLTAGE is used in the operation of this equipment. SEVERE
INJURY or DEATH may result if personnel fail to observe safety precau-
tions. Before working inside the equipment, turn power off and discon-
nect power cord.
1.2.2
Cautions
• Always operate this instrument at room temperature between 41°F and
122°F (5°C to 50°C). Allow sufficient air circulation by leaving at least 6
inches (15 cm) of clearance around the instrument.
• Component lifetime can be shortened by continuous high temperature op-
eration.
• DO NOT apply any type of voltage to the display hold terminals. Apply-
ing a voltage to the terminals may cause damage to the controller.
• DO NOT use fluids to clean out the well. Fluids could leak into electron-
ics and damage the instrument.
• Never introduce any foreign material into the probe hole of the insert.
Fluids, etc. can leak into the instrument causing damage.
4 Hart Scientific
1 Before You Start
• DO NOT change the values of the calibration constants from the factory
set values. The correct setting of these parameters is important to the
safety and proper operation of the calibrator.
• DO NOT slam the probe sheath in to the well. This type of action can
cause a shock to the sensor and affect the calibration.
• The instrument and any thermometer probes used with it are sensitive in-
struments that can be easily damaged. Always handle these devices with
care. DO NOT allow them to be dropped, struck, stressed, or overheated.
• The Factory Reset Sequence (see Section , Troubleshooting) should be
performed only by authorized personnel if no other action is successful in
correcting a malfunction. You must have a copy of the most recent Report
of Calibration to restore the calibration parameters.
• DO NOT operate this instrument in an excessively wet, oily, dusty, or
dirty environment. Always keep the well and inserts clean and clear of
foreign material.
• The dry-well is a precision instrument. Although it has been designed for
optimum durability and trouble free operation, it must be handled with
care. Always carry the instrument in an upright position to prevent the
probe sleeves from dropping out. The convenient handle allows for hand
carrying the instrument.
• If a mains supply power fluctuation occurs, immediately turn off the in-
strument. Power bumps from brown-outs could damage the instrument.
Wait until the power has stabilized before re-energizing the instrument.
• Allow for probe expansion inside the well as the block heats.
• Most probes have handle temperature limits. Be sure that the probe handle
temperature limit is not exceeded in the air above the instrument.
Phone: +1.801.763.1600
Telefax: +1.801.763.1010
9011 5
1 Before You Start
E-mail: [email protected]
Phone: +31-402-675300
Telefax: +31-402-675321
E-mail: [email protected]
Phone: +86-10-6-512-3436
Telefax: +86-10-6-512-3437
E-mail: [email protected]
Phone: +65-737-2922
Telefax: +65-737-5155
E-mail: [email protected]
When contacting these Service Centers for support, please have the following
information available:
6 Hart Scientific
1 Before You Start
• Model Number
• Serial Number
• Voltage
• Complete description of the problem
9011 7
2 Introduction
2 Introduction
The Hart Scientific Model 9011 High-Accuracy Dual-Well Calibrator may be
used as a portable instrument or bench top temperature calibrator for calibrat-
ing thermocouple and RTD temperature probes. Calibrations may be done over
a range of –30°C to 670°C (–22°F to 1238°F). Temperature display and
setability resolution is 0.1 degrees.
The instrument features:
• Rapid heating and cooling
• Hot and cold blocks in a single unit
• RS-232 interface capability
• Switch hold test
Built in programmable features include:
• Temperature scan rate control
• Eight set-point memory
• Adjustable readout in °C or °F
The temperature is accurately controlled by Hart’s digital controller. The con-
troller uses a precision platinum RTD as a sensor that controls the well temper-
ature with a triac driven heater or thermoelectric devices (TED).
The LED front panel continuously shows the current well temperature of both
hot and cold blocks. The temperature may be set, using the control buttons, to
any desired temperature within the instrument's range. Multiple fault protection
devices insure user and instrument safety and protection.
This dry-well calibrator was designed for portability, low cost, and ease of op-
eration. Through proper use, the instrument will provide continued accurate
calibration of temperature sensors and devices. The user should be familiar
with the safety guidelines and operating procedures of the calibrator as de-
scribed in the instruction manual.
9011 9
3 Specifications and Environmental Conditions
3.1 Specifications
Hot Block Cold Block
Range 50°C to 670°C (122°F to 1238°F) –30°C to 140°C (–22°F to 284°F)
Accuracy ±0.20°C at 50°C ±0.25°C (insert wells)
±0.20°C at 100°C ±0.65°C (fixed wells)
±0.35°C at 200°C
±0.40°C at 300°C
±0.40°C at 400°C
±0.55°C at 500°C
±0.65°C at 600°C
±0.70°C at 660°C
Stability ±0.02°C at 100°C ±0.02°C at –30°C
±0.06°C at 600°C ±0.04°C at 140°C
Uniformity ±0.2°C (±0.05°C typical) ±0.05°C (insert wells)
±0.25°C (fixed wells)
Well Depth 6" (152 mm) 4.875" (124 mm)
Heating Time to Max. 30 minutes 15 minutes
Cooling Times 120 minutes from 660°C to 100°C 30 minutes from 140°C to –30°C
Well Inserts 1 interchangeable well accommodates 1 interchangeable well accommodates
multi-hole insert multi-hole insert, plus four outer wells,
1/4", 1/4", 3/16", and 1/8"
Computer Interface RS-232 interface included with Model 9930 Interface-it control software
Power 115 VAC (±10%), 10 A or 230 VAC (±10%), 5 A, switchable, 50/60 Hz, 1150 W
Size 11.5" H x 15.5" W x 10.5" D (292 x 394 x 267 mm)
Weight 36 lb. (16.4 kg)
Safety OVERVOLTAGE (Installation) CATEGORY II, Pollution Degree 2 per IEC1010-1
Fault Protection Sensor burnout protection, over-temperature cutout, and electrical fuses
Fuses 115 V: 10 A F (Hot), 4 A T (Cold), 250 VAC
230 V: 5 A F (Hot), 3.15 A T (Cold), 250 VAC
†
Using same type of probes
9011 11
3 Specifications and Environmental Conditions
3.3 Warranty
Hart Scientific, Inc. (Hart) warrants this product to be free from defects in ma-
terial and workmanship under normal use and service for a period as stated in
our current product catalog from the date of shipment. This warranty extends
only to the original purchaser and shall not apply to any product which, in
Hart’s sole opinion, has been subject to misuse, alteration, abuse or abnormal
conditions of operation or handling.
Software is warranted to operate in accordance with its programmed instruc-
tions on appropriate Hart products. It is not warranted to be error free.
Hart’s obligation under this warranty is limited to repair or replacement of a
product which is returned to Hart within the warranty period and is determined,
upon examination by Hart, to be defective. If Hart determines that the defect or
malfunction has been caused by misuse, alteration, abuse or abnormal condi-
tions or operation or handling, Hart will repair the product and bill the pur-
chaser for the reasonable cost of repair.
To exercise this warranty, the purchaser must forward the product after calling
or writing a Hart Scientific Authorized Service Center (see Section 1.3). The
Service Center assumes NO risk for in-transit damage.
THE FOREGOING WARRANTY IS PURCHASER’S SOLE AND EXCLU-
SIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EX-
PRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY
IMPLIED WARRANTY OR MERCHANTABILITY, OR FITNESS FOR ANY
PARTICULAR PURPOSE OR USE. HART SHALL NOT BE LIABLE FOR
ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAM-
AGES OR LOSS WHETHER IN CONTRACT, TORT, OR OTHERWISE.
12 Hart Scientific
4 Quick Start
4 Quick Start
4.1 Unpacking
Unpack the dry-well carefully and inspect it for any damage that may have oc-
curred during shipment. If there is shipping damage, notify the carrier
immediately.
Verify that the following components are present:
• 9011 Dry-well
• Power Cord
• User's Guide with Report of Calibration
• 2 inserts
• Insert removal tool
• RS-232 Cable
• 9930 Interface-it Software
4.2 Set-up
Place the calibrator on a flat surface with at least 6 inches of free space around
the instrument. Always leave enough clearance in front of the instrument to al-
low for safe and easy insertion and removal of probes. Plug the power cord into
a grounded mains outlet. Observe that the nominal voltage corresponds to that
indicated on the calibrator.
4.3 Power
Plug the instrument power cord into a mains outlet of the proper voltage, fre-
quency, and current capability. Refer to Section 3.1, Specifications, for the
power details.
Turn on the power to the calibrator by toggling both power switches on within
three seconds of each other. The fans should begin blowing air through the in-
strument and both controller displays should illuminate after 3 seconds. After a
brief self-test the controller should begin normal operation. If the unit fails to
operate please check the power connection.
Note: If more than three seconds elapse, 'ICL' (Interconnect Link) appears on
the display. Press any front control panel button to eliminate the 'ICL' message.
The hot block serial commands are not available unless both power switches
were turned on within three seconds of each other.
9011 13
4 Quick Start
The display shows the well temperature and the well heater brings the tempera-
ture of the well to the set-point temperature.
After using the calibrator, allow the well to cool by setting the temperature to
25°C and waiting 1/2 hour before turning the instrument off.
14 Hart Scientific
5 Parts and Controls
MADE IN USA
COLD SIDE FU S E FU S E
HOT SIDE
FU S E FU S E
POWER
115V 50/60 Hz
230V 50/50 Hz
1150W
RS-232
RS-232 - The RS-232 serial port provides a means for connecting the instru-
ment to a computer or a printer using the included serial cable.
Fan - The fans inside the instrument are controlled by the controller and vary
in speed. Slots at the top and bottom of the instrument are provided for airflow.
9011 15
5 Parts and Controls
The area around the calibrator must be kept clear to allow adequate ventilation.
The air is directed from the bottom to the top and may be hot. Allow 6 inches
of open space around the calibrator to allow adequate ventilation.
Fuse Holders - On the rear panel are four user accessible fuse holders.
Warning: Always leave enough clearance to allow for safe and easy in-
stallation and removal of probes.
O O
Power
POWER Power
Setting the control temperature is done directly in degrees of the current scale.
It can be set to one-tenth of a degree Celsius or Fahrenheit.
The functions of the buttons are as follows:
SET - Used to display the next parameter in the menu and to store parameters
to the displayed value.
DOWN - Used to decrement the displayed value of parameters.
UP - Used to increment the displayed value.
EXIT - Used to exit a function and to skip to the next function. Any changes
made to the displayed value are ignored.
16 Hart Scientific
5 Parts and Controls
Warning: The air over the constant temperature block assembly can reach
temperatures greater that 200°C for high temperature (400°C and higher)
dry-wells. Probes and inserts may be hot and should only be inserted and
removed from the instrument when the instrument is set at temperatures
less than 50°C. Use extreme care when removing hot inserts.
Insert “A” has six holes that accept probe diameters of 1/16", 1/8, 3/16, 1/4",
3/8", and 1/2".
Insert “B” has six holes, two of each that accept probe diameters of 3/16",
1/4", and 3/8".
Insert “C” has six holes (cold) or eight holes (hot) that accept probe diameters
of 1/4".
Insert “D” has six holes, two that accept probe diameter of 3 mm, two that ac-
cept probes of 4 mm diameter, and two that accept probes of 6 mm diameter.
9011 17
5 Parts and Controls
Removable 1/2" (12.7 mm) 3/8" (9.5 mm) 3/8" (9.5 mm) 3/8" (9.5 mm)
Insert Well
1.45" (37 mm)
I.D.
3/16" (4.8 mm)
1/8" (3.2 mm) 1/4" (6.35 mm) 3/16" (4.8 mm)
3/16" 1/8"
(4.8 mm) Cold Block (3.2 mm) Insert “C” Insert “D”
1/4" 3 mm 4 mm
(6.35 mm)
Removable Cold block insert shown
Insert Well (Hot block “C” insert 6 mm
1.25" (32 mm) 6 mm
I.D.
includes eight 1/4" wells)
4 mm 3 mm
1/4" 3/16"
(6.35 mm) (4.8 mm)
18 Hart Scientific
6 General Operation
6 General Operation
9011 19
7 Controller Operation
7 Controller Operation
This chapter discusses in detail how to operate the dry-well temperature con-
troller using the front control panel. Using the front panel key-switches and
LED display the user may monitor the well temperature, set the temperature
set-point in degrees C or F, monitor the heater output power, adjust the control-
ler proportional band, and program the calibration parameters, operating pa-
rameters, and serial interface configuration. Operation of the functions and
parameters are shown in the flowchart in Figure 4 on page 22. This chart may
be copied for reference.
In the following discussion a button with the word SET, EXIT, UP, or DOWN
indicates the panel button, while the dotted box indicates the display reading.
Explanations of the button or display reading are to the right of each button or
display value.
The temperature display function may be accessed from any other function by
pressing and holding the “EXIT” button.
9011 21
7 Controller Operation
SET
SET + UP
SET/EXIT
Select Setpoint SET Select Setpoint
EXIT
Scan On/Off
Secondary Functions
SET/EXIT SET + EXIT Soak Time
Configuration Menu
SET
Menu Legend:
Press “SET” to step through the menu and
EXIT EXIT EXIT to store the parameter value.
†
HL Baud Hard †
Cold side only
Cold Side Only
Rate Cutout‡
‡
Hot side only
DO NOT CHANGE THESE VALUES
EXIT SET/EXIT
†
Adjust
Adj. HL Baud Rate
Select R0
SET/EXIT
SET/EXIT
Sample Adjust R0
Period
SET/EXIT
Adj. Sample
Period
Select ALPHA
SET/EXIT
Adj. Duplex
†
Mode
Cold Side Only
Select DELTA
SET/EXIT
Linefeed
† Adjust DELTA
SET/EXIT
Adjust
Linefeed† Select BETA
†
Cold Side Only
SET/EXIT
Adjust BETA†
SET/EXIT
22 Hart Scientific
7 Controller Operation
Press “SET” to accept the new selection and access the set-point value. Press
“EXIT” to continue and to ignore any changes.
If the set-point value does not need to be changed, press and hold “EXIT” to re-
sume displaying the well temperature. To change the set-point value, press
“SET” and then “UP”.
220.00 New set-point value
When the desired set-point value is reached, press “SET” to accept the new
value and access the temperature scale units selection. If “EXIT” is pressed,
any changes made to the set-point are ignored.
9011 23
7 Controller Operation
7.3 Scan
The scan rate can be set and enabled so that when the set-point is changed the
dry-well heats or cools at a specified rate (degrees per minute) until it reaches
the new set-point. With the scan disabled the dry-well heats or cools at the
maximum possible rate.
24 Hart Scientific
7 Controller Operation
Caution: Do not apply any type of voltage to the display hold terminals.
Applying a voltage to the terminals may cause damage to the controller.
Example 1
With the instrument displaying 25°C, set the set-point to 100°C and enable the
Switch Status by pressing "UP". When the thermal switch changes states at say
50°C, the displayed temperature shows 50°C and the status flashes "o or c",
while the block continues to 100°C. The display remains at the switched tem-
9011 25
7 Controller Operation
perature and "o or c" continues to flash until the switch changes status or a
new set-point is set.
Example 2:
With the instrument displaying 25°C, set the set-point to 100°C and enable the
Scan Hold feature. When the thermal switch changes states at 50°C, the con-
troller automatically sets a new set-point of 50°C and the status flashes either
"o or c".
Note: There is a delay between the displayed temperature and the actual tem-
perature of the thermal switch. To achieve better accuracy when the thermal
switch is tripped, the scan rate should be set for a slower time. The slower the
scan rate the more time required to perform a test. The operator must determine
the optimal scan rate for the specific application.
26 Hart Scientific
7 Controller Operation
Press “SET” to continue. Pressing “EXIT” causes any changes made to the pa-
rameter to be ignored.
7.5.2 Set-points
The next parameters are the program set-points.
1 25 First set-point
9011 27
7 Controller Operation
Function Action
1 up-stop
2 up-down-stop
3 up-repeat
4 up-down-repeat
28 Hart Scientific
7 Controller Operation
Press “SET” to activate the new program control command and return to the
temperature display.
9011 29
7 Controller Operation
SEC Flashes SEC for secondary menu and then displays the
heater power
12.0P Heater power in percent
To exit out of the secondary menu press “EXIT”. To continue on to the propor-
tional band setting function press “SET”.
SEC Flashes SEC for secondary menu and then displays the
heater power
12.0P Heater power in percent
30 Hart Scientific
7 Controller Operation
To accept the new setting press “SET”. Press “EXIT” to continue without stor-
ing the new value.
9011 31
7 Controller Operation
To accept the new setting, press “SET”. Press “EXIT” to continue without stor-
ing the new value.
Press “SET” to enter the menu. The serial interface parameters menu contains
parameters which determine the operation of the serial interface. The parame-
ters in the menu are - BAUD rate, sample period, duplex mode, and linefeed.
The BAUD rate of the serial communications may be programmed to 300, 600,
1200, 2400 (default), 4800, or 9600 BAUD. Use “UP” or “DOWN” to change
the BAUD rate value.
4800 b New BAUD rate
Press “SET” to accept the new setting or “EXIT” to abort the operation and
skip to the next parameter in the menu.
32 Hart Scientific
7 Controller Operation
Press “SET” to accept the new setting or “EXIT” to abort the operation and
skip to the next parameter in the menu.
Press “SET” to accept the new setting or “EXIT” to abort the operation and
skip to the next parameter in the menu.
9011 33
7 Controller Operation
Press “SET” to accept the new setting or “EXIT” to abort the operation and
skip to the next parameter in the menu.
The calibration parameters menu is accessed by pressing “UP” from the serial
interface menu and is indicated by the following.
CAL Calibration parameters menu
Press “SET” five times to enter the menu. The calibration parameters menu
contains the parameters, Hard Cutout, R0, ALPHA, DELTA, and BETA that
characterize the resistance-temperature relationship of the platinum control sen-
sor. These parameters may be adjusted to improve the accuracy of the
calibrator.
The calibration parameters are accessed by pressing “SET” after the name of
the parameter is displayed. The value of the parameter may be changed using
“UP” or “DOWN”. After the desired value is reached, press “SET” to set the
parameter to the new value. Pressing “EXIT” causes the parameter to be
skipped ignoring any changes that may have been made.
34 Hart Scientific
7 Controller Operation
7.14.2 R0
This probe parameter refers to the resistance of the control probe at 0°C. The
value of this parameter is set at the factory for best instrument accuracy. The
value ranges from 95 to 105. The R0 parameter is indicated by,
r0 Flashes for one second and then the R0 setting is displayed
To accept the new setting, press “SET”. Press “EXIT” to continue without stor-
ing the new value.
7.14.3 ALPHA
This probe parameter refers to the average sensitivity of the probe between 0
and 100°C. The value of this parameter is set at the factory for best instrument
accuracy. (The ALPHA value is the displayed value times 10–7.)
aLpHa Flashes for one second and then the ALPHA setting is
displayed
38530 Current ALPHA setting
9011 35
7 Controller Operation
To accept the new setting, press “SET”. Press “EXIT” to continue without stor-
ing the new value.
7.14.4 DELTA
This probe parameter characterizes the curvature of the resistance-temperature
relationship of the sensor. The value of this parameter is set at the factory for
best instrument accuracy.
deLta Flashes for one second and then the DELTA setting is
displayed
1.5070 Current DELTA setting
To accept the new setting, press “SET”. Press “EXIT” to continue without stor-
ing the new value.
To accept the new setting, press “SET”. Press “EXIT” to continue without stor-
ing the new value.
36 Hart Scientific
8 Digital Communication Interface
8.1.1 Wiring
The serial communications ca- RS-232 Cable Wiring for
ble attaches to the calibrator IBM PC and Compatibles
through the DB-9 connector on
the back of the instrument. Fig- Instrument Computer (DTE)
ure 5 shows the pin-out of this Connector Connector
(DB 9-Pin) (DB 9-Pin)
connector and suggested cable 1 NC 1 DCD
wiring. To eliminate noise, the 2 RxD 2 RxD
3 TxD 3 TxD
serial cable should be shielded 4 NC 4 DTR
with low resistance between the 5 GND 5 GND
6 NC 6 DSR
connector (DB9) and the shield. 7 RTS 7 RTS
8 CTS 8 CTS
9 NC 9 NC
8.1.2 Setup
Before operation the serial in-
Instrument Computer (DTE)
terface must first be set up by Connector Connector
programming the BAUD rate (DB 9-Pin) (DB 25-Pin)
1 NC
and other configuration parame- 2 RxD 2 TxD
ters. These parameters are pro- 3 TxD 3 RxD
4 NC 4 RTS
grammed within the serial 5 GND 5 CTS
interface menu of the cold side 6 NC 6 DSR
7 RTS 7 GND
controller. The serial interface 8 CTS 8 DCD
parameters menu is outlined in 9 NC 20 DTR
9011 37
8 Digital Communication Interface
To enter the serial parameter menu on the cold side controller, press “EXIT”
while holding down “SET”, then release both buttons to enter the secondary
menu. Press “SET” repeatedly until the display reads “PAr”. Press “UP” once,
the serial interface menu is indicated with “SErIAL”. Finally press “SET” to
enter the serial parameter menu. In the serial parameters menu are the baud
rate, the sample period, the duplex mode, and the linefeed parameter.
8.1.2.4 Linefeed
The final parameter in the menu is the linefeed mode and is indicated by “LF”.
This parameter enables (“On”) or disables (“OFF”) transmission of a linefeed
character (LF, ASCII 10) after transmission of any carriage-return. The default
setting is with linefeed on. The mode may be changed using “UP” or
38 Hart Scientific
8 Digital Communication Interface
“DOWN”. Press “SET” to accept the new setting or “EXIT” to abort the opera-
tion and return to the beginning of the serial interface menu.
9011 39
8 Digital Communication Interface
40 Hart Scientific
8 Digital Communication Interface
9011 41
8 Digital Communication Interface
42 Hart Scientific
9 Test Probe Calibration
Caution: Never allow foreign material into the probe holes of the block.
Fluids and other materials can damage the instrument causing binding
and damage to your probe.
9011 43
9 Test Probe Calibration
300°C takes 5 minutes to be within 0.1°C of its settled point and takes 10 min-
utes to achieve maximum stability.
Speeding up the calibration process can be accomplished by knowing how soon
to make the measurement. It is recommended that typical measurements be
made at the desired temperatures with the desired test probes to establish these
times.
44 Hart Scientific
10 Calibration Procedure
10 Calibration Procedure
10.1.2 Calibration
The accuracy of the instrument over the full range is determined by the values
of the calibration parameters R0, ALPHA, DELTA, and BETA (cold side). The
calibration procedure involves measuring the error between the instrument and
the reference thermometer at several temperature throughout the range and ad-
justing the calibration parameters as necessary to reduce the errors to within ac-
ceptable limits. The stated accuracy of the instrument can be found in the
specification table in Section 3.1. Because of the way the calibration parame-
ters affect the temperature the simplest way to proceed is to measure the errors
at 0°C, 100°C, 140°C, and –25°C and adjust R0, ALPHA, DELTA, and BETA
(cold side) at each point respectively. Follow these steps:
1. If “as found” data is required, first measure the error at various temper-
atures throughout the range such as –25, 0, 25, 50, 75, 100, and 140°C.
The errors are measured by setting the controller to the desired temper-
ature, allowing the block to reach the temperature and stabilize, and
reading the actual temperature of the block with the standard thermom-
eter. If the measured errors are all within acceptable limits, no further
action is required and the remainder of this procedure is not necessary.
If the accuracy needs to be improved, continue with Step 2.
2. Set the set-point to 0°C and allow adequate time for the block to reach
this temperature and stabilize. Adjust the R0 calibration parameter (see
Section 7.14.2) to make the block temperature as measured with the
standard thermometer match the set-point. The approximate ratio be-
tween a change in R0 and a change in temperature at 0°C is about 0.4
9011 45
10 Calibration Procedure
46 Hart Scientific
11 Maintenance
11 Maintenance
• This instrument has been designed with the utmost care. Ease of operation
and simplicity of maintenance have been a central theme in the product
development. Therefore, with proper care the instrument should require
very little maintenance. Avoid operating the instrument in an oily, wet,
dirty, or dusty environment.
• If the outside of the instrument becomes soiled, it may be wiped clean
with a damp cloth and mild detergent. Do not use harsh chemicals on the
surface which may damage the paint.
• It is important to keep the well of the calibrator clean and clear of any for-
eign matter. Do not use fluid to clean out the well.
• Use a commercially available plastic or felt brush, of appropriate diameter
for a tight fit without any fluid, to clean the well. Complete the cleaning
process by using cotton swabs and air to remove any debris.
• Inserts should be cleaned periodically. For cold dry-wells operating below
0°C, you should always clean the inserts after operating the unit at or be-
low 0°C.
• Use emery cloth or other similar material to clean the outside of the in-
serts. Ensure that the inserts are wiped clean of any debris loosened in the
buffing process. Periodic cleaning of the outside of the inserts ensures
easy insertion and removal of the inserts from the well.
• The dry-well calibrator should be handled with care. Avoid knocking or
dropping the calibrator.
• Do not slam the probe stems into the well. This type of action can cause a
shock to the sensor.
• If a hazardous material is spilt on or inside the equipment, the user is re-
sponsible for taking the appropriate decontamination steps as outlined by
the national safety council with respect to the material.
• If the mains supply cord becomes damaged, replace it with a cord with
the appropriate gauge wire for the current of the instrument. If there are
any questions, call a Hart Scientific Authorized Service Center (see Sec-
tion 1.3) for more information.
• Before using any cleaning or decontamination method except those rec-
ommended by Hart, users should check with a Hart Scientific Authorized
Service Center (see Section 1.3) to be sure that the proposed method does
not damage the equipment.
9011 47
11 Maintenance
48 Hart Scientific
12 Troubleshooting
12 Troubleshooting
This section contains information on troubleshooting, CE Comments, and a
wiring diagram.
Controller locked up. The controller may have locked up due to a power surge or other
aberration. Initialize the system by performing the Factory Reset Sequence.
Factory Reset Sequence. Hold “SET” and “EXIT” down at the same time while turning
on the instrument. When “BUTTON” is displayed, release “SET” and “EXIT” and immedi-
ately press “SET” and “EXIT” again. The instrument displays shows ‘-init-‘, the model
number, and the firmware version. Each of the controller parameters and calibration con-
stants must be reprogrammed. The values can be found on the Report of Calibration.
The instrument heats Incorrect scan and scan rate settings. The scan and scan rate settings may be set to
or cools too quickly unwanted values. Check the Scan and Scan Rate settings. The scan may be off (if the unit
or too slowly seems to be responding too quickly). The scan may be on with the Scan Rate set low (if
unit seems to be responding too slowly).
Improper line voltage. Verify that the voltage reading in the bottom of the unit
matches the source voltage.
Unstable display Wait. Allow the instrument to stabilize for a few minutes.
Proportional band may be incorrect. Refer to the proportional band on the Report
of Calibration.
9011 49
12 Troubleshooting
12.2 CE Comments
50 Hart Scientific
9011
4 3 2 1
12.3
MT1
J3 J4
SWITCH TEST G
RED 22 AWG
1
7 in AFTER TWISTING TB2
TO DISPLAY BLK 22 AWG VIO
RED
2
N
WHT/ORG
9 in
1 +5 3 BLU
D MT2 D
YEL
2 +5 PWR-SUPPLY
J1
BLK
3 GND
GRN WHT/ORG/BLK
4 GND
LINE RIGHT ANGLE
GRY 1 BRN
5 -12
BACK VIEW
2B 1B
2 1 BLU
115
RED
RELAY
RED
BLOCK 2A 220
1 2
WHT/RED
WHT/RED
3 2B 110
WHT/BLK/RED
WHT/ORG
VIO
WHT/ORG/BLK
2
WHT/BLK/ORG
4
RTD J3 1 2 3
TC SENSOR
J6
J2 RED
1
- FAN
BLK
2
+
CONTROLLER ANALOG NOTES:
5in
+
WHT\YEL
J9 ALL WIRE GAGES ARE 18 AWG UNLESS OTHERWISE SPECIFIED
-
WHT 6 5 4 3 2 1
J10
J?
J1
1 2
B B
1 2 3 4 5 6
TO COLD SIDE J?
A CONTRACT NO. A
799 East Utah Valley Drive
American Fork, Utah 84003
(801) 763-1600
APPROVAL DATE
TITLE
DRAWN SM 08/09/99
DESIGN
SIZE CAGE CODE DWG NO REV
ENGINEER B021-2W48
C 64841 *
SCALE SHEET
RELEASE
4 3 2 1
12 Troubleshooting
51
52
4 3 2 1
TB2
15 in AFTER TWISTING
RED
6 +12
3
N
12 Troubleshooting
1
D D
BLK 22 AWG SWITCH TEST
1 TO DISPLAY
GRY
+5
2
2 28 IN
LINE
ORG
1 +5
RS232
J1
19 IN
150w L
+ - FG
CN3 48V CN2 NEG 5
BLK
BLK
BLK
C
BLOCK CN1 C
PWR-SUPPLY BRN
BLK BLK 1
150w L BRN
N
BLU
3
BLU
+ - FG
CN3 48V CN2 NEG 5
YLW
RED
BLK
BLK
BLK
J3
J5
J8
WHT\RED
+
1 TED1-
2
1 2 3 4 5
-
RED WHT\RED\BLK
1
2 TED1+ 48V GND
RED 3 TED2+
SENSOR
B RED J7 ALL WIRE GAGES ARE 18 AWG UNLESS OTHERWISE SPECIFIED B
+5
+5
GND
GND
-12
+12
J? J6
J9 J10
30 AWG NI WITH TEFLON SLEEVE - 1 2 1 2 3
+
- +
- J1
N/C
1 2 3 4 5 6
ORG
GRY
GRN
BLK
YEL
FAN
RED
TO HOT SIDE J?
A CONTRACT NO. A
799 East Utah Valley Drive
American Fork, Utah 84003
(801) 763-1600
APPROVAL DATE
TITLE
DRAWN SM 08/09/99
4 3 2 1
Hart Scientific