Fuel Injection Pump Data SCANIA DC9

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9-102 A/M..

S
1800
I en 97-11-18
TEST TABLE - INJECTION PUMP
Engine type: see list of contents
Instruction for test table, see section 4

Injection pump
Bosch Scania Part.no.
Injection pump assembly 0 402 076 812A 1 393 869
Pump type PES 6P 120A 1320/5 RS 3381
Governortype RSV350-1100 P1A 666
Feed pump, type FP/KG 24 P204 / HP125

Test bench equipment Remark


Injector 1 688 901 104 Opening pressure, bar 251,5 ± 1,5
Delivery pipe 1 680 750 008 di x d0 x l, mm 2 x 6 x 600
Overflow valve 1 417 413 025 Feed pressure, bar 2,5 ± 0,1 (at V1E)
Calibration fluid ISO 4113 Temperature, °C 40 ± 2,0
Pump coupling Bosch (Driver HN 10114R2, HN 10064R1)

Injection pump
Direction of rotation Right Setting Checking
Stroke pos. No. 1: at CRO 10.5 ± 1,5 (mm) 4,45 ± 0,05 ± 0,10
Test pressure, high pressure method (bar) 31 ±1
Test pressure, drip method (bar) 26 ±1
Firing order 1-5-3-6-2-4
Chamfer, ° 0 - 60 - 120 - 180 - 240 - 300
High pressure method (°) 0,30 0,50
Drip method (°) 0,30 0,75

Output Settings
Code p d u r w v y t
Q (mm³/stroke) 250
CRO (mm) +0,3
Code - s x q z o n m
Q (mm³/stroke) 243 237 229 224 217 212 205 195
CRO (mm) ±0 (16,3 - 16,4) -0,3 -0,6 -0,9 -1,2 -1,4 -1,7 -2,2
Code l k j i h g
Q (mm³/stroke) 184 173 162 150 139
CRO (mm) -2,7 -3,2 -3,7 -4,3 -4,8

Remarks For engines


1) Full load DC9 50A
2) ---
3) ---
4) ---

5) ---

6) ---

© Scania CV AB, Sweden


9-102 A/M..S
1800
97-11-18 I en

Governor
Test No. Pump speed, r/min Tolerance Pressure Acc. arm
mm³/stroke position
Setting Check Setting Check Setting Check mbar

Accelerator arm Degrees


VWV TBD ±4° 1)
VWL
VHV TBD ±4° 1)
VHL

Spring pre-load turns


RST TBD

Setting, high idle position mm CRO


A1 900(-905) 15,30 1500 1)
A2 945(-950) ±4 4,00 1500 1)
A3 1000 0,85 ±0,55 1500 1)
A4

Full load control rack position mm CRO


V1E 850 16,35 ±0,05 ±0,15 1500 1)
VS 500 12,00 ±0,20 ±0,30 0 1)
OLL 6,00 ±0,20 ±0,30 0 1)

Setting, low idle position mm CRO

Pressure dependent full load stop mm CRO


P1 500 16,35 ±0,05 ±0,15 1500 1)
P2 500 12,00 ±0,20 ±0,30 0 1)
P3 500 15,25 ±0,05 ±0,15 740 1)
P4 500 13,10 ±0,20 ±0,25 340 1)

Fuel volume Q mm³/stroke, average


V1E 850 243 ±1 ±7 8 12 1500 1)
VS 500 157 ±1 ±5 0 1)
OLL 20 ±4 ±6 5 9 0 1)

Fuel shut off valve Q mm³/stroke, average


N3

© Scania CV AB, Sweden

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