89-1501 Air Carbon Arc Gouging

INDUSTRIAL CUTTING
AND GOUGING EQUIPMENT

TABLE OF CONTENTS
MANUAL GOUGING
TORCH & CABLE ASSEMBLIES
Gouging Torches (600 - 1000 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
K3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7
™
K4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7
®
AirPro X4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 9
™

Tri-Arc Foundry Gouging Torches (1600 - 2200 Amp). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 11
®
Straight Handle K-5 Manual Gouging Torch & Cable Assembly (1250 Amp) . . . . . . . . . . . . . . . . 12
Angle-Arc CSK4000 CutSkill Manual Gouging Torch & Cable Assemblies (1000 Amp) . . . . . . . 12
®
ELECTRODES
Inches of Groove Per Electrode (Pointed CopperClad & Jointed Jetrods). . . . . . . . . . . . . . . . . . 13
®
Professional Air Carbon-Arc (Pointed, Flat, Half Round, Jointed). . . . . . . . . . . . . . . . . . . . . . . . . 14

CutSkill Electrodes (Pointed, Hollow, Jointed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WELDING CARBON PRODUCTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ARCAIR-MATIC AUTOMATIC GOUGING ®
SYSTEMS & ACCESSORIES

N7500 Automated Gouging System & Cable Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Arcair-Matic Automatic BUG-O Travel System Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
17
Arcair-Matic Automatic GULLCO Travel System Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
17
Arcair-Matic Automatic Titan Travel System Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
18
Travel System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SLICE EXOTHERMIC TORCH, PACKAGES & CUTTING RODS

®
SLICE Exothermic Cutting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

®
SLICE Battery/Utility Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

®
SLICE Battery Ignition Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

®
SLICE Industrial Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

®
SLICE Complete Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

®
SLICE Striker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

®
SLICE Cutting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

®
UNDERWATER CUTTING & WELDING TORCHES & CONSUMABLES

Sea Torch “Combination Torch” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
®
Underwater Cutting Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Sea Stinger II Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
26
Underwater Welding & Gouging Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Arcwater II Torch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
26
PROTEX ANTI-SPATTER CHEMICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

®
27 – 30
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 – 33
This information is accurate to the best of our knowledge at the time of printing
and is subject to change at any time at ESAB’s sole discretion.
Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

1 esab.com
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CARBON ARC GOUGING
ARCAIR IS SYNONYMOUS WITH
esab.com
. ’s
GOUGING TORCHES
MANUAL GOUGING
FEATURES & BENEFITS

IMPROVED TORCH AIR FLOW
More efficient use of air supply
n
n Improved metal removal
Angle-Arc ®
FOUR HOLE HEAD ASSEMBLY Gouging Torches

Optimizes air flow to the arc
n
n Efficiently cleans slag from groove edge

AIR ASSIST POSITIVE AIR SHUT-OFF
n Minimizes air supply unit cycling on and off
n Allows torch usage when air supply is marginal

IMPROVED CABLE ELECTRICAL CONDUCTION
Improves cable service life
n
n Decreases heat build up in cable and torch
Straight Handle
Gouging Torches
SUPERIOR OUTER CABLE COVER
Durable cover for improved cable life in a harsh environment
n
n Resists breakdown due to exposure to heat produced by gouging

INSULATED CONNECTION BOOT & HOOK-UP KIT
Makes for easy torch hook-up
n
n Virtually eliminates the possibility of arcing when

contacting electrically hot parts
Tri-Arc®
Gouging Torches
IMPROVED CARBON-ARC
TORCH CABLE BOOT DESIGN
FEATURES & BENEFITS
n Patented two-piece boot design
Molded from a hard nylon reinforced fiber polymer made
to withstand the substantial abuse in shop and field applications
Helps prevent accidental arcing
n
No chance of the “boot” pulling away from the power connection

as seen with prior “boot” design
Ease of replacement in the field
n
Threaded screws holds the two halves together and can be loosened
with a standard straight blade screwdriver Conventional
Replacement Part No. 94-105-032
Available in two (2) different molded “boot” housing configurations
n
Conventional Boot (Part No. 94-105-032)

– Accepts one 4/0 welding cable from the power supply and one
3/4" (19 mm) diameter air hose assembly providing current and
compressed air
Quick-Connect Hook-Up Kit (Part No. 94-463-046)
– Twist lock-style power connection and air hose extending from the
rear of the torch cable. This option allows the operator to connect or
disconnect the incoming power lead and air line quickly and easily
Quick-Connect Hook-Up Kit

THE “BEST” JUST Replacement Part No. 94-463-046
GOT BETTER
NOTE: Replacement Boots will fit onto all Arcair manual hand torch
Help prevent cable assemblies having an amperage range of 1000 Amps or less.
accidental arcing
in your workplace
Patent No. D708,240 S

Canada Customer Care: 1-877-935-3226 / fax 1-800-363-8841 4
GOUGING TECHNIQUES FOR SPECIFIC MATERIALS
MANUAL GOUGING
CARBON STEEL & LOW ALLOY STEEL, PRINCIPLES OF
SUCH AS ASTM A514 & A517 AIR CARBON ARC
TORCH
Use DC electrodes with DCEP (electrode positive). AC electrodes with ELECTRODE
an AC transformer can be used, but for this application, AC is only half STICKOUT 7" MAX
as efficient as DC. TORCH
HEADS (+)
STAINLESS STEEL COPPER PEEL BACK
3/4" TO 2"
Use DC electrodes with DCEP (electrode positive). AC electrodes with AIR
an AC transformer can be used, but for this application, AC is only half 80 psi
as efficient as DC. ALWAYS UNDER THE ELECTRODE
CAST IRON INCLUDING MALLEABLE AND DUCTILE TRAVEL
IRON (NODULAR)
Use 1/2" (12.7 mm) or larger diameter CCDC electrodes at the highest WORKPIECE (-)
rated amperage. Use an angle of 70° off the workpiece and the depth of
gouge should not exceed 1/2" (12.7 mm) per pass.
MAGNESIUM ALLOYS
COPPER ALLOYS (COPPER CONTENT 60% AND UNDER) Use CCDC electrodes with DCEP (electrode positive) and prior
Use CCDC electrodes with DCEN (electrode negative) at the electrode’s to welding, wire brush the groove.
highest amperage rating.
ALUMINUM
ALUMINUM BRONZE AND ALUMINUM NICKEL BRONZE Use CCDC electrodes with DCEP (electrode positive). You must
(NAVAL PROPELLER ALLOY) brush with a stainless wire brush before welding. Electrode stick-out
Use CCDC electrodes with DCEN (electrode negative) at the electrode’s (length of electrode between torch and workpiece) should not exceed
highest amperage rating. 3" (76.2 mm).
NICKEL ALLOYS (NICKEL CONTENT OVER 80% OF MASS) TITANIUM, ZIRCONIUM, HAFNIUM, AND THEIR ALLOYS
Use CCAC electrodes with AC current. Do not cut or gouge to prepare for welding or remelting unless you
mechanically remove the surface layer from the cut/gouge surface.
NICKEL ALLOYS (NICKEL CONTENT UNDER 80% OF MASS)
Use CCDC electrodes with DCEP (electrode positive) at the electrode’s NOTE – If you preheat for welding, preheat for gouging
highest amperage rating.
CURRENT REQUIREMENTS
Electrode 1/8" 5/32" 3/16" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1" 3/8" Flat 5/8" Flat
9.5 mm 16 mm
Diameter 3.2 mm 4.0 mm 4.8 mm 6.4 mm 7.9 mm 9.5 mm 13 mm 16 mm 19 mm 25 mm
Flat Flat
Minimum amps DC 60 90 200 300 350 450 800 1000 1250 1600 250 300
Maximum amps DC 90 150 250 400 450 600 1000 1250 1600 2200 450 500
Minimum amps AC – – 200 300 – 350 – – – – – –
Maximum amps AC – – 250 400 – 450 – – – – – –
GOUGING TORCH SELECTION GUIDE

Amperage Range
Copperclad Electrodes Recommended Alternate
90 – 450 450 - 1000 1000 -1400 1400 – 2000 2000 - 2400
1/8" - 3/8" Round (3.2 mm - 9.5 mm)
K3000 ™
3/8" & 5/8" Flats (9.5 mm & 15.9 mm)

5/32" – 1/2" Round (4.0 mm – 12.7 mm)
AirPro X4000 ®
K4000 ™
3/8" & 5/8" Flats (9.5 mm & 15.9 mm)

Tri-Arc , ®
5/16" - 5/8" Round (7.9 mm - 15.9 mm) K-5

AirPro X4000, K4000
™ ®
5/16" – 1" Round (7.9 mm – 25.4 mm) Tri-Arc ®
WHICH TORCH IS RIGHT FOR YOU?

Swivel Air-Cooled Body/
Torch Amperage Swivel Handle
Cable Water- Upper Arm Application Special Features
Model (Maximum) Cable Design
Lengths (Ft) Cooled Construction
Small & Medium All brass torch parts with a copper head
K3000 ™
600 360˚ 7 ft & 10 ft Air-Cooled Brass
Ergonomic Duty assembly having 4-hole design
Small & All brass torch parts with a copper head
K4000 ®
1000 360˚ 7 ft & 10 ft Air-Cooled Brass Heavy Duty
Ergonomic assembly having 4-hole design
All brass torch parts with a copper head
AirPro ™
7 ft & 10 ft Small &
1000 360˚ Air-Cooled Brass Heavy Duty assembly having 4-hole design,
X4000 (2 m & 3 m) Ergonomic
pneumatically operated upper arm
All brass torch parts with a copper head
K-5 1250 340˚ 7 ft & 10 ft Air-Cooled Straight Brass Heavy Duty assembly having 4-hole design
Air-Cooled Versatility with three (3) different head
Tri-Arc ®
2200 340˚ 7 ft & 10 ft & Water- Straight Copper Heavy Duty assemblies to choose from to meet any
Cooled metal removal application

5 esab.com
ANGLE-ARC MANUAL GOUGING TORCHES
®
MANUAL GOUGING
FEATURES & BENEFITS POSITIVE GRIP HANDLE

n Greater operator feel and ease in positioning the torch
NATURAL 15˚ TORCH ANGLE
REDUCED WEIGHT
n Greater operator comfort n Optimum cable and torch weight to minimize fatigue
DURABLE FRONT INSULATORS
HIGH QUALITY CABLE HOSE
n High impact and heat resistant protecting the torch metal parts n est quality cable hose offers high heat and abrasion resistance
B
360˚ SWIVEL CABLE n Non-conductive
n ess cable twist
L
n Less strain on operator
K3000 K4000
SPRING RATED AT SPRING RATED

146 LBS PER INCH AT 225 LBS PER INCH
providing excellent clamping providing excellent clamping
pressure on the carbon pressure on the carbon
electrodes. electrodes.
FORGED 1-PIECE BRASS ALLOY BODY SQUARE THREADS FORGED 1-PIECE

machined to close tolerances on the valve seat are used to attach the cable BRASS ALLOY BODY
and head seat. assembly to the body reducing the machined to close
chance of this connection seizing tolerances on the valve
together when operated at high seat and head seat.
amperage range/duty cycle.
HEAVY-DUTY INSULATORS,
lever and handle that are all made from fiberglass
reinforced thermoset polyester molding compound
to withstand the heat and be impact resistant.
POSITIVE GRIP HANDLE
design increases operator feel and
ease of positioning the torch. 360 DEGREE SWIVEL
cable assembly eliminates cable twist
and puts less strain on the operator.
HEAD ASSEMBLY BALANCED TO PIVOT

machined from copper alloy having four (4) at the center of the handle for ease of use
air holes optimizing the air flow to the arc. for all gouging positions, and thereby reduces
operator fatigue.

K3000 ™
K4000 ®
MANUAL GOUGING
Medium Duty - General repair and maintenance jobs such as mining, Heavy Duty - Heavy metal removal applications such as weld
construction, and all types of metal fabrication. preparations in pressure vessel shops and shipyards.
AMPERAGE RANGE AMPERAGE RANGE

n 90 – 600 amps n 90 – 1000 amps
ELECTRODE SIZE ELECTRODE SIZE
n ointed – 1/8" – 3/8" round (3.2 mm – 9.5 mm)
P n ointed – 5/32" – 1/2" round (4.0 mm – 12.7 mm)
P
n Jointed - 5/16" – 3/8" round (7.9 mm – 9.5 mm) n Jointed – 5/16" – 1/2" round (7.9 mm – 12.7 mm)
n Flat – 3/8" and 5/8" (9.5 mm – 15.9 mm) n Flat – 3/8" and 5/8" (9.5 mm – 15.9 mm)
n Half Round – 5/8" (15.9 mm) n Half Round – 5/8" (15.9 mm)
AIR REQUIREMENTS AIR REQUIREMENTS

n si – 80
p n si – 80
p
n kg/cm² – 5.6 n kg/cm² – 5.6
n cfm – 22 n cfm – 25
n l/min – 624 n l/min – 708
Part No. Description Part No. Description

01-065-001 Torch Only 01-082-002 Torch Only
61-065-006 Torch w/7 ft (2.1 m) 360° Swivel Cable 61-082-008 Torch w/7 ft (2.1 m) 360° Swivel Cable
Torch w/7 ft (2.1 m) 360° Swivel Cable & Insulated Torch w/7 ft (2.1 m) 360° Swivel Cable & Insulated
61-065-002 61-082-006
Hook-Up Kit Hook-Up Kit
61-065-007 Torch w/10 ft (3 m) 360° Swivel Cable 61-082-009 Torch w/10 ft (3 m) 360° Swivel Cable
Torch w/10 ft (3 m) 360° Swivel Cable & Insulated Torch w/10 ft (3 m) 360° Swivel Cable & Insulated
61-065-003 61-082-007
Hook-Up Kit Hook-Up Kit
SWIVEL CABLE ASSEMBLY OPTIONS
K3000 360° Swivel Cable
K4000 360° Swivel Cable
Part No.
Description
K3000 K4000
70-088-107 70-084-207 7 ft (2.1 m) 360° Swivel Cable Assembly
70-088-110 70-084-210 10 ft (3 m) 360° Swivel Cable Assembly

7 esab.com
AIRPRO X4000 ™
MANUAL GOUGING
PNEUMATIC GOUGING TORCH & CABLE ASSEMBLY

FEATURES & BENEFITS
EASY TO LOAD
n ses compressed air to raise and lower the upper arm;
U
no force required to load/unload electrodes
SIMPLE OPERATION
n o gouge, press the rocker switch and slide lock forward to lock in place
T
to begin the airflow through the torch assembly; simply slide the lock back
and release the rocker switch to stops
NO LEAKS
n Positive air valve to eliminate compressed air from leaking
n Greater operator feel and ease in positioning the torch
n High impact and heat resistance protecting the torch metal parts
ROCKER SWITCH
allowing the insertion/adjustment of the carbon electrode
and compressed air on/off. No air flow through the torch
and cable assembly without initiating flow through the
rocker switch
PNEUMATICALLY OPERATED
upper arm for ease of inserting/adjusting the
carbon electrode in the torch head assembly.
PATENT PENDING
LOWER PROFILE
and positive grip handles
HIGH IMPACT,
heat resistent insulators

AIRPRO X4000 ™
MANUAL GOUGING
Introducing the next generation air carbon-arc metal removal torch AMPERAGE RANGE
and cable assembly, AirPro X4000. The unique, patent-pending, n 90 – 1000 amps
pneumatically operated upper arm and air valve design eliminates
air leakage through the torch and cable when turned off, making this ELECTRODE SIZE
torch assembly the best in the market. n ointed – 3/16" – 1/2" round (4.7 mm – 12.7 mm)
P
n Jointed – 5/16" – 1/2" round (7.9 mm – 12.7 mm)
n Flat – 3/8" and 5/8" (9.5 mm – 15.9 mm)
n Half Round – 5/8" (15.9 mm)
AIR REQUIREMENTS
n psi – 80
n kg/cm2 – 5.6
n cfm – 25
n l/min – 708
Part No. Description

COMFORTABLE AND EASY TO USE 01-084-002 AirPro X4000 Torch Only
n hip and Offshore Yards
S AirPro X4000 Torch & Cable Assembly 7 ft. (2.1 m) –
n Civil Construction 61-084-008
360° Swivel
n Pipe Construction
AirPro X4000 Torch & Cable Assembly 7 ft. (2.1 m) –
n Repair and Maintentance 61-084-006
360° Swivel & Insulated Hook-up Kit
n Heavy Fabrication
AirPro X4000 Torch & Cable Assembly 10 ft. (3 m) –
n Industrial and General Fabrication 61-084-009
360° Swivel
n Mining
61-084-007 AirPro X4000 Torch & Cable Assembly 10 ft. (3 m) –
n Steel Erectors
360° Swivel & Insulated Hook-up Kit
SWIVEL CABLE ASSEMBLY

70-084-407 7 ft (2.1 m) 360° Swivel Cable
70-084-410 10 ft (3 m) 360° Swivel Cable
94-463-046 Quick Connect Hook-Up Kit

9 esab.com
TRI-ARC FOUNDRY GOUGING TORCHES
®
MANUAL GOUGING
FEATURES & BENEFITS TRI-ARC TORCH HEADS

THREE TORCHES IN ONE DEFECT REMOVAL HEADS
n esigned for foundry applications, defect removal, general purpose
D n or removal of defects and fine removal
F
applications, and padwashing by just changing head assemblies application
n Accepts electrode diameters – 3/8" (9.5 mm)
HIGH IMPACT, HEAT RESISTANT INSULATORS
through 3/4" (19.05 mm)
n Provides protection for the torch metal parts
FORGED BODY
n Provides cooler operation, improved air flow and greater GENERAL PURPOSE CLEANING HEADS
current ratings n or removal of defects, fin removal,
F
padwashing, and piercing applications
POWERFUL INSULATED COIL SPRING & HIGH STRENGTH n Accepts electrode diameters – 1/2" (12.7 mm)
UPPER ARM through 1" (25.4 mm)
n Insures positive electrode contact at all angles
BETTER BALANCE
n treamline design and high strength fluted handles reduce
S
operator fatigue
PADWASHING HEADS
EASY CABLE INSTALLATION n or padwashing applications only
F
n o need to disassemble the torch, just slide the sleeve from
N n Heads are fixed on a 35° work angle
the rear of the handle n Accepts electrode diameters – 1/2" (12.7 mm)
through 3/4" (19.05 mm)
HEAVY-DUTY INSULATORS,
lever and handle that are all made from fiberglass
reinforced thermoset polyester molding compound
to withstand the heat and be impact resistant.
Torch comes with or without AIR-COOLED AND

an air valve/spool. WATER-COOLED
cable assemblies are
available.
SWITCHABLE HEAD ASSEMBLIES RUGGED AND

machined from copper alloy designed for DURABLE CABLE
foundry applications - DEFECT REMOVAL - assemblies offered for applications
GENERAL PURPOSE - PADWASHING. requiring 1600 to 2200 amps.
SPRING RATED AT
163 LBS PER INCH
providing excellent clamping
COMPRESSED AIR pressure on the carbon electrodes.
flows through the body
and upper arm increasing FORGED 2-PIECE
the metal removal BRAZED COPPER
capabilities on this torch. ALLOY BODY
machined to close
tolerances on the valve
seat and head seat.

TRI-ARC ®
SWIVEL CABLE ASSEMBLY
MANUAL GOUGING
Foundry - General foundry work, pad washing, defect, nails,
sprue and interior work
OPTIONS
AMPERAGE RANGE
n 450 – 2200 amps
ELECTRODE SIZE
n 5/16" – 1" Round (7.9 mm – 25.4 mm)
AIR REQUIREMENTS
n si – 80
p
n kg/cm² – 5.6
n cfm – 33
n l/min – 934
Part No. Description Electrode Size Part No.

Description
7 ft (2.1M) 10 ft (3M)
NO HEADS IN TORCH Std. Duty - 340° Swivel Cable
74-143-607 74-143-610
02-991-411 Torch Only – Assembly
62-991-417 Torch & 7 ft (2.1 m) Cable – 74-161-907 – E-H-D 340° Swivel Cable Assembly
NO HEADS IN TORCH – NO VALVE Water-Cooled Cable Assembly –
74-085-207 74-085-210
Non-Swivel
02-991-426 Torch Only –
DEFECT REMOVAL HEADS
3/8" (9.5 mm) thru 3/4"
94-378-298 Replacement Heads
(19.05 mm) K-5 Swivel Cable
PADWASHING HEADS
94-378-286 Replacement Heads 1/2" (12.7 mm)
94-378-283 Replacement Heads 3/4" (19.05 mm) Part No. Description
GENERAL PURPOSE CLEANING HEADS 7 ft (2.1 m) 340° Swivel Cable
70-128-507
94-378-267 Replacement Heads 1/2" (12.7 mm) Assembly
10 ft (3 m) 340° Swivel Cable
94-378-270 Replacement Heads 5/8" (15.9 mm) 70-128-510
Assembly
94-378-343 Replacement Heads 1" (25.4 mm)
Note: The cable assembly that comes standard on the assemblies is Part No.
74-143-607, 7 ft (2.1 m) long and rated for 1600 amperes maximum.

11 esab.com
STRAIGHT HANDLE CUTSKILL MANUAL
MANUAL GOUGING
MANUAL GOUGING TORCHES GOUGING TORCHES

FEATURES & BENEFITS FEATURES & BENEFITS
RELIABLE TORCH DESIGN NATURAL 15˚ TORCH ANGLE
n arket leader for over 60+ years
M n Greater operator comfort
n Greater operator comfort
ACCEPTS A WIDE RANGE OF CCDC n High impact and heat resistant protecting the torch metal parts
GOUGING ELECTRODES
n 5/16" (7.9 mm) - through 5/8" (15.9 mm) round 360˚ SWIVEL CABLE
n ess cable twist
L
DURABLE FRONT INSULATORS n Less strain on operator
n High impact and heat resistant protecting the torch metal parts
SWIVEL CABLE n Greater operator feel and ease in positioning the torch
n ess cable twist
L
n Less strain on the operator REDUCED WEIGHT
n Optimum cable and torch weight to minimize fatigue
HIGH QUALITY CABLE HOSE
n est quality cable hose offers high heat and abrasion resistance
B HIGH QUALITY CABLE HOSE
n Non-conductive n est quality cable hose offers high heat and abrasion resistance
B
n Non conductive
RUGGED CONSTRUCTION OVERALL
n Can withstand harsh environments
K-5 CSK4000
Extra Heavy-Duty - Heavy metal removal applications such as weld Heavy-Duty - Heavy metal removal applications such as weld
preparations in pressure vessel shops, shipyards and defect removal preparations in pressure vessel shops and shipyards.
in foundries.
ELECTRODE SIZE
AMPERAGE RANGE
P
n 450 – 1250 amps n Jointed - 5/16" – 1/2" round (7.9 mm – 12.7 mm)
ELECTRODE SIZE n Flat – 3/8" and 5/8" (9.5 mm – 15.9 mm)
P n Half Round – 5/8" (15.9 mm)
n Jointed – 5/16" – 5/8" round (7.9 mm – 15.9 mm) AIR REQUIREMENTS
n Half Round – 5/8" (15.9 mm)
n aximum Amperage – 1000 amps
M
AIR REQUIREMENTS n Compressed Air – 80 psi (5.6 kg/cm²)
n si – 80
p n Compressed Air Flow Rate – 28 cfm (0.79 m³/min)
n kg/cm² – 5.6 n Torch and Cable Weight: 5.4 lbs (2.4 kg)
n cfm – 30
n l/min – 850

01-104-003 Torch Only 01-088-000 Torch Only
61-104-007 Torch w/7 ft (2.1 m 360° Swivel Cable 61-088-007 Torch & 7 ft (2.1 m) Cable Assembly
61-104-008 Torch w/10 ft (3 m) 360° Swivel Cable 61-088-010 Torch & 10 ft (3 m) Cable Assembly
70-088-007 7 ft (2.1 m) Cable Assembly
70-088-010 10 ft (3 m) Cable Assembly

INCHES OF GROOVE PER ELECTRODE
POINTED COPPERCLAD DC ELECTRODES
5/32" x 12" 3/16" x 12" 1/4" x 12" 5/16" x 12" 3/8" x 12" 1/2" x 14"
Groove Depth
(4.0 mm x 30.5 cm ) (4.8 mm x 30.5 cm) (6.5 mm x 30.5 cm) (8.0 mm x 30.5 cm) (9.5 mm x 30.5 cm) (12.7 mm x 35.6 cm)
1/8" (3.2 mm) 65" (165 cm) 70" (178 cm) 81" (206 cm) NR NR NR
5/32" (4.0 mm) 57" (145 cm) 65" (165 cm) 70" (178 cm) 81" (206 cm) NR NR
3/16" (4.8 mm) NR 57" (145 cm) 66" (168 cm) 72" (183 cm) 82" (208 cm) NR
1/4" (6.4 mm) NR 46" (117 cm) 58" (147 cm) 66" (168 cm) 72" (183 cm) 112" (285 cm)
5/16" (8.0 mm) NR 20" (51 cm) – 2P 46" (117 cm) 58" (147 cm) 59" (150 cm) 100" (254 cm)
ELECTRODES
3/8" (9.5 mm) NR 12" (30 cm) – 2P 24" (61 cm) – 2P 47" (119 cm) 59" (150 cm) 88" (224 cm)
1/2" (12.7 mm) NR NR 14" (36 cm) – 2P 26" (66 cm) – 2P 47" (119 cm) 73" (185 cm)
5/8" (15.9 mm) NR NR NR 16" (41 cm) – 2P 26" (66 cm) – 2P 57" (145 cm)
3/4" (19.05 mm) NR NR NR NR 16" (41 cm) – 2P 43" (109 cm)
7/8" (22.0 mm) NR NR NR NR NR 35" (89 cm) – 2P
1" (25.4 mm) NR NR NR NR NR 28" (71 cm) – 2P

Note: All figures derived from gouging mild steel under laboratory conditions. Field results may vary due to type of metal, power source, compressed air supply,
operators experience and other parameters.

NR = Not Recommended
2P = Two (2) Passes
JOINTED COPPERCLAD DC ELECTRODES

5/16" x 14" 3/8" x 17" 1/2" x 17"
Groove Depth
(7.9 mm x 35.6 cm) (9.5 mm x 43.2 cm) (12.7 mm x 43.2 cm)
5/32" (4.0 mm) 160" (406 cm) NR NR
3/16" (4.8 mm) 142" (361 cm) 206" (523 cm) NR
1/4" (6.4 mm) 125" (318 cm) 172" (437 cm) 260" (660 cm)
5/16" (7.9 mm) 112" (284 cm) 150" (310 cm) 188" (478 cm)
3/8" (9.5 mm) 84" (213 cm) 136" (345 cm) 157" (399 cm)
1/2" (12.7 mm) 72" (183 cm) – 2P 103" (262 cm) 140" (356 cm)
5/8" (15.9 mm) 48" (122 cm) – 2P 75" (191 cm) – 2P 102" (259 cm)
3/4" (19.05 mm) NR 57" (145 cm) – 2P 90" (229 cm)
7/8" (22.0 mm) NR NR 80" (203 cm)
1" (25.4 mm) NR NR 72" (183 cm)

Note: All figures derived from gouging mild steel under laboratory conditions. Field results may vary due to type of metal, power source, compressed air supply,
operators experience and other parameters.
NR = Not Recommended
2P = Two (2) Passes

13 esab.com
ARCAIR AIR CARBON-ARC ELECTRODES
FEATURES & BENEFITS
DESIGNED SPECIFICALLY FOR THE IDEAL FOR A BROAD RANGE OF APPLICATIONS
AIR CARBON-ARC PROCESS n reating u-grooves for weld joint
C
n ontain a precise formulated blend of carbon and graphite
C n Removing old welds
n The most efficient metal removal performance n Gouging out cracks
in today’s market n Cleaning and repairing castings
n Superior metal removal rates, cool operation, n Removing hard surface material
and uniform diameters n Rough machining

Part No. Description Application
22-023-003* 1/8" (3.2 mm) x 12" (30.5 cm) CCDC Pointed
22-983-003 5/32" (4.0 mm) x 12" (30.5 cm) CCDC Pointed
ELECTRODES
22-033-003 3/16" (4.8 mm) x 12" (30.5 cm) CCDC Pointed A standard, all purpose gouging electrode. Its controlled copper coating
22-043-003 1/4" (6.4 mm) x 12" (30.5 cm) CCDC Pointed improves electrical conductivity (for more efficient, cooler operation) and
22-053-003 5/16" (7.9 mm) x 12" (30.5 cm) CCDC Pointed helps maintain electrode diameter at the point of the arc.
Note: Standard 50 pieces per carton unless noted. * 100 pieces per carton.
POINTED PLAIN DC ELECTRODES

21-983-003 5/32" (4.0 mm) x 12" (30.5 cm) DC Pointed
21-033-003 3/16" (4.8 mm) x 12" (30.5 cm) DC Pointed General purpose electrodes without the copper plating to avoid any
21-043-003 1/4" (6.4 mm) x 12" (30.5 cm) DC Pointed chance of copper contamination in the base material. Same high quality
21-053-003 5/16" (7.9 mm) x 12" (30.5 cm) DC Pointed blend of carbon and graphite used in other electrodes.
21-063-003 3/8" (9.5 mm) x 12" (30.5 cm) DC Pointed
Note: Electrodes will glow incandescent due to not having the copper plating and a penciling affect will take place along the outside diameter of the electrode.
Standard 50 pieces per carton unless noted.
POINTED COPPERCLAD AC ELECTRODES

20-033-003 3/16" (4.8 mm) x 12" (30.5 cm) CCAC Pointed
20-043-003 1/4" (6.4 mm) x 12" (30.5 cm) CCAC Pointed Designed for use with A.C. power supplies. Rare earth material is
added to the electrodes to stabilize the arc and enhance the operating
20-063-003 3/8" (9.5 mm) x 12" (30. 5 cm) CCAC Pointed characteristics. 12" (305 mm) long.
FLAT COPPERCLAD DC ELECTRODES

35-099-003 3/8" (9.5 mm) x 3/16" (4.8 mm) x 12" (30.5 cm) Flat
Specially designed for close tolerance metal removal and scarfing
applications. Excellent for general gouging applications, removing weld
5/8" (15.9 mm) x 3/16" (4.8 mm) x 12" (30.5 cm)
35-033-003 crowns, repairing or making dies, removing temporary welded dogs,
CCDC Flat and scarfing billets.
Note: Standard 50 pieces per carton unless noted.
HALF ROUND COPPERCLAD DC ELECTRODES

Versatility of having both a round and flat electrode for the various
5/8" (15.9) x 5/16" (7.9 mm) x 12" (30.5 cm)
25-103-003 gouging applications. Excellent for removing weld crowns, repairing
CCDC Half-Round
or making dies, removing temporary welded dogs, and scarfing billets.
JOINTED JETRODS COPPERCLAD DC ELECTRODES

®

24-052-003 5/16" (7.9 mm) x 14" (35.6 cm) CCDC Jointed
24-064-003 3/8" (9.5 mm) x 17" (43.2 cm) CCDC Jointed Provides continuous electrode feed and increased savings, especially
24-082-003 1/2" (12.7 mm) x 14" (35.6 cm) CCDC Jointed in production operations. Suited for both hand held foundry
24-084-003 1/2" (12.7 mm) x 17" (43.2 cm) CCDC Jointed applications and or automated gouging systems.

CUTSKILL ELECTRODES
22-033-003C 3/16" (4.8 mm) x 12" (30.5 cm) CCDC Pointed
A standard, all purpose gouging electrode. Its controlled copper coating
improves electrical conductivity (for more efficient, cooler operation) and
helps maintain electrode diameter at the point of the arc.
* 100 pieces per carton.
HOLLOW POINTED COPPERCLAD DC ELECTRODES

22-033-003HC 3/16" (4.8 mm) x 12" (30.5 cm) CCDC Pointed
22-043-003HC 1/4" (6.4 mm) x 12" (30.5 cm) CCDC Pointed General purpose electrodes having the same high quality blend of
ELECTRODES
22-053-003HC 5/16" (7.9 mm) x 12" (30.5 cm) CCDC Pointed carbon and graphite used in other electrodes, but with a hole down
22-063-003HC 3/8" (9.5 mm) x 12" (30.5 cm) CCDC Pointed the center of the electrode.
22-082-003HC 1/2" (12.7 mm) x 14" (35.6 cm) CCDC Pointed
Note: Standard 50 pieces per carton.
JOINTED COPPERCLAD DC ELECTRODES

24-064-003C 3/8" (9.5 mm) x 17" (43.2 cm) CCDC Jointed
Provides continuous electrode feed for greatly increased savings,
especially in production operations.
24-164-003C* 1" (25.4 mm) x 17" (43.2 cm) CCDC Jointed
Note: Standard 100 pieces per carton unless noted
* - 25 pieces per carton.
WELDING CARBON PRODUCTS

Carbon Plates and Carbon Rods
FEATURES & BENEFITS

WIDE RANGE OF APPLICATIONS TO CONTROL
THE FLOW OF WELD METAL
n epair broken corners
R
n Repair broken gears
n Dams or molds for weld deposit
ELIMINATES THE NEED FOR MANY JIGS AND FIXTURES

n Substantial time and labor savings
CARBON PLATE
48-043-012 1/4" (6.4 mm) x 12" (30.5 cm) x 12" (30.5 cm)
48-063-012 3/8" (9.5 mm) x 12" (30.5 cm) x 12" (30.5 cm)
48-083-012 1/2" (12.7 mm) x 12" (30.5 cm) x 12" (30.5 cm)
48-123-012 3/4" (19.05 mm) x 12" (30.5 cm) x 12" (30.5 cm)
48-163-012 1" (25.4 mm) x 12" (30.5 cm) x 12" (30.5 cm)
CARBON ROD
47-123-000 3/4" (19.05 mm) x 12" (30.5 cm)
47-143-000 7/8" (22.23 mm) x 12" (30.5 cm)
47-164-000 1" (25.4 mm) x 17" (43.2 cm)
47-183-000 1-1/8" (28.6 mm) x 12" (30.5 cm)
47-203-000 1-1/4" (31.8 mm) x 12" (30.5 cm)
47-243-000 1-1/2" (38.1 mm) x 12" (30.5 cm)
47-323-000 2" (50.8 mm) x 12" (30.5 cm)

15 esab.com
ARCAIR-MATIC N7500 ®
AUTOMATED GOUGING SYSTEM

The Arcair-Matic N7500 gouging system is highly productive
for any metal fabrication operation where gouging and
welding represents a large portion of the work schedule. This
applies to almost all metals, including stainless
steel, carbon, manganese, and
chrome-moly steels.
DIGITAL LCD REMOTE PENDANT COMPLETE N7500 GOUGING SYSTEM

n
Ease of use – start/stop function, travel delay, electrode diameter
n Rough machining feature to stall the feed of the electrode to
Includes Remote Pendant, Control Box,
compensate for pitted area or out-of-round steel rolls, thereby
65-991-015 Torch Head, Air Regulator and Electrode
maintaining the concentricity of the shaft/roll
ARCAIR-MATIC
n US Patent No. US 9101998 B2

Tube Holder
n “Travel delay” function assures excellent groove
geometry at the very beginning of the groove,
SYSTEM CABLE ASSEMBLY OPTIONS*
thereby eliminating the need for a starting pad Part No. Description
n Shock-absorbent bumper 110V AC POWER SUPPLY CABLE
n Remote Pendant incorporates an emergency 96-130-304 10 ft (3 m)
stop switch (E-Stop) when pressed in, will take 220V AC POWER SUPPLY CABLE
precedence over any other “stop” signal and 96-130-305 10 ft (3 m)
will drop out the engaged contactor in the PENDANT CABLE ASSEMBLY
power supply stopping the flow of current to
96-170-069 14" (0.36 m)
the carbon electrode.
96-170-070 15 ft (5 m)
96-170-071 25 ft (8 m)
96-170-072 50 ft (15 m)
TORCH HEAD MOTOR CABLE ASSEMBLY
n mall and lightweight while
S 96-130-335 3 ft (0.9 m)
accepting the wide range 96-130-336 15 ft (5 m)
of Arcair jointed Jetrods 96-130-337 25 ft (8 m)
Copperclad DC carbons, 5/16" 96-130-338 50 ft (15 m)
(7.9mm) through 3/4" (19.05mm)
POWER SUPPLY COMMUNICATION CABLE ASSEMBLY
n an be oriented 360 degrees in
C 96-130-339 15 ft (5 m)
any direction giving flexibility to 96-130-340 25 ft (8 m)
fit the application 96-130-341 50 ft (15 m)
DC POWER CABLES
96-130-254 4 ft (1.2 m)
96-130-256 15 ft (5 m)
96-130-300 25 ft (8 m)
DIGITAL CIRCUITRY CONTROL BOX NOTE: Minimum 2 Power Cables Required
n edesigned digital circuitry control box
R AIR HOSE ASSEMBLY
n A synergic mode ensures conformity to 94-396-051 4 ft (1.2 m)
pre-determined, pre-selected groove 94-396-049 15 ft (5 m)
depth and width specifications 94-396-048 25 ft (8 m)
n an be used with CC/CV power supplies
C *Must be ordered separately
and the system utilizes the contactor in
the welding power supply unit thereby
eliminating the need for an external
contactor used on prior models

ALL POSITION TRAVEL SYSTEMS
Arcair, the industry leader in air carbon-arc products partnered with leading travel system manufacturers to create the best all-around metal
removal system providing superior performance, flexibility, versatility, and safety for your metal removal applications.
BUG-O and GULLCO tractors are ideal for out of position metal removal applications since both
® ®
incorporate an aluminum track that guides the tractor down the weld seam with the ability to keep
the Arcair-Matic N7500 torch head on track with a mechanical rack device.
BUG-O TRAVEL SYSTEM PACKAGES

ALL TRAVEL SYSTEMS INCLUDE A COMPLETE
N7500 AUTOMATED GOUGING SYSTEM
n emote Pendant
R
n Control Box
n Torch Head
n Arcair Electrode Tube Holder
n Arcair Air Regulator
BUG-O TRAVEL SYSTEM SPECIFICATIONS

Arc Gouging Arcair Cable
Master Drive On/Off
Carriage Control Mounting Mounting Rail
Description Part No.* Unit Magnet
Module Group Assembly
Rigid - 110 MPD-1065 ARR-1080
71-023-140 MPD-1000 ARM-2010
(12" Releaseable AGS-1002 AGS-4172 BUG-2975 (Heavy-Duty
VAC (110 VAC) (5 Magnets)
Carriage) Aluminum Rail)
Rigid - 220 MPD-1065 ARR-1080
71-023-141 MPD-1002 ARM-2010
(12" Releaseable AGS-1002 AGS-4172 BUG-2975 (Heavy-Duty
VAC (220 VAC) (5 Magnets)
Carriage) Aluminum Rail)
ARCAIR-MATIC
FMD-1105 FMD-2170 FMD-2010
Flex - 110 VAC 71-023-142 MPD-1000
(HI-Flex Carriage w/ AGS-1002 AGS-4172 --
(110 VAC) (HI-Flex Rail) (8 Magnets)
Handle & Clamp)
FMD-1105 FMD-2170 FMD-2010
MPD-1002
Flex - 220 VAC 71-023-143 (HI-Flex Carriage w/ AGS-1002 AGS-4172 --
(220 VAC) (HI-Flex Rail) (8 Magnets)
Handle & Clamp)
* System Part No. includes the BUG-O items as noted along with the Arcair-Matic N7500 System
GULLCO TRAVEL SYSTEM PACKAGES

ALL TRAVEL SYSTEMS INCLUDE A COMPLETE
N7500 AUTOMATED GOUGING SYSTEM
n emote Pendant
R
n Control Box
n Torch Head
n Arcair Electrode Tube Holder
n Arcair Air Regulator
GULLCO TRAVEL SYSTEM SPECIFICATIONS

Welding Gun Track Magnet
Description Part No.* Carriage Rack Box Rack Bar Track
Attachment Devices
GK-165-047-2
GK-200-RHB-N GK-171-650 GK-171-047-2 GK-165-052-1 GK-165-215
Rigid - 110 (GULLCO 4-Motion
(GULLCO "KAT" (GULLCO 18" Long (GULLCO 96" (6 GULLCO
71-023-144 (GULLCO Heavy Heavy Duty Square Semi-Automatic
VAC Variable Speed Travel Aluminum Alloy Track Magnet
Duty Rack Box) Welding Gun
Carriage - 110 VAC) Rack Bar) Standard Track) Devices)
Attachment)
GK-165-047-2
GK-200-RHC-N GK-171-650 GK-171-047-2 GK-165-052-1 GK-165-215
Rigid - 220 (GULLCO 4-Motion
(GULLCO "KAT" (GULLCO 18" Long (GULLCO 96" (6 GULLCO
71-023-145 Semi-Automatic
VAC Variable Speed Travel (GULLCO Heavy Heavy Duty Square Aluminum Alloy Track Magnet
Welding Gun
Carriage - 220 VAC) Duty Rack Box) Rack Bar) Standard Track) Devices)
Attachment)
* System Part No. includes the GULLCO items as noted along with the Arcair-Matic N7500 System.
BUG-O is a registered trademark of the Weld Tooling Corporation. Gullco is a registered trademark of Gullco Enterprises Limited.
The aforementioned registered trademarks are in no way affiliated with Arcair. Arcair is a registered trademark of ESAB.

17 esab.com
STRAIGHT LINE FLAT POSITION CARRIAGE
TITAN TRAVEL SYSTEM PACKAGES
For metal removal applications in the flat position only, Arcair offers a machine carriage
system that can carry the complete Arcair-Matic N7500 system and can be easily lifted
on and off the work surface with an overhead crane. The track section consists of a
steel “T” bar, machined on each end to permit joining additional sections easily.
The same machine carriage can come with “outrigger” wheels to guide the carriage
down the work surface, ideal for bridge girder back-gouging applications.
ALL TRAVEL SYSTEMS INCLUDE A COMPLETE N7500

AUTOMATED GOUGING SYSTEM
n emote Pendant (72-008-020)
R
n Control Box (72-008-021)
n Torch Head (05-124-001)
n Arcair Electrode Tube Holder (94-893-082)
n Arcair Air Regulator (71-000-073)
With the exception of the Power Communication Cable Assembly, all other System Cable
Assemblies, 110V AC Power Cable, Pendant Cable, Motor Cable, DC Power Cable, and
Air Hose Assemblies are included.
ARCAIR TITAN TRAVEL SYSTEM SPECIFICATIONS

Horizontal Vertical Outrigger Pointer Magnet Cable-Hose
Description Part No.* Track Lift Bracket
Rack Bar Rack Bar Wheel Pkg Assembly Supports Clamp
Titan Machine 71-022-501
Carriage System (Arcair 10 ft 71-022-504
ARCAIR-MATIC
71-022-704 71-099-073 71-099-074 – 71-022-502 71-022-506 94-111-168

Package with "T" Steel Track (3 Magnets)
Track - 110 VAC Section)
Titan Machine Carriage

System Package
71-022-705 71-099-073 71-099-074 80345 – – – 71-022-506 94-111-168
w/ Outrigger Wheel
Package - 110 VAC
* System Part No. includes the items as noted along with the Arcair-Matic N7500 System.
TITAN WITH OUTRIGGER

WHEEL PACKAGE

ARCAIR TITAN
MACHINE CARRIAGE TITAN MACHINE CARRIAGE
®
Ideal for any automated applications in metal fabrication operations

where gouging, welding and cutting represents a large portion of
71-022-501 Titan Machine Carriage - 6-80 ipm (110 VAC, 60 Hz)
your work schedule. And that applies to almost all metals, including
stainless, carbon, manganese, and chrome-moly steels.
FLAT PLATE WORK ACCESSORIES

Arcair Titan Machine Carriage is designed for low maintenance
and high performance in straight line operation such as automated
TRACK ASSEMBLY
air-carbon arc gouging, cutting or welding operations. Available Part No. Description
in speed ranges from either 6 – 80 i.p.m. (15.2 – 203.2 cm/min). 71-022-502 Track Section 10 ft (3 m) Long
SPECIFICATIONS: WEIGHT CAPACITY:

n ength: 24" (61 cm)
L Flat Position: 300 lbs (136.1 kg) MAGNETIC AND SUPPORT BAR ASSEMBLY
n Width: 21" (53.3 cm)
MOUNTING AREA: (3 each required per 10 ft)
n Height: 5-7/8" (14.9 cm)
254 Sq inches (1,639 sq cm) Part No. Description
n Weight: 61 lbs (27.7 kg)
71-022-504 Magnet and Support Bar Assembly
ARCAIR-MATIC
ARCAIR HORIZONTAL & VERTICAL RACK BAR POSITIONERS
FEATURES & BENEFITS
RUGGEDNESS, RIGIDITY ACCURACY & EASE OF OPERATION
n ade from heavy gauge aluminum and brass to operate
M n recision machined parts ensures accurate torch/tool positioning
P
under severe operating conditions n Positioners do not need to be disassembled to reposition or remove
HORIZONTAL RACK BAR VERTICAL RACK BAR

POSITIONER POSITIONER
SPECIFICATIONS: SPECIFICATIONS:
n ength: 26" (66.04 cm)
L n idth: 4-1/2" (11.43 cm)
W
n Width: 4" (10.16 cm) n Height: 13-7/8" (35.24 cm)
n Height: 9-5/8" (24.45 cm) n Depth: 6" (15.24 cm)
n Weight: 4.47 lbs (2.02 kg) n Weight: 3.06 lbs (1.39 kg)

71-099-073 Horizontal Rack Bar Assembly 71-099-074 Vertical Rack Bar Assembly

19 esab.com
SLICE EXOTHERMIC ®
CUTTING SYSTEM
FEATURES & BENEFITS
VERSATILE - UNLIKE ANY OTHER CUTTING TECHNOLOGY
n Cuts right through hard-to-cut materials
– Mild, stainless steel and alloy steels
– Cast iron
– Aluminum, magnesium and other non ferrous metals
– Slag and refractory materials
– Pierces through concrete or brick
FAST CUTTING SPEEDS
n o-preheat required
N
n Cut sooner and finish every job faster
COMFORTABLE AND EASY TO USE
n istol grip style handle
P
n Lightweight shield to protect the operator from heat and sparks
n Lever operated oxygen control
CARRY ALL CONVENIENCE

n Several portable SLICE packs to choose from
– Utility Pack
– Battery Pack
– Industrial Pack
– Complete Pack
WATCH A VIDEO OF THE ARCAIR SLICE PACK IN ACTION AT WWW.ARCAIRSLICE.COM
SPECIFICATIONS:
n ain Voltage (Input): 12 V Battery (Not Included)
M
n Length Of Power Cable & Oxygen Hose: 10 ft. (3 m)
USE 1/4" & 3/8"
n Power Cable AWG Size: #10, #6, #1 DIAMETER
n Certification Mark (Standards): CE of cutting rods by
n Dimensions L x W x H: 8.25 in. x 5.75 in. x 4 in. simply changing
(209.6 mm x 146.1 mm x 101.6 mm) the collet nut and
n Weight SLICE Cutting Torch w/ #10: 3.78 lbs (1.71 kg) collet chuck
n Weight SLICE Cutting Torch w/ #6: 4.37 lbs (1.98 kg)
n SLICE Cutting Torch w/ #1: 6.3 lbs (2.86 kg)
LIGHTWEIGHT
SLICE
SHIELD PISTOL
Part. No. Description to help protect GRIP
SLICE Cutting Torch w/ #10 Power Cable the operator from designed
03-003-012
(When Igniting w/ 12V Battery & Cutting w/o Power) heat and sparks handle is
SLICE Cutting Torch w/ #6 comfortable
03-003-011
(When Igniting 12V Battery & Cutting w/o Power) and easy
EASY TO
SLICE Cutting Torch w/ #1 to use
03-003-010 SQUEEZE
(Up to 200 A w/ Power)
LEVER
on the handle
for easy oxygen
control
INDUSTRIAL GRADE
OXYGEN HOSE
10 ft (3 m) length is standard

TIPS FOR USING SLICE EXOTHERMIC CUTTING EQUIPMENT
TIPS FOR CUTTING ROD BURNTIME
Cutting procedures will vary from job to job. Study the cutting rates Listed are the approximate burntimes for the various SLICE
chart for specific cutting speeds. rod diameters and lengths:
1/4" x 22" (6.4 X 559 mm) . . . . . . . . . 40 - 45 seconds
Normal cutting is done by using a drag technique. Once the rod is in 1/4" x 44" (6.4 X 1118 mm) . . . . . . . . 80 - 90 seconds
contact with the piece to be cut, drag the rod in the direction of the 3/8" x 18" (9.5 X 457 mm) . . . . . . . . . 30 - 35 seconds
cut. If the operator can’t see the kerf, the speed of cut is too fast. If the 3/8" x 36" (9.5 X 914 mm) . . . . . . . . . 60 - 70 seconds
rod is being used too rapidly the progress of the cut is too slow and
the rod is being used without cutting. REMEMBER, the cutting rods
consume as long as the oxygen is flowing. Maintain the proper travel
APPLICATION DATA
speed at all times. NOTE: Use a sawing motion when material to be cut The best techniques for the SLICE equipment will change from job to
is thicker than 1-1/2 to 2 inches to ensure a complete melt through. job. The enclosed charts present the results of extensive testing of the
SLICE Torch. Four things contribute to good cutting:
Use a smooth motion to complete the cut. Be careful not to hit 1) Electrical current.
nearby material with the rod when cutting in “close quarters.” 2) Type of material being cut.
After completing the cut, release the oxygen control lever in the 3) Environmental conditions.
handle. THE CUTTING ROD WILL CONTINUE TO BURN AS LONG AS 4) Experience of the operator(s).
OXYGEN IS SUPPLIED. Hold the torch safely away from you until the
rod cools. These data result from studies of the first two (2) items in this list.
Since data were collected in a LABORATORY, actual results obtained
will vary because of changes in the environment. Too, these tests were
TIPS FOR PIERCING SURFACES conducted by highly experienced users. The way in which you use the
The SLICE Torch can be used to pierce solids. Special procedures SLICE Torch will also cause your results to vary.
must be used when piercing. When piercing, use a collet extension
(and shield). This extension adds life to the torch and hand shield, In any application, some adjustments in operating conditions are
and greatly improves operator safety and comfort. Always hold the necessary. The charts are presented only as a guideline. Results will
torch at arm’s length and wear plenty of protective clothing, eye and vary. You can approximate these results by using the data presented
ear protection. Cutting rods can get stuck inside the pierced hole. as a starting point, then adjusting for your job.
If possible, remove the cutting rod from the hole before releasing the
oxygen lever. Here is a sample of some cutting rates that can be obtained using the
SLICE Equipment. Cutting rates in this chart were obtained using 80
With any thermal cutting equipment blowback is most likely to occur PSI oxygen pressure, battery ignition (no power cutting) and 1/4" x 22"
when the user is piercing holes. Cutting rods may burn unevenly. (356 x 559 mm) cutting rods. These cutting rates will vary when using
Slowly swirl the cutting rod as it enters a pierced hole. Cutting rods different rods, when cutting with power or using a different oxygen
may burn out on the sides. Correct the problem by removing the pressure. This chart does not represent all materials SLICE will cut nor
cutting rod from the pierce point, shut the oxygen off, and replace all thicknesses used in fabrication. When cutting composite materials
the cutting rod. or metals not listed, locate the listed type that most closely matches
the metal to be cut. This information is only meant as a reference
To pierce follow these steps: to the efficiency and versatility that a user can realize using the
n trike cutting rod on striker.
S SLICE Equipment.
n Hold torch at arm’s length.
n Keep the cutting rod at a 90 angle (perpendicular) to the pierce point.
CUTTING RATES
°
n Slowly push cutting rod in at pierce point until you’re at proper depth
SLICE
or until you’ve achieved burn through. Material Thickness Cut/in Rod Cut Speed
Being Cut in. cm in. cm in/min cm/min
The pierce procedure is also used to cut concrete. By piercing a series
1/8 .318 2.25 5.7 72 183
of holes where a user wants to cut concrete, the concrete becomes
1/4 .635 1.50 3.8 52 132
easier to fracture. This helps reduce the time it would take to actually Carbon
3/8 .953 1.38 3.5 42 106
cut the concrete. Steel
1/2 1.27 1.25 3.2 35 89
3/4 1.91 0.75 1.9 22 56
OXYGEN USAGE Stainless 1/8 .318 2.00 5.1 65 165
This cutting process uses standard industrial grade oxygen to support Steel 1/4 .635 1.13 2.9 36 91
the exothermic reaction and to remove the molten metal. All SLICE 1/4 .635 1.75 4.4 58 147
equipment uses standard oxygen fittings. The most commonly Aluminum 3/8 .953 1.25 3.2 38 97
recommended operating pressure is 80 psi. Applications such as 3/4 1.91 0.75 1.9 23 58
cutting material sections 3" and thicker might require higher operating This data is the result of averaging lab tests. The actual results will vary.
pressures. Pressures as low as 40 psi have been used to perform
operations such as washing off rivet heads and scarfing out small
cracks for repair.
The oxygen consumption rate for the SLICE cutting rods at 80 psi
is 7 to 7.5 cfm for the 1/4" (6.35 mm) diameter cutting rods and 11 to
12 cfm for the 3/8" (15.87 mm) diameter cutting rods. This rate will vary
if a different operating pressure is used.

21 esab.com
SLICE BATTERY/UTILITY PACK SLICE BATTERY IGNITION SOURCE
Go anywhere and cut, burn, or pierce virtually any metallic, The improved battery ignition source features faster recharging, better
non-metallic or composite material with this exothermic cutting pack. visual gas gauge and over-charging safe guard.
Comes with all the necessary equipment and cutting rods required Accepts the SLICE cutting torch power connection that has the
to do cutting when combined with standard industrial grade oxygen twist-lock power pin and the SLICE Striker Assembly that completes
to support the exothermic reaction and to remove the molten metal. the circuit when the SLICE rod held in the cutting torch comes in
contact with the Striker copper bar. With oxygen flowing through the
torch and cutting rod the exothermic reaction begins and cutting can
start. Simply release the oxygen lever on the torch to stop the burn.
n ew heavy-duty storage case to hold/store the equipment

N
when not in use
n Improved torch handle & rubber shield to improve the operators n ll connections to the battery ignition source are labelled for
A
grip and provide protection from molten spray when piercing ease of use
n Improved striker assembly that incorporates a slide mechanism n Illuminated lights “GAS GAUGE” signifies the level of the battery
that allows the operator to only expose a small portion of the ignition current output to ignite the cutting rod
bar (copper) which increases the life of the striker copper bar n Experienced operators can expect to achieve 115+ ignitions
from a fully charged battery
n Charging time to bring a fully drained battery up to a fully charged
BATTERY PACK ONLY: status is 6 hours
n Improved battery ignition source with improved features over
prior model
– Faster recharging of a “dead” battery SPECIFICATIONS:
– Better visual “gas gauge” indicating battery condition n ain Voltage (Input): 22-30 V DC
M
– Over-charging safe guard n Battery: Lead Acid
n Output Voltage: 12 V DC
n Internal Battery Status Display: LED
SPECIFICATIONS:
SLICE
n Charging Mode: Constant Voltage

n ain Voltage (Input): 120 V AC 60 Hz / 220 V AC 50 Hz
M n Adapter Input: Input: 100 – 240 VAC, 50 – 60 Hz,1.4 A Max
(Battery Pack) n Adapter Output: 24 V DC, 2.7 A
n Certification Mark (Standards): CE
n Type Of Battery: Seal lead acid
n Dimensions L x W x H: 6.4in.x 4.6 in. x 7.4 in.
n Recharge Time (fully drained battery): 6 h
(162.6 mm x 116.8 mmx 188 mm)
n Exothermic Cutting Rods: 1/4 in. x 22 in. Uncoated – 25 pieces
n Weight: 7.1lbs. (3.22 kg) – Battery Case & Power Adapter
n Power Cable AWG Size: #10
n Certification Mark (Standards): CE Part. No. Description
n Main Voltage (Input): 22.25 in. x 20 in. x 5.5 in.
96-076-040 SLICE BatteryIgnition Source
(565.15 mm x 508 mm x 139.7 mm)
96-076-041 PowerAdapter w/ NAM Power Lead
n Weight Battery Pack: 27.9 lbs (12.66kg)
n Weight Utility Pack: 20.9lbs (9.48 kg)
Part. No. Description

63-991-041 SLICE Battery Pack – 120 V AC 60 Hz
63-991-044 SLICE Battery Pack – 220 V AC 50 Hz
63-991-047 SLICE Utility Pack

SLICE INDUSTRIAL PACK SLICE COMPLETE PACK
A self-contained cutting system lends itself well for maintenance / A self-contained cutting system lends itself well to the emergency /
repair inside of manufacturing facilities. forced entry type cutting situations where seconds count.
n Improved torch handle & rubber shield n Improved torch handle & rubber shield
to improve the operators grip and provide to improve the operators grip and
protection from molten spray when piercing provide protection from molten
n Improved striker assembly that incorporates spray when piercing
a slide mechanism that allows the operator to n Improved striker assembly that
only expose a small portion of the ignition bar incorporates a slide mechanism
(copper) which increases the life of the striker that allows the operator to only
copper bar expose a small portion of the
n Improved battery box with improved features ignition bar (copper) which
over prior model increases the life of the striker
– Faster recharging of a “dead” battery copper bar
– Better visual “gas gauge” indicating n Improved battery
battery condition box with improved
– Over-charging safe guard features over
n Storage shelf on the cart to place a 12volt prior model
battery for the power to ignite the SLICE – Faster
rod and begin exothermic cutting action. recharging
12volt battery not included with system of a “dead”
n System includes a battery charger battery
mounted on the cart to recharge the 12volt – Better visual
battery as needed “gas gauge”
indicating
battery condition
– Over-charging safe guard
SPECIFICATIONS:
n ain Voltage (Input): 120 V AC 60 Hz
M
SPECIFICATIONS:
n ain Voltage (Input): 120 V AC 60 Hz & 220 VAC 50 Hz
M
n Recharge Time (fully drained battery): 6 h
n Dimensions L x W x H: 20 – 5/8 in. x 48 – 3/8 in. x 20 in.
(523.8 mm x 1228.7 mm x 508 mm)
n Weight: 81.2 lbs (36.8 kg)
n Dimensions L x W x H (Without Cylinder): 15 in. x 25 in. x 8 in.
Part. No. Description (400.05 mm x 638.18 mm x 206.38 mm)
n Dimensions L x W x H (With Cylinder): 15 in. x 27 in. x 8 in.
63-991-045 SLICE Industrial Pack – 120 V AC 60 Hz
(400.05 mm x 688.98 mm x 206.38 mm)
n Weight Without Cylinder: 39.05 lbs ( 17.71 kg)
SLICE
n Weight With Cylinder: 70 lbs. (31.75 kg)

63-991-040 SLICE Complete Pack – 120 V AC 60 Hz
63-991-042 SLICE Complete Pack – 220 V AC 50 Hz

23 esab.com
SLICE STRIKER ASSEMBLY SLICE CUTTING RODS
Unlike any other cutting process used today, the Arcair® SLICE
systems can cut, burn or pierce virtually any metallic, non-metallic
or composite material. Specially designed flux coated cutting rod,
patented single piece construction maintains the balance necessary
The SLICE Striker comes standard with a #10 AWG Power Cable with
to sustain the exothermic reaction.
a twist-lock brass pin that can connect to the SLICE battery ignition
source. The same twist-lock pin can be inserted into the mating n pecially Designed Cutting Rod
S
receptacle on a plier type clamp found in the SLICE Utility Pack n One piece patented construction maintains the balance necessary
(please see separate fact sheet for details). to sustain the exothermic reaction
n Cutting rod sustains the burn without constant electrical power
n Improved striker assembly that incorporates a slide mechanism that once ignited
allows the operator to only expose a small portion of the ignition bar
(copper) which increases the life of the striker copper bare
n Robust handle insulator material that can handle impact with the Part. No. Description
ground and high temperature rating SLICE Exothermic Cutting Rods,
42-049-003
Flux Coated, 1/4 x 22 – 100 Pcs
SLICE Exothermic Cutting Rods,
SPECIFICATIONS: 42-049-002
n ength Of Power Cable & Oxygen Hose: 3 m (10 ft.)
L SLICE Exothermic Cutting Rods,
n Power Cable AWG Size: #10 AWG 43-049-009
Uncoated, 3/8 x 36 – 25 Pcs
n Dimensions L x W x H: 9.5 in. x 1.5 in. x 1.75 in. 43-049-007
(241.3 mm x 38.1 mm x 44.5 mm) SLICE Exothermic Cutting Rods,
n Weight: 1.2 lbs (.54 kg) 43-049-002
43-049-005
Part. No. Description Uncoated, 1/4 x 44 – 25 Pcs
72-012-010 SLICE Striker Assembly 42-049-005
43-049-003
SLICE

94-463-032 3/8" Collet Conversion Kit

SEA TORCH ®
UNDERWATER CUTTING
“COMBINATION TORCH” ELECTRODES
Underwater Cutting & Welding Torch
FEATURES & BENEFITS
FEATURES & BENEFITS
OXYGEN-ARC AND EXOTHERMIC CUTTING ELECTRODES
ONE PIECE BODY CONSTRUCTION n xygen-arc cutting electrodes requires current to be present
O
n ully insulated electrically for safety
F during the cutting process
in normal operation n Exothermic cutting electrodes only require current to ignite the
n Prohibits oxygen leakage in the torch body electrode and once ignited the rod will continue to burn as long
n Bright orange for high visibility to the diver as there is oxygen flowing
COMBINATION TORCH WATER-PROOF COATING
n orch can be used for oxygen-arc cutting
T n ll cutting electrodes are coated
A
n Underwater welding with a water-proof coating
TAPERED COLLET BODY
n rings the bare surface of an electrode into
B
contact for the entire length of the collet
n Solid grip and increased contact area decreases
the risk of arcing between the collet and electrode
SEA-CUT CUTTING ELECTRODES
®
EQUIPPED WITH A SPARK ARRESTOR

“Oxygen-Arc Process” (50 per carton)
n park arrestor located behind the collet
S
for safe operation Part No. Diameter Length
n Ball check valve in the torch handle gives 42-059-007 5/16" (7.9 mm) – .113" ID (2.9 mm) 14" (45.7 cm)
additional protection
SPECIFICATIONS:
n quipped with 10 ft (3 m) power cable
E
n Length: 8-3/4" (22.2 cm)
n Weight: 4.5 lbs (2.04 kg) with cable

14-050-124 Sea Torch 5/16" (7.9 mm) Cutting Collet
14-050-126 Sea Torch 3/8" (9.5 mm) Cutting Collet TUFF-COTE CUTTING ELECTRODES
®
FLUX COATED
“Oxygen-Arc Process” (50 per carton)
Part No. Diameter Length
42-059-008 5/16" (7.9 mm) – .113" ID (2.9 mm) 14" (45.7 cm)
SEA-JET CUTTING ELECTRODES

®
“Exothermic Process” (50 per carton)

42-066-006 3/8" (9.5 mm) 18" (45.7 cm)
UNDERWATER
SEA-DRAGON CUTTING ELECTRODES

™
“Exothermic Process” (50 per carton)

42-075-005 3/8" (9.5 mm) 18" (45.7 cm)

25 esab.com
SEA-STINGER II TORCH ®
ARCWATER II TORCH ®
Underwater Welding Torch Underwater Gouging Torch
FEATURES & BENEFITS

DESIGNED FOR UNDERWATER
GOUGING OPERATIONS
n imilar to gouging above water with
S
the exception of using a high velocity
of pressurized water in place of
FEATURES & BENEFITS compressed air
n Uses sea water at 90 psi (6.32 kg/cm
LIGHTWEIGHT AND DURABLE
2
n roven design that gives the diver-welder an easy to use

P or 620 kPa) over the pressure at the
electrode holder depth of use
n Minimum water flow rate of 3.5 gallons
n Repairable replaceable cable and internal parts extend its service life
(13.25 liters) per minute required
ACCEPTS SEVERAL DIFFERENT DIAMETER OF
OXYGEN FREE
WELDING ELECTRODES
n liminates the risk of hydrogen gas pocket
E
n 1/8" (3.2 mm), 5/32" (4.0 mm) and 3/16" (4.8 mm) welding electrodes
explosions
SPECIFICATIONS:
EASY TO USE
n quipped with 10 ft (3 m) Power Cable
E
n Length: 6" (15.24 cm)
n andle can be used left or right handed divers
H
n Weight: 3.65 lbs (1.66 kg) with cable
n Used out-of position
CONVERTS INTO A WELDING TORCH EASILY
n imply change out the collet to accept
S
Part. No. Description welding electrodes
14-050-128 Sea-Stinger II Torch
SPECIFICATIONS:
n quipped with 10 ft (3 m) Power Cable
E
n Length: 9-3/4" (22.2 cm)
n Weight: 5.5 lbs (2.5 kg)
UNDERWATER WELDING
ELECTRODES Part. No. Description
14-050-127 Arcwater II Torch
FEATURES & BENEFITS
EXCELLENT BEAD CONTOUR
n All position, flux coated SMAW electrode
FILLET WELDS ARE FLAT WITH GOOD
UNDERWATER GOUGING
BASE METAL WETTING ELECTRODES
n Helps keep undercut to a minimum
EASY SLAG REMOVAL
n eeps chipping and grinding to a minimum
K
n Lower risk of slag inclusions
PRODUCED WELDS WHICH PASS BEND
AND X-RAY REQUIREMENTS
n As defined by the AWS D3.6 specification for underwater welding
ARCWATER GOUGING ELECTRODES

UNDERWATER
(50 Per carton)

Part No. Diameter Amperage Length
42-059-006 5/16" (7.9 mm) 350 – 450 9" (22.9 cm)
SEA-WELD WELDING ELECTRODES

Part No. Electrode Size Per Carton
42-024-002 1/8" (3.2 mm) x 14" (35.6 cm) 150
42-984-004 5/32" (4.0 mm) x 14" (35.6 cm) 100
42-034-007 3/16" (4.8 mm) x 18" (45.7 cm) 75

PROTEX PRODUCT LINE
®
PROTEX

27 esab.com
PROTEX ORIGINAL PROTEX EXTRA
ANTI-SPATTER ANTI-SPATTER
FEATURES & BENEFITS
PROTEX
FEATURES & BENEFITS

FIRST CHOICE FOR BIG JOBS IN WELDING, REDUCES SPATTER ADHESION TO PARENT METAL
CUTTING, OR GOUGING n pray or brush onto the parent metal and you are ready to weld
S
n Reduces spatter and protects from slag spoiling clean edges in less than one minute
n Protects the parent metal, fixtures, large weldments and jigs
ENVIRONMENTALLY SAFE
from spatter and slag
n Non-toxic and non-flammable
n Use it during heat treating to protect surfaces from scale
n Non-toxic and non-flammable
Container Size Part No. Container Size Part No.

1 Gallon (3.8 L) — Case of 4) 53-011-000 24 oz (710 mL) — Case of 12 53-024-500
5 Gallon (19 L) 53-015-000 1 Gallon (3.8 L) — Case of 4 53-014-500
55 Gallon (208 L) Drum 53-018-000 5 Gallon (19 L) 53-015-500
55 Gallon (208 L) Drum 53-018-500

PROTEX PLUS ANTI-SPATTER
FEATURES & BENEFITS
PROTEX
REDUCES ADHESION TO PARENT METAL
n Spray onto the parent metal to reduce spatter or slag from adhering
n An aerosol anti-spatter
n Contains no chlorinated solvents, fluorocarbons, silicones
Container Size Part No.

16 oz (473 mL) Can — Case of 12 57-021-106
PROTEX ZINC RICH COLD GALVANIZING

FEATURES & BENEFITS
CORROSION PROTECTION
n Its zinc content “sacrifices” itself to any metal higher (nobler)
than zinc in the chemistry’s periodic table such as steel
n Forms a chemical bond to the parent metal
Container Size Part No.

16 oz (473 mL) Can — Case of 12 57-031-002

29 esab.com
PROTEX TIP-DIP ANTI-SPATTER PROTEX ALCLEAN
FEATURES & BENEFITS FEATURES & BENEFITS
PROTECTS SPATTER BUILD UP ON GMAW NOZZLES REMOVES OXIDES, DIRT AND GRIME FROM ALUMINUM
PROTEX
AND CONTACT TIPS PLATE, CASTINGS AND JOINT AREAS PRIOR TO WELDING
n High heat resistance to minimize spatter build-up n Spray or brush on large areas
Note: Allow nozzles to cool below red heat before dipping Note: may turn 2000 Series aluminum black.
(ignition may occur above 1000˚F).
n Non-toxic
Container Size Part No. Container Size Part No.

16 oz (454 gr) Jar — Case of 12 57-021-105 1 Quart (946 mL) — Case of 12 57-021-200
1 Gallon (3.8 L) — Case of 4 57-014-000

WARRANTY
WARRANTY PERIOD 3 2 1 90
YRS. YRS. YR. DAY
ESAB FILLER METALS

ESAB filler metals are guaranteed from defects in material or workmanship and will conform with ESAB’s published product specifications
for 12 months after the date of shipment, provided that the products are stored and maintained in accordance to ESAB’s Storage Guidelines
(Document GEN-27116/NA/EN/03-14-18). This warranty does not cover defects derived from the filler metal selection or from the welding
operations, which are the sole responsibility of the purchaser and may have an effect in the product’s performance. In case of warranty
breach, ESAB will have the right to exchange, or accept the return by the Purchaser of existing inventory and issue credit at the price paid
by the Purchaser, plus any shipping costs incurred by the purchaser in connection with the purchase of such Product after ESAB has had
the opportunity to analyze the claim. No products may be returned to ESAB without ESAB’s written authorization.
ESAB WELDING EQUIPMENT
ESAB MIG Welding (GMAW) Equipment
Power Sources & Wire Feeders – Manual & Semi-Automatic ✔
Automatic & Robotic GMAW Controls, etc. ✔
GMAW Torches* ✔
ESAB Submerged Arc Welding (SAW) Equipment
LAF / TAF series Power Sources ✔
WARRANTY
Multitrac, Mastertrac, MiniMaster, ArcMaster, G Master, Tandem ✔
Controls & Accessories – Flux Recovery System, Joint Tracking and Positioning System, etc. ✔
ESAB TIG Welding (GTAW) & Stick Welding (SMAW) Equipment
Power Sources ✔
GTAW Torches*, Heliarc Outfits ✔
Optional Kits for ESAB Power Sources and Wire Feeders
Digital Meters, Pulse Kit, Post/Pre Flow, etc. ✔1
ESAB Remote Controls and Mechanized Controls
Foot Controls, Hand Controls, Pendants, Arc Starters, UEC-8 Control, J-Governor Control, etc. ✔
ESAB WELDING EQUIPMENT
ESAB Plasma Equipment
Power Sources (other than HP 125) ✔
Automatic Plasma Controls – Flow Control, Plumbing Boxes, etc. ✔
Plasma Torches* ✔
ESAB Automation Products
Miggytrac Tractors ✔
Orbital Tig – Power sources, controls, accessories and heads ✔
Applied Automation (CaB, Gantrac, and Walltrac systems) ✔
Positioners and Turning Rolls ✔
Engineering Products (FSW, Laser Hybrid, and NGW) ✔
Miscellaneous
Cartridge for Eye-Tech Helmets ✔
Water Circulators ✔
Remanufactured Equipment ✔
Special Customer Order Equipment ✔
ESAB AUTOMATIC CUTTING MACHINES
SGX, Combirex, Suprarex, Numorex, Telerex Models ✔2
Crossbow ✔3
Replacement Parts ✔
* ESAB strongly recommends the use of original equipment replacement parts for its equipment. While the use of aftermarket parts does not automatically void ESAB’s
warranties for its equipment, any obligations arising from ESAB’s warranty will be voided if the design, manufacture, or composition of parts or components not
manufactured by ESAB are a material cause of the malfunction or poor performance of (or damage to) the equipment.
(1) Same period as associated power sources and wire feeders.
(2) For breakdowns or failures occurring more than 6 months after shipment the Purchaser is responsible for ESAB’s labor cost or expense of repair or replacement of any
components or parts thereof which ESAB’s examination proves to be defective.
(3) The Purchaser is responsible for ESAB’s labor cost or expense of repair or replacement of any components or parts thereof which ESAB’s examination proves to be defective.
WARRANTY PERIOD LIFETIME 10 7 3 2 1 90 +

YRS. YRS. YRS. YRS. YR. DAY LABOR
EDGE™ 2.0 Series regulators ✔

Legacy SR Series regulators ✔
300 series torches and handles ✔
All “G” Series regulators ✔
TurboTorch ®
✔
HP&I Brass Regulators/Manifolds, Oxygen Conservers, All other Victor Medical products ✔
Steel Cylinders, Cutting Machine Motor (i.e. VCM200) ✔
HP&I Stainless Regulators/Manifolds (non-corrosive gas), Parts in Rental Applications ✔
HP&I Corrosive Gas Regulators/Manifolds ✔
Contintued on next page Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

31 esab.com
WARRANTY PERIOD LIFETIME 10 7 3 2 1 90 +
YRS. YRS. YRS. YRS. YR. DAY LABOR
NOTES
EDGE™ 2.0 Series regulators ✔
Legacy SR Series regulators ✔
All “G” Series regulators ✔
TurboTorch ®
✔
HP&I Brass Regulators/Manifolds, Oxygen Conservers, All other Victor Medical products ✔
Steel Cylinders, Cutting Machine Motor (i.e. VCM200) ✔
HP&I Stainless Regulators/Manifolds (non-corrosive gas), Parts in Rental Applications ✔
HP&I Corrosive Gas Regulators/Manifolds ✔
WARRANTY PERIOD 4 3 2 1 180 90 +

YRS. YRS. YRS. YR. DAY DAY LABOR
Cutmaster TRUE™ (Power Source)

®
✔ ✔
Drag-Gun Plus, PAK 200
® ®
✔ ✔
AirCut 15C, CutSkill units (Power Source), Stand Off Controls, 1Torch , SureLok , XTR, XT / XT-301, Maximizer torches
® ® ® ® ®
✔ ✔
All Other “Torch and Leads” Packages ✔ ✔
Replacement Repair Parts ✔
A40i, A60i, Cutmaster A80, Cutmaster A120 (US Power Supply) ✔ ✔
A40i, A60i, Cutmaster A80, Cutmaster A120 (Non US Power Supply) ✔ ✔
Ultra-Cut XT™ and Auto-Cut XT™ (Power Supplies & Components) ✔ ✔ 1 yr.
XT™ / XT™-301 Torch (Excluding Consumable Parts) ✔ ✔
Repair/Replacement Parts ✔
WARRANTY PERIOD 3 2 90 +
YRS. YRS. DAY LABOR
MST 3-in-1 Machines (Power Source) ✔

TIG Welding Machines (Power Source) ✔
OxyFuel Outfits, Tote, Torch Kit, Regulators, Cutting Attachment, Cutting Welding Handle, Straight Cutting Torch, AirFuel Torches,
Auto-Darkening Helmets ✔
MIG Guns & TIG Torches supplied with Power Source ✔
WARRANTY PERIOD 1 180 90 30 +

YR. DAY DAY DAY LABOR
TC and TCV Water Coolers ✔

TSC-96 Smoke Collector: 1 year for parts, no warranty for labor ✔
Professional MIG Guns (i.e. PulseMaster™ MIG Guns & PullMaster™, Spray Master , Eliminator , Supra™, Classic No. #, SEFC, etc)
® ®
✔
All Other Products (Including Fusion™ MIG Guns, WeldSkill MIG and Spool Guns)
®
✔
WARRANTY PERIOD 3 2 1 180 90 30 +

YRS. YRS. YR. DAY DAY DAY LABOR
ArcMaster , PowerMaster , Ultrafeed , Fabricator 3 in 1, Portable DC Welders 161S, 201TS & 186 AC/DC, Ultima 150,
® ® ® ® ®
WC-100B ✔ ✔
Auto-Darkening Welding Helmet (Electronic Lens) Head Gear assembly which is 1 month ✔
Victor Regulator for Fabricator 3 in 1: 2 years for parts, no warranty for labor
® ®
✔
95S, Water Recirculators: 1 year for parts and labor ✔ ✔
All Plasma Welding Consoles (i.e WC-1 Controller, WF-100 Capstain Feeder, etc) ✔ ✔
Plasma Welding Torch and Leads Packages ✔ ✔
Gas Regulators for “Supplied with Power Sources” ✔
Remote Controls ✔
Replacement Repair Parts ✔
MIG and TIG Torches (Supplied with Power Sources) ✔
Firepower Welders: 5-2-1 years for parts, no warranty for labor
WARRANTY PERIOD 1 180 90 30 +

YR. DAY DAY DAY LABOR
Arcair N7500
®
✔
All Other Products ✔
WARRANTY PERIOD
Contact your Stoody representative for warranty information on this Product.
U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557 Contintued on next page

WARRANTY CLAIMS
For all warranty claims, Purchaser should contact ESAB with all relevant details such as ESAB part number, manufacturing date code, heat and control numbers, serial
number, complete description of the difficulty encountered, length of time in service, the conditions under which the Products failed, and original purchase price paid.
For: WeldingEquipment/ For: Filler Metal Goods For: Mechanized Cutting Systems
Automated Cutting Systems Goods Please contact your ESAB Sales Account Manager. If you Phone 843-664-4405
Phone 843-664-4416 are an end user, please contact your local Authorized ESAB Fax 843-664-5539
Fax 800-446-5693 distributor for assistance with warranty claims.
ESAB will determine whether to have the Products returned for inspection and repair or handled in some other manner (for example: shipping replacement Products “no charge”
or issuing credit). Credit for Welding Equipment/Automated Cutting Systems may be subject to a depreciation charge based on length of time the Products were in service.
Written approval in the form of a Return Authorization form (“RA”) will be issued if Purchaser is to return Products for repair or replacement. UNDER NO CIRCUMSTANCES
ARE ANY PRODUCTS TO BE RETURNED WITHOUT PRIOR WRITTEN AUTHORIZATION FROM ESAB. A copy of the RA must accompany the return shipment of the
Products to ESAB, and the Products must be received within 30 days of issuance of the RA. Any RA remaining open after 30 days will be cancelled, and the Purchaser will
be billed for any “no charge” replacement Products supplied. Any Products subsequently returned against a cancelled RA will be returned to the Purchaser freight collect.
If a returned Product is determined to have failed for reasons other than defects in materials or workmanship within the scope of the warranty policy or if the applicable
warranty has expired, Purchaser will be contacted for disposition. If such a Product is to be returned to Purchaser, freight charges will be borne by Purchaser, and Purchaser
also will be billed for any “no charge” replacement Products supplied during the investigation of the complaint.
LIMITED WARRANTY: ESAB® warrants to the party purchasing Products directly 3. Routine mechanical, electrical and electronic adjustments made to ESAB
from ESAB or from an Authorized Distributor of ESAB (“Purchaser”) that those Automatic Cutting Machine Products or components thereof such as are
products listed in the Warranty Period section below (“Products”) will be free described and explained in the instruction manuals furnished with the
of defects in workmanship or material for the relevant period specified in the Products (such adjustments are the responsibility of the Purchaser);
Warranty Period section below beginning on the date that the Products are 4. Electrical or electronic parts of ESAB Automatic Cutting Machine Products
delivered to the Purchaser. If the Purchaser is buying Products from a party damaged by improper voltage supplies, improper electrical connections to
expressly authorized by ESAB in writing to sell ESAB Products (an “Authorized the equipment or improper grounding techniques.
Distributor”) rather than from ESAB directly then, notwithstanding the foregoing
or anything to the contrary herein, in no event shall the warranty period extend For ESAB Automatic Cutting Machine Products only:
more than the time stated in the Warranty Period section below plus 1 year from 1. Freight charges after the installation period or 30 days from the shipment date
the date ESAB delivered the Product to the Authorized Distributor. To the extent of the ESAB Automatic Cutting Machine Products, whichever comes first, for
that any Product identified herein incorporates parts and materials manufactured parts replaced under warranty are the responsibility of the Purchaser; and
by ESAB and parts and materials manufactured by third parties, ESAB makes 2. Any and all warranties on such ESAB Automatic Cutting Machine Products are
the warranties set forth in this Limited Warranty section only with respect to the automatically void if arc welding is performed on any part of the ESAB Automatic
parts and materials of the Products manufactured by ESAB. ESAB’s warranty on Cutting Machine Products without the express approval of an authorized ESAB
any products that are not manufactured by ESAB and any parts and materials representative.
incorporated into Products that are not manufactured by ESAB is limited to
For ESAB Filler Metals Products only:
extending to Purchaser any warranty offered by the original manufacturer with
1. In case of warranty breach, ESAB will have the right to exchange, or accept
respect to that product, part or material to the extent that the warranty is assignable.
the return by the Purchaser of existing inventory of such defective ESAB Filler
Should any failure to conform to this warranty appear within the time period
Metals Products and issue credit at the price paid by the Purchaser, plus any
applicable to the ESAB Products as stated in the Warranty Period section below,
shipping costs incurred by the Purchaser in connection with the purchase of
ESAB shall correct such defects by suitable repair or replacement, at ESAB’s sole
such ESAB Filler Metals Product after ESAB has had the opportunity to analyze
option, of any components or parts of the Product determined by ESAB to be
the claim.
defective upon notification thereof and substantiation that the Product has been
stored, installed, operated, and maintained in accordance with ESAB’s LIMITATION OF LIABILITY: ESAB’s total liability to Purchaser and any third
specifications, instructions, recommendations and recognized standard industry parties with respect to the Products (whether as to Products delivered or for
practice, and not subject to abuse, misuse, neglect, alteration, accident, improper delayed delivery or for non-delivery of Products and whether the claim is based
care and/or maintenance including lack of lubrication and protection from the on warranty, on contract, on negligence, on tort, on strict liability, on Products
elements and use of non-ESAB genuine parts (including consumables) that defects or otherwise), shall not exceed the amount of the purchase price of
are a material cause of the Product defect. Such repair or replacement shall be the Products with respect to which the claim is made, and ESAB is hereby
performed by ESAB at no cost or expense to the Purchaser other than travel released from any claim in excess of the aggregate purchase price of those
and accommodation costs and expenses for the ESAB Service Engineer should Products upon which the claim is based. IN NO EVENT SHALL ESAB BE LIABLE
in-plant service be necessary. TO PURCHASER OR ANY THIRD PARTIES FOR ANY CIRCUMSTANTIAL,
CONSEQUENTIAL, CONTINGENT, EXEMPLARY, INCIDENTAL, INDIRECT,
EXCEPT AS SPECIFIED IN THIS LIMITED WARRANTY SECTION, ESAB LIQUIDATED, MATERIAL, PUNITIVE, SPECIAL, SPECULATIVE OR OTHER
HEREBY EXPRESSLY DISCLAIMS ANY AND ALL REPRESENTATIONS AND DAMAGES, INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOST
WARRANTIES, WHETHER WRITTEN OR ORAL, WHETHER EXPRESS OR PROFITS OR REVENUES, LOST BUSINESS OR BUSINESS INTERRUPTIONS
IMPLIED, WHETHER ARISING BY CONTRACT, AT LAW, IN EQUITY, BY STRICT ARISING IN ANY MANNER IN CONNECTION WITH THIS OFFER AND THE
LIABILITY OR OTHERWISE, WITH RESPECT TO THE PRODUCTS, SALE, DELIVERY AND USE OF THE PRODUCTS. Without limiting the generality
INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF of the foregoing, Purchaser assumes any and all risks and liability for the results
MERCHANTABILITY, ANY WARRANTY OF FITNESS FOR A PARTICULAR obtained by use of the Products in combination with any other equipment or
PURPOSE, ANY WARRANTY AGAINST REDHIBITORY DEFECTS, AND materials or in the practice of any process, whether in terms of operation costs,
ANY WARRANTY AGAINST PATENT, COPYRIGHT, TRADEMARK, TRADE general effectiveness, success or failure. The remedies of the Purchaser set
NAME, TRADE SECRET INFRINGEMENT AND ANY OTHER TYPE OF forth herein are exclusive.
INTELLECTUAL PROPERTY RIGHT INFRINGEMENT UNDER THE LAWS
OF ANY NATION, INCLUDING, WITHOUT LIMITATION, THE LAWS OF THE ESAB limited warranty shall not apply to: Consumable Parts for MIG, TIG,
U.S. THIS WARRANTY BECOMES INVALID IF REPLACEMENT PARTS, Plasma welding, Plasma cutting and Oxyfuel torches, O-rings, fuses,
COMPONENTS OR ACCESSORIES NOT MANUACTURED BY ESAB ARE filters or other parts that fail due to normal wear.
USED WHICH MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY ESAB * Warranty repairs or replacement claims under this limited warranty must be
PRODUCT OR ARE A MATERIAL CAUSE OF THE MALFUNCTION OR POOR submitted by an authorized ESAB repair facility within thirty (30) days of the repair.
PERFORMANCE (OR DAMAGE TO) THE EQUIPMENT. THIS WARRANTY IS * No employee, agent, or representative of ESAB is authorized to change this
INVALID IF THE PRODUCT IS SOLD BY ANY PARTY OTHER THAN ESAB OR warranty in any way or grant any other warranty, and ESAB shall not be bound
AN AUTHORIZED DISTRIBUTOR. by any such attempt. Correction of non-conformities, in the manner and time
EXCEPTIONS TO LIMITED WARRANTY: Notwithstanding the foregoing or provided herein, constitutes fulfillment of ESABs’ obligations to purchaser
anything to the contrary herein, the warranty described in the Limited Warranty with respect to the Product.
section above shall not apply to: * This warranty is void, and seller bears no liability hereunder, if purchaser used
1. ESAB Filler Metals Products whose defect is derived from the filler metal replacement parts or accessories which, in ESABs’ sole judgment, impaired
selection or from the welding operations, which are the sole responsibility of the safety or performance of any ESAB Product. Purchaser’s rights under this
the Purchaser and may have an effect on the Product’s performance; warranty are void if the Product is sold to purchaser by unauthorized persons.
2. ESAB Automatic Cutting Machine Products or components thereof that have
been subject to misuse or accident, or improper installation, maintenance or
application nor to any parts which are subject to normal wear or deterioration
such as lenses, fuses, lamps, scrapers, electrodes, shunts, pump impellers,
pump casings for waterjet, cutting nozzle and other consumable type Products;

33 esab.com
ESAB / esab.com
U.S. Customer Care: 800-426-1888
Canada Customer Care: 1-877-935-3226
International Customer Care: 940-381-1212
89-1501 / NA / English / 04-05-19 / Note: Specifications subject to change without notice. Products may vary from those pictured.

89-1501 Air Carbon Arc Gouging

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What types of industrial cutting and gouging equipment are described in the document?

What types of industrial cutting and gouging equipment are described in the document?

What are some of the manual gouging torches that are mentioned?

What are some of the manual gouging torches that are mentioned?

INDUSTRIAL CUTTING

AND GOUGING EQUIPMENT

Professional Air Carbon-Arc (Pointed, Flat, Half Round, Jointed). . . . . . . . . . . . . . . . . . . . . . . . . 14

WELDING CARBON PRODUCTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SYSTEMS & ACCESSORIES

SLICE EXOTHERMIC TORCH, PACKAGES & CUTTING RODS

SLICE Exothermic Cutting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SLICE Battery/Utility Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SLICE Battery Ignition Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SLICE Industrial Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SLICE Complete Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SLICE Striker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SLICE Cutting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

UNDERWATER CUTTING & WELDING TORCHES & CONSUMABLES

Underwater Cutting Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PROTEX ANTI-SPATTER CHEMICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557

Canada Customer Care: 1-877-935-3226 / fax 1-800-363-8841

FEATURES & BENEFITS

FOUR HOLE HEAD ASSEMBLY Gouging Torches

No chance of the “boot” pulling away from the power connection

Conventional Boot (Part No. 94-105-032)

Quick-Connect Hook-Up Kit

U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557

CAST IRON INCLUDING MALLEABLE AND DUCTILE TRAVEL

GOUGING TORCH SELECTION GUIDE

3/8" & 5/8" Flats (9.5 mm & 15.9 mm)

3/8" & 5/8" Flats (9.5 mm & 15.9 mm)

5/16" - 5/8" Round (7.9 mm - 15.9 mm) K-5

5/16" – 1" Round (7.9 mm – 25.4 mm) Tri-Arc ®

WHICH TORCH IS RIGHT FOR YOU?

Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

FEATURES & BENEFITS POSITIVE GRIP HANDLE

SPRING RATED AT SPRING RATED

FORGED 1-PIECE BRASS ALLOY BODY SQUARE THREADS FORGED 1-PIECE

HEAD ASSEMBLY BALANCED TO PIVOT

U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557

AMPERAGE RANGE AMPERAGE RANGE

AIR REQUIREMENTS AIR REQUIREMENTS

Part No. Description Part No. Description

SWIVEL CABLE ASSEMBLY OPTIONS

K3000 360° Swivel Cable

K4000 360° Swivel Cable

Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

PNEUMATIC GOUGING TORCH & CABLE ASSEMBLY

U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557

Part No. Description

SWIVEL CABLE ASSEMBLY

Part No. Description

Int’l Customer Care: 1-940-381-1212 / fax 1-940-483-8178

FEATURES & BENEFITS TRI-ARC TORCH HEADS

Torch comes with or without AIR-COOLED AND

SWITCHABLE HEAD ASSEMBLIES RUGGED AND

U.S. Customer Care: 1-800-426-1888 / fax 1-800-535-0557

Part No. Description Electrode Size Part No.

n US Patent No. US 9101998 B2

n ew heavy-duty storage case to hold/store the equipment

n Charging Mode: Constant Voltage