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“Behaviour of Double Skin Tubular UPVC

Compression Members”
Mayank Mehandiratta Prof.(Dr.) Praveen Kumar Agarwal
Phd Research Scholar Department of Civil Engineering
Department of Civil Engineering Rajasthan Technical University
Rajasthan Technical University Kota,Rajasthan, India
Kota,Rajasthan, India [email protected]
[email protected]

Abstract—Concrete filled tubes offer passive There has been several research conducted on Concrete
confinement. In recent years, some investigations are Filled Tubes (CFT) considering their behavior under axial
reported for double skin compression members. But loading and both axial and bending too by using Un-
most of these have been with steel tubes. The study plasticized Poly Vinyl Chloride (UPVC) tubes as
reported in this paper presents experimental work on confinement while a little work is done on using Double
double skin tubular column (DSTC) with UPVC tubes – skinned confinement with the use of UPVC tubes as a
both as inner and outer skin. DSTC specimens with H/D confinement material.
ratio of 3 and external diameter of 90 mm and 75 mm
were casted with 30 mm UPVC tube as inner diameter A. Concrete filled UPVC tubes
with thickness of each tube as 3 mm. Two types of DSTC
UPVC is picking up as the choice of the building industry as
specimens were studied, one with hollow inner core and
a low-maintenance and relatively low cost building material.
another with solid. Single skin tubular specimens were
PVC and UPVC are mostly made of the same material.
casted for comparing behavior of single and double skin.
Polyvinylchloride is a polymer that can be heated and
The matrix has been taken as self compacting concrete
moulded to create very hard, strong compounds such as
(SCC), as it contained high volume of fly-ash, so
piping. Because of its rigid properties once it's formed,
compressive strength behavior of the matrix as well as
manufacturers frequently blend additional plasticizing
the tubular specimens beyond 28 day age was also
polymers into PVC. These polymers make PVC pipe more
investigated. Comparisons of test results with
bendable and, generally, easier to work with than if it
EUROCODE 4, ACI, Australian code, and the
remains un-plasticized. Those plasticizing agents are left out
evaluation of energy absorption capacity and
when UPVC is manufactured the name is short for un-
confinement parameters were presented.
plasticized polyvinylchloride which is nearly as rigid as cast
iron pipe. Bureau of Indian standards IS 4985: 2000 defines
Keywords: -Self compacting concrete, Double & Single skin
the design specifications for the PVC pipes.
tubular column, Concrete filled tubes. UPVC pipes are readily available in market and it is cheaper
than steel tubes and also provides durability, reliability and
I. INTRODUCTION integrity of the housing/building. These tubes can be used as
formwork during construction and their after as an integral
During earthquakes the failure in columns may occur due to
part of column.
poor or improper confinements in India and some other
Pramod Kumar Gupta reported that the ductility ratio
countries. The main parameters involved in the confinement
decreases with increase in grade of concrete due to the
are the ratio of transverse reinforcement i.e. the ratio of
brittleness of core concrete. The energy absorption E
volume of hoops to the volume of confined core of the
increases with increase of concrete strength. Energy
member, the yield strength of transverse reinforcement, the
absorption calculated by (in Joules) finding the area under
compressive strength of concrete, the spacing of hoops, the
the load compression curve upto different load levels [9].
longitudinal reinforcement and hoop pattern.
In UPVC tube encased concrete, the tube has several roles B. Concrete filled Double Skin Tubular Columns (DSTC)
including preventing any moisture loss necessary for the The construction of structural members using Concrete and
setting and hydration of fresh concrete, eliminating the time Steel combined as composite material is quite familiar over
consuming and costly curing process, protecting concrete the decades. The steel concrete composite columns are
from thermal changes, and making column impermeable by adopted in various cross sectional forms. Initially concrete
closing the surface pores, in addition to confining concrete filled tubes of square, circular and rectangular steel tubes
core and displaying considerable plastic deformation. As a known as CFT columns were used. Then, two tubes of same
permanent form-work for fresh concrete, the tube can confer or different cross sectional shapes were concentrically
a protective cover to concrete, preventing the cover spalling, placed and their annular space is in-filled with concrete.
in substructures in contact with soil (pile), marine Such types of sections are called Double Skinned Tubular
environment (bridge columns and piers); and in several light columns (DSTC).
structural applications and constructions, such as houses, Kalil studied Potentials of practical application of
residential, agricultural and industrial buildings. Composite double skinned sheets with respect to BS 5400.

XXX-X-XXXX-XXXX-X/XX/$XX.00 ©20XX IEEE


[4]. Elchalakani reported that at ultimate stage, there were N. Balasubramani and R. Thenmozhi tested Six Double skin
no strain gauge measurements of steel and concrete, it is hollow concrete filled steel tubular columns (DSHCFT)
possible that cracking of concrete allowed further buckling consisting of UPVC inner and Mild steel outer pipes in
and at the end of elastic stage, the bond loss between steel filled with Self Compacting Concrete (SCC). The grade of
and concrete is expected. [1]. According to Kim et. al 4, SCC and the yield strength of steel tube used were M35 and
contribution of inner tube to the ultimate compression is 250Mpa respectively. The columns were tested for axial
negligible. [5]. Mohanraj and Kandasamy studied the effect load and load deflection [8].
of various infill materials in CFT columns. [7]. ACI & AS code has specified the formula for Ultimate axial
To judge the confinement effect of UPVC tube constraining compressive load for composite material [6]:
factor ‘α’ was applied and defined as (Golla R 2012) [3]

Mimoh Gaikwad & Shrirang tande analysed loading


capacity of concrete filled steel tubular column using non
Where, linear finite element analysis and compared results with
Ap & fpy are the cross sectional area & yield stress of UPVC experimental results and as well as theoretical results
tube and obtained from ACI & AS code guidelines for composite
Ac & fck are the cross sectional area & compressive strength material using above formula [6].
of core concrete respectively.
Eurocode4 guides for the design of composite columns with
II. EXPERIMENTAL PROGRAMME
concrete encased, partially encased steel sections and
concrete in-filled tubular sections with and without A. Materials
reinforcement. In this code, long-term loading the effect is
considered separately and the partial safety factors for load The Ordinary Portland Cement of 43 Grade conforming to
and materials are adopted to ensure service ability and IS: 8112 - 1989 was used for the present experimental study.
safety conditions. The ultimate axial compressive load is Specific gravity of cement is 3.15. Natural river sand was
given by the code, [2]: used and tested as per IS: 2386 - 1983. Specific gravity of
fine aggregate is found to be 2.60, Fineness modulus is
found to be 2.85. Crushed rock coarse aggregate of size 10
mm was used and tested as per IS 2386-1983. Specific
gravity coarse aggregate was found to be 2.74.
Ultra fine calcium carbonate was obtained from M/S 20
Micron Limited, Vadodara. The average particle size D (50)
was 0.867 µ (as per the manufacturer). Specific gravity of
ultra fine calcium carbonate is 2.38 (as per the
manufacturer). Super plasticizer (Glenium B233) was used
@ 0.7% of weight of cement.
Basic properties of UPVC tubes are shown in Table 2.1

Where,
TABLE 2.1 MECHANICAL PROPERTIES OF UPVC TUBES
Ep = Elasticity modulus of UPVC
Ec = Elasticity modulus of Concrete mix Value Properties

Ip = Moment of Inertia of UPVC tube Density 1.1–1.35


Ic = Moment of Inertia of concrete
Ecm = Secant Modulus for concrete mix (As per EC2) Elastic modulus 3.2 x 10 Kg/cm2
ᵞc = 1.35 (As per EC2)
Aa, Ac, Ap, : Area of -outer UPVC tube, in-filled concrete Ultimate tensile strength 500 Kg/cm²
and inner UPVC tube respectively
Dpo, Dpi : Diameter of outer and inner tube of outer steel tube Breaking elongation 153% (tested by UTM at RTUK)
fck : Characteristics cube compressive strength of concrete
fc : Cylinder compressive strength of concrete (0.8fcc) Service life >50 years
fcc : Cube compressive strength (28 days)
fy : Yield strength of UPVC; Thickness 3 mm
n1,n2: Confinement coefficients.
NEC4 : Ultimate strength of the DSTC as per EC4
Nue : Experimental Ultimate strength B. Specimens
t: Thickness of steel tube; In this study, total 72 specimens were casted. All the
tc : Thickness of sandwiched concrete. specimens were casted with H/D ratio as 3. Table 2.2 shows
tpc : Thickness of composite column (= Dpo+ tc) the details of specimens casted
L : Effective length of a column
λ: Relative slenderness as per EC4
TABLE 2.2 DETAILS OF SPECIMENS TABLE 3.1: ULTIMATE LOAD AND DISPLACEMENT OF SSTC AT 28
Specimen Outer Dia. Inner Dia. H/D Height DAYS AGE.
(mm) (mm) Ratio (mm) Specime Dia. H/D Height NEXP. Δ α
DSH1A 90 30 3 270 n (mm) Ratio (mm) (KN) (mm)
DSS1A 90 30 3 270 SS1A 90 3 270 88.3 5 0.061
DSH2A 75 30 3 225 SS2A 75 3 225 76.1 6 0.077
DSS2A 75 30 3 225 SS3A 50 3 150 54.3 4 0.116
SS4A 30 3 90 41.2 3 0.206
DSH1B 90 30 3 270
DSS1B 90 30 3 270
DSH2B 75 30 3 225 B. Test results of SSTC with 3mm thick UPVC at 42 days
DSS2B 75 30 3 225
Table 3.2 presents the load and displacement value as
SS1A 90 ….. 3 270
obtained by the CTM for specimens. Confinement
SS2A 75 ….. 3 225
parameter ‘α’ of each specimen is also shown.
SS3A 50 ….. 3 150
SS4A 30 ….. 3 90
TABLE 3.2 ULTIMATE LOAD AND DISPLACEMENT OF SSTC AT 42
SS1B 90 ….. 3 270
SS2B 75 ….. 3 225 DAYS AGE
SS3B 50 ….. 3 150 Specime Dia. H/D Height NEXP. Δ α
SS4B 30 ….. 3 90 n (mm) Ratio (mm) (KN) (mm)
SS1B 90 3 270 91.2 8 0.056
SS2B 75 3 225 80.3 9 0.072
Here ‘DSH’ represents for Double skin hollow , ‘DSS’ SS3B 50 3 150 57.4 5 0.109
SS4B 30 3 90 45.8 4 0.198
represents for Double skin solid , ‘SS’ represents for Single
skin . ‘A’ represents for specimen tested at the age of 28 C. Test results of DSTC (Hollow & Solid) at 28 days
days & ‘B’ represents for specimen tested at the age of 42 Table 3.3 Presents the load and displacement value as
days. obtained experimentally in the study for specimens.
Confinement parameter ‘α’ of each specimen is calculated at
C. TEST SETUP 28 days.

TABLE 3.3 TEST RESULTS OF DSTC (HOLLOW & SOLID) AT 28


 Tests on fresh concrete
The following tests were conducted on concrete to check the DAYS.
self compact ability. Specimen Outer Inner H/D Height NEXP. Δ α
Dia. Dia. Ratio (mm) (KN) (mm)
● Slump flow test (mm) (mm)
● U-Box test DSH1A 90 30 3 270 80.1 8 0.069
● GTM Screen Stability test DSS1A 90 30 3 270 82.5 9 0.069
DSH2A 75 30 3 225 67.2 7 0.093
DSS2A 75 30 3 225 67.8 7 0.093
 Test on hardened concrete
All materials and strength of samples were tested at D. Test results of DSTC (Hollow & Solid) at 42 days
materials testing lab of RTU. Test was performed as per IS Table 3.4 Presents the load and displacement value as
516:1959 to find out the compressive strength of concrete obtained experimentally in the study for specimens.
after 28 days and 42 days curing of concrete. At the time of Confinement parameter ‘α’ of each specimen is calculated at
testing, specimen removed from curing, surface water was 42 days.
wiped off by the cloth and any projecting fines removed.
In this study, minimum three specimens were tested at each TABLE 3.4 TEST RESULTS OF DSTC (HOLLOW & SOLID) AT 42
selected age. The tests for compressive strength of cube DAYS
specimens, unconfined and confined compression members,
Specimen Outer Inner H/D Height NEXP. Δ α
all were performed on a CTM (Compression Testing Dia. Dia. Ratio (mm) (KN) (mm)
Machine) of capacity 1000 KN. The loading was applied (mm) (mm)
continuously without a jerk load. Displacements were DSH1B 90 30 3 270 91.4 11 0.064
DSS1B 90 30 3 270 93.1 13 0.064
measured continuously by dial gauge positioned at the DSH2B 75 30 3 225 71.8 10 0.087
bottom platen of CTM. DSS2B 75 30 3 225 74.9 8.5 0.087

III. TEST RESULTS E. Comparison of test results with EC4 theoretical results
for SSTC
A. Test results of SSTC with 3mm thick UPVC at 28 days
Table 3.5 shows the load values of Experimental results and
Table 3.1 Presents the load and displacement values as values of load calculated through EC4 considerations of
obtained by the CTM for specimens. Confinement SSTC at both 28 and 42 days age, and also the ratio of
parameter ‘α’ of each specimen, as calculated is also shown. experimental and theoretical values.
TABLE 3.5 EXPERIMENTAL VALUES AND EUROCODE4 VALUES From Figure 3.2 it is observed that ACI & AS Code formula
for composite material is not showing better results than that
Specim Dia. H/D Height NEXP. NEC4 NEXP. of experimental results for example specimen named SS1A
en (mm) Ratio (mm) (kN) (kN) /NEC4 (i.e. 90mm dia. specimen results @28 days) is showing
SS1A 90 3 270 88.3 94.18 0.94 approximately 24.3% decrease in Ultimate Load while
SS2A 75 3 225 76.1 81.3 0.94
calculating the values with the help of ACI & AS Code,
SS3A 50 3 150 54.3 62.76 0.87
Similarly for SS2A, SS3A, SS4A, SS1B, SS2B, SS3B &
SS4A 30 3 90 41.2 46.89 0.88
SS4B 22%,8.65%,,3.23%,24%,,23.6%,10.8%,& 8%
SS1B 90 3 270 91.2 97.01 0.94
SS2B 75 3 225 80.3 83.59 0.96
decrement found in Ultimate load respectively with the help
SS3B 50 3 150 57.4 64.78 0.89
of ACI & AS Code.
SS4B 30 3 90 45.8 49.5 0.93

From Figure 3.1, it is observed that Eurocode4 formula for


composite material is showing better results than that of
experimental results. For example, specimen named SS1A
(i.e. 90mm dia. specimen results @28 days) is showing
approximately 6.7% increase in Ultimate Load while
calculating the values with the help of EC4 similarly for
SS2A, SS3A, SS4A, SS1B, SS2B, SS3B &SS4B
6.8%,15.5%, 13.81%,6.38%,4.10%,12.8%,8.10% increment
found in Ultimate load respectively with the help of EC4.

Fig. 3.2 Variation of Experimental results with ACI & AS code

G. Comparison of test results with EC4 theoretical results


for DSTC

Table 3.7 shows the load values of experimental results and


values of load calculated through Eurocode4 considerations
of DSTC Hollow and DSTC Solid at both 28 and 42 days
age, Also the ratio of experimental and theoretical values.

Table 3.7 EXPERIMENTAL VALUES & EUROCODE4 VALUES


Fig. 3.1 Variation of Experimental and Eurocode4 results in SSTC Specim Outer Inner H/D Heig NEXP. NEC4 NEXP.
en Dia Dia Ratio ht (kN) (kN) /NEC4
(mm) (mm) (mm)
F. Comparison of test results with ACI & AS code for DSH1A 90 30 3 270 80.1 90.68 0.91
DSS1A 90 30 3 270 82.5 93.64 0.86
SSTC DSH2A 75 30 3 225 67.2 77.21 0.88
DSS2A 75 30 3 225 67.8 80.54 0.83
Table 3.6 shows the load values of Experimental results and DSH1B 90 30 3 270 91.4 93.52 0.996
DSS1B 90 30 3 270 93.1 96.51 0.95
values of load calculated through ACI & AS code DSH2B 75 30 3 225 71.8 79.49 0.94
considerations of SSTC at both 28 and 42 days age, and DSS2B 75 30 3 225 74.9 82.75 0.87
also, the ratio of experimental and theoretical values.
TABLE 3.6 EXPERIMENTAL VALUES AND ACI & CODE VALUES From Figure 3.3 it is observed that Eurocode4 formula for
composite material is showing better results than that of
Specim Dia. H/D Height NEXP. NEC4 NEXP. experimental results for example specimen named DSH1A
en (mm) Ratio (mm) (kN) (kN) /NEC4
SS1A 90 3 270 88.3 66.84 1.32 (i.e. 90mm outer & 30 mm inner dia. Hollow specimen
SS2A 75 3 225 76.1 59.37 1.28 results at age of 28 days) is showing approximately 13.20%
SS3A 50 3 150 54.3 49.46 1.10 increase in Ultimate Load while calculating the values with
SS4A 30 3 90 41.2 39.87 1.03 the help of EC4 similarly for DSS1A, DSH2A, DSS2A,
SS1B 90 3 270 91.2 69.3 1.32 DSH1B,DSS1B,DSH2B&DSS2B,found13.50%,14.89%,18.
SS2B 75 3 225 80.3 61.34 1.31
SS3B 50 3 150 57.4 51.2 1.12
79%,2.34%,3.67%,10.71% & 10.50%increment in Ultimate
SS4B 30 3 90 45.8 42.17 1.09 load respectively with the help of EC4.
calculating the values with the help of ACI & AS Code
similarly for DSS1A, DSH2A, DSS2A, DSH1B, DSS1B,
DSH2B & DSS2Bfound decrement in Ultimate load
respectively with the help of ACI & AS Code.

IV Conclusions
On the basis of experimental test results of self compacting
concrete filled UPVC Double Skin Tubular Column (DSTC)
and UPVC Single Skin Tubular Columns (SSTC), presented
in this report, the following conclusions are derived:-
1. Double skin tubular specimens with inside core left
hollow, shows almost same strength as that with a
solid core at the age of 42 days. This means that by
omitting concrete in the inner core in the double skin
tubular UPVC columns, the load carrying capacity is
not getting compromised.
Fig. 3.3 Variation of Experimental & Eurocode4 results 2. The experimental results obtained in this study are in
good conformity with the mathematical model
H. Comparison of DSTC test results with ACI & AS code suggested by Eurocode4 for composite material. For
single skin UPVC specimens, the difference between
Table 3.8 shows the load values of Experimental results and the test results presented and the predicted values as
values of load calculated through ACI & AS code per EuroCode4 for composite materials lie within 4 to
considerations of DSTC Hollow & DSTC Solid at both 28 13 %. For double skin UPVC specimens, the
and 42 days age also, the ratio of experimental and difference between the test results presented and the
theoretical values. predicted values as per EuroCode4 for composite
materials lie within 1 to 15 % with different
TABLE 3.8 EXPERIMENTAL VALUES AND ACI & AS CODE
VALUES
combinations of hollow/solid core and diameters.
Speci Outer Inner H/D Heigh NEXP. NEC4 NEXP. The test values obtained are lesser than those
men Dia Dia Ratio t (kN) (kN) /NEC4 predicted from the Eurocode4.
(mm) (mm) (mm)
DSH1A 90 30 3 270 80.1 66.84 1.23 3. Comparison of test results with ACI and Australian
DSS1A 90 30 3 270 82.5 66.87 1.20 code formulae shows that the experimentally found
DSH2A 75 30 3 225 67.2 59.36 1.12
DSS2A 75 30 3 225 67.8 60.48 1.13
values are in excess of the values of load carrying
DSH1B 90 30 3 270 91.4 69.3 1.34 capacity determined through the formulae given in
DSS1B 90 30 3 270 93.1 69.31 1.32 these codes by about 3 to 32 % for single UPVC
DSH2B 75 30 3 225 71.8 61.33 1.22 tubes and in the range 12 % to 34 % for DSTC.
DSS2B 75 30 3 225 74.9 62.34 1.15
Probable reason for this may be that the formula
given in the ACI and Australian code does not take
into account the confinement effect properly.

V ACKNOWLEDGMENT
I express my deep sense of gratitude and great regards to
my guide, Prof. Praveen Kumar (RTU Kota), for his
valuable guidance and support. His profound experience
and incomparable expertise combined with his kind
supportive nature has been a substantial asset for us
throughout our learning experience. I thank our parents for
their blessings and prayers.

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Fig. 3.4 Variation of Experimental with “ACI & AS Code” results
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Buildings. London: British Standards Institution”; 1994.
named DSH1A (i.e. 90mm outer & 30 mm inner dia.
Hollow specimen results @28 days) is showing
approximately 10% decrease in Ultimate Load while
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