Manual Phonic 3000
Manual Phonic 3000
Manual Phonic 3000
XP 3000/3000(B)
3000
SERVICE MANUAL
POWER AMPLIFIER
XP 3000/3000(B)
3000 SERVICE MANUAL
Phonic reserves the right to improve or alter any information supplied within this document without
prior notice.
V1.1 08/01/02
Page LM
4 XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
PHONIC CORPORATION
XP2000B & XP3000B Including
3 -
Limiting Amp Ch1
+ Normial Protecion
Attenuating
Level L
2 30Hz 1
B Speaker 1Gnd
50Hz
1 A (+)
Speaker 1
Red
Stereo Bridge Bridge
TIP /PIN2
Parallel Parallel Parallel +
Yellow SPEAKON RING /PIN3 Bridge
Bridge Stereo Stereo - SLEEVE/PIN1
1 Speaker 2 (-)
A
1
Low Cut 1 Speaker 2Gnd
B
3 -
Limiting Amp Ch2
+ Normial Protection
Attenuating
Level R
2 30Hz Signal
PL.
50Hz
GND On/Floating
-10
Page 5
POWER AMPLIFIER PCB
CN10
6.PROT
5.PGND
4.SIGN
3.-15V
1.+15V
2.LIMIT
R2A XP3000/3000B A+B AMP.PCB
Q1A
290-34640-102-0
E
R1A
C302
B
ZD3A
R302 R306
C301A
C
R301 ZD2A
E
B
ZD1A R222
Q203
R308 R229
C
C
D203 R307 D206
Q301
B
E
D204
CN14
R305 D205
ZD203
R225 ZD204
C301
R226
R304
C214
B
E B C C215 E B C
R303
Q207 Q208
Q206
Q209
Q302
R207 C216
C
C205
C213 E C B R227
R224 C206 R202 R215
E
R201
IC201
R248
Q210
Q215
Q222
R241
C201
B
E
C203
G D S C204 C202
C
C
Q204 Q201
R230
C211 E B C E B C C208
E
B
R4B ZD201
R206 ZD202
R208
B
R203
B
Q205
D201
Q202
R205
C
R254 R209
C
R235
R249
R210
E
D202
R242
R211
B
R221
R220
R219
Q223
R212
R213
R214
Q216
C
C
R216
R217
E
C217
Q211
C212
R255
G D S E R236
B
R231
R250
C209
Q224
Q217
C210
R281
C
C
SVR201
R5B
C231
R240
B
E
R247
R243
R278
R256 R264 R237
D207
Q225
D210
R279
R265
R244
E
B
NTC4
JP16
Q214
R251
Q232
E B C
Q218
R276
E B C
R6B
C
R277
C228
Q233 R266
R275
G D S E B C
C222
B
E
C229
C221
R280
R238
Q212
C220
R232
R257
R267 D219
R268
D220
D209
R274
E
B
D214 ZD207
Q226
Q219
C
D215 C
R252
ZD206 R273
B
E
C223
C230
C225
R245
C219
+ +
R258
TMP1
CN15
R7B
C226
R269 C218
G1
ZD205 R270
G
Q221
S1
G D S D208 B C E
D
R271
R272
D213
D212
D211
Q213
S
R233
C224
C227
S(S1)
D1
D221
D216
D217
D218
XP3000(B) H MOSFET.PCB 290-34640-400-0
G(G1)
D(D1)
R246
D222
E
B
+100V
+65V
-65V
-100V
PGND
1 2 3 4 5 6 7 8 9
CN9
PGND
VAC
SPK-O
V+
Q227
Q220
C
C
B
E
R8B
R239
D305 Q306
B
R11B
G D S
C
R259 C315
E
R253
E
B
R317
R318
B
Q1B
R1B
Q4B
Q6B
C
E
R330
C309
Q308
B
E
ZD301
R9B
R13B
C306
Q312
R17B
R15B
E C B
R12B
R319
D303
E
RA2
R325
R329
R320
L301
C
C
R14B
D304
R321
Q2B
Q7B
C317
Q5B
B C E
B
R18B
G D S
R16B Q311
R339
R322
R323
R324
Q310 B C E
R10B
R327
R326
C304 C308
R328 B C E B C E
B C E
Q309
R2B
Q316
D302 R340
Q314
Q307
C305
R3B 1.P_IN
E
E
C307
2.AGND
C
3.OP_O
C
4.AGND
C312
B C316
ZD302
5.+15V
B
R341 6.-15V
CN17 D306 R331
Q313
S D G
R316
R342
R332
C311
Q315
R335 R333
FAN
R336
R334
R338
Q3B
C310
- + CN6
E C B R337
6
Page LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
PHONIC CORPORATION
1 2
R107 15K 1% 3L C110 33pF
JP4
G1 R102 R110 R118 43K
CH_1 +15V 4.3K VRL3
22K R113 1
3 R104 AGND
R103 C103 220 2
15K 1% 8 C105 IC1B 50_1 VRL2 +15V
3
C139 0.018uF
-15V LED6 LED7 LED8 R145A
LED LED LED SubWoofer:XP2000B/XP3000B USE
560 1/2W
8 8
IC1C IC2C
2068 2068 LED3 LED4 LED5
LED LED LED R145B
C145 p 560 1/2W
+15V
0.1uF/50V
4 4
+15V P H O N I C
AMPLIFIER INPUT SCHEMATIC
Page 7
8
Page LM
AMPLIFIER
+65V
+65V
Q301 CN14 JP14
ZD1A MJE802 FAN+ + FAN2
R301 R302 1 1
9.1V FAN- - 8*8MM
2.4K 2K 2 2
Fan HEADER 2
R2A
12K
Q1A C1A
2N5401 0.1uF
p CN17 JP17
AMPLIFIEROUTPUT
FAN+ +
ZD2A 1 1 FAN1
FAN- -
2 1 R1A 27V 2 2 8*8MM
CN16 20K Fan HEADER 2
JP16 ZD3A
1 p
HEADER 2 22V
2
C301 R311
10uF/25V -10
120K Q303
R304
10K 2SC1815
p p p R343 p LED303
4.7K R313 SIGNAL
1K
+15V
R310 -20
AMPLIFIER OUTPUT SCHEMATIC
4.7 3W JP10A
R315 RA2
AMP_OUT HEADER 6
SP_OUT DC24V RELAY +15V
1
SPK1 LIMIT
CN15 SPK1 2
-15V
HEADER 2 2 1 3
C304 D302 SIGNAL
0.1uF/100V 1N4004 4
PGND
5
TMP1 PROT
JP15 6
V+ A100C
V+
C305 R316 R325 2
0.1uF/100V +15V
PHONIC CORPORATION
POWER
PHONIC CORPORATION
-15V Q213 Q2B 51
POWERAMPLIFIER
CN9A p CN9B
+100V CN7A +100V
9 9 CN7B
-100V P_IN2 -100V
8 1 8
PGND AGND PGND P_IN1
7 2 7 1
+60V OP_OUT +60V AGND
6 3 6 2
-60V AGND -60V OP_OUT
5 4 5 3
PGND +15V PGND AGND
4 5 4 4
VAC -15V VAC +15V
3 6 3 5
V+ V+ -15V
2 2 6
SP_R HEADER 6 SP_L
1 1
HEADER 6
HEADER 9 HEADER 9
Page 9
POWER AMPLIFIER PCB-PART LIST
10
Page LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
POWER
POWERSUPPLY PCB
SUPPLY PCB
R144
C6
JP8
V_CUT
C4
R143
R137
JP5
JP9B
JP9A
C119
J1
J2
CN8
C108
LED11
JP4
SW2
GND R
GND L
R146
J4
LED10
J4
R145
R4
LED9
J5
LED8
LED7
CN1
SW1
LED6
R145A
1.+100V
2.-100V
LED5
3.PGND
4.+65V
LED4
5.-65V
6.PGND
LED3
7.VAC
R145B
R5
C3
C5
8.V+
SW3
LED2
R116
LED1
R7
CN2
J5
D2
SW4
T1
J1
C8
C7
C11
C12
BLU
+ +
J2
YLW
IC1
J1
LM7815
BLK
R6 D3
YLW
J3
I
J6
J2
BLU
D4
J3
WIT
O
- -
BWN
WIT
IC2 LM7915
G
D5
I
O
+ +
J6
BD2 BD1
NTC1
D1
NTC2 NTC3
C2
BD3
R2
Q1
+
C1
E C B
R1
RA1
CAUTION:
BREAKER1
R3
B
P/SW
AC1
R3D
-
~
E
Q2
XP3000B POWER_C.PCB REV A
290-34640-205-0
ATTENTION:
P3
P1
P2
UTILISER UN FUSIBLE
T2A 250V
T2A 250V
F2
F1
BREAKER
P10
P8
P6
P4
P7
P9
P5
Page 14
LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
PHONIC CORPORATION
3 2068 NORMAL
1 C126 0.018uF 60 SW5A
2 HPF
JK2 R111 C127 0.018uF NORMAL R148
COMBO CON. 47K 4 470 SubWoofer:XP2000B/XP3000B USE
C102 22pF -15V C128 0.018uF
1 2
-15V 3L 4
R115 HEADER 2 2
CDS1 -15V
R106 220
C101 15K 1% SW2A OPTO CDS R119
JP1 22pF ST/BG/MONO 1 2 3.3K
LIM_L1
R133 MODE R146
OFF_2 AGND
1 2 22K 33K
30_2 AGND STEREO BRIDGE R120
3 4 P_IN1 LED101
50_2 AGND +15V 150
5 6 C113 22pF C117 LIMIT
G1 G1 C118 MONO MONO R121
7 8 0.1uF
50_1 AGND 0.1uF IC2B LIM_L2 3.9K
9 10 R128 15K 1%
30_1 AGND R125 5 2068 BRIDGE STEREO
11 12
OFF_1 AGND 15K 1% 7
13 14 SW3 D101
+15V 6
R132 SL_SW*2 PB154M
HEADER 7X2 47K LIMITON LIMITOFF
PITCH 2.54 8 - +
2 -15V LIM_L1 LIM_L2 C111
1 R149 47uF/16V
R126
3
15K 1% 470
R122 R124 IC4A VRR3
R131 OP_OUT1
100K 100K 4 2068 4.3K LIM_R1 LIM_R2
R134
C114 C116 220 C119 C121 33pF
-15V IC4B 50_2 SW1B
JK3 0.33uF 0.33uF 5 2068 HPF 22uF/16V
XLR C112 R127 C120 43K
7 30_2 2R VRR3 R139
22pF 15K 1% R138 22uF/16V
6
R135 VR2 10K
1 2 R129 C115 R130 OFF_2 R_IN 6
220 5KA
12K 0.33uF 82K 7 P_IN2
R137 P_IN2
R123 5
G1 3.3K
22K VRR2 3B 3 4 IC3B
CH_2 R136
3 220 2068
CDS2
OPTO CDS R140
JK3A JP5
PHONEJACK 1 2 3.3K
VRR3 LIM_R1
1
AGND
2
SW2B VRR2
3 LED102 R141
LED1 ST/BG/MONO
LIMIT 150
MONO MODE HEADER 3 R142
JP2 YELLOW R143
LIM_R2 3.9K
1K
3A LIM_R1 M_LED STEREO BRIDGE
GND ON 1 2
C139 0.018uF
-15V LED6 LED7 LED8 R145A
LED LED LED SubWoofer:XP2000B/XP3000B USE
560 1/2W
8 8
IC1C IC2C
2068 2068 LED3 LED4 LED5
LED LED LED R145B
C145 p 560 1/2W
+15V
0.1uF/50V
4 4
+15V P H O N I C
POWER SUPPLY SCHEMATIC-1
Page 15
16
Page LM
C3 C4
3300uF/160V 3300uF/160V +100V
R4
33K 1/2W
SW1
BREAKER1
POWER SW
P1 P2 30A
AC2(BLU) 1 PS1-AC2 1 1
5 5
POWER SUPPLY SCHEMATIC-2
6 1
D1
V+ 1N4004 16 RA1
1 RELAY 24VDC 30A
R1 +60V
470K BD2
Q1 R6
MJE340 33K 1/2W
C7
3300uF/100V
R3 R3D
100 2W REF
R2 KBPC5006
C2 10K
4.7uF/50V R7
33K 1/2W
Q2 C8
MJE340 3300uF/100V
-60V
V-
VAC D4
1N4004
V+
FUSE1 IC1
LM7815
BD3 V+ +15V
VI VO +15V
T2A 250V G
PHONIC CORPORATION
Title
XP3000 POWER SUPPLY
Size Document Number REV
B XP3PWR.SCH A
Date: July 10, 2002 Sheet 3 of 5
PHONIC CORPORATION
POWER SUPPLY PCB-PART LIST
CH1/CH2
CH1/CH2CONTROL
CONTROLPCB
PCB
PCB_E
SW5 SW6
LED305A
LED301A
LED301B
LED305B
C134
C123
J2_
J1_
Q303B
Q305A
B C E
R312A R312B
E C B
B
Q304A Q305B
C
E C B
JP10A
JP10B
E
E
Q303A
B C E
LED302B
LED303B
LED304B
LED304A
LED303A
LED302A
C
B
Q304B
R313A
R314B
R314A
R313B
VR1
VR2
CN4
CN5
PCB_F
290-34640-304-0
PIII INPUT_D.PCB REV A JP1
~
+
2 + 3 2 + 3
C122
1 4 JP2
CDS1
1 4
C109
CDS2
C120
D102
D101
-
~
LED102
-
~
LED101
C145 C111
JP7 JP6
20
Page LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
PHONIC CORPORATION
1 C126 0.018uF 60 SW5A
2 HPF
JK2 R111 C127 0.018uF NORMAL R148
COMBO CON. 47K 4 470 SubWoofer:XP2000B/XP3000B USE
C102 22pF -15V C128 0.018uF
1 2
R107 15K 1% 3L C110 33pF
C139 0.018uF
-15V LED6 LED7 LED8 R145A
LED LED LED SubWoofer:XP2000B/XP3000B USE
560 1/2W
8 8
IC1C IC2C
2068 2068 LED3 LED4 LED5
LED LED LED R145B
C145 p 560 1/2W
+15V
0.1uF/50V
4 4
+15V P H O N I C
CH1/CH2 CONTROL SCHEMATIC-1
Page 21
22
Page LM
+65V
+65V
Q301 CN14 JP14
ZD1A MJE802 FAN+ + FAN2
R301 R302 1 1
9.1V FAN- - 8*8MM
2.4K 2K 2 2
Fan HEADER 2
R2A
12K
Q1A C1A
2N5401 0.1uF
p CN17 JP17
FAN+ +
ZD2A 1 1 FAN1
FAN- -
2 1 R1A 27V 2 2 8*8MM
CN16 20K Fan HEADER 2
JP16 ZD3A
1 p
HEADER 2 22V
2
NTC4 HEADER 2
p
10K 2SC1815
p p p R343 p LED303
4.7K R313 SIGNAL
1K
+15V
R310 -20
33K Q304 CN10B
2SC1815 HEADER 6
R344 +15V
1
CH1/CH2 CONTROL SCHEMATIC-2
p LED304 LIMIT
4.7K R312 SIGNAL 2
-15V
1K 3
+15V SIGNAL
C302 4
PGND
R307 R309 5
2.2uF/100V NP -40 PROT
2.2K 10K 6
SIGNAL Q305
2SC1815
R345
R308 100K p AMP_R SAMEAS AMP_L
100K
L301
p
1uH
4.7 3W JP10A
R315 RA2
AMP_OUT HEADER 6
SP_OUT DC24V RELAY +15V
1
SPK1 LIMIT
CN15 SPK1 2
-15V
HEADER 2 2 1 3
C304 D302 SIGNAL
0.1uF/100V 1N4004 4
PGND
5
TMP1 PROT
JP15 6
V+ A100C
V+
C305 R316 R325 2
0.1uF/100V +15V
22 2W ZD301 1
22K
PHONIC CORPORATION
CH1/CH2 CONTROL SCHEMATIC-2
24
Page LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
MISCELLANEOUS ITEMS
Ref. Phonic Part No. Specifications
POWER SW 210-03201-080-0 SSA/SW
PL2-2-21-C-2-BK/BK-P2
BREAKER 210-14001-000-0 BREAKER 20A
211-17000-410-0 BINDING POST BP-47-2P
212-10010-650-0 1P WAFER/P 100MM
UL1015#14 RED
PIN2 212-10010-660-0 1P WAFER/P 150MM
UL1015#14 ORANGE
PIN4 212-10010-670-0 1P WAFER/P 150MM
UL1015#14 YLW
POWER SW 212-10023-360-6 2P WAFER/P 1617#14 AWG
420MM BLUE
POWER SW 212-10023-370-6 2P WAFER/P 1617#14 AWG
370MM RED
307-00000-070-0 CORD CONNECTOR C5
315-00000-000-0 LUG D4 FOR GROUND
321-00000-020-0 CABEL TIE 140MM
321-00000-070-0 CABLE TIE HW-100MM
347-00000-200-0 FAN SP802524H 24VDC
510-20930-303-0 PANEL T=1.5SECC XP3000
510-20930-403-0 PANEL T=1.5 SECC
XP3000B
511-20620-103-0 BACK PANEL SECC
T=1.2mm XP2000/3000(B)
516-20430-102-0 TOP COV
524-20007-012-0 HANDLE XP2000/3000(B)
525-00009-100-0 FEET D26.5*11 BLK
528-00000-000-0 FAN NET WHT PWA2200
8"
529-20026-001-0 LENS PMMA 45.6*11.6
540-20380-120-0 R/KNOB D9.5*10.0MM BLK
540-20390-120-0 R/KNOB D18*18MM BLK
FIX X'MER 552-10174-480-0 LOCKING CABLE FIXED
WC-11
552-20048-420-0 ADHESIVE FIXED
FW-5D-3M
MISCELLANEOUS ITEMS
Ref. Phonic Part No. Specifications
552-60018-100-0 X'MER FIXED
XP2000/3000(B)
560-20990-401-0 CARTON XP3000B
607*535*256mm
560-20990-401-0 CARTON XP3000B
607*535*256MM
561-21230-600-0 G/B XP3000 590*518*236
561-21230-601-0 G/B XP3000B
SIZE:590*518*236MM
565-20052-020-0 LF POLYLON PIII2000/3000
565-20054-020-0 RT POLYLON PIII2000/3000
566-10015-010-0 SPONGE 40*10*5
568-00003-000-0 #10 240*340*0.05
568-20018-000-0 PE BAG 630*630*0.07
572-00000-050-0 DRYER 5g
573-10124-010-0 GND LABEL MAR2
573-20340-001-0 LABEL D25 BLK
573-20390-034-0 PVC PANEL XP2000/3000
573-20390-035-0 PVC PANEL XP2000B/3000B
573-20391-030-0 LABEL PIII3000
SIZE:233.69*15.6
573-60240-000-0 BAR CODE LABEL PHONIC
573-60343-000-0 LABEL BLUE D=8mm
573-60355-001-0 POWER OUT LABEL
XP3000
573-60356-001-0 POWER OUT LABEL
XP3000B
574-34640-111-0 OWN. MANU.
579-00000-068-0 MINI CATALOG PHONIC
SERIES
BACK PANEL&TOP COV*4 590-03006-200-0 M/E FLT SCR. M3.0*6 BLK
FIX XLR*4 FIXED NEURIK*4 590-03010-200-0 M/E FLT SCR. M3.0*10
BLK
FIXED NEURIK*4 590-03012-200-0 M/E FLT SCR.M3.0*12 BLK
D=5.6MM
FIX PANEL & HANDEL 590-04008-100-0 M/E FLT SCR. M4.0*8 NI
Page 26
LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
MISCELLANEOUS ITEMS
Ref. Phonic Part No. Specifications
FIX VR PCB&PANEL*4 FIX PWR 590-33008-200-0 M/E RUD SCR. M3.0*8 BLK
PCB&BOT COVER*5 LED PCB*2
FIX PANEL&HEADLE*6 590-44008-200-0 M/E PAN SCR. M4.0*8 BLK
GND SCREW FIX BOT COV 590-44010-200-0 M/E PAN SCR M4*10 BLK
HEAT SINK
590-44040-200-0 FIX FAN&HEATSINK*4 M/E
PAN SCR. M4.0*40 BLK
BACK PANEL&PANEL 590-53006-200-0 M/E SET SCR. M3.0*6 BLK
FIX FAN BRACKET 590-53012-200-0 M/E SET SCR. M3.0*12 BLK
590-54006-200-0 M/E SET SCR. M4*6 BLK
XLR/JACK 591-03008-200-0 T/P FLT SCR. D3.0*8 BLK
591-54010-200-0 T/P SET SCR. D4.0*10 BLK
FIX FAN BRACKET FIX XLR 600-00302-210-0 HEX. NUT M3.0*2.2 NI
600-00302-220-0 NEX NUT M3.0*2.2
GND 600-00403-510-0 HEX. NUT M4.0*3.5 NI
GND 600-00602-010-0 HEX. NUT M6.0*2.0 NI
610-00300-516-0 FIBER WAS. D3*D8*0.5 RED
HEAT SINK 610-00402-018-0 FIBER WAS D4.0*D9.0*2.0
RED
FAN NET 610-00408-001-0 PLA. WAS. D4.0*8.0*1.0 NI
PHONE JACK 610-20901-001-0 TOOTH WAS D9*12*1 NI
610-30300-501-0 TOOTH WAS.
D3.0*D6.5*0.5 NI
GND 610-30400-501-0 TOOTH WAS.
D4.0*D8.5*0.5 NI
610-60300-700-0 PAN SPR WAS.
D3.0*6.0*0.7ZN
BOT COV&HEAT SINK 610-60401-001-0 PAN SPR. WAS. D4*7.6*1.0
NI
GND 615-10001-130-0 EARTH BOSS 2+5 NI
GND 615-10002-130-0 EARTH BOSS 10+5 NI
FAN&HEAT SINK 615-20035-600-0 BOSS D8*D6*7MM
FIXED POWER PCB 615-20106-100-0 PCB BOSS M3*24MM
FIXED ROT/VR PCB 615-20107-100-0 PCB BOSS M3*14MM
FIXED LED PCB 615-20108-100-0 PCB BOSS M3*13MM
SELECTIVE VOLATGE 618-14180-662-0 SPEC FIXED PIN SR-2 WHT
619-06380-320-0 PLA RIVET SR-3L BLACK
PHONIC CORPORATION XP3000/3000(B) S ERVICE MANUAL Page 27
MISCELLANEOUS ITEMS
Ref. Phonic Part No. Specifications
S34-63000-000-0 XP2000/3000(B) MATERIAL
510-20930-103-F [PANEL XP2000/3000(B)
511-20620-102-F BACK PANEL
XP2000/3000(B)
516-20430-102-F TOP COV XP2000/3000(B)
600/1000
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28 XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION
DIMEMSIONS
30
Page LM XP3000/3000(B) S ERVICE MANUAL PHONIC CORPORATION