Centrifugal Compressors
Centrifugal Compressors
Centrifugal Compressors
Report 98-6-W
Department of Engineering Cybernetics
Norwegian University of Science and Technology
N-7034 Trondheim, Norway
1998
Abstract
This thesis contains new results in the eld of modeling and control of rotating
stall and surge in compressors.
A close coupled valve is included in the Moore-Greitzer compression system model
and controllers for both surge and rotating stall is derived using backstepping.
Disturbances, constant and time varying, are then taken into account, and non-
linear controllers are derived. Stability results are given. Then, passivity is used
to derive a simple surge control law for the close coupled valve. This proportional
control law is shown to stabilize the system even in the presence of time varying
disturbances in mass ow and pressure.
A novel model for an axial compression system with non-constant compressor
speed is derived by extending the Moore-Greitzer model. Rotating stall and surge
is studied in connection with acceleration of the compressor.
Finally, a model for a centrifugal compression system with time varying compres-
sor speed is derived. The variable speed compressor characteristic is derived based
on energy losses in the compressor components. Active control of surge in con-
nection with varying speed is studied. Semi-global exponential stability of the
compression system with both surge and speed control is proven.
The main results of this thesis have been presented at international conferences.
Parts of the thesis has also been submitted for publication in international journals.
ii Abstract
Preface and
Acknowledgments
This thesis is submitted in partial fulllment of the requirements for the degree of
doktor ingenir at the Norwegian University of Science and Technology (NTNU).
The thesis is based on research done at the Department of Engineering Cybernet-
ics during the period January 1995 through January 1998. It has been nanced
by a scholarship from the Research Council of Norway, under grant 107467/410.
I am grateful to my supervisor, Professor Dr.ing. Olav Egeland, for introducing
me to the eld of compressor control and control of mechanical systems in general.
He has been a source of valuable advice, comments and inspiration throughout the
work on this thesis and the papers on which it is based.
The sta at the department and my colleagues are acknowledged for creating a
very pleasant environment in which to do research.
I would like to thank Dr.ing. Trygve Lauvdal with whom I shared an oce for the
past three years. Our oce has been a very pleasant place to work, and we have
had numerous useful and not-so-useful discussions. Trygve is also acknowledged
for his proofreading of this thesis.
The help of Dr.ing. Erling Aarsand Johannesen, in the form of many constructive
comments and proofreading, is greatfully acknowledged.
Finally, I would like to express my love and deepest gratitude to the three girls
in my life: To my wife Gril for her love, continued encouragement and support
during the work on this thesis, and to my daughters Irja and Mina for their un-
conditional love.
1.2 Background
Compressors are used in a wide variety of applications. These includes turbo-
jet engines used in aerospace propulsion, power generation using industrial gas
turbines, turbocharging of internal combustion engines, pressurization of gas and
uids in the process industry, transport of uids in pipelines and so on.
There are four general types of compressors: reciprocating, rotary, centrifugal and
2 Introduction
axial. Some authors use the term radial compressor when refering to a centrifu-
gal compressor. Reciprocating and rotary compressors work by the principle of
reducing the volume of the gas, and will not be considered further in this thesis.
Centrifugal and axial compressors, also known as turbocompressors or continuous
ow compressors, work by the principle of accelerating the uid to a high veloc-
ity and then converting this kinetic energy into potential energy, manifested by
an increase in pressure, by decelerating the gas in diverging channels. In axial
compressors the deceleration takes place in the stator blade passages, and in cen-
trifugal compressor it takes place in the diuser. One obvious dierence between
these two types of compressors is, in axial compressors, the ow leaves the com-
pressor in the axial direction, whereas, in centrifugal compressors, the ows leaves
the compressor in a direction perpendicular to the axis of the rotating shaft. In
this thesis both types of continuous ow compressor will be studied. The litera-
ture on compressors in general is vast, and a basic introduction is given by e.g.
Ferguson (1963) or Cohen et al. (1996), and more advanced topics are covered by
e.g. Cumpsty (1989).
The useful range of operation of turbocompressors is limited, by choking at high
mass ows when sonic velocity is reached in some component, and at low mass ows
by the onset of two instabilities known as surge and rotating stall. Traditionally,
these instabilities have been avoided by using control systems that prevent the
operating point of the compressions system to enter the unstable regime to the
left of the surge line, that is the stability boundary. A fundamentally dierent
approach, known as active surge/stall control, is to use feedback to stabilize this
unstable regime. This approach will be investigated in this thesis, and it will allow
for both operation in the peak eciency and pressure rise regions located in the
neighborhood of the surge line, as well as an extension of the operating range of
the compressor.
1.3.1 Surge
Surge is an axisymmtrical oscillation of the ow through the compressor, and is
characterized by a limit cycle in the compressor characteristic. An example of
1.3 Stability of Compression Systems 3
such a characteristic is shown as the S-shaped curve in Figure 1.1. The dotted
segment of the curve indicates that this section usually is an approximation of
the physical system, as it is dicult to measure experimentally. Surge oscillations
are in most applications unwanted, and can in extreme cases even damage the
compressor. As discussed by Erskine and Hensman (1975) and Greitzer (1981),
surge can also induce vibrations in other components of the compression system,
such as e.g. connected piping. It is common to distinguish between at least two
dierent types of surge: 1) Mild/Classic surge and 2) Deep surge. A combination
of surge and rotating stall is known as modied surge. For more information on
dierent types of surge, consult Greitzer (1981) or de Jager (1995).
The rst of these types is a phenomenon with oscillations in both pressure and
ow in the compressor system, while in the second type, the oscillations in mass
ow have such a large amplitude, that ow reversal occurs in the compression
system. A drawing of a typical deep surge cycle is shown in Figure 1.1. The cycle
starts at (1) where the ow becomes unstable. It then jumps to the reversed ow
characteristic (2) and follows this branch of the characteristic until approximately
zero ow (3), and then jumps to (4) where it follows the characteristic to (1), and
the cycle repeats. Surge can occur in both axial and centrifugal compressors.
pressure
(1)
(2)
(4)
comp. char.
(3)
mass ow
Figure 1.1: Compressor characteristic with deep surge cycle, de Jager (1995).
Direction of
C stall propagation
B
A
Compressor
blade row
Figure 1.2: Physical mechanism for inception of rotating stall, Emmons et.al.
(1955).
The basic explanation of the rotating stall mechanism was given by Emmons et
al. (1955) and can be summarized as follows. Consider a row of axial compressor
blades operating at a high angle of attack, as shown in Figure 1.2. Suppose that
there is a non-uniformity in the inlet ow such that a locally higher angle of attack
is produced on blade B which is enough to stall it. The ow now separates from
the suction surface of the blade, producing a ow blockage between B and C.
This blockage causes a diversion of the inlet ow away from B towards A and C,
resulting in a increased angle of attack on C, causing it to stall. Thus the stall cell
propagate along the blade row.
It is common to distinguish between at least two types of rotating stall, full-span
and part-span. In full-span stall, the complete height of the annulus is stalled,
while in part-span rotating stall a restricted region of the blade passage is stalled.
Full-span stall is most likely to occur in high hub/tip ratio axial compressors. In
addition we can have various degrees of rotating stall depending of the size of
the area of the compressor annulus being blocked. In addition to the problem
1.3 Stability of Compression Systems 5
related to reduced pressure rise due to rotating stall , there is also the problem
of vibrations in the blades as stall cells rotate at a fraction of rotor speed. Thus,
the blades passes in and out of regions of stalled ow which can, according to
Horlock (1958), Greitzer (1981) and Pinsley et al. (1991), induce vibrations in
the blades. Moreover, if a natural frequency of vibration of the blades coincides
with the frequency at which the stall cell pass a blade, the result is resonance and
possible mechanical failure due to fatigue.
Another consequence of rotating stall is the hysteresis occurring when trying to
clear the stall by using the throttle. This phenomenon is depicted in Figure 1.3, and
might be described in the following manner: Initially the compressor is operating
stably (1), then a disturbance drives the equilibrium over the surge line resulting
in rotating stall, and a operating point on the low pressure in-stall characteristic
(2). By opening the throttle to clear the stall, result in a higher throttle opening
than initially (3), before the operating point is back on the stable compressor
characteristic (4). There are several degrees to how severe this hysteresis may
be. This depends on the so called skewness of the compressor characteristic. This
is treated in detail in recent papers by Wang and Krstic (1997a), Sepulchre and
Kokotovic (1996) and Protz and Paduano (1997).
pressure
(1) (4)
mass ow
Figure 1.3: Schematic drawing of hysteresis caused by rotating stall.
2.2 Preliminaries
2.2.1 The Model of Moore and Greitzer
Several dynamic models for the unstable operation of compression systems have
been proposed in the last decade, but the model of Moore and Greitzer (1986)
stands out in the sense that rotating stall amplitude is included as a state, and
not manifested as a pressure drop which is the case in the other models. The low
01 E Station numbers
LI LE
Lc
HH
HH
H
ps
pT
Cx A
A
pT
A
Vp
Inlet duct
Exit duct
IGV Compressor Plenum Throttle
Figure 2.1: Compression system. Figure taken from Moore and Greitzer (1986)
Close Coupled Valve Control of Surge and Rotating Stall for the
14 Moore-Greitzer Model
order1 model of Moore and Greitzer (1986) captures the post stall transients of
a low speed axial compressor-plenum-throttle (see Figure 2.1) system. The main
assumptions made by Moore and Greitzer (1986) in deriving the model are: large
hub-to-tip ratio so that a two-dimensional description seems reasonable, incom-
pressible compressor mass ow, compressible ow in the plenum, spatially uniform
plenum pressure and short throttle duct. The three dierential equations of the
model arises from a Galerkin approximation of the local momentum balance, the
annulus-averaged momentum balance and the mass balance of the plenum. A
cubic compressor characteristic is assumed. The model is given by:
#_ = W=H ; 1 (#) H
4B 2 W W T lc
3 !
_ = H ; # ; c0 ; 1 ; 1 + 1 + 3 ; 1 1 ; J (2.1)
lc H 2 W 2 W 2
2 !
J_ = J 1 ; W ;1 ; J %
4
where
is the annulus averaged mass ow coecient (axial velocity divided
R by com-
pressor speed), where the annulus average is dened as 1 2 ( )d = 4
2 0
( ), and ( ) is the local mass ow coecient,
# is the non dimensional plenum pressure or pressure coecient (pressure
divided by density and the square of compressor speed),
J is the squared amplitude of rotating stall amplitude
T (#) is the throttle mass ow coecient and
lc is the eective ow-passage nondimensional length of the compressor and
ducts dened as
c
4 l + 1 +l
l = I E (2.2)
a
where the positive constant a is the reciprocal time-lag parameter of the
blade passage,
For a discussion of the employed nondimensionalization, consult Appendix B. The
constant B > 0 is Greitzer's B-parameter dened by Greitzer (1976a) as
r V
4 U
B= p
2as Ac Lc (2.3)
where U is the constant compressor tangential speed (in m/s) at mean diameter,
as is the speed of sound, Vp is the plenum volume, Ac is the ow area and Lc is
1 \Low order" refers to the simplicity of the model, three states, compared to the complex
uid dynamic system it models
2.2 Preliminaries 15
the length of ducts and compressor. The constant % > 0 is dened as
% = (1 +3aH
ma)W (2.4)
where m is the compressor-duct ow parameter, H is the semi-height of the com-
pressor characteristic and W is the semi-width of the compressor characteristic.
The time variable used throughout this chapter is also nondimensional, and is
dened as 4 Ut=R
= (2.5)
where t is the actual time and R is the mean compressor radius. The notation _
is to be understood as the derivative of with respect to , that is _ = dd .
Relaxing the constant speed assumption is important for studying eects of set
point changes, acceleration, deceleration, etc. A model taking variable speed into
account will be developed in Chapter 4, but will not be considered further here.
In the case of pure surge, that is when J 0, the model reduces to that of Greitzer
(1976a):
_ = 1 (# () ; #)
lc c (2.6)
#_ = 4B12 l ( ; T (#)):
c
In Greitzer (1976a), the model was written
_ = B (#c() ; #)
#_ = 1 ( ; T (#)):
B
The discrepancy in the constants is due to Greitzer (1976a) dening nondimen-
sional time as = t!H where !H is the Helmholtz frequency. Here, nondimensional
time is dened according to (2.5), as was also done by Moore and Greitzer (1986).
The model (2.6) was derived for axial compression systems, but it was demon-
strated by Hansen et al. (1981) that the model also is applicable to centrifugal
systems.
The pressure rise of the compressor is a nonlinear function of the mass ow. This
function, #c ( ), is known as the compressor characteristic. Dierent expressions
for this characteristic have been used, but one that has found widespread accep-
tance in the control literature is the cubic characteristic of Moore and Greitzer
(1986):
3
1 3!
#c( ) = c0 + H 1 + 2 W ; 1 ; 2 W ; 1 (2.7)
where the constant c0 > 0 is the shut-o value of the compressor character-
istic. The cubic characteristic with the parameters c0 , W and H is shown in
Figure 2.2. Mansoux et al. (1994), Sepulchre and Kokotovic (1996) and Wang and
Krstic (1997a) suggest other compressor characteristics for axial compressors, and
Close Coupled Valve Control of Surge and Rotating Stall for the
16 Moore-Greitzer Model
Hansen et al. (1981) presents an alternative polynomial characteristic for centrifu-
gal compressors. However, the cubic seems to capture the general shape of the
compressor characteristic of a large class of compressors. The nondimensionaliza-
tion employed, transforms the usual family of curves in the compressor map, one
for each compressor speed, to one single characteristic given by (2.7). Nisenfeld
(1982) and Badmus et al. (1996) concludes that this is in fact a statement of the
Fan law relation. The surge line, which passes through the local maxima of the
family of curves is transformed to the local maximum of (2.7).
2W
2H c()
c0
Figure 2.2: Cubic compressor characteristic of Moore and Greitzer (1986). The
constants W and H are known as the semi width and semi height, respectively.
The assumption of no mass storage between the compressor and the valve allows
for the denition of an equivalent compressor. This term was introduced by Simon
and Valavani (1991). The pressure rise over this equivalent compressor is the sum
of the pressure rise over the compressor and the pressure drop over the valve.
The pressure drop over the valve will be used as the control. This will allow for
manipulation of the equivalent compressor characteristic, given by
#e () = #c () ; #v () (2.10)
where #c() and #v () are the compressor pressure rise and valve pressure drop
respectively and is the axial mass ow coecient. The motivation behind this, is
that the slope of the compressor characteristic determines the stability properties
of the equilibrium of the system, and this slope can be varied by varying the
pressure drop over the CCV. The use of the CCV as an actuator for surge control
is also elaborated upon in section 5.7, where the stabilizing eect of such a valve
is discussed in connection with the destabilizing eect of incidence losses.
The CCV has a characteristic given by
# () = 1 2
v 2 (2.11)
where > 0 is proportional to the valve opening. We now set out to repeat
the modeling and Galerkin approximation of Moore and Greitzer (1986) with the
equivalent characteristic #e replacing #c . Equation (5) in Moore and Greitzer
(1986), which gives the pressure rise across the compressor, is modied according
to
pE ; p1 = N F ( ) ; 1 2 @ + @ ;# ( )
s v (2.12)
|
U {z 2a @ @ }
2
Equation (5) in Moore and Greitzer (1986)
where p1 and pE is the static pressure at the entrance and exit of the equivalent
compressor,
is the constant inlet density, U is the compressor speed at mean di-
ameter, Ns is the number of compressor stages, F ( ) is the pressure rise coecient
Close Coupled Valve Control of Surge and Rotating Stall for the
18 Moore-Greitzer Model
in the blade passage, and is the angular coordinate around the wheel. Equation
(2.12) now gives the pressure rise over the equivalent compressor.
Using (2.12) as a starting point and following the derivation of Moore and Greitzer
(1986), the following model is found2 :
_# = W=H2 ; 1 T (#) H
4B W W lc
_ = H ; # ; c0 ; 1 ; 1 3 + 1
lc H 2 W
3
J
1 W 2J 2 !
+ 2 W ; 1 1 ; 2 ; 2 2H + H (2.13)
2 J 1 4W !
J_ = J 1 ; W ; 1 ; 4 ; 2 3H %
which will be used in design of stall/surge controllers in this chapter. In the simpler
case of pure surge, J is set to zero, and we are left with the model
#_ = 4B12 l ( ; T ( )) (2.14)
c
_ = l1 (#c() ; #v () ; #)
c
which will used in the study of surge control.
2.2.3 Equilibria
The compressor is in equilibrium when _ = #_ = J_ = 0. If J (0) = 0 then J 0
and the equilibrium values 0 and 0 are given by the intersection of #e () and
the throttle characteristic. If J (0) > 0, and the throttle characteristic crosses
#e to the left of the local maximum, the compressor may3 enter rotating stall
and the equilibrium values 0 and 0 are given by the intersection of the throttle
characteristic and the stall characteristic #es () which is found by analyzing the
J_-equation of (2.13). It is seen that J_ = 0 is satised for J = 0 or
2 !
;1
J = Je = 4 1 ; W ; 12 43WH : (2.15)
_
Inserting (2.15) in the -equation of (2.13) and setting _ = 0 gives the expression
for #es ( ) :
5 8 W W 2
#es () = #s () + H #v () ; H 2 1 ; 3H 2 2 (2.16)
2 The complete derivation is shown in Appendix C.
3 This depends on the numerical value of B . Greitzer and Moore (1986) showed that small B
gives rotating stall, and large B gives surge.
2.2 Preliminaries 19
where !
#s () = c0 + H 1 ; 32 W ;1 + 5 ;1 3 (2.17)
2 W
is the stall characteristic found when the CCV is not present. In Figure 2.4 the
various characteristics are shown. As can be seen, the throttle line intersects #c in
a point of positive slope, that is in the unstable area of the compressor map, and
the compressor would go into rotating stall or surge. By introducing the CCV, the
throttle line crosses the equivalent characteristic #e in an area of negative slope.
This new equilibrium is thus stable.
0.8
0.7
0.6
#s () #c ()
0.5
#es ()
#
0.4
#v ()
0.3
0.2
;1 () #e ()
0.1
0
−0.2 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Figure 2.4: Compressor and throttle characteristics.
T 1 ()
;
^co
0 ^
e()
c()
0
^co v ()
0
_^ = 4B12 l ^ ; ^ T ( ^) (2.34)
c
_^ = 1 #^ c( ^) ; ^ ; u ; 3H J ; 1 ; W 2 J
lc " 4
# W 2 2
; 1 2 ; J ; 4W% J
J_ = %J 1 ; W 4 3H 2
where the control u has been selected as
u = #^ v ( ^) + 0 ; #v ( 0 ) = #v () ; #v ( 0 ): (2.35)
In the case of pure surge, the model (2.34) reduces to
_^ = 4B12l ( ^ ; ^ T ( ^)) (2.36)
c
_^ = 1 (#^ c ( ^) ; u ; ^)
l c
Simon and Valavani (1991) suggested using the pressure drop across the valve as
the control variable u. This approach will also be taken here. Our aim will be to
design a control law u for the valve such that the compressor can be operated also
on the left side of the original surge line without going into surge or rotating stall.
That is, we are going to use feedback to move the surge line towards lower values
of , and thus expand the useful range of mass ows over which the compressor
can be safely operated.
As the pressure dierence across the valve always will be a pressure drop, the
valve must be partially closed during stable operation in order for the control u to
attain both positive and negative values. It is also evident that there must exist
a pressure drop over the valve when the compressor is operated in a previously
unstable area. The price paid for a larger operating range, is some pressure loss
at low mass ows. A further discussion of the steady state pressure loss can be
found in Simon and Valavani (1991).
2.2.5 Disturbances
As in all types of physical systems, disturbances will occur in the compression
system. Greitzer and Moore (1986) stated that this is a topic that need more
study, at least in the case of the disturbances initiating stall and surge. Some
research have been done in this area. Hynes and Greitzer (1987), DeLaat et al.
(1996) and others have studied the eect of circumferential inlet distortion on the
stability properties, and Simon and Valavani (1991), Haddad et al. (1997) and
others studied mass ow and pressure disturbances. From a control theory point
of view it is also important to investigate what performance the closed loop system
will have when disturbances is taken into account.
2.2 Preliminaries 23
As in Simon and Valavani (1991), the eect of a pressure disturbance #^ d( ), and
a ow disturbance ^ d( ) will be considered here. The pressure disturbance, which
may arise from combustion induced uctuations when considering the model of a
gas turbine, will accelerate the ow. As pointed out by van de Wal and Willems
(1996), the ow disturbances may arise from processes upstream of the compressor,
other compressors in series or an air cleaner in the compressor duct. In the case
of an aircraft jet engine, large angle of attack or altitude variations may cause
mass ow disturbances according to van de Wal and Willems (1996) and DeLaat
et al. (1996). Also, DeLaat et al. (1996) reports of a number of aircraft maneuvers
(full-rudder sideslips, wind-up turns, etc.) causing inlet airow disturbances in
the jet engine of a F-15 ghter.
In the analysis of Simon and Valavani (1991) ^ d( ) is set to zero. Disturbances
in stall/surge control is also studied by Haddad et al. (1997), with disturbances
assumed to converge to zero. Here, both types of disturbances, mass ow and
pressure, will be considered. The disturbances are time varying, and the only
assumption made at this point is boundedness, that is k^ dk1 and k#^ dk1 exists.
In addition to time varying disturbances, constant, or slow varying, osets will be
introduced into the model. This is of particular interest when e.g. a constant neg-
ative mass ow disturbance pushes the equilibrium over the surge line, initiating
surge or rotating stall. The osets in mass ow and pressure rise is termed d and
d , respectively. The constant bias d in pressure can also be thought of as re-
ecting some uncertainty in the compressor characteristic #^ c( ^), and likewise and
the mass ow bias d can be thought of as reecting a uncertainty in the throttle
characteristic ^ ( ^). A study of surge/stall control for compressors with uncertain
compressor characteristic was also done by Leonessa et al. (1997b). With these
disturbances the model becomes:
_^ = 4B12 l ^ ; ^ T ( ^) ; ^ d ( ) ; d (2.37)
c
_^ = 1 ; ^ + #^ c( ^) ; #^ v ( ^) + #^ d ( ) + d
lc
; 3HJ ; 1 ; W 2J
4 W 2 2 !
2
J_ = %J 1 ; W ; 1 ; J ; 4W% J
4 3H 2
_^ = 4B12 l ^ ; ^ T ( ^) ; ^ d( ) ; d (2.38)
c
_^ = 1 ; ^ + #^ c( ^) ; #^ v ( ^) + #^ d( ) + d : (2.39)
l c
Close Coupled Valve Control of Surge and Rotating Stall for the
24 Moore-Greitzer Model
2.3 Surge Control
In this section controllers will be designed for the pure surge case. First the
undisturbed case is studied, then disturbances are added, and nally adaption will
be used to stabilize the system in the presence of constant disturbances.
Control law. The control variable u will be chosen so that (2.47) is made negative
denite. To this end we dene the linear control law
u = c2 z2 (2.48)
where the controller gain c2 > 0 is chosen so that
z2 #c(z2 ) ; c2 z22 < 0: (2.49)
Using (2.33) this implies that c2 must satisfy
;k3 z22 z22 + kk2 z2 + k1 k+ c2 < 0: (2.50)
3 3
Finding the roots of the above bracketed expression, it is seen that (2.50) is satised
if c2 is chosen according to
2
c2 > 4kk2 ; k1 : (2.51)
3
Although (2.51) implies that the compressor characteristic must be known in order
to determine c2 , it can be shown that the knowledge of a bound on the positive
slope of the characteristic is sucient. Dierentiating (2.33) twice with respect to
^, reveals that the maximum positive slope occurs for
^ = ^m = ; k2 (2.52)
3k3
and is given by
^ ^
a = d#c^( )
2
= 3kk2 ; k1 = 23W
H: (2.53)
d ^=^m 3
Remark 2.1 By combining (2.82) and (2.48), the following control law for the
CCV gain is found:
c2 ( ; 0 ) = #v () ; #v ( 0 ) (2.58)
+
r +
= 0
c2 : (2.59)
Notice that this control law requires measurement of mass
ow only.
Remark 2.2 Although not showing stability, Bendixon's criterion can be used to
show that the controller (2.48) guarantees that no limit cycles (surge oscillations)
exists. Bendixon's criterion states (somewhat simplied) that no limit cycles ex-
ists in a dynamical system dened on a simply connected region D
IIR2 if the
divergence of the system is not identically zero and does not change sign in D. For
an exact statement of Bendixon's criterion and the proof, see any textbook on dy-
namical systems, e.g. Perko (1991). The divergence r f of the system x_ = f (x)
dened by (2.14) is
^ ^
^ ^
!
r f = ; 4B12l @ T ^( ) + l1 @ c^( ) ; @u^ : (2.60)
c @ c @ @
The slope of the throttle is always positive, so the rst term in (2.60) is always
negative. To make the second term also negative, it is sucient that @u @ ^ dominates
@ ^c (^) , which is exactly what is ensured by the controller in Theorem 2.1. Thus,
@ ^
according to Bendixon's criterion, no surge oscillations can exist for the closed
loop system.
2.3.2 Determination of 0
As a consequence of the controller (2.40) being designed after the system equations
are transformed to the new coordinates, its implementation depends on knowledge
of the equilibrium value 0 . The equilibrium is located at the intersection of the
2.3 Surge Control 27
equivalent compressor characteristic #e () and the throttle characteristic ;T 1 .
By combining (2.82), (2.40) and (2.59), it is seen that
#v ( 0 ) = (u + #v ( 0 ))j=0
= c2 ( ; 0 ) + +c2 2
0
0 =0
= c22 0 : (2.61)
At the equilibrium, we have
#c( 0 ) ; #v ( 0 ) = 12 20 (2.62)
or by using (2.61), 0 is found by solving the following 3rd order equation
3! c2
co + H 1 + 32 W0 ; 1 ; 12 W0 ; 1 ; 0 2 2
2 = 2 0 (2.63)
with respect to 0 , and its value is to be used in the control law (2.40). Solving
(2.63) requires knowledge of the compressor characteristic. If this is not the case,
alternatives to nding 0 explicitly is, using an adaption scheme like the one
suggested by Bazanella et al. (1997) or it is possible to use throttle control in
addition to the CCV control to control using 0 as the reference. If none of
these alternatives are attractive, an approximation for 0 can be used. In this case,
asymptotic stability cannot be shown, but convergence to a set and avoidance of
surge is easily shown. Dening % as
% = 0 ; aprx (2.64)
where aprx is the approximation used for feedback, and 0 is the actual and
unknown value of the equilibrium. By using the same Lyapunov function as is
Theorem 2.1, and
u = c2 ( ; aprx ) = c2 ( ; 0 + % ) (2.65)
the time derivative of V2 is found and upper bounded by
V_2 ;z1^ (z1 ) + z2 (#^ c (z2 ) ; c2 z2 )z2 ; z2 c2 % : (2.66)
Application of Young's inequality4 to the last term in (2.66) gives
2
;z2 c2 % c22 z2 + (% )2 0 (2.67)
0
4 In its simplest form Young's inequality states that
a b : ab 12 ( ac + cb2 ) c > 0:
2
8 8
Close Coupled Valve Control of Surge and Rotating Stall for the
28 Moore-Greitzer Model
where 0 is a constant, and it follows that
V_ 2 ;z1^ T (z1 ) + z2 (#^ c (z2 ) ; c2 (1 ; 21 )z2 )z2 + 0 (% )2
0
= ;W (z1 z2 ) + 0 (% )2 (2.68)
where the denition of W is obvious. By choosing 0 and c2 such that
c2 (1 ; 21 ) > am (2.69)
0
is satised, it can be shown that W (z1 z2 ) is radially unbound and positive denite.
Thus, V_2 < 0 outside a set R . This set can be found in the following manner:
According to Krstic et al. (1995a), the fact that V2 (z1 z2) and W (z1 z2) is positive
denite and radially unbounded, and V2 (z1 z2) is smooth, implies that there exists
class-K1 functions 1 , 2 and 3 such that
1 (jz j) V2 (z ) 2 (jz j) (2.70)
3 (jz j) W (z) (2.71)
where z = (z1 z2 )T . Following the proof of Lemma 2.26 in Krstic et al. (1995a),
we have that the states of the model are uniformly ultimately bounded, and that
they converge to the residual set
( )
;
R = z : jz j 1;1 2 3;1 (% )2 : (2.72)
Remark 2.3 Notice that the controller (2.82) is essentially the same as (2.48),
with the only dierence being that (2.82) requires a larger gain in order to suppress
the disturbance. Consequently, Remark 2.1 also applies here.
Proof: Inspired by the calculations for a simple scalar system starting on page 75
in Krstic et al. (1995a) , we introduce the signal
s(z ) = V2 (z )ec (2.90)
where c > 0 is a constant, for use in the proof:
d s(z ) = d V (z )ec
dt 2
dt_
= V2 (z ) + cV2 (z) ec
^ 2d( )
!
#
;W (z) + 4d + cV2 (z ) ec
2
^2
(;3 (jz j) + c2 (jz j)) ec + #4dd( ) ec : (2.91)
2
2.3 Surge Control 31
By choosing c according to
c 2;1 3 (jz j) 2;1 3 (kz k1 ) (2.92)
where the existence of kzk1 follows from (2.87), (2.91) gives
d V (z )ec #^ 2d ( ) ec : (2.93)
dt 2 4d2
By integrating (2.93) and using an argument similar to the one in the proof of
lemma 2.24 in Krstic et al. (1995a), it can be shown that
1 # 2 (0)e; c2 + # 2 (=2) :
V2 (z ( )) V2 (z (0))e;c + 4cd (2.94)
d d
2
Thus we have shown that under the additional assumptions (2.88) and (2.89) on
the disturbance term, z( ) converges to the origin. This also implies that ^ and ^
converge to the origin and that ( ) and #( ) converge to the point of intersection
of the compressor and throttle characteristic.
Notice that the positive constant c introduced in (2.90) is used for analysis only,
and is not included in the implementation of the control law.
At this point we include the ow disturbance ^ d ( ) in the analysis.
Theorem 2.3 (Time varying pressure and ow disturbances)
The controller
;
u = c2 z2 ; k3 3 + 3z22 ; k2 ^2 ; k1
d ^ d 2
1 ^
+ 4B 2 ;T (z1 ) + + d2 z2 1 + 4B12 (2.97)
where c2 > jk1 j guarantees that the states of the model (2.37) with both mass
ow
disturbances and pressure disturbances is globally uniformly bounded and that they
converge to a set.
Remark 2.4 Notice that the control law (2.97), as opposed to (2.82), requires
knowledge of the coecients in the compressor characteristic, the throttle charac-
teristic and the B-parameter.
Remark 2.5 Once the bounds on the disturbances k^ dk1 and k#^ dk1 are known,
the size of the set R2 in the z1 z2 plane can be made arbitrary small by choosing
the damping factors d1 and d2 suciently large. The same comment applies to the
set R1 dened in (2.87).
Close Coupled Valve Control of Surge and Rotating Stall for the
34 Moore-Greitzer Model
Corollary 2.2 (Convergence to the origin)
If the assumptions on #^ d ( ) in equations (2.117) and (2.118) hold, and the fol-
lowing assumption on ^ d ( ) is made:
j^ d ( )j d ( ) 8 0 (2.117)
and
lim ( ) = 0
!1 d
(2.118)
where d( ) is a monotonically decreasing non-negative function. Then, the states
of the model (2.38) converge to the origin.
Proof: By using the same arguments as in the proof of Corollary 2.1, but with
two disturbance terms, it can be shown that
V2 (z ( )) V2 (z (0))e;c + c1 d2 (0)e; 2 + d 2 (=2)
c
1 2 ; c1 2
+ c2 # (0)e 2 + # (=2) :
d d (2.119)
A simulation of the response of the control law (2.97) with both mass ow and
pressure disturbances is presented in Chapter 3, where it is compared to a passivity
based controller.
where #11 and #12 are adaption gains, makes the equilibrium of (2.121) globally
asymptotically stable. The states of the model converge to their equilibrium values
and the parameter error dynamics are GAS. asymptotically stable.
This result could also have been stated by using the more general Theorem 4.12
in Krstic et al. (1995a) or the results in Krstic (1996).
2.3 Surge Control 37
Remark 2.6 The stability properties of the proposed scheme of two parameter
update laws and control law, can also be established through passivity analysis of
the error dynamics.
The model (2.138)-(2.139) has some useful properties that will be taken advantage
of in the stability proof: The vector ;Az consists of sector nonlinearities, the
matrices C and ; are both diagonal and positive denite, and the matrix P z is
skew symmetric. Consider the positive function
S (z) = 21 zT Pz (2.142)
and calculate the time derivative of (2.142) along solution trajectories of (2.138):
d
dt S (z) = z P z_
T
= zT Az (z d) + P z z + d~
= zTAz (z d) + zT d~: (2.143)
The last step follows from the fact that P z is skew symmetric. As both elements
in Az (z d) are sector nonlinearities, the following inequality will always hold:
;zT Az (z d) > 0: (2.144)
Integrating (2.143) from 0 to t and using (2.144) results in
Zt Zt
zT()d~ ()d = S (z()) ; S (z(0)) + ;zT Az (z d)d: (2.145)
0 0
From this dissipation inequality it is concluded that the mapping d~ 7! z is strictly
passive with S (z) = z T Pz as storage function and ;zT Az (z d) as dissipation
rate. Inspection of (2.139) reveals that the mapping z 7! ;d~ is a passive integrator,
and thus the system (2.138)-(2.139) is a negative feedback interconnection of a
strictly passive and a passive system. This implies that the equilibrium (z d~ ) =
(0 0) is globally uniformly stable and that z ( ) converges to the origin as t ! 1.
The structure of the system is shown in Figure 2.6.
Remark 2.7 The result of this section also holds if either of the two constant
disturbances are set to zero. In the case of d 0 and d =6 0, the controller
(2.122) with parameter update law (2.124) is equivalent to an ordinary linear PI-
control law in z2 : Zt
u = c2 z2 ; 1 z2 ()d:
#2 (2.146)
0
R
By the same arguments as in the above proof, z = 0 is GAS and d = 0t #12 z2()d
converges to the true value of d .
Close Coupled Valve Control of Surge and Rotating Stall for the
38 Moore-Greitzer Model
h
d~ z
z_ = C (Az (z d) + Pz + d~ )
;
,
,, ;
ll
l
Figure 2.6: Negative feedback interconnection of strictly passive system with passive
system
Proof:
The proof is similar to that of section 2.4 in Krstic et al. (1995a):
2 J 1 4W !
J_ = J 1 ; W ; 1 ; 4 ; 2 3H %
2
2 ; 2 ; %J 4W
= ; J4% ; %J W 2 W 3H 2
2
; J4 % + W 2% J jj + %J 4W jj
3H 2
2
; J8% ; %J8 J ; W 16 jj ; 32W jj
3H 2 (2.148)
W 2 , J ( ) will decay faster than the solution w( )
When J ( ) > 16j( )j W1 + 32H
of the dierential equation
2
w_ = ; w8 % (2.149)
2.4 Control of Rotating Stall 39
so that an upper bound of J ( ) is given by
4 Jmax
2W
J ( ) < J (0) % + 16 sup j( )j W1 + 3H 2 = (2.150)
1 + J (0) 8 0< min
where min > 0 is a lower bound on the throttle gain. Equation (2.150) states that
J is bounded if is bounded. An upper bound on is given by the choking of the
mass ow:
choke (2.151)
so that a conservative value for Jmax is
J (0) 1 2W
Jmax = + 16 choke W + 3H 2 : (2.152)
1 + J (0) %8 min
The assumption is not a conservative one. Compressors in general are not intended
or designed for operation with reversed mass ow, so it is reasonable to assume
that the lowest value of mass ow is reached during the extreme condition of deep
surge, more precisely at the negative peak of a deep surge cycle.
Simple calculations shows that the maximum of G1 () is reached for = W ; 20 .
The maximum is given by
3H 2
G 0
max
>0 1 () = 4W 2 4W + W + 0 : (2.176)
By choosing
2
c2 + c3 > 43WH2 4W0 + W + 0 (2.177)
Close Coupled Valve Control of Surge and Rotating Stall for the
42 Moore-Greitzer Model
which implies
2 4 C (c2 )
c3 > 43WH2 4W0 + W + 0 ; c2 = (2.178)
1
_
it follows that V2 is made negative for > 0.
3 _ _
For < 0 the sum V2 + V2 can be made negative for > ; m , that is
3 2
!
; 1 2 ; 1 4W
z2 (#^ c (z2 ) ; c2 z2) < ; J J 1 ; W (2.179)
max 2 3H
J < 1, and rearranging (2.179) gives
Using (2.59) and Jmax
c3
+ 0 > G2 ( c2 ) (2.180)
where
!
4 4W z2 #^ c (z2 ) ; c2 z 2 + 1 ; ; 1 2 ; c2 :
G2 ( c2 ) = (2.181)
3H 2 W + 0
It can be shown that it is sucient that (2.180) is satised at the end points of
the interval:
G2 (; m c2 ) < m c (2.182)
; 3
m 0
G2 (0 c2 ) < 0: (2.183)
By inspection of (2.181) it is easily shown that (2.183) is always satised. It is
assumed that 0 > m , so that the condition in (2.182) can be rewritten as
c3 < m ; 0 G2 (; m c2 ) =
4 C 2 (c2 m ): (2.184)
m
Plots of V_2 , V_2 and their sum are shown in Figure 2.7.
2 3
Finally, c3 must be chosen so that P is positive denite for ; m < < choke .
The determinant of P is given by
; 1 + W2
2
det P = 4Jc3 ; 38H W 4 2 > 0: (2.185)
max
A plot of det P is shown in the lower part of Figure 2.7. Again, a sucient
condition for det P > 0 for ; m < < choke is that det P ( choke ) > 0 and
det P (; m ) > 0. As shown in Appendix E, this leads to the following conditions
on c3 :
n o n o
max C 3 (c2 choke ) C 4 (c2 m ) < c3 < min C 3 (c2 choke ) C 4 (c2 m )
(2.186)
2.4 Control of Rotating Stall 43
; m V_ 2
V_ 3
0.5 V_2 + V_ 3
V_
0
−0.5
−0.2 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.1
0.08
choke
0.06
det P
0.04
0.02
0
−0.2 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Figure 2.7: Upper plot illustrates that V_2 + V_3 < 0 for > ; m . Lower plot
illustrates that det P > 0 for < choke .
Provided c2 and c3 are chosen according to (2.188) to (2.190), V_2 is upper bounded
as
V_2 ;U (z1 z2 J ): (2.191)
Close Coupled Valve Control of Surge and Rotating Stall for the
44 Moore-Greitzer Model
As V2 : A ! IIR, V2 (0) = 0, V2 is positive denite and continuously dierentiable
on A, and V_ (z ) < 0 for z 2 A ; f0g, the origin of the system is asymptotically
stable with region of attraction equal to A.
By doing the same calculations as in Remark 2.1, the control law for the CCV
gain is found to be: s
= (c ++ c0 ) : (2.192)
2 3
Notice that this control law requires sensing of mass ow only. The analysis
leading to this control law was conservative, resulting in a large value of the pa-
rameter c3 , that is c3 has to be chosen as c3 > cmin
3 . As was the case in Krstic et
al. (1995b), the controller should be implemented with a lower gain than dictated
by the Lyapunov analysis. Consider the closed loop Jacobian of the model (2.34)
with control law (2.155):
0 ; 12 a 1 0
1
4B lc 4B 2 l
Acl = B
@ ; l1c ; 4l3cHW 1 a ; cc2 +c3
lc lc 2
0 CA (2.193)
0 0 % ; W02 + 2W0 ; 4W%6(cH2 +c3 )
where
^ T (z1 )
a = @ @z and a = @ #^ c(z2 ) : (2.194)
1 z =0 2 z =0
@z
1 2
It can be shown that if Acl is Hurwitz for c3 > c3 , Acl is also Hurwitz for c3 = 0.
min
The closed loop system is therefore locally stable with c3 = 0.
2.5 Simulations
In this section, the proposed controllers of this chapter are simulated. Results
form both surge and stall control, with and without disturbances, will be shown.
Close Coupled Valve Control of Surge and Rotating Stall for the
46 Moore-Greitzer Model
The compressor characteristic
3!
#c( ) = c0 + H 1 + 32 W
;1 ; 1 ;1
2 W (2.203)
of Moore and Greitzer (1986) is used in all simulations. The throttle will be set so
that the intersection of the throttle line and the compressor characteristic is located
on the part of the characteristic that has positive slope, resulting in an unstable
equilibrium. After some time, the controllers will be switched on, demonstrating
that the system is stabilized.
In Figure 2.8, it is shown how the controller (2.40) with c2 = 1 stabilizes the
system.
In Figure 2.9 noise has been added, and the system is stabilized by the controller
(2.97) with c2 = 1, d1 = 0:3 and d2 = 3.
0.6
0.4
0.2
0
−0.2
0 50 100 150 200 250 300 350 400
0.8
0.6
#
0.4
0.2
0.4
0.3
#v
0.2
0.1
0
0 50 100 150 200 250 300 350 400
Figure 2.8: The throttle gain is set to = 0:61, and the compressor is surging.
The controllers are switched on at = 200.
0.8 0.8
0.7
0.6
0.6
0.4 0.5
#
0.2 0.4
0.3
0
0.2
−0.2 0.1
0 200 400 600 800 0 200 400 600 800
0.1 0.4
0.3
0
d d
#v
0.2
−0.1
0.1
−0.2 0
0 200 400 600 800 0 200 400 600 800
Figure 2.10: Disturbance induced surge stabilized by the adaptive controller (2.122).
Close Coupled Valve Control of Surge and Rotating Stall for the
48 Moore-Greitzer Model
0.6
0.4
0.2
0
−0.2
0 50 100 150 200 250 300 350 400
0.8
0.6
#
0.4
0.2
0 50 100 150 200 250 300 350 400
0.2
#v
0.1
0
0 50 100 150 200 250 300 350 400
Figure 2.9: Same situation as in Figure 2.8. However, here disturbances are taken
into account. The pressure and the mass
ow disturbances are both white noise
varying between 0:05.
0.8
0.55
0.7
0.5
0.6
0.45
#
0.4 0.5
0.35
0.4
0.3
0.3
0.25
0.2 0.2
0 100 200 300 400 0 100 200 300 400
3 0.25
2.5 0.2
2
0.15
#v
J
1.5
0.1
1
0.5 0.05
0 0
0 100 200 300 400 0 100 200 300 400
Figure 2.11: Stabilization of rotating stall
0.7
0.6
0.5
#s
0.4
#
0.3 #c
0.2
0.1
T;1 ()
0 0.1 0.2 0.3 0.4 0.5 0.6
#
0.4 0.5
0.35
0.4
0.3
0.3
0.25
0.2 0.2
0 100 200 300 400 0 100 200 300 400
3 0.25
2.5 0.2
2
0.15
#v
J
1.5
0.1
1
0.5 0.05
0 0
0 100 200 300 400 0 100 200 300 400
Figure 2.13: Stabilization of rotating stall with pressure disturbances
2.6 Conclusion
In this chapter, anti surge and stall controllers for a close-coupled valve in series
with a compressor have been developed. First, surge was studied, and by the
application of the backstepping methodology, a control law which uses feedback
from mass ow only was derived. Global asymptotic stability was proven. Only an
upper bound on the slope of the compressor characteristic was required to imple-
ment this controller. The controller was used both in the case of no disturbances
and in the presence of pressure disturbances.
A more complicated surge control law was derived for the case of both pressure dis-
turbances and mass ow disturbances. In order to implement this controller, the
compressor characteristic and the B -parameter must be known. Global uniform
boundedness and convergence to a set was proven. By assuming the disturbances
upper bounded by a monotonically decreasing non-negative function, convergence
to the origin was proven. In order to stabilize the compression system in the
presence of constant disturbances, or biases, in mass ow and pressure, an adap-
tive version of the surge controller was derived. This controller ensures global
asymptotic stability.
Then, controllers for rotating stall were considered. The close coupled valve was
incooperated into the Moore-Greitzer model, and controllers were derived that
enables stabilization of rotating stall beyond the surge line. Without disturbances,
an asymptotically stable equilibrium is ensured, and in the presence of pressure
disturbances uniform boundedness was proven.
Chapter 3
Passivity Based Surge
Control
3.1 Introduction
In this chapter passivity will be used to derive a surge controller for a compression
system when time varying disturbances are considered in both pressure as well as
mass ow.
Passivity and input/output methods have been used in many control applications
such as mechanical systems in general, electrical machines, marine vehicles and so
on. To the authors best knowledge this is the rst attempt to apply this method
to the compressor surge control problem.
3.1.1 Motivation
In the previous chapter, backstepping was employed to derive a stabilizing control
law when time varying disturbances were taken into account. The control law
resulting from this approach was
;
u = c2 z2 ; k3 3 + 3z22 ; k2 ^2 ; k1 (3.1)
d ^ d 2
1 ^
+ 4B 2 ;T (z1 ) + + d2 z2 1 + 4B12 :
3.2 Model
A compression system consisting of a compressor, axial or centrifugal, in series with
a close-coupled valve, a plenum volume and a throttle is studied, consult gure 2.3.
The system is presented in section 2.2.4, and repeated here for convenience:
_^ = 4B12 l ( ^ ; ^ T ( ^)) (3.8)
c
^_ = 1 (#^ c ( ^) ; u ; ^)
l c
where u = #^ v , and the equivalent compressor characteristic is #^ e = #^ c ; #^ v . The
notation x_ is to be understood as dierentiation with respect to nondimensional
time = UtR as in the previous chapter.
3.3 Passivity 53
Assumption 3.1 The throttle is assumed to be a passive component, moreover the
constant 2 > 0 can always be chosen suciently small so that the characteristic
satises the sector condition:
8 ^ 9 2 such that ^ T ( ^) ^ 2 ^2 (3.9)
Our aim will be to design a control law u = #^ v ( ^) for the valve such that the
compressor also can be operated stably on the left side of the original surge line
without going into surge.
3.3 Passivity
3.3.1 Passivity of Flow Dynamics
Consider the non-negative function
V1 ( ^) = l2c ^2 (3.10)
The time derivative of (3.10) along solution trajectories of (3.8) is
V_1 = ; ^ ^ + #e ( ^) ^: (3.11)
Provided u = #^ v is chosen as (3.20), it follows that also the ow dynamics are
made strictly output passive, that is
D E
G1 (; ^) ; ^ T 1 kG1 (; ^)k2T ; V1 (0) (3.28)
We now state a stability reslult for the closed loop system G1 G2 , shown in g-
ure 3.1.
Theorem 3.1 The closed loop system G1G2 consisting of the model (2.36) and
control law (3.1) is L2 -stable.
56 Passivity Based Surge Control
h ;^ G1 ^
;
^
G2
Proof :
The closed loop system G1 G2 , shown in gure 3.1, is a feedback interconnection
of the two systems G1 : ; ^ 7! ^ and G2 : ^ 7! ^. As stated in (3.18) and (3.28),
the two mappings satisfy
D E
; ^ G1 (; ^) 1 kG1 (; ^)k2T ; V1 (0) (3.29)
D ^ ^E
G2 2 kG2 ^k2T ; V2 (0) (3.30)
for all T 0 and all ^ ^ 2 L2e . According to the passivity theorem, Theorem
2.2.6 in van der Schaft (1996), G1 G2 is L2 -stable.
3.4 Disturbances
^ d h ^ d ; ^ G1 ^
;
^ + ^ d h ^ d
G2
Figure 3.2: The closed loop system G1 G2 with disturbances
Consider the case when the compression system is subject to disturbances ^ d( )
in mass ow and #^ d( ) in pressure rise as in Section 2.2.5. The model is repeated
3.5 Simulations 57
here for convenience:
It is assumed that #^ d( ) ^ d ( ) 2 L2e . A stability result for the closed loop system
shown in gure 3.2 is now stated:
Theorem 3.2 The system (3.31) under control (3.20) is L2-stable if the distur-
bances ^ d ( ) in mass
ow and #^ d ( ) in pressure rise are taken into account.
Proof :
Redene G1 as G1 : ;( ^ ; #^ d ) !
7 ^ and G2 as G2 : ^ + ^ d 7! ^. The result follows
by repeating the analysis in the preceding sections and replacing ; ^ with ; ^ + #^ d
when establishing the strict output passivity of G1 , and replacing ^ with ^ + ^ d
when establishing the strict output passivity of G2 .
The structure of the closed loop system is shown in gure 3.2. Disturbance rejec-
tion of L2 -disturbances in the Moore Greitzer model is also studied by Haddad
et al. (1997), where throttle control of both surge and rotating stall is consid-
ered. While achieving global results and disturbance rejection for disturbances in
both mass ow and rotating stall amplitude, the controller found by Haddad et
al. (1997) is of high order, requires detailed knowledge of the compression system
parameters and also needs full state feedback.
3.5 Simulations
Now the system (3.31) with control law (3.20) is simulated. The result is given in
gure 3.3. The controller gain was set to c = 1:1, and the controller was switched
on at = 400. The disturbances were
^ d ( ) = 0:15e;0:015 cos(0:2 )
#^ d ( ) = 0:1e;0:005 sin(0:3 ) (3.32)
which has the same structure as the L2 -disturbances considered in Haddad et al.
(1997).
58 Passivity Based Surge Control
0.6
0.4
0.2
0
−0.2
0 100 200 300 400 500 600 700 800
0.8
0.6
#
0.4
0.2
0 100 200 300 400 500 600 700 800
0.4 0.4
0.3 0.3
#v
#v
0.2 0.2
0.1 0.1
0 0
400 410 420 430 440 0 200 400 600 800
Figure 3.3: Comparison of closed loop response with passivity based (solid lines)
and backstepping based (dashed lines) controllers. The controllers were switched
on at = 400.
Also plotted in Figure 3.3 is the response of the controller (3.1), simulated with
the same disturbances. The parameters for (3.1) were chosen as c2 = 1, d1 = 0:3,
d2 = 0:1. The two set of responses are almost indistinguishable, but in the lower
left plot there is a blown up plot of the CCV pressure drop, and as can be seen there
is a small dierence. Figure 3.3 also illustrates the result of Corollary 2.2, where
the controller (3.1) guarantees convergence to the equilibrium in the presence of
disturbances upper bounded by a monotonically decreasing non-negative function.
The small dierence in control action is due to the low damping (di ) chosen for
(3.1), but with the current disturbances that is all that was needed.
One advantage of the backstepping controller (3.1) compared to the passivity based
(3.20) is that (3.1) ensures convergence to a set when the disturbances are not in
L2 , whereas the approach in this chapter demands that they are in L2 .
Vp
Inlet duct
Exit duct
IGV Compressor Plenum Throttle
Figure 4.1: Principal drawing of the compression system of (Moore and Greitzer
1986). The station numbers are used as subscripts in the following.
4.2 Preliminaries
The compression system is essentially the same as in Chapter 2, and consists of an
inlet duct, inlet guide vanes (IGV), axial compressor, exit duct, plenum volume
and a throttle. The dierences compared to Chapter 2 is that the compressor speed
is non-constant, and a CCV is not included. The system is shown in Figure 4.1.
Our aim is to develop a model for this system in the form
z_ = f (z) (4.1)
where z = ( # Ji B )T 2 IIRq and
is the circumferentially averaged ow coecient
# is the total-to-static pressure rise coecient
Ji is the squared amplitude mode i of angular variation (rotating stall)
B is Greitzer's B-parameter which is proportional to the speed of the com-
pressor.
i = 1 : : : N is the rotating stall mode number. N is the maximum number
of stall modes determined by the gas viscosity.
The dimension of the state space is q = N + 3:
A Moore-Greitzer Type Model for Axial Compressors with
64 Non-constant Speed
The modeling of the compression system relies heavily on the modeling in Moore
and Greitzer (1986). However, the assumption of constant speed U , and thus
constant B , is relaxed and a momentum balance for the spool is included. The gas
viscosity as introduced by Adomatis and Abed (1993) is also taken into account,
and N modes are included in the model as opposed to the work of Moore and
Greitzer (1986) where a rst harmonic approximation was used.
Moore and Greitzer (1986) dene nondimensional time as
MG = Ut
R (4.2)
where U is the rotor tangential velocity at mean radius, R is the mean compressor
radius and t is actual time in seconds. As we here consider time varying U , this
normalization will not be used. Instead we propose to use
= URdt (4.3)
where Ud is the desired constant velocity of the wheel. Note that if Ud = U = const,
we have that = MG . All distances are nondimensionalized with respect to R,
that is the nondimensional duct lengths, see Figure 4.1, are dened as
lI = LRI and lE = LRE : (4.4)
The axial coordinate is denoted and the circumferential coordinate is the wheel
angle . Greitzer's B-parameter is dened as
r V
4 U
B= p
2as Ac Lc (4.5)
where as is the speed of sound, Vp is the plenum volume, Ac is the compressor
duct ow area and Lc is the total length of compressor and ducts. B and U are
related as
U = bB (4.6)
where s
4
b = 2as AVc Lc (4.7)
p
is a constant.
4.3 Modeling
4.3.1 Spool Dynamics
The momentum balance of the spool can be written
I d!
dt = t ; c (4.8)
4.3 Modeling 65
where ! is the angular speed, I is the spool moment of inertia, and t and c are
the drive (turbine) torque and compressor torque respectively. Using ! = U=R,
(4.3) and (4.5), the spool dynamics (4.8) can be written
s
2as IUd Ac Lc dB = ; : (4.9)
R2 V d t c
p
As in Fink et al. (1992), torques are nondimensionalized according to
t ; c
; = ;t ; ;c =
A (4.10)
RU 2 c
where
is the constant inlet density. Now, (4.9) can be written
dB = + B 2 (; ; ; ) (4.11)
d 1 t c
where the constant +1 is dened as
4
R Ac b:
+1 =
3
(4.12)
IU d
As the compressor torque equals the change of angular momentum of the uid,
see for instance Mattingly (1996), the compressor torque can be written
c = mc R(C2 ; C1 ) (4.13)
where C1 and C2 are the tangential uid velocity at the rotor entrance and exit
respectively. Assuming that Cx , the ow velocity in the axial direction, is the
same at entrance and exit,
c = mc RCx (tan 1 ; tan 2 ) (4.14)
where 1 and 2 uid angles at the rotor entrance and exit respectively. The uid
angles are time varying. However, Cohen et al. (1996) show that
tan 1b ; tan 2b = tan 1 ; tan 2 (4.15)
where 1b and b2 constant blade angles at the rotor entrance and exit respectively.
The compressor mass ow is given by
mc =
Ac U : (4.16)
Combining (4.14), (4.15) and (4.16) gives
c = R
Ac 2 U 2 (tan 1b ; tan 2b ) (4.17)
and by (4.10) the nondimensional compressor torque is
;c = 2 (tan 1b ; tan 2b ): (4.18)
In terms of the compressor speed U , the dynamics of the spool can be written
dU = +1 ;U 2 : (4.19)
d b
A Moore-Greitzer Type Model for Axial Compressors with
66 Non-constant Speed
4.3.2 Compressor
Moore (1984a) gives the pressure rise over a single blade row as
pE ; p1 = F ( ) ; d (4.20)
1
U 2 dt
2
where
= CUx (4.21)
is the local axial ow coecient, F ( ) is the pressure rise coecient in the blade
passage, Cx is the velocity component along the x-axis, and is a coecient of
pressure rise lag. According to Moore and Greitzer (1986), d dt can be calculated
as
d = @
dt @t + @@t : (4.22)
rotor stator
Using (4.3) it is seen that
@
@ @ + @ @
@t rotor = @ @t @ @t
U
= Rd @@ + @@ UR(t) (4.23)
@
Ud @
@t = R @ (4.24)
stator
where the unsteadiness of the ow through the stator passage reects the acceler-
ations associated with transients eects. For the rotor there is also unsteadiness
due to the rotor blades moving with velocity U (t) through a circumferentially
nonuniform ow. Considering a compressor of Ns stages, we get
pE ; p1 = N F ( ) ; 1 2 @ + U @
1
U 2 s 2a @ Ud @ (4.25)
2
where
a=4 R (4.26)
Ns Ud
is a constant. Note that if U ( ) = const and Ud U such that = MG , equation
(4.25) is reduced to equation (5) in Moore and Greitzer (1986). It is noted that
the ow coecient can depend on both and , even though the atmospheric
stagnation pressure pT is constant. The average of around the wheel is dened
1 Z 2 ( )d =
as
4 ( ): (4.27)
2 0
Further
= ( ) + g( ) and h = h( ) (4.28)
where h is a circumferential coecient. As no circulation occurs in the entrance
duct it is clear that the averages of g and h vanish:
Z 2 Z 2
g( )d = h( )d = 0: (4.29)
0 0
4.3 Modeling 67
4.3.3 Entrance Duct and Guide Vanes
The fact that the rotational speed of the wheel now is assumed time varying does
not change the conditions upstream of the compressor. Therefore the equations
stated in Moore and Greitzer (1986) are still valid, and will be presented here.
The pressure dierence over the IGVs, where the ow is axial, can be written
p1 ; p0 = 1 K h2 (4.30)
U 2 2 G
where 0 < KG 1 is the entrance recovery coecient. If the IGVs are lossless
KG = 1. Upstream of the IGV irrotational ow is assumed so that a (unsteady)
velocity potential ~ exists. The gradient of ~ gives axial and circumferential ve-
locity coecients everywhere in the entrance duct. At the IGV entrance point
(denoted by subscript '0') we have
( ~ )0 = ( ) + g( ) and ( ~ )0 = h( ) (4.31)
where partial dierentiation with respect to and is denoted by subscripts.
Bernoulli's equation for unsteady, frictionless and incompressible ow will be used
to calculate the pressure drop in the entrance duct. As in Moore and Greitzer
(1986) and White (1986), this can be written
pT ; p0 = 1 ( 2 + h2 ) + ( ~ ) (4.32)
U 2 2 0
lc (U ) = lI + lE UUd + a1
mU (U ) = (1 ; m) UUd ; 1 (4.48)
and assuming KG 1, (4.46) can be written
#( ) = #c( ) ; lc(U ) dd + mU (U )( ~0 )0 (4.49)
+ UUd2 dU
d ;lE ( ) ; (m ; 1)( )0
~0
Notice that time varying B implies that the phase angles rn are not constant, which
was the case in the constant speed, rst harmonic model of Moore and Greitzer
(1986) and the constant speed, higher order models of Adomatis and Abed (1993)
and Gu et al. (1996).
d = H ; # ; c0 + 1 + 3 ( ; 1)(1 ; J )
d lc (B ) H 2 W
2
; 21 ( W ; 1)3 ; lE UbH
d ;+1 (4.68)
d# = +2 ( ; ) ; 2+ ;B # (4.69)
d B T 1
dJn = J 1 ; ( ; 1)2 ; Jn ; n2 W
d n W
2 U ;+ ( m ; 1) W
4 33aH aHn
; d 31bHn (n ; mB (B )a)W (4.70)
dB = + ;B 2 (4.71)
d 1
4.4 Simulations
Here some simulations of the model developed in this chapter will be presented.
For speed control, a simple P-type controller of the form
;t = cspeed (Ud ; U ) (4.76)
will be used. The nondimensional drive torque ;t is used as the control, and
feedback from compressor speed U is assumed. In Gravdahl and Egeland (1997g)
compressor speed was controlled in a similar manner, and stability was proven
using Lyapunov's theorem. The desired speed was set to Ud = 215m/s in both the
following simulations. Numerical values for the parameters in the model are given
in Appendix D.
The throttle gain was set at = 0:5 so that the equilibrium is to the left of the local
maximum of the characteristic. As can be seen from Figure 4.2, the compressor
goes into rotating stall as B (and thus compressor speed U ) is low. Moreover,
when the applied torque from the speed controller cause B to increase, the stall
amplitude J falls o and the compressor goes into surge. This is what could be
expected according to Greitzer and Moore (1986). The surge oscillations have a
period of 180, which correspond to a surge frequency of about 10Hz. A desired
speed of Ud = 215m=s corresponds to a desired B-parameter of Bd = Ud =b = 2:23.
After 1500 this value is reached. As the compressor torque ;c varies with ,
see equation (4.18), we would expect oscillations in speed U as the compressor is
in surge. This is conrmed by the lower right plot in Figure 4.2. In the upper
plot of Figure 4.3, the trajectory starts on the stable part of the characteristic,
then rotating stall occurs and the trajectory approaches the intersection of the
throttle and in-stall characteristics. As B increases the resulting surge oscillations
are clearly visible.
Now, the model is simulated using N = 3, that is three harmonics. Initial values
were chosen as
The upper plot in Figure 4.4 shows the response of the three rst harmonics of
the squared amplitude of rotating stall J1 , J2 and J3 . The response is otherwise
similar to that of Figure 4.2. The lower plot is a magnied version of the 200
rst time units of the upper plot, and shows that during stall inception the second
harmonic J2 dominates the rst harmonic J1 . This emphasizes the importance of
using higher order approximations of the Moore-Greitzer model. This phenomenon
was also observed by Mansoux et al. (1994) for constant speed compressors.
The previous simulations have both used a desired speed of Ud = 215m=s resulting
in a high B-parameter and driving the compressor into surge. Now, the desired
speed is changed to Ud = 75m=s which corresponds to a B-parameter of 0:78.
This is suciently low for the compressor studied here to become stuck in rotating
stall. The simulation is shown in Figure 4.5 using three harmonics of the squared
amplitude of rotating stall. The rst harmonic J1 has the highest equilibrium
value. This equilibrium value decreases with mode number n due to the eect of
viscosity, as stated in equation (4.74).
A Moore-Greitzer Type Model for Axial Compressors with
76 Non-constant Speed
0.8 1
0.6 0.8
#
0.4 0.6
0.2 0.4
0 0.2
−0.2 0
0 500 1000 1500 0 500 1000 1500
4 2
B
1
3
0
0 500 1000 1500
J
2 216
U
215
0 214
0 500 1000 1500 800 1000 1200 1400
Figure 4.2: Simulation of the system (4.68)-(4.71). Low B leads to rotating stall,
and high B leads to surge.
0.8
#
0.6
#s
0.4
#c
0.2
0
−0.2 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Figure 4.3: Simulations result superimposed on the compression system character-
istics. The compressor characteristic, the in-stall characteristic and the throttle
characteristic are drawn with solid, dashed and dash-dot lines respectively.
4.4 Simulations 77
J1 J2 J3
2
0 500 1000 1500
3
J1 J2 J3
0 20 40 60 80 100 120 140 160 180 200
Figure 4.4: The three rst harmonics of rotating stall. The rst harmonic J1 has
the highest maximum value. This maximum value decreases with mode number du
to the eect of viscosity. The lower plot shows that J2 dominates J1 during stall
inception.
0.8 1
0.6 0.8
#
0.4 0.6
0.2 0.4
0 0.2
−0.2 0
0 500 1000 1500 0 500 1000 1500
4 1
0.8
3
J1 J2 J3
0.6
B
2
0.4
1
0.2
0 0
0 500 1000 1500 0 500 1000 1500
Figure 4.5: System response with low Ud , resulting in the compressor being stuck
in rotating stall.
A Moore-Greitzer Type Model for Axial Compressors with
78 Non-constant Speed
4.4.2 Stable Equilibrium = 0:65
In Figure 4.6, the impact of the spool dynamics on a stable equilibrium of the
compression system is illustrated. Only J1 is used in this simulation, and the
initial values in (4.77) were used. Similar plots can be produced including higher
harmonics. The throttle gain was set at = 0:65, giving a stable equilibrium, and
the speed controller gain was again chosen as cspeed = 1. The solid trajectories
show the system response to a speed change from U = 0:05m=s to U = 215m=s. It
can be seen that the acceleration of U aects the other states of the model. This is
due to the couplings with speed U and torque ; in the model. Of special interest
here, is the stall amplitude. The initial value of J (0) = 0:05 grows to nearly fully
developed rotating stall as the machine is accelerating, but is quickly damped out
as desired speed is reached. Simulations show that this stalling can be avoided by
accelerating the compressor at a lower rate, that is by using a smaller cspeed . This
could possibly also be achieved with other, more advanced speed controllers, and
is a topic for further research.
In contrast, the dashed trajectories in Figure 4.6 show the response without the
spool dynamics. Now, the initial value J (0) = 0:05 is damped out very quickly,
and and # converges to their equilibrium values. The transient eects observed
are due to the initial conditions.
0.8 0.8
0.7 0.7
0.6 0.6
#
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0 500
1000 1500 0 500
1000 1500
3 2.5
2.5 2
2
1.5
B
J
1.5
1
1
0.5 0.5
0 0
0 500
1000 1500 0 500 1000 1500
Lc
inuence of speed transients on the surge dynamics. Models describing this in-
teraction was developed in Eveker and Nett (1991) for axial compressors and in
Fink et al. (1992) for centrifugal compressors. As surge can occur during acceler-
ation of the compressor speed, it is of major concern to develop controllers that
simultaneously can control both surge and compressor speed.
For surge control, the CCV is again employed. Semi-global exponential stability
results for the proposed controllers are given using Lyapunovs method. The results
are conrmed through simulations.
5.2 Model
We are considering a compression system consisting of a centrifugal compressor,
close coupled valve, compressor duct, plenum volume and a throttle. The throttle
can be regarded as a simplied model of a turbine. The system is showed in gure
5.1. The model to be used for controller design is in the form
2
p_p = aV01 (m ; mt )
p
A
m_ = L1 (p2 ; pp ) (5.1)
c
!_ = 1I (t ; c )
where m is the compressor mass ow, pp is the plenum pressure, p2 is the pressure
downstream of the compressor, a01 is the inlet stagnation sonic velocity, Lc is
the length of compressor and duct, A1 is the area of the impeller eye (used as
reference area), I is the spool moment of inertia, t is the drive torque and c
is the compressor torque. The two rst equations of (5.1) are equivalent to the
model of Greitzer (1976a) which was also used in Chapter 2 and 3, whereas the
whole model (5.1) is similar to the model of Fink et al. (1992). In addition to
the assumptions used in the derivation of model of Greitzer (1976a), it is now
5.2 Model 83
assumed that the gas angular momentum in the compressor passages is negligible
compared to rotor angular momentum. Note that in the model used throughout
this chapter, the states are with dimension, as opposed to the previous chapters,
where nondimensional states were used.
The angular speed of the compressor ! is included as a state in addition to mass
ow and pressure rise which are the states in Greitzer's surge model. The equation
for p_p follows from the mass balance in the plenum, assuming the plenum process
isentropic, the derivation is shown in Appendix B. The equation for m_ follows
from the impulse balance in the duct. In the following, the model (5.1) will be
developed in detail. In particular, expressions must be found for the terms p2
and c . It will also be shown that an expression for the compressor characteristic
results from this derivation.
vaned diuser
!
r2
r1
t
r h1
impeller impeller
eye (inducer)
The calculation of the compressor pressure rise will be based on energy transfer and
energy losses in the various parts of the compressor. In the following sections, the
dierent components of the centrifugal compressor will be studied. The centrifugal
compressor consists essentially of a rotating impeller which imparts a high velocity
to the gas, and a number of xed diverging passages in which the gas is decelerated
with a consequent rise in static pressure. A schematic drawing of a compressor is
shown in Figure 5.2. The innermost part of the impeller is known as the inducer,
or the impeller eye, where the gas is sucked into the compressor. The part of the
compressor containing the diverging passages is known as the diuser. The diuser
can be vaned, as in Figure 5.2, or vaneless. A vaneless diuser (also known as an
annular diuser) is a simple annular channel with increasing area. The choice
of diuser type depends on the application of the compressor. After leaving the
Modelling and Control of Surge for a Centrifugal Compressor with
84 Non-constant Speed
diuser, the gas may be collected in a volute (also known as a scroll), as shown in
Figure 5.3.
!
Impeller and
diuser
The energy transfer to the gas takes place in the impeller. In the ideal case, this
energy is converted into a pressure rise. However, a number of losses occur in
the compressor, the main ones being friction losses and incidence losses in the
impeller and the diuser. These losses shape the compressor characteristic, and
the incidence losses are the cause of the positive slope of the characteristic, which
in turn determines the area of the compressor characteristic where surge occurs.
Therefore, these components will be studied in detail in the following. A number of
other losses, e.g. losses in the volute, are taken into account as drops in eciency.
5.2.1 Impeller
Incoming gas (air) enters the impeller eye (the inducer) of the compressor with
velocity C1 , see Figure 5.4. The mass ow m and C1 is given by
C = 1 m
1
01 A1 (5.2)
where
01 is the constant stagnation inlet density. The tangential velocity U1 , at
diameter D1 , of the inducer is calculated as
U1 = D21 ! = D1 N (5.3)
where ! is the angular velocity of the impeller and N is the number of revolutions
per second. The average diameter D1 is dened according to
D12 = 21 (Dt21 + Dh2 1 ) (5.4)
5.2 Model 85
where Dt1 and Dh1 are the diameters at inducer tip and hub casing respectively.
The circle with diameter D1 and area A1 divides the inducer in two annuli of equal
area.
C1
U1
U1
Q
Q
Q 1b
Q
Q
Q Ca1
Q C1
W1 QQ
Q 1
Q
From Figure 5.4 it is seen that the gas velocity W1 relative to the impeller is
W12 = C12 + U12 ; 2U1C1 : (5.5)
The gas leaves the impeller at the impeller tip with velocity C2 as shown in Fig-
ure 5.5. The diameter at the impeller tip is D2 and the tangential tip velocity is
U2 .
C2
U2
b
b
b
b
W2 bb C a2
b C2
2 bb 2
b
! ;
;
;
D2
Annular Diuser
The annular diuser is a simple annular channel in which the uid loses velocity
and gains static pressure. One disadvantage of the annular diuser is its size, as
its outlet radius must be twice its inlet radius if the velocity is to be halved in it
Ferguson (1963). Its advantages are its price and wide range of operation.
Vaned Diuser
In a vaned diuser, vanes are used to guide the ow so that he overall rate of
diusion is higher than in an annular diuser. This leads to a smaller size, but
higher production costs. The vaned diuser has a higher eciency but less mass
ow range than the annular diuser. This is due to stalling of the diuser vanes
for low mass ows.
with reduction of ow below design ow, than with increase of ow above the
design ow. This leads to a steeper compressor characteristic below the design
point than above. According to Sepulchre and Kokotovic (1996) and Wang and
Krstic (1997b), such a characteristic is said to be right skew.
Impeller
The velocity of the incoming gas relative to the inducer is denoted W1 . In o-
design operation there will be a mismatch between the xed blade angle 1b and
the direction of the gas stream 1 = 1 (U1 C1 ), as shown in Figure 5.6. The angle
of incidence is dened by
4 1b ; 1 :
i = (5.15)
As the gas hits the inducer, its velocity instantaneously changes its direction to
comply with the blade inlet angle 1b . The direction is changed from 1 to 1b , and
the kinetic energy associated with the tangential component W1 of the velocity
is lost. That is, the incidence loss can be expressed as
2
%hi = W21 : (5.16)
From Figure 5.6 it is easily seen that
; C1 and sin = Ca1 :
cos 1 = U1 W (5.17)
1 W
1 1
Furthermore,
1b ; 1 ) W = (cos ; cot sin ) W :
W1 = sin(sin (5.18)
1 1 1b 1 1
1b
Modelling and Control of Surge for a Centrifugal Compressor with
90 Non-constant Speed
e
e
e
e
e
C2i e
; e
i; e
C2b ; Ca2 e
; 2 e
; 2b e
; e
C2
U2
where the second equality if found using (5.2). Similar results are presented in
Chapter 5 in Ferguson (1963).
Diuser
According to Watson and Janota (1982), the losses in the vaned diuser can be
modeled with friction/incidence losses in a similar manner as in the impeller.
Similar to the inducer incidence loss, it is assumed that the velocity of the uid
entering the diuser is instantaneously changed to comply with the xed diuser
inlet angle 2b . The direction is changed from 2 to 2b , and the kinetic energy
associated with the tangential component C2i of the velocity is lost, see Figure 5.7.
That is, the incidence loss can be expressed as
2
%hid = C22i : (5.21)
Using Figure 5.7 it is seen that
%hid = 12 (C2 ; cot 2b Ca2 )2
= 12 (U2 ; cot 2b Ca2 )2 : (5.22)
5.3 Energy Transfer, Compressor Torque and Eciency 91
For simplicity the choice2 Ca1 = Ca2 is made. The diuser inlet angle 2b , is now
designed such that there is minimum incidence loss in both impeller and diuser
for the same mass ow m. For i = 0, we have that
U1 = Ca1 cot 1b ) Ca2 = U1 tan 1b : (5.23)
From Figure 5.7 and (5.23), it follows that
tan = Ca2 = U1 tan 1b
2b C2 U2 (5.24)
and
2b = atan D1D
tan 1b (5.25)
2
and consequently the diuser incidence loss (5.22) can be written
%hid = 12 DD2 U1 ; m
cotA2b : (5.26)
1 01 1
As can be seen the friction losses are quadratic in mass ow and independent of
wheel speed U . Equation (5.33) represents the loss due to friction of a mass ow
m through a pipe of hydraulic diameter D.
Diuser
The loss due to uid friction in the diuser can be modeled in a similar manner
as in the impeller:
%hfd = kfd m2 : (5.34)
In the vaned diuser a pipe friction loss is calculated for each diuser passage.
5.3.5 Eciency
The isentropic eciency of the compressor is dened as, see e.g. Cumpsty (1989)
or any other text on turbomachinery,
i (m U1 ) = %h %h0cideal : (5.35)
0cideal + %hloss
where the %hloss -term is the sum of the friction and incidence losses from the
previous sections. Furthermore, the eciency will be corrected with losses in
the volute and the additional losses arising from clearance and back-ow. The
eciency is also dependent on the diusers ability to convert the kinetic energy of
the ow into pressure. Collection the various losses, the isentropic eciency from
equation (5.36) is adjusted to
i (m U1 ) = %h %h0cideal ; %bf ; %c ; %v ; %d (5.36)
0cideal + %hloss
5.3 Energy Transfer, Compressor Torque and Eciency 93
where
%hloss = %hif + %hii + %hdf + %hdi : (5.37)
The additional losses are discussed below. In Figure 5.8, the eciency is plotted.
In the upper plot, the compressor is equipped with a vaned diuser and in the
lower plot with an annular diuser. As can be seen, the vaned diuser oer a
higher eciency, but a narrower range of ow compared with the annular diuser.
0.8
ivaned
0.75
0.7
0.65
0.6
0 0.1 0.2 0.3 0.4 0.5 0.6
mass ow 'kg/s]
0.85
0.8
iannular
0.75
0.7 N = 50000
0.65 N = 20000 N = 35000
0.6
0 0.1 0.2 0.3 0.4 0.5 0.6
mass ow 'kg/s]
Figure 5.8: Eciencies for compressor with vaned (upper plot) and annular (lower
plot) diuser.
Clearance
Pampreen (1973) found that the clearance loss of a centrifugal compressor can be
approximated by
%c = 0:3 lbcl (5.38)
where lcl is the axial clearance and b is the impeller tip width.
Backow
The back-ow loss occurs because the compressor has to reprocess the uid that
has been reinjected into the impeller due to pressure gradients existing in the
Modelling and Control of Surge for a Centrifugal Compressor with
94 Non-constant Speed
impeller tip region. Due to the lack of accurate modeling of this loss, Watson and
Janota (1982) suggest a loss of 3 points of eciency as typical:
%bf = 0:03: (5.39)
Volute
In the volute a loss will take place mainly due to the inability of the volute to use
the radial kinetic energy out of the diuser. Cumpsty (1989) assumes this loss to
lie within 2-5 point of eciency:
0:02 %v 0:05: (5.40)
This loss is likely to be higher for compressor with a vaned diuser than with an
annular diuser, as a larger part of the total kinetic energy at the outlet of the
vaned diuser is in the radial direction. A more comprehensive treatment of loss
in volutes can be found in Lorett and Gopalakrishnan (1986).
Diusion
The purpose of the diuser is decelerate the ow with high kinetic energy, and thus
convert this into pressure. This can be achieved more or less ecient depending
on the construction of the diuser. Due to inadequate diusion in the diuser
there will be a degradation %d in the eciency i . The eciency drop %d
is dependent on the pressure recovery coecient, see e.g. Cumpsty (1989) or
Watson and Janota (1982), but for simplicity %d will be considered constant
here. According to Watson and Janota (1982) vaned diusers oer a 2 to 7 points
increase in eciency compared to annular diusers.
4
x 10
5 %h0cideal = U22
specic energy 'J/kg]
4.8
4.6
%h0c %hf
4.4
4.2
%hi
4
3.8
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
mass ow 'kg/s]
4
x 10
2
specic energy 'J/kg]
1.5
1
%hf
0.5 %hi
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
mass ow 'kg/s]
Figure 5.9: Energy transfer for N = 35 000 rpm. Compressor with annular dif-
fuser.
In gures 5.9 and 5.10 the numerical values for the compressor parameters is
taken from Fink et al. (1992). Comparing the compressor map in Figure 5.10 with
Modelling and Control of Surge for a Centrifugal Compressor with
96 Non-constant Speed
2.5 2.5
N = 50000
N = 50000
N = 45000
2
N = 45000 2
pressure rise
pressure rise
N = 40000
N = 40000
N = 35000 N = 35000
1.5 1.5
N = 30000 N = 30000
N = 25000 N = 25000
N = 20000 N = 20000
1 1
0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8
mass ow 'kg/s] mass ow 'kg/s]
Figure 5.10: Centrifugal compressor characteristic. The left plot is for an annular
diuser, and the right for a vaned diuser. The dashed lines to the right are choke
lines, also known as stone walls.
5.5 Choking
When the ow reaches sonic velocity at some cross-section of the compression
system, the ow chokes. Assuming isentropic ow, Dixon (1978) calculated the
choking ow for the components most likely to choke in centrifugal compressors,
the impeller eye (the inducer) and at the entry of the diuser.
The eect of choking can be seen in Figure 5.10, where a choke line, also known
as a stone wall, has been drawn. In this paper, the eect of choking is treated in
a approximate manner. Due to sonic eects, the pressure rise would fall o more
5.6 Dynamic Model 97
gradually when approaching the stone wall than shown in Figure 5.10. Dixon
(1978) showed that the mass ows for which choking occurs are:
Choking in impeller
2 U1 2 3 2((+1)
;1)
2 + ( ; 1)
mchoke (U1 ) = A1
01 a01 64 +1
a 01 75 (5.43)
U_ 1 = D2I1 (t ; c ) :
It is worth noticing that a time varying U is equivalent with a time varying B-
parameter Fink et al.q(1992). Greitzer's B-parameter as dened in Greitzer (1976a)
is given by B = 2Ua011 AV1 pLc where Vp is the plenum volume and Lc is the length
of the compressor and duct. Using (5.49), a nonlinear dierential equation for B
can be found.
Proof:
Dene
z =4 UI^^
2I
and P =4 D1
ki (5.67)
5.8 Controller Design and Stability Analysis 101
where > 0 and ki > 0 are design parameters. Consider the following Lyapunov
function candidate
V (^p m ^ I^) = 1 (Vp^ + Vm^ + Vspool )
^ U (5.68)
2
where
Vp^ = a2V
p p^2 Vm^ = A L
m^ 2 and Vspool = z T Pz: (5.69)
01 01 1 01
As all coecients in (5.68) are constant it follows that V is positive denite and
radially unbounded, provided that is chosen such that P > 0, that is
r 2Ik
< i
D1 : (5.70)
Calculating the time derivative of (5.68) along the solutions of (5.58) and account-
ing for (5.65) gives
V_ = m^ #^ (m
c ^ U^ ) ; #^ (m^ ) p01 ; 1 p^m
v
01
01 t ^ (^p) ; k U^ 2p
It is assumed that m
^ t satises the sector condition
p^m^ t (^p) > 2 p^2 (5.81)
that is, the throttle is assumed passive as in Simon and Valavani (1991). As p^m^ t (^p)
is of order 32 in p^, (5.81) does not hold globally. However, for a given p^max such
that
jp^(t)j p^max 8 t > 0 (5.82)
it will always be possible to chose 2 small enough for (5.81) to hold for jp^(t)j
p^max . This is the same assumption as made in Assumption 3.1. Now, the CCV
pressure drop #v (m^ ) is to be chosen such that for the rst term in (5.74), the
condition
;m^ #^ c(m^ U^ ) ; #^ v (m^ )
p01 > 0 8U^ (5.83)
01
is satised. Since p0101 > 0, sucient conditions for (5.83) to hold is
^ U^ ) ; #^ v (m^ ) = 0
; #^ c(m (5.84)
m^ =0
and
@ ;#^ (m
^ ^
U ) + ^
# (m^ )
> 0: (5.85)
@ m^ c v
It can be recognized that
#^ c (0 U^ ) = #c(m0 Ud) ; #c(m0 Ud) = 0 (5.86)
#^ v (m^ ) = kv m
^ ) #^ v (0) = 0 (5.87)
and thus (5.84) is satised. From (5.85), we get
; @@m^ #^ c(m
^ U^ ) + kv > 0 (5.88)
5.8 Controller Design and Stability Analysis 103
and it follows that choosing kv according to
( ^ ^)
kv > sup @ #c@(m^ U)
m
^ (5.89)
^m
U ^
guarantees that (5.85), and thereby (5.83) being satised. Moreover, if kv is chosen
as ( ^ ^)
kv > sup @ #c@(m ^ U) +
m^ 1 (5.90)
^m
U ^
where 1 > 0, we get m^ #v (m^ ) > 1 m^ 2 , and (5.83) is modied to
^ U^ ) ; #^ v (m^ )
p01 > p
01 1 m^ 2 8U:
;m^ #^ c(m ^ (5.91)
01 01
Consequently, V_ can now be upper bounded as
2 2
V_ ; p
01 1 ; D 2 Um ; D2
8I 4D m^ 2 ; 2 p^2 ; 12 z T Rz 8 m
^ p^ z (5.92)
01 1 1 2
We now set out to compare the coecients of V and V_ . The cross terms in U^ and
I^ are upper bounded using Young's inequality,
^2 !
^ ^ U
U I 2 + 3 I ^2 (5.93)
3
5.9 Simulations
In order to model the compressor pressure rise for negative mass ow (deep surge)
it is assumed that the pressure rise is proportional to the square of the mass ow
for m < 0, that is,
( cnm2 + c0(U1) m 0
#c(U1 m) = i (mU1 )h0cideal ; 1
1+ T01 cp m>0 (5.102)
160 0.8
140 0.6
U1 'm/s]
m 'kg/s]
120 0.4
100 0.2
80 0
60 −0.2
0 2 4 6 0 2 4 6
time 's] time 's]
5 4
x 10 x 10
2.5 2
#v p01 'Pa]
1.5
2
pp 'Pa]
1.5
0.5
1 0
0 2 4 6 0 2 4 6
time 's] time 's]
Figure 5.11: Transient response of centrifugal compression system with annular
diuser. Without surge control, the compressor goes into surge, shown with solid
lines. The system response with the surge controller is shown with dashed lines.
Modelling and Control of Surge for a Centrifugal Compressor with
106 Non-constant Speed
1.6
N = 35000
1.4 N = 30000
1.2 N = 20000
1
−0.2 −0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
mass ow 'kg/s]
Figure 5.12: (m(t) p(t)=p01 )-trajectories plotted together with the compressor char-
acteristic. N is the compressor speed in rpm. In the case of no surge control, the
surge cycle is clearly visible, but with surge control the state converges to the in-
tersection of the throttle and the compressor characteristic.
Vaned Diuser
The response of the compression system with speed control only is shown in Fig-
ure 5.13 (solid lines). The speed control parameters were set to kp = 0:1 and
ki = 0:07, and the throttle gain was set at kT = 0:00075. As the vaned diuser
gives a steeper and more narrow characteristic, the amplitude of the pressure os-
cillations is larger than for the annular diuser. This is also the case for the speed
and mass ow oscillations.
When the surge control is in use, we get the response plotted with dashed lines in
Figure 5.13, and as can be seen the oscillations are avoided at the cost of a pressure
loss over the CCV. Since the positive slope of the compressor characteristic is larger
in this case compared to the annular diuser, this pressure drop is also larger.
However, a pressure drop of 35kPa over the valve is still less than the pressure rise
of 180kPa over the compressor.
By comparing the in-surge response of the two cases, it is seen that the frequency
of the surge oscillations is lower for the vaned diuser (3Hz), than for the annular
diuser (7Hz). This is in accordance with Greitzer (1981) and Willems (1996)
where it is shown that the surge frequency depends on the slope of the compressor
characteristic in such a way that a steeper slope leads to lower frequency, and a
less steep slope leads to higher frequency.
5.10 Conclusion 107
160 0.8
140 0.6
U1 'm/s]
m 'kg/s]
120 0.4
100 0.2
80 0
60 −0.2
0 2 4 6 0 2 4 6
5
time 's] 4
time 's]
x 10 x 10
2.5 5
#v p01 'Pa]
2
pp 'Pa]
2
1.5
1
1 0
0 2 4 6 0 2 4 6
5.10 Conclusion
In this chapter, a dynamic model of a centrifugal compression system with non-
constant compressor speed was presented. The compressor characteristic was
derived by calculating the energy transfer end losses in the components of the
compressor. Incidence and friction losses in the impeller and the diuser were
considered in addition to other losses. Both vaned and annular diusers were
considered.
Control laws for surge and speed of the centrifugal compression system were de-
veloped. A close coupled valve was chosen as an actuator for the control of surge.
Using Lyapunov's method, the systems equilibrium was showed to be semi-global
exponentially stable. Through simulations it was conrmed that the compressor
can operate stable
and reach desired speed in the previous unstable area to the right of the surge line
in the compressor map.
From a surge control point of view, the main dierence between the annular and
vaned diusers are the steeper slope of the compressor characteristic when a vaned
diuser is used. A consequence of this is that if a close coupled valve is used to
Modelling and Control of Surge for a Centrifugal Compressor with
108 Non-constant Speed
control surge, a greater pressure drop must be accepted over the valve in the case
of a vaned diuser than in the case of an annular diuser.
Chapter 6
Conclusions
In this thesis modeling and control of surge and rotating stall in axial and cen-
trifugal compressors have been studied.
First, surge and stall controllers for a close coupled valve in series with a compressor
were developed. Using backstepping, a surge control law for the close coupled valve
was derived. Global asymptotic stability was proven. A more complicated surge
control law was derived for the case of both pressure disturbances and mass ow
disturbances. Global uniform boundedness and convergence was proven. In order
to stabilize the compression system in the presence of constant disturbances, or
biases, in mass ow and pressure, an adaptive version of the surge controller was
derived. This controller ensures global asymptotic stability. Then, controllers
for rotating stall were considered. The close coupled valve was incooperated into
the Moore-Greitzer model, and controllers were derived that enables stabilization
of rotating stall beyond the surge line. Without disturbances, an asymptotically
stable equilibrium is ensured, and in the presence of pressure disturbances uniform
boundedness was proven.
Then, the passivity properties of the Greitzer model was used to derive a surge
control law for a close coupled valve. This resulted in a simple proportional control
law, that was capable of stabilizing the compression system in the presence of both
mass ow disturbances as well as pressure disturbances.
A multi mode Moore-Greitzer axial compressor model with spool dynamics was
derived. This resulted in a model with time varying B -parameter. Through sim-
ulations it was demonstrated that the model was capable of demonstrating both
rotating stall and surge, and that the type of instability depended on the compres-
sor speed. In the original Moore Greitzer model only the rst mode of rotating
stall is included. The simulations in this chapter show that during stall inception,
higher order modes can dominate the rst mode. This is in accordance with known
results, and is shown here to be valid also for variable speed compressors.
A dynamic model of a centrifugal compression system with non-constant compres-
sor speed was presented. The compressor characteristic was derived by calculating
110 Conclusions
the energy transfer and losses in the components of the compressor. Incidence and
friction losses in the impeller and the diuser were considered in addition to other
losses. Both vaned and annular diusers were considered. Control laws for surge
and speed of the centrifugal compression system were developed. A close cou-
pled valve was chosen as an actuator for the control of surge. Using Lyapunov's
method, the systems equilibrium was showed to be semi-global exponentially sta-
ble. Through simulations it was conrmed that the compressor can operate stable
and reach desired speed in the previous unstable area to the right of the surge line
in the compressor map.
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Appendix A
Nomenclature
A.1 Acronyms
CCV Close Coupled Valve
CLF Control Lyapunov Function
IGV Inlet Guide vanes
ODE Ordinary Dierential Equation
PDE Partial Dierential Equation
PDF Positive Denite Function
GAS Globally Asymptotically Stable
GES Globally Exponentially Stable
MG Moore-Greitzer
A.2 Subscripts
0 Equilibrium value
c Compressor
d Disturbance or desired value
x a Axial
p Plenum
Partial derivative with respect to , or
A.3 Superscripts
Latin Uppercase
Latin Uppercase
Greek lowercase
Flow Coecient
The ow coecient is dened as
= CUx (B.1)
where Cx is the axial velocity and U is the blade speed. Using the ideal gas law it
is found that
p p p
=
01pRT01 CUx = RT
U
01 m RT01 = RT01 F
Ap U (B.2)
01 01
where F is known as the (nondimensional) ow function. Mention must be made
to another form of nondimensional ow, the corrected mass
ow dened as
p
mcorr = m p T=p
01 =Tref
: (B.3)
01 ref
The reference state is usually taken as sea level static. It can be shown that the
corrected mass ow is related to the ow coecient as
pT =T
= 01p ref mcorr (B.4)
RUA
ref
that is, for constant U , is proportional to mcorr .
128 Some Thermodynamic and Fluid Mechanical Relations
Pressure Coecient
The total to static pressure rise coecient is dened as
; p01 :
# = p1
U (B.5)
2
The equilibrium value of the mass ow coecient 0 is found by solving equation
(2.63) with respect to 0 . The lower bound C 1 dened in (2.178) is
2
C 1 = 43WH2 4W0 + W + 0 ; c2 : (E.1)