vm5k Me PDF
vm5k Me PDF
vm5k Me PDF
2
Published in Jun.1996
Revised in Apr.2010
INSTRUCTION MANUAL
SAFETY CONVENTIONS VM-5K
"Safety Conventions"
Please thoroughly study the following section entitled "Safety Conventions" before operating the
equipment.
The safety symbols explained in this section are placed outside the left margin next to the text to which they
apply.
This unit is designed for use by specialists or persons thoroughly familiar with the field.
Make sure that the end user receives the Instruction Manual delivered with this unit.
Before use.....
When the unit is received, inspect it for damage suffered in transport and check
whether it is the item you ordered. In the unlikely event that it was damaged in transport
or does not function according to specifications, please contact the SHINKAWA Office
or dealer nearest you.
Store the unit under the ambient conditions given in the specification.
Avoid places where it is exposed to high humidity or corrosive gases.
i
SAFETY CONVENTIONS VM-5K
■ Explanation of signs
Symbols Explanation
Indicates a potentially hazardous situation which, if not avoided, could result in death
WARNING or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor
CAUTION or moderate injury. It may also be used to permit for property-damage-only accidents.
◊ "Serious injury" refers to such injuries as loss of eyesight, injuries, burns (due to heat or cold), electric
shock, fractures, and poisoning, that have permanent aftereffects and require hospitalization or long-term
outpatient treatment.
◊ "Moderate or minor injury" refers to such injuries as burns and electric shock that do not require
hospitalization or long-term outpatient treatment. "Property-damage-only accidents" refers to
consequential damage related to destruction of property and damage to the equipment.
■ Explanation of symbols
Symbols Explanation
ii
SAFETY CONVENTIONS VM-5K
To ensure safe use of this equipment, strictly observe the safety precautions provided in this manual, as well
as installation methods and methods of use stipulated by laws and regulations. SHINKAWA Sensor
Technology will not be liable for damage, etc. due to methods of use contravening to the instructions provided
here.
■ Safe use
WARNING
Make sure to ground.
May cause electric shock or malfunction.
Connect earth wire
Make sure to turn the power off before any wiring work.
PROHIBITION
Will cause electric shock.
CAUTION
Connect the input signal within the voltage range described in the
specification to the input terminals.
MANDATORY
Will cause damage and malfunction of the instrument.
Install the monitor unit and its relay module unit in the same location in the
instrument rack.
MANDATORY
Will cause damage to the instrument and malfunction of the turbine monitoring system.
A printed circuit board and electronic products may receive damage with
the static electricity of a human body.
Touch the metal part once and discharge your static electricity before
MANDATORY
dealing with it.
Will cause damage and malfunction of the instrument.
iii
SAFETY CONVENTIONS VM-5K
■ EMC(Electro-magnetic compatibility)
The EMC of each VM-5 Series monitor is evaluated by various noise tests.
However, its characteristics may vary with on environmental conditions such as the magnitude of noise,
ambient temperature, humidity and the arrangement of equipment.
For the above reason, when operating the monitor, please observe the following CAUTION.
CAUTION
The monitor unit should be operated by specialists or personnel who have
MANDATORY
knowledge of it.
When a shielded cable is used, the length of the unshielded cable section
should be less than 100mm (3.937in REF.).
MANDATORY
For each relay used near this monitor unit, devices related to this monitor
unit or signal cables connecting the monitor unit and these devices, install
MANDATORY
a surge killer.
MANDATORY
Firmly tighten each screw used for mounting each unit. In additional,
always close the face plate for the monitor unit, then fix it with knurled
screws.
MANDATORY
In order to prevent the system from its malfunction when the monitor unit
fails, provide the systematic interlock function.
PROHIBITION
Do not wire input signal cables in parallel with control and power cables.
It is recommended that separated wire ducts be used for these cables.
PROHIBITION
Do not use any radio equipment near the monitor unit.
■ Noise filter
Noise transmitted through in each cable may be rejected to some extent by inserting a ferrite core in the cable
(note 1).
If the cable passes through noisy surroundings, it is recommended that such a noise prevention device is used.
iv
TABLE OF CONTENTS VM-5K
1. GENERAL INFORMATION
--------------------------------------------------------------------------------------------------- 1
2. SPECIFICATIONS
--------------------------------------------------------------------------------------------------- 2
3. OUTLINE DRAWING
--------------------------------------------------------------------------------------------------- 3
4. INTERCONNECTION
4-1 INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION ---------------- 5
4-2 NON-INTRINSIC SAFETY EXPLOSION-PROOF CONSTRUCTION --------- 9
5. DESCRIPTION OF FUNCTIONS
5-1 DISPLAY -------------------------------------------------------------------------------------- 13
5-2 ALARM FUNCTIONS ---------------------------------------------------------------------- 13
5-3 DANGER(DAN)ALARM -------------------------------------------------------------------- 13
5-4 ALERT(ALE)ALARM ----------------------------------------------------------------------- 13
5-5 OK(INPUT ABNORMAL)ALARM -------------------------------------------------------- 13
5-6 GAP ALARM ---------------------------------------------------------------------------------- 13
5-7 ALARM DELAY FUNCTION -------------------------------------------------------------- 13
5-8 FIRSTOUT DISPLAY ----------------------------------------------------------------------- 14
5-9 SEQUENCE FUNCTION ------------------------------------------------------------------ 14
5-10 BYPASS FUNCTION-------------------------------------------------------------------------- 14
5-11 POWER ON TIMER MODE -------------------------------------------------------------- 14
5-12 ALARM RELAY MODE -------------------------------------------------------------------- 15
5-13 ALARM RESET MODE -------------------------------------------------------------------- 15
5-14 MONITOR OUTPUT ------------------------------------------------------------------------ 15
5-15 RECORDER OUTPUT------------------------------------------------------------------------ 15
5-16 SELF-DIAGNOSTIC FUNCTION ------------------------------------------------------- 15
5-17 POWER SEQUENCE ---------------------------------------------------------------------- 15
5-18 TIMED OK CHANNEL DEFEAT --------------------------------------------------------- 15
5-19 SUPPRESSION FUNCTION ------------------------------------------------------------- 15
6. DESCRIPTION OF PARTS
6-1 DESCRIPTION OF FRONT PANEL/SIDE VIEW ----------------------------------- 16
6-2 DESCRIPTION OF PARTS --------------------------------------------------------------- 17
6-3 DESCRIPTION OF LCD DISPLAY ----------------------------------------------------- 18
v
TABLE OF CONTENTS VM-5K
7. PARAMETER SETTING
7-1 WITHDRAWAL OF FACE PLATE ------------------------------------------------------ 19
7-2 BASIC KEY OPERATIONS --------------------------------------------------------------- 21
7-3 DIP SWITCH SETTING -------------------------------------------------------------------- 22
7-4 PARAMETER SETTING 1 ---------------------------------------------------------------- 23
7-5 PARAMETER SETTING 2 ---------------------------------------------------------------- 32
8. FUNCTIONAL DIAGRAM
8-1 BLOCK DIAGRAM -------------------------------------------------------------------------- 40
8-2 FUNCTIONAL BLOCK DIAGRAM ------------------------------------------------------ 41
9. MAINTENANCE
9-1 RECOMMENDED MAINTENANCE EQUIPMENT ------------------------------------ 43
9-2 VERIFICATION OF OK(INPUT ABNORMAL ALARM)
AND GAP ALARM OPERATION ----------- 44
9-3 VERIFICATION OF DANGER(DAN)/
ALERT(ALE)ALARM OPERATION ----------- 47
9-4 VERIFICATION OF MEASURED VALUE AND RECORDER OUTPUT ------ 49
9-5 ADJUSTMENT OF MEASURED VALUE AND
RECORDER OUTPUT ZERO SPAN ---------- 51
9-6 REPLACEMENT OF ALUMINUM ELECTROLYTIC CAPACITOR ------------- 53
9-7 REPLACEMENT OF LCD UNIT --------------------------------------------------------- 54
9-8 LCD CONTRAST ADJUSTMENT ------------------------------------------------------- 55
9-9 LCD BACKLIGHT ADJUSTMENT ------------------------------------------------------ 56
10. TROUBLESHOOTING
10-1 LCD DISPLAY CONTENT ABNORMAL ---------------------------------------------- 57
10-2 OK DISPLAY FLASHES ------------------------------------------------------------------- 58
10-3 MEASURED VALUE ABNORMAL ------------------------------------------------------ 59
10-4 OK(INPUT ABNORMAL ALARM)DOES NOT OPERATE ------------------------ 60
10-5 ALERT(ALE)ALARM DOES NOT OPERATE ---------------------------------------- 60
10-6 DANGER(DAN)ALARM DOES NOT OPERATE ------------------------------------ 61
10-7 ERRORNEOUS OPERATION OF DANGER(DAN)/
ALERT(ALE)ALARM ---------- 61
10-8 NO RECORDER OUTPUT --------------------------------------------------------------- 62
10-9 GAP ALARM DOES NOT OPERATE -------------------------------------------------- 62
vi
1. GENERAL INFORMATION VM-5K
OVERVIEW
This is a highly reliable dual channel vibration monitor which monitors the shaft vibration of
rotating machinery.
Both a 10-slot rack mounting type and a single-unit independent type with a built-in power supply
are available so that it can respond flexibly to any system design from medium and small scale
rotating machinery to TSI. The monitor accepts signals detected by a transducer and displays them
on LCD.
It is also possible to set ALERT and DANGER alarm levels independently to detect machine
failures early on and inform the operator of these failures. It has a built-in self-diagnostic function
to inform the operator of input transducer failures, thereby preventing rotating machinery from
false shutdowns.
FEATURES
• For alarm output wiring proceed as described in the instruction manuals for the
Mandatory VM-5G Single Unit Instrument Rack and VM-5Y Relay Module Unit used in
combination with this monitor unit.
• If megger test is made on the signal cable between transducer and monitor,
disconnect the cable from transducer and monitor.
Caution
Be sure to discharge the charged electric load before connecting the cable to the
transducer and monitor.
If this caution is not adhered to, the transducer and monitor could be damaged.
-1-
2. SPECIFICATIONS VM-5K
No entry if additional
Model Code / Additional Spec. Code( spec. code is not specified. )
VM-5K- -
Relay mode Relay mode Relay mode Alarm delay time Alarm delay time
Alarm output type First out*2
(DANGER) (ALERT) (OK) (DANGER) (ALERT)
NORMALLY NORMALLY NORMALLY 0 3 sec. 0 3 sec. CH1 : 2 points (DANGER1,ALERT1) 0 OFF
0 0 0 1
DE-ENERGIZED DE-ENERGIZED DE-ENERGIZED 1 1 sec. 1 1 sec. CH2 : 2 points (DANGER2,ALERT2) 1 ON
NORMALLY NORMALLY NORMALLY 2 6 sec. 2 6 sec. CH1 : 4 points (DANGER1,DANGER2,
1 1 1
ENERGIZED ENERGIZED ENERGIZED 3 None 3 None 2 ALERT1,ALERT2)
CH2 : None
Note) *2 It is necessary to set all monitor units in the same rack in first out function ON when it is used first out
function. 3 Special alarm logic(option)
39501E4.6
-2-
3. OUTLINE DRAWING VM-5K
Unless otherwise specified, units are in millimeters (mm) and grams (g).
Reference dimensions in parentheses are in inches (in) and pounds (lb)
-3-
4. INTERCONNECTION VM-5K
• For interconnection between the driver and the monitor, or between the driver and
Mandatory safety barrier, and safety barrier and monitor, make sure to use 3-core shielded
cables or pair shielded standard 3-wire instrument cables, since the signal
transmitted is weak.
(Do not use unshielded cables or non-pair shielded multicore cables as the
measured values could be affected by external noise.)
Recommended cables
Cable Recommended Note
CVVS Recommended cabling as
(3-core shielded cable) per API st’d 670
Normal:
Conduit pipe Silver-plated braid
Excellent Recommended:
Copper tape shielded
(Core wire: Soft copper wire)
Shielded wire
Use conduit pipe (cable rack) for
wiring.
INSTRUMENT CABLE Although vibration and displacement
(Pair shielded standard 3-wire) signals can be transmitted in one
instrument cable, use separate
Conduit pipe
cables, because a high vibration
Outside shielded
signal exerts injurious influence over
Good other displacement and vibration
signals.
• Provide separate cabling for pulse signals (phase marker, revolution) and for
Mandatory displacement and vibration signals.
• Avoid running signal transmission cables together with control and power cables.
• Install all cables in conduit pipes or on cable racks.
-4-
4. INTERCONNECTION VM-5K
-5-
4. INTERCONNECTION VM-5K
Note No.
Caution
in drawing
Use flexible armored cables as sensor cables and extension cables, unless these
cables are not at risk for damage.
Allowable bending radius
1)
Without armor : 30 mm (1.18 in REF.)
With armor : 50 mm (1.97 in REF.)
Allowable tension : 98.1N (10 kgf REF.)
To insulate the connector, cover it with the supplied shrink tube (insulating
sleeve) or insulating tape.
2)
Take measures to prevent oil or water from entering the insulating sleeve or
tape.
Make sure to fix the terminal cover on the terminal block of the VK driver.
3) Install the driver in the driver housing and fix the cable securely with a clamp
near the teminal block.
Use a 3-core shielded cable with AWG No. 14 to No. 18 gage stranded
conductors for wiring between the VK driver and the safety barrier, and
between the safety barrier and the monitor (max. length 500 m (max. length
5) 1,640ft REF.) [Cw ≤ 0.134µF, Lw ≤ 0.71mH]).
In the case of other Intrinsic Safety, refer to an Instruction Manual of each
Transducer.
Keep wiring away from power and control lines to prevent noise interference.
• Make sure to turn the power off before wiring work to prevent accidents due to
Warning
electric shock.
• If wired according to this drawing, the resistance of the safety barrier causes the
input voltage of the monitor to drop by about 1%.
-6-
4. INTERCONNECTION VM-5K
-7-
4. INTERCONNECTION VM-5K
Note No.
Caution
in drawing
To insulate the connector, cover it with the supplied shrink tube (insulating
sleeve) or insulating tape.
1)
Take measures to prevent oil or water from entering the insulating sleeve or
tape.
Use flexible armored cables as sensor cables and extension cables, unless these
cables are not at risk for damage.
Use a 3-core shielded cable with AWG No. 16 to No. 18 gage stranded
conductors for wiring between the FK driver and the safety barrier, and
between the safety barrier and the monitor (max. length 500 m (max. length
4) 1,640ft REF.) [Cw ≤ 0.09µF, Lw ≤ 1.84mH]).
In the case of other Intrinsic Safety, refer to an Instruction Manual of each
Transducer.
Keep wiring away from power and control lines to prevent noise interference.
Remove the insulation so there is 9mm of exposed wire, and twist the wire.
6)
Do not finish terminals of the wire with solder.
• Make sure to turn the power off before wiring work to prevent accidents due to
Warning
electric shock.
• If wired according to this drawing, the resistance of the safety barrier causes the
input voltage of the monitor to drop by about 1%.
-8-
4. INTERCONNECTION VM-5K
-9-
4. INTERCONNECTION VM-5K
Note No.
Caution
in drawing
To insulate the connector, cover it with the supplied shrink tube (insulating
sleeve) or insulating tape.
Take measures to prevent oil or water from entering the insulating sleeve or
tape.
1)
Allowable bending radius
Without armor : 30 mm (1.18 in REF.)
With armor : 50 mm (1.97 in REF.)
Allowable tension : 98.1N (10 kgf REF.)
Use a 3-core shielded cable with AWG No. 14 to No. 18 gage stranded
3) conductors for wiring between the VK driver and the monitor.
Do not wire the cables together in high tension ducts.
• Make sure to turn the power off before wiring work to prevent accidents due to
Warning
electric shock.
-10-
4. INTERCONNECTION VM-5K
-11-
4. INTERCONNECTION VM-5K
Note No.
Caution
in drawing
To insulate the connector, cover it with the supplied shrink tube (insulating
sleeve) or insulating tape.
Take measures to prevent oil or water from entering the insulating sleeve or
tape.
1) Allowable bending radius
Without armor : 30 mm (1.18 in REF.)
With armor : 50 mm (1.97 in REF.)
With fluoro resin coating armor : 75mm
Allowable tension : 98.1N (10 kgf REF.)
Use a 3-core shielded cable with AWG No. 16 to No. 18 gage stranded
3) conductors for wiring between the FK driver and the monitor.
Do not wire the cables together in high tension ducts.
Remove the insulation so there is 9mm of exposed wire, and twist the wire.
4)
Do not finish terminals of the wire with solder.
• Make sure to turn the power off before wiring work to prevent accidents due to
Warning
electric shock.
-12-
5. DESCRIPTION OF FUNCTIONS VM-5K
5-1 DISPLAY
Measured vibration values, alarm set values, and sensor set gap voltage are normally displayed on
individual LCD for each channel.
• Alarm limit values are input and displayed separately for each channel.
• GAP alarm is output at the ALERT alarm contact by OR voting logic.
• Alarm is output separately for each channel, if the VM-5G Single Unit Instrument
Rack and VM-5Y Relay Module Unit have an SPDT relay contact arrangement.
In case of a DPDT relay, alarm outputs by OR voting logic between CH1 and CH2.
• GAP ALARM outputs between it and the ALERT alarm by OR voting logic.
-13-
5. DESCRIPTION OF FUNCTIONS VM-5K
Warning
5-10-1 DANGER BYPASS
Cuts off DANGER alarm. While cut off, the DANGER alarm and BYPASS lamps are flashing.
This function is activated by means of the DANGER BYPASS switch. For details refer to 7.
PARAMETER SETTING on page 19.
• If mounted in the VM-5H3 or VM-5W1 Instrument Rack, all units in the instrument
rack can be set collectively to DANGER BYPASS.
For details refer to VM-5H3 or VM-5W1 Instrument Rack instruction manual.
-14-
5. DESCRIPTION OF FUNCTIONS VM-5K
• Alarm reset is not possible until the output condition has been released.
• It is necessary to keep short circuit of the terminals for more than one (1) second to
operate these functions.
For details refer to 7. PARAMETER SETTING on page 19.
5-14 MONITOR OUTPUT
For vibration analysis, the vibration waveform signal is output from the BNC connector on the
monitor front panel and buffer output terminal on the rear panel (VM-5G Single Unit Instrument
Rack, VM-5Y Relay Module Unit) via a buffer amplifier.
5-15 RECORDER OUTPUT
An analog signal proportional to the vibration value is output from the terminal block.
5-16 SELF-DIAGNOSTIC FUNCTION
Any failures in the input system, such as sensor short-circuit or imperfect connections, are detected,
then an OK alarm is contact-output and (simultaneously), the OK lamp flashes.
5-17 POWER SEQUENCE
If mounted in the VM-5G Single Unit Instrument Rack, the secondary power supply can be cut off
by shorting between the P-S (POWER SEQUENCE) and COM terminals.
• This function can be used for pulling out or pulling in the monitor unit at the
emergency time. However, do not use for long time shorting of more than one (1)
Caution minute or turning on and off repeatedly.
Also, the parallel connection for the two (2) or more monitors should not be allowed.
-15-
6. DESCRIPTION OF PARTS VM-5K
-16-
6. DESCRIPTION OF PARTS VM-5K
1 LCD display
This LCD display serves for display of measured values, alarm set values, sensor set gap
voltage value and other set values.
4 OK lamp
Flashes (steady light in normal condition) when OK (input abnormal) alarm is output.
5 BYPASS lamp
Flashes during DANGER bypass and lights during CHANNEL bypass.
7 Name plate
9 LCD board
10 Slide frame
12 Main board
-17-
6. DESCRIPTION OF PARTS VM-5K
1
8
6 13
MEAS1
%
11
MEAS2
4
12
%
MEAS1 □□□MEAS2
100 100
5 % %
80 16 80
3 10
60 12 60
14
7
40 8 40
2 9
20 4 20
0 0
LCD display
-18-
7. PARAMETER SETTING VM-5K
• Pull out the face plate to gain access to the keys and DIP switches for setting the
parameters located inside the unit.
1) Evenly loosen the knurled screw at the top and bottom of face plate.
• Failure to turn off the power before pulling the monitor unit out of the rack will result
in serious damage and accidents.
Caution
-19-
7. PARAMETER SETTING VM-5K
SET
RES
CHK
ON
1BY
1 2 3 4 5 6
2BY
DBY
MS1
MS2
N•A
DIP switches
-20-
7. PARAMETER SETTING VM-5K
• Alarm reset is not possible until the output condition has been released.
• An alarm lamp set flashing by the First-out Display function cannot be reset.
(Reset by shorting between the RES and COM terminals.)
• CHK (CHECK) key : The CHECK key is used to adjust the gain while changing set
values with the UP and DOWN keys.
For example, if the CHECK key is pressed while the value 0.1
appears on the MEAS 2 LED display, a value corresponding to the
measurement range × 0.1 can be set.
• Each operation of the CHECK key will multiply the multiplier by 10.
• The diagnosis result for CH1 is indicated on the MEAS 1 display and that for CH2 on
the MEAS 2 display.
• If an abnormality is found as a result of self-diagnosis, the error content is displayed
after approx. 3 seconds.
• In case of more than one abnormality, error contents are displayed at 3-second
intervals.
-21-
7. PARAMETER SETTING VM-5K
ON
1) 1BY(1CH BYPASS) S.W.
1
2) 2BY(2CH BYPASS) S.W.
2
3) DBY(DANGER BYPASS) S.W.
3
4) MS1(MODE-SELECT1) S.W. (normally OFF)
4
5) MS2(MODE-SELECT2) S.W.
5
6) N·A(not available)
6
DIP Switches
“ON”
For setting the alarm reset mode, alarm delay time, alarm relay mode, first-out display,
and timed OK channel defeat.
Also enables setting the address when used in combination with the VM-5H3 or 5W1
Instrument Rack and VM-5P1,2 Communication/Phase Marker Unit or VM-53 Dual
Communication Unit. To PARAMETER SETTING 1.
“OFF”
For changing the set values for DANGER alarm and ALERT alarm, and GAP ALARM,
and adjusting measured value and recorder output zero span.
To PARAMETER SETTING 2.
-22-
7. PARAMETER SETTING VM-5K
• Setting the parameters for alarm reset mode, alarm delay time, alarm relay mode,
first-out display, and timed OK channel defeat is enabled.
• Setting the address for use in combination with the VM-5H3 or VM-5W1 Instrument
Rack and VM-5P1,2 Communication/Phase Marker Unit or VM-53 Dual
Communication Unit is enabled.
OFF
ON
1)1BY(CH1 BYPASS) S.W.
1
5) MS2(MODE-SELECT2) S.W.
5
6) N·A(not available)
6
DIP switches
• Setting other than the above are not enabled to set the parameters.
-23-
7. PARAMETER SETTING VM-5K
PARAMETER SETTING 1
-24-
7. PARAMETER SETTING VM-5K
Address set
-25-
7. PARAMETER SETTING VM-5K
20 4 20
CH2 DANGER alarm relay mode
First-out display
-26-
7. PARAMETER SETTING VM-5K
OFF
80 16 80
ON
40 8 40
20 4 20
0 0
LCD display
-27-
7. PARAMETER SETTING VM-5K
• The display is reset to normal if there is no key operation for approx. 60 sec.
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
-28-
7. PARAMETER SETTING VM-5K
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
-29-
7. PARAMETER SETTING VM-5K
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
Select ENERGIZED or
Press UP or
26 DEENERGIZED with UP or
DOWN key.
DOWN key.
Select ENERGIZED or
Press UP or
28 DEENERGIZED with UP or
DOWN key.
DOWN key.
Select ENERGIZED or
Press UP or
30 DEENERGIZED with UP or
DOWN key.
DOWN key.
Select ENERGIZED or
Press UP or
32 DEENERGIZED with UP or
DOWN key.
DOWN key.
Select ENERGIZED or
Press UP or
34 DEENERGIZED with UP or
DOWN key.
DOWN key.
Select ENERGIZED or
Press UP or
36 DEENERGIZED with UP or
DOWN key.
DOWN key.
• Procedures 35 and 36 are displayed only when using the monitor in combination
with the VM-5Y3,4,5,6 Relay Module Unit.
-30-
7. PARAMETER SETTING VM-5K
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
Present
37 SET Press SET key. Specify first-out display.
status
Present
41 SET Press SET key. • Specify address.
status
Present
43 SET Press SET key. Return to procedure 1.
status
• Make sure to assign a unique address for use with the VM-5P1,2 Communication/
Mandatory Phase Marker Unit or VM-53 Dual Communication Unit and VM-5H3 or VM-5W1
Instrument Rack.
Same addres number is not allowed in the same rack.
-31-
7. PARAMETER SETTING VM-5K
• This chapter describes how to change the DANGER, ALERT and GAP alarm set
values and adjust measured value and recorder output zero span.
• For adjustment of measured value and recorder output zero span refer to page 43
"MAINTENANCE".
OFF
ON
1) 1BY(CH1 BYPASS) S.W.
1
5) MS2(MODE-SELECT2) S.W.
5
6) N·A(not available)
6
DIP switches
• Setting other than the above are not enabled to set the parameters.
-32-
7. PARAMETER SETTING VM-5K
PARAMETER SETTING 2
YES
Calibrate measured value
NO
4 3
Refer to Maintenance for more detail.
-33-
7. PARAMETER SETTING VM-5K
4 3
Suppression set
Adjustment range : 0 to 10% of monitor range
-34-
7. PARAMETER SETTING VM-5K
MEAS 1
Display Parameter
Suppression set
-35-
7. PARAMETER SETTING VM-5K
%
MEAS1 □□□MEAS2
100 100
% %
80 16 80
60 12 60
40 8 40
20 4 20
0 0
LCD display
• The limit value specified for DANGER alarm must be higher than that for ALERT
alarm.
• The limit value specified for GAP ALARM HIGH must be higher than that for LOW.
-36-
7. PARAMETER SETTING VM-5K
• The display is reset to normal if there is no key operation for approx. 60 sec.
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
5 SET Press SET key. Present status Specify CH1 ALERT alarm.
7 SET Press SET key. Present status Specify CH2 ALERT alarm.
-37-
7. PARAMETER SETTING VM-5K
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
Press UP or 0.0 to -20.0V Specify value with UP or
12 DOWN key. Disabled DOWN key.
Specify CH1 GAP ALARM
13 SET Press SET key. Present status
LOW.
Press UP or 0.0 to -20.0V Specify value with UP or
14 DOWN key. Disabled DOWN key.
Specify CH2 GAP ALARM
15 SET Press SET key. Present status
LOW.
Press UP or 0.0 to -20.0V Specify value with UP or
16 DOWN key. Disabled DOWN key.
Measured value calibration not carried out (proceed from procedure 18 to 25)
Present CH1 measured value
17 SET Press SET key. measured
value display.
Measured value calibration not carried out (after procedure 24, display moves on to procedure 25)
Refer to Maintenance for step 17 to step 36.
Present Specify CH1 20% measured
17 SET Press SET key. measured
value value check.
Present
Press CHECK measured Check with CHECK key.
18 CHK key. value
Present Specify CH2 20% measured
19 --- -------------- measured
value value check.
Present
Press CHECK measured Check with CHECK key.
20 CHK key. value
Present Specify CH1 100%
21 --- -------------- measured
value measured value check.
Present
Press CHECK measured Check with CHECK key.
22 CHK
key. value
Present Specify CH2 100%
23 --- -------------- measured
value measured value check.
Present
Press CHECK measured Check with CHECK key.
24 CHK key. value
-38-
7. PARAMETER SETTING VM-5K
LCD display
Proce- MEAS 2
Key operation MEAS 1 Remarks
dure (Parameter
(Parameter)
Status)
Present Specify CH1 measured value
25 SET Press SET key. measured span adjustment.
value
CHK Press CHECK Set gain with CHECK key
±5% of and adjust recorder output
26 and UP or
monitor range with UP or DOWN key.
DOWN key.
Present Specify CH2 measured value
27 SET Press SET key. measured span adjustment.
value
CHK Press CHECK Set gain with CHECK key
±5% of and adjust recorder output
28 and UP or
monitor range with UP or DOWN key.
DOWN key.
Present Specify CH1 recorder output
29 SET Press SET key. measured zero adjustment.
value
CHK Press CHECK Present Set gain with CHECK key
30 and UP or measured and adjust recorder output
DOWN key. value with UP or DOWN key.
Present Specify CH2 recorder output
31 SET Press SET key. measured zero adjustment.
value
CHK Press CHECK Present Set gain with CHECK key
32 and UP or measured and adjust recorder output
DOWN key. value with UP or DOWN key.
Present Specify CH1 recorder output
33 SET Press SET key. measured span adjustment.
value
CHK Press CHECK Present Set gain with CHECK key
34 and UP or measured and adjust recorder output
DOWN key. value with UP or DOWN key.
Present Specify CH2 recorder output
35 SET Press SET key. measured span adjustment.
value
CHK Press CHECK Present Set gain with CHECK key
36 and UP or measured and adjust recorder output
DOWN key. value with UP or DOWN key.
37 SET Press SET key. Present status Specify suppression set value.
• The display is reset to normal if there is no key operation for approx. 60 sec.
-39-
8. FUNCTIONAL DIAGRAM VM-5K
-40-
8. FUNCTIONAL DIAGRAM VM-5K
1 Input amplifier
Buffer amplifier for input signals.
2 LPF
Cuts off the high frequency range.
5 Output amplifier
Buffer amplifier for monitor output from the BNC connector on the monitor front panel and to
the terminal block on the rear panel (VM-5G Single Unit Instrument Rack, VM-5Y Relay
Module Unit).
6 Integrator (Enabled for VM-5T, 5D, 5N, 5E, 5A, 5L, 5J and 5C)
Integrates the PWM (pulse width modulation) signal, and converts it to a DC voltage
proportional to the measured value.
7 Zero shift
(Enabled for VM-5T, 5D, 5N, 5E, 5A, 5L and 5J. For VM-5C, only enabled on CH2.)
The input signal is zero-shifted by the DC voltage output from the integrator.
-41-
8. FUNCTIONAL DIAGRAM VM-5K
10 Level adjustment
Converts the DC input voltage to the level required by the A/D converter.
11 A/D
10-bit A/D converter for conversion of analog to digital signals.
13 CPU
16-bit CPU used.
14 PWM
Performs pulse width modulation in proportion to the measured value.
15 SIO
Handles internal communication with the VM-5P1,2 Communication/Phase Marker Unit.
16 PIO
Inputs signals for key operations and remote contact input, and outputs signals for driving the
LCD cards and alarm relays.
17 Integrator
Integrates the PWM (pulse width modulation) signal, and converts it to a DC voltage
proportional to the measured value.
18 Output amplifier
Converts the output to the 1 to 5VDC or 4 to 20mA signal required for the recorder, etc.
-42-
9. MAINTENANCE VM-5K
• For alarm output wiring proceed as described in the instruction manuals for the
Mandatory VM-5G Single Unit Instrument Rack and VM-5Y Relay Module Unit used in
combination with this monitor unit.
• Make sure to turn the power off before wiring work to prevent accidents due to
Warning electric shock.
-43-
9. MAINTENANCE VM-5K
• Since OK (INPUT ABNORMAL ALARM) and GAP ALARM will be output during the
Mandatory
test, open the circuit between the alarm contacts and the connected system if
necessary.
• Set each Bypass Switch to “OFF” position.
• ALERT alarm operates after the specified alarm delay time has elapsed.
IN A1 B1
IN
COM. IN
A2 B2
COM COM
A3 B3
DC voltage generator PWR PWR
A4 B4
REC REC
A5 B5
REC- REC
A6 B6
BUF BUF
A7 B7
COM COM
B8
A8
NC
NC
B9
A9
DAN
DAN
B10
A10
NO
NO
NC A11
B11
NC
NC
ALE A12
B12
ALE
ALE
NO A13
B13
NO
NO
NC A14
B14
SEQ
NC
OK A15
B15
COM
OK
NO A16
B16
P-S
NO
B17
A17
RES
L1
B18
A18
COM
L2
A19
B19
FG FLT
Tester Tester
-44-
9. MAINTENANCE VM-5K
• The LOW/HIGH limit values used for the operation test here are random values.
Reference voltage
Input transducer
(VDC)
VK,FK Series -9.0
VC Series +2.5
• The reference voltages used for the operation test here are random values.
-45-
9. MAINTENANCE VM-5K
-46-
9. MAINTENANCE VM-5K
• Since DANGER (DAN)/ALERT (ALE)/OK alarm will be output during the test, open
Mandatory the circuit between the alarm contacts and the connected system if necessary.
• Set each Bypass Switch to “OFF” position.
• When mounting this monitor unit in VM-5H3 or VM-5W1 Instrument Rack, set the
DANGER Bypass switch to “DISABL” position.
IN A1 B1
IN IN
COM. A2 B2
COM COM
A3 B3
DC voltage generator PWR PWR
A4 B4
REC REC
A5 B5
REC- REC
A6 B6
BUF BUF
A7 B7
COM COM
NC A8
B8
NC
NC
DAN A9
B9
DAN
DAN
Function generator NO A10
B10
NO
NO
NC A11
B11
NC
NC
ALE A12
B12
ALE
ALE
NO A13
B13
NO
NO
B14
A14
SEQ
NC
B15
A15
COM
OK
B16
A16
P-S
NO
B17
A17
RES
L1
B18
A18
COM
L2
A19
B19
FG FLT
Tester Tester
-47-
9. MAINTENANCE VM-5K
-48-
9. MAINTENANCE VM-5K
IN A1 B1
IN IN
COM. A2 B2
COM COM
A3 B3
PWR PWR
DC voltage generator REC+ A4 B4
REC REC
REC- A5 B5
REC- REC
A6 B6
BUF BUF
A7 B7
COM COM
B8
A8
NC
NC
B9
A9
DAN
DAN
Function generator A10
B10
NO
NO
B11
A11
NC
NC
B12
A12
ALE
ALE
B13
A13
NO
NO
B14
A14
SEQ
NC
B15
A15
COM
OK
B16
DMM A16
P-S
NO
B17
A17
RES
L1
B18
A18
COM
L2
A19
B19
FG FLT
-49-
9. MAINTENANCE VM-5K
-50-
9. MAINTENANCE VM-5K
IN A1 B1
IN IN
COM. A2 B2
COM COM
A3 B3
PWR PWR
DC voltage generator REC+ A4 B4
REC REC
REC- A5 B5
REC- REC
A6 B6
BUF BUF
A7 B7
COM COM
B8
A8
NC
NC
B9
A9
DAN
DAN
Function generator A10
B10
NO
NO
B11
A11
NC
NC
B12
A12
ALE
ALE
B13
A13
NO
NO
B14
A14
SEQ
NC
B15
A15
COM
OK
B16
DMM A16
P-S
NO
B17
A17
RES
L1
B18
A18
COM
L2
A19
B19
FG FLT
-51-
9. MAINTENANCE VM-5K
9-5-2 ADJUSTMENT
-52-
9. MAINTENANCE VM-5K
• Aluminum electrolytic capacitors are used on the main board, which have a limited
life. Their service life varies according to the conditions of use, but for preventive
maintenance it is recommended to check the capacitors listed below in 5-year cycles
for characteristic deterioration and replace them as necessary.
Replacement by SST is recommended.
Main Board
Component Type Manufacturer Q’ty
Aluminum electrolytic capacitor
UPJ1E101M Nichicon 3
C206, C207, C208
Isolation Card
Component Type Manufacturer Q’ty
Aluminum electrolytic capacitor
UPJ1C471M Nichicon 1
C1
• To remove or install the monitor, proceed according to the instruction manual of the
Mandatory instrument rack. Failure to turn off the power before pulling the monitor unit out of, or
inserting it into the rack will result in serious damage and accidents.
-53-
9. MAINTENANCE VM-5K
• To remove or install the monitor, proceed according to the instruction manual of the
instrument rack. Failure to turn off the power before pulling the monitor unit out of, or
Caution inserting it into the rack will result in serious damage and accidents.
• Do not touch the main board and LCD unit board with bare hands.
Prohibition
1 Pull out the monitor unit.
2 Disconnect the connector of the flat cable connecting the LCD unit to the main board.
Unlock two locks at the top and bottom of the connector.
Lock
Connector
Lock
Main board
(soldered side)
Monitor unit
3 Take out three screws fixing the LCD unit to the face plate. The acrylic covers and sleeves
will come off at the same time.
Sleeve
Main board
(soldered side)
Monitor unit
-54-
9. MAINTENANCE VM-5K
• The LCD contrast volume is located on the back of the face plate (LCD Unit). Pull
Mandatory out the face plate referring to “7. PARAMETER SETTING” on page 19.
• Do not touch the main board and LCD unit board with bare hands.
Prohibition
Use a small flat blade screwdriver to set the LCD contrast volume (VR1) on the LCD unit to the
desired contrast level.
VR 1
Contrast
1 turn
-55-
9. MAINTENANCE VM-5K
• The LCD backlight volume is located on the back of the face plate (LCD Unit). Pull
Mandatory out the face plate referring to “7. PARAMETER SETTING” on page 19.
• Do not touch the main board and LCD unit board with bare hands.
Prohibition
Use a small flat blade screwdriver to set the LCD backlight volume (VR2) on the LCD unit to the
desired brightness level.
VR 1
Flat blade screwdriver
VR 2
LCD Unit
Back of face plate
-56-
10. TROUBLESHOOTING VM-5K
Start
Display is abnormal.
Display is blank.
YES
Are
connections to NO Connect correctly.
power supply terminals
correct?
YES
YES
YES
NO Perform LCD
Is display normal?
contrast adjustment.
YES
OK NO Repair VM-5.
Is display normal?
YES
OK
-57-
10. TROUBLESHOOTING VM-5K
Start
YES OK
Did flashing stop?
NO
NO
Run self-diagnosis
(press CHK key).
YES
Check sensor set gap
Display Sensor short-circuit, sensor gap too
Repair VM-5. and cable between
small.
sensor and monitor
-58-
10. TROUBLESHOOTING VM-5K
Start
YES
-59-
10. TROUBLESHOOTING VM-5K
Start
Is channel bypass NO
in operation?
YES
Start
Is sequence NO
circuit n
operation?
YES
YES
NO
Is channel bypass
in operation?
YES
-60-
10. TROUBLESHOOTING VM-5K
Start
Is sequence NO
circuit in peration?
YES
YES
Is DANGER NO
bypass in operation?
YES
Release DANGER
NO
bypass. Is channel bypass in
operation?
YES
YES
YES
OK
Start
Erroneous operation
due to noise.
-61-
10. TROUBLESHOOTING VM-5K
Start
YES
Repair VM-5.
Start
Is alarm set
NO Set within
value within
measurement measurmeent range.
range?
YES
NO
Is channel bypass
in operation?
YES
-62-
Warranty
The warranty period for the delivered product shall be 3 years from the date of delivery from
our factory. But the warranty period for the special order product and software shall be 1 year,
and for the repairing parts shall be 6 months. In the event that the delivered product develops
any defects within the warranty period for which Shinkawa Electric is liable, the defective part
will be replaced or repaired in our factory at our own expense.
In the event that an engineer needs to be dispatched for repair purposes during the warranty
period, travel expenses for the said engineer will be changed in accordance with the above
item. The cost of repair will be borne by Shinkawa Electric.
However, the following are excluded from our warranty: