Cebex 100* constructive solutions

Plasticised expanding grout admixture

Uses Technical support

As an admixture for shrinkage compensated cementitious Fosroc offers comprehensive technical support, including
grouts where a low water:cement ratio and positive expansion help at the designNilstage, application advice and on site
are required. problem solving. Specifiers and contractors are encouraged
to contact our trained staff for answers to their questions.
Applications include bed grouting, duct grouting, piling mixes
non shrink infilling and jointing. For further information please contact Fosroc.
Typical Properties
Advantages
Chloride
n Gaseous expansion system compensates for drying Content:
shrinkage and settlement in cementitious grouts
Compressive Plasticising action in Cebex 100 provides
n Reduced water:cement ratio ensures lower permeability Strength: a flowing grout with low water : cement
and long term performance in service ratio. The addition of Cebex 100 can
n Gives high grout fluidity with low water:cement ratio, for improve the compressive strength of
ease of placement or injection cement based grouts by 15%
approximately when cured under restraint.
n No metallic iron content to corrode and cause staining or
Compressive strength may be reduced if
deterioration due to rust expansion in the grout
Cebex 100 is added to an existing grout
n Composition allows high early strength development in or concrete mix which is not adequately
grouts, without the use of chlorides restrained. This can be compensated for
n Chloride free by reducing the water/cement ratio of the
mix and should be confirmed by a site
Standards compliance trial.

Cebex 100 is a suitable prestressing grout admixture when Setting Times: Cebex 100 does not significantly affect
wishing to comply with CP110 Part 1:1972, Section 6.12. the setting times of cement based grouts.

Cebex 100 complies with BS EN 934-4:2001. Expansion unset The controlled positive expansion in grouts
characteristics: incorporating Cebex 100 overcomes
Description plastic settlement when measured in
accordance with ASTM C827. An
Cebex 100 is supplied as a powder admixture for cementitious
unrestrained expansion of 1-4% is typical.
grouts and concrete.
Time for 15 mins - 2 hours. Temperatures above
The material is a combination of a plasticising agent and a
expansion: 20oC may slightly reduce these times.
chemical expansion medium.
Pressure to Approximately 0.004 N/mm2.
The plasticising agent allows the use of a low water/cement
restrain plastic
ratio with consequent high strengths and durability. The
expansion:
expansive medium counteracts the natural settlement and
plastic shrinkage of the grout and aids stability and cohesion. Compatibility: Cebex 100 is compatible with all types
Sufficient restrained expansion is developed to ensure a high of Portland cement but is incompatible
degree of interfacial contact. with High Alumina Cement. Cebex 100
may be used in mixes containing certain
If a prepacked cement based grout is required instead of an
other Fosroc admixtures. Fosroc
admixture, use Conbextra cementitious grouts which only
technical department should be consulted
requires the addition of water.
in these situations.
Cebex 100*

Specification clauses Mixing

Performance specification For best results a mechanically powered grout mixer must
All grouting (specify details and areas of application) must be be used. For quantities up to 50 kg, a slow speed (400-
carried out with a cement based grout incorporating a plasticised, 500 rpm), heavy duty drill fitted with a high shear "Conbextra"
expanding powder admixture. The admixture must be iron-free type mixing paddle is suitable. In order to ensure adequate
and chloride-free and shall be added to the grout in the mixing, a minimum drill capacity of 1kW is required. Larger
proportions 227g of admixture per 50 kg of cement. The quantities will require a high shear vane mixer. It is
admixture shall provide an expansion of 1-4% in the plastic essential that machine mixing capacity and labour
grout, by means of a gaseous system. The admixture must be availability is adequate to enable the grouting operation to
stored, handled and placed strictly in accordance with the be carried out continuously. This may require the use of a
manufacturer's instructions. holding tank with provision for gentle agitation to maintain
fluidity.
Supplier specification
The selected water content should be accurately measured
All grouting (specify details and areas of application) must into the mixer. Slowly add the cement (and sand if required)
be carried out using a cement based grout, incorporating and Cebex 100. Mix continuously for 5 minutes, making
Cebex 100 manufactured by Fosroc , applied strictly in sure that a smooth even consistency is obtained.
accordance with the manufacturer's technical data sheet.
Application

Application instructions Areas to be grouted should be prepared in the usual way

to ensure, clean, sound, pre-wetted substrates. Place the
Dosage
grout within 20 minutes of mixing to gain the full benefit of
Typical mixes the expansion process. Adopt usual placing or pumping
5mm sand Water Cebex Approx procedures ensuring a continuous operation.
OPC content content 100 yield Curing
50 kg -- 20-22 litre 227g 36 litre On completion of the grouting operation, exposed areas
50 kg 50 kg 22-24 litre 227g 57 litre which are not to be cut back should be thoroughly cured by
means of water application, Concure curing membrane or
Note: For grout, mortar or concrete mixes with an aggregate/ wet hessian.
cement ratio more than 1, use 454g Cebex 100 per 50 kg of
Cleaning
cement.
Grouts mixed with Cebex 100 should be removed from
tools and equipment immediately after use with clean
Overdosing
water. Remove cured material mechanically.
Drastic overdosing of Cebex 100 increases expansion and
Certain cements may exhibit excessive bleed when used
may cause frothing.
in grout mixes. Cebex 100 will not have any significant
positive or negative effect on the bleeding characteristics
of the cement. Contact your local fosroc office for advice on
suitable low-bleed cements.

Sampling Procedure
Cementitious grouts cannot be tested as concrete. Special
sampling procedures are required refer to your local Fosroc
office for further details.

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Cebex 100*

Estimating
Pack sizes
Cebex 100 227 gm bags
20 kg drum

Note: In accordance with Commercial or Health & Safety

requirements packaging detail may alter. Please contact
your local Fosroc office for detail.

Storage
Shelf life
Cebex 100 has a shelf life of 12 months if kept in a dry store
in its original packaging. High temperature and humidity
storage may reduce this.

Precautions
Health and safety
When mixing grouts with Cebex 100, gloves should be
worn. Splashes of grouts to the skin or eyes should be
washed off with clean water. In the event of prolonged
irritation, seek medical advice.
Cebex 100 is non-flammable.
For further information see relevant Material Safety Data
Sheet.

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Cebex 100*

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service, copies of which may be obtained on request. Whilst Fosroc endeavours
to ensure that any advice, recommendation, specification or information it may give is accurate and correct, it cannot,
because it has no direct or continuous control over where or how its products are applied, accept any liability either directly
or indirectly arising from the use of its products, whether or not in accordance with any advice, specification,
recommendation or information given by it.

SALES OFFICES IN GREATER CHINA REGION

Fosroc
Hong Kong Ltd. Fosroc Guangzhou Limited
No. 7 Hong Yuan Road, Eastern Section, Guangzhou Economic & Technological Development
2001-5A, Pacific Plaza District, Guangzhou 510760, China
410 Des Voeux Road West
Tel: +(86-20) 8226 9245 Fax: +(86-20) 8226 8010 email: [email protected]
Hong Kong
Tel: (852) 2882 8662 We also have offices in the following locations :
Fax: (852) 2895 2931 Macao, Taiwan (Distributor), Beijing, Chongqing, Shanghai and Suzhou
Email: [email protected] For Macao & Taiwan, please contact Fosroc Hong Kong office.
www.fosroc.com For other cities in China, please contact Fosroc Guangzhou office.
FIL/DEC/09/H