Lenntech Micro-Klean™

[email protected] Tel. +31-152-610-900

www.lenntech.com Fax. +31-152-616-289 RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters

Cleaner, Faster Flowing, Longer Lasting -

advancing depth filtration through technological innovation. 3M Purification
Inc. Micro-Klean™ RP Series filters are manufactured using proprietary rigid
extrusion bonded technology. These all-polypropylene depth filter cartridges offer
premium benefits compared to competitive filters. These benefits include:

■ Increased surface area for extended filter life

■ Low initial pressure drop for enhanced flow
■ High particle removal efficiencies at high flow rates (flux)

The filter’s extended service life results in fewer filter change-outs, while its
enhanced flow characteristics can typically reduce the number of filters required
to achieve a given flow rate. These combined features of Micro-Klean RP Series
filters can significantly reduce total filtration cost.

Features & Benefits Applications

Micro-Klean RP Series filters are suitable for a
Advanced graded porosity design
wide range of particle control and equipment
■ Longer service life
protection applications in the Food & Beverage
■ Fewer filter change-outs
and Pharmaceutical industries. 3M Purification
recommends testing under actual application
Rigid depth filter construction conditions to determine the right product and
■ Helps protect against unloading of particles during service life
retention rating.
Grooved cartridge with extended surface area Beverages Bottled Water, Ready-to-
■ Promotes fuller utilization of the depth-matrix Drink Beverages, Dairy
■ Longer filter life Products, Juices, Soft Drinks,
Process & Blending Water
All-polypropylene construction Pharmaceuticals Pre-Reverse Osmosis, Bulk
■ Compatibility in a wide range of applications and operating conditions
Chemicals, Rinse Water,
■ Cleaner design with no adhesives, binders, surfactants, or lubricants
Active Pharmaceutical Ingre-
dients
Materials of construction listed in FDA 21 CFR
■ Complies with regulations for food & beverage contact

Core-less filter structure

■ Ease of disposal

Continuous integral length filter element (up to 40” length)

■ No bond joints to break

■ Easy to install
The unique manufacturing process of Micro-Klean RP Series filters
combines superior process control with the quality assurance of an
ISO-certified quality system to provide consistent product per-
formance. This exclusive manufacturing process provides a high
degree of fiber-to-fiber thermal bonding, without the use of bind-
ers, to produce a rigid, core-less, filter structure with the following
properties:
◊ Does not unload contaminants as differential pressure
increases; a performance flaw in meltblown filters
◊ Allows grooves to be machined into the upstream surface,
without tearing or melting the filter structure, providing
more than double the effective surface area
◊ Exhibits exceptionally low differential pressure for a given
filter rating
Consistent filtration throughout the service life of a depth-style filter
depends on how well the filter’s structure tolerates fluctuations in
operating conditions - including contaminant loading and differen-
tial pressure.
Flexible structures, such as those found in meltblown and string-wound filters, tend to compress and change porosity with increased
pressure, while rigid structures do not (see photo, “Compressible vs. Rigid Structures @ 35 psid”). Media compression can result in
short filter life because the pores collapse and ultimately close. Media compression can also cause the filter to release already held par-
ticles. The robust Micro-Klean RP filter captures and retains contaminant within its rigid filter matrix, even under increasing differen-
tial pressure.
In addition to enhanced filtration efficiency and contaminant retention over the service life of the Micro-Klean RP filter, the unique
depth filter structure provides greater flow at a given pressure. The Micro-Klean RP filter is self-supporting, unlike soft meltblown and
wound filters that require core support, and is grooved to provide greater than twice the surface area. The increase in surface area pre-
vents premature blinding of the outer surface by large particles and gels and promotes fuller utilization of the depth-matrix. The result is
significantly longer life than competitive cartridges.

2
 Micro-Klean™
RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters

Increased Surface Area

The Micro-Klean RP Series filter is designed with
deeper and more numerous grooves compared to the
standard Micro-Klean Series filters, resulting in 34%
Grooved Grooved
FLUID FLUID Surface FLUID Surface more surface area. Compared to a conventional un-
grooved filter, the surface area increase is 140%. This
new design results in greater capacity and longer service
life, driving down operating costs.
Ungrooved Original New
Surface Micro-Klean III Micro-Klean RP

Graded Porosity
Micro-Klean RP Series filters use a graded porosity design that
effectively traps larger particles toward the outer diameter of the
filter structure and progressively smaller particles toward the
inner diameter of the filter. This allows for even particle loading
throughout the depth of the filter and helps to maximum filter
service life.

Increased Capacity
When compared to conventional polypropylene “melt
blown” and string-wound filters, Micro-Klean RP Series
filters exhibit significantly greater particle capacity. In
the graph at left, the capacity of the five micron nomi-
nally rated Micro-Klean RP Series filter was tested
against comparably rated melt-blown and string-wound
filters. The test was conducted using standardized test
dust at a common concentration and flow rate. The test
was concluded when the pressure drop reached 35 psid
and the total captured particle weight per filter type was
determined. As the graph shows, the Micro-Klean RP
Series offers significantly greater capacity, resulting in
longer filter service life.

3
Greater Efficiency
When compared to conventional polypropylene pleated and string-
wound filters, Micro-Klean RP Series filters exhibit significantly
greater particle trapping efficiency. In the graph at right, the ef-
ficiency of the nominally rated five micron Micro-Klean RP Series
filter was tested against comparably rated pleated and string-wound
filters. The test was conducted using standardized test dust with
particles between 10 and 15 microns at the same concentration and
flow rate. Particle counts were taken upstream and downstream of
the filters and the efficiencies were calculated using the following
formula:

(
Efficiency % = ( Particles upstream - Particles downstream
Particles upstream
x 100

As the Cartridge Efficiency graph shows, the Micro-Klean RP series offers

significantly better efficiency, resulting in superior particle control.

Flow Rates
The unique design and construction of the Micro-Klean RP Series filter allows for significantly lower pressure drop when compared to
competitive elements. The Flow Chart below clearly demonstrates the Micro-Klean RP series flow advantage when compared to other
five micron rated competitive melt-blown and string wound cartridge filters. For a given differential pressure, Micro-Klean RP Series
filters yield flows up to ten times that of competitive filters, a significant advantage when sizing a system for a given process flow rate.
Flow rate advantage translates into lower capital investment for filter housings and fewer cartridges to purchase. As shown in Table 1,
a process with a water flow rate of 180 gpm and a maximum clean pressure drop of 0.5 psid, a Micro-Klean RP Series filter system
requires significantly fewer cartridges and smaller filter vessels (compared to competitive filters) for greatly reduced capital costs.

5.0
GE Osmonics Hytrex filters Table 1. Comparison of 5 Micron Filters in a Water System
Parker Fulflo Honeycomb Wound
PolyPropylene filters
Pall Claris filters 0.3 30” Filters Re- Housing Diameter
4.0 Micro-Klean™RP Series filters
quired for a 180 (Inches) Required for
Differential Pressure (psid)

Differential Pressure (bar)

Filter gpm flow rate* 30” Double Open End

with a clean Filters
3.0 pressure drop of
0.2 0.5 psid
Micro-Klean RP Filters 12 12
2.0

Parker Fulflo®
0.1
Honeycomb™ Wound 29 20
1.0 Polypropylene Filters

Osmonics Hytrex®
60 30
Filters
0 0.0
0 gal/min 2 gal/min 4 gal/min 6 gal/min 8 gal/min 10 gal/min
Pall Claris® Filters 24 16
0 L/min 10 L/min 20 L/min 30 L/min 40 L/min
*Based on the manufacturers’ literature piece specifications as of 6/09
Water Flow

4
 Micro-Klean™
RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters
Filter System Sizing
To size a system of Micro-Klean RP Series filters, flow vs. differential pressure data is provided in Table 2.

Table 2. Micro-Klean RP Specific Pressure Drop (SPD)

Specific Pressure Drop Per 10” Filter Specific Pressure Drop per 10” filter
Nominal Rating (µm)
(psid/gpm-Cp) (mbar/lpm-Cp)

5 0.035 0.637
25 0.018 0.328
50 0.010 0.182

To calculate a filter’s clean pressure drop for Newtonian fluids, use the following formula in conjunction with the Specific Pressure Drop
Values. The Specific Pressure Drop values may be effectively used when three of the four variables (Viscosity, Flow, Differential Pres-
sure, and Cartridge Grade) are set. Care must be taken when sizing Micro-Klean RP Series filtration systems. Select a filter housing that
will accept at least the required number of 10-inch filter elements, and ensure that the total system flow does not exceed the maximum
housing flow rating.

(
(
(
(
(
Total system Viscosity in SPD Value (
gpm [lpm] CP from Table 2
psid [mbar]
clean
= Equivalent number of 10-inch
cartridges within housing

Filter Cartridge Specifications

Table 3. Micro-Klean RP Filter Specifications
Construction
Filter Media Polypropylene
Operating Conditions
Maximum Operating Temperature 176° F (80°C)

15 psid @ 176°F (1.0 bar @ 80°C)

Maximum Differential Pressure 25 psid @ 140°F (1.7 bar @ 60°C)
60 psid @ 68°F (4.1 bar @ 20°C)

Recommended Change-out Differential Pressure 35 psid @ 68°F ( 2.4 bar @ 20°C)

Cartridge Dimensions
Inside Diameter (nominal) 1.1” (28 mm)
Outside Diameter (nominal) 2.6” (66 mm)
Length (nominal) see ordering guide 9.75” - 40” (248 - 1016 mm)
Regulatory
Micro-Klean RP filters meet the requirements of USP for the Biological Test for Plastics, Class VI-70°C.
Materials used in the manufacture of Micro-Klean RP filters meet the requirements of United States FDA 21 CFR for food and beverage contact

5
Chemical Compatibility
The 100% polypropylene construction provides excellent chemical compatibility in many demanding process fluid applications. Com-
patibility is influenced by process operating conditions. Micro-Klean RP Series cartridges should be tested under actual conditions to
determine compatibility.

Table 4. Fluid Compatibility

Chemical Temperature Chemical Temperature Chemical Temperature

Acetic Acid 20% 160°F (71°C) Hydrogen Peroxide 100°F (38°C) Sodium Carbonate 160°F (71°C)

Sodium Hydroxide
Bleach 5.5% 120°F (49°C) Nitric Acid 20% 120°F (49°C) 160°F (71°C)
70%
Sulfuric Acid 70% Potassium Hy- Sulfuric Acid 20%
160°F (71°C) 140°F (60°C) 160°F (71°C)
droxide

Scientific Applications Support Services (SASS)

Dedicated technical support teams comprised of 3M Purification scien-
tists and engineers are available to provide application specific recom-
mendations for the most effective and economical filtration system. In
addition to comprehensive testing and analyses conducted in advanced
laboratories at 3M Purification, the SASS staff can also perform on site
testing at customer’s facilities. Contact your 3M Purification Distributor
for more information.

Service Worldwide
3M Purification is a U.S. based multinational company with distribution
and manufacturing sites worldwide. Global manufacturing sites together
with trained stocking distributors and state of the art laboratory facilities
bring quality solutions to challenging filtration applications.

6
 Micro-Klean™
RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters

3M Purification Filter Housings

3M Purification manufactures a full line of industry standard filter housings to meet most application requirements. Models are available
for both gas and liquid service in a wide range of construction materials, from plastics to ASME Code with 316L stainless steel, to suit a
variety of application needs. For more information about 3M Purification filter housings, please visit us at www.3Mpurification.com, or
consult your local 3M Purification distributor.

Express Series Housing

• Maximum design flexibil-
ity for a wide variety of
system requirements VC Series
• ASME Code • Polyvinylchloride construction
• Choice of carbon steel, • Available for 2- or 3-high car-
304L or 316L stainless tridges
steel
PC Housings
SS Housing • Feature a removable cartridge
• Availabile in a variety of pack for rapid change-out and easy
sizes cleaning
• Accepts both single & • ASME code
double open end car-
tridges DC Series
• 316L stainless steel • Available in a wide variety of sizes
• 304L stainless steel construction
CT Series • Accepts both DOE & SOE car-
• Available in a variety of tridges
sizes & materials
• Mounting bracket avail- 1B Housing
able • Available in cast iron & steel, or
304 stainless steel
AL Series • Choice of 1- or 2-high cartridge
• Rugged economical de- models
sign in cast iron & steel
• Easy assembly 1M Housing
• Lightweight plastic construction
CTG-Klean Filter System • Choice of 1- or 2-high cartridge
• Enclosed system models
• Uses disposable filter pack
• Easy-to-use, housing clean-up 1H Housing
minimized • Ideal for high pressure applications
• Durable steel construction
1BD Housing
• Available in cast iron & steel, or
304 stainless steel
• Built-in valve for duplex or single
operation

ES Series Housing
The ES series filter housing is a durable high volume filter housing constructed from 316L or 304L stainless steel , or carbon steel. With
a cartridge capacity from 12- to 480- 10 inch filter elements, the ES filter housing can accommodate a wide range of flow requirements.

AL and CT Filter Housings

AL and CT filter housings offer a wide range of sizes from one cartridge to eighteen cartridges.

DC & SS Filter Housings

DC and SS filter housings offer a low cost alternative for low volume filtration. Constructed from reliable 304L stainless steel (Model
DC) or 316L stainless steel (Model SS), these housings are available for a wide range of flow rates and applications.
7
Micro-Klean™ RP Series Ordering Guide

Cartridge Ring End Modi- Gasket/

type: Length Grade Material Surface Packaging Support fication O-ring
RP Series
RP 09-9 ¾” B–5µm 18-Polypropylene G- 2-bulk O-none N- none N- none
10–10” F–25µm Grooved
19–19 ½” L–50µm
20–20”
29-29 ¼”
30-30”
39-39”
40-40”

Important Notice
3M Purification Inc. MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Since a variety of factors can affect the use and performance of a 3M Purification Inc. product in a particular application, some of which are uniquely within the user’s knowledge and control, user is
responsible for determining whether or not the 3M Purification product is fit for a particular purpose and suitable for user’s method of application.
Limited Warranty
3M Purification Inc. warrants it this product to be free from defects in material and workmanship during normal use for a period of one (1) year from the date of shipment from the factory. If the
Product(s) is (are) defective within this warranty period, your exclusive remedy and 3M Purification Inc.’s sold obligations shall be, at 3M Purification Inc.’s option, to replace or repair the Product(s)
or refund the original purchase price of the Product(s) This warranty does not apply to failures that result from abuse, misuse, alternation or damage not caused by 3M Purification Inc. or failure to prop-
erly follow installation and use instructions.
Limitation of Liability: 3M Purification Inc. will not be liable for any loss or damage arising from the use of the Product(s), whether direct, indirect, special, incidental, or consequential, regardless of the
legal theory asserted, including warranty, contract, negligence or strict liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may
not apply to you.
This warranty gives you specific legal rights and you may have other rights which vary from state to state, or country to country.

Your Local Distributor:

Lenntech
[email protected] Tel. +31-152-610-900
www.lenntech.com Fax. +31-152-616-289
The below GE ‐series cartridge filters are all the models that are potentially possible in all variations.
Please note that not all models are actually produced or on stock and some model numbers and names have become obsolete.
Nevertheless this should help as cross reference table chart for GE filters nomenclature.

Mikro Klean RP

RP09B18G RP29B18G
RP09F18G RP29F18G
RP09L18G RP29L18G
RP10B18G RP30B18G
RP10F18G RP30F18G
RP10L18G RP30L18G
RP19B18G RP39B18G
RP19F18G RP39F18G
RP19L18G RP39L18G
RP20B18G RP40B18G
RP20F18G RP40F18G
RP20L18G RP40L18G

Lenntech B.V. Rotterdamseweg 402  2629HH Delft Netherlands

T +31‐15‐261.09.00
F +31‐15‐261.62.89
[email protected]
www.lenntech.com