English: 7425MUM009 Rev00 - GB

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ENGLISH

7425MUM009 Rev00_GB
40069 Zola Predosa (BO) - ITALY [email protected] - GB -

Dear Customer,
thank you for choosing our product. In order to get the best performances in the use of this product, please
read carefully this manual.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual. Note, these instructions are in addition to the safety
rules that apply in the country where the dryer is installed.
Before packing for shipment each ARTIC F 134/CUBE series refrigerated air dryer is subjected to a
rigorous test to ensure the absence of any manufacturing faults and to demonstrate that the device can
perform all the functions for which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment.
The operation is fully automatic, and the maintenance is limited to few controls and some cleaning
operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.

IDENTIFICATION PLATE
The product identification FINI S.p.A.
plate, on the back of the dryer,
shows all the primary data of
the machine. Upon
Fini COMPRESSORS
40069 - ZOLA PREDOSA
BOLOGNA - ITALY
www.finicompressors.com

Model Model
installation, fill in the table
Serial No. Serial No.
copying the data shown on the
identification plate. These data Nominal Flow Rate Nominal Flow Rate Nl/min

must always be referred to the Max Air Pressure Max Air Pressure barg
manufacturer or to the dealer Max Inlet Air Temperature Max Inlet Air Temp. °C
when information or spares Ambient Temperature Ambient Temp. °C
are needed, even during the Refrigerant Refrigerant type/kg
warranty period. Refrigerant Design Pres. HP/LP Refrig. Design Pres. HP/LP barg
The removal or the alteration Electric Supply ph/V/Hz
Electric Supply
of the identification plate will Electric Nominal Power W/A
Electric Nominal Power
void the warranty rights.
Fuse Max. A
Fuse Max.
Manufactured Manufactured

WARRANTY CONDITIONS
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To
require repairs during the warranty period, the data reported on the identification plate must be notified.
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1. SAFETY RULES
1.1 Definition of the Conventional Signs Used in This Manual
1.2 Warnings
1.3 Proper Use of the Dryer
1.4 Instructions for the use of pressure equipment according to PED Directive 97/23/EC

2. INSTALLATION
2.1 Transport
2.2 Storage
2.3 Installation site
2.4 Assembling
2.5 Connection to the Compressed Air System
2.6 Connection to the Mains
2.7 Condensate Drain

3. START UP
3.1 Preliminary Operations
3.2 First Start Up
3.3 Operation and Switching-Off

4. TECHNICAL CHARACTERISTICS
4.1 Technical Features of Dryers Series ARTIC F 134/CUBE

5. TECHNICAL DESCRIPTION
5.1 Control Panel
5.2 Operation
5.3 Flow Diagram
5.4 Hot Gas By-pass Valve
5.5 Refrigerant Pressure Switch PV
5.6 Electronic Instrument DMC14

6. MAINTENANCE, TROUBLESHOOTING AND DISMANTLING


6.1 Controls and Maintenance
6.2 Troubleshooting
6.3 Maintenance operation on the refrigeration circuit.
6.4 Dismantling of the Dryer

7. LIST OF ATTACHMENTS
7.1 Dryer Dimensions
7.2 Electric Diagram
7.3 Exploded View
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1.1 DEFINITION OF THE SAFETY SYMBOLS USED

Before attempting any intervention on the dryer, read carefully the instructions reported in this use
and maintenance manual.

General warning sign. Risk of danger or possibility of damage to the machine. Read carefully the
text related to this sign.
Electrical hazard. The relevant text outlines conditions which could result fatal. The related
instructions must be strictly respected.
Danger hazard. Part or system under pressure.

Danger hazard. Component or system which during the operation can reach high temperature.

Danger hazard. It’s absolutely forbidden to breath the air treated with this apparatus.

Danger hazard: It’s absolutely forbidden to use water to extinguish fire on the dryer on in the
surrounding area.

Danger hazard. It’s absolutely forbidden to operate the machine when the panels are not in place.

Maintenance or control operation to be very carefully performed by qualified personnel 1.

ARIA
AIR
LUFT
AIR
Compressed air inlet connection point.

ARIA
AIR
LUFT
AIR
Compressed air outlet connection point.

Condensate drain connection point.

Operations which can be worked out by the operator of the machine, if qualified 1.

NOTE : Text to be taken into account, but not involving safety precautions.
In designing this unit a lot of care has been devoted to the environment protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
Not to spoil our commitment, the user should follow the few ecological suggestions marked with
this sign.

1 Experienced and trained personnel acquainted with the relevant rules and laws, capable to perform the needed activities and to
identify and avoid possible dangerous situations while handling, installing, using and servicing the machine.
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1.2 WARNINGS
Compressed air is a highly hazardous energy source. Never work on the dryer with parts under
pressure. Never point the compressed air or the condensate drain jet towards anybody. The user is
responsible for the installation of the dryer, which has to be executed on the basis of the instructions
given in the “Installation” chapter. Otherwise, the warranty will be voided and dangerous situations
for the personnel and/or damages to the machine could occur.
Only qualified personnel can use and service electrically powered devices. Before attempting any
maintenance action, the following conditions must be satisfied :
• Ensure that no part of the machine is under voltage and that it cannot be connected to the mains.
• Ensure that no part of the dryer is under pressure and that it cannot be connected to the
compressed air system.
This refrigeration air dryer contains R134.a HFC type refrigerant fluid, not considered potential
ozone depleting. Maintenance on refrigeration systems must be carried out only by refrigeration
engineers according to local rules. R134.a may be dangerous for men only if it is present in bulk
concentrations.
In case of leaks the room is to be aired before any intervention.
Any change to the machine or to the relevant operating parameters, if not previously verified and
authorised by the Manufacturer, in addition to create the possibility of dangerous conditions it will
void the warranty.
Don’t use water to extinguish fire on the dryer on in the surrounding area.

1.3 PROPER USE OF THE DRYER


This dryer has been designed, manufactured and tested only to be used to separate the humidity normally
contained in compressed air. Any other use has to be considered improper.
The Manufacturer will not be responsible for any problem arising from improper use; the user will be in any
case responsible for any resulting damage.
Moreover, the correct use requires the respectation of the installation conditions, in particular :
• Voltage and frequency of the mains.
• Pressure, temperature and flow-rate of the incoming air.
• Ambient temperature.
This dryer is supplied tested and fully assembled. The only operation left to the user is the connection to the
plant in compliance with the instructions given in the following chapters.
The purpose of the machine is the separation of water and eventual oil particles present in
compressed air. The dried air cannot be used for breathing purposes or for operations leading to
direct contact with foodstuff.
This dryer is not suitable for the treatment of dirty air or of air containing solid particles.
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1.4 INSTRUCTIONS FOR THE USE OF PRESSURE EQUIPMENT ACCORDING TO


PED DIRECTIVE 97/23/EC
To ensure the safe operation of pressure equipments, the user must conform strictly to the above directive
and the following :
1. The equipment must only be operated within the temperature and pressure limits stated on the
manufacturer’s name/data plate.
2. Welds on heat-exchanger are forbidden.
3. The equipment must not be stored in badly ventilated spaces, near a heat source or inflammable
substances.
4. Vibration must be eliminated from the equipment to prevent fatigue failure.
5. An internal vessel inspection must be carried out at 12 month intervals. The actual wall thickness of
condensate separation vessels should not be less than 2 mm.
6. Automatic condensate drains should be checked for operation every day to prevent a build up of
condensate in the pressure equipment.
7. The maximum working pressure stated on the manufacturer’s data plate must not be exceeded. Prior
to use, the user must fit safety / pressure relief devices.
8. All documentation supplied with the equipment (manual, declaration of conformity etc.) must be kept for
future reference.
9. Do not apply weights or external loads on the vessel or its connecting piping.
TAMPERING, MODIFICATION AND IMPROPER USE OF THE PRESSURE EQUIPMENT ARE
FORBIDDEN. Users of the equipment must comply with all local and national pressure
equipment legislation in the country of installation.

2.1 TRANSPORT
Once verified the integrity of the packaging, place the unit near the installation point and unpack the
contents.
•To move the packaged unit we suggest to use a suitable trolley or forklift. Transportation by hands is
discouraged.
•Keep the dryer always in vertical position. Turning it upside down some parts could be irreparably
damaged.
•Handle with care. Heavy blows could cause irreparable damage.

2.2 STORAGE

Even when packaged, keep the machine protected from severity of the
weather.
Keep the dryer in vertical position, also when stored. Turning it upside down
some parts could be irreparably damaged.
If not in use, the dryer can be stored in its packaging in a dust free and
protected site at a maximum temperature of 45 °C, and a specif ic humidity
not exceeding the 90%. Should the stocking time exceed 12 month, please
contact the manufacturer.
The packaging materials are recyclable. Each single material must be properly disposed in a
manner complying with the rules in force in the destination country.

2.3 INSTALLATION SITE


Particular care is required in selecting the installation site, as an improper location could
jeopardise the proper operation of the dryer. This unit is not suitable to be used in explosive
atmosphere, where risk of fire could exist, or in presence of gaseous or solid polluting material.
Don’t use water to extinguish fire on the dryer on in the surrounding area.
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Minimal installation requirements :


• Select a clean room dry, free from dust, and protected from atmospheric disturbances.
• The supporting area must be smooth, horizontal and able to hold the weight of the dryer.
• Minimum ambient temperature of +1 ºC.
• Maximum ambient temperature of +45 ºC.
• Allow at list a clearance of 1 m on each side of the dryer for proper ventilation and to facilitate eventual
maintenance operations.
The dryer doesn't require to be fixed to the supporting surface.

2.4 ASSEMBLING
Operations to be performed by qualified personnel.
Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
nominal values. Eventual over-pressure could be dangerous both for the operator and the machine.

5
1 Dryer
2 Cover panel
7
3
Fixing to compressor
2
screw
8
4 Compressor
5 Cover panel
6 Compression fitting
7 Connection pipe
8 Compression fitting
6 9
9 Connection pipe

3x 3

Assembling sequence :
• Remove the cover panel No.5 of the compressor No4.
• Remove the cover panel No.2 of the compressor No4.
• Fast the connection pipe No.9 to the dryer No.1.
• Slide the dryer into the compressor No.4.
• Tighten definitively the fixing screws No.3.
• Fast the connection pipe No.7, present in the compressor, to the fitting No.8.
• Connect and properly fasten the condensate drain pipe, in compliance with the instructions given in the
2.7 following chapter.
• Slowly pressurize the plant and check for air leakage.
• Reassemble the cover panel No.2.
• Reassemble the cover panel No.5.
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2.5 CONNECTION TO THE COMPRESSED AIR SYSTEM


Operations to be performed by qualified personnel.
Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
nominal values.
Eventual over-pressure could be dangerous both for the operator and the machine.
The temperature and the amount of air entering the dryer must comply with the limits reported on the data
plate. The cross section of the connecting piping, which must be free from dust, rust, chips and other
impurities, must be consistent with the flow-rate of the dryer.

CAUTION:
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS
SHOW IN THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE

2.6 CONNECTION TO THE MAINS


The connection to the mains, to be carried out by qualified personnel, and the safety systems must
comply with local rules and laws.
Before connecting the unit to the electric power, verify that the voltage and the frequency available on the
mains correspond to the data reported on the data plate of the dryer. In terms of voltage, a ±5% tolerance is
allowed. The dryer comes with a main connecting cable already installed and ending with a VDE 16A -
Shucko plug. The mains socket must be provided with a mains magneto-thermal differential breaker (I∆
n=0.03A), adjusted on the basis of the consumption of the dryer (see the nominal values on the data plate
of the dryer). The cross section of the power supply cables must comply with the consumption of the dryer,
while keeping into account also the ambient temperature, the conditions of the mains installation, the length
of the cables, and the requirements enforced by the local Power Provider.
It is mandatory ensure the connection to the ground terminal.
Don’t use adapters on the mains socket. If necessary, have the plug replaced by qualified
personnel.

2.7 CONDENSATE DRAIN


The condensate is discharged at the same pressure of the air entering the dryer.
Never point the condensate drain jet towards anybody.

The dryer comes already fitted with tubing in flexible plastics (6 mm or 10 mm diameter and 1500 mm long)
for the connection to the collection plant.
The condensate drain occurs through two solenoid valves; in order to avoid clogging of the solenoid valve,
the condensate coming from the separator is previously filtered, than discharged. The solenoid valve coil is
operated by DMC14 electronic instrument.
Connect and properly fasten the condensate drain to a collecting plant or container.
The drains cannot be connected to pressurised systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We suggest to install a water-oil separator where to convey all the condensate drain coming from
compressors, dryers, tanks, filters, etc.
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3.1 PRELIMINARY OPERATION


Verify that the operating parameters matches with the nominal values reported on the data plate of
the dryer (voltage, frequency, air pressure, air temperature, ambient temperature, etc.).
Before delivery, each dryer is submitted to accurate tests simulating real operating conditions.
Nevertheless, the unit could be damaged during transportation. We therefore suggest to check the integrity
of the dryer upon arrival and to keep it under control during the first hours of operation.
The start-up must be performed by qualified personnel.
It’s mandatory that the engineer in charge will adopt safety operational conditions complying with
the local safety and accident prevention requirements.
The same engineer will be responsible for the proper and safe operation of the dryer.
Never operate the dryer if their panels are not in place.

3.2 FIRST START-UP


At the first start-up, or in case of start-up after a long inactivity period or following to maintenance
operations, respect the instructions given below. The start-up must be performed by qualified
personnel.
Sequence of operations:
• Ensure that all the steps of the “Installation” chapter have been observed.
• Ensure that the connection to the compressed air system is correct and that the piping is suitably fixed and
supported.
• Ensure that the condensate drain pipe is properly fastened and connected to a collection system or container.
• Remove any packaging and other material which could obstruct the area around the dryer.
• Activate the mains switch.
• Switch on the dryer by pressing the main switch on the control panel (pos. 1).
• Ensure the consumption matches with the values of the data plate.
• Allow the dryer temperature to stabilise at the pre-set value.
• Switch-on the air compressor.
• Check the piping for air leakage.
• Check the proper operation of the condensate drains - wait for their first interventions.

3.3 OPERATION AND SWITCHING OFF


Operation (refer to paragraph 5.1 Control Panel) :
• Check the condenser for cleanliness.
• Verify that the system is powered.
• Activate the main switch on the control panel (pos. 1).
• Check that both the main switch - pos. 1 - and the DMC14 are lighted.
• Wait a few minutes; verify that the DewPoint displayed on the DMC14 is correct and that the condensate
is regularly drained.

Switching off (refer to paragraph 5.1 Control Panel) :


• Verify that the DewPoint displayed on the DMC14 is correct.
• Switch-off the air compressor.
• After few minutes, switch off the main switch on the control panel of the dryer (pos. 1).
NOTE : A DewPoint within 0°C and +10°C displayed on the electronic controller is correct according to
the possible working conditions (flow-rate, temperature of the incoming air, ambient temperature, etc.).
During the operation, the refrigeration compressor will run continuously.
The dryer must remain ON when ever compressed air is being used, even if the air compressor only loads
intermittently.
The number of starts must be no more than 6 per hour. The dryer must stop running for at
least 5 minutes before being started up again.
The user is responsible for compliance with these rules. Frequent starts may cause
irreparable damage.
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4.1 TECHNICAL FEATURES OF DRYER SERIES ARTIC F 134/CUBE


MODEL ARTIC F 134/CUBE
Air flow rate at nominal condition 1 [l/min] 1100
[m³/h] 66
[scfm] 39
Pressure DewPoint at nominal condition 1 [°C] +3 equal to 0.73 g/Nm³ of H2O
Nominal (max.) ambient temperature [°C] +25 (+45)
Min. ambient temperature [°C] +1
Nominal (max.) inlet air temperature [°C] +35 (+55)
Nominal inlet air pressure [barg] 7
Max. inlet air pressure [barg] 14
Air pressure drop - ∆ p [bar] 0.21
Inlet - Outlet connections [BSP-F] 1/2”
Refrigerant type R134.a (HFC) - CH2F-CF3
Refrigerant quantity [g] 280
Cooling air flow [m3/h] 220
Standard Power Supply 2 [Ph/V/Hz] 1/230/50-60
Nominal electric absorption [W - A] 170 - 1.1
Max. electric absorption [W - A] 210 - 1.4
Max. level noise at 1 m [dbA] < 70
Weight [kg] 18
1 2
The nominal condition refers to an ambient temperature of +25°C with inlet air at 7 barg and +35 °C. Check the data shown on the identification plate.

5.1 CONTROL PANEL


The control panel illustrated below is the only dryer-operator interface.

DMC 14
°C
°F 1
set esc
0

2 1

1 Main switch
2 DMC14 Electronic Instruments

5.2 OPERATION
The dryer described in this manual basically consists of two separated circuits: a compressed air circuit, divided into
two heat exchangers, and a refrigeration circuit.
The warm and humid entering air goes through an air-to-air exchanger before entering the evaporator (air-to-
refrigerant exchanger) where, due to the contact with the refrigeration circuit, it cools down to allow the condensation
of the humidity it contains. The condensed humidity is than separated and expelled into the separator.
The cooled air goes through the air-to-air exchanger, where it partially warms up in cooling down the entering
warm air (pre-refrigeration).
The refrigeration circuit needed for these operations is basically composed of a refrigeration compressor, a
condenser and the evaporator, also called air-to-refrigerant exchanger.
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5.3 FLOW DIAGRAM

2
PV
1 Refrigerating compressor
2 Refrigerant pressure-switch PV
1
3 Condenser
4 Dehydration filter
7
5 Capillary tube
6
3 6 Hot gas by-pass valve
10 M 7 S.S. Plate drying module

9
8 Condensate separator
9 Temperature probe (DewPoint)
8 10 Condenser fan
5 4
11 Condensate drain Y-filter
12 Condensate drain solenoid valve
12 13 DMC14 Electronic Instrument

11
13 EC

Compressed air flow direction Refrigerating gas flow direction

5.4 HOT GAS BY-PASS VALVE


This valve injects part of the hot gas (taken from the discharge side of the compressor) in the pipe between
the evaporator and the suction side of the compressor, keeping the evaporation temperature/pressure
constant at approx. +2 °C. This injection prevents the forma tion of ice inside the dryer evaporator at every
load condition.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the manufacturing
testing phase. As a rule no adjustment is required; anyway if it is
necessary the operation must be carried out by an experienced A
refrigeration engineer.
WARNING : the use of ¼” Schrader service valves must be
justified by a real malfunction of the refrigeration system. Each 4 mm
time a pressure gauge is connected, a part of refrigerant is 5/32 in.
exhausted. -

Without compressed air flow through the dryer, rotate the adjusting
screw (position A on the drawing) until the following value is reached: +
Hot gas setting (R134.a) : temperature 0.5°C (+0.5 /-0°K)
pressure 2.0 barg (+0.1/-0.1 bar)

5.5 REFRIGERANT PRESSURE SWITCH PV


As operation safety and protection of the dryer a pressure switch is installed in gas circuit.
PV : Fan control pressure switch is placed at the discharge side of refrigeration compressor. It keeps the
condensation temperature/pressure constant within preset limits.
Calibrated pressure : R 134.a Start 11 barg (47°C) - Stop 8 barg (36°C) - Toleran ce ± 1 bar
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5.6 DMC14 ELECTRONIC INSTRUMENT (AIR DRYER CONTROLLER)


set Button - access the set-up.
DMC 14
escButton - Exit programming / decrease value.
°C
°F Button - condensate drain test / value increment.
LED - Dryer in allarm status.
● °C LED - Display the set temperature scale (°C).
PQS0006

set esc
● °F LED - Display the set temperature scale (°F).
DISPLAY
● LED - condensate drain solenoid valve on.

The DMC14 controller performs a double function : through the digital thermometer with an alphanumerical
display it shows the DewPoint detected by the probe in the evaporator; it controls the functioning of
condensate drain solenoid valve through the cyclic electronic timer.
The LED indicates any alarm conditions, that may occur when:
- DewPoint too high;
- DewPoint too low;
- the probe is damaged.
If the probe is damaged the instrument displays the message “PF” (Probe Failure), and the alarm goes off
immediately. In case of alarm for a very low DewPoint (ASL fixed parameter equal to -2°C) the signal is
delayed by a fixed time (AdL parameter) of 30 sec, whereas in case of alarm for a very high the threshold value
(ASH parameter) can be set by the user and delayed by an AdH value, which can also be programmed (the
instrument has default settings that are indicated below). As soon as the DewPoint falls back into the set
temperature range the alarm is disabled.
DMC14 allows also remote annunciation of the alarm condition of the dryer; this through a volt free contact on
terminals 8 & 9 - please also see electric drawings into the attachments (max 250V 1A, min 5VDC 10mA)
- with dryer off or in alarm conditions contact is open
- with dryer on and correct operating DewPoint, contact is closed.
OPERATION - When the dryer is switched on, the instrument displays the current DewPoint: display
indicates the temperature measured, expressed in Celsius (● °C) with a resolution of 0.5°C or in
Fahrenheit (● °F) with a resolution of 1°F.
The condensate drain solenoid valve is activated for 2 seconds (Ton) - LED (● ) on - each minute (ToF),
if standard setting.
To perform the manual test for the condensate drain, press the button.
SET-UP
se t
Keep the buttons and pressed simultaneously for at least 5 seconds to start the
se t
programming. The display will show the first parameter to set (Ton); press the button again to display
se t
the set value. To select the desired parameter press in sequence the button . To change the value of
e sc
the selected parameter use the buttons and . All the parameters can be changed following the
diagram below:
Display Description Value range Set value Equal to
Ton Activation time of the condensate drain solenoid valve. 01 … 20 02 2 sec
ToF Pause time of the condensate drain solenoid valve. 01 … 20 01 1 min
ASH Alarm threshold for a high DewPoint . 0.0 … 20.0 15 15°C
AdH ASH alarm time before signal 00 … 20 20 20 min
SCL Temperature scale °C … °F °C °Celsius
Fixed parameters : ASL (low DewPoint alarm) = -2°C AdL (signal delay) = 30 sec

In any moment it is possible to exit the programming mode by pressing the buttons e sc and at the
same time. In case no operations are made during 30 seconds, the system exits automatically the set-up
condition.
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6.1 CONTROLS AND MAINTENANCE SCHEDULE


Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains
supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat.
DAILY
• Verify that the DewPoint displayed on the electronic instrument is correct.
• Check the proper operation of the condensate drain systems.
• Verify the condenser for cleanliness.
EVERY 200 HOURS OR MONTHLY
• With an air jet (max. 2 bar / 30 psig) blowing from inside towards outside
clean the condenser; repeat this operation blowing in the opposite way; be
careful not to damage the aluminium fins of the cooling package.
• Close the isolation valve for the condensate drain, remove the mechanical filter and clean it with
compressed air and a brush. Reinstall the filter, make sure it is secure, and open the isolation valve.
• At the end, check the operation of the machine.
EVERY 1000 HOURS OR YEARLY
• Verify for tightness all the screws of the electric system and that all the “Faston” type
connections are in their proper position, inspect unit for broken, cracked or bare wires.
• Inspect refrigerating circuit for signs of oil and refrigerant leakage.
• Measure and record amperage. Verify that readings are within acceptable parameters as listed
in specification table.
• Inspect condensate drain flexible hoses, and replace if necessary.
• At the end, check the operation of the machine.

6.2 TROUBLESHOOTING
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains
supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat.
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SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION
 The dryer doesn't start. Check for mains failure.
Verify the electric wiring.
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 The compressor doesn’t Activation of the compressor internal thermal protection - wait for 30
work. minutes, then retry.
Verify the electric wiring.
Replace the internal thermal protection of the compressor.
If the compressor still doesn’t work, replace it.
 The fan of the Verify the electric wiring.
condenser doesn’t work. Pv pressure switch is faulty - contact a refrigeration engineer.
If the fan still doesn’t work, replace it.
 DewPoint too low. The fan is always ON - Pv pressure switch is faulty - replace it.
The hot gas by-pass valve is out of setting - contact a refrigeration engineer
to restore the nominal setting.
 DewPoint too high. The dryer doesn't start - see specific point.
The DewPoint probe doesn’t correctly detect the temperature - ensure the
sensor is pushed into the bottom of copper tube immersion well.
The condenser is dirty - clean it.
The dryer doesn’t drain the condensate - see specific point.
The ambient temperature is too high or the room aeration is insufficient -
provide proper ventilation.
The inlet air is too hot - restore the nominal conditions.
The condenser fan doesn’t work - see specific point.
The refrigerating compressor doesn’t work - see specific point.
The hot gas by-pass valve is out of setting - contact a refrigeration
engineer to restore the nominal setting.
There is a leak in the refrigerating fluid circuit - contact a refrigeration
engineer.
The inlet air pressure is too low - restore the nominal conditions.
The inlet air flow rate is higher than the rate of the dryer - reduce the flow
rate - restore the normal conditions.
 Excessive pressure drop The dryer doesn’t drain the condensate - see specific point.
within the dryer. The DewPoint is too low - the condensate is frost and blocks the air - see
specific point.
Check for throttling the flexible connection hoses (if installed).
 The dryer doesn’t drain The condensate drain mechanical strainer is clogged - remove and clean it.
the condensate. The drain solenoid valve is jammed - remove and clean it.
Verify the electric wiring.
The coil of the condensate drain solenoid valve burned out - replace it.
The DewPoint is too low - the condensate is frozen - see specific point.
The DMC14 Electronic Instrument is faulty - replace it.
 The dryer continuously The drain solenoid valve is jammed - remove and clean it.
drains condensate. Try to remove the electric connector on the solenoid valve - if drain stop the
DMC14 Electronic Instruments is faulty - replace it.
 Water within the line. The dryer is OFF - switch it ON.
The dryer doesn’t drain condensate - see specific point.
DewPoint too high - see specific point.
40069 Zola Predosa (BO) - ITALY [email protected] - GB -

6.3 MAINTENANCE OPERATION ON THE REFRIGERATING CIRCUIT


Maintenance and service on refrigerating systems must be carried out only by certified
refrigerating engineers only, according to local rules.
All the refrigerant of the system must be recovered for its recycling, reclamation or destruction.
DO NOT DISPOSE THE REFRIGERANT FLUID IN THE ENVIROMENT.

This dryer comes ready to operate and filled with R134a or R404A type refrigerant fluid.
In case of refrigerant leak contact a certified refrigerating engineers. Room is to be aired before
any intervention.
If is required to re-fill the refrigerating circuit, contact a certified refrigerating engineers.
Refer to the dryer nameplate for refrigerant type and quantity.
Characteristics of refrigerants used:
Refrigerant Chemical formula TLV GWP
R134a - HFC CH2FCF3 1000 ppm 1300
R404A - HFC CH2FCF3/C2HF5/C2H3F3 1000 ppm 3784

6.4 DISMANTLING OF THE DRYER


If the dryer is to be dismantled, it has to be split into homogeneous groups of materials.
Part Material
Refrigerant fluid R404A, R134a, Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Alu-Dry Module Aluminium
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic gum without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric Parts PVC, Copper, Brass
We recommend to comply with the safety rules in force for the disposal of each type of material.
The chilling fluid contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable
device and then delivered to a collection centre where it will be processed to make it reusable.
40069 Zola Predosa (BO) - ITALY [email protected] - GB -

7.1 DRYERS DIMENSIONS


7.1.1 ARTIC F 134/CUBE Dryers Dimensions
7.2 ELECTRIC DIAGRAM
7.2.1 Electrical Diagram of Dryer ARTIC F 134/CUBE
Electrical Diagram table of components
IG : Main switch
K : Refrigerating compressor
KT : Compressor thermal protection
KM : Compressor electrical motor
KR : Compressor starting relay
V : Condenser fan
DMC14 : DMC14 Electronic Instrument
PR : DMC14 Temperature probe (DewPoint)
PV : Pressure switch - Fan control
EVD : Condensate drain solenoid valve
BN = BROWN
BU = BLUE
BK = BLACK
YG = YELLOW/GREEN

7.3 EXPLODED VIEW


7.3.1 Exploded view of Dryer ARTIC F 134/CUBE
Exploded view table of components
1 S.S. Plate drying module 9 DMC14 Electronic Instrument
2 EPS Insulating jacket 10 DMC14 Probe
3 Hot gas by-pass valve 11 PV pressure switch
4 Refrigerating compressor 12 Compressor electric part
5 Condenser 13 Condensate Drain solenoid valve
6 Fan condenser 14 Coil for condensate Drain solenoid valve
7 Main switch 2P 0/1 15 Condensate drain Y-filter
8 Switch glower 16 Flanged screw TE M6x20
17 Delivery tube

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