English: 7425MUM009 Rev00 - GB
English: 7425MUM009 Rev00 - GB
English: 7425MUM009 Rev00 - GB
7425MUM009 Rev00_GB
40069 Zola Predosa (BO) - ITALY [email protected] - GB -
Dear Customer,
thank you for choosing our product. In order to get the best performances in the use of this product, please
read carefully this manual.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual. Note, these instructions are in addition to the safety
rules that apply in the country where the dryer is installed.
Before packing for shipment each ARTIC F 134/CUBE series refrigerated air dryer is subjected to a
rigorous test to ensure the absence of any manufacturing faults and to demonstrate that the device can
perform all the functions for which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment.
The operation is fully automatic, and the maintenance is limited to few controls and some cleaning
operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.
IDENTIFICATION PLATE
The product identification FINI S.p.A.
plate, on the back of the dryer,
shows all the primary data of
the machine. Upon
Fini COMPRESSORS
40069 - ZOLA PREDOSA
BOLOGNA - ITALY
www.finicompressors.com
Model Model
installation, fill in the table
Serial No. Serial No.
copying the data shown on the
identification plate. These data Nominal Flow Rate Nominal Flow Rate Nl/min
must always be referred to the Max Air Pressure Max Air Pressure barg
manufacturer or to the dealer Max Inlet Air Temperature Max Inlet Air Temp. °C
when information or spares Ambient Temperature Ambient Temp. °C
are needed, even during the Refrigerant Refrigerant type/kg
warranty period. Refrigerant Design Pres. HP/LP Refrig. Design Pres. HP/LP barg
The removal or the alteration Electric Supply ph/V/Hz
Electric Supply
of the identification plate will Electric Nominal Power W/A
Electric Nominal Power
void the warranty rights.
Fuse Max. A
Fuse Max.
Manufactured Manufactured
WARRANTY CONDITIONS
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To
require repairs during the warranty period, the data reported on the identification plate must be notified.
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1. SAFETY RULES
1.1 Definition of the Conventional Signs Used in This Manual
1.2 Warnings
1.3 Proper Use of the Dryer
1.4 Instructions for the use of pressure equipment according to PED Directive 97/23/EC
2. INSTALLATION
2.1 Transport
2.2 Storage
2.3 Installation site
2.4 Assembling
2.5 Connection to the Compressed Air System
2.6 Connection to the Mains
2.7 Condensate Drain
3. START UP
3.1 Preliminary Operations
3.2 First Start Up
3.3 Operation and Switching-Off
4. TECHNICAL CHARACTERISTICS
4.1 Technical Features of Dryers Series ARTIC F 134/CUBE
5. TECHNICAL DESCRIPTION
5.1 Control Panel
5.2 Operation
5.3 Flow Diagram
5.4 Hot Gas By-pass Valve
5.5 Refrigerant Pressure Switch PV
5.6 Electronic Instrument DMC14
7. LIST OF ATTACHMENTS
7.1 Dryer Dimensions
7.2 Electric Diagram
7.3 Exploded View
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Before attempting any intervention on the dryer, read carefully the instructions reported in this use
and maintenance manual.
General warning sign. Risk of danger or possibility of damage to the machine. Read carefully the
text related to this sign.
Electrical hazard. The relevant text outlines conditions which could result fatal. The related
instructions must be strictly respected.
Danger hazard. Part or system under pressure.
Danger hazard. Component or system which during the operation can reach high temperature.
Danger hazard. It’s absolutely forbidden to breath the air treated with this apparatus.
Danger hazard: It’s absolutely forbidden to use water to extinguish fire on the dryer on in the
surrounding area.
Danger hazard. It’s absolutely forbidden to operate the machine when the panels are not in place.
ARIA
AIR
LUFT
AIR
Compressed air inlet connection point.
ARIA
AIR
LUFT
AIR
Compressed air outlet connection point.
Operations which can be worked out by the operator of the machine, if qualified 1.
NOTE : Text to be taken into account, but not involving safety precautions.
In designing this unit a lot of care has been devoted to the environment protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
Not to spoil our commitment, the user should follow the few ecological suggestions marked with
this sign.
1 Experienced and trained personnel acquainted with the relevant rules and laws, capable to perform the needed activities and to
identify and avoid possible dangerous situations while handling, installing, using and servicing the machine.
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1.2 WARNINGS
Compressed air is a highly hazardous energy source. Never work on the dryer with parts under
pressure. Never point the compressed air or the condensate drain jet towards anybody. The user is
responsible for the installation of the dryer, which has to be executed on the basis of the instructions
given in the “Installation” chapter. Otherwise, the warranty will be voided and dangerous situations
for the personnel and/or damages to the machine could occur.
Only qualified personnel can use and service electrically powered devices. Before attempting any
maintenance action, the following conditions must be satisfied :
• Ensure that no part of the machine is under voltage and that it cannot be connected to the mains.
• Ensure that no part of the dryer is under pressure and that it cannot be connected to the
compressed air system.
This refrigeration air dryer contains R134.a HFC type refrigerant fluid, not considered potential
ozone depleting. Maintenance on refrigeration systems must be carried out only by refrigeration
engineers according to local rules. R134.a may be dangerous for men only if it is present in bulk
concentrations.
In case of leaks the room is to be aired before any intervention.
Any change to the machine or to the relevant operating parameters, if not previously verified and
authorised by the Manufacturer, in addition to create the possibility of dangerous conditions it will
void the warranty.
Don’t use water to extinguish fire on the dryer on in the surrounding area.
2.1 TRANSPORT
Once verified the integrity of the packaging, place the unit near the installation point and unpack the
contents.
•To move the packaged unit we suggest to use a suitable trolley or forklift. Transportation by hands is
discouraged.
•Keep the dryer always in vertical position. Turning it upside down some parts could be irreparably
damaged.
•Handle with care. Heavy blows could cause irreparable damage.
2.2 STORAGE
Even when packaged, keep the machine protected from severity of the
weather.
Keep the dryer in vertical position, also when stored. Turning it upside down
some parts could be irreparably damaged.
If not in use, the dryer can be stored in its packaging in a dust free and
protected site at a maximum temperature of 45 °C, and a specif ic humidity
not exceeding the 90%. Should the stocking time exceed 12 month, please
contact the manufacturer.
The packaging materials are recyclable. Each single material must be properly disposed in a
manner complying with the rules in force in the destination country.
2.4 ASSEMBLING
Operations to be performed by qualified personnel.
Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
nominal values. Eventual over-pressure could be dangerous both for the operator and the machine.
5
1 Dryer
2 Cover panel
7
3
Fixing to compressor
2
screw
8
4 Compressor
5 Cover panel
6 Compression fitting
7 Connection pipe
8 Compression fitting
6 9
9 Connection pipe
3x 3
Assembling sequence :
• Remove the cover panel No.5 of the compressor No4.
• Remove the cover panel No.2 of the compressor No4.
• Fast the connection pipe No.9 to the dryer No.1.
• Slide the dryer into the compressor No.4.
• Tighten definitively the fixing screws No.3.
• Fast the connection pipe No.7, present in the compressor, to the fitting No.8.
• Connect and properly fasten the condensate drain pipe, in compliance with the instructions given in the
2.7 following chapter.
• Slowly pressurize the plant and check for air leakage.
• Reassemble the cover panel No.2.
• Reassemble the cover panel No.5.
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CAUTION:
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS
SHOW IN THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE
The dryer comes already fitted with tubing in flexible plastics (6 mm or 10 mm diameter and 1500 mm long)
for the connection to the collection plant.
The condensate drain occurs through two solenoid valves; in order to avoid clogging of the solenoid valve,
the condensate coming from the separator is previously filtered, than discharged. The solenoid valve coil is
operated by DMC14 electronic instrument.
Connect and properly fasten the condensate drain to a collecting plant or container.
The drains cannot be connected to pressurised systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We suggest to install a water-oil separator where to convey all the condensate drain coming from
compressors, dryers, tanks, filters, etc.
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DMC 14
°C
°F 1
set esc
0
2 1
1 Main switch
2 DMC14 Electronic Instruments
5.2 OPERATION
The dryer described in this manual basically consists of two separated circuits: a compressed air circuit, divided into
two heat exchangers, and a refrigeration circuit.
The warm and humid entering air goes through an air-to-air exchanger before entering the evaporator (air-to-
refrigerant exchanger) where, due to the contact with the refrigeration circuit, it cools down to allow the condensation
of the humidity it contains. The condensed humidity is than separated and expelled into the separator.
The cooled air goes through the air-to-air exchanger, where it partially warms up in cooling down the entering
warm air (pre-refrigeration).
The refrigeration circuit needed for these operations is basically composed of a refrigeration compressor, a
condenser and the evaporator, also called air-to-refrigerant exchanger.
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2
PV
1 Refrigerating compressor
2 Refrigerant pressure-switch PV
1
3 Condenser
4 Dehydration filter
7
5 Capillary tube
6
3 6 Hot gas by-pass valve
10 M 7 S.S. Plate drying module
9
8 Condensate separator
9 Temperature probe (DewPoint)
8 10 Condenser fan
5 4
11 Condensate drain Y-filter
12 Condensate drain solenoid valve
12 13 DMC14 Electronic Instrument
11
13 EC
Without compressed air flow through the dryer, rotate the adjusting
screw (position A on the drawing) until the following value is reached: +
Hot gas setting (R134.a) : temperature 0.5°C (+0.5 /-0°K)
pressure 2.0 barg (+0.1/-0.1 bar)
set esc
● °F LED - Display the set temperature scale (°F).
DISPLAY
● LED - condensate drain solenoid valve on.
The DMC14 controller performs a double function : through the digital thermometer with an alphanumerical
display it shows the DewPoint detected by the probe in the evaporator; it controls the functioning of
condensate drain solenoid valve through the cyclic electronic timer.
The LED indicates any alarm conditions, that may occur when:
- DewPoint too high;
- DewPoint too low;
- the probe is damaged.
If the probe is damaged the instrument displays the message “PF” (Probe Failure), and the alarm goes off
immediately. In case of alarm for a very low DewPoint (ASL fixed parameter equal to -2°C) the signal is
delayed by a fixed time (AdL parameter) of 30 sec, whereas in case of alarm for a very high the threshold value
(ASH parameter) can be set by the user and delayed by an AdH value, which can also be programmed (the
instrument has default settings that are indicated below). As soon as the DewPoint falls back into the set
temperature range the alarm is disabled.
DMC14 allows also remote annunciation of the alarm condition of the dryer; this through a volt free contact on
terminals 8 & 9 - please also see electric drawings into the attachments (max 250V 1A, min 5VDC 10mA)
- with dryer off or in alarm conditions contact is open
- with dryer on and correct operating DewPoint, contact is closed.
OPERATION - When the dryer is switched on, the instrument displays the current DewPoint: display
indicates the temperature measured, expressed in Celsius (● °C) with a resolution of 0.5°C or in
Fahrenheit (● °F) with a resolution of 1°F.
The condensate drain solenoid valve is activated for 2 seconds (Ton) - LED (● ) on - each minute (ToF),
if standard setting.
To perform the manual test for the condensate drain, press the button.
SET-UP
se t
Keep the buttons and pressed simultaneously for at least 5 seconds to start the
se t
programming. The display will show the first parameter to set (Ton); press the button again to display
se t
the set value. To select the desired parameter press in sequence the button . To change the value of
e sc
the selected parameter use the buttons and . All the parameters can be changed following the
diagram below:
Display Description Value range Set value Equal to
Ton Activation time of the condensate drain solenoid valve. 01 … 20 02 2 sec
ToF Pause time of the condensate drain solenoid valve. 01 … 20 01 1 min
ASH Alarm threshold for a high DewPoint . 0.0 … 20.0 15 15°C
AdH ASH alarm time before signal 00 … 20 20 20 min
SCL Temperature scale °C … °F °C °Celsius
Fixed parameters : ASL (low DewPoint alarm) = -2°C AdL (signal delay) = 30 sec
In any moment it is possible to exit the programming mode by pressing the buttons e sc and at the
same time. In case no operations are made during 30 seconds, the system exits automatically the set-up
condition.
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6.2 TROUBLESHOOTING
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains
supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat.
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SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION
The dryer doesn't start. Check for mains failure.
Verify the electric wiring.
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The compressor doesn’t Activation of the compressor internal thermal protection - wait for 30
work. minutes, then retry.
Verify the electric wiring.
Replace the internal thermal protection of the compressor.
If the compressor still doesn’t work, replace it.
The fan of the Verify the electric wiring.
condenser doesn’t work. Pv pressure switch is faulty - contact a refrigeration engineer.
If the fan still doesn’t work, replace it.
DewPoint too low. The fan is always ON - Pv pressure switch is faulty - replace it.
The hot gas by-pass valve is out of setting - contact a refrigeration engineer
to restore the nominal setting.
DewPoint too high. The dryer doesn't start - see specific point.
The DewPoint probe doesn’t correctly detect the temperature - ensure the
sensor is pushed into the bottom of copper tube immersion well.
The condenser is dirty - clean it.
The dryer doesn’t drain the condensate - see specific point.
The ambient temperature is too high or the room aeration is insufficient -
provide proper ventilation.
The inlet air is too hot - restore the nominal conditions.
The condenser fan doesn’t work - see specific point.
The refrigerating compressor doesn’t work - see specific point.
The hot gas by-pass valve is out of setting - contact a refrigeration
engineer to restore the nominal setting.
There is a leak in the refrigerating fluid circuit - contact a refrigeration
engineer.
The inlet air pressure is too low - restore the nominal conditions.
The inlet air flow rate is higher than the rate of the dryer - reduce the flow
rate - restore the normal conditions.
Excessive pressure drop The dryer doesn’t drain the condensate - see specific point.
within the dryer. The DewPoint is too low - the condensate is frost and blocks the air - see
specific point.
Check for throttling the flexible connection hoses (if installed).
The dryer doesn’t drain The condensate drain mechanical strainer is clogged - remove and clean it.
the condensate. The drain solenoid valve is jammed - remove and clean it.
Verify the electric wiring.
The coil of the condensate drain solenoid valve burned out - replace it.
The DewPoint is too low - the condensate is frozen - see specific point.
The DMC14 Electronic Instrument is faulty - replace it.
The dryer continuously The drain solenoid valve is jammed - remove and clean it.
drains condensate. Try to remove the electric connector on the solenoid valve - if drain stop the
DMC14 Electronic Instruments is faulty - replace it.
Water within the line. The dryer is OFF - switch it ON.
The dryer doesn’t drain condensate - see specific point.
DewPoint too high - see specific point.
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This dryer comes ready to operate and filled with R134a or R404A type refrigerant fluid.
In case of refrigerant leak contact a certified refrigerating engineers. Room is to be aired before
any intervention.
If is required to re-fill the refrigerating circuit, contact a certified refrigerating engineers.
Refer to the dryer nameplate for refrigerant type and quantity.
Characteristics of refrigerants used:
Refrigerant Chemical formula TLV GWP
R134a - HFC CH2FCF3 1000 ppm 1300
R404A - HFC CH2FCF3/C2HF5/C2H3F3 1000 ppm 3784