801-9423-16 Purchase Specification For Chain Pulley Block Rev 1

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Pur hase Spe ifi ation for Chain pulley  lo k.

Doc No. ‐ ‐ 6 Rev. 1

Replacement of Firewater Pump Packages


SH Complex

9423 SHW FWP

1 25-Jul-2018 Issued for Information NP TSV BSD


REV DATE DESCRIPTION OWNER CHECKER APPROVER

ONGC LTD

Purchase Specification for Chain pulley block.

Client Doc. No. 801-9423-16

End User: Oil and Natural Gas Corporation LTD

Engineering Consultant: Kavin Engineering

Contractor: Offshore Marine Tech PVT LTD

Technical Collaborator: Fluid-Power Equipment, Inc.

Equipment Name: Firewater Pumps

Equipment Tag Number(s): P-7540

Page 1
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.

PURCHASE SPECIFICATION
ITEM DESCRIPTION: CHAIN PULLEY BLOCK  MAKE: HERCULES HOIST 
ITEM CODE: 17  DESTINATION: SH Complex 
ITEM CATEGORY: Approval  DELIVERY PERIOD: JULY 2018 – MAR 2019 

PURCHASE SPECIFICATION NO.  SH‐FWP/OMT/SHW/CPB/01
DATE  25‐07‐2018 
DOCUMENT NO.  801‐9423‐16 (SHW) 
DOCUMENT TITLE  Purchase Specification for Chain Pulley Block. 

VENDOR NAME

1  25‐07‐2018  KNP  TV  BSD  SUBMITTED 


REV  DATE  PREPARED BY  CHECKED BY  APPROVED  DETAILS 

Approved for Purchase
ONGC

CLIENT: ONGC Rev. No.: 1 

Page 2
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.

INDEX 

Sl.No.  Description Page No.


1  Scope of Supply  04‐05 
2  Datasheet  06‐08
3  General Arrangement Drawing (GAD)  09‐10 
4  Quality Assurance Plan (QAP)  11‐13 
5  Deviations  14‐15 
6  FORM A to E  16‐22

Page 3
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
 

   
 
 
 
 
 
 
   
 
   
 
   
 
   
 
   
 
   
 
   
 
 

 
1.SCOPE OF SUPPLY 
 
   
 
   
 
   
 
   
 
   
 
   
 
   
 
   
 
 
 
 
 
 
   

   
Page 4
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.

SCOPE OF SUPPLY 

CHAIN PULLEY BLOCK 

SR.NO.  CONTENTS  TAG NO. CAPACITY Model QUANTITY 


1.  CHAIN PULLEY  CPB‐ 10T  Indef‐P‐SP  1 No. 
BLOCK  7540 

Page 5
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
 

     
 
   
 
   
 
   
 
 
 
 
 
 
   
 
   
 
   
 
 
 
 

  2.DATASHEET 
   

   

   
Page 6
 

DATASHEET FOR CHAIN


PULLEY BLOCK (Hazardous Area)
PROJECT REPLACEMENT OF FIRE WATER PUMP PACKAGES AT SH COMPLEX.
END USER OIL & NATURAL GAS CORPORATION LTD, MUMBAI.
ENGINEERING
KAVIN ENGINEERING
CONSULTANT
CONTRACTOR OFFSHORE MARINETECH PVT. LTD.

S.No Description Details


1.0 OPERATING CONDITIONS AND DATA
1.1 Equipment Title Spark proof pulley block
1.2 Mounting Type Hook suspended
1.3 Equipment Tag No CPB-7540, CPB-1021, CPB-2410, CPB-2440
1.4 Quantity Required 04 Nos
1.5 Capacity 10T
1.6 Lift 8 Mtrs
1.7 Chain Pull for Hoisting & Traversing 3.5mtr to 5.5mtr
1.9 Distance Between Suspension Level & 4mtr to 6mtr
Operating Floor
1.10 Extended Dimension (Distance Between 8M ( same as Lift)
Suspension Level & Bottom Hook in
Extended Position
1.11 Distance of the Lowest Point of the 1M
Suspended Loop of Hand Chain from
Operating Level (For Hoisting & Traversing)
1.12 Minimum Radius to be Negotiated 3200mm
1.13 Area Classification HAZARDOUS
 
2.0 MANUFACTURER’S DATA
2.1 Make / Model Indef‐P‐SP
2.2 Capacity 10T
2.3 Lift 8Mtr
2.4 Velocity Ratio 288
2.5 Head Room 850mm
2.6 Pull for Hoisting in Kgs 61Kgs
2.7 Pull for Traversing in Kgs 20Kgs
2.8 No. of Falls (Load Chain) 4
2.9 Type of Gear TRIPPLE SPUR GEAR
2.10 Type of Automatic Mechanical Load Brake Ratchet wheel & Pawl type
2.11 Bootom Hook Swivelling with Thrust Bearing Yes
2.12 Top Hook Provided
2.13 No. of Trolley Wheels 4 Nos - Geared wheels- 2 nos & Plain wheels –
2 Nos
2.14 Beam Size 300mm x 150mm
2.15 Load Chain Trough (Suspended from Not Provided
Trolley)
2.16 Length of Hand Chain (Hoisting &
6M for both hoisting & traversing
Traversing)
2.17 F.O.S on Load Chain
2.18 Total Weight 180 Kgs CPB & 160Kgs –Total 340 Kgs

 
 
Page 7
 
 

DATASHEET FOR CHAIN


PULLEY BLOCK (Hazardous Area)
PROJECT REPLACEMENT OF FIRE WATER PUMP PACKAGES AT SH COMPLEX.
END USER OIL & NATURAL GAS CORPORATION LTD, MUMBAI.
ENGINEERING
KAVIN ENGINEERING
CONSULTANT
CONTRACTOR OFFSHORE MARINETECH PVT. LTD.
 

 
3.0 Materials of Construction
3.1 Load Chain (Hoist) Alloy Steel Gr. 80
3.2 Hand Chain
 Hoist MS
 Traverse MS
3.3 Load Chain Wheel Brass
3.4 Gear
 Hoist 16MnCr5
 Traverse CI Gr. FG -260
3.5 Ratchet Wheel Brass
3.6 Pawl En3A – Hardened to 42HRC
3.7 Hand Chain Wheels
 Hoist Brass
 Traverse PB4 Phosphorus Bronze
3.8 Top & Bottom Hooks C20
3.9 Load Chain Trough Not Provided
3.10 Trolley Frame MS
3.11 Hand Chain Guide Brass
3.12 Load Chain Guide Brass
3.13 Ungeared / General Wheels PB4 Lining on Tread
3.14 Axle for Trolley Wheels En-9
3.15 Load Pin / Suspension Shaft En-9
3.16 Brake Frictional Material
 
4.0 TESTING AT MANUFACTUER’S
WORKS
4.1 Operational Proof Test
4.2 Examination of Parts/Components
Load Test at works
after Proof Test
4.3 Test for Satisfactory Operation
Note:

 
 
Page 8
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
   

 
 
   
 
   
 
   
 
   
 
   
 
 
 
 
 
 
 
 

  3.GENERAL ARRANGEMENT DRAWING (GAD) 
 
 
 
 
 

   
Page 9
Page 10
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
 

 
 
 
 
 
   
 
   
 
   
 
     
 
   
 
   
 
   
 
   
  4.QUALITY ASSURANCE PLAN (QAP) 
 

   
Page 11
Page 12
Page 13
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

5.DEVIATIONS 
 

 
   
Page 14
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     
 
 
   
 
 
 
 
 
 
   
 
   
 
   

 
DEVIATIONS 
   
 
   
 
   
 
 

  NIL  

   
Page 15
Project: Replacement of Fire Water Pump Package 
of SH Complex (SHW, SHP, SHQ & SHD Platform) 
on LSTK Basis.
     

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

6.FORM A TO E 
 
 
 
 
 

   
Page 16
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - A PAGE No.: SHEET 1 OF 2
Requisition For: PROJECT NO.:
PC-17005
Chain pulley block

Project – PS No.: REV.1


Replacement of Firewater Pump Packages at ONGC SH
Complex 801-9423-16 (Chain pulley block)

B) INSPECTION/CERTIFICATE
1. Has vendor indicated in bid detailed inspection procedures being carried out
 YES NO  NA
by him?
2. Have Extra charges, if any for any special inspection to be carried out (as
 YES  NO NA
specified in Requisition) indicated in bid?
3. Can vendor furnish certificate from competent authorities as indicated below
 YES NO  NA
after order placement:
NAME OF
SL. CERTIFICATION CODE
No. FOR NO. CERT.
AUTHORITY

a) Explosion proof housing.  YES  NO NA

b) Intrinsic. Safe  YES  NO NA

c) Weather proof housing  YES  NO NA

d) IBR approval  YES  NO NA

e) Fire Resistant Cables  YES  NO NA


Others (please specify)
f)  YES  NO NA

C) DOCUMENTATION (VENDOR OFFER)


Referring to Vendor Document Requirement Schedule (VDRS), does vendor offer include the following documents at bid
stage:
1. Cover sheet of the offer indicating OMT Material Requisition document number, revision number,
equipment/package description and Vendor’s offer reference number with date & vendor details. Included

2. Scope of supply sheet with sub-vendor list Included


3. List of documents attached with offer See Index
4. Vendor Reference list for previous such installations See Bid Proposal
5. Preliminary Manufacturing /Delivery schedule Submitted
6. Filled in Form-A “Technical Questionnaire”, duly signed & stamped by vendor Included
7. Filled in Form-B “Deviation List”, duly signed & stamped by vendor Included
8. Filled in Form-C “List of Commissioning spares”, duly signed & stamped by vendor Included
9. Filled in Form-D “List of Operational Spares”, duly signed & stamped by vendor Included
10. Filled in Form-E “List of Special Tools & Tackles”, duly signed & stamped by vendor Included
11. Filled in Form-F “List of Construction spares & Consumables”, duly signed & stamped by
vendor Not applicable

12. Filled in Form-G “Vendor weight control data sheet”, duly signed & stamped by vendor Not applicable
13. Filled in data sheets, duly signed & stamped by vendor. Not applicable

Page 17
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - A PAGE No.: SHEET 2 OF 2
Requisition For: PROJECT NO.:
PC-17005
Chain pulley block.

Project – PS No.: REV. 1


Replacement of Firewater Pump Packages at ONGC SH 801-9423-16 (Chain pulley block)
Complex

14. Typical GA drawing showing overall dimension details for the equipment/package
Not applicable
15. Catalogue /Leaflets/ Technical literature for the offered Equipment and Auxiliaries /
Accessories within vendor battery limit Not applicable

VENDOR'S SEAL VENDOR'S SIGNATURE & DATE

Page 18
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - B PAGE No.: SHEET 1 OF 1
Requisition For: PROJECT NO.:
PC17005
Chain pulley block.

Project – PS No.: REV.1


Replacement of Firewater Pump Packages at ONGC SH
801-9423-16 (Chain pulley block)
Complex

The Bidder should fill in this form for the deviations of his bid from the requirement as stated in the Material
Requisition. If no deviation is required, Bidder should fill in ‘NIL’ in the ‘Deviation’ column. Bidder shall
sign/date and affix his company seal

Document No: Vendor's Deviation with


Sl. No Requirement
Clause No. Reasons

NIL

NOTE: All deviations have been listed in this deviation list (Form-B) only; deviations listed
elsewhere are to be treated as null & void.

BIDDER’S COMPANY SEAL BIDDER’S SIGNATURE & DATE

Page 19
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - C PAGE No.: SHEET 1 OF 1
Requisition For: PROJECT NO.:
PC17005
Chain pulley block.

Project – PS No.: REV.1


Replacement of Firewater Pump Packages at ONGC SH
Complex 801-9423-16 (Chain pulley block)

The Vendor should state in this form a list of commissioning spares (along with other information asked) which in
his opinion are required for purpose of commissioning. Vendor shall sign/date and affix his seal to this form.

SL.
PART No. DESCRIPTION QUANTITY UNIT RATE * TOTAL PRICE *
No.

NOT APPLICABLE

* CURRENCY:

VENDOR SEAL VENDOR SIGNATURE & DATE

Page 20
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - D PAGE No.: SHEET 1 OF 1
Requisition For: PROJECT NO.:
PC17005
Chain pulley block.

Project – PS No.: REV.1


Replacement of Firewater Pump Packages at ONGC SH
Complex 801-9423-16 (Chain pulley block)

The Vendor should state in this form, List of spares required which in his opinion is essential for one year
operation / maintenance of the supply covered in the material requisition. This form should be duly signed
/dated and seal affixed by Vendor.

SL.
PART No. DESCRIPTION QUANTITY UNIT RATE * TOTAL PRICE *
No.

NOT APPLICABLE

* CURRENCY:

TBA: To be advised

VENDOR SEAL VENDOR SIGNATURE & DATE

Page 21
CLIENT CONTRACTOR

Oil and Natural Gas Corporation Ltd


Offshore Marine Tech Pvt Ltd
TECHNICAL QUESTIONNAIRE FORM - E PAGE No.: SHEET 1 OF 1
Requisition For: PROJECT NO.:
PC17005
Chain pulley block.

Project – PS No.: REV.1


Replacement of Firewater Pump Packages at ONGC SH 801-9423-16 (Chain pulley block)
Complex

The Vendor should state in this form list of special Tools and Tackles which are essential for the regular
operation and maintenance of the supply covered in the Material Requisition. This form should be duly signed
/dated and seal affixed by Vendor.

SL.
PART No. DESCRIPTION QUANTITY UNIT RATE * TOTAL PRICE *
No.

NOT APPLICABLE

* CURRENCY:

VENDOR SEAL VENDOR SIGNATURE & DATE

Page 22

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