Pump info reference

6
E 2.910.3.0/02.14
365

6.3 SIZE 2
CONTENTS PGE102
Ordering Code 6.3.1 External Gear Pump
Technical Information 6.3.2 Specifications
6.3.3 Hydraulic fluids
6.3.4 Viscosity range
6.3.5 Temperature range
6.3.6 Seals
6.3.7 Filtration
6.3.8 Installation notes
Dimensions 6.3.9 Drive shafts
6.3.10 Mounting flange
6.3.11 Ports
6.3.12 Preferred series
E 2.910.3.0/02.14
366

ORDERING CODE
6.3.1 External Gear Pump
PGE102 – 1000 – R B R 1 – N – XXXX

External gear pump Size 2

Displacement 450 4.5 cm³/rev 630 6.3 cm³/rev 820 8.2 cm³/rev 1000 10.0 cm³/rev 1130 11.3 cm³/rev 1200
12.0 cm³/rev 1400 14.0 cm³/rev 1500 15.0 cm³/rev 1600 16.0 cm³/rev 1730 17.3 cm³/rev 1900 19.0 cm³/rev
2200 22.0 cm³/rev 2500 25.0 cm³/rev 2800 28.0 cm³/rev
Shaft rotation (viewed from shaft end) R Clockwise L Anti-clockwise
Shaft A Tapered keyed shaft 1:5 B Tapered keyed shaft 1:8 C Tang E Splined shaft SAE A - J 744 16-4 9T G
Splined shaft SAE J 744 19-4 11T H Keyed shaft SAE A - J 744 16-1 A I Keyed shaft ISO Ø 18 mm Z Special
shaft (only on request)
Mounting flange N 2-hole mounting, centering Ø 50 mm O 2-hole mounting, centering Ø 52 mm with O-ring R
Square flange, centering Ø 36.5 mm T Square flange, centering Ø 80 mm W SAE J 744 82-2 A Ø 82.55 mm X
SAE J 744 101-2 B Ø 101.6 mm Y Outboard bearing Ø 80 mm, type 1 Z Special flange (only on request)
Ports 1 Pipe thread ISO 228-1 2 Metric thread DIN 3852-1 3 Thread UN 2B SAE O-ring boss 4 Square flange
(Italian design) 5 Square flange DIN 3901/ ISO 8435 9 Special ports (only on request)
Seals N NBR V FPM
Modification number XXXX Determined by manufacturer
Not all com binations in the ordering code are possible. Please refer to point 6.3.12 Preferred series, or consult
HYDAC. Special options are possible upon request. 367

Hydraulic gear
pumps and
motors
Magnum
2 ID02 D010-001
INDEX
Section Page
FEATURES .................................................................................................................... ..... 3
GENERAL DATA ................................................................................................................ ..6
PUMP PERFORMANCE CURVES .............................................................................................. 8
MOTOR PERFORMANCE CURVES ............................................................................................ 15
SINGLE UNITS DIMENSIONS .................................................................................................. 22
MULTIPLE PUMPS ............................................................................................................. 25
MULTIPLE PUMPS DIMENSIONS ............................................................................................ 32
VERSIONS (OUTBOARD BEARINGS FOR SHAFTS) .
....................................................................... 42
DRIVE SHAFTS ................................................................................................................ .. 47
MOUNTING FLANGES .......................................................................................................... 48
PORTS ....................................................................................................................... ..... 51
CHANGING ROTATION .......................................................................................................... 56
INSTRUCTIONS ................................................................................................................ .. 57
HOW TO ORDER ................................................................................................................. 58
O Modifi cation from former edition.
01/07.2005
Magnum
D010-001 ID02 3
FEATURES
DISPLACEMENTS
From 1.05 in 3/rev (17,28 cm 3/rev)
To 7.66 in 3/rev (125,63 cm 3/rev)
PRESSURE
Max. continuous 4060 psi (280 bar)
Max. intermittent 4350 psi (300 bar)
Max. peak 4640 psi (320 bar)
MAX. SPEED
3000 min -1
Modular design and versatility are the main features of “MAGNUM” series gear pumps and motors.
Mounting flange,
body and rear cover can be easily assembled to obtain multiple pumps of same or different groups
available in
standard version, common inlet or separated stages. Wide selection of drive shafts and mounting
flanges in SAE
version with the possibility of integrated outboard bearing to suit all the applications with axial and
radial load on the
drive shaft.
Port locations available in side or rear locations, and combination of side and rear locations. The
low level of noise
emission with the high volumetric and overall efficiencies ensure reliability and long working life in
heavy duty
applications.
Wide range of drive shafts and mounting flanges in SAE version
More choices of port locations
Integrated outboard bearing for heavy duty applications
Multiple units available in standard version, common inlet and
separated stages
Exceptional working life expectancy
1 Mounting flange
2 Thrust plate
3 Body
4 Rear cover
5 Gear
6 Seal
7 Shaft seal
01/07.2005
Magnum
4 ID02 D010-001
FEATURES
Construction External gear type pumps and motors
Mounting SAE flanges
Line connections Screw and flange
Direction of rotation
(looking at the drive shaft)
Anti-clock (S) - clockw ise (D) - reversible external drain (R)
reversible internal drain (B)
Inlet pressure range for pumps 10 ÷ 44 psi - [0,7 ÷ 3 bar (abs.)]
Max back pressure for single rotation motors
p1 (continuous) max 73 psi (5 bar)
p2 (for 20 s) max 116 psi (8 bar)
p3 (for 8 s) max 218 psi (15 bar)
Max drain line pressure on reversible rotation motors 73 psi (5 bar)
Max back pressure on the series motors 2175 psi (150 bar)
Fluid temperature range See table (1)
Fluid
Mineral oil based hydraulic fluids to ISO/DIN and fire resistant fluids
[see table (1)].
For other fluids please consult our technical sales department.
Viscosity range
From 60 to 456 SSU [12 to 100 mm2/s (cSt)] recommended
Up to 3410 SSU [750 mm2/s (cSt)] permitted
Filtering requirement See table (2)
Casappa recommends to use
its own production filters:
GENERAL NOTES
Available with different inlet and outlet ports.
If you use fire resistant fluids, specify the fluid type when ordering.
For more information please consult our technical sales department.
Tab. 1
Type Fluid composition
Max pressure
psi - (bar)
Max
speed
min-1
Temperature °F - (°C)
Seals
Min ( )
Max
continuous
Max
peak
ISO/DIN
Mineral oil based hydraulic
fluid to ISO/DIN
See
page 6
See
page 6
-13 (-25) 176 (80) 212 (100)
N
N-H
-13 (-25) 230 (110) 257 (125) V
HFA
Oil emulsion in w ater
5 ÷ 15% of oil
725 (50) 1500 36 (2) 131 (55) N
HFB
Water emulsion in oil
40% of w ater
1740 (120) 1500 36 (2) 140 (60) N
HFC Water - glycol 1450 (100) 1500 -4 (-20) 140 (60) N Bz
HFD Phosphate ester 2175 (150) 1500 14 (-10) 176 (80) V Bz
( ) N= Buna N (standard) - N-H= Buna N and high back pressure shaft seals - V= Viton
N Bz= Buna N and Bronze thrust plates - V Bz= Viton and Bronze thrust plates
Tab. 2
Working pressure psi (bar)
Δp < 2030
Δp < (140)
2030 < Δp < 3045
(140) < Δp < (210)
Δp > 3045
Δp > (210)
Contamination class NAS 1638 10 9 8
Contamination class ISO 4406:1999 21/19/16 20/18/15 19/17/14
Achieved w ith filter s 10 (c) ≥ 200 according to ISO 16889 - 10 μm 10 μm
Achieved w ith filter s 25 (c) ≥ 200 according to ISO 16889 25 μm - -
O
O 02/06.2012 Replaces: 01/07.2005
Magnum
D010-001 ID02 5
FEATURES
DEFINITION OF ROTATION DIRECTION LOOKING AT THE DRIVE SHAFT
PRESSURE DEFINITION
p1 Max. continuous pressure
p2 Max. intermittent pressure
p3 Max. peak pressure
Anti-clock rotation Clockwise rotation Reversible rotation
01/07.2005
Magnum
6 ID02 D010-001
Pump type HDP
Motor type HDM
Displacement
Max. pressure
Max. speed Min. speed
p1 p2 p3
in3/rev (cm3/rev) psi (bar) min -1
HD. 30•17 1.05
(17,28)
4060
(280)
4350
(300)
4640
(320)
3000 400
HD. 30•22 1.34
(21,99)
4060
(280)
4350
(300)
4640
(320)
3000 400
HD. 30•24 1.47
(24,03)
4060
(280)
4350
(300)
4640
(320)
3000 400
HD. 30•27 1.63
(26,70)
4060
(280)
4350
(300)
4640
(320)
3000 400
HD. 30•34 2.11
(34,56)
3915
(270)
4205
(290)
4495
(310)
3000 400
HD. 30•38 2.40
(39,27)
3915
(270)
4205
(290)
4495
(310)
3000 400
HD. 30•43 2.68
(43,98)
3770
(260)
4060
(280)
4350
(300)
3000 400
HD. 30•51 3.16
(51,83)
3335
(230)
3770
(260)
4060
(280)
2500 300
HD. 30•56 3.45
(56,55)
3118
(215)
3553
(245)
3843
(265)
2500 300
HD. 30•61 3.74
(61,26)
2900
(200)
3335
(230)
3625
(250)
2000 250
HD. 30•73 4.50
(73,82)
2755
(190)
3045
(210)
3335
(230)
1700 250
HD. 30•82 4.98
(81,68)
2465
(170)
2755
(190)
3045
(210)
1500 250
HD. 35•40 2.47
(40,46)
3915
(270)
4060
(280)
4495
(310)
3000 400
HD. 35•50 3.12
(51,10)
3915
(270)
4060
(280)
4495
(310)
3000 400
HD. 35•63 3.90
(63,88)
3915
(270)
4060
(280)
4495
(310)
3000 400
HD. 35•71 4.42
(72,40)
3625
(250)
4060
(280)
4350
(300)
3000 400
HD. 35•80 4.94
(80,91)
3625
(250)
4060
(280)
4350
(300)
3000 400
HD. 35•90 5.59
(91,56)
3335
(230)
3770
(260)
4060
(280)
2700 400
HD. 35•100 6.10
(100,08)
3045
(210)
3480
(240)
3770
(260)
2700 400
HD. 35•112 6.88
(112,85)
2755
(190)
3190
(220)
3480
(240)
2700 400
HD. 35•125 7.66
(125,63)
2465
(170)
2900
(200)
3190
(220)
2500 250
GENERAL DATA PUMPS AND MOTORS
The values in the table refer to unidirectional pumps and motors.
Reversible pump and motors max pressures are 15% lower than those shown in table.
For different working conditions please consult our sales department.
p1= Max. continuous pressure p 2= Max. intermittent pressure p 3= Max. peak pressure
01/07.2005
Magnum
D010-001 ID02 7
Pumps Motor
ηv= ηv (V, Δp, n) Volumetric efficiency (≈ 0,98) (≈ 0,97)
ηhm= ηhm (V, Δp, n) Hydro-mechanical efficiency (≈ 0,90) (≈ 0,88)
ηt = ηv • ηhm Overall efficiency (≈ 0,88) (≈ 0,85)
Effi ciences
GENERAL DATA PUMPS AND MOTORS
Q US gpm (l/min) Flow
M lf in (Nm) Torque
P HP (kW) Power
V in3/rev (cm 3/rev) Displacement
n min-1 Speed
Δp psi (bar) Pressure
Design calculations for pump Design calculations for motor
Q = Q theor. • ηv
[l/min]
Qtheor. =
V (cm 3/rev) • n (min -1)
1000
M=
M theor.
[Nm]
ηhm
Mtheor.=
Δp (bar) • V (cm 3/rev)
62,83
PIN =
P OUT
[kW]
ηt
POUT =
Δp (bar) • Q (l/min)
600
Q=
Q theor.
[l/min]
ηv
Qtheor. =
V (cm 3/rev) • n (min -1)
1000
M = M theor. • ηhm
[Nm]
Mtheor.=
Δp (bar) • V (cm 3/rev)
62,83
PIN =
Δp (bar) • Q (l/min)
600 [kW]
POUT = PIN • η t
O 02/06.2012
OO
Replaces: 01/07.2005
Note: Diagrams providing approximate selection data will be found on subsequent pages.
Magnum
8 ID02 D010-001
HDP 30 MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES
HDP 30•17
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•22
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•27
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•34
290 psi (20 bar)
3915 psi (270 bar)
HDP 30•43
290 psi (20 bar)
3770 psi (260 bar)
HDP 30•51
290 psi (20 bar)
3335 psi (230 bar)
HDP 30•61
290 psi (20 bar)
2900 psi (200 bar)
HDP 30•73
290 psi (20 bar)
2755 psi (190 bar)
HDP 30•82
290 psi (20 bar)
2465 psi (170 bar)
HDP 30 Each curve has been obtained at 122 °F (50°C), using oil
with viscosity 168 SSU (36 cSt) at 104 °F (40°C) and at these
pressures:
HDP 30•24
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•38
290 psi (20 bar)
3915 psi (270 bar)
HDP 30•56
290 psi (20 bar)
3118 psi (215 bar)
O
O 02/06.2012 Replaces: 01/07.2005
O New displacements
Magnum
D010-001 ID02 9
HDP 30 MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES
HDP 30•17 HDP 30•22
HDP 30•24 HDP 30•27
01/07.2005
Magnum
10 ID02 D010-001
HDP 30 MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES
HDP 30•34 HDP 30•38
HDP 30•43 HDP 30•51
01/07.2005
Magnum
D010-001 ID02 11
HDP 30 MAGNUM 30 GEAR PUMPS PERFORMANCE CURVES
HDP 30•56 HDP 30•61
HDP 30•73 HDP 30•82
01/07.2005
Magnum
12 ID02 D010-001
HDP 35 MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES
HDP 35
HDP 35•40 HDP 35•50
HDP 35•40 290 - 3045 psi
(20 - 270 bar)
Each curve has been obtained at 122 °F (50°C), using oil
with viscosity 168 SSU (36 cSt) at 104 °F (40°C) and at these
pressures:
HDP 35•50
290 psi (20 bar)
3915 psi (270 bar)
HDP 35•63
290 psi (20 bar)
3915 psi (270 bar)
HDP 35•71
290 psi (20 bar)
3625 psi (250 bar)
HDP 35•80
290 psi (20 bar)
3625 psi (250 bar)
HDP 35•90
290 psi (20 bar)
3335 psi (230 bar)
HDP 35•100
290 psi (20 bar)
3045 psi (210 bar)
HDP 35•112
290 psi (20 bar)
2755 psi (190 bar)
HDP 35•125
290 psi (20 bar)
2465 psi (170 bar)
O
O 02/06.2012 Replaces: 01/07.2005
New displacements
Magnum
D010-001 ID02 13
HDP 35 MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES
HDP 35•63 HDP 35•71
HDP 35•80 HDP 35•90
01/07.2005
Magnum
14 ID02 D010-001
HDP 35 MAGNUM 35 GEAR PUMPS PERFORMANCE CURVES
HDP 35•100 HDP 35•112
HDP 35•125
01/07.2005
Magnum
D010-001 ID02 15
HDP 30•17
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•22
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•27
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•34
290 psi (20 bar)
3915 psi (270 bar)
HDP 30•43
290 psi (20 bar)
3770 psi (260 bar)
HDP 30•51
290 psi (20 bar)
3335 psi (230 bar)
HDP 30•61
290 psi (20 bar)
2900 psi (200 bar)
HDP 30•73
290 psi (20 bar)
2755 psi (190 bar)
HDP 30•82 290 psi (20 bar)
2465 psi (170 bar)
HDM 30 MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES
HDM 30 Each curve has been obtained at 122 °F (50°C), using oil
with viscosity 168 SSU (36 cSt) at 104 °F (40°C) and at these
pressures:
HDP 30•24
290 psi (20 bar)
4060 psi (280 bar)
HDP 30•38
290 psi (20 bar)
3915 psi (270 bar)
HDP 30•56
290 psi (20 bar)
3118 psi (215 bar)
O 02/06.2012
O
Replaces: 01/07.2005
O New displacements
Magnum
16 ID02 D010-001
HDM 30•17 HDM 30•22
HDM 30•24 HDM 30•27
01/07.2005
HDM 30 MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES
Magnum
D010-001 ID02 17
HDM 30•34 HDM 30•38
HDM 30•43 HDM 30•51
01/07.2005
HDM 30 MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES
Magnum
18 ID02 D010-001
HDM 30•56 HDM 30•61
HDM 30•73 HDM 30•82
HDM 30 MAGNUM 30 GEAR MOTORS PERFORMANCE CURVES
01/07.2005
Magnum
D010-001 ID02 19
HDM 35
HDM 35•40 HDM 35•50
HDM 35 MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES
HDP 35•50
290 psi (20 bar)
3915 psi (270 bar)
HDP 35•63
290 psi (20 bar)
3915 psi (270 bar)
HDP 35•71
290 psi (20 bar)
3625 psi (250 bar)
HDP 35•80
290 psi (20 bar)
3625 psi (250 bar)
HDP 35•90
290 psi (20 bar)
3335 psi (230 bar)
HDP 35•100
290 psi (20 bar)
3045 psi (210 bar)
HDP 35•112
290 psi (20 bar)
2755 psi (190 bar)
HDP 35•125
290 psi (20 bar)
2465 psi (170 bar)
Each curve has been obtained at 122 °F (50°C), using oil
with viscosity 168 SSU (36 cSt) at 104 °F (40°C) and at these
pressures:
HDP 35•40 290 - 3915 psi
(20 - 270 bar)
O 02/06.2012
O
Replaces: 01/07.2005
New displacements
Magnum
20 ID02 D010-001
HDM 35•63 HDM 35•71
HDM 35•80 HDM 35•90
01/07.2005
HDM 35 MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES
Magnum
D010-001 ID02 21
HDM 35•100 HDM 35•112
HDM 35•125
01/07.2005
HDM 35 MAGNUM 35 GEAR MOTORS PERFORMANCE CURVES
Magnum
22 ID02 D010-001
SINGLE UNITS SIDE PORTS L
Pump type
Motor type
A B C D E (IN) F (OUT)
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
HD. 30•17 184,5 (7.2638) 138 (5.4331)
23,45
(0.9232)
150
(5.9055)
80
(3.1496)
75
(2.9528)
HD. 30•22 187,5 (7.3819) 141 (5.5512)
HD. 30•24 188,8 (7.4331) 142,3 (5.6024)
HD. 30•27 190,5 (7.5000) 144 (5.6693)
HD. 30•34 195,5 (7.6969) 149 (5.8661)
HD. 30•38 198,5 (7.8150) 152 (5.9843)
HD. 30•43 201,5 (7.9331) 155 (6.1024)
HD. 30•51 206,5 (8.1299) 160 (6.2992)
HD. 30•56 209,5 (8.2480) 163 (6.4173)
HD. 30•61 212,5 (8.3661) 166 (6.5354)
HD. 30•73 220,5 (8.6811) 174 (6.8504)
HD. 30•82 225,5 (8.8780) 179 (7.0472)
HD. 35•40 224,5 (8.8386) 172 (6.7717)
27,35
(1.0768)
172
(6.7717)
90
(3.5433)
85
(3.3465)
HD. 35•50 229,5 (9.0354) 177 (6.9685)
HD. 35•63 235,5 (9.2717) 183 (7.2047)
HD. 35•71 239,5 (9.4291) 187 (7.3622)
HD. 35•80 243,5 (9.5866) 191 (7.5197)
HD. 35•90 248,5 (9.7835) 196 (7.7165)
HD. 35•100 252,5 (9.9409) 200 (7.8740)
HD. 35•112 258,5 (10.1772) 206 (8.1102)
HD. 35•125 264,5 (10.4134) 212 (8.3465)
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 51
Tightening torque
Nm (lbf in)
V
280 •}28 (2230 ÷ 2726)
The draw ing show s a single unit w ith left rotation.
01/07.2005
Magnum
D010-001 ID02 23
SINGLE UNITS REAR PORTS P
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 51
Tightening torque
Nm (lbf in)
V
280 •}28 (2230 ÷ 2726)
The draw ing show s a single unit w ith left rotation.
Pump type
Motor type
ABCDEFG
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
HD. 30•17 184,5 (7.2638) 173 (6.8110)
23,45
(0.9232)
150
(5.9055)
80
(3.1496)
75
(2.9528)
75
(2.9528)
HD. 30•22 187,5 (7.3819) 176 (6.9291)
HD. 30•24 188,8 (7.4331) 177,3 (6.9803)
HD. 30•27 190,5 (7.5000) 179 (7.0472)
HD. 30•34 195,5 (7.6969) 184 (7.2441)
HD. 30•38 198,5 (7.8150) 187 (7.3622)
HD. 30•43 201,5 (7.9331) 190 (7.4803)
HD. 30•51 206,5 (8.1299) 195 (7.6772)
HD. 30•56 209,5 (8.2480) 198 (7.7953)
HD. 30•61 212,5 (8.3661) 201 (7.9134)
HD. 30•73 220,5 (8.6811) 209 (8.2283)
HD. 30•82 225,5 (8.8780) 214 (8.4252)
HD. 35•40 224,5 (8.8386) 213 (8.3858)
27,35
(1.0768)
172
(6.7717)
90
(3.5433)
85
(3.3465)
89
(3.5039)
HD. 35•50 229,5 (9.0354) 218 (8.5827)
HD. 35•63 235,5 (9.2717) 224 (8.8189)
HD. 35•71 239,5 (9.4291) 228 (8.9764)
HD. 35•80 243,5 (9.5866) 232 (9.1339)
HD. 35•90 248,5 (9.7835) 237 (9.3307)
HD. 35•100 252,5 (9.9409) 241 (9.4882)
HD. 35•112 258,5 (10.1772) 247 (9.7244)
HD. 35•125 264,5 (10.4134) 253 (9.9606)
01/07.2005
Magnum
24 ID02 D010-001
Pump type
A Ports code (ODT)
mm (inch) IN OUT
HDP 35•40 213 (8.3858)
OH
(1 7/8” - 12 UNF - 2B)
OG
(1 5/8” - 12 UNF - 2B)
HDP 35•50 218 (8.5827)
HDP 35•63 224 (8.8190)
HDP 35•71 228 (8.9764)
HDP 35•80 232 (9.1339)
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 55
Tightening torque
Nm (lbf in)
V
280 •}28 (2230 ÷ 2726)
The draw ing show s a single unit w ith left rotation.
MAGNUM 35 SINGLE PUMPS WITH LARGER REAR PORTS P
01/07.2005
Magnum
D010-001 ID02 25
MULTIPLE PUMPS
MAGNUM series pumps can be coupled together in combination. Where input power requirement of each
element varies, that with
the greater requirement must be at the drive shaft end, and progressively smaller to the rear.
Features and performances are the same as the corresponding single pumps, but pressures must be limited
by the transmissible
torque of the drive and connecting s hafts. To have appropriate data, use the formula below.
The maximum rotational speed is that of the lowest rated speed of the single units incorporated.
Available with separated inlet, common inlet and separated stages.
Combination MAGNUM + KAPPA 20 series and MAGNUM + POLARIS 20 series are available with standard
version and EM
version with reduced dimensions for O.E.M.s.
For more information please consult our technical sales department.
For KAPPA 20 and POLARIS 20 series general data please consult the proper technical catalogues.
M lbf in (Nm) Torque
V in3/rev (cm 3/rev) Displacement
Δp psi (bar) Pressure
ηhm= ηhm (V, Δp, n) (≈ 0,90) Hydro-mechanical efficiency
Note: The torque absorbed from the shaft of the first pump results from the sum of the torques due to all
single stages. The
achieved value must not exceed the maximum torque limit given for the shaft of the first pump. Diagrams
providing approximate
selection data will be found on page 26.
M=
Mtheor.
[Nm]
ηhm
Mtheor.=
Δp (bar) • V (cm 3/rev)
62,83
O
O 02/06.2012 Replaces: 01/07.2005
Magnum
26 ID02 D010-001
ABSORBED TORQUE
HDP 35 (1) HDP 30 (2)
KP 20 - PLP 20 (3)
Let us consider a double pump HDP35•80 + HDP30•27. If we
suppose that we have to work with the first pump at a pressure
of 2900 psi (200 bar) and the second pump at a pressure of
2175 psi (150 bar), the graph 1 shows that the torque absorbed
by HDP35•80 is 2523 lbf in (285 Nm) and the graph 2 shows
that the torque absorbed by HDP30•27 is 620 lbf in (70 Nm)
acceptable value because it doesn’t exceed the maximum connecting
shaft torque that is 1505 lbf in (170 Nm), see page 27.
The torque to be transmitted by the first drive shaft will thus be
2523+620= 3143 lbf in (285+70= 355 Nm), this value must not
exceed the shaft’s maximum rated value.
DRIVE SHAFT SELECTION
01/07.2005
Magnum
D010-001 ID02 27
MULTIPLE PUMPS HDP.. / HDP..
HDP 35/35 STANDARD VERSION
60 MAX 350 Nm
(3098 lbf in)
Connecting shaft
HDP 35/30 STANDARD VERSION
HDP 30/30 STANDARD VERSION
Connecting flange
F0
F1
Separated inlet
Common inlet
61 MAX 170 Nm
(1505 lbf in)
Connecting flange Connecting shaft
G0
G1
Separated inlet
Common inlet
65 MAX 170 Nm
(1505 lbf in)
Connecting flange Connecting shaft
M0
M1
Separated inlet
Common inlet
REAR COVER CONNECTION
All multiple pumps with more than two sections are available with bracket.
SEPARATED INLET COMMON INLET
Without bracket With bracket Without bracket With bracket
0918
01/07.2005
Magnum
28 ID02 D010-001
DOUBLE PUMPS HDP35 / KP20
STANDARD VERSION
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H7
Separated inlet
KP20•.... - N6
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H7
Common inlet
KP20•.... - N7
EM VERSION
96 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H7
Separated inlet
KP20•.... - N6 / EM
96 MAX 110 Nm
(974 lbf in)
Common inlet Connecting flange Connecting shaft
KP20•.... - N7 / EM
H7
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
W4
Separated stages
KP20•.... - Z6
O 02/06.2012 Replaces: 01/07.2005
O
OO
Magnum
D010-001 ID02 29
DOUBLE PUMPS HDP35 / PLP20
STANDARD VERSION
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H6
Separated inlet
PLP20•.... - H6
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H7
Common inlet
PLP20•.... - H7
EM VERSION
96 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
H6
Separated inlet
PLP20•.... - H6 / EM
96 MAX 110 Nm
(974 lbf in)
Common inlet Connecting flange Connecting shaft
PLP20•.... - H7 / EM
H7
98 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
W4
Separated stages
PLP20•.... - Z6
O 02/06.2012 Replaces: 01/07.2005
O
O
O
Magnum
30 ID02 D010-001
DOUBLE PUMPS HDP30 / KP20
STANDARD VERSION
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N6
Separated inlet
KP20•.... - N6
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N7
Common inlet
KP20•.... - N7
EM VERSION
81 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N6
Separated inlet
KP20•.... - N6 / EM
81 MAX 110 Nm
(974 lbf in)
Common inlet Connecting flange Connecting shaft
N7 KP20•.... - N7 / EM
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
W4
Separated stages
KP20•.... - Z6
O 02/06.2012 Replaces: 01/07.2005
O
O
O
Magnum
D010-001 ID02 31
DOUBLE PUMPS HDP35 / PLP20
STANDARD VERSION
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N6
Separated inlet
PLP20•.... - N6
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N7
Common inlet
PLP20•.... - N7
EM VERSION
81 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
N6
Separated inlet
PLP20•.... - N6 / EM
81 MAX 110 Nm
(974 lbf in)
Common inlet Connecting flange Connecting shaft
N7 PLP20•.... - N7 / EM
97 MAX 110 Nm
(974 lbf in)
Connecting flange Connecting shaft
W4
Separated stages
PLP20•.... - Z6
O 02/06.2012 Replaces: 01/07.2005
O
O
O
Magnum
32 ID02 D010-001
MULTIPLE PUMPS SAME GROUPS
Pump type
A B C D E G H I L M (IN) N (OUT)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
HDP35/35 139+F
(5.4724+F)
82+F
(3.2283+F)
60,5
(2.3819)
27,35
(1.0807)
98
(3.8583)
82
(3.2283)
91,5
(3.6024)
172
(6.7717)
162,4
(6.3937)
90
(3.5433)
85
(3.3465)
HDP30/30 115+F
(4.5276+F)
70+F
(2.7559+F)
54,5
(2.1457)
23,45
(0.9232)
80
(3.1496)
70
(2.7559)
75,5
(2.9724)
150
(5.9055)
133,5
(5.2559)
80
(3.1496)
75
(2.9528)
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 51
Tightening torque
Nm (lbf in)
V
280 •}28 (2230 ÷ 2726)
The draw ing show s a pump w ith left rotation.
Pump type
F
mm (inch)
HDP 35•40 33 (1.2992)
HDP 35•50 38 (1.4961)
HDP 35•63 44 (1.7323)
HDP 35•71 48 (1.8898)
HDP 35•80 52 (2.0472)
HDP 35•90 57 (2.2441)
HDP 35•100 61 (2.4016)
HDP 35•112 67 (2.6378)
HDP 35•125 73 (2.8740)
Pump type
F
mm (inch)
HDP 30•17 23 (0.9055)
HDP 30•22 26 (1.0236)
HDP 30•24 27,3 (1.0748)
HDP 30•27 29 (1.1417)
HDP 30•34 34 (1.3386)
HDP 30•38 37 (1.4567)
HDP 30•43 40 (1.5748)
HD. 30•51 45 (1.7717)
HDP 30•56 48 (1.8898)
HDP 30•61 51 (2.0079)
HDP 30•73 59 (2.3228)
HDP 30•82 64 (2.5197)
01/07.2005
Magnum
D010-001 ID02 33
MULTIPLE PUMPS HDP35 / HDP30
Pump type
AB
mm
(inch)
mm
(inch)
HDP35/30 139+C
(5.4724+C)
76+D
(2.9921+D)
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 49 ÷ 50
PORTS:
see page 51
Tightening torque
Nm (lbf in)
V
280 •}28 (2230 ÷ 2726)
The draw show s a pump w ith left rotation.
Pump type
C
mm (inch)
HDP 35•40 33 (1.2992)
HDP 35•50 38 (1.4961)
HDP 35•63 44 (1.7323)
HDP 35•71 48 (1.8898)
HDP 35•80 52 (2.0472)
HDP 35•90 57 (2.2441)
HDP 35•100 61 (2.4016)
HDP 35•112 67 (2.6378)
HDP 35•125 73 (2.8740)
Pump type
D
mm (inch)
HDP 30•17 23 (0.9055)
HDP 30•22 26 (1.0236)
HDP 30•24 27,3 (1.0748)
HDP 30•27 29 (1.1417)
HDP 30•34 34 (1.3386)
HDP 30•38 37 (1.4567)
HDP 30•43 40 (1.5748)
HD. 30•51 45 (1.7717)
HDP 30•56 48 (1.8898)
HDP 30•61 51 (2.0079)
HDP 30•73 59 (2.3228)
HDP 30•82 64 (2.5197) 01/07.2005
Magnum
34 ID02 D010-001
DOUBLE PUMPS HDP../ KP20 STANDARD VERSION
SEPARATED INLET
COMMON INLET
SEPARATED STAGES
01/07.2005
Magnum
D010-001 ID02 35
DOUBLE PUMPS HDP../ KP20 STANDARD VERSION
Pump type
A B F G H (IN) I (OUT) L
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
HDP35/KP20 139+E
(5.4724+E)
68
(2.6772)
27,35
(1.0807)
11,27
(0.4437)
90
(3.5433)
85
(3.3465)
172
(6.7717)
HDP30/KP20 115+E
(4.5276+E)
62
(2.4409)
23,45
(0.9232)
7,45
(0.2933)
80
(3.1496)
75
(2.9528)
150
(5.9055)
Tightening torque Nm (lbf in)
V V1 V2
280 •}28 (2230 ÷ 2726) 25 •}2,5 (199 ÷ 243) 70 •}7 (558 ÷ 682)
Draw ings show pumps w ith left rotation.
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 51
Pump type
E
mm (inch)
HDP 35•40 33 (1.2992)
HDP 35•50 38 (1.4961)
HDP 35•63 44 (1.7323)
HDP 35•71 48 (1.8898)
HDP 35•80 52 (2.0472)
HDP 35•90 57 (2.2441)
HDP 35•100 61 (2.4016)
HDP 35•112 67 (2.6378)
HDP 35•125 73 (2.8740)
Pump type
E
mm (inch)
HDP 30•17 23 (0.9055)
HDP 30•22 26 (1.0236)
HDP 30•24 27,3 (1.0748)
HDP 30•27 29 (1.1417)
HDP 30•34 34 (1.3386)
HDP 30•38 37 (1.4567)
HDP 30•43 40 (1.5748)
HD. 30•51 45 (1.7717)
HDP 30•56 48 (1.8898)
HDP 30•61 51 (2.0079)
HDP 30•73 59 (2.3228)
HDP 30•82 64 (2.5197)
Pump type
CDM
mm (inch) mm (inch) mm (inch)
KP 20•4 44,5 (1.7520) 27,5 (1.0827) 61,5 (2.4213)
KP 20•6,3 47 (1.8504) 27,5 (1.0827) 64 (2.5197)
KP 20•8 49,5 (1.9488) 27,5 (1.0827) 66,5 (2.6181)
KP 20•11,2 53 (2.0866) 27,5 (1.0827) 70 (2.7559)
KP 20•14 51,5 (2.0276) 33 (1.2992) 68,5 (2.6969)
KP 20•16 57 (2.2441) 33 (1.2992) 74 (2.9134)
KP 20•20 63,5 (2.5000) 33 (1.2992) 80,5 (3.1693)
KP 20•25 56,5 (2.2244) 48 (1.8898) 73,5 (2.8937)
KP 20•31,5 66,5 (2.6181) 48 (1.8898) 83,5 (3.2874)
01/07.2005
Magnum
36 ID02 D010-001
DOUBLE PUMPS HDP.. / PLP20 STANDARD VERSION
SEPARATED INLET
COMMON INLET
SEPARATED STAGES
01/07.2005
Magnum
D010-001 ID02 37
DOUBLE PUMPS HDP.. / PLP20 STANDARD VERSION
Pump type
A B F G H (IN) I (OUT) L
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
mm
(inch)
HDP35/PLP20 139+E
(5.4724+E)
68
(2.6772)
27,35
(1.0807)
11,27
(0.4437)
90
(3.5433)
85
(3.3465)
172
(6.7717)
HDP30/PLP20 115+E
(4.5276+E)
62
(2.4409)
23,45
(0.9232)
7,45
(0.2933)
80
(3.1496)
75
(2.9528)
150
(5.9055)
Tightening torque Nm (lbf in)
V V1 V2
280 •}28 (2230 ÷ 2726) 25 •}2,5 (199 ÷ 243) 70 •}7 (558 ÷ 682)
Draw ings show pumps w ith left rotation.
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 48 ÷ 50
PORTS:
see page 51
Pump type
E
mm (inch)
HDP 35•40 33 (1.2992)
HDP 35•50 38 (1.4961)
HDP 35•63 44 (1.7323)
HDP 35•71 48 (1.8898)
HDP 35•80 52 (2.0472)
HDP 35•90 57 (2.2441)
HDP 35•100 61 (2.4016)
HDP 35•112 67 (2.6378)
HDP 35•125 73 (2.8740)
Pump type
E
mm (inch)
HDP 30•17 23 (0.9055)
HDP 30•22 26 (1.0236)
HDP 30•24 27,3 (1.0748)
HDP 30•27 29 (1.1417)
HDP 30•34 34 (1.3386)
HDP 30•38 37 (1.4567)
HDP 30•43 40 (1.5748)
HD. 30•51 45 (1.7717)
HDP 30•56 48 (1.8898)
HDP 30•61 51 (2.0079)
HDP 30•73 59 (2.3228)
HDP 30•82 64 (2.5197)
Pump type
CDM
mm (inch) mm (inch) mm (inch)
PLP 20•4 25,75 (1.0138) 49,25 (1.9390) 42,75 (1.6831)
PLP 20•6,3 27 (1.0630) 50,5 (1.9882) 44 (1.7323)
PLP 20•7,2 27,5 (1.0826) 51 (2.0079) 44,5 (1.7520)
PLP 20•8 28,25 (1.1122) 51,75 (2.0374) 45,25 (1.7815)
PLP 20•9 28,9 (1.1378) 52,4 (2.0630) 45,9 (1.8071)
PLP 20•10,5 30,25 (1.1909) 53,75 (2.1161) 47,25 (1.8602)
PLP 20•11,2 30,5 (1.2008) 54 (2.1260) 47,5 (1.8701)
PLP 20•14 33 (1.2992) 56,5 (2.2244) 50 (1.9685)
PLP 20•16 34,75 (1.3681) 58,25 (2.2933) 51,75 (2.0374)
PLP 20•19 36,45 (1.4350) 59,95 (2.3602) 53,45 (2.1043)
PLP 20•20 38 (1.4961) 61,5 (2.4213) 55 (2.1654)
PLP 20•24,5 40,8 (1.6063) 64,3 (2.5315) 57,8 (2.2756)
PLP 20•25 42 (1.6535) 65,5 (2.5787) 59 (2.3228)
PLP 20•27,5 43,35 (1.7067) 66,85 (2.6319) 60,35 (2.3760)
PLP 20•31,5 47 (1.8504) 70,5 (2.7756) 64 (2.5197)
01/07.2005
Magnum
38 ID02 D010-001
DOUBLE PUMPS HDP35 / KP20 EM VERSION
SEPARATED INLET
COMMON INLET
Draw ings show pumps w ith left rotation.
Tightening torque Nm (lbf in)
V V1
280 •}28 (2230 ÷ 2726) 70 •}7 (558 ÷ 682)
DRIVE SHAFTS:
see page 47
MOUNTING FLANGE:
see page 49 ÷ 50
PORTS:
see page 51
Pump type
A
mm (inch)
HDP 35•40 172 (6.7717)
HDP 35•50 177 (6.9685)
HDP 35•63 183 (7.2047)
HDP 35•71 187 (7.3622)
HDP 35•80 191 (7.5197)
HDP 35•90 196 (7.7165)
HDP 35•100 200 (7.8740)
HDP 35•112 206 (8.1102)
HDP 35•125 212 (8.3465)
Pump type
BC
mm (inch) mm (inch)
KP 20•4 44,5 (1.7520) 27,5 (1.0827)
KP 20•6,3 47 (1.8504) 27,5 (1.0827)
KP 20•8 49,5 (1.9488) 27,5 (1.0827)
KP 20•11,2 53 (2.0866) 27,5 (1.0827)
KP 20•14 51,5 (2.0276) 33 (1.2992)
KP 20•16 57 (2.2441) 33 (1.2992)
KP 20•20 63,5 (2.5000) 33 (1.2992)
KP 20•25 56,5 (2.2244) 48 (1.8898)
KP 20•31,5 66,5 (2.6181) 48 (1.8898)
01/07.2005
Magnum
D010-001 ID02 39
DOUBLE PUMPS HDP35 / PL20 EM VERSION
SEPARATED INLET
COMMON INLET
Draw ings show pumps w ith left rotation.
Tightening torque Nm (lbf in)
V V1
280 •}28 (2230 ÷ 2726) 70 •}7 (558 ÷ 682)
DRIVE
SHAFTS:
see page 47
MOUNTING
FLANGE:
see page 49 ÷ 50
PORTS:
see page 51
Pump type
A
mm (inch)
HDP 35•40 172 (6.7717)
HDP 35•50 177 (6.9685)
HDP 35•63 183 (7.2047)
HDP 35•71 187 (7.3622)
HDP 35•80 191 (7.5197)
HDP 35•90 196 (7.7165)
HDP 35•100 200 (7.8740)
HDP 35•112 206 (8.1102)
HDP 35•125 212 (8.3465)
Pump type
BC
mm (inch) mm (inch)
PLP 20•4 25,75 (1.0138) 49,25 (1.9390)
PLP 20•6,3 27 (1.0630) 50,5 (1.9882)
PLP 20•7,2 27,5 (1.0826) 51 (2.0079)
PLP 20•8 28,25 (1.1122) 51,75 (2.0374)
PLP 20•9 28,9 (1.1378) 52,4 (2.0630)
PLP 20•10,5 30,25 (1.1909) 53,75 (2.1161)
PLP 20•11,2 30,5 (1.2008) 54 (2.1260)
PLP 20•14 33 (1.2992) 56,5 (2.2244)
PLP 20•16 34,75 (1.3681) 58,25 (2.2933)
PLP 20•19 36,45 (1.4350) 59,95 (2.3602)
PLP 20•20 38 (1.4961) 61,5 (2.4213)
PLP 20•24,5 40,8 (1.6063) 64,3 (2.5315)
PLP 20•25 42 (1.6535) 65,5 (2.5787)
PLP 20•27,5 43,35 (1.7067) 66,85 (2.6319)
PLP 20•31,5 47 (1.8504) 70,5 (2.7756) 01/07.2005
Magnum
40 ID02 D010-001
DOUBLE PUMPS HDP30 / KP20 EM VERSION
SEPARATED INLET
COMMON INLET
Draw ings show pumps w ith left rotation.
Tightening torque Nm (lbf in)
V V1
280 •}28 (2230 ÷ 2726) 70 •}7 (558 ÷ 682)
Pump type
A
mm (inch)
HDP 30•17 138 (5.4331)
HDP 30•22 141 (5.5512)
HDP 30•24 142,3 (5.6024)
HDP 30•27 144 (5.6693)
HDP 30•34 149 (5.8661)
HDP 30•38 152 (5.9843)
HDP 30•43 155 (6.1024)
HD. 30•51 160 (6.2992)
HDP 30•56 163 (6.4173)
HDP 30•61 166 (6.5354)
HDP 30•73 174 (6.8504)
HDP 30•82 179 (7.0472)
Pump type
BC
mm (inch) mm (inch)
KP 20•4 44,5 (1.7520) 27,5 (1.0827)
KP 20•6,3 47 (1.8504) 27,5 (1.0827)
KP 20•8 49,5 (1.9488) 27,5 (1.0827)
KP 20•11,2 53 (2.0866) 27,5 (1.0827)
KP 20•14 51,5 (2.0276) 33 (1.2992)
KP 20•16 57 (2.2441) 33 (1.2992)
KP 20•20 63,5 (2.5000) 33 (1.2992)
KP 20•25 56,5 (2.2244) 48 (1.8898)
KP 20•31,5 66,5 (2.6181) 48 (1.8898)
DRIVE
SHAFTS:
see page 47
MOUNTING
FLANGE:
see page 48 ÷ 49
PORTS:
see page 51
01/07.2005
Magnum
D010-001 ID02 41
DOUBLE PUMPS HDP30 / PLP20 EM VERSION
SEPARATED INLET
COMMON INLET
Draw ings show pumps w ith left rotation.
Tightening torque Nm (lbf in)
V V1
280 •}28 (2230 ÷ 2726) 70 •}7 (558 ÷ 682)
DRIVE
SHAFTS:
see page 47
MOUNTING
FLANGE:
see page 48 ÷ 49
PORTS:
see page 51
Pump type
A
mm (inch)
HDP 30•17 138 (5.4331)
HDP 30•22 141 (5.5512)
HDP 30•24 142,3 (5.6024)
HDP 30•27 144 (5.6693)
HDP 30•34 149 (5.8661)
HDP 30•38 152 (5.9843)
HDP 30•43 155 (6.1024)
HD. 30•51 160 (6.2992)
HDP 30•56 163 (6.4173)
HDP 30•61 166 (6.5354)
HDP 30•73 174 (6.8504)
HDP 30•82 179 (7.0472)
Pump type
BC
mm (inch) mm (inch)
PLP 20•4 25,75 (1.0138) 49,25 (1.9390)
PLP 20•6,3 27 (1.0630) 50,5 (1.9882)
PLP 20•7,2 27,5 (1.0826) 51 (2.0079)
PLP 20•8 28,25 (1.1122) 51,75 (2.0374)
PLP 20•9 28,9 (1.1378) 52,4 (2.0630)
PLP 20•10,5 30,25 (1.1909) 53,75 (2.1161)
PLP 20•11,2 30,5 (1.2008) 54 (2.1260)
PLP 20•14 33 (1.2992) 56,5 (2.2244)
PLP 20•16 34,75 (1.3681) 58,25 (2.2933)
PLP 20•19 36,45 (1.4350) 59,95 (2.3602)
PLP 20•20 38 (1.4961) 61,5 (2.4213)
PLP 20•24,5 40,8 (1.6063) 64,3 (2.5315)
PLP 20•25 42 (1.6535) 65,5 (2.5787)
PLP 20•27,5 43,35 (1.7067) 66,85 (2.6319)
PLP 20•31,5 47 (1.8504) 70,5 (2.7756) 01/07.2005
Magnum
42 ID02 D010-001
VERSIONS
For each version, the possible combination between drive shafts and mounting flanges are shown on pages 48
÷ 50.
Version for applications without radial
and axial load on the drive shaft.
Version for applications with low radial
load and without axial load on the
drive shaft.
Special version with independent
shaft for applications with low radial
load and without axial load on the
drive shaft.
For the outboard bearings life expectancy, diagrams providing approximate selection data will be found on
subsequent pages.
For particular applications please consult our technical sales department.
012
Max. torque version 2:
HD. 30: 170 Nm (1505 lbf in)
HD. 35: 350 Nm (3098 lbf in)
Version for applications with radial and
axial load on the drive shaft.
Version for applications with radial
and axial load on the drive shaft.
Version for applications with radial and
axial load on the drive shaft.
344
Max. torque version 4:
HD. 35: 350 Nm (3098 lbf in)
HD.30 HD.35
Max. torque version 4:
HD. 30: 170 Nm (1505 lbf in)
Max. torque version 3:
HD. 30: 170 Nm (1505 lbf in)
HD. 35: 350 Nm (3098 lbf in)
01/07.2005
Magnum
D010-001 ID02 43
VERSION WITH OUTBOARD BEARING MAGNUM 30 3
X = Distance of the radial load result from the
mounting flange [mm(in)].
Each curve has been obtained at:
Lubricant oil ISO VG 46
Temperature 140 °F (60 °C)
Without or w ith very low axial load
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min-1
Rating fatigue life ≈ 1915 h
Example
01/07.2005
Magnum
44 ID02 D010-001
VERSION WITH OUTBOARD BEARINGS MAGNUM 35 3
X = Distance of the radial load result from the
mounting flange [mm(in)].
Each curve has been obtained at:
Lubricant oil ISO VG 46
Temperature 140 °F (60 °C)
Without or w ith very low axial load
Fr Radial load 1000 N (225.0 lbf)
X 30 mm (1.1811 in)
Speed 2000 min-1
Rating fatigue life ≈ 5400 h
Example
01/07.2005
Magnum
D010-001 ID02 45
VERSION WITH OUTBOARD BEARINGS MAGNUM 30 4
X = Distance of the radial load result from the
mounting flange [mm(in)].
Each curve has been obtained at:
Lubricant oil ISO VG 46
Temperature 140 °F (60 °C)
Without or w ith very low axial load
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min-1
Rating fatigue life ≈ 2613 h
Example
01/07.2005
Magnum
46 ID02 D010-001
VERSION WITH OUTBOARD BEARINGS MAGNUM 35 4
X = Distance of the radial load result from the
mounting flange [mm(in)].
Each curve has been obtained at:
Lubricant oil ISO VG 46
Temperature 140 °F (60 °C)
Without or w ith very low axial load
Fr Radial load 1500 N (337.5 lbf)
X 30 mm (1.1811 in)
Speed 2000 min-1
Rating fatigue life ≈ 2943 h
Example
01/07.2005
Magnum
D010-001 ID02 47
DRIVE SHAFTS
SAE “BB” STRAIGHT 33
Mounting face refer to flange code S3
SAE “B” SPLINE 04
Mounting face refer to flange code S3
SAE “C” SPLINE 06
Mounting face refer to flange code S8
SAE “C” STRAIGHT 34
Mounting face refer to flange code S8
SAE “B” STRAIGHT 32
Mounting face refer to flange code S3
SAE “BB” SPLINE 05
Mounting face refer to flange code S3
HD. 30 MAX 330 Nm (2921 lbf in)
HD. 35 MAX 300 Nm (2655 lbf in)
MAX 200 Nm (1770 lbf in)
HD. 30 MAX 500 Nm (4426 lbf in)
HD. 35 MAX 450 Nm (3983 lbf in)
MAX 280 Nm (2478 lbf in)
HD. 30 MAX 170 Nm (1505 lbf in)
HD. 35 MAX 900 Nm (7966 lbf in)
MAX 600 Nm (5311 lbf in)
For “2”, “3” and “4” version whichever end shaft, the max torque applicable is:
HD. 30 MAX 170 Nm (1505 lbf in) - HD. 35 MAX 350 Nm (3098 lbf in)
01/07.2005
Magnum
48 ID02 D010-001
MOUNTING FLANGES AND TABLE OF COMPATIBILITY
SAE “A” 2 HOLES
S1
Conforms to SAE J744
DRIVE SHAFTS
See page 47
GROUP VERSIONS
See page 42 04 32 05 33 06 34
HD. 30
0XX XX
1XX XX
2XX XXX X
X Available combination
SAE “B” 2-4 HOLES
S3
Conforms to SAE J744
DRIVE SHAFTS
See page 47
GROUP VERSIONS
See page 42 04 32 05 33 06 34
HD. 30
0XX XX
1XX XX
2XX XXX X
3XX XXX
4XX XXX
X Available combination
01/07.2005
Magnum
D010-001 ID02 49
MOUNTING FLANGES AND TABLE OF COMPATIBILITY
SAE “C” 2-4 HOLES
S8
Conforms to SAE J744
DRIVE SHAFTS
See page 47
GROUP VERSIONS
See page 42 04 32 05 33 06 34
HD. 30
0XX XX
1XX X
2XX XXX X
3XX XXX
4XX XXX
HD. 35
0XX
1XX
2XX XXX X
3XX
4XX X
X Available combination
GROUP
AB
mm (inch) mm (inch)
HD. 30 80 (3.1496) 167,9 (6.6102)
HD. 35 90 (3.5433) 182,8 (7.1969)
O
O 02/06.2012 Replaces: 01/07.2005
Magnum
50 ID02 D010-001
MOUNTING FLANGES AND TABLE OF COMPATIBILITY
SAE “B” 4 HOLES
S4
Conforms to SAE J744
DRIVE SHAFTS
See page 47
GROUP VERSIONS
See page 42 04 32 05 33 06 34
HD. 35
0XX
1XX
2XX XX
3XX
4XX X
X Available combination
SAE “B” 2 HOLES
S5
Conforms to SAE J744
DRIVE SHAFTS
See page 47
GROUP VERSIONS
See page 42 04 32 05 33 06 34
HD. 35
0XX
1XX
2XX XXX X
3XX
4XX X
X Available combination
01/07.2005
Magnum
D010-001 ID02 51
PORTS TYPE
LHKP
( ) Not available for reversible pumps and motors with external drain.
( ) Available only for single pumps with larger ports. 01/07.2005
SIDE PORTS REAR PORTS
PORTS
TYPE Split SSM Spit SSS Gas BSPP SAE ODT Gas BSPP SAE ODT
Pump type IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT
Motor type OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN
HD. 30•17 MC MB SC SB GF GE OF OD GE GE OD OD
HD. 30•22 MC MB SC SB GF GE OF OD GE GE OD OD
HD. 30•27 MC MB SC SB GF GE OF OD GE GE OD OD
HD. 30•34 MC MB SC SB GF GE OF OD GE GE OD OD
HD. 30•38 MC MB SC SB GF GE OF OD GE GE
HD. 30•43 MD MC SD SC GG GF OG OF GF ( ) GE
HD. 30•51 MD MC SD SC GG GF OG OF GF ( ) GE
HD. 30•56 MD MC SD SC GG GF OG OF GF ( ) GE
HD. 30•61 ME MD SE SD GG GF OG OF GF ( ) GE
HD. 30•73 ME MD SE SD GG GF OG OF GF ( ) GE
HD. 30•82 ME MD SE SD GG GF OG OF GF ( ) GE
HD. 35•40 ME MD SE SD GH GG OG OF GG ( ) GF
OF
OH ( )
OD
OG ( )
HD. 35•50 ME MD SE SD GH GG OG OF GG ( ) GF
OF
OH ( )
OD
OG ( )
HD. 35•63 ME MD SE SD GH GG OG OF GG ( ) GF
OF
OH ( )
OD
OG ( )
HD. 35•71 ME MD SE SD GH GG OG OF GG ( ) GF
OF
OH ( )
OD
OG ( )
HD. 35•80 ME MD SE SD GH GG OG OF GG ( ) GF
OF
OH ( )
OD
OG ( )
HD. 35•90 MF ME SF SE GL GH OH OG GG ( ) GF
HD. 35•100 MF ME SF SE GL GH OH OG GG ( ) GF
HD. 35•112 MF ME SF SE GL GH OH OG
HD. 35•125 MF ME SF SE GL GH OH OG
Magnum
52 ID02 D010-001
EXTERNAL DRAIN PORTS HD. 30 E HD. 35
Rear port for reversible pumps and
motors with external drain (R).
For dimensions see page 54.
BSPP
PORTS FOR MULTIPLE PUMPS
SEPARATED INLET SEPARATED STAGES
Inlet and outlet ports are the same as
side ports of single pumps (see page
51).
COMMON INLET
Inlet ports are larger than side inlet ports of single pumps (see table below).
Outlet ports are the same as side outlet ports of single pum ps (see page 51).
SIDE PORTS
PORTS
TYPE Split SSM Spit SSS Gas BSPP SAE ODT
Pump type IN IN IN IN
HDP 30 ME SE GG OG
HDP 35 MF SF GL OH
01/07.2005
Magnum
D010-001 ID02 53
PORTS SIZE
Tightening torque for low pressure side port
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° conforms to ISO/R 262
SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
CODE
ABCD
mm
(in)
mm
(in)
mm
(in)
Thread
Depth mm (in)
Nm
(lbf in)
Nm
(lbf in)
MB 19
(0.7480)
47,6
(1.8740)
22,2
(0.8740)
M 10
22 (0.8661)
20 +1
(177 ÷ 186)
35 +2,5
(310 ÷ 332)
MC 24,5
(0.9646)
52,4
(2.0630)
26,2
(1.0315)
M 10
22 (0.8661)
20 +1
(177 ÷ 186)
35 +2,5
(310 ÷ 332)
MD 30,5
(1.2008)
58,7
(2.3110)
30,2
(1.1890)
M 10
22 (0.8661)
20 +1
(177 ÷ 186)
35 +2,5
(310 ÷ 332)
ME 39,3
(1.5472)
69,8
(2.7480)
35,7
(1.4055)
M 12
27 (1.0630)
30 +2,5
(266 ÷ 288)
65 +5
(575 ÷ 620)
MF 51
(2.0079)
77,8
(3.0630)
42,9
(1.6890)
M 12
27 (1.0630)
30 +2,5
(266 ÷ 288)
—
CODE
ABCD
mm
(in)
mm
(in)
mm
(in)
Thread
Depth mm (in)
Nm
(lbf in)
Nm
(lbf in)
SB 19
(0.7480)
47,6
(1.8740)
22,2
(0.8740)
3/8 - 16 UNC-2B
22 (0.8661)
20 +1
(177 ÷ 186)
30 +2,5
(266 ÷ 288)
SC 24,5
(0.9646)
52,4
(2.0630)
26,2
(1.0315)
3/8 - 16 UNC-2B
22 (0.8661)
20 +1
(177 ÷ 186)
30 +2,5
(266 ÷ 288)
SD 30,5
(1.2008)
58,7
(2.3110)
30,2
(1.1890)
7/16 - 14 UNC-2B
28,5 (1.1220) 25 +1
(221 ÷ 230)
55 +5
7/16 - 14 UNC-2B (487 ÷ 531)
27 (1.0630) ( )
SE 39,3
(1.5472)
69,8
(2.7480)
35,7
(1.4055)
1/2 - 13 UNC-2B
27 (1.0630)
30 +2,5
(266 ÷ 288)
70 +5
(620 ÷ 664)
SF 51
(2.0079)
77,8
(3.0630)
42,9
(1.6890)
1/2 - 13 UNC-2B
27 (1.0630)
30 +2,5
(266 ÷ 288)
—
( ) For MAGNUM 35
01/07.2005
Magnum
54 ID02 D010-001
PORTS SIZE
Tightening torque for low pressure side port
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
GAS STRAIGHT THREAD PORTS BSPP
British standard pipe parallel (55°) conforms to UNI - ISO 228
CODE
Nominal
size A
OBO CDE
mm
(in)
mm
(in)
mm
(in)
mm
(in)
Nm
(lbf in)
Nm
(lbf in)
GC ( ) 3/8” G 3/8
25
(0.9843)
15
(0.5906)
14
(0.5512)
4
(0.1575)
15 +1
(133 ÷ 142)
—
GE 3/4” G 3/4 —
24,5
(0.9646)
22
(0.8661)
—
30 +2,5
(266 ÷ 288)
90 +5
(797 ÷ 841)
GF 1” G 1 —
30,5
(1.2008)
25
(0.9843)
—
50 +2,5
(443 ÷ 465)
130 +10
(1151 ÷ 1239)
GG 1” 1/4 G 1 1/4 —
39
(1.5354)
26
(1.0236)
—
60 +5
(531 ÷ 575)
170 +10
(1505 ÷ 1593)
GH 1” 1/2 G 1 1/2 —
45
(1.7716)
28
(1.1024)
—
70 +5
(620 ÷ 664)
210 +10
(1859 ÷ 1947)
GL 2” G 2 —
57
(2.2441)
32
(1.2598)
—
150 +10
(1328 ÷ 1416)
—
( ) = Drain port
01/07.2005
Magnum
D010-001 ID02 55
PORTS SIZE
SAE STRAIGHT THREAD PORTS J514 ODT
American straight thread UNC-UNF 60° conforms to ANSI B 1.1
CODE
Nominal
size A
OBO CDE
mm
(in)
mm
(in)
mm
(in)
mm
(in)
Nm
(lbf in)
Nm
(lbf in)
OD 3/4” 1 1/16” - 12 UNF - 2B
42
(1.6535)
24,8
(0.9764)
20
(0.7874)
0,5
(0.0197)
40 +2,5
(354 ÷ 376)
120 +10
(1062 ÷ 1151)
OF 1” 1 5/16” - 12 UNF - 2B
50
(1.9685) 30,5
(1.2008)
20
(0.7874)
0,5
(0.0197)
60 +5
(531 ÷ 575)
170 +10
45 ( ) (1505 ÷ 1593)
(1.7717)
OG 1” 1/4 1 5/8” - 12 UNF - 2B
60
(2.3622) 39,1
(1.5394)
20
(0.7874)
0,5
(0.0197)
70 +5
(620 ÷ 664)
—
58 ( )
(2.2835)
200 +10
(1770 ÷ 1859)
OH 1” 1/2 1 7/8” - 12 UNF - 2B
65
(2.5591)
45,2
(1.7795)
20
(0.7874)
0,5
(0.0197)
100 +5
(885 ÷ 929)
—
( ) = For MAGNUM 35
01/07.2005
Tightening torque for low pressure side port
Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)]
For reversible rotation, please consult only the tightening torque for high pressure side port
Magnum
56 ID02 D010-001
CHANGING ROTATION
Example of changing rotation: from HDP30 pump counterclockwise to clockwise
To change rotation of unidirectional pumps and motors is necessary to operate in the following way:
1. Clean the pump externally with care.
2. Loosen, and remove, the clamp bolts (1).
3. Coat the sharp edges of the drive shaft (4) with
adhesive tape and sm ear a layer of clean grease
on the shaft end extension to avoid damaging the
lip of the shaft seal when removing the mounting
flange.
4. Remove the mounting flange (2), taking care to
keep the flange as straight as possible during
removal. If the flange is stuck, tap around the
edge with a fibre or rubber mallet in order to
break away from the body. Ensure that while
removing the front mounting flange, the drive
shaft and other components remain position.
5. Ease the drive gear (4) up to facilitate removal the front plate (3), taking care that the precision ground
surfaces do not
become damaged, and remove the drive gear.
6. Remove the driven gear (5) without overturning. The rear plate has not to be removed.
7. Re-locate the driven gear (5) in the position
previously occupied by the drive gear (4).
8. Re-locate the drive gear (4) in the position previously
occupied by the driven gear (5).
9. Replace the front plate (3) in its original position.
10. Remove the grub screw (6) from the mounting
flange (2) and re-locate it in the other threaded
hole in the same flange.
11. Gently wipe the machined surface of the
mounting flange (2) and the body with a flat
hand stone.
12. Refit the front mounting flange (2) turned 180°
from its original position.
13. Refit the clamp bolts (1) with the washers and
tighten in a crisscross pattern to a torque value
of 2230 ÷ 2726 lbf in (280 •}28 Nm).
14. Check that the pump rotates freely when the drive shaft (4) is turned by hand. If not a pressure plate sea l
may be pinched.
15. The pump is ready for installation with the original rotation reversed.
01/07.2005
Magnum
D010-001 ID02 57
INSTRUCTIONS
INSTALLATION
Pump
The direction of rotation of single-rotation pumps must be the
same as that of the drive shaft. Check that the coupling flange
correctly aligns the transmission shaft and the pump shaft.
Flexible couplings should be used (never rigid fittings) which
will not generate an axial or radial load on the pump shaft.
Motor
The direction of rotation of single-rotation motors must match
circuit connections. Check that the coupling flange correctly
aligns the transmission shaft and the motor shaft. Flexible
couplings should be used (never rigid fittings) which will not
generate an axial or radial load on the motor shaft.
TANK
Tank capacity must be sufficient for the system ’s operating
conditions ( ~ 3 times the amount of oil in circulation) to avoid
overheating of the fluid. A heat exchanger should be installed
if necessary. The intake and return lines in the tank must be
spaced apart (by inserting a vertical divider) to prevent the
return-line oil from being taken up again immediately.
LINES
The lines must have a major diameter which is at least as large
as the diameter of pump or motor ports, and must be perfectly
sealed. To reduce loss of power, the lines should be as short as
possible, reducing the sources of hydraulic resistance (elbow,
throttling, gate valves, etc.) to a minimum. A length of flexible
tubing is recommended to reduce the transmission of vibrations.
All return lines must end below the minimum oil level, to prevent
foaming. Before connecting the lines, remove any plugs and
make sure that the lines are perfectly clean.
FILTERS
We recommend filtering the entire system flow. Filters on suction
and return line must be fitted in according to the contamination
class as indicated in the first pages of the catalogue. Casappa
recommends to use its own production filters:
HYDRAULIC FLUID
Use hydraulic fluid conforming to viscosity data as specified
in the first pages of the catalogue. Avoid using mixtures of
different oils which could result in decomposition and reduction
of the oil’s lubricating power.
STARTING UP
Check that all circuit connections are tight and that the entire
system is completely clean. Insert the oil in the tank, using a
filter. Bleed the circuit to assist in filling. Set the pressure relief
valves to the lowest possible setting. Turn on the system for a
few moments at minimum speed, then bleed the circuit again
and check the level of oil in the tank. In the difference between
pump or motor temperature and fluid temperature exceeds
50°F (10 °C), rapidly switch the system on and off to heat it
up gradually. Then gradually increase the pressure and speed
of rotation until the pre-set operating levels as specified in the
catalogue are attained.
PERIODICAL CHECKS - MAINTENANCE
Keep the outside surface clean especially in the area of the
drive shaft seal. In fact, abrasive powder can accelerate wear
on the seal and cause leakage. Replace filters regularly to keep
the fluid clean. The oil level must be checked and oil replaced
periodically depending on the system ’s operating conditions.
01/07.2005
Magnum
58 ID02 D010-001
HOW TO ORDER SINGLE UNITS
Before ordering consult shaft, flange and version table compatibility at pages 48 ÷ 50.
Pump type
Motor type
see page 6
Rotation:
S=left - D=right - R=reversible -
B=reversible internal drain
Version: 0 - 1 - 2 - 3 - 4
see page 42
Drive shaft code:
04-05-06-32-33-34
see page 47
Seals:
N - N-H - V
N Bz - V Bz
see page 4
Outlet port code (OUT)
see page 51
Inlet port code (IN)
see page 51
Ports position code:
L - P- H- K
see page 51
Mounting flange code:
S1 - S2 - S3 - S4 - S5 - S8
see page 48 ÷ 50
HDP 30・ 34 S 0 - 04 S3 - L MC / MB - N
HOW TO ORDER DOUBLE PUMPS HDP... / KP20 O PLP20
Front section: see how to order
multiple unit above until outlet
port code (OUT)
Connecting shaft
see page 28 ÷ 31
Rear section KP20 or PLP20: see the proper technical catalogue
how to order multiple unit until outlet port code (OUT)
Connecting flange
see page 28 ÷ 31
Rotation:
S=left - D=right
Version: 0 - 1 - 2 - 3 - 4
see page 47
Combination:
standard (no code)
EM (for O.E.M.s.)
HDP .... - 81 - KP 20 .... - N7 D 2 EM
01/07.2005
Magnum
D010-001 ID02 59
HOW TO ORDER MULTIPLE UNITS HDP... / HDP
Before ordering consult shaft, flange and version table compatibility at pages 48 ÷ 50.
Pump type
see page 6
Rotation:
S=left - D=right
Versions: 0 - 1 - 2 - 3 - 4
see page 42
Section:
A=front
I=intermed.
P=rear
Seals:
N - N-H - V
N Bz - V Bz
see page 4
Rear cover
see page 27
Mounting flange code:
S1 - S3 - S4 - S5 - S8
see page 48 ÷ 50
Ports position code: L - P - H - K
see page 51
Inlet port code (IN)
see page 51
Connecting flange code
of the previous section
see page 27
Connecting flange:
see page 27
Connecting shaft:
see page 27
Outlet port code (OUT)
see page 51
HDP 30・ 34 S - L SD / SC - 65 / M0 N I
Omit code only if ordering complete multiple assembly
01/07.2005
Drive shaft code:
04-05-06-32-33-34
see page 47
Triple pump HDP 35 / 30 / 30 with common inlet between front and intermediate section.
HDP 35•71 S0-06 S6-L GL/GG-61 G1-N-A / HDP 30•43 S-L /GF-65 M0-N-I / HDP 30•43 S-L GF/GE-65 M0-N-
P
Front section Interm ediate section Rear section
MULTIPLE PUMPS ORDER EXAMPLE
HOW TO ORDER SEPARATED SECTIONS
HDP 35•71-06 S6-L GL/GG / 30•34-L GF/GE-S
HOW TO ORDER AN ASSEMBLED TRIPLE PUMP
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed
without
notice.
HDP 30・ 34 S - L SC / SD - M 9 N P
HDP 35・ 80 S 0 - 06 S8 - L SE / SD - 61 / G0 N A
MA 02 T A Edition: 02/06.2012 Replaces: MA 01 T A
Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: [email protected]
www.casappa.com
6
E 2.910.3.0/02.14
TECHNICAL INFORMATION
6.3.2 Specifications
Pump size 450 630 820 100 113 120 140 150 160 173 190 220 250 280
0 0 0 0 0 0 0 0 0 0 0
Geometric [cm³ 4.5 6.3 8.2 10 11.3 12 14 15 16 17.3 19 22 25 28
displacem /
ent rev]
Pre Rat [bar] 250 250 220 200 180 160 120
ssu ed
re
I 280 270 250 220 200 180 140
n
t
e
r
m
i
t
t
e
n
t
P 300 280 270 230 210 190 150
e
a
k

Driv Min. [rpm 750

e ]
spe M 3500 3000 2500
ed
a
x
.
Approx. [kg] 3.34 3.36 3.37 3.57 3.62 3.64 3.78 4.16 4.2 4.24 4.32 4.44 4.56 4.68
weight