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Civil Engineering
Edition 3
Welcome to the latest edition of our
Construction Accessories Catalogue
Offering you a vast range of top quality, leading
brand, Construction Accessories and supported by our
nationwide branch network.
We’re part of the SIG group, which has recently linked
together its Insulation, Technical Insulation, Fixings,
Interiors and Construction Accessories businesses,
meaning that you can now source a huge range
of products, all from your local SIG Construction
Accessories branch, which means a true “One Stop
Shop” for specialists.
At SIG Construction Accessories we pride ourselves on
the service we offer to customers. You can trust us to
provide a friendly, professional service and fast,
responsive deliveries, locally or nationally. Our dedicated
team are available with expert product and application
support, including our specialist teams: Waterproofing,
Masonry Components, Concrete Repair Centre and
Geotechnical Centre, ensuring you get the right products
for the right job, on time and within budget.
WATERPROOFING
The Concrete We have a full range of Waterproofing products featuring the
Repair Centre offers major brands within our national network of branches.
specialist support
with expert product Our Technical Business
advice and guidance Development team
from one point of can assist you with the
contact and access correct specification
to the full range to ensure all your
of your preferred requirements are fully
brands, nationwide. “watertight”.
MASONRY COMPONENTS
Our Masonry components teams can offer technical advice for Providing the complete geotechnical solution, SIG Geotechnical
various design systems including a project management, Centre go beyond system design and product supply. With a
take off and design service. We have mobile technical sales department to hand, providing free
vast experience in supplying a on-site support and advice, our dedicated
comprehensive range of products in-house team are trained to
from Wall Ties and Brickwork offer the most cost
Reinforcement to Masonry Support effective and high
and Windpost Systems, we can performance systems,
offer advice on the best solution combined with the option for
for your building requirements. free PI cover on eligible designs.
Version 3.1
Contents 3
REINFORCEMENT 62-167
& FORMWORK
WATERPROOFING 168-237
ACCESSORIES, 250-264
TOOLS & SAFETY
CONVERSION CHARTS 265-267
& TABLES
4 Groundwork Engineering
Insulation
Insuslab SFRC
Insulslab SFRC (Steel Fibre Reinforced The steel fibre reinforced concrete provides
Concrete) is an innovative high quality, many benefits:
patented foundation system that is • Excellent impact strength
suitable for use on a wide range of soil • Maximum edge protection
types. lnsulslab SFRC is a complete system,
based on a type of raft foundation which • Improved fatigue endurance
comprises a series of interlocking expanded • A higher level of shrinkage and crack control
polystyrene pods, forming a rigid ‘waffle’ • Greater bearing capacity
shaped slab. Steel fibre reinforced concrete
is poured over the top to form the finished • S teel fibres do not damage power floats or
foundation. concrete pumps
The lnsulslab SFRC system is quicker to install, Simple to Design and Construct
offers excellent thermal performance and General arrangement drawings, i.e. layout
significant cost savings when compared to for the foundations, are designed by Insulab
traditional methods of foundation production. structural engineers. Our consultants provide
The foundation system facilitates easy a plot specific engineering solution in order to
compliance to Part L/Section 6 of the Building minimise risk, whilst maximising any potential
Regulations, without the need for an additional savings.
layer of insulation and screed A Full Service Solution
A complete specification and installation
support service is available from Insulslab
SFRC’s specialist technical team, including
engineering, U value calculations and on-
site technical support. Information provided
includes: General arrangement drawings,
structural calculations, U value calculations,
Bill of Quantities and Schedule of Materials.
Warranties can also be provided if required.
6 Groundwork Engineering
Cost Savings Health And Safety
This simple foundation solution provides: The system contributes positively to Health &
• Typical savings of around 25% over a cap on Safety requirements:
piles foundation or raft replacement • Insulslab SFRC is safer to install as no trenches
• Savings vary depending on depth of trench for are required, eliminating associated risks.
beam and block or suspended slabs •M anual handling is minimised throughout
• No trenches required construction.
• Minimal excavation, less disruption, reduced • F ewer components helps minimise site traffic.
waste disposal • L ess risk of injury due to minimal reinforcing
• Increased speed of construction/quicker requirements.
completion times • No heavy blocks to lift.
• Reduction in labour costs Certification
Thermal Performance and Sustainability Insulsab SFRC, using ArcelorMittal Steel Fibres,
Insulslab SFRC complies with Part L (Section 6 is BBA certified (visit www.insuslab.com for full
Scotland) Building Regulations when correctly details) and is accepted by the NHBC/LABC and
specified and constructed, providing: Premier.
• Typical U values of around 0.10-0.13W/m2K, ArcelorMittal
depending on P/A ratio. For a copy of the Best Practice Guide or for a
list of Insulslab contacts refer to our website at
• Approved constructive detail. www.insulslab.com.
• Significant contribution to Code for
Sustainable Homes and BREEAM credit scores.
• Greater flexibility within the overall design of
the thermal envelope.
• ‘Future-proof’ - low U values facilitates further
code level upgrades.
• Reduced waste disposal and minimal
site traffic.
• Less intrusive system; perfect for
brownfield sites
• Less volume of concrete and steel required.
Groundwork Engineering 7
Void Formers
PVC Void Formers
Re-usable PVC void formers for forming grooves
in concrete or nailing to formwork.
All supplied in 3m lengths
Size
20 x 10
20 x 20
25 x 12
25 x 25
8 Groundwork Engineering
Gas Barrier Systems
Proofex Total Membrane
Reinforced gas membrane designed to
protect buildings and their occupants from
the effects of methane, radon, carbon dioxide
and other harmful gases. Like conventional
ground membranes, Proofex Total also acts as
a damp-proof membrane to help protect the
building against the ingress of moisture from
the ground.
Proofex 3000MR
A high performance self adhesive membrane
for resisting methane, radon and CO2, and
preventing water entering buildings. Proofex
3000MR also provides a vapour and waterproof
membrane to water excluding structures and
protects concrete from attack by aggressive
ground salts.
Ancillaries
Proofex Total Tape
Double-sided butyl tape for sealing of side and
end laps and for use in detailing work.
Proofex Total Top Hats
MDPE sheathing, which encapsulates an
aluminium foil layer.
Gas Barrier Systems
Type Size
Proofex Total Membrane 2 x 25m, 2 x 50m
Proofex 3000MR 1 x 20m
Proofex Total Tape 50mm x 30m
Bituthene® 8000
A superior performing externally applied
waterproofing membrane for basements
and substructures. 70m hydrostatic pressure
resistance with ultra low moisture transmission
rate. Methane, CO2 and radon gas protection.
Suitable for application to damp surfaces and
green concrete.
Type Roll Size Primer Application Temp Range
Bituthene® MRX
Bituthene MRX is a methane, CO2 and radon gas resistant grade of Bituthene specifically designed
to resist the passage of methane, gas in addition to acting as a waterproof membrane protecting
building foundations.
Type Roll Size Primer Application Temp Range
*low levels
Groundwork Engineering 13
14 Groundwork Engineering
Visqueen Radon Sump
Where sub-floor depressurisation is required
a Radon Sump should be used. This is a
prefabricated plastic sump, to which pipe work
is connected.
Size: 220 x 430 x 430mm
Ancillaries
Type Size
Zedex CPT High Performance DPC 100-1500mm x 20m
Foil Backed & Standard Girth Jointing Tape 75mm x 50m
Radon Sump 220 x 430 x 430mm
Gas Barrier Jointing Tape 50mm x 10m
Method A modified
Sheetseal GR
RIW Sheetsteal GR is a cold applied, high
density polyethylene film bonded to aluminium
foil and coated with a bitumen/rubber self
adhesive layer with a removable reinforced
silicone release paper.
When designing Type A structures (as classified
in BS8102:1990), the product applied correctly,
is capable of providing the levels of protection
required for grades 1, 2, 3 & 4 basements.
Size: 1 x 20m
16 Groundwork Engineering
Sheetseal Primer
Sheetseal primer is a bitumen solution. Min Temp +5°C.
Sheetseal
Type Size Weight Coverage
Sheetseal GR 1.05 x 19.05m 1.7kg/m 2
Hyload Gastite LL DPM
A loose laid damp proof membrane for the
protection against damp and common ground
gas. Hyload Gastite LL DPM offers a safe
solution for the protection of buildings against
methane, radon and carbon dioxide.
Size: 1.6 x 30m
Type Size
Hyload Tanking Membrane 1m x 20m
Gastite SA
Hyload Gastite LL DPM 1.6m x 30m
Hyload Gastite Double Sided 50mm x 10m
Jointing Tape
Hyload Gastite Foil Backed Girth 75mm x 50m
Jointing Tape
Hyload Pre-formed Pipe Collars Various to order
(Top Hats)
Groundwork Engineering 17
Ancillaries
Bitusheet Primer
A one-part bituminous solution for brush or spray application. To provide the sealing of porous
surfaces to promote adhesion of Bitusheet and self bonding flashings.
Bitusheet Reinforcing Tape
Self adhesive reinforcing tape comprises of a cross-laminated high density polyethylene sheet
coated with a Bitumen Polymer Adhesive, faced with a release sheet.
Bitusheet Reinforcing Strip
Used to reinforce corners and changes in direction.
Bitusheet Mastic
Bitusheet Mastic Filler is a bituminous mastic of trowelling consistency.
Bitusheet HD Protection Board
A tough durable Polymeric protection board to prevent damage to the membrane during backfill.
Bitusheet
Type Size Coverage
Bitusheet Gas Barrier Membrane 1050mm x 28.57m 30m2
Bitusheet Primer 5 litre can, 25 litre drum 10 - 12m2/litre
Bitusheet Reinforcing Tape 100, 150, 300mm x 20m N/A
Bitusheet Reinforcing Strip 300m N/A
Bitusheet Mastic 25kg N/A
Polythene DPM
Polythene DPM
Manufactured from high quality reprocessed
Low Density PolyEthylene (LDPE) Damp Proof
Membranes have successfully prevented
moisture penetration from floors for many
years.
• BBA Approved
• High puncture resistance
• Withstands rough site handling
• Comprehensive range to satisfy most site
conditions
Polythene DPM
Type Size Weight
250mu (1000 gauge) 4 x 25m 23kg
300mu (1200 gauge) 4 x 25m 27.6kg
500mu (2000 gauge) 4 x 12.5m 23kg
Double sided jointing tape 10mm x 50m N/A
Girth jointing tape 100mm x 33m N/A
20 Groundwork Engineering
Geotextiles
SIG Geotechnical Centre provide an extensive range of both woven and
non-woven geotextiles from basic separation textiles to high strength
reinforcement and protection fabrics.
SIG Geotechnical Centre can offer complete
technical support ensuring the right product
for your application with an experienced team
available to give support on site or over the
telephone. With government targets in place
to reduce the amount of aggregate used in de-
velopments, as well as the associated expense
of using stone for ground reinforcement, it is
important to retain any stone that is laid.
Applications
• Separation layer
• Reinforcement
• Filtration
• Protection
• Drainage
• Indicator layer
Benefits
• Extensive range both woven and non-woven
• Cost effective solutions
• Quick and easy installation
• Full technical support and advice
Geotec TB
SIG Geotechnical Centre offer a comprehensive range of non-woven thermally bonded filtration,
separation and reinforcement geotextiles, which provide a high level of engineering performance.
With high water flow and excellent filter properties, combined with superb strength and
elongation, Geotec TB offers outstanding performance.
Geotec NP
Geotec NP is a range of high performance needle punched fabrics providing high puncture
resistance, making it ideal for use in landfill and membrane protection applications.
Groundwork Engineering 21
Geotec W
Geotec W is a range of woven polypropylene geotextiles which act as an excellent separator
and reinforcement membrane preventing the loss of expensive stone to the soil below, no
matter what ground conditions or what stone is used. High strength wovens are available for
reinforcement applications.
Geotec 90
Geotec 90 is a woven geotextile used as a separator in all types of civil engineering, building and
landfill projects. Its woven construction delivers high tensile and puncture strengths, making
it particularly suitable in separation applications. Geotec 90 is manufactured from extruded
polypropylene tapes that are resistant to all naturally occurring soil acids and alkalis and are
unaffected by bacteria and fungi. Geotec 90 can be used below access roads (both temporary and
permanent) to create a barrier on which to place the crushed stone foundation layer.
Indicator Layer
Geo-Signal provides a cost effective warning barrier to alert of contaminated land or buried
services. This bright orange woven textile combines excellent separation performance with a
highly visible appearance to make it an ideal indicator layer.
Mini Packs
SIG Geotechnical Centre mini packs are available in woven and non-woven options suitable
for horticultural, landscaping and domestic applications uses. They are designed to separate
materials and suppress weeds while allowing the passage of water, air and nutrients through. The
rolls come in sizes of 1m x 14m, 4.5m x 11.1m, 2m x 25m and 2m x 50m making them easy to
install.
22 Groundwork Engineering
Geogrids
SIG Geotechnical Centre offer a comprehensive range of Geogrids, both
biaxial and uniaxial, available in polypropylene or polyester. Geogrids can
be used in most buildings and civil engineering applications.
Design Service
A PI covered design service is available free
of charge, enabling SIG Geotechnical Centre
to offer you a cost effective and technically
competent solution for any application you
may have.
Applications
• Windfarm access roads
• Highways
• Piling platforms
• Reinforced soil walls
• Retaining walls
• Basal reinforcement
• Load transfers
Benefits
• High strength at low strains
• Immediate interlocking
• Reduction in aggregate thickness
• Low creep (polyester)
• High angles of friction
• Excellent resistance to installation damage
•A n extensive range of strengths from 20
to 400KN
• Quick and easy installation
• BBA Certified to reinforce slopes up to 70°
• CE marked
• Design service available
Groundwork Engineering 23
Secugrid
SIG Geotechnical Centre offer a comprehensive range of Geogrids, both Uniaxial and Biaxial,
available in polypropylene and polyester. With a range of strengths from 20 to 400kN, Secugrid
can be used in most building and civil engineering applications including piling mats, basal
and embankment reinforcement. Secugrids are the next generation of Geogrids produced with
state-of-the-art manufacturing technology. The reinforcement element is highly orientated
polypropylene or polyester bar that is uniformly extruded and drawn to achieve high modulus and
strength at low elongation, which provides a structurally sound stable Geogrid.
Secugrid absorbs tensile forces induced into the soil and distributes the stresses through the high
tensile strength bars. The transfer of force takes place by two distinct modes - Interlocking of the
granular soil into the grid apertures which physically restrains lateral movement of the granular
base course material and friction force transfer between the soil and the wide flat bars of Secugrid.
The Secugrid apertures allow for strike through of the cover soil material which then interlock with
the bars, providing confinement of the overlaying granular/soil material due to the strength and
stiffness of the ribs. This interlocking of the soil combined with the very high product modulus,
minimises soil deformation and ensures the integrity of the application. Large aperture grids are
available where the fill has a partial size of over 75mm.
Combigrid
Combigrid is a biaxial Geogrid incorporating a non-woven geotextile. With Combigrid, the
geotextile layer is heat-bonded between the lateral and longitudinal grid elements, forming a
completely integrated finished product. Combigrids are mainly used in conjunction with soft and
low CBR (California Bearing Ratio) soils where soil reinforcement in conjunction with separation
and filtration is required. The main advantages over using separate products are that Combigrid
reduces handling, storage and installation time and costs.
24 Groundwork Engineering
Gabions
Gabions and Mattresses offer a fast effective solution for many earth
stabilisation problems. Gabion systems are widely used in many
applications including retaining walls, erosion control, scour prevention,
landscaping and for coastal protection, in applications such as river and sea
control. The strength and flexibility of the welded mesh helps withstand
and absorb the forces generated by retained earth or water flow.
Applications
• Retaining walls
• Gabion reinforced walls
• Revetments
• Waterway walling
• Coastal protection
• Erosion control
• Landscaping
Benefits
• Quick and easy to install
• Attractive finish
• Low maintenance
• Bespoke products made to order
• Design advice service available
Welded Gabions and Mattresses are often more environmentally acceptable than mass concrete
structures, and offer a fast build application. Using Gabions as an alternative to the more
traditional concrete structures allows you to fill them with local stone or vegetation, giving the
product a more attractive natural appearance. Manufactured from welded wire with a square
mesh of 76.2mm x 76.2mm or 50.8mm x 50.8mm they are available in PVC-Zinc coated, triple
life corrosion protection (95% Zinc 5% Aluminium) or stainless steel and come in standard sizes
as well as bespoke sizes manufactured to order. SIG Geotechnical Centre can offer a design service
on request.
Groundwork Engineering 25
Erosion Control
SIG Geotechnical Centre offers a full range of both biodegradable and
non-biodegradable erosion control matting. The comprehensive range
on offer from SIG Geotechnical Centre ensures a cost effective solution to
any erosion application you may have.
Applications
• Highway/railway embankments
• Waterways
• Lagoons and ponds
• Newly cut embankments
• Reservoirs and lakes
• Landfill capping
• Reinforced earth wall facing
Benefits
• Quick and easy to install
• Strong, robust and flexible
• Immediate protection
• Prevent run off and the loss of soil
• Gives protection to seeded areas whilst the
vegetation establishes
• Provides an ideal micro climate for newly
seeded areas
• Full technical and on-site support
• A competitive and cost effective solution
26 Groundwork Engineering
Slope Guard Biodegradable
The Slope Guard Biodegradable range includes matting made from Hessian, Jute and Coir
which are environmentally friendly solutions for even the most severe erosion applications.
Biodegradable matting acts as a protection to the slope preventing erosion and the loss of
expensive soil and giving slope stability as well as providing an ideal micro climate for seeds to
germinate. The materials have a lifespan of between 1 and 5 years with weights ranging from
150-1500grams.
We can also offer a wide range of pre-seeded blankets with all types of seed mixes to go with
them;
• Slope Guard Type 1- Jute soil saver 500 grams
• Slope Guard Type 2- Hessian blanket
• Slope Guard Type 3- Coir matting
• Slope Guard Type 5- Pre-seeded Coir matting
Envirotrak
Envirotrak is a lightweight high load paving reinforcement system
manufactured from recycled plastics with a cellular construction.
Envirotrak’s unique interlocking design coupled with high loading strength
provides a strong and robust surface. Envirotrak can take loads of up to
350 tonnes per square metre. It is extremely versatile and may be used in
a wide range of applications. The interlocking design not only means it is
easy to piece together but also stays securely in place when being installed.
Applications
• Car parks
• Pathways
• Caravan parks
• Temporary access routes
• Cycle ways
• Emergency access routes
• Ground stabilisation
• Can be used as part of a SUDS system
Benefits
• Quick and easy to install
• Durable but lightweight
• Unique interlocking system
• Permeable
• 100% recycled
• Prevents the loss of expensive gravel
• Zero maintenance
• Suitable for grass or gravel
• 25 tonne axle loading
• Non-slip
• UV stable
• Unaffected by climate
• Designed and manufactured in the UK
Envirotrak can be filled with grass or gravel. When used with top soil and seed a 95% grass covering
is provided, giving an aesthetically pleasing natural finish. Alternatively gravel can be used giving
a robust and stable base with fast water dispersion, whilst reducing the loss of expensive gravel
and preventing rutting and movement. The cell design also allows excellent water dispersion
making it an ideal product for areas prone to flooding, and can also be used as part of a SUDS
system (sustainable urban drainage system). Demarcation blocks are also available as infills on the
Envirotrak. Perfect for directing traffic or marking out areas such as car parking spaces.
28 Groundwork Engineering
Cellular Confinement System
Geotechnical Centre web is a multi-purpose strong and robust cellular
confinement system. It has a 3-dimensional honeycomb structure made
from strips of extruded polypropylene forming a lightweight expandable
structure.
Its ultrasonically welded joints deliver extremely high tensile strengths,
improving soil bearing capacity up to 17 times.
Applications
• Erosion control
• Tree root protection
• Slope stabilisation
• Car parks
• Roadways
• Ground stabilisation
Benefits
• Prevents run off and soil erosion
• Permeable
• S upports soil up to 17 times load bearing
capacity
• Strong and flexible
• Quick and easy to install
• Bespoke sizes available
• Manufactured in the UK
Groundwork Engineering 29
Load Bearing
As a surface reinforcement system SIG
Geotechnical Centre Web provides a strong and
stable load bearing surface giving the soil up
to 17 times its normal load bearing capacity.
Supporting and isolating the load bearing
surface from the weaker sub grades below, SIG
Web solves the load bearing issue whilst giving
an aesthetically pleasing finish.
30 Groundwork Engineering
Turfguard
While grassed areas provide a naturally aesthetic environment, when
they have been trafficked on by either vehicles or pedestrians there is a
risk of the grass being damaged or worn away. SIG Geotechnical Centre
offer a wide choice of grass reinforcement meshes that provide a range of
performance levels from light caravan park usage through to heavy duty
reinforcement mesh used for access roads and car parks.
Applications
• Overspill car parks
• Pathways
• Golf courses
• Lightweight runways
• Wheelchair access routes
• Grass verges
• Light aircraft Taxiways
Benefits
• Easy and quick to install
• No need for excavation
• E xtensive levels of reinforcement and
protection
• S uitable for permanent or temporary
applications
• Rot resistant and UV stabilised for longer life
• Available in black or green
Turfguard is manufactured from HDPE which makes the product tough and durable whilst also
being flexible and lightweight for ease of installation. Turfguard can be used to either temporarily
or permanently reinforce grassed areas, preventing rutting and other damage caused by vehicle
and pedestrian traffic.
Groundwork Engineering 31
Root Barriers
SIG Geotechnical Centre offer a range of permeable and impermeable root barriers. Tough and
durable, these liners prevent damage by invasive root growth giving protection to structures such
as roadways, pipelines and housing.
Geocomposite/Geoflow Drainage
SIG Geotechnical Centre offers an extensive range of geocomposite
drainage and gas venting layers. Replacing the traditional method of
granular stone drainage the Geoflow system offers real cost savings in
both material and installation costs.
Geoflow is made up of a high strength, high
flow cuspated HDPE core which forms a void
to drain or vent with a filter geotextile on
one or both sides. When used as part of a
waterproofing system Geoflow acts as both a
drainage layer reducing water pressure and as
protection to the waterproofing membrane.
It is ideal for retaining walls, buried structures,
underground reservoirs, roof gardens and
tunnels. Geoflow can also be used on landfill
sites and highway edge drainage.
Applications
• Retaining wall drainage
• Bridge abutments
• Sports fields
• Edge of highways (Fin drains)
• Buried structures
• Gas venting
• Underground reservoirs
• Green roofs
• Cavity drainage and structural waterproofing
• Block paving drainage
Benefits
• No need for expensive imported fill
• Extremely cost effective against traditional
stone drainage methods
• Little excavation needed
• Quick and easy installation
• Acts as a drainage and protection layer
• Full technical and on-site support
• A vast product range to suit any application
34 Groundwork Engineering
Structural
Geoflow can be used horizontally or vertically in applications such as buried structures, bridge
abutments, basement walls and behind retaining walls giving high performance flow whilst
maintaining its integrity even under extreme loads.
Channel Drainage
SIG Geotechnical Centre offer a wide range of flexible channel drainage
systems, suitable for a variety of applications including driveways, car
parks, and loading areas to more specialist applications such as chemical
plants and shower rooms. These are all designed to offer cost effective,
efficient solutions for the collection and evacuation of surface water.
Applications
• Driveways
• Pedestrian zones
• Highways
• Loading areas
• Food preparation areas
• Chemical plants
• Shower rooms
Benefits
• Choice of grating styles and materials
• Loading class A15-F900
• Unique locking systems
• Choice of channel bases
• Different widths and depths available
• Wide range of accessories
.
Groundwork Engineering 37
GRP Channel
Key Features
• Extremely stable, yet lightweight high-tech material of GRP – proven in aircraft, ship and racing
car construction.
• High resistance to breakage and an extraordinarily high load bearing capacity guarantee a wide
range of applications.
• Extremely resistant to abrasion and chemicals.
• Maximum discharge rates – even for low water levels – due to an improved cross-section shape.
• High temperature stability and resistance to ageing provide for an extended service life.
• First complete and sealable channel system in GRP to EN 1433 with CE conformity.
• Available with different grating options: i.e. slotted and mesh gratings in galvanised steel, as well
as ductile iron slotted gratings.
38 Groundwork Engineering
Screed Isolation
Regupol E48: High Performance Screed Isolation
A recycled tyre crumb product designed to
isolate screeds from the main structure of the
building, reducing impact energy generated
by general footfall. It is used under all types of
floor screeds in most new build constructions
including apartments, schools, hospitals, hotels,
libraries and supermarkets.
It is suitable for use with beam and block
and precast concrete plank floors. With
airborne sound insulation of 50dB and impact
sound insulation of 49dB it outperforms the
requirements of Building Regulations Approved
Document E (2003).
It has a nominal thickness of 8mm with a
dimpled underside.
Code Roll Size
Precision Grouting
SIG Construction Accessories supply
cementitious, polyester or epoxy
products for the alignment and
levelling and gap filling in the
following and many more applications:
• Crane rails • Balustrades
• Capstans • Crash barriers
• Landing lights • Pump bases
• Under-rail pads • Sluice Gates PRODUCTS PAGE
• Sleeper bearings • Machine bedding Cementitious Grouts 41
Epoxy Based Anchor Grouts 46
• Bridge bearings • Baseplates Cementitious Anchor Grouts 47
Polyester Anchor Grouts 48
Anchoring & Fixing Chemical Fixings 50
We offer products to aid the high Steel Anchors 55
strength and corrosion resistant Lightweight Anchors 58
Cementitious Grouts
Five Star Grout
A standard cementitious grout developed for Uses:
applications where an economical grout with • Under stanchion plates and machinery
good flow and strength is required. Five Star (static loads only)
Grouts are based on specially selected Portland • Grouting bearings, precast units, floors etc.
cements, graded aggregates and admixtures
including a special form of carbon. This special • Fixing anchor bolts, ballustrades, crash
formulation produces a grout that conforms barriers, starter bars
to ASTM C827 Early Volume Change of • Underpinning
Cementitious Mixtures. Does not contain iron, • Void filling
aluminium or other additives which eliminates
any subsequent problems of dimensional
instability, corrosion or staining. Five Star Grout
is designed primarily as a flowing grout but
can also be used at a trowellable or dry pack
consistency. It can be applied in thicknesses
from 10 to 100mm.
Size: 25kg
Type Size Yield / Coverage
Five Star Grout 25kg 14 litres at pourable consistency
Five Star Grout SP 25kg 14 litres at pourable consistency
weber.cem Construction Grout 25kg 13 litres at pourable consistency
Conbextra GP
General purpose, non-shrink cementitious
grout for gap thicknesses 10 to 75mm.
Recommended applications at flowable
consistency include stanchion base plates,
bolt pockets and void filling. At trowellable
consistency it is recommended for bedding
load bearing components.
Size: 25kg
Grouts & Anchors 43
Conbextra HF
High flow, non-shrink, cementitious grout for
gap thicknesses 10 to 100mm. Recommended
applications include:
• Large stanchion baseplates
• Joints between pre-cast concrete panels
• Pumped grouting applications
• Grouting applications where pouring access is
restricted
Size: 25kg
Conbextra BB
Non-shrink cementitious bridge bearing grout. Used for grouting beneath bridge bearings, parapet
posts, flanged lighting columns.
Size: 25kg
Conbextra TS
Non-shrink cementitious grout for thick section
grouting of thicknesses 75-500mm. It is
ideally suited to thick section grouting as it
contains aggregates that reduce exothermic
heat generation and risk of thermal cracking
common with gap thicknesses in excess of
100mm.
Size: 25kg
Conbextra UW
Non-shrink cementitious grout for underwater applications.
Size: 25kg
44 Grouts & Anchors
Cebex 100
Expanding and plasticising grout admixture
used with either neat cement or sand and
cement mixes. It is incompatible with High
Alumina Cement.
Size: 227g
Fosroc Cementitious Grouts
Type Size Yield
Conbextra GP 25kg Flowable: 13.25 litres
Conbextra HF 25kg Flowable: 13.25 litres
Conbextra BB 25kg Flowable: 13.5 litres
Conbextra TS 25kg Flowable: 12 litres
Conbextra UW 25kg Flowable: 14.5 litres
Masterflow 765
A ready to use, non-shrink construction grout
for effective contact and support. It can be used
from fluid to plastic consistencies for grouting
of equipment and machinery, bearing pads,
rails and anchoring.
• High early strength for rapid installation and
use of plant
• Durable, uniform dense structure
• Good workability for up to 1 hour at 20C
• Can be applied in thicknesses ranging from
10-75mm
Recommended for:
• Grouting bearing pads and plinths
• Grouting under machinery base plates,
stanchion bases and crane rails
• Anchoring bolts, reinforcing bars and rods
• Underpinning
Grouts & Anchors 45
Sika Cementitious Grouts
Type Size Coverage
Sika Grout 212 25kg 14 litres at pourable consistency
Sika Armorex Construction Grout 25kg 14.2 litres
46 Grouts & Anchors
Epoxy Based Anchor Grouts
Epoxy resin grouts for use where
extremely high strength and/or
chemical resistance is required.
Uses include grouting in heavy ma-
chinery, crane and transporter rails,
high speed turbines, drop forges,
refineries, electroplating works and
chemical plants.
Conbextra EP10
Conbextra EP10 is for grouting gap thicknesses
from 0.25 to 10mm. It is an all-liquid system
consisting of a base and hardener.
Size: 3 Litres
Conbextra EPR
Conbextra EPR is for grouting gap thicknesses
from 10 to 120mm and is a three-component
system consisting of base resin, liquid hardener
and specially graded inert fillers.
Size: 8 Litres/ 16 Litres
Grouts & Anchors 47
Sikadur 42
Pourable epoxy grout. Cures down to 5°C.
Fast setting.
Size: 24kg
6 Litres per 12kg
Cementitious Anchor Grouts
BASF Masterflow 885
A non-shrink, metallic reinforced grout for grouting and precision bearing operations where
shrinkage must be eliminated to achieve full bedding and load transfer.
• Turbines, generators and compressors
• Rolling, stamping, drawing and finishing mills
• Paper machine soleplates
• Anchor bolts and rods
• Machinery and equipment requiring high strength maximum bearing
Size: 25kg
48 Grouts & Anchors
Polyester Anchor Grouts
High-strength corrosion-resistant anchoring of bolts and bars into concrete,
rock, masonry or brickwork where high speed of installation and early
application of load is required. Permanent installation of reinforcement
starter bars, MOT bolts, foundation bolts, base plates, balustrading, barriers
and safety fences, railway tracks and tie-back anchors.
Lokfix S25
(pourable grade, 25 minute gel at 20°C):
For use where the hole is 8 to 40mm greater in
diameter than the bar.
Lokfix P25
(pumpable grade, 25 minute gel at 20°C):
Used in overhead or horizontal holes where the
hole is up to 25mm greater in diameter than
the bar. The thixotropic nature of Lokfix P25
reduces flow of grout out of the hole.
Fosroc Lokfix usage guide
To determine the quantity of material per 100ml of hole depth
Bolt Diameter
32 20 22 26 40
Chemical Fixings
Sika Anchorfix-1
AnchorFix-1 can be injected into most substrates
including concrete, brickwork, blockwork, hollow
and solid masonry, solid rock and natural
stone and is suitable for practically every type
of anchoring and fastening method, such as
threaded rods, steel reinforcement, masonry
wall ties and anchor sockets. Supplied in a single
300ml cartridge that fits into a standard sealant
gun, the two-component styrene free polyester
resin Sika AnchorFix-1 is mixed in the nozzle for
simplicity and error free operation.
Size: 300ml
Sika AnchorFix-2
A solvent and styrene free, epoxy acrylate based, two-part anchoring adhesive.
Size: 300ml
Type Size Coverage
Sika AnchorFix-1 300ml standard cartridge -
Epcon C8 Extreme
The Epcon C8 Extreme performance epoxy
resin has been specifically formulated for
extreme rebar and stud applications. With
virtually no smell Epcon C8 is easy to inject
at low temperatures and is approved for
use in wet and diamond drilled holes. This
formulation resin has no unpleasant odour
making it ideal for indoor applications.
Substrates
Suitable for concrete, plasterboard (with
Satelis), hollow brick, stone, solid block, solid
brick, hollow floor beams, hollow block wall
(with Satelis).
Type Size Quantity
Epcon C8 Cartridge + 1 Nozzle 450ml 1
Application nozzle with extension - 1
Grouts & Anchors 53
Type Size Quantity
Epobar Cartridge 410ml 1
Epobar Nozzle - 1
Steel Anchors
Fischer High Performance Steel Anchors
• Specification Advisory Service available
• Technical Support
• On Site Testing
The FBN bolt is a flexible anchor for economical
performance. Available in Grade 1.4401 (316)
stainless steel and zinc plated steel.
For fixing of:
Brick support systems, metal constructions,
formwork, brackets, beams, racking, machinery,
etc.
Installation instructions:
Before tapping in, place the nut in the best
position for installation. (Bolt projects approx.
2-3mm).
Type Thread Total Drill Effective Useable Box
Dia x Length Diameter Anchor Length Quantity
Length Depth
FBN 6/10 A4 M6 x 25 68mm 6mm 40mm 10mm 100
FBN 6/30 A4 M6 x 30 88mm 6mm 40mm 30mm 100
FBN 8/10 A4 + 23 A4 M8 x 41 76mm 8mm 48/35mm 10/23mm 50
FBN 8/50 + 63 A4 M8 x 81 116mm 8mm 48/35mm 50/63mm 50
FBN 10/15 + 23 A4 M10 x 51 89mm 10mm 50/42mm 15/23mm 50
FBN 10/50 + 58 A4 M10 x 87 125mm 10mm 50/42mm 50/58mm 20
FBN 10/100 + 108 A4 M10 x 134 174mm 10mm 50/42mm 100/108mm 20
FBN 12/15 + 35 A4 M12 x 71 113mm 12mm 70/50mm 15/35mm 20
FBN 12/45 + 65 A4 M12 x 103 143mm 12mm 70/50mm 45/65mm 20
FBN 12/100 + 120 A4 M12 x 157 202mm 12mm 70/50mm 100/120mm 20
FBN 16/10 A4 M16 x M54 109mm 16mm 64mm 10mm 10
FBN 16/25 + 45 A4 M16 x 89 144mm 16mm 84/64mm 25/45mm 10
Type Size Quantity
FWB S Wall bolt - shield only 6, 8, 10, 12, 16, 20mm 10, 25, 50
FWB L Wall bolt - loose bolt type 6, 8, 10, 12, 16, 20mm 10, 25, 50
FWB P Wall bolt - projecting bolt type 6, 8, 10, 12, 16, 20mm 10, 25, 50
FWB H Wall bolt - hook bolt type 12, 14, 16, 20mm 25, 50
FWB E Wall bolt - eye bolt type 6, 8, 10, 12, 16mm 10, 25, 50
58 Grouts & Anchors
Mild Steel Threaded Studding, Washers, Nuts & Connectors
Quality mild steel all-threaded studding for civil
engineering construction use. Supplied with full
range of nuts, washers and connectors. Suitable
for use with SIG Construction Accessories
chemical anchoring systems.
Sizes Available
M6 M8 M10 M12 M16
M6 x 20 M8 x 25 M10 x 20 M12 x 25 M16 x 50
M6 x 25 M8 x 35 M10 x 25 M12 x 30 M16 x 60
M6 x 30 M8 x 45 M10 x 30 M12 x 40 M16 x 70
M6 x 40 M8 x 40 M10 x 40 M12 x 45
M10 x 45 M12 x 50
M10 x 50
Lightweight Anchors
Spit Grip Lip & Grip Drop-In Anchors
A broad range of female anchors for threaded
rod, Spit drop-in anchors, including lipped
anchors for a flush finish, not dependent on
hole depth.
Spit Grip Stainless Steel Anchor M16 65mm 23mm 70mm 70Nm 25
60 Grouts & Anchors
Tapcon Masonry Anchors
For fastening to concrete and other masonry
materials, carbon steel self tapping anchors.
Special Hi-Lo form and blue climaseal finish.
Can be supplied complete with one ‘D’ end
rotary percussion masonry drill bit.
Countersunk Tapcon
Type Thread Ø Drive Fixture Anchor Hole Ø Min. Min. Box Qty
Style Thickness Length Hole Embed
Depth
3F32 5mm P2 0 - 7mm 32mm 4mm 35mm 25 100
3F45 5mm P2 5 - 20mm 45mm 4mm 35mm 25 100
3F57 5mm P2 17 - 32mm 57mm 4mm 35mm 25 100
3F70 5mm P2 30 - 45mm 70mm 4mm 35mm 25 100
3F82 5mm P2 42 - 57mm 82mm 4mm 35mm 25 100
3F100 5mm P2 60 - 75mm 100mm 4mm 35mm 25 100
4F32 6mm P3 0 - 7mm 32mm 5mm 35mm 25 100
4F45 6mm P3 5 - 20mm 45mm 5mm 35mm 25 100
4F57 6mm P3 17 - 32mm 57mm 5mm 35mm 25 100
4F70 6mm P3 30 - 45mm 70mm 5mm 35mm 25 100
4F82 6mm P3 42 - 57mm 82mm 5mm 35mm 25 100
4F100 6mm P3 60 - 75mm 100mm 5mm 35mm 25 100
PRODUCTS PAGE
Set Up Equipment 63
Wire Spacers 65
Concrete Spacers 68
Tying Wire 71
Plastic Spacers 73
Dowels 78
Bolt Boxes 85
Tie Bar System 89
Formwork Systems 96
Metal Formwork Hy-Rib® 100
Screed Rails & Accessories 102
Crack Inducers & Void Formers 108
Reinforcement 111
Ancon KSN Anchor Continuity System 119
Reinforcing Bar Couplers 121
Ancon Starter Bar System 126
Ancon Lockable Dowels 128
Balcony Connectors 130
Cast in Channels 135
Floor Decking 136
Formwork Chemicals 139
Concrete Curing, Hardening and Sealing 146
Temporary Protection 154
Accessories 157
Brick and Concrete Cleaning Material 164
Bricklayer Accessories 166
Reinforcement & Formwork 63
Set Up Equipment
Pointed Steel Pins
Steel pins, pointed one end, plain other, in
either 16, 20 or 25mm diameters.
Length Pack
400mm Each
600mm Each
1000mm Each
Fencing Pins
Fencing pin approximately 1.35m length,
pointed one end, lamp iron curve other.
Packed in 10s.
Safety Barrier
Safety barrier 1m x 50m manufactured from
heavy duty polythene.
Length Colour Pack
1x50m Orange Each
64 Reinforcement & Formwork
Cube Moulds
Metal and Polystyrene available.
l00mm two piece cube mould.
150mm four piece cube mould.
Square section tamping bar.
Spanners.
Slump Cone
Slump cone, tamping bar and slump baseplate.
Reinforcement & Formwork 65
Wire Spacers
Hychairs A Type
A welded girder for supporting reinforcement
or fabric without damaging the polythene
membrane. Hychairs are also ideal for dowel
bar support. Supplied in 2m lengths, pack
size 50m. Maximum advised spacing 1m.
Suggested usage 10m/sheet.
Height Pack
50mm 50m
60mm 50m
75mm 50m
90mm 50m
105mm 50m
120mm 50m
130mm 50m
150mm 50m
165mm 50m
180mm 50m
200mm 50m
220mm 40m
250mm 40m
300mm 40m
66 Reinforcement & Formwork
Circular Wire Spacers
An economical way of supporting top steel in
slabs, the hoops are formed into a 1m diameter
circle. 4/5 hoops per standard full size sheet of
mesh are normally sufficient.
Height Pack
50mm 20, 100
60mm 20, 100
75mm 20, 100
90mm 20, 100
105mm 20, 100
120mm 20, 100
135mm 20, 100
150mm 20, 100
165mm 20, 100
180mm 20, 100
200mm 20, 100
Can be manufactured up to 250mm.
Available in 3m lengths.
Reinforcement & Formwork 67
Alti-Spacer
Alti-Spacer is a welded snake wire spacer for
supporting reinforcement of fabric, which is
stronger than normal hychair and circular
spacers, making it extremely reliable and
safe on site. Alti-Spacer requires no tying so is
extremely quick to set up on site.
• Easy to handle
• No tying on site required
• Designed for strength
• Stronger than normal methods
• More economical
• Various sizes available
Pack of 20.
Height Ø Weight Small Pack Large Pack Pallet Qty
50mm 3.3mm 3mm 3.3mm 0.247kg/m 25 600 1200
60mm 3.3mm 3mm 3.3mm 0.252kg/m 25 600 1200
70mm 3.3mm 3mm 3.3mm 0.258kg/m 25 450 900
80mm 3.3mm 3mm 3.3mm 0.264kg/m 25 450 900
90mm 3.3mm 3mm 3.3mm 0.27kg/m 25 450 900
100mm 3.3mm 3mm 3.3mm 0.277kg/m 25 450 900
110mm 3.3mm 3mm 3.3mm 0.284kg/m 25 450 900
120mm 3.3mm 3mm 3.3mm 0.291kg/m 25 450 900
130mm 3.3mm 3.3mm 3.3mm 0.328kg/m 25 450 900
140mm 3.3mm 3.3mm 3.3mm 0.337kg/m 25 450 900
150mm 3.3mm 3.3mm 3.3mm 0.347kg/m 25 450 900
160mm 3.3mm 3.3mm 3.3mm 0.356kg/m 25 250 500
170mm 3.3mm 3.3mm 3.3mm 0.366kg/m 25 250 500
180mm 3.3mm 3.3mm 3.3mm 0.376kg/m 25 250 500
190mm 3.3mm 3.3mm 3.3mm 0.385kg/m 25 250 500
200mm 3.3mm 3.3mm 3.3mm 0.395kg/m 25 250 500
68 Reinforcement & Formwork
Concrete Spacers
• Non toxic fibre reinforced spacers.
• Natural bond with concrete.
• Porosity and surface permeability similar to concrete.
• Compressive strength of material generally to 40N/mm2.
Size Pack
25, 30mm 500
30, 40mm 250
40, 50mm 200
60, 75mm 50
65, 70mm 50
50, 60mm 50
Square Bar
A heavy duty one metre long bar for supporting
steel on bridge decking and other areas
where high point loads can be expected. Also
available rectangular double cover bar.
• Conforms to BS 7973:2001
Size Pallet Qty
25 x 25mm 800
30 x 30mm 600
40 x 40mm 300
50 x 50mm 250
60 x 60mm 160
75 x 75mm 100
100 x 100mm 60
70 Reinforcement & Formwork
Steel Kickers (Adjustable)
Removes the need to pour a kicker. Spacer/
spreader for wall joints. The crimped anchor
without threaded bar is pressed into the wet
concrete along the approximate centre axis of
the subsequent wall. M16 threaded bar allows
exact alignment and ensures high strength .
End caps are to be applied firmly to ends of the
threaded bar, providing a 50mm cover.
Type
Crimped Anchor
End Cap
345mm 350mm
Reinforcement & Formwork 71
Tying Wire
Tying Wire
Coils available in black annealed steel and
stainless steel. Black annealed coils are 1.5mm
and 16 gauge. Stainless steel coils can differ in
weight and are sold per Kg. Approximately one
coil of wire to 4 tonnes reinforcement.
Type Gauge
Black Annealed Steel Coil 1.5mm
250 1000
72 Reinforcement & Formwork
Reelfix Rapid System - Tying Wire and Dispensing System
Reelfix Rapid is a tying wire dispensing reel and shrink wrapped to protect the wire from
system used by Steel Fixers when tying moisture damage.
reinforcement in concrete structures . The
system comprises of a dispensing reel which
houses a 2kg spool of tying wire. The reel is
attached to a heavy duty leather belt and
comfort pad and is worn around the users’
waist.
Reelfix System Components:
• 2kg (224m 18 gauge) grade 304 stainless
steel refill spool
• 2kg (120m 16 gauge) black annealed refill
spool
• Refillable Tying Wire Dispensing Reel
• Reelfix Branded Heavy Duty Leather Belt
• PVC Comfort Pad
• Reelfix Branded Stainless Tape/ Nip Frog
Reelfix 2kg refill spools are packed 5 per carton
Material Diameter Metres per 2kg kg per 1000m Approx. gauge
Stainless 304/316 1.2mm 224 8.93 18
Black Annealed 1.6mm 120 16.66 16
Reinforcement & Formwork 73
Plastic Spacers
Wheel Spacers - Standard Duty
A comprehensive range of clip-on plastic
wheel spacers suitable for all pre-cast and site
applications.
Size Bar Diameter Pack
20mm 4 - 12 500
25mm 4 - 12 1000
25mm 12 - 20 250
30mm 4 - 12 250
30mm 12 - 20 125
75mm 12 - 20 125
74 Reinforcement & Formwork
Grade Plate Spacers - Support Fix
Grade Plate Spacers are a double cover spacer
that has been designed for use in ground
floor slabs, where its large base area prevents
puncturing of polyethylene membrane. Often
used with ground beam shuttering.
Size Pack
25/30mm 250
40/50mm 250
55/65mm 200
65/75mm 200
90/100mm 100
Reinforcement & Formwork 75
Plastic Tower Spacers
Plastic Tower Spacers are robust and designed
for vertical and horizontal applications.
Excellent stability and concrete flow with large
clamping area and pointed feet to ensure
minimum visibility on the struck concrete face.
Code Rebar Diameter Pack
20 6 - 20mm 500
25 6 - 20mm 500
30 6 - 20mm 500
35 6 - 20mm 250
40 6 - 20mm 250
50 6 - 20mm 125
60 6 - 20mm 125
76 Reinforcement & Formwork
Bar End Cap Spacers
Bar End Caps provide cover to the formwork
and prevent staining to the precast units.
Code Rebar Diameter Pack
20 4 - 8mm 1000
20 9 - 16mm 1000
25 4 - 8mm 1000
25 9 - 16mm 1000
30 4 - 8mm 1000
30 9 - 16mm 1000
Size Bar Size Width Pack
40mm 6 - 12mm 10mm 500
50mm 6 - 12mm 10mm 250
45, 50mm 6 - 12mm 30mm 250
50mm 16 - 20mm 30mm 200
70mm 16 - 20mm 30mm 100
30mm 100
Plastic Shims
Hard plastic shims for non-structural,
temporary alignment of precast concrete
panels and components. Made from heavy duty
plastic 70 x 70mm in a range of thickness from
2 to 10mm.
Size Pack
2mm 250
3mm 250
5mm 125
7mm 125
9mm 125
10mm 125
78 Reinforcement & Formwork
Dowels
Dowel Bar Cradles
Dowel Bar Cradles are used to support dowel bars in contraction and expansion joints. When
ordering please confirm type, height (which is from base of cage to bottom of dowel bar) and
quantity required. Manufactured to customer requirements. Sold per metre.
Contraction Joints Contraction Joint
Wire Ties.
De-Bond/Epoxy coated.
Wire Ties H
Plastic Sleeve.
h = height from base to underside of dowel bar.
Plastic Sleeve De-Bond/Epoxy coated
Expansion Joints
Dowel Cap. Expansion Joint
Dowel Cap
Wire Ties.
De-Bond/Epoxy coated
Plastic Sleeve. Wire Ties H
h = height from base to underside of dowel bar.
De-Bond/Epoxy coated
25mm 600mm
Reinforcement & Formwork 79
Diamond Dowels
Diamond dowels offer a better performing,
more easily installed alternative to traditional
dowels. 6mm x 115mm square diamond
dowel used at 450mm centres gives equivalent
performance to 20mm round dowels at
300mm centres. Simply nail the Diamond
Dowel sleeve to formwork prior to first pour,
and then push the Diamond Dowels into the
sleeve immediately prior to second pour.
Size
6 x 115 x 115mm
Alpha Dowels
A trapezoidal plate dowel developed to provide
greater capacity in bending, shear and bearing
when compared to the Diamond Dowel at
20mm joint opening (typically 5 times in
bending and 3 times in shear and bearing).
Installation is identical to Diamond Dowels.
Size
Size
20 x 20 x 600mm
Speed Dowels
A two-component system consisting of a sleeve
and an attachment base, designed for use with
610mm x 20mm round dowels. It provides
accurate positioning and alignment of dowels
at construction and expansion joints, with
effective load transfer.
32mm 375mm
82 Reinforcement & Formwork
Expansion Dowel Caps
A rigid tube 100mm length with 25mm of
compressible filler, designed as a tight fit over
dowel bars in expansion joint. Supplied in 100s.
If combining both sleeves and caps, use next
size up for the cap.
Diameter
12mm
16mm
20mm
25mm
32mm
Meta Dowel
A superior dowel/sleeve combination that can
be used with both Metaform and Metaform
Eliminator systems. Alternatively, it can be fixed
to timber shuttering as required. Superior in
bearing, bending and shear to its competitors,
its corrugated design makes it more suitable for
the larger joint gaps associated with modern
construction techniques.
De-bonding Compound
A bitumen based material for painting on to
dowel bars and de-bonding contraction joints
in slab construction. Supplied in either 5 litre or
25 litre cans. Brush to suit.
Reinforcement & Formwork 83
ALTI-Shield
A unique product designed for protecting the
ends of exposed re-bar on site to prevent stab
injuries. It is a cost effective and time saving
alternative to individual re-bar protection caps.
It is extruded from heavy duty self-extinguish-
ing UV stable PVC which is extremely durable
and 100% recyclable. It ensures that all re-bars
are covered in long runs quickly, tightly and
safely to protect workers on site.
ALTI-Shield’s unique gripping teeth design
makes it suitable for use on both horizontal
and vertical reinforcing bars for 8mm to 40mm
without any additional fixing.
Benefits Technical Details
• Hardwearing and reusable • Profile length: 1m
• Suitable for horizontal and vertical protection • Wall thinness: Approx 2.0mm
• Suitable for 8mm to 40mm re-bar • Colour: Yellow
• Easy to fit in seconds • Recyclable: 100%
• No additional fixing required • Storage instruction: Store flat
• Application range: 8mm to 40mm bar
Horizontal & Vertical
84 Reinforcement & Formwork
Alti-Shield Max
Alti-Shield Max has a 1.5mm thick metal
strip running down the spine of the protector
to prevent the reinforcing bar piercing the
protector should a worker fall from height.
Reinforcement & Formwork 85
Bolt Boxes
Holding Down Bolts
A full range of holding down bolts are available.
Supplied in mild steel or high tensile. Special
sizes made to order.
Length x Diameter
20 x 375, 450mm
Length
229mm
305mm
385mm
457mm
534mm
610mm
762mm
Reinforcement & Formwork 87
Length
Polystyrene Dissolver
Polystyrene dissolver is a specially formulated
solvent developed to safely dissolve away and
emulsify unwanted polystyrene, bolt boxes or
void formers. Available in 5, 25 litre cans.
Denso Tape
For protection of bolt heads prior to concrete
pours. 75mm wide x 10m long rolls.
Roll Size Box Qty Pack
50mm x 10m 32 Per roll
75mm x 10m 24 Per roll
100mm x 10m 16 Per roll
Reinforcement & Formwork 89
Cast-In Anchor
A stainless steel anchor for casting into
concrete, complete with nailing plate for fixing
to formwork.
Product Code Size Length Fail Load
Rock Anchor
For securing single-sided shuttering to rock
or concrete walls. Drill hole of 36.5 to 38mm
diameter to the following depths:
• min 20cm in concrete
• min 2.0m in rock more than 200kg/cm2
• min 2.5m in rock more than 150kg/cm2
• min 3.0m in rock more than 100kg/cm2
Conduct tensile tests before applying final load.
Thruty Sleeve
Thruty sleeve is a rigid PVC tube of 2mm wall
thickness, supplied in 2 metre lengths which
can easily be cut to the required size. It is
used as an expendable sleeve over tie bolts,
facilitating their removal and also acting as a
spacer to ensure correct width of wall.
Inside Diameter / Outside Diameter
20/24mm
22/26mm
26/30mm
32/38mm
Thruty Cones
Thruty cones are used at the ends of the
thruty sleeve and can be easily extracted after
removal of the formwork, to form a chamfered
recess for subsequent grouting.
Inside Diameter
20mm
22mm
26mm
32mm
Reinforcement & Formwork 91
Plastic Stoppers
Used with plastic sleeve/tube to form a
watertight seal. For tube internal diameters
20-32mm.
Outside Diameter
20mm
22mm
26mm
32mm
Tiefill
For the filling of tie-holes formed by formwork bolts in new construction, particularly where
a rapid setting, durable, waterproof mortar is required. Tiefill is a single component, polymer
modified, fibre reinforced, Portland cement based repair compound, which exhibits unique
hydraulic properties to produce a rapid curing mortar with enhanced polymer properties. It only
requires the addition of clean water to give a rapid setting, yet durable high strength mortar and
is ideally suited for the filling of voids particularly in new construction which need to be rapidly
put into service, such as tie-holes, grout-holes and voids around fixings. For the treatment of
tie-holes formed by through-ties, any remaining plastic tube should be cut back and removed to
approximately 40-50mm from the concrete face. To eliminate the possibility of water tracking
around the plastic tube, it should be plugged with cork or a proprietary stopper. Tiefill is a WRAS
approved product confirming suitability for use in contact with potable water and it is CE Marked
in compliance with EN 1504-3 Class R4.
She Bolt Type
Number of Holes
Tie Rod Cover She Bolt Size Tie Rod Sizes 8kg pack 25kg pack 6:1 Scoop
(”) (”) 4 litres 12.9 litres Mix 285cc
38mm 1¼ ¾ 88 275 6
1¾ 5
/8 144 453 10
¾ ½ 247 777 17
50mm 1¼ ¾ 72 226 5
1¾ 5
/8 117 368 8
¾ ½ 200 629 14
These figures assume holes are filled to concrete wall faces and allow for 10% wastage
92 Reinforcement & Formwork
Adoplug
Polymer modified, shrinkage compensated
and fibre-reinforced plug that provide a water
tight seal.
Size: 8kg
Beamform
Beamform is a fast and simple system for
constructing in-situ concrete ground beams
and pile caps.
• Durable polypropylene sheets supplied in
various sizes
• Straight Connectors and Joint Clips.
• Sheet Ties to maintain required beam widths.
• Concrete square bar for base spacers.
• Gripper grade plate for base and side spacers.
Sheet width Sheet length
475mm 2500mm
525mm 2500mm
625mm 2500mm Sheet Ties
775mm 2500mm Length Pack
925mm 2500mm 300mm 10
1025mm 2500mm 400mm 10
1225mm 2500mm 500mm 10
2400mm 2500mm 600mm 10
2400 Standard Size 4400mm 700mm 10
800mm 10
Straight Connectors 900mm 10
Length Pack
600mm 10 Accessories
750mm 10 Type Pack
900mm 10 Joint Tape 33m roll
1200mm 10
Reinforcement & Formwork 93
Alti-Form
Alti-Form is a compact beamform sheet which
maintains the strength of traditional formwork
and other proprietary systems but without
the bulk. The reduced size means that cutting
and wastage on site is minimal. Manufactured
from heavy-duty polypropylene, Alti-Form is
an economical method of constructing in-situ
concrete ground beams and pile caps.
• Offers protection against ground movement
• Reduced size means less cutting and waste on
site
• Lighter and easier to handle
• More economical
• Size 2m x 4m length
Claylite 3.3
Claylite is a green coloured low density
expanded polystyrene compressible fill board
which acts to absorb movement between
ground and concrete foundations to alleviate
pressure on structures caused by clay heave,
shrinkage or other soil movement.
Four types are produced:
• Standard for applications with ground beams
and in even sided trenches.
• Super for extra strength in uneven sided
trenches.
• Castellated for fitting under lightweight
ground beams.
• Super Castellated gives added strength and
stability over Castellated.
Claylite is supplied in boards 2400mm x
600mm and 2400mm x 1200mm and a range
of thicknesses - 50, 75, 100, 125, 175, 200,
225, 250, 275 and 300mm.
Claylite fixing accessories are also available -
ask about Safefix and fixing bolts.
94 Reinforcement & Formwork
Clayshield 3.3
Clayshield is an inexpensive, low density, BBA
Certified EPS compressible material which
forms a buffer between soil and structure,
compressing with the soil movement thus
alleviating the pressure on the foundation.
It does not degrade, is resistant to water and
unaffected by extremes in temperature, thus
will remain effective for the life of the building.
It is available in a variety of standard sizes in
the form of plain boards for application to the
side/underside of ground beams and trench
foundations.
It is also available as a castellated design in
a range of widths and thicknesses for fitting
under reinforced concrete ground beams. Pile
collars are also available in a variety of widths
and thicknesses to suit trench dimensions.
Standard Clayshield Board
Length Width Thickness
2000mm 610, 1000, 1220mm 50, 75mm
2400mm 610, 1000, 1220mm 50, 75mm
1200mm 400, 450, 500, 550, 600mm 100, 150, 200, 250, 300mm
Reinforcement & Formwork 95
Clayboard®
Clayboard® is a unique, environmentally
friendly void former and foundation stabiliser
developed by Dufaylite. Clayboard® is a
biodegradable honeycomb core set between
lightweight polypropylene facings. When dry,
Clayboard® is strong enough to support the
weight of wet concrete and steel reinforcement.
Water is introduced to the Clayboard® core
once the concrete is set, degrading the
Clayboard® honeycomb centre which will
ultimately lead to the creation of a void. This
space will accommodate clay expansion
without exerting undue pressure on the
structure above. The resulting void continues
to accommodate natural soil shrinkage and
expansion.
Sizes: Clayboard® is supplied in panels
2440mm long by 1000mm wide, by the
specified thickness. Clayboard® is delivered to
site on lightweight pads for easy unloading and
is polythene wrapped for protection.
Thickness: Thickness depends on the depth of
the required void which should be specified
by the soil engineers taking into account the
plasticity index.
Clayboard Thickness Void Compressive Strength
160mm 150mm (high shrinkage) Standard Strength - KN30 and KN90
110mm 100mm (medium Nominal Strength - KN30
shrinkage)
85mm 75mm (medium
shrinkage)
96 Reinforcement & Formwork
Formwork Systems
Circular Concrete Column Formers
Light-weight, easy to set and strip, even in the
wet. Standard sections are available ex-stock
at selected branches. Specials can be made to
order.
Benefits:
• Lightweight and easy to handle
• Easily cut to correct length on site
• Versatile and can be cut, drilled or scored for
numerous construction applications
• Available in a variety of types and sizes to
meet different forming needs
• Convenient and cost-effective Diameter Concrete volume
• Placing, bracing, pouring, stripping and 150mm 0.018m2/m
finishing requires less time and labour
200mm 0.031m2/m
• Skilled labour is not required as with
permanent formers 250mm 0.049m2/m
• Recyclable 300mm 0.071m2/m
• Inexpensive way to form square columns 350mm 0.096m2/m
One-piece forms for a multitude of one- 400mm 0.126m2/m
time uses: 450mm 0.159m2/m
• Columns for residential, commercial and
other structural buildings 500mm 0.196m2/m
Reinforcement & Formwork 97
300 x 400mm
Reinforcement & Formwork 99
Fixing Collars
Fixing collars have become the proven method for supporting circular column formers in position
whilst casting. Reusable. Should only be supported in normal use at the base and top (they should
not be supported in the middle).
Fixing collars are used to:
• Hold the tubes upright.
• Join tubes together.
• Hold them at the top.
v
100 Reinforcement & Formwork
Metal Formwork Hy-Rib®
Hy-Rib® Permanent Formwork
Expamet Hy-Rib® is an expanded metal sheet
product, specifically developed for use as
permanent formwork to concrete.
Hy-Rib is primarily used in construction joint
applications but it is also used to form wall,
beam & column surfaces and slabs soffits,
where the formed surface will not be seen.
Hy-Rib is certified for use as permanent
formwork by the British Board of Agrement
(BBA). See table below;
Typical Applications
• Construction joint stopends in thin & thick
base and suspended slabs.
• Vertical construction joint stopends in thin
and thick walls.
• Deep construction joints.
• Capping beams.
• Permanent wall and column formwork.
• Permanent Soffit formwork.
• Industrial floor slabs.
• Water retaining & excluding structures.
• Bolt boxes / Void formers.
• Curved formwork.
• Day work joints.
• Baffles to self compacting concrete.
• Inclined & top formwork.
• Sprayed concrete background.
Type Length Width Thickness Weight
2811 2, 3, 4, 5m 89, 178, 267, 356, 445mm 0.4mm 3.39kg/m2
2611 2, 3, 4, 5m 89, 178, 267, 356, 445mm 0.5mm 4.23kg/m2
2411 2, 3, 4, 5m 89, 178, 267, 356, 445mm 0.75mm 6.34kg/m2
Stainless Steel Hy- Rib is also available to order in the following lengths; 2, 4, 5m.
Reinforcement & Formwork 101
Sheet Identification ID Colour: Red 2811 ID Colour: Green 2611 ID Colour: Yellow 2411
102 Reinforcement & Formwork
Screed Rails & Accessories
K-FORM Screed Rails
K-FORM UPVC Screed Railing provides the
construction industry with an economical,
efficient and environmentally friendly
alternative to steel and timber formwork.
Made from recycled materials, K-FORM is
lightweight, durable and does not require
removal after placement of concrete. It is easily
cut to length on site and has pre-drilled holes
in the vertical face for placing steel dowels bars
and in the base for anchoring. Furthermore,
K-FORM’s patented design features a built
in expansion joint, endclips for joining and a
removable top string for joint sealing.
Intended to be used with all types of screeds
including; twin beams, bunyan rollers, vibro
strikes, etc. K-FORM’s K135, K85 and K35
sacrificial railing replaces steel forms where
joints are needed.
Top Strip Angle Joints
Top Strip Angle Joints integrate seamlessly
with K-FORM K85 and K135 Screed Rails.
They provide a clean and tidy joint detail at
intersections and should be used when it is
intended to leave the topstrip in place after
pouring.
Size Slab Thickness
K35 50 - 100mm
K85 100 - 140mm
Reinforcement & Formwork 103
Unirail 40/60
A 40mm high screed rail that can be rotated
through 90° to increase the height to
60mm. Strong galvanised High Tensile steel
construction, with 30mm diameter holes at
50mm centres in both elevations to accept
dowels and tie bars, suitable for screeds up to
100mm deep.
104 Reinforcement & Formwork
Unirail 70/90
Basically the 40/60, but with multi-positional
feet and clamp screws. These feet are designed
for use on metal decking systems, they fix by
simple Tek screw to the top of the deck profile,
increasing the rail height and providing height
adjustment by an additional 30 - 60mm.
Height adjustment to compensate for
deflection during the pour can be obtained
by the use of the clamp screws. 125mm
maximum height obtainable on full adjustment
of feet.
Unirail 140
140mm high rail with feet fitted, designed
for slabs up to 200mm, comes with snap on
feet, but can also be fixed will pins. Suitable
for internal and external slabs. Fix 20mm
compressible foam to the rail to construct a
concrete joint which allows concrete to be
poured both sides simultaneously, providing a
fast track method for external slabs.
For additional arris protection a rail can be
fitted to both sides of the foam to create a
true expansion joint. All types of dowel can be
used in conjunction with this rail, especially the
Metadowel which has clips punched into the
rail to secure it in place.
Reinforcement & Formwork 105
Metalscreed Ancillaries
Metalscreeds’ range of fixings have been designed to suit a wide variety of applications, whether
you want to fix on one side, or both, require adjustment or not, want to fit to falls or just need a
speedy installation, there is a fixing that will suit.
Angled Metal Foot
Fixes to Metaform with screws & wingnuts,
height adjustable, provides a strong stable
mounting, useful for fixing directly to metal
decking or a concrete sub-base, can also be
anchored with timber props, concrete dabs or
roadform pins.
106 Reinforcement & Formwork
Alphajoint Floor Formwork System
A “leave-in-place” dual joint armouring and
load transfer formwork system with 10mm
wide by 50mm square edge steel joint edge
protection. It is used in conjunction with Alpha
or Diamond dowels and provides two-way
movement capability. It features a fool-proof
levelling system and prefabricated corner,
t-junction and cross intersections are available.
Using the AlphaJoint system gives the following
benefits:
• Superior joint edge protection, which reduces
maintenance.
• Discontinuous dowel load transfer, which
provides better “burst-out” performance to
continuous systems.
• Better floor flatness tolerances due to
threaded adjustment.
Versions are available for ground bearing slabs
up to 240mm thick, 10mm maximum joint
opening, and for suspended floor slabs up to
240mm thick, 20mm maximum joint opening.
Reinforcement & Formwork 107
Type Pack
Base 100
Collar 100
Saddle 100
Shaft 2m
Steel Screed Chairs
A heavy duty steel screed chair system that
is designed for slabs up to 405mm deep,
comprising a rigid three legged base with
threaded shaft into which a saddle is screwed
to adjust the height. There are four sizes to
accommodate varying slab depths.
Slab Depth Pack
115 - 150 25
145 - 205 25
195 - 305 25
295 - 405 25
Screed Bars
Used when screeding to provide greater
accuracy in concreting levels.
Size
25mm x 50mm x 7.5m
108 Reinforcement & Formwork
Metal Top Screed Rail
The metal top rail is a combination of concrete
and galvanised steel. These rails make it
easier to achieve a superflat surface, since the
permanent rails provide a more stable base
from which to screed.
The unique design with its 1.5mm top profile
of galvanised steel provides a very straight and
fully controlled hairline crack. The profile of this
rail along with the holes in the metal strip tie
the rail firmly to the slab.
Height Length
Crack Inducers & Void Formers
Corner Fillets
A range of rigid PVC strips of 2.5m length
for nailing to column shutters or formwork.
Supplied as either plain or with a nailing flange.
Supplied in 100m bundles.
Corner Fillets - Plain
Size
10 x 10
20 x 20
25 x 25
30 x 30
30 flange
Reinforcement & Formwork 109
Code Depth
CP50/10 50mm
CP75/10 75mm
Depth
40mm
75mm
Aluminium T-Bar
A re-useable rigid aluminium T-bar to form a
straight void to accept top crack inducers.
Supplied in 5m lengths.
Code Depth
50TBAR Each
75TBAR Each
110 Reinforcement & Formwork
PVC Void Former
A re-usable PVC void former for forming
grooves in concrete or nailing to formwork.
All supplied in 3m lengths.
Size
20 x 10
20 x 20
25 x 12
25 x 25
Reinforcement & Formwork 111
Reinforcement
Standard Fabric
Manufactured to BS 4483:2005 from cold
reduced wire conforming to BS 4482. Each
wire intersection is resistance welded using
electronically controlled techniques. When
ordering non-standard sheets, the main wire
length should be the first dimension stated.
Standard Sizes (4.8 x 2.4m)
BS Mesh size nominal Wire Sizes Cross sectional area Nominal Sheets per Sheet Sheets per Sq metres
References pitch of wires per metre width weight per m2 tonne (approx) weight bundle per tonne
Main Cross Main Cross Main Cross
A393 200mm 200mm 10mm 10mm 393mm 393mm 6.16kg 15 70.96kg 20 162.34
A252 200mm 200mm 8mm 8mm 252mm 252mm 3.95kg 22 45.50kg 30 253.16
A193 200mm 200mm 7mm 7mm 193mm 193mm 3.02kg 29 34.79kg 40 331.13
A142 200mm 200mm 6mm 6mm 142mm 142mm 2.22kg 40 25.57kg 50 450.45
A98 200mm 200mm 5mm 5mm 98mm 98mm 1.54kg 57 17.74kg 60 649.35
B1131 100mm 200mm 12mm 8mm 1131mm 252mm 10.90kg 8 125.57kg 10 91.74
B785 100mm 200mm 10mm 8mm 785mm 252mm 8.14kg 11 93.57kg 14 122.85
B503 100mm 200mm 8mm 8mm 503mm 252mm 5.93kg 15 68.31kg 20 168.63
B385 100mm 200mm 7mm 7mm 385mm 193mm 4.53kg 20 52.19kg 30 220.75
B283 100mm 200mm 6mm 7mm 283mm 193mm 3.73kg 24 42.97kg 40 268.1
B196 100mm 200mm 5mm 7mm 196mm 193mm 3.05kg 29 35.14kg 50 327.87
C785 100mm 400mm 10mm 6mm 785mm 70.8mm 6.72kg 13 77.41kg 20 148.81
C636 100mm 400mm 9mm 6mm 636mm 70.8mm 5.55kg 16 63.94kg 20 180.18
C503 100mm 400mm 8mm 5mm 503mm 49.0mm 4.34kg 20 50.00kg 30 230.41
C385 100mm 400mm 7mm 5mm 385mm 49.0mm 3.41kg 26 39.28kg 40 293.26
C283 100mm 400mm 6mm 6mm 283mm 49.0mm 2.61kg 34 30.07kg 50 383.14
D49 100mm 100mm 2.5mm 2.5mm 49.1mm 49.1mm 0.77kg 113 8.87kg 50 1298.7
112 Reinforcement & Formwork
Merchant Sizes (3.6 x 2.0m)
BS Mesh size nominal Wire Sizes Cross sectional area Nominal Sheets per Sheet Sheets per Sq metres
References pitch of wires per metre width weight per m2 tonne (approx) weight bundle per tonne
Main Cross Main Cross Main Cross
A393 200mm 200mm 10mm 10mm 393mm 393mm 6.16kg 23 44.35kg 20 162.34
A252 200mm 200mm 8mm 8mm 252mm 252mm 3.95kg 35 28.44kg 30 253.16
A193 200mm 200mm 7mm 7mm 193mm 193mm 3.02kg 46 21.74kg 40 331.13
A142 200mm 200mm 6mm 6mm 142mm 142mm 2.22kg 63 15.98kg 50 450.45
Alti-Mesh
Alti-Mesh is economical and lighter to handle
when compared to standard fabric. It maintains
the specific weight per m² in the sheet,
excluding the lap zone.
• Alti-Mesh has 200mm edge overhang, as
opposed to Standard A fabrics with a 100mm
edge overhang,
• Alti-Mesh has 1 less longitudinal wire and 1
less crosswire
• Reduced weight and price per sheet
compared to Standard Fabric
• Less prone to damage compared to flying
end fabric
Reinforcement & Formwork 113
Standard Fabric
Fabric layer congestion at laps
114 Reinforcement & Formwork
Cut and Bent Reinforcement
Bending Dimensions - Preferred Shapes
Reinforcing bar to BS 4449:2005, produced to Engineer’s schedules. Delivery usually within a few
days of receipt of an order, or to site call-off requirements.
Shape/Code Shape/Code Shape/Code
A + B + (C) - 0.5r - d 2A + B + 2C + 1.5r - 3d
00 A
27 47
A*
01
A + B - 0.5 - d A + B + (C) - 0.5r - d 2(A + B + C)) - 2.5r - 5d
11 28 51
12 29 56
13 31 63
14 32 64
A + (C) 2A + 1.7B + 2C - 4d A
15 33 67
21 34 75
23 36 98
A + B + (C) A + B + C + D + (E) - 2r - 4d
All other shapes where standard shapes
cannot be used.
24 41 No other shape code number, form of
designation or abbreviation shall be used in
scheduling.
A dimensioned sketch shall be drawn over
99 the dimension columns A to E. Every
A + B + (E) A + B + C + D (E) - 2r - 4d dimension shall be specified and the
dimension that is to allow for permissible
25 44 deviations shall be indicated in parenthesis,
otherwise the fabricator is free to choose
which dimension shall allow for tolerance
A + B + (C) A + 2B + C + (E)
* Stock bars are supplied in 12 metre notional
lengths in diameters of 12mm and above in
26 46 original manufacturers bundles. Tolerances
for stock lengths shall be subject to BS4449:
2005
Bar Dimensions/Weights
Nominal Size 40mm 32mm 25mm 20mm 16mm 12mm 10mm 8mm
Cross-sectional Area 1256.6mm 804.2mm 490.0mm 314.2mm 201.1mm 113.1mm 78.5mm 50.3mm
Mass 9.864kg/m 6.313kg/m 3.854kg/m 2.466kg/m 1.579kg/m 0.888kg/m 0.616kg/m 0.395kg/m
Reinforcement & Formwork 115
Type H Hook Type RU U Bar Type U U Bar/ DH Type S Type S2 Type SH Angle
(Standard in (Not available Double Hook (Not Straight Bar Double Straight Bar with leg in
80mm box) in 80mm box) available in 80mm box) horizontal plane
Please photocopy this page and use it to detail your enquiry/order, please fax to your local branch.
Company:
Address:
Town:
Post Code:
Contact: Tel: Fax:
Delivery date:
Delivery address
Town:
Postcode:
Contact: Tel: Fax:
Project:
Item Quantity 1. Box width Bar dia 10, 2. Stirrup Stirrup type 3. Box 4. Stirrup Stirrup Anchoring 5. Stirrup
(mm) 12, 16 mm spacing (see illus) length (mm) width b height h length l width (mm)
(mm) (mm) (mm) (mm) c
1. Standard box widths 60, 80, 110, 140, 160, 4. Stirrup width b is 20mm less than box width
190 and 240mm. as standard. Special spacing for all types
2. Variable stirrup spacing available. Standard available on request.
spacing 150 and 200mm. 5. For types RA1, RA2 and RA3, please state
3. Box lengths up to 3000mm available dimension c.
in certain sizes dependent upon weight. Note: Bars must be straightened using an
Standard length 1200mm. Eazistrip re-bending tool. Do not straighten bars
more than once.
118 Reinforcement & Formwork
Standard Unit Systems
10mm Rebar Diameter
Box Width Centres Stirrup Height Stirrup Width Leg Length
80mm 150mm 170mm 60mm 410mm
80mm 200mm 170mm 60mm 410mm
110mm 150mm 170mm 90mm 410mm
110mm 200mm 170mm 90mm 410mm
140mm 150mm 170mm 120mm 410mm
140mm 200mm 170mm 120mm 410mm
160mm 150mm 170mm 140mm 410mm
160mm 200mm 170mm 140mm 410mm
190mm 150mm 170mm 170mm 410mm
190mm 200mm 170mm 170mm 410mm
240mm 150mm 170mm 220mm 410mm
240mm 200mm 170mm 220mm 410mm
Reinforcement & Formwork 119
16mm Rebar Diameter
Box Width Centres Stirrup Height Stirrup Width Leg Length
160mm 150mm 170mm 140mm 640mm
160mm 200mm 170mm 140mm 640mm
190mm 150mm 170mm 170mm 650mm
190mm 200mm 170mm 170mm 650mm
240mm 150mm 170mm 220mm 650mm
20mm M24
Reinforcement & Formwork 121
40 48mm
Lenton Couplers
Lenton Couplers utilise a tapered thread that
is cut into the reinforcement bars which, when
tightened to the required torque setting, will
develop the strength requirements of BS8110
as verified by the British Board of Agrement
(BBA).
Two general types of coupler are available:
• The A12 type requires that one of the two
bars being joined is free to rotate and lock
into position
• The P14 type is used where both bars being
joined are fixed and unable to rotate. Both
types available in sizes to suit 12-50mm
diameter bars
Reinforcement & Formwork 123
MBT Couplers
The MBT range of couplers provides a
cost-effective method of joining reinforcing
bars, particularly when the fixed bar is already
in place and there is insufficient space for a
hydraulic swaging press. They are easy to install
and achieve failure loads higher than 115% of
the characteristic yield strength of grade 500
reinforcing bar. Neither bar end preparation to
form threads, nor bar rotation are required. MBT
couplers can also be used to join imperial, plain
round or deformed reinforcing bars.
When the pre-determined tightening torque for
the bolts is reached, the heads shear off leaving
the top of the installed bolt slightly proud of the
coupler. This provides an instant visual check of
correct installation.
MBT ET Series
ET series couplers are used to connect
reinforcing bars of the same size. They can be
used when neither bar can be rotated and are
available in sizes 10mm to 40mm.
MBT ET Series Bar Diameter
ET10 10mm
ET12 12mm
ET14 14mm
ET16 16mm
ET20 20mm
ET25 25mm
ET28 28mm
ET32 32mm
ET34 34mm
ET40 40mm
Other sizes available
124 Reinforcement & Formwork
MBT Transition Series
MBT Transition couplers connect reinforcing
bars of different diameters and are suitable for
applications when neither bar can be rotated.
They are available to suit bar sizes 12mm to
40mm.
MBT Transition Series Bar Diameter
ET16/12 16/12mm
ET16/14 16/14mm
ET20/12 20/12mm
ET20/16 20/16mm
ET25/16 25/16mm
ET25/20 25/20mm
ET32/20 32/20mm
ET32/25 32/25mm
ET40/32 40/32mm
C40 40mm
Reinforcement & Formwork 125
Starter Bar
The female component comprises a bar,
normally threaded at one end only, supplied
fixed to an Ancon tapered thread coupler.
Various bar shapes are available.
Bar Dia. Standard Length Max. Bar Length
12mm 660mm 6000mm
16mm 870mm 6000mm
20mm 1075mm 6000mm
25mm 1340mm 6000mm
Continuation Bar
The male section comprises a straight bar,
threaded at one end to allow connection to an
Ancon tapered thread coupler.
Bar Dia. Standard Length Max. Bar Length
12mm 625mm 6000mm
16mm 830mm 6000mm
20mm 1035mm 6000mm
25mm 1290mm 6000mm
32mm 1655mm 3000mm
DSD
The DSD is the original two-part, double dowel,
shear load connector. The dowel component
can move longitudinally within the sleeve to
accommodate movement.
DSDQ
The DSDQ shear load connector uses the
same dowel component as the DSD, but
the cylindrical sleeve is contained within
a rectangular box section to allow lateral
movement in addition to the longitudinal
movement.
ESD
This single dowel shear connector is available
in four sizes with each size available in two
lengths. ESD shear connectors are used where
the slab or wall is too thin for DSD, and where
loads are small.
ESDQ
The ESDQ shear load connector uses the same
dowel as the ESD, but the cylindrical sleeve
is contained within a rectangular box section
to allow lateral movement in addition to
longitudinal movement.
128 Reinforcement & Formwork
Ancon Lockable Dowels
Lockable dowels allow an initial
phase of movement in a concrete
frame and are then locked in
position by a mechanical plate and
resin. The locked dowel continues
to transfer shear load.
They are used at temporary
movement joints, most commonly
found in post-tensioned concrete.
These dowels eliminate the need
for pour strips which removes a trip
hazard from site and significantly
reduces slab propping times,
making construction safer and
faster.
Ancon ESDQ-L20
The original lockable dowel for slab-to-slab
joints. It allows for initial movement to take
place and then, after a predetermined period
(generally 60-120 days) is locked with a two
part epoxy resin poured into the L-shaped grout
box.
Reinforcement & Formwork 129
Ancon HLDQ-L30
A heavy duty lockable dowel for slab-to-slab
joints. It has a design capacity of up to 136kN.
Ancon ESDQ-L20W
A lockable dowel for slab-to-wall joints. The
dowel compartment is manufactured from
30mm diameter Duplex stainless steel. One
end of the dowel is designed to fix into the
stainless steel Ancon SKS24 Threaded Anchor
cast into the face of the concrete, and the other
end features a series of grooves to accept the
locking plate.
130 Reinforcement & Formwork
Insulated & Reinforced Balcony Connectors
Isokorb thermal break modules
The Isokorb range of thermal break
modules from Schöck is a highly effective
countermeasure against the heat and energy
loss, moisture formation and resultant mould
growth and structural damage caused by
thermal bridges – a problem particularly
associated with cantilever components such
as balconies. The range allows connections The type K for concrete-to-concrete
to be made between concrete-to-concrete,
concrete-to-steel and steel-to-steel. The many
different unit types available, combined with
their ability to enable the transmission of shear,
bending movement, tension and compression
forces, also means that the options available
effectively run into hundreds when the
different combinations are taken into account.
All units are very simple to install, due to the The type KS for concrete-to-steel
thermal break reinforcement being integral
to the module; and Schock provides setting
out drawings as standard for the concrete–to-
concrete range.
All products are BBA Certificated and LABC
Registered and the range meets compliance
with the Government Standard Assessment
Procedure, SAP 2009, concerning CO2 emissions
from buildings and respectively heat losses
through non-repeating thermal bridges. Here, The type K therrmally separates external
the lambda values of the Schöck Isokorb enable reinforced concrete components from
energy loss in various connective situations to the main building structure
be reduced by as much as 84% to 91%. It also
comfortably exceeds the requirements of the
UK regulation (BRE IP1/06) which stipulates
that the temperature factor used to indicate
condensation risk (fRSI) must be greater than,
or equal to, 0.75 for dwellings, residential
buildings and public buildings.
The proven outstanding technical performance
values of the Isokorb range have been the
main driver in helping establish and maintain
The type KS thermally separates external
the current market position for Schöck in the
steel construction from the internal slab
UK, along with the high level of design and
technical support provided for specifiers,
structural engineers and contractors.
Reinforcement & Formwork 131
Ancon lsolan
The Ancon lsolan system joins external
concrete balconies to internal concrete
floor slabs. It provides continuity to both the
reinforcement and the thermal insulation of
the wall protecting the building against the
effects of cold bridging. Standard systems,
comprising rigid CFC-free polystyrene insulation
and stainless steel shear reinforcement, are
available in five heights to suit different slab
depths. Conventional reinforcing bars provide
the tension and compression reinforcement.
System Benefits
Ancon lsolan connectors use conventional
reinforcing bars (grade 500B to BS4449:
2005) to provide the tension and compression
reinforcement. When compared to systems
where this reinforcement is an integral
component, the Ancon lsolan solution can
provide substantial cost savings and simplify
specification, scheduling, transportation,
handling and installation.
MV System
The Ancon lsolan MV system is used for
the transfer of moment and shear forces in
cantilevered balconies.
132 Reinforcement & Formwork
V System
The Ancon lsolan V system is used for the
transfer of shear forces in simply supported
balconies.
Product Available Shear Bars Supplied Length of Shear Bars Other Reinforcement
Code Height Requirement
2MV6 2 x 6mm diameter 530mm
4MV6 4 x 6mm diameter 530mm 5 x Tension Bars
4MV8 4 x 8mm diameter 670mm 5 x Compression Bars
Height :
4MV10 160, 180, 4 x 10mm diameter 810mm
2V6 200, 220 2 x 6mm diameter 530mm 4 x Compression Bars
or 240mm
4V6 4 x 6mm diameter 530mm
4V8 4 x 8mm diameter 670mm 5 x Compression Bars
4V10 4 x 10mm diameter 810mm
Design Information
Design graphs are used to select the most appropriate Isolan element, and the diameters of the
shear, tension and compression reinforcement.
Example lsolan Reference :
Steel-to-Concrete Balcony Connectors
Ancon STC Connectors
STC Connectors are used to anchor steel
balconies into structural concrete slabs. They
feature an integral thermoset plate at the
interface between the bracket and slab to
minimise cold bridging. Two-part construction
allows phased installation to suit site schedule.
The bracket component can be designed to
suit the application, to avoid conflict with the
external wall cladding.
134 Reinforcement & Formwork
Steel-to-Concrete Balcony Connectors
Ancon Shearfix
Ancon Shearfix is used within a slab to provide
additional reinforcement around a column
head or base. The system comprises
double-headed studs welded to flat rails. Studs
are manufactured from CARES approved B500C
reinforcing bar in five diameters and in lengths
to suit the depth of slab. Shearfix rails are
manufactured from strips of steel, 16mm wide.
The quantity of studs and rails, their
dimensions and spacings, and the layout
pattern around the column is determined by
calculation.
Type Stud Diameter
AS10 10mm
AS12 12mm
AS16 16mm
AS20 20mm
AS25 25mm
Product Reference
Quantity of Rails. Shearfix Code, Stud Diameter -
Number of Studs - Stud Length - Rail Length e.g. 5 No.
AS12 - 3 - 230 - 600
Reinforcement & Formwork 135
Cast-in Channels
Cast-in Channels range from simple
self anchoring slots for accepting
restraint fixings to large capacity
channels with integral anchors.
They provide the necessary
adjustment required when fixing
to concrete and can eliminate site
drilling. Nail holes aid the fixing
of channels to timber formwork
and infill prevents the ingress of
concrete during casting.
Channel profiles available for
casting in are: 21/18, 28/15, 38/17,
30/20, 41/27, 40/25, 49/30, 54/33,
and 72/49.
Ancon 30/20
Ancon 30/20 is a high performance channel.
The unique shape allows the applied load
to be fed directly from the channel lips to
the anchors and the more compact section
size improves its fit between reinforcement.
Specially designed T-head bolts ride up the
sloping sides of the channel and securely lock
behind the front lips.
30/20 is filled with continuously extruded
closed-cell PE-LD foam. This material is
removed easily in long sections and is 100%
recyclable.
Ancon 30/20 should be used in preference to
38/17 channel and its lower material content
offers considerable cost benefits.
136 Reinforcement & Formwork
Floor Decking
Ancon CombiDeck
Ancon CombiDeck has been developed for use
with the permanant metal deck shuttering
of steel framed structures. CombiDeck edge
support is supplied with an integral channel
section that accepts standard Ancon ‘T’ Head
Bolts.
CombiDeck is manufactured in zinc coated
mild steel with a stainless steel or galvanised
steel channel. Alternatively the complete
assembly can be manufactured in stainless
steel.
It is supplied in standard three metre lengths in
a variety of heights to suit the floor thickness.
Corner assemblies and special units are
available to suit particular applications.
The stainless steel channel welded into the
edge support will usually be Ancon 30/20,
positioned 55mm below the top.
ComFlor 70
ComFlor 70 is designed for optimum
performance in span capacity, economy,
composite performance and concrete usage.
The economy and spanning capacity of a
trapezoidal profile is combined with the
interlocking shear performance of a re-entrant
to give major performance advantages.
Code Size
CF70 900mm
Reinforcement & Formwork 137
ComFlor 100
ComFlor 100, has a very strong profile shape
and offers the capability to span up to 4.5
metres without props. Designed particularly for
Continental European application, the ComFlor
100 also brings considerable benefits to the
British designer looking for longer unpropped
spans. The profile is not suitable for use with
shear stud connectors.
Code Size
CF100 700mm
ComFlor 210
The original SlimFlor long span steel deck,
ComFlor 210 has the capability to span up to 6
metres in unpropped construction. Suitable for
use in Corus Slimdek construction, which offers
minimal structural depth, fast construction and
many other benefits.
Code Size
CF210 600mm
138 Reinforcement & Formwork
SD225
SD225 is the latest addition to PMF’s flooring
range. Developed specifically for Corus Slimdek
system, SD225 offers up to 6.5 metres
unpropped span . Corus Slimdek engineered
flooring solution is a unique structural floor
system which uses Asymmetric SlimFlor
Beams, where the bottom flange is wider than
the top flange. The SD225 steel deck bears on
the lower flange of the beam which results
in a minimal overall floor depth, the concrete
that surrounds the beam provides composite
action without the need for shear studs, and fire
protection to the beam. The Slimdek system is
fast, eliminates temporary props, is structurally
optimised and saves on cladding costs. The
system also reduces building height or enables
extra floors to be built.
Code Size
SD225 800mm
Reinforcement & Formwork 139
Formwork Chemicals
Adofill
Formwork Patch Repair Compound Sizes: 1.4kg, 6kg (other sizes available on
A rapid curing, stainable, two-part unsaturated request)
polyester resin based wood filler designed to Colours: White, Dark Oak, Black (other colours
give superior performance and longevity. This available on request)
non-sag, repair filler is ideal for larger repairs
to damaged or rot affected timber and is
particularly suitable for structural overhead
repairs when suitable plastic shuttering is
used. It is easy to model and shape upon initial
setting. Specifically developed to enable repairs
to be carried out within one hour
Characteristics / Advantages
• Ideal for large overhead repairs
• Excellent longevity
• Excellent modelling properties
• Excellent adhesion
• Can be used for structural repairs
• High strength and super tough
• Fast Curing
• Easy sanding and accepts most spirit based
wood stains
• Suitable for internal and external applications
Adostrip
A high quality non-staining release mould oil
for use on all types of shuttering and formwork.
(BCA Category 2)
It incorporates active ingredients which allows
forms to remain in place longer than traditional
Mould Oils. Gives a lighter and more uniform
colour of struck concrete.
High coverage per litre.
Usage rate: Approximately 15-30m2 per litre.
Available in 5, 25 and 210 litre sizes.
140 Reinforcement & Formwork
Adostrike
Concrete Mould Oil (BCA Category 5)
ADOSTRIKE is high quality mould oil for general
site and precast yard use that achieves a top
quality concrete finish in most situations.
Release is achieved by the oil forming a
physical barrier between the formwork surface
and the concrete. Surfactants help to eliminate
blowholes and provide a clean, uniformed and
non-stained surface.
Facilitates easy formwork release
• Provides uniform stain-free, high quality
concrete surfaces
• Minimises incidence of surface air voids
• Reduces form cleaning to a minimum
• Highly resistant to removal by rain showers or
foot traffic
• High coverage rate provides economic usage
• Suitable for use on all types of formwork in all
climatic conditions
• Easy application by spray, brush or swab
• Suitable for use on sealed or unsealed timber
formwork
• Forms may be stripped early as other factors
permit
• Ideal for achieving release from multi-planed
features e.g. trapezoidal ribs, cone shaped
column heads, etc
• Suitable for use with white or standard OPC
concrete finishes
• Fully compatible with the subsequent
application of silicone or similar surface
treatments when used as recommended.
• Low odour and Low Hazard
• Colour free
Sizes: 5, 20, 25, 205 Litres
Usage Rate: 30-40m2 per litre
Reinforcement & Formwork 141
Safetard Liquid
Water Based Surface Retarder for
Application to Concrete Top Face
SAFETARD LIQUID is a light brown aqueous
solution of penetrating and retarding agents.
Advantages
• Easily applied by brush to all formwork types
• Weather resistant
• Single coat application
• Concrete can be applied immediately or later
• Non staining
• Water based with no flammable or toxic
constituents
• Any residue on formwork is easily removed
• Can be used on vertical surfaces
• No VOC
Sizes: 5, 20, 25, 205 Litres
Usage Rate: 30-40m2 per litre
142 Reinforcement & Formwork
Safetard Gel
Water Based Surface Retarder for
Application to Formwork
A transparent, gel type composition, colour
tinted to assist application. SAFETARD GEL
has been formulated to retard the set of
fresh concrete that comes into contact with
it. It is ideally suited to the production of
exposed aggregate finishes or ‘keyed’ surfaces
for construction joints or for subsequent
application of plasters or renders. It is coloured
to give a visual indication of where it has been
applied.
Advantages
• Easily applied by brush to all formwork types
• Weather resistant
• Single coat application
• Concrete can be applied immediately or later
• Non staining
• Water based with no flammable or toxic
constituents
• Any residue on formwork is easily removed
• No VOC
• Bio-gradable
Sizes: 5, 25 Litres
Usage rate: 3-4m2 per litre
Reinforcement & Formwork 143
Adoseal
Plastic Formwork Coating
Adoseal is low viscosity, high solids, single pack
moisture curing polyurethane which, being
of lower vapour pressure than most similar
materials, is an easier material for operatives
to use.
Adoseal also includes wetting agents which
enable it to achieve excellent penetrating
properties without a reduction in solids content,
in order to bind-in and toughen timber fibres
and to give anchorage in depth to the surface
coating to provide maximum adhesion. As
well as being for use with all types of timber
formwork and also ideal for use on many other
porous and semi-porous types of materials
used for concrete forming.
Advantages
• Tough penetrating flexible sealing coat
increases formwork life considerably.
• Improves concrete appearance by eliminating
moisture absorption of timber and preventing
migration of wood sugars into concrete.
• Improves formwork release, particularly where
difficult features are involved.
• Reduces formwork cleaning and maintenance
time.
• Suitable for use with all types of concrete
release agents.
Sizes: 1, 5, 25 Litres
Coverage: 7-9m2 per litre
144 Reinforcement & Formwork
Adolease
Chemical release agent (BCA Category 2)
ADOLEASE is a release agent designed for
general site use to achieve easy formwork
release. It is a blend of reactive oils in a partially
evaporative rapid drying hydrocarbon carrier.
The carrier dries to form a positive barrier
coating on the form face. This leaves the
reactive materials that subsequently combine
with alkalis in the concrete to form soaps at
the interface of the formwork barrier coating
and the concrete. This double action not only
facilitates easy formwork release and first class
concrete finish but also maintains a degree of
formwork cleanliness beyond that generally
obtained by other release agents.
Advantages
• Double action provides physical barrier and
chemical release properties
• Facilitates maximum re-usage of all types of
formwork
• Provides uniform stain-free concrete surfaces
• Minimises incidence of surface air voids
• Will not impair the bond of any subsequent
treatments to concrete
• Concrete deposits on forms virtually
eliminated
• Dries rapidly on forms to provide cleaner and
safer working surfaces
• Will not be removed by rain showers or foot
traffic
• Inhibits rust formation on steel forms
• Light spray mist coat application provides
extremely economic usage
• Suitable for use on all types of formwork in all
climatic conditions
• Minimises discolouration of concrete surface
Sizes: 5, 20, 25, 205 Litres
Coverage: 30-40m2 per litre
Reinforcement & Formwork 145
Safelease
Environmentally Friendly Formwork
Release Agent
SAFELEASE has been developed using the latest
water soluble polymer technology to produce
an environmentally friendly and highly efficient
release material for concrete formwork on
site. SAFELEASE is ready to use and particularly
suited to outdoor use on faced sealed plywood,
steel moulds and other impervious formwork
materials.
Advantages
• Recommended for high quality finishes
• Low to no odour
• Safe, environmentally friendly product
• NO VOC content
• Low viscosity for easy application
• Readily biodegradable
• After water evaporation, film is resistant to
water wash off
• Forms may be stripped early when other
factors permit
• Suitable for use with white, coloured or
standard OPC concrete finishes.
• Non staining
• Fully compatible with the subsequent
application of silicone or similar surface
treatments when used as recommended
Sizes: 5, 20, 25, 205 Litres
Coverage: 30-50m2 per litre
Adofoam
Formwork joint sealing strip
Size Roll size
12 x 6mm 12m
12 x 25mm 12m
146 Reinforcement & Formwork
Concrete Curing, Hardening and Sealing
Safecure Standard
Water Based, Medium Efficiency Concrete
Curing Compound
SAFECURE STANDARD is a spray-on temporary
membrane to retain moisture in freshly
placed concrete. It is formulated to prevent
evaporation of the gauging water and provides
an economical and efficient method for curing
concrete.
SAFECURE STANDARD is a clear, low viscosity
liquid which has an alkali reactive emulsion
breaking system. This system ensures that the
emulsion breaks down to form a penetrating
continuous film immediately upon contact
with a cementitious surface. This impervious
film prevents excessive water evaporation
which in turn permits more efficient cement
hydration, reducing shrinkage and increasing
durability. The membrane once formed is
degraded over a period of time depending on
the conditions of exposure.
Benefits
• Reduces surface shrinkage and cracking
by controlling moisture loss from exposed
surfaces
• Increases water resistance
• Enables cement to hydrate more efficiently
• Prevents dusting
• Non-toxic and non-flammable
• Eliminates need for damp hessian, sand or
polythene
• No VOC
Sizes: 5, 20, 25, 205 Litres
Coverage: 4-6m2 per litre
Reinforcement & Formwork 147
Safecure Super
Water Based, High Efficiency Concrete
Curing Compound
SAFECURE SUPER is a spray-on temporary
membrane to retain moisture in freshly
placed concrete. It is formulated to prevent
evaporation of the gauging water and provides
an economical and efficient method for curing
concrete.
Advantages
• Reduces surface shrinkage and cracking by
controlling moisture loss from surfaces
• Increases water resistance
• Enables cement to hydrate more efficiently
• Prevents dusting
• Non-toxic and non-flammable
• Eliminates need for damp hessian, sand or
polythene
• No VOC
Sizes: 5, 20, 25, 205 Litres
Coverage: 4-6m2 per litre
Adotuf Concrete Surface Hardener and Dustproofer
The application of Adotuf to an existing
cement-bound floor will significantly improve
the properties of the floor to render dustproof,
oil and grease proof, case hardened, resistant to
dilute acids, more durable, longer lasting and
easier to clean.
Surface preparation:
Cement bound floors must be sound, clean, dry
and free from oils, greases, fats, etc. New floors
require at least 10 days to thoroughly dry out
before treatment.
Sizes: 5, 20, 25, 210 litres
Covering capacity:
Depends upon floor but average guide is 8m2
per litre of Adotuf per coat and generally two
coats are required for best results.
148 Reinforcement & Formwork
Adocure Sealer
A clear acrylic polymer resin solution primarily
for application to surfaces of freshly laid
concrete where it has a double function.
The first to form a highly effective curing
membrane that conforms to ASTM. C309, and
the second is to act as an in-depth sealer for
the hardened concrete, rendering its surface
dustproof and extremely hard wearing. Its
secondary function and benefits are also
applicable when the material is applied to
existing concrete surfaces.
Benefits
• Cures and seals in one operation saving time
and labour
• Ideal for use in fast track construction
• Curing efficiency 75% in accordance with
ASTM. C390
• Results in an abrasive resistant hard wearing
easy-clean surface
• Effective anti-carbonation coating
• Permits bond of most subsequent coatings
intended for concrete
Adocure Sealer PF
Available in PF grade for Power Floated floors.
Adocure WWT
Fugitive dye is added to Adocure WW to aid
visual identification of areas of application.
Sizes: 5, 20, 25, 210 Litres
150 Reinforcement & Formwork
Adocure Standard
Resin based curing compound of 75%
efficiency. This is a solution of inert resins
in evaporative solvents for use in general
construction projects.
Sizes: 5, 20, 25, 210 Litres
Adocure Super
Resin based curing compound of 90%
efficiency. Complies with Clause 1027 of the
Department of Transport’s specification for
Highway Works, similar to Adocure Standard
but with a higher curing efficiency. WBS listed
for drinking water projects.
Sizes: 5, 20, 25, 210 Litres
Adocure Super AL
Aluminised for use in strong sunlight conditions
and where DTp stipulate aluminised for
highways, bridges, runways, etc.
Sizes: 5, 20, 25, 210 Litres
Reinforcement & Formwork 151
Fosroc Concure WB
Concure WB is a water based concrete curing
compound based on a low viscosity wax
emulsion. It is supplied as a white emulsion
which forms a clear film on drying.
Sizes: 20 Litres, 200 Litres
Usage: 3.5-5m2/litres
Sika Dustproofer
An economical ready to use dustproofer and hardener for concrete paths and slabs.
Size: 5 Litres
Usage: 3-6m2/litre
Sikafloor CureHard 24
One-component silicate based hardener, dustproofer and curing liquid.
Sizes: 25 Litres, 200 Litres
152 Reinforcement & Formwork
Sikafloor CureHard WW
Sikafloor Curehard WW is a one part, sodium
silicate based clear liquid for curing fresh
concrete.
Sizes: 25 Litres, 200 Litres
Sikafloor ProSeal
One-component high performance curing,
sealing and hardening liquid the original and
best.
Sizes: 25 Litres, 200 Litres
Reinforcement & Formwork 153
Sikafloor ProSeal 90
One-component higher efficiency curing,
sealing and hardening liquid.
Sizes: 25 Litres, 200 Litres
Sikafloor ProSeal W
One-component high efficiency curing, sealing
and hardening liquid water based.
Sizes: 25 Litres, 200 Litres
Sika Hardeners
Type Size Coverage Cleaner
Sikafloor CureHard 24 25, 200 litres 10m2/litre Water
Sikafloor Curehard WW 25, 200 litres 10m2/litre Water
Sikafloor ProSeal Pro 25, 200 litres 10m2/litre Thinner C
Sikafloor ProSeal 25, 200 litres 10m2/litre Thinner C
Sikafloor ProSeal 90 25, 200 litres 10m2/litre Thinner C
Temporary Protection
Polythene Rolls
On the roll polythene is the ideal general
protection product. We can supply centre
folded, for example a four metre wide sheet
of plastic would be folded onto a one metre
roll for ease of storage and transportation. This
product eliminates the multi-fold creases that
act as crack inducers.
Rolls can also be supplied in larger sizes where
mechanical handling facilities are available on
site. The use of a larger roll reduces laying time
and the quantities of tape used for joints.
Type Gauge Colour Size
FR Polythene 500 White 4 x 50m
Polythene 500 Clear 4 x 50m
Black 4 x 50m
Polythene 1000 Super Clear 4 x 25m
Blue 4 x 25m
Black 4 x 25m
Polythene 1200 Clear 4 x 25m
Blue 4 x 25m
Black 4 x 25m
Polythene 2000 Blue 4 x 12.5m
Black 4 x 12.5m
Pallet Wrap 0.4 x 300m
Temporary Rainwater Downpipe (layflat)
Ideal solution to rainwater staining of brickwork,
natural stone & render finishes etc, used prior
to the installation of rainwater pipes.
• Supplied on a roll for diverting rainwater away
from brickwork and masonry.
• 254mm is generally suitable for all outlets up
to 150mm diameter.
• Larger diameters available to order.
• A range of large diameter hose clips and zip
ties for fixing to gutter outlets are available.
Size Roll Length
390mm 100m approx
240mm 100m approx
203mm 100m approx
Bubble Wrap
A versatile bubble film sheeting on a roll. Used
for a low cost concrete curing blanket/frost
blanket and protection membrane.
Size
1, 1.5 x 100m
Reinforcement & Formwork 157
. Accessories
PVC Groutcheck Tape
A special developed matt finish waterproof
pressure-adhesive PVC tape, for use on all types
of concrete formwork in climate conditions
ranging from cold to tropical. It has excellent
adhesion even where residual release agent is
present on form face, retains flexibility at low
temperatures and thinner so as to not mark
concrete.
Roll Size Pack
50mm x 33m Roll
75mm x 33m Roll
Size Box qty Pack
158 Reinforcement & Formwork
Silicone Sealant
Silicon sealant supplied in 310ml cartridges is
a high modulus silicone sealer.
Formwork Magnets
Heavy duty ring magnets for removing wire and nails from shutters prior to concrete placement.
OD size
45mm
60mm
Thermometers
Maximum-Minimum Thermometer with Quick
set press button.
• Digital Dial Thermometer.
• -40/+ 150 x 0.1°C,
• Integral probe
• protective sleeve with pocket clip.
Concrete Scoop
Aluminium hand scoop for use with cube moulds and testing equipment.
Wire Brush
Construction duty wire brush with scraper back edge.
Reinforcement & Formwork 159
Tell-Tale
Produced in durable acrylic plastic. Monitors
horizontal and vertical movements across
cracks.
Spare Handle Clips
Straight Edge
A robust aluminium construction straight edge
with grips for tamping and levelling concrete.
Lengths from 2-6 metres.
Handles are also available to give comfort and
firm control. Supplied in pairs.
Handles 1370mm
Edging Tools
For finishing of concrete edges, adding strength
and improves weather resistance.
Material Finish Size
Stainless Steel Turned up ends 150 x 75mm
Blue Steel 10mm radius 150 x 100mm
Blue Steel 10mm radius 150 x 150mm
Hand Floats
Magnesium Hand Floats for initial concrete floating, strong and light, yet hard wearing.
Plastic economy floating tool.
Type Size
Plain 400 x 85mm
Plain 600 x 85mm
Double Round Ended 400 x 85mm
Plastering Trowel
Banana shaped handle with 280mm hardened and tempered blade. 8 rivet fixing.
Size
120 x 280mm
Reinforcement & Formwork 163
Groover
Durable bronze groover, for 38mm deep groove.
Size
187 x 112mm
Carborundum Rub-Block
Carborundum rub-block complex with plastic handle for greater comfort.
Size
150 x 75mm
164 Reinforcement & Formwork
Brick & Concrete Cleaning Material
Adoclean
A specially selected blend of inorganic acids for
the removal of cementitious contaminations
and efflorescence from brickwork. Also for
removal of rust staining from concrete.
The cleaner can be further diluted depending
upon application. In all cases of staining the
cause should be identified.
Sizes: 5 Litres, 25 Litres
Application Instructions:
To remove stains or mortar, thoroughly saturate
the area with water. Apply by brush a 50/50
solution of Adoclean and water, scrub lightly
with a hard brush followed by rinsing off with
water. Heavy mortar deposits may require
repeated applications of Adoclean whilst lightly
wire brushing and rinsing with water.
Reinforcement & Formwork 165
Concrete Remover
Cure Chemicals Concrete Remover is designed exclusively to clean concrete construction
equipment and does not contain any Muriatic, Phosphoric or Citric acids and is therefore
non-corrosive. It is safe to use on painted surfaces, aluminium, glass and rubber. It is safe for
both human handling and for the environment. Cure Chemicals Concrete Remover is biologically
degradable and can be discarded in the normal sewage system (EAK 17 09 04).
How it works:
Cure Chemicals Concrete Remover contains active substances that break down the molecules that
bind the cement together with sand and water.
Cure Chemicals Concrete Remover is mixed with water to the desired strength and applied as a
foam to the item concerned, using for example, a handheld foamer. The foam should be left to
act on the concrete for 20-45 minutes. Then clean off the item thoroughly with a high-pressure
cleaner or with water and a stiff brush. In cases where there is heavy buildup, the treatment can
be repeated. Since the product is not harmful to the environment, it can be drained directly into
the public sewer system (EWC 17 09 04).
Collectively these extra benefits make for optimum utilisation of time and equipment. It is
financially sound, saving you money as well as preserving your equipment and extending its life.
You can use Cure Chemicals Concrete Remover on hand tools, mixers, scaffolding and aluminium
sections.
Sizes: 5 Litres, 20 Litres
166 Reinforcement & Formwork
Bricklayer Accessories
Min/Max Thermometers
Quick set press button. Moulded in cream case
with white scale. No magnet needed to reset.
Tell Tale
An enhanced Tell-Tale crack monitoring
gauge that monitors horizontal and vertical
movement across a crack on a flat surface to
an accuracy of +/- 1.0mm and by interpolation
to +/-0.5mm.
Builder Bucket
Plastic bucket with easy pouring lip and
comfortable grip handle.
Drill bits
In addition to power tools, we can supply a
massive range of drill bits and power tool
accessories in various sizes and to different
specifications.
Reinforcement & Formwork 167
Brick Cleaner
Removes heavy deposits of rust, scale, cement, concrete and mineral deposits from most hard
surfaces. Contains Hydrochloric acid and can be used neat up to 1:20 dilution depending on
application.
Sizes: 5 Litres, 25 Litres.
Janitol Plus
A non-caustic, high performance degreaser for the effective removal of heavy deposits of oils,
greases and other stubborn stains. An effective alternative to hazardous solvent and caustic
cleaners. Dilution rate 1:10 to 1:40 depending on application.
Sizes: 5 Litres, 25 Litres.
Jizer
Water rinsable degreaser. Solvent action removes oil, grease, tar, bitumen and waxes when used
neat.
Sizes: 5 Litres, 25 Litres.
168 Waterproofing
Limelite
®
Waterproofing 169
Waterproofing Membranes
Proofex Waterproof Membranes
Proofex 3000
Proofex 3000 is a high performance
self-adhesive membrane for a range of
waterproofing applications including
basements and substructures. Proofex 3000
provides a vapour and waterproof membrane
to water excluding structures and protects
concrete from attack by aggressive ground
salts.
Proofex 3000MR
A high performance self adhesive membrane
for resisting methane, radon and CO2, and
preventing water entering buildings. Proofex
3000MR also provides a vapour and waterproof
membrane to water excluding structures and
protects concrete from attack by aggressive
ground salts.
Type Size Roll Area Edge Laps (mm) End Laps (mm)
Proofex 3000 1m x 20m 20m 2
50 min 150 min
Proofex 3000MR 1m x 20m 20m2 50 min 150 min
Proofex Primer 5 Litres, 25 Litres
Type Thickness Width Length Edge Laps End Lengths Weight
Proofex 4-5mm 1.27m 30m 68mm Butt jointed 58kg
Engage
Proofex 1.5mm 0.2m 10m
Engage Detail
Strip
Proofex LM 3.3-6.7mm 28kg
Proofex LM Nominal 100 50m
Mesh
Type Size
Proofex Cavity Drain 80 2m x 3m
Proofex Cavity Drain 200 2m x 20m
Proofex Cavity fixings 100 Pack
Proofex Detail strip 200mm x 10m
Waterproofing 171
Proofex Sheetdrain
A geocomposite HDPE drainage sheet with
thermobonded polypropylene filter.
Thickness Roll Width Roll Length
8mm 2m 20m
10mm 2m 12.5m
Proofex Hydromat
Proofex Hydromat is a bentonite waterproofing
membrane with unique surface bentonite
impregnation for impermeable lap joints.
Roll Size Roll Weight Thickness
1.2 x 2.42m 18kg 7mm dry
Hydromat Powder
To ensure watertight continuity during detailing work and for sealing around awkward geometrical
shapes, it may be necessary to cover an area with loose natural sodium bentonite powder.
Size: 25kg
172 Waterproofing
Famguard GS100
Famguard GS100 is a bridge deck
waterproofing membrane. It is a hot-applied
pour and roll sheet system for use on podia,
hard standings and local authority bridges.
Type Size Thickness Weight Laps
Famguard GS100* 1 x 8m 3mm 38kg Side lap: 100mm
Waterproofing 173
Proofex LM
Two-component bituminous liquid membrane
for waterproofing of underground structures
and intricate details in conjunction with Proofex
waterproofing systems.
Size (kg) Thickness Coverage
28kg 3.3mm 4kg/m²
4.0mm 5kg/m²
6.7mm 8kg/m²
Proofex LM Mesh
A reinforcing mesh used in conjunction with
Proofex LM for areas of extreme loading
(cavings, edges and pipe penetrations).
Waterproofing 175
Bituthene® MRX
Methane, CO2, and Radon resistant grade of Bituthene. Suitable for dry surface applications only.
Size: 1 x 20m
Bituthene® 2000
For use below screeds as a vapour barrier.
Suitable for dry surface applications only.
Size: 1 x 25m
Bituthene® GP
For basements and substructures. Externally
applied waterproofing membrane for CO2, and
radon gas protection. Suitable for dry surface
applications only.
Size: 1 x 25m
176 Waterproofing
Bituthene® 4000
For basements and substructures. Externally
applied waterproofing membrane for C02 and
radon gas protection. Suitable for application to
damp surfaces and green concrete.
Size: 1 x 20m
Bituthene® 8000
A superior performance externally applied
waterproofing membrane for basements
and substructures. 70m hydrostatic pressure
resistance with ultra low moisture transmission
rate. Methane, CO2 and radon gas protection.
Suitable for application to damp surfaces and
green concrete.
Size: 1 x 20m
Type Roll Size Primer Temp Range
Bithulthene MRX 1 x 20m (20m²) B1 +5 to +35ºC
Bithulthene 2000 1 x 25m (25m²) B1 +4 to +35ºC
Bithulthene GP 1 x 25m (25m²) B1 +4 to +35ºC
Bithulthene 4000 1 x 20m (20m²) S2 -10 to +35ºC
Waterproofing 177
Type Size
Primer B1 - dry surface application only 5, 25 litres (Approx 10m²/litre)
Type Size
Bituthene Protection Board 3mm x 0.9 x 2.03m
Servipak Protection Board 3, 6, 12mm x 1m x 1.5m
Bitustik™ 4000 (adhere board to Bituthene) 150mm x 12m rolls
Preprufe® 800PA
Self-adhesive Preprufe membrane for
basement walls in open excavations.
Preprufe 800PA is a cold-applied, self-adhesive
waterproofing membrane, composed of a
reinforced cross-laminated HDPE film, and a
synthetic non-bituminous adhesive. Preprufe
800PA incorporates the Preprufe Advanced
Bond Technology™.
Type Size Weight Minimum overlap
Preprufe 800PA
®
1.2m x 35mm roll 35kg/roll 50mm
Store upright in dry conditions below +30ºC
180 Waterproofing
Preprufe® Plus
Preprufe® Plus waterproof membranes are
composite sheets comprising a robust HPDE
backing, a pressure sensitive adhesive and a
trafficable weather resistant coating with dual
adhesive dual laps for added security.
Grace has combined its proven Advanced Bond
Technology™ together with more than 20 years
of major project experience to produce its
highest performing waterproofing membrane
with even more practical and economic
benefits.
• Excellent waste management - No release
Liner - expedites installation and reduces
construction site waste (99% recyclable)
• Dual laps - Dual adhesive watertight
laps - easy to execute year round even in
harsh conditions
• Faster installation – liner free, kick out roll
reduces installation time, labour and cost
Type Thickness Roll Size Roll Area Roll Weights
160R 0.8mm 1.2 x 35m 42m 2
42kg
Preprufe® Tape LT
For sealing overlaps at Preprufe roll ends and
cut ends.
Type Thickness Roll Size Roll Weight
Creep resistant drainage sheets are prefabricated geocomposites comprising studded polystyrene
drainage cores covered with polypropylene filter fabric. They provide cost effective alternatives to
traditional aggregate drainage. To be used in conjunction with Grace waterproofing membranes.
Hydroduct® 200
Polypropylene spun bonded filter fabric on
one face of a 11mm studded drainage core.
Applied to walls of basements that have been
waterproofed with Bituthene membranes and
protected with Bituthene Protection Boards.
Size: 1.25 x 32m
182 Waterproofing
Hydroduct® 220
Polypropylene spun bonded filter fabric on
one face of a 11mm studded drainage core
with a bonded plastic film on the other.
Applied to walls of basements that have been
waterproofed with Bituthene membranes.
Also applied to existing basement walls and
permanent shuttering prior to the application
of Preprufe membranes.
Size: 1.25 x 32m
Hydroduct CF20
Forming drained cavities horizontally and
vertically.
Size: 2 x 20m
Hydroduct CF08
Used for drained cavities vertically in lower risk applications.
Size: 2 x 20m
Type Description Size
HYD-CF20 Hydroduct CF 20 2 x 20m
HYD-CF08 Hydroduct CF 08 2 x 20m
SERV-TAPE Servitape 4000 50mm x 12m
HYD-STRIP Hydroduct Strip 4000 150mm x 20m
Hydroduct® Waterproofing Ancillaries
Type Roll Size
Cut fasteners (jointing) Strip 8 x 4 dimples, 5 supplied per roll
Bitutstick™ 4000 (jointing) 150mm x 12m long
Bitutstick™ 4000 (jointing) 70mm x 20m long
Hydroduct Tape 150mm x 20m
Coil End Outlet 150mm
Coil Straight Connector 150mm
184 Waterproofing
Sheetseal Waterproofing Membranes
Sheetseal
Sheetseal is a cold applied, self adhesive
bitumen sheet waterproofing membrane. It is
typically used as an external basement tanking
system or ground floor DPM, particularly
where large unobstructed areas are to be
waterproofed.
Type Thickness Size Weight
226 1.6mm 1050mm x 19.05 1.7kg/m2
226 1.6mm 300mm x 20m 1.7kg/m2
Waterproofing 185
Adhesive Tape
Adhesive Tape is a double-sided tape, designed to be used in conjunction with the Bitumen
Protection Board to adhere it to dry surfaces of bituminous type membranes. It may be used
in ‘pads’ 150mm square, or in strips of suitable length. It can also be used to adhere to other
materials, such as polyethylene sheets or similar, to most ‘dried’ RIW membranes.
Type Size Weight
Double Drain 8mm x 2m x 15m 0.58kg/m2
Top Edging Strip 2m Strips
X Cramps 60/Bag
RIW X Cramps
A fixing aid for locating and mechanically securing the system to the substrate.
Size: Bags of 60
186 Waterproofing
Plaster Drain Waterproofing Membranes
Plaster Drain
Plaster Drain is an internal drainage system
manufactured from clear high density
polyethylene with 5mm undercut studs in a
dovetail shape which forms the key for plaster
and render finishes in above and below ground
situations.
Type Size Weight Overall Thickness
Plaster Drain 0.5mm x 2m x 20m 0.48kg/m2 5mm
Plaster Drain Overtape 2.5m Roll
Waterproofing 187
Cavity Drain Waterproofing Membranes
RIW Cavity Drain
Cavity Drain is an internal tanking drainage
system used to collect water entering the
basements and sub-structures and channel it
to a sump or collection point for disposal. P20
is used mainly on floors but can also be used
for walls. P5 is used only for walls.
Waterproofing 189
Channel Outlet
The channel outlet consists of a 90° PVC bend and a PVC male coupling which is fitted to the base
of the ‘Aqua channel’ to allow water to be taken from the channel to the water collection point, i.e.
sump and pump.
190 Waterproofing
Channel End Outlet
Where gravity fed drainage is to be used, the
channel end outlet has been designed to
convert the pentagonal shape of the Aqua
channel into a round aperture.
Cleaning Ports
Cleaning ports ( jetting eyes) should be
incorporated into the Aqua Channel and can be
inserted at any point along its length, to allow
for periodic cleaning of the drainage system.
Waterproofing 191
192 Waterproofing
IKO Waterproofing Ancillaries
IKOpro SA Bitumen Primer
A rubber-modified bituminous priming solution
designed to seal and prepare surfaces for the
application of selfadhesive damp proofing
or tanking membranes. It is fastdrying and is
ideal for ensuring a long-term bond between
the surface and subsequent membranes being
applied. It may be applied to many substrates
including concrete, wood, brickwork, blockwork
and metal.
Size: 5, 25 Litres
Product Size Thickness Coverage
IKOpro SA Bitumen Primer 5, 25 Litres Concrete 3-4, metal 10-15m2/litre
IKOpro Quick Dry Primer 5, 25 Litres Concrete 3-4, metal 10-15m2/litre
Bitusheet Waterproofing Ancillaries
SBS Protection Board
Used in conjunction with sheet membrane and liquid membrane tanking systems.
Size: 2 x 1 metre bitumous board
Bitusheet XL Tape
Used as an overband tape for the sealing of membranes to membranes.
Size: 100mm x 20m
194 Waterproofing
Fixing Strip
3 metre long (galvanised), holes punched every 300mm.
Bitusheet Waterproofing Ancillaries
Type Size Roll Width Coverage
SBS Protection Board 2m x 1m
Reinforcing (XL) Tape 20m Roll 100, 150, 200, 300mm
Double Sided Tape 15m Roll 50, 75, 100, 150mm
Bitusheet XL Tape 20m Roll 100mm
Fixing Strip 3m
Slabdrain
Slabdrain is a cavity drain former manufactured from a dimpled HDPE, designed to provide a
drainage channel beneath the concrete in floor and wall construction. The former is provided with
self adhesive edges to enable joints to be sealed to give a water and gas tight membrane.
Size: 1 x 50m
Type Size Thickness Quantity
Walldrain 1m x 50m 12mm
0.9m x 50m 25mm
Slabdrain HDPE (1.00mm) 1m x 50m 20mm
Nail 37 Washer 36 150 Box
Anchor Plug 8mm x 75mm 100 Box
Washered Nails 25, 30, 40mm 500 Box
Waterproofing 195
Anchor Plug
Drill 8mm hole and set with hammer. Use mastic tape to form a washer seal under head.
Membrane Washers
For use with washered nails.
Walldrain and Slabdrain Waterproofing Ancillaries
Type Size Quantity
Soft Washer Fixing Nail 37mm, Washer 36mm 150
Anchor Plug 8 x 75mm 100
Washered Nails 25, 30, 40mm 500
w
196 Waterproofing
Bentonite Geotextile Waterproofing
Bentonite has been used by the construction industry in waterproofing
systems for more than 30 years. Naturally occurring sodium bentonite
has exceptional waterproofing qualities, with its ability to swell when
in contact with water and convert from dry clay to impervious gel.
Manufacturers have harnessed this waterproofing power by containing
sodium bentonite between two layers of geotextile, creating the ideal
system for sealing reinforced concrete structures. Can be installed in
virtually any weather condition.
Bentonite membrane forms a continuous mechanical bond to concrete.
This bond is created when the strong geotextile fibres are encapsulated
by poured concrete as shown in the illustration.
Voltex
Applications:
• Under structural slabs
• Sheet piling
• Tunnels
• Concrete walls
Soft-washer Fastener
Allows direct shot-fired application to steel
piling, sheets, concrete etc.
Type Size Pack
Voltex 1.1m x 5m Per roll
Voltex DS 1.1m x 5m Per roll
Soft Fixing Washer Box of 150
Fixing Stapler Each
Waterproofing 197
Bentoseal®
Patented trowel grade sodium bentonite compound used to detail around penetrations, corner
transitions and terminations.
Volclay® granules
Pure granular Volclay® bentonite used dry, or as paste by adding water at detail areas requiring
additional protection.
Type Pack
Bentoseal Pail 14.25 litres
Bentoseal Cartridge 0.95 litre
Proofex Hydromat
Proofex Hydromat is a bentonite waterproofing
membrane with unique surface bentonite
impregnation for impermeable lap joints.
Roll Size Roll Weight Thickness
1.2 x 2.42m 18kg 7mm dry
Hydromat Powder
To ensure watertight continuity during detailing work and for sealing around awkward geometrical
shapes, it may be necessary to cover an area with loose natural sodium bentonite powder.
Size: 25kg
Nitoseal MS60
Suitable for sealing joints in concrete, brickwork,
blockwork, perimeter sealing around doors
and windows and non trafficked floor joints. A
one part low modulus sealant based on hybrid
modified polyether (“MS”) technology.
198 Waterproofing
Structureseal Waterproofing Membranes
Structureseal Waterproofing Membranes
Structureseal is waterproofing composite of
high swelling Sodium Bentonite encapsulated
between a non-woven and woven geotextile.
When confined under pressure within a
structure the swelling is controlled, forming a
dense, monolithic, impervious waterproofing
membrane.
Structureseal Waterproofing Ancillaries
Waterstop
Waterstop is an active bentonite based
waterstop that is designed to replace passive
PVC/Rubber type waterbars thereby eliminating
the requirement of special pieces and seam
welding. Waterstop is not designed for, or
intended to function as an expansion joint
sealant.
Size: 25mm x 19mm x 5m
Sealing Compound
Sealing Compound is a trowel-grade, sodium
bentonite/butyl-rubber based sealant, designed
for a variety of surface preparation and
waterproofing detail work, for use with the
RIW Structureseal system. Being a bentonite
based material, Sealing Compound swells
upon contact with water to seal against water
intrusion. With the consistency of thick grease,
Sealing Compound is easy to apply and bonds
to most materials.
Size: 14.25 Litres
Waterproofing 199
Granules
Granules are chemically treated sodium bentonite granules, which are used as a detailing
accessory product, with the RIW Structureseal system. When hydrated and in containment, the
Granules form into a dense, impermeable material, that combines with the sodium bentonite in
Structureseal to form a seamless waterproof membrane.
Size: 20kg tub
Washers
40mm hardened nail with 30mm premounted washer for securing the RIW Structurseal to
concrete by hand nailing or shot firing.
Size: Box of 500
Staple Gun
A manual stapler and staples (box of 2500) for fixing sheets of Structurseal together at laps, etc.
Structureseal Waterproofing Ancillaries
Type Size Weight Supplied as
Waterstop 25mm x 19mm 35-40kg per roll 6 x 5m long coils per box
Sealing Compound 14.25 litres 18kg
Granules 20kg tub 20kg
Washers 500 box
Staple Gun Each
Size: 19 Litres
Type Size Coverage
Mulseal DP 5, 25, 200 litre 1.1-1.4m2/litre*
Fosroc Primer 3
Metal and timber surfaces must be primed with a coat of Primer 3 before applying Mulseal DP.
Type Size
Proofex LM
Two-component bituminous liquid membrane
for waterproofing of underground structures
and intricate details in conjunction with Proofex
waterproofing systems. Yield: 7m2 at 4mm
thick.
Size Yield
Bituthene® LM
Two-component elastomeric cold-applied
liquid detailing compound. For use with Grace
waterproofing membranes where liquid applied
waterproofing is necessary to ensure watertight
continuity, such as pile terminations, pipe
penetrations, internal corners and membrane
continuity through masonry walls. Bituthene
LM cures to form a tough seamless rubber-like
waterproof layer.
Size: 5.7 Litres
Type Size
Flexiseal
Flexiseal is a two colour, seamless and fully
bonded liquid applied waterproof coating
based on polyurethane technology. RIW
Flexiseal cures by drawing moisture from the
air to form a highly flexible but durable barrier
to water and water vapour and is typically used
where a high performance tanking system is
required. Available in black or grey.
Type Size Coverage
RIW Flexiseal 6, 25kg 2m2/kg/coat
Flexiseal Ancillaries
Type Size
RIW Protection Board 3mm x 0.9 x 2.02m
Heviseal
Heviseal is typically used to provide a protective
coating to concrete or steel superstructures or
other structures such as retaining walls, plinths,
etc. RIW Heviseal is suitable as a waterproof
membrane, for periodic maintenance onto an
existing flat roof area. The membrane can also
be used on parapet walls, gutters, planters,
ponds and water storage tanks. Heviseal has
excellent U.V. resistance.
Type Size Coverage
Hydrocoat
Hydrocoat is an easily applied, high-build black bitumen paint, which dries to a water and water
vapour proof finish. It may be easily applied to most building substrates.
LAC
Liquid Asphaltic Composition is typically used
as a damp proof membrane to ground floors,
as a vapour barrier behind cladding and for
tanking of basements. It is also suitable for
waterproofing foundation walls, ducts, lintels,
columns, beams and similar structures at,
above and below ground level and as a radon
barrier.
Toughseal Ancillaries
Type Size
Aggregate, Grade 1 25kg
Aggregate, Grade 2 25kg
Cleaning Solvent 5 litres
Flexiseal 6, 25kg
Waterproofing 205
Synthaprufe
Synthaprufe Original
IKOpro Synthaprufe Original is a high
performance, brush applied damp proofing
emulsion containing synthetic rubber latex
which provides a waterproof and vapour
resistant, black elastomeric membrane.
IKOpro Synthaprufe Original exhibits low odour,
with exceptional flexibility and crack resistance,
even at low temperatures and offers excellent
resistance to sulphates and other soil salts.
When suitably protected, Synthaprufe will
be effective through the life of the building.
Synthaprufe bonds with great strength to a
range of building materials.
For use as damp proofing of concrete, brick,
blockwork and masonry, with vertical surfaces
being finished with a gypsum-based plaster
system. Adhesive for unsealed wood block
flooring (min 10mm thick). Suitable for tanking
of basements.
Size: 5, 25 Litres
206 Waterproofing
Waterstops & Waterplugs
Supercast PVC Waterstops
Rearguard PVC waterstops are designed for use
in vertical and horizontal joints in both water
retaining and water excluding structures.
A range of prefabricated junctions and
intersections is available, also see generic
profiles and accessories on page 128.
Supercast Hydrofoil
Supercast Hydrofoil PVC waterstops are suitable
for use in water retaining structures. When
positioned centrally within the thickness of the
concrete components they prevent the loss of
water from within the structure and the ingress
of ground water.
Type Section Width Roll Weight Roll Length
Supercast Hydrofoil 150mm 21.3kg 15m
Supercast Hydrofoil 200mm 27.3kg 15m
Supercast Hydrofoil 250mm 27.1kg 12m
Supercast Rearguard S 200mm 24kg 12m
Supercast Rearguard S 250mm 33.4kg 12m
Supercast XHD Hydrofoil 250mm 42.9kg 10m
Waterproofing 207
Supercast Twinstop
Supercast Twinstop is a PVC waterstop
incorporating two hydrophilic elements for
use in water excluding and water retaining
structures. The hydrophilic elements provide
extra security over standard PVC profiles.
A range of prefabricated junctions and
intersections is available, also see generic
profiles and accessories on page 128.
Type Size Roll Length
Supercast 250mm 12m
Rearguard TS
Supercast 250mm 12m
Hydrofoil TS
Supercast - SW Adhesive
Supercast SW
Supercast SW is a swellable waterstop for integral sealing of construction joints in concrete cast
in-situ.
Supercast SW Adhesive is used to fix Supercast SW10 and SW20 to substrate.
Size: 380ml
208 Waterproofing
Supercast - SWX
Supercast SWX is a grey, elastomeric water-
swellable paste which is applied like a sealant.
The hydrophilic properties of Supercast SWX
display good consistency in swell rate during
repeated wet/dry cycling. Expansion of the
product on contact with water creates a positive
pressure against the faces of the concrete joint,
thus preventing the passage of water.
Size: 380ml
Type Size Coverage
Supercast SW10 5mm x 20mm x 15m rolls Usually single run of strip per joint
Supercast SW20 10mm x 20mm x 5m rolls Usually single run of strip per joint
Supercast SW Adhesive 380ml cartridge Approx 13m @ 5mm bead per cartridge
Supercast Butyl-Nek
Supercast Butyl-Nek is a rubber/bitumen pre-
formed flexible sealing strip specifically used
to provide a permanent watertight joint for
pre-cast units which are jointed together on
site. Applications include joints in manholes,
inspection chambers, box culverts and concrete
pipes. This easily compressible product is
designed to completely seal and fill the annular
space between pre-cast units regardless of
shape or size. Supercast Butyl-Nek associated
products have a 50-year proven track record in
the most extreme situations and are specified
and used by precasters and contractors
worldwide.
Type Size
Supercast Butyl-Nek 12mm x 60mm x 6m
Supercast Butyl-Nek 25mm x 40mm x 4m
Supercast Butyl-Nek Primer 5 litres
Waterproofing 209
Supercast Synkoflex
Supercast Synkoflex is a unique non-swelling,
pre-formed plastic adhesive waterstop that
bonds fast to cured concrete surfaces and fuses
with fresh concrete. Supercast Synkoflex offers
a host of practical advantages in application.
It provides watertight integrity for construction
joints in concrete structures in places where
swellable waterstops are not best suited,
such as bund walls and thin section walls
and slabs. It has exceptional adhesion and
malleability, making it an excellent choice for
steel sheet piling/floor slab joints. Supercast
Synkoflex comes with an extensive track record
of more than 30 years proven reliability on
major projects in the USA - now extending to
Scandinavia, the UK and other major European
countries.
Type Size Coverage
Supercast Synkoflex 25 x 25mm Box of 25mm x 1m strips
Supercast Synkoflex FR 12 x 30mm Box of 6mm x 5m roll
Supercast Synkoflex Primer 3.79 litres 50-60mm per can @ 50mm wide
XHD Hydrofoil
Increased web thickness gives a much stiffer
section. The stiffened profile is used where 17
large volumes of concrete are being placed. 30
They are used where concrete is being placed 250mm
from a great height such as deep wall shutters.
Supercast Section width Wt/roll Minimum Radii Roll Length
on flat on edge
XHD Hydrofoil 250mm 42.9kg 15m 0.23m 10m
210 Waterproofing
Fosroc Waterstop Ancillaries
Factory Welded Intersections
A range of factory welded intersections for
• Hydrofoil
• XHD Hydrofoil
• Rearguard S
Jointing Jigs
Use to produce accurate square cuts in Fosroc
waterstops and to hold ends to be welded in
precise alignment.
Heater Blades
Used to weld PVC waterstops and intersections.
110v and 220v x 350w blades are available.
Non-electric blades are also available.
Adcor® 500S
A conformable, swellable polymer/butyl
rubber waterstop strip for construction joints
that expands in contact with water. When
fully encapsulated by poured concrete, the
expansive forces form a seal against concrete
faces. The seal resists hydrostatic pressure,
stopping water from entering sub-structures.
Adcor® is a unique product that has been
specifically developed to provide better
performance than conventional swellable
rubber waterstops.
Type Size
Adcor 500S 5m rolls. 6 rolls/carton,
30 cartons/pallet
Adcor Mastic 310ml cartridge
Adcor Adhesive MS 310ml cartridge
Adcor 500S Mesh Profile 1m strips, 30 strips/
bundle
Waterproofing 211
Serviseal
Serviseal is an externally cast passive PVC
waterstop system manufactured in a range
of sizes for the protection of expansion,
construction and contraction joints in reinforced
concrete basements and substructures.
Description Size
195mm Serviseal 10m
240mm Serviseal 7.5m
K320 Serviseal 7.5m
Servitite
Servitite is a specially formulated PVC, internally cast, heavy duty waterstop system manufactured
in a range of sizes and grades for use in reinforced concrete structures. Servitite is cast into the
centre of the concrete member where it provides resistance against high hydrostatic pressure
from both faces.
Description Size
150mm Servitite 7.5m
230mm Servitite 5m
305mm Servitite 5m
PVC Edgetie
PVC Edgetie is an internally cast passive
waterstop system manufactured in a range of
sizes for sealing joints in concrete structures
subject to water pressure. Centrally placed.
Description Size
210mm PVC - Edgetie 10m
Vertical T
Ancillaries
Type Pack
Jointing Jigs Each
110V knife Each
220V knife Each
19 x 25mm 3.9m
Waterproofing 215
Bentorub+
Bentorub+ is a green flexible hydrophilic strip made of natural bentonite clay and synthetic rubber.
It is designed for the sealing of concrete joints, cold joints and working joints in concrete, around
pipe penetrations, in sewer joints, against slurry walls and sheet piling.
Type Size Roll Size
Bentorub+ 20 x 25mm 5m
Bentorub Salt
A red flexible hydrophilic strip made of natural bentonite clay and synthetic rubber. It has the
same applications as Bentorub+ except Bentorub Salt may only be used in contact with salt and
Brackish water.
Type Size Roll Size
218 Waterproofing
Swellseal Joint
Swellseal Joint is a flexible co-extruded vulcanised strip made out of a combination of chloroprene
rubber and a hydrophilic resin.
The orange part has a swelling capacity of up to 600% in contact with water.
The black part (= compression zone) has a swelling capacity of 150%.
The ridged finish assures a better adhesion to concrete.
Advantages:
• Swellseal Joint has a proven track record in concrete structures subject to high water pressure.
• Reversible vulcanised rubber swelling strip in contact with water.
• Will not sag when correctly placed.
• Can be easily installed by nailing or glueing with Swellseal Mastic.
• Has a good all-round chemical resistance and can resist to petroleum, mineral and vegetable
oils and greases.
• Swellseal Joint can also be installed between smaller pre-cast elements and/or joints where one
expects smaller settlements
Type Size
Swellseal Joint 7mm x 25mm x 10m
Waterproofing 219
Swellseal 3V
Swellseal 3V is an elastic strip made out of a combination of rubber and a hydrophilic resin.
Enclosed between prefabricated concrete elements, it will expand in contact with water and in
this way seal the joint. Swellseal 3V has a swelling capacity of up to 300 times when in contact
with water.
Type F
For sealing construction joints between precast elements.
Type S
For sealing joints between precast tunnel segments.
Swellseal 3V
Can only function properly in a confined space.
The expansion of Swellseal 3V will create a certain pressure. Installation in the middle of the joint
is preferred.
Description Size
Swellseal 3V Type F 20mm x 5mm x 15m
Swellseal 3V Type F 20mm x 10mm x 10m
Swellseal 3V Type F 20mm x 20mm x 5m
Swellseal 3V Type F 27mm x 27mm x 5m
Swellseal 3V Type S 20mm x 5mm x 15m
Swellseal 3V Type S 20mm x 10mm x 5m
Swellseal Adhesive 5 litres
Swellseal Adhesive P 25 litres
Swellseal Adhesive S* 25 litres
220 Waterproofing
Swellseal 8V
Swellseal 8V is an elastic strip made out of a combination of rubber and a hydrophilic resin.
Enclosed between prefabricated concrete elements, it will expand in contact with water and in
this way seal the joint. Swellseal 8V has a swelling capacity of up to 800 times when in contact
with water.
Thanks to its high swelling capacity Swellseal 8V is extremely appropriate for applications with
polluted water, in case of higher water pressure in zones with changing water table (wet/dry
cycles).
• Type F: For sealing construction joints between precast elements
• Type S: For sealing joints between precast tunnel segments
• Swellseal 8V can only function properly in a confined space
The expansion of Swellseal 8V will create a certain pressure. Installation in the middle of the joint
is preferred.
Description Size
Swellseal 8V Type F 20mm x 5mm x 15m
Swellseal 8V Type F 20mm x 10mm x 10m
Swellseal 8V Type F 20mm x 20mm x 5m
Swellseal 8V Type F 27mm x 27mm x 5m
Swellseal 8V Type S 20mm x 5mm x 15m
Swellseal Adhesive 5 litres
Swellseal Adhesive P 25 litres
Swellseal Adhesive S* 25 litres
Swellseal Mastic
Swellseal Mastic is a one-component, polyurethane based, solvent free, hydroswelling mastic,
supplied in cartridges and aluminium sausages, for the sealing of construction joints and around
pipe penetrations.
Swellseal Mastic cures and swells in the presence of moisture. Curing time depends on
temperature and humidity conditions, i.e. curing time will reduce if RH and °C are higher. Swellseal
Mastic will become firm in 24-36 hours. Performance is not affected by the curing time.
Size
310ml Cartridges
600ml Sausages
Waterproofing 221
Bentoject
Bentoject is the combination of a hydrophilic bentonite strip and a post-injectable injection tube
into one system for the sealing of construction joints in concrete.
Bentoject is manufactured out of three layers:
• A reinforced spiral of steel wire
• A filtrating membrane
• Bentonite rubber outer skin
Description Size
Leakmaster
Leakmaster is a one-component, water-swelling elastic sealant, with excellent adherence.
Supplied in 310ml cartridges for use with standard applicator gun.
SikaSwell
Three joint sealing profiles that swell in contact with water. They are permanently water resistant,
highly elastic and pretreated to prevent premature swelling on site.
Type Width Thickness Box
2003 20mm 3mm 140m
2010H 20mm 10mm 50m
SikaSwell 2005 20mm 5mm 140m
Waterproofing 223
Sika lnjectoflex
Sika lnjectoflex System (type HP) is an
expanding, reinjectable hose for producing
waterproof construction joints.
Size: 40m
Providing watertight joints for: Grade 2, 3 and 4
basements. Underground car parks.
Water retaining structures.
Inner tube of non expanding black neoprene.
3 red external hydrophilic swelling strips.
3 yellow compressible sealing cords of foam
rubber
Thoro Waterplug
Thora Waterplug is a blend of hydraulic
cements, well graded sands and chemical
additives supplied in a dry powder form. It
requires only the addition of clean water to
produce a ready to use, ultra-rapid setting
plugging mortar.
Type Coverage
Fastfill WP
Fastfill WP is a safe and simple to use ultra-
rapid setting mortar for arresting water seepage
and infiltration under pressure through cracks,
joints and voids in concrete and masonry prior
to the application of cementitious coatings
and mortars. It is a single-component, polymer
modified, fibre reinforced mortar based on
shrinkage compensated Portland Cement,
which is non-caustic in use.
Coverage : 1kg powder will yield 0.53 Litres.
Type Size (kg) Coverage
224 Waterproofing
Renderoc Plug
Renderoc Plug is a rapid setting mortar which is
easy to apply to horizontal, vertical or overhead
surfaces at a wide range of thicknesses. There
are two grades available: Renderoc Plug 1 with
an initial set time of approximately one minute,
and Renderoc Plug 20 with an initial set time of
approximately 20 minutes. (Set times are based
on ambient/substrate temperatures of 20°C).
Type Size Coverage
Renderoc Plug 1 6kg 3 litres
Vandex Plug
A cementitious ready-mixed and rapid setting
compound to plug leaks and stop water. DWI
approved for use in contact with drinking water.
Size: 15kg Resealable Bucket
FebTank Plug
A rapid setting Water Stop which, when mixed
with clean water, provides a ready to use ultra
rapid setting durable plugging compound for
active water leaks in concrete and masonry.
The material expands as it cures to form a
watertight seal with similar characteristics to
concrete. Use on holes, joints and cracks. Sets
both above and below the water level.
Size: 5kg
Cementfill WP
Cementfill WP is a single component, polymer modified, fibre reinforced, Portland cement based
plugging and sealing compound. When mixed with water it exhibits unique hydraulic properties
to produce a rapid setting mortar.
Type Size Yield Coverage
Cementitious Waterproofing
Cementfill FC
Cementfill FC is a single-component,
thixotropic, polymer modified, cement based,
waterproof fairing coat and repair mortar for
concrete and masonry.
Type Size Yield Coverage
Cementfill 20kg bag 12 litres 4m2 at 3mm
FC thickness
Cementfill HB
Cementfill HB is a single-component,
thixotropic, polymer modified, cement based,
waterproof, rapid hardening, high-build repair
mortar for concrete and masonry.
Type Size Yield Coverage
Cementfill 20kg bag 13.2 2.64m2 at 5mm
HB litres thickness
Cementflex
Cementflex is a two-component, polymer
modified, flexible, cement based, waterproof
coating for concrete and masonry.
Type Size Yield Coverage
Cementflex 15kg bag 9.4 1.6kg/mm/m2*
(2-part) litres & 4.7m2 at 2mm
thickness*
Cementseal
Cementseal is a two-component, polymer
modified, cement based, waterproof coating
for concrete and masonry.
Type Size Yield
Cementseal 15kg (2-part) 7.9 litres of slurry, sufficient to treat 4m2 at 2mm thickness
Cementseal Primer
Cementseal Primer is a multi-functional, water
based primer/curing agent, formulated on an
aqueous acrylic copolymer.
Type Size Yield
Aquatek Elastic 2C
Aquatek elastic 2C is a two-component
coating containing cement, selected silicas,
fibres, modifiers and a water-based acrylic
liquid. Aquatek Elastic 2C cures into a flexible,
waterproof coating which allows a movement
up to 0.6mm and up to 1.2mm if reinforced
with Reinforcement Mesh.
Type Size Colour
Aquatek Elastic 2C 32kg Grey
Aquatek Elastic 2C 32kg White
Aquatek Brush
Waterproofing 227
Aquatek
Aquatek super XA is a waterproofing powder product composed of Portland cement, selected
silicas, chemically reactive ingredients and modifiers. When broadcasted onto the surface,
Aquatek Super XA reacts with the moisture in the concrete and forms a waterproofing barrier
through reaction of the active chemicals with the free-lime, to form long chained insoluble
crystalline complexes which block the capillaries and micro-fissures in the concrete, stopping
water penetration even under negative water pressure.
Description Size Colour
Aquatek Super XA 25kg Grey
Application Brush
Omnitek
Omnitek RM Fiber is a cement-based powder containing selected silicas, fibres and modifiers.
When mixed with clean water Omnitek RM Fiber provides a rapid setting, polymer modified,
waterproof repair mortar.
Omnitek XL Fiber is a cement-based powder containing selected silicas, fibres and modifiers.
When mixed with clean water Omnitek XL Fiber provides a fast setting, polymer modified,
waterproof repair mortar.
Description Size Colour
Omnitek RM 25kg Grey
Aquatek Plug
Aquatek Plug & Aquatek Plug XF are powders composed out of cement, selected silicas and
modifiers. When mixed with clean water Aquatek Plug & Aquatek Plug XF provide rapid setting
plugging mortars.
Aquatek Plug has a final setting time of three minutes, Aquatec Plug XF of thirty seconds. Can be
applied even under water.
Description Size Colour
Aquatek Plug 10, 25kg Grey
Aquatek Mastic P
Aquatek Mastic P is a one-component, polyurethane sealant and adhesive which can be used as a
durable, flexible sealant or for bonding applications on most building materials.
Description Size
Aquatek Mastic 310ml
Application Gun
228 Waterproofing
Thoroseal®
Thoroseal®, when mixed with water or a Thoro
Acryl 60/ water blend (one part Thoro Acryl 60
to three parts water) to a lump free consistency,
provides a waterproof coating that is easily
applied by brush or spray to concrete and
masonry above and below ground level.
Type Size Coverage
Thoroseal®
25kg 1st coat : 1.5kg/m2
Thoro Acryl 60
Thoro Acryl 60 is an acrylic polymer liquid ad-
ditive for cement mixes, designed to enhance
their physical characteristics, ease application
and increase wear and weather resistance.
Size: 5 Litres, 20 Litres
Thoroseal Super
When mixed with clean water Thoroseal Super
forms an extremely durable waterproof coating
for concrete and masonry. Applied with a brush
or spray. Available in white and grey and in
bags or pails. Resists both positive and negative
pressure.
Type Size Coverage
Thoroseal Super 25kg 2.5-3.5kg/m2
for two coats
Waterproofing 229
FebTank Super
• WRAS approved
• LABC registered
Febtank Super, when mixed with clean water,
forms an extremely durable waterproof coating
for concrete and masonry which is easily
applied by a stiff hand brush, broom or spray.
Ideal permanent waterproofing system for
basements, cellars, pools, reservoirs and below
ground level applications. Resists both negative
and positive water pressure.
Available in Grey or White
Sizes: 25kg Bag, 20kg Tub
230 Waterproofing
Cemprotec Elastic
Elastomeric grade of waterproof coating for the
treatment of cracked or crazed surfaces.
Cemprotec E-942
Epoxy modified waterproof coating for
enhancing the chemical resistance of concrete,
blockwork and brickwork. Ideally suited for dirty
water applications.
Cemprotec E-Floor
Available as a standard 2mm product or
a 3-6mm variable formulation for the
waterproofing of floor and deck areas.
Overcomes the risk of osmotic blistering on
damp substrates.
Type Size Yield Coverage
Cementitious Coating 851 30kg 16.67 litres 8.33m2/30kg @ 2mm thickness
Cemprotec Elastic 15kg, 30kg 18.8 litres 9.4m2 @ 2mm thickness
Cemprotec E-942 30kg 16.2 litres 8.1m2 @ 2mm thickness
Cemprotec E-Floor 30kg 16.2 litres 8.1m2 @ 2mm thickness
Cemprotec E-Floor HB 30kg 15 litres 5m2 @ 3mm thickness
Cemprotec EF Primer 5 litres & 25 litres 5 litres & 25 litres 3-10m2 per litre
Waterproofing 231
Nitocote CM210
Nitocote CM210 is a flexible cementitious
coating, used for waterproofing water retaining
structures and water excluding structures. It
provides a flexible waterproof coating suitable
for use in potable water tanks, reservoirs, canals
and culverts. The material can be used on
concrete, brick and blockwork substrates.
Type Size Coverage
Powder component (grey or white) 18.2kg bag 1mm-12.5m2 per pack wet film thickness: 0.54m2/kg
Liquid polymer component 5kg plastic container
Proofex LM mesh 100mm x 50m
SikaTop 121
SikaTop 121 is a two-component thin layer waterproofing, levelling and bonding mortar.
Type Size Average Coverage
SikaTop 121 25kg 2kg/m2/mm
Sika Damp Proofing Slurry 12.5, 25kg 6.5-7m2/25kg bag @ 2mm thick
232 Waterproofing
Sika 1 Pre Batched Mortars
Sika 1 Pre-Batched Mortars are blends of specially graded aggregates, sand and cements
manufactured to the correct mixing ratio, given below.
The four graded bags (Spritz, Render, Finish, and Screeding) make up the Sika 1 Pre Bagged
Tanking system.
This consists of a three-coat render for the walls and a 35mm thick floor screed. The Sika 1
additive is first diluted with clean water at a 1:10 ratio, and then mixed with each bag. Sika 1
Pre-Batched Mortars can be used in the following uses, structural waterproofing to resist water
pressure below ground, moisture and dampness above ground level and internal waterproof
tanking. This system has been BBA Certified, Certificate no. 00/3761.
Type Gauging Liquid Size Coverage
Spritz & Bonding Coat Mortar 5.7 litres 25kg 2m2 @ 6mm per bag
Render Mortar 3.3 litres 25kg 2m2 @ 6mm per bag
Finishing Mortar 3.3 litres 25kg 2m2 @ 6mm per bag
Vandex BB 75
Vandex BB 75 is a cementitious, ready-for-use
( just add water), efflorescence-free surface
waterproofer with hydrophobic properties,
resistant to water and moisture.
BBA approved (certificate no. 90/2516) and
approved for use in contact with drinking water
Type Size Coverage
Vandex BB 75 E
Vandex BB 75 E is a cementitious
two-component polymermodified and
efflorescence-free surface waterproofer with
hydrophobic properties, resistant to water
and moisture. Made of Vandex BB 75 as a dry
component and Vandex Elasticizer PK 75 as a
liquid component, which provides elasticity and
crack bridging properties.
Type Size Coverage
Vandex BB 75 25kg 6kg/m2/3mm
(dry component)
Super White
Limelite
®
Limelite Plasters
Modern gypsum based plasters should not
be used in connection with cementitious
waterproofing products. Limelite Renovating
plaster and Tarmac High Impact Finishing
Plaster have been formulated to compliment
cementitious waterproofing systems.
234 Waterproofing
Limelite
®
Limelite
®
Type Size Coverage
Limelite Renovating Plaster 25kg 3m2 @ 11mm/bag
Sika 2, 4 & 4A
Sika 2, 4 & 4A are all purpose waterproofing liquids with various setting
times and/or waterproofing properties. Setting time dependent on
concentration.
Sika 2
Sika-Plug, is Sika’s fastest setting point leak plugging product when used neat, for point leak
plugging where high water ingress is present.
Sika 4
Accelerator, waterproofer, also for oil resistant renders and underwater concreting. For point and
surface waterproofing against seepage, particularly sea water and sewage.
Sika 4A
Quick setting waterproofer for renders and leak sealing, setting in about 45 seconds. For point and
surface waterproofing against general seepage (should be covered with Sika 1 render).
Type Set Time Consumption per kg Pack Size
Cement*
Sika 2 10 to 20 seconds 0.7 5
Sika 4 25+ seconds 0.15-0.7 5
Sika 4A 45 seconds 0.18-0.35 525
*Note - all consumption rates vary on set time and required use.
236 Waterproofing
Sika 1
Sika 1 is an integral liquid waterproofing
admixture which when diluted with clean water
swells and blocks the pores and capillaries
within sand & cement renders and screeds,
supplied in 5 and 25 litre containers. It is also
part of the Sika 1 Pre Batched Mortar System,
(please see details on page 120).
Sizes: 5 Litres, 25 Litres
Consumption
As a general waterproofing admixture - approx
0.75 litre/25kg cement.
By volume 1 1 - - - - - - -
238 Protection Materials
PRODUCTS PAGE
Polythene 239
Protective Blankets 241
Protection Board 243
Specialist Protection 244
Cill Protection 247
Accessories 249
Protection Materials 239
Polythene
On the roll polythene is the ideal
general protection product. All our
rolls of polythene are centre folded,
for example a four metre wide
sheet of plastic would be folded
onto a one metre roll for ease of
storage and transportation.
Type Weight Colour Size
Polythene 1000g Blue 4 x 25m
Black 4 x 25m
Polythene 1200g Blue 4 x 25m
Black 4 x 25m
Polythene 2000g Blue 4 x 12.5m
Black 4 x 12.5m
TPS 500g Black 4 x 50m
Clear 4 x 25m
240 Protection Materials
Temporary Rainwater Downpipe (layflat)
Ideal solution to rainwater staining of brickwork,
natural stone & render finishes etc, used prior
to the installation of rainwater pipes.
• Supplied on a roll for diverting rainwater away
from brickwork and masonry
• 254mm is generally suitable for all outlets up
to 150mm diameter
• Larger diameters available to order
• A range of large diameter hose clips and zip
ties for fixing to gutter outlets are available
Type Width Roll length
Temporary Rainwater 156mm 100m
Downpipe
203mm 100m
240mm 100m
300mm 100m
50mm x 10m
Protection Materials 241
Protective Blankets
Frost Blankets
Application: Laying concrete at temperatures Frost blankets can be directly rolled onto
below 5°C generally requires special the wet concrete. Wind conditions might
precautions (such as special concrete additives, necessitate the mats being held in place by
heating devices, hot vapour equipment, etc.). suitable loading at the contractor’s discretion.
An easy and inexpensive solution is the use of Beware not to walk on the mats during
frost blankets. The thermal insulation effect of installation and before hardening of the
the frost blanket significantly reduces the loss concrete.
of natural concrete hydration heat and thereby
keeps the concrete warm long enough for a
safe curing.
Benefits: Concrete laying in summer and
winter season. The combination of their
excellent thermal insulation performance, their
negligible water absorption and their flexibility
make frost blankets ideal for improved concrete
curing.
• Negligible water absorption
• Excellent thermal insulation
• Excellent chemical resistance
• Fast laying from the roll
• Lightweight, easy to handle and cut
• Good mechanical resistance
• Flexible at very low temperatures
Size: 75m x 1.5m x 6mm
400mm x 300m 6
Tarpaulins
A range of tarpaulins for temporary and long
term protection. Contact us for details.
Protection Materials 243
Bubble Wrap
Bubble wrap is a general purpose bubble
protection providing cover and impact protection
for both domestic and commercial uses.
• Flame Retardant option available - accredited
with the LPCB’s standard LPS 1207
• Ideal for Kitchen and Sanitary ware and
covering stainless steel stair parts
• Suitable for use with Easi-peel, easy tear tape
on finished surfaces
Type Size
Bubble wrap - LD (10mm bubble) 1.2 x 100m
Bubble wrap - HD (30mm bubble) 1.5 x 50m
Protection Board
TwinShield
Manufactured from twin wall polypropylene
board that is tough, durable, impact and
chemical resistant, non-toxic and waterproof.
TwinShield does not stain and is suitable for all
round protection.
• Available in LPS 1207 FLAME RETARDANT
because of the increased concern about the role
of combustible materials fuelling major fires
• TwinShield meets the very stringent quality
control standards of the LPCB
• The LPCB logo and registration number are
printed on every sheet of the product
• Simply and quickly cut, curved or creased,
lightweight and easy to position
Type Size Thickness Colour
TwinShield Standard 1.22 x 2.44m 2mm Black/Translucent
TwinShield Standard 1.22 x 2.44m 3, 4mm Translucent
TwinShield Standard 1.22 x 2.44m 5mm Black
TwinShield Standard 1 x 2 (door size) 2mm Black
TwinShield FR 1.22 x 2.44m 2, 3, 4mm Translucent
FloorShield Standard
Manufactured from recycled paper and
formed into a cardboard type material,
FloorShield Standard is a very economical and
environmentally friendly product.
Provides a degree of water and slip resistance,
easily cut with a knife and suitable for
protecting carpeted areas, vinyl, timber,
concrete, raised access, screeded floors,
worktops and doors. Ideal for protecting against
foot traffic and provides a degree of impact
resistance whilst maintaining a clean surface
below.
Type Size
Heavy Duty 1m x 50m
1m x 100m
Protection Materials 245
MegaShield
A range of flame retardant protection sheets accredited to LPS 1207. Certified by Loss
Prevention Certification Board (LPCB) in compliance with Loss Prevention Standard (LPS 1207).
Comprehensive range of grades to suit most applications and surfaces.
MegaShield High Performance has improved anti-slip and high impact characteristics over the
standard grade.
Type Size Area
Light duty E1-FR 167m x 1.5m x 65mu 250m2
Medium duty E2-FR 134m x 1.5m x 120mu 200m2
Heavy duty E3-FR 67m x 1.5m x 175mu 100m2
High performance 55m x 1.82 x 120mu 100m2
Housing grade 160m x 0.625m x 120mu 100m2
T400 Jointing tape 100mm x 50m N/A
T600 Jointing tape 50mm x 50m N/A
1200mm x 100m
Protection Materials 247
Cill Protection
TwinShield Cill Protector
Purpose made strips of impact resistant plastic,
which can be wrapped around and fixed simply
to most cills to protect from mortar droppings
or damage .
Supplied in 3mm x 300mm x 1200mm (25
per pack). Clips available in packs of 100.
Artstone Protection
A flexible heavy duty cushioned foam tube
which can be clipped directly round many
shapes of stone cill, being especially suited to
bay or bespoke window types .
Supplied in 114mm x 2m lengths (11 per box).
Also available in Flame Retardant LPS 1207 for
internal use.
248 Protection Materials
Protection Tapes
We stock a comprehensive range of fixing tapes
to suit all applications whether they are to be
used for jointing or sticking to finished surfaces.
We can also custom print many types of tapes
and can source any variation of adhesive to suit
your requirements.
Type Colour Size
SIG Construction - 50mm x 66m
Accessories Tape
Duo Tape - 50mm x 33m
Flame Retardant Tape - 50mm x 33m
Cloth Tape Black 50mm x 50m
Cloth Tape Black 75mm x 50m
Cloth Tape Black 100mm x 50m
Ultra Low Tack Tape - 50mm x 100m
Low Tack Tape - 50mm x 33m
Foil Tape - 75mm x 50m
Protection Materials 249
Accessories
Line Marker - Spray
Line marker paint in an aerosol spray. Used for
site markings.
Colour Size Box qty Pack
Yellow 750ml 6 Per can
Blue 750ml 6 Per can
Hazard Tape
Red and white diagonal warning tape.
Complete with dispenser box.
Size: 50mm x 33m. 24 rolls per box.
250 Accessories, Tools & Safety
Tell-Tale
An enhanced Tell-Tale crack monitoring
gauge that monitors horizontal and vertical
movement across a crack on a flat surface to
an accuracy of +/-1.0mm and by interpolation
to +/-0.5mm.
Builder Bucket
Plastic bucket with easy pouring lip and
comfortable grip handle.
Gorilla Bucket
A flexible rubberised bucket that is long lasting
and convenient for multiple purposes such as
carrying large loads and mixing products.
252 Accessories, Tools & Safety
Floor Scraper
For use in the removal of vinyl and ceramic tiles.
Brushes
A range of specialist and general purpose
brushes are available in sizes from 1 to 6”, ideal
for painting, tar (long & short) and slurry.
Brooms
A range of specialist and general purpose
brooms, available for concrete finishing through
to cleaning.
Wire Brush
In various sizes with and without scraper back.
Contact Adhesive
High quality adhesive for bonding filler boards, polystyrene, insulation and protection boards to a
wide range of surfaces.
Size: 5 Litres
Accessories, Tools & Safety 253
Guns
Skeleton Gun
High quality gun for use with all 310 to 400cc
cartridges.
G Gun
Bulk gun used to apply gun grade sealants,
and in particular those supplied in 600cc foil
sausages.
Lokfix
Grout dispensing hand gun, to use with injected grouting systems.
Resin Hand Pumps
Resin dispensing gun, to use with resin
injection systems.
Foambond Guns
Plastic and metal versions available.
254 Accessories, Tools & Safety
Follower Plate
Used to transfer sealant from can to bulk gun.
Nailing Systems
Powder Actuated Nailing Systems
The professional’s choice for cartridge nailing.
Fully automatic Spitfire P370 is the easiest tool
in the market to disassemble and maintain. We
supply a range of collated pins.
Disc cartridges 6.3mm Diameter/10mm length
Code Colour Strength Box Qty
031740 Brown Very Low 100
031600 Green Low 100
031700 Yellow Medium 100
Gaffa Tape
Laminated polythene/cloth tape coated with an aggressive pressure sensitive adhesive.
Double-sided Tape
Available in High Tack/ High Tack combination or High Tack/ Low Tack.
Size: 50mm x 50m
Tape Guns
Cuts down on the time needed to join materials.
Sizes Stanard Duty: 50mm
Heavy Duty: 50, 75, 100mm
Tools for Concrete
Trowels
Made from finest steel in plain, flat back round nose, double round ended and notched styles.
Bull Float
Hard wearing magnesium alloy tool for smoothing, levelling and finishing large areas of screed
and wet concrete.
Concrete Scoop
Concrete handling hand scoop.
Accessories, Tools & Safety 257
Notched Leveller
Notched blade for levelling floor toppings.
Slump Cone
Slump cone used with tamping rod (sold separately.)
Spiked Roller
The spiked roller for rolling out air bubbles from self levelling floor toppings. The spiked discs are
solvent resistant for ease of cleaning.
Spiked Shoes
The spiked shoes are for walking over self levelling floor toppings.
Squeegee
Smooth edge squeegee 1000mm width.
Straight Edges
With grips for tamping and levelling concrete.
Rubble Sacks
These hardwearing and reusable rubble bags
are recyclable, strong, tear resistant and
durable.
Size Maximum Weight
405 x 662mm 25kg
258 Accessories, Tools & Safety
Work Wear
SIG Construction Accessories can supply you with essential safety clothing
and Personal Protective Equipment (PPE), including high visibility wear,
EN approved helmets, goggles, safety boots and a range of protective
gloves. Our range is bigger than shown here; just ask your local branch for
more details.
Dust Suits
Provides effective clothing protection.
Accessories, Tools & Safety 259
Kneepads
To suit our knee pad trousers and other popular
styles.
Nylon Rainsuit
PVC coated nylon light and waterproof jackets.
Packed in zipped storage pouches
Colours: Dark blue or yellow.
Trousers sold separately.
Dark blue: M - XXXL.
Yellow: S - XXXL.
High Visibility Clothing
Polo Shirt
Colours: Yellow & orange
Yellow: S - XXXL.
Orange: S - XXL.
260 Accessories, Tools & Safety
High Visibility Waistcoat
With adjustable Velcro™ closing.
Footwear
Centurion Super Safety Boot
Leather upper, steel toe-cap to EN345 (200
joules). Steel midsole, padded collar and
tongue. Thinsulate lined for cold weather
comfort. Goodyear welded construction.
Breathable Cambrelle lining. Woven back puller
and front lace protector. Oil resistant,
non-marking sole, heat resistant to 300°C with
a slip resistant tread.
Spiked Shoes
The spiked shoes are for walking over self levelling floor toppings.
262 Accessories, Tools & Safety
Gloves
A wide range of gloves are available by request.
Gauntlet Gloves
Hardwearing gloves that provide extra wrist
protection.
Accessories, Tools & Safety 263
PVC Coated Gloves with Knitted Wrists
Tough PVC coating for good abrasion protection
with soft cotton liner absorbs perspiration.
Snug knitted wrist for greater comfort and
waterproof for use in wet conditions.
Sol-Vex ANS37-675
Industry standard for high performance
chemical protection, with outstanding
combination of mechanical strength and
chemical resistance. Sanitized®/Actifresh®
to maintain hand hygiene and combat skin
irritation. Comfortable, flexible and long-lasting.
Length: 330mm
Thickness: 0.38mm
Sizes: 6 to 11
Hycron ANS27-600
Intermediate design, Nitrile palm coated,
stronger and more flexible than PVC. Excellent
dry grip with soft double jersey lining and
no seams in working area. Curved, pre-fixed
fingers and wing thumb. Silicone free and liquid
repellent coating.
Sizes: 9 - length 260mm, 10 - length 270mm
264 Accessories, Tools & Safety
Head Protection
Helmet MK2
Manufactured from impact resistant UV
Stabilised High Density Polyethylene with
integrated rain channel. Harness options:
Standard Poly/Slip.
Accepts Cliptite Accessories and conforms to
EN397.
Available in yellow, white, green, blue, red,
orange.
9172-265 Super G
• CE approved to EN166 IF • 100% UV protection
• The world’s lightest safety specs, just 18 grams • Excellent field of vision
• The Super G unites innovative technologies • Available with crystal frame (9172-110)
and high-tech materials
• Extremely thin, aerodynamic lens
• The lightweight frame incorporates XST
(x-stream technology) in the side-arms to
provide a secure fit
• Optical Class 1 polycarbonate lens
Bolle Attack
A quality goggle which fits tightly to the face.
Offers anti-scratch and anti-mist properties.
Impact and chemical splash protection.
Ear Plugs
Comfortable ear protection to block out excessive noise levels.
Disposable P2 Valved Respirator (EN149:2001 FFP2)
Valved respirator protects against fine low to
average toxicity dusts, fibres, solid and liquid
aerosols.
Valve reduces the build up of heat/moisture
inside the mask and helps user acceptance.
Contoured fit, low breathing resistance.
Conversion Charts & Tables 265
Conversion Charts
Length Length Equivalents (Metric to Imperial)
To Convert Multiply By Metric (mm) Approx Imperial
(Feet - Inches)
Inches to Centimetres 2.54
1225 4-0
Centimetres to Inches 0.397
1375 4-6
Feet to Metres 0.3048
1525 5-0
Metres to Feet 3.281
1600 5-3
Yards to Metres 0.9144
1675 5-6
Metres to Yards 1.094
1750 5-9
Miles to Kilometres 1.609
1825 6-0
Kilometres to Miles 0.6214
1875 6-2
1975 6-6
Area
2025 6-9
To Convert Multiply By
2125 7-0
Square Inches to Square Centimetres 6.452
2175 7-2
Square Centimetres to Square Inches 0.155
2275 7-6
Square Metres to Square Feet 10.76
2350 7-9
Square Feet to Square Metres 0.0929
2425 8-0
Square Yards to Square Metres 0.8361
2600 8-6
Square Metres to Square Yards 1.196
2750 9-0
Square Miles to Square Kilometres 2.59
2825 9-3
Square Kilometres to Square Miles 0.3861
2900 9-6
Acres to Hectares 0.4047
2975 9-9
Hectares to Acres 2.471
3050 10 - 0
266 Conversion Charts & Tables
Volume Weight
To Convert Multiply By To Convert Multiply By
Cubic Inches to Cubic Centimetres 16.39 Grains to Grams 0.0648
Cubic Centimetres to Cubic Inches 0.06102 Grams to Grains 15.43
Cubic Feet to Cubic Metres 0.02832 Ounces to Grams 28.35
Cubic Metres to Cubic Feet 35.31 Grams to Ounces 0.03527
Cubic Yards to Cubic Metres 0.7646 Pounds to Grams 453.6
Cubic Metres to Cubic Yards 1.308 Grams to Pounds 0.002205
Cubic Inches to Litres 0.01639 Pounds to Kilograms 0.4536
Litres to Cubic Inches 61.03 Kilograms to Pounds 2.205
Gallons to Litres 4.546 Tons to Kilograms 1016
Litres to Gallons 0.22 Kilograms to Tons 0.000984
h d
h
l h
R
Area of base = A
Perpendicular height = h Volume = 1/3nh (R2 + Rr + r2)
Volume = 1/3 x A x h Curved surface area = nl (R + r)
Total surface area = nl (R + r) + nr2 + nR2
Cone
l
h
l h
R
268 Index
Bitusheet Waterproofing Membranes Cleaning Ports 190
A
193 Column Formers 96-98
Accessories, Tools & Safety Equipment Bituthene 2000, GP 175 Combigrid 23
®
250-264 Bituthene ®
4000 176 ComFlor 100,210 137
210 Bituthene 8000, MRX 9,175,176 ComFlor 70 136
®
Adcor 500S
Adhesive 252 Bituthene LM 178 Conbextra EP10, EPR 46
®
148-150 Bituthene Protection Boards and Tapes Conbextra HF, BB, TS, UW 43
®
Adocure
Adofill 139 177 Concrete Curing, Hardening and Sealing
Adofoam 145 Bituthene Waterproofing Ancillaries 146-154
®
6 16 17
5
GEOTECHNICAL CENTRE 2
19 Geotechnical Centre
Unit 2, Warrington South Distribution Park,
Lyncastle Road, Warrington, WA4 4SN 15
Tel: 0844 443 0050 Fax: 0844 443 0051 www.sig-ca.co.uk
E: [email protected]
[email protected]
We now do business in the Middle East. For full branch details see page 275.
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