Buffer Vessel Foundation - Latest

STEEL AUTHORITY OF INDIA LTD.
DURGAPUR STEEL PLANT

CENTRE FOR ENGINEERING & TECHNOLOGY
OTTO PROJECTS PRIVATE LIMITED
NITROGEN FACILITIES FOR BELL LESS TOP CHARGING

SYSTEM IN BF-3 AT DSP
FOUNDATION FOR BUFFER VESSEL - DESIGN

CALCULATION
DESIGN CALCULATION FOR BUFFER VESSEL

OTTO PROJECT PVT. LTD.
1 DSP DOC. NO. 5 23 04 06 A4 0048
DSP - NITROGEN FACILITIES FOR BLT IN BF-3
OPPL DOC. NO. 1081/DE/04/06/A4/0048
2 DSP DOC. NO. 5 23 04 06 A4 0048
OPPL DOC. NO. 1081/DE/04/06/A4/0048
DIA LTD.
T
& TECHNOLOGY
LIMITED
RGING
ESSEL - DESIGN

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INTRODUCTION
GL of the site where the Buffer Vessel will be installed is at 82.500m level. The
foundation of 30 m3 capacity gaseous Nitrogen Buffer Vessels have been placed at 4.5m below
+82.500m level i.e. +78.000m level. The foundation comprise of a base slab with a hollow cylinder
placed on it. The base slab of the foundation is octagonal in plan having 4.8 m dia. inscribed circle.
The vessel sits directly on top of the cylinder at 300 mm above GL. One solid diaphragm has been
provided on top of cylinder. The cylinder is filled up with dry sand. But to take care of possible ingress
of ground water at a later date, the foundation has been checked considering the sand as saturated
with water. The vessel has been considered full of water in one case as there is statutory requirement
of hydrostatic testing of pressure vessels periodically.
The safe bearing capacity of soil at the under side of foundation has been taken as 12
t/sqm nett. Bottom of foundation is 4.5m below the GL, however allowance in gross base pressure has
been taken for a soil height of 2m.

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2.500m level. The
aced at 4.5m below
b with a hollow cylinder
m dia. inscribed circle.
d diaphragm has been
ke care of possible ingress
g the sand as saturated
e is statutory requirement
on has been taken as 12

n gross base pressure has

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DESIGN CONSIDERATION
Grade of concrete:M25
Grade of steel: Fe500
fck = 25 N/mm2
fy = 500 N/mm2
Properties of concrete :
Permissible Compressive Stress due to Bending, б cbc = 8.5 N/mm2
Permissible Direct Compressive Stress, бcc = 6 N/mm2
Permissible Tensile Stress due to Bending, б bt = 3 N/mm2
Permissible Direct Tensile Stress, бt = 3.2 N/mm2
Properties of steel :
Tensile stress of steel = 230 N/mm2
Mu,lim / bd2 = 3.33 N/sqmm

Factor of serviceability with out EQ or Wind =1.5
Factor of serviceability with EQ or Wind = 1.2
Net Safe Bearing Capacity of soil at 4.5m below GL = 12 t/sqm
Method of design : Limit State of Serviceability

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BASE PRESSURE
LOAD DATA FOR NITROGEN BUFFER VESSEL:
DESCRIPTION EMPTY IN OPERATION WITH

(We) (Wo) WATER
Weight (in MT.) 12.5 13.4 42.5
Max. horizontal force - H (MT)
Due to seismic 6.55 -
Due to wind 3.6 -
Max. moment - M (T-M)
Due to seismic 36.637 -
Due to wind 11 -
Unit weight of pipe (DN 100) 17.1 kg/m

Length of pipe = 6.5 m (say)
Total weight of pipe = 17.1 x 6.5 = 111.15 kg
Unit weight of support (DN 80) = 8.32 kg/m

Length of pipe = 3 m (say)
Total weight of pipe = 8.32 x 3 = 24.96 kg
Total load due to pipe (DN 100) & its support = 136.11 kg
For design take this as = 150 kg = 0.15 t
Distance of centre of DN 100 from centre of vessel = 2m = 2000
Depth of u/s of foundation from GL = 4.5 m = 4500 mm

Height of cylinder from GL = 0.3 m = 300 mm
Height of soil over base slab = 4m = 4000 mm
Dia of inscribed circle of base slab, d b = 4.8 m = 4800 mm

Thickness of base slab = 0.5 m = 500 mm
PCD of bolts = 2.58 m = 2580 mm

Distance of outer face of cylinder from PCD of bolts = 0.1 m = 100
Distance of inner face of cylinder from PCD of bolts = 0.1 m = 100
Outer diameter of cylinder, do = 2.78 m = 2780 mm
Inner diameter of cylinder, di = 2.38 m = 2380 mm
Thickness of wall of cylinder, t = 0.2 m = 200 mm
Height of cylinder, h = 4.3 m = 4300 mm
At top thickness of cylinder = 0.3 m = 300 mm
Upto a depth from top = 1.5 m = 1500 mm
Outside dia of cylinder at top = 2.88 m = 2880 mm
Inside dia of cylinder at top = 2.28 m = 2280 mm

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Diameter of diaphragm on cylinder, dd = 2.28 m = 2280 mm
Thickness of diaphragm, td = 0.23 m = 230 mm
Depth of water inside cylinder (if any) = 4.07 m
Length of bracket = 0.75 m = 750 mm

Width of bracket = 0.3 m = 300 mm
Depth of bracket = 0.9 m = 900 mm
Factor used for calculation of area of octagon =0.828

X-sec Area of base slab, A = 0.828 x 4.8^2 = 19.077 sqm
X-sec Area of cylinder = 0.785 x 2.78^2 - 0.785 x 2.38 1.62 sqm
X-sec Area of diaphragm = 0.785 x 2.28^2 = 4.08 sqm
X-sec Area of water inside cylinder = 0.785 x 2.38^2 = 4.45 sqm
MOI of cylinder= 0.049x2.78^4 - 0.049x2.38^ 1.35 m4

Section modulus of cylinder = 1.35 / (2.78 / 2) 0.97 m3
Min. section modulus of base slab = 0.1016 x 4.8^3 = 11.24 m3
Unit weight of concrete = 2.5 t/cum

Unit weight of dry soil = 1.8 t/cum
Unit weight of submarge soil 2 t/cum
Unit weight of sand filling= 2 t/cum (Cosidering possible ingress of ground water inside cyli
Weight of cylinder = 20.45 t

Weight of diaphragm = 2.35 t
Weight of bracket = 0.51 t
Weight of sand = 36.22 t
Weight of base slab = 23.85 t
Weight of soil over base = 104.08 t
Total weight of foundation & soil = 151.24 t
Total weight of foundation, soil & sand = 187.46 t
Net base pressure permissible = 12 t/sqm

Gross base pressure permissible with out Wind/Seismic Load = 12 + (2 x 1.8) =
Gross base pressure permissible with Wind/Seismic Load = 1.25 x 12 + (2 x 1.8) =
DESIGN OF BRACKET :
Load on bracket due to pipe = 0.15 t

Distance of this load from support = 0.56 m
Load on bracket due to self weight = 0.51 t
Span of bracket = 0.75 m
Moment on bracket = 0.15x0.56 + 0.51x0.75/2 0.28 tm
Over all depth = 900 mm

Clear cover = 50 mm
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Diameter of r/f = 12 mm
Effective depth, d = 844 mm
Width, b = 300 mm
Factored moment, Mu = 1.5x0.28 = 0.42 tm

Mu/bd^2 0.02 tm
Pt,reqd = 0.06 %
Pt,min = 0.06 %
Ast,reqd = 151.92 sqmm
Provide 12 mm dia. Bars of 3 nos. on top of bracket.
Ast,provided = 339.12 sqmm (Hence OK)
Provided -
depth of bracket at end = 0.6
depth of bracket at support 0.9
reinforcement on top = 3 nos. 12mm dia bars.
reinforcement on bottom = 3 nos. 12mm dia bars.
side face reinforcement = 2 nos. 12mm dia bars on each side.
STRESS ON CYLINDER :
Case 1 : Dead Load + Water in Vessel
Vertical load on cylinder = 42.5 + 20.45 + 2.35 + 0.51 65.81 t

Moment due to bracket & pipe = 0.15x2 + 0.51x(2-0.75 1.13 tm
Maximum pressure at base = P/A + M/Z = 41.79 t/sqm = 0.4179 N/sqmm
Minimum pressure at base = P/A - M/Z = 39.46 t/sqm = 0.3946 N/sqmm
Case 2 : Dead Load + Wind Load
Vertical load on cylinder = 12.5 + 20.45 + 2.3 35.3 t

Horizontal force on cylinder = 3.6 t
Moment due to vessels = 11 tm
Moment due to horizontal Force = 3.6 x 4.3 = 15.48 tm
Moment due to bracket & pipe = 1.13 tm
Total moment on base, M = 11 + 15.48 + 1.13 27.61 tm
Minimum pressure at base = P/A - M/Z = -6.67 t/sqm = -0.0667 N/sqmm
Developed tension is less than the permissible value. (Hence OK)
Case 3 : Dead Load + Water in Vessel + Seismic Load
Vertical load on cylinder = 65.81 t

Moment due to vessels = 36.637 tm

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Total moment on base, M = 65.93 tm
Minimum pressure at base = P/A - M/Z = -27.35 t/sqm = -0.2735 N/sqmm
Developed tension is less than the permissible value. (Hence OK)
PRESSURE ON BASE SLAB :
Case 1 : Dead Load + Water in Vessel
Total vertical load on base slab, P = 42.5 + 187.46 = 229.96 t

Maximum base pressure = P/A + M/Z 12.15 t/sqm
Minimum base pressure = P/A - M/Z = 11.95 t/sqm (Hence OK)
Vertical load on base slab, P = 12.5 + 187.46 199.96 t

Horizontal force on cylinder 3.6 t
Moment due to vessels = 11 tm
Total moment on base slab, M = 11 + 17.28 + 1.13 = 29.41 tm
Case 3 : Dead Load + Water in Vessel + Seismic Load
Vertical load on base slab, P 229.96 t

Moment due to vessels = 36.637 tm
Total moment on base slab, M = 69.207 tm
Check for Sliding :
Maximum horizontal force on foundation = 6.55 t

Frictional coeffitient between soil & concrete = 0.5
Resisting force against sliding = 0.5 x 187.46 93.73 t
Factor of safety against sliding = 93.73 / 6.55 14.31 > 1.2, (Hence OK)
Check for Overturning :
Maximum moment on foundation = 69.207 t

Restoring moment = 187.46 x 4.8/2 = 449.9 t

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Factor of safety against sliding = 449.9 / 69.20 6.5 > 1.2, (Hence OK)
Check for Uplift Pressure :
Maximum height of ground water = 4.5 m

Total upward load = 1 x 4.5 x 19.077 85.85 t
Minimum downward load = 187.46 t
Factor of safety against uplift = 187.46 / 85.85 2.18 > 1.2, (Hence OK)

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mm
mm
mm

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of ground water inside cylinder)
15.6 t/sqm
18.6 t/sqm

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(Hence OK)
(Tension develops)

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(Tension develops)

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design of CYLINDER
REINFORCEMENT ON DIAPHRAGM -
Self weight of diaphragm = 0.575 t/sqm

LL during construction = 0.15 t/sqm
Total load on slab = 0.725 t/sqm
Span of diaphragm = 2.88 m
Moment on diaphragm = 0.376 tm
Factored moment, Mu = 0.564 tm
Thickness of diaphragm = 230 mm
Clear cover = 50 mm
Dia. of r/f bars = 12 mm
Width of diaphragm = 1000 mm
Mu / b d^2 = 0.21 N/sqmm
Pt,reqd = 0.06 %
Pt,min = 0.06 %
Ast,reqd 97.2 sqmm
Ast,min 97.2 sqmm
Required spacing of bars = 1162 mm
Provided spacing of bars = 200 mm
Provide 12mm dia. bars @ 200mm c/c both ways & both face of diaphragm.
VERTICAL REINFORCEMENT ON CYLINDER -
At top of cylinder (when vessel is empty & wind on vessel);

Vertical load = 12.5 t
Moment = 11 tm
Area of cylinder at top = 0.785 (2.88^2-2.28^2) = 2.43 m2
Section modulus at top of cylinder = (PI()/32) (2.88^3-2.28^3) 1.18 m3
Maximum pressure at top = 12.5/2.43 + 11/1.18 = 14.47 t/sqm = 0.1447 N/sqmm
Minimum pressure at top = 12.5/2.43 - 11/1.18 = -4.18 t/sqm = -0.0418 N/sqmm
At bottom of cylinder;
Maximum tension -0.2735 N/sqmm (Refer page 5 )
Hence, design should be done for pressure at bottom of cylinder.
For 1m width of cylinder on outer face,

area of cylinder for this portion = Π (1.39^2-1.19^2)/2Π1.39
= 0.186 sqm
= 186000 sqmm
Tension develops = 0.2735 x 186000 50871 N
Outer diameter of cylinder = 2.78 m 0.2735 0.2296

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Provided dia. of bars = 12 mm
Clear cover to reinforcement = 50 mm
PCD of outer face bars = 2.668 m
Peripheri of this PCD = Π 2.668 = 8.38 m 88
Maximum spacing of bars = 200 mm
Total nos. required of bars = 8380 / 200 = 42 548
Inner diameter of cylinder = 2.38 m 2724

Provided dia. of bars = 12 mm
PCD of inner face bars = 2.492 m Stress on cylinder
Proveded nos. of bars on each face = 46
Distance of centre of outer bars from neutral axis = 548 mm

Distance of centre of inner bars from neutral axis = 460 mm
Ratio of this two distances = 460/548 = 0.84
Tension force taken by outer face bars = 0.84x50871 = 42732 N
Tension force taken by inner face bars = (1-0.84)x5087 8139 N
Area of steel required on outer face = 42732 / 230 = 185.79 sqmm

Nos. of steel required on outer face per m length = 1.64
Area of steel required on outer face = 8139 / 230 = 35.39 sqmm
Nos. of steel required on outer face per m length = 0.31
VERTICAL REINFORCEMENT ON CYLINDER FOR LOCAL EFFECT DUE TO MOMENT FROM BRACKET -
Inner diameter of cylinder = 2.38 m

Load on bracket due to pipe = 0.15 t
Distance of this load from inner face bars = 0.81 m
Load on bracket due to self weight = 0.51 t
Distance of this load from inner face bars = 0.575 m
Moment on bracket = 0.15x0.81 + 0.51x0.575 0.41 tm
Factored moment, Mu = 0.615 tm
Thickness of cylinder = 200 mm

Clear cover = 50 mm
Width of diaphragm = 300 mm
Mu / b d^2 = 0.99 N/sqmm
Pt,reqd = 0.242 %
Pt,min = 0.06 %
Ast,reqd 104.544 sqmm
Ast,min 25.92 sqmm
Provide 12 mm dia. Bars of 1 no(s).
Ast,provided = 113.04 sqmm (Hence OK)

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Provided reinforcement is greater than the required one.
Provide 12mm dia. vertcal bars of 46nos. on each face of cylinder.
HORIZONTAL REINFORCEMENT ON CYLINDER -
max. thickness of cylinder = 300 mm

Clear cover = 50 mm
Width of slab = 1000 mm
Pt,min = 0.06 %
Ast,min 153 sqmm
Provide 10mm dia. horizontal bars @ 200mm c/c on each face of cylinder.

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1.0859
ss on cylinder

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Rechecking the design according to Table139 of "Reinforced Concrete Designer's Handboo
Charles Reynolds :
Outer dia. of cylinder, do = 2.78 m

Clear cover = 50 mm
Dia. of horizontal bars = 10 mm
Dia. of vertical bars = 12 mm
PCD of outer face bars = 2.668 m = 2668 mm
Peripheri of this PCD = Π 2.668 = 8.38 m
Maximum spacing of bars = 200 mm
Total nos. required of bars = 8380 / 200 = 42
Provided nos. of bars = 46
Inner dia. of cylinder, di = 2.38 m

Provided dia. of inner bars 12 mm
PCD of inner face bars = 2.492 m
Peripheri of this PCD = Π 2.492 = 7.83 m
Provided nos. of bars = 46
Applied direct load on cylinder = 65.81 t

Applied moment on cylinder = 65.93 tm
Permissible stress on steel = 230 N/sqmm
Permissible stress on concrete, бcbc = 8.5 N/sqmm
Eccentricity, e = 65.93/65.81 = 1m = 1000 mm

θ= 7.83 °
Radius of outer face of cylinder, R = 1.39 m
Ckeck for outer face reinforcement -
e/do = 0.36
αe = modular ratio = 280/3бcbc = 11.0
Distance of extreme tension steel from compression edge, d1 = 2724 mm
Let, distance of neutral axis for compression edge, x1 = 0.38 d 1035.12 m
say, 0.6 m = 600
A=
B= x1 =
C=
0
1
2
DESIGN CALCULATION FOR BUFFER 3 VESSEL
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5
6
B= x1 =
C=
0
1
2
3
4
5
6
7
8
9
10
11
12 13
14
The protperties of the bars below the assumed nuetral axis are considered thus :
Bar As a a-x1 S = (a-x1) As Sa As a
marked mm2 mm mm mm3 / 103 mm4 / 106 mm3 / 103
0 226.08 697 97 21.93 15.29 157.58
1 226.08 859 259 58.55 50.29 194.2
2 226.08 1030 430 97.21 100.13 232.86
3 226.08 1208 608 137.46 166.05 273.1
4 226.08 1390 790 178.6 248.25 314.25
5 226.08 1572 972 219.75 345.45 355.4
6 226.08 1750 1150 259.99 454.98 395.64
7 226.08 1921 1321 298.65 573.71 434.3
8 226.08 2083 1483 335.28 698.39 470.92
9 226.08 2232 1632 368.96 823.52 504.61
10 226.08 2365 1765 399.03 943.71 534.68
11 226.08 2480 1880 425.03 1054.07 560.68
12 226.08 2574 1974 446.28 1148.72 581.93
13 226.08 2647 2047 462.79 1225.01 598.43
14 226.08 2696 2096 473.86 1277.53 609.51
15 226.08 2721 2121 479.52 1304.77 615.16
∑ 3391.2 4662.89 10429.87 6833.25
Depth to centre of tension, at = (10429.87x10^6) / (4662.89x10^3) 2237 mm
The compressive area above the assumed neutral axis is devided into a series of horizontal strips, the
properties of which are tabulated thus.
bs hs bs hs (αe-1)As' Atr
Strip
mm mm mm2 / 103 mm2/103 mm2 / 103
A 1035.4 200 207.08 7.91 214.99

B 770.2 200 154.04 3.39 157.43
C 555.6 200 111.12 4.52 115.64
∑ 488.06
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bs = average width of cylinder in corresponding strip.
hs = width of strip.
Atr = equivalent area of strip = bs hs + (αe-1)As'
hc (x1-hc) Atr(x1-hc) Atr hc (x1-hc)

Strip Atr hc mm2/106
mm mm mm2/106 mm2/106
A 100 500 107.5 21.5 10750

B 300 300 47.23 47.23 14169
C 500 100 11.56 57.82 5782
∑ 166.29 126.55 30701
hc = distance of centre of width of strip from compression edge
Depth of centre of compression, ac =(30701x10^6) / (166.29x10^6) = 185 mm
x' = [(11x6833.25x10^3) + (126.55x10^6)] / [(11x3391.2) + (488.06x10^3) 384
Maximum stresses :
fcr = [658100x600 (1000+2237-384)] / [(2237-185) 166.29 x 10^6] 3.3

fst = [(2724-600) (3.3x166.29x10^6/600 - 658100) / (4662.89x10^3 116.84
Check trial position of neutral axis :
Actual x1 = 2668 / (1+116.84/11/3.3) = 632 mm

(The diference is not so much, Hence OK)

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esigner's Handbook" by
mm
0
1
2
3 DESIGN CALCULATION FOR BUFFER VESSEL
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5
6
0
1
2
3
4
5
6
7
8
9
10
11
12 13
14 15
horizontal strips, the

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mm
N/sqmm
N/sqmm
uch, Hence OK)

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design of BASE SLAB
Reinforcement on Cantilever Portion :
Maximum projection of base slab = 1.202 m

Weight of soil & base slab 9.25 t/sqm
Maximum base pressure for Case 1 = 12.15 t/sqm

Net base pressure = 2.9 t/sqm
Moment on base slab = 2.09 tm
Factored moment = 3.135 tm
Maximum base pressure for Case 2 & Case 3 18.21 t/sqm
Net base pressure = 8.96 t/sqm
Maximum factored moment, Mu = 7.764 tm

Over all depth of base slab 500 mm
Clear cover = 50 mm
Mu / b d^2 = 0.42 N/sqmm
Pt,reqd = 0.106 %
Pt,min = 0.06 %
Ast,min 259.2 sqmm
Minimum base pressure = 5.9 t/sqm

Net downward pressure = 3.35 t/sqm
Clear cover = 50 mm
Mu / b d^2 = 0.16 N/sqmm
Pt,reqd = 0.07 %
Pt,min = 0.06 %
Ast,reqd 302.4 sqmm
Ast,min 259.2 sqmm

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Shear reinforcement on cantilever portion:
Distance of critical shear form edge of cylind 432 mm
Force on cantilever portion with out wind load 2.233 t
Critical shear stre 0.052 N/sqmm
Factored shear stress = 0.078 N/sqmm
Force on cantilever portion with wind load = 6.899 t
Critical shear stre 0.16 N/sqmm
Maximum shear stress = 0.19 N/sqmm
Permissible shear stress on concrete 3.1 N/sqmm (Hence OK)
Pt,provided = 0.131 %
Shear taken by concrete = 0.29 N/sqmm
Hence shear reinforcement is not required.
Reinforcement on Simply Supported Portion :
Maximum pressure on base slab inside cylinder ;

for case 1 = 12.15 t/sqm
Span of slab = 2.38 m
Maximum pressure for Case 1 = 12.15 t/sqm

Maximum pressure for Case 2 & Case 3 = 14.88 t/sqm

Maximum factored moment, Mu = 6.32 tm

Clear cover = 50 mm
Mu / b d^2 = 0.34 N/sqmm
Pt,reqd = 0.082 %
Pt,min = 0.06 %
Ast,min 259.2 sqmm
Shear reinforcement on simply supported portion :
Pressure on base slab inside cylinder at a distance equat to the eff. depth of slab;
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Maximum upward pressure with out wind = 4.01 t/sqm

Weight of basse slab = 1.25 t/sqm
Area of simply supported portion = 4.447 sqm
Total force on slab = (4.01 - 1.25) x 4.447 = 12.270 t
This for will be distributed over a length = 7.480 m

Hence shear stress on slab = 12.27 / 7.48 / 0.432 = 3.797 t/sqm = 0.03797 N/sqmm
Maximum upward pressure with wind = 11.25 t/sqm

Total force on slab = (11.25 - 1.25) x 4.447 = 44.470 t
This force will be distributed over a length = 7.480 m
Hence shear stress on slab = 44.47 / 7.48 / 0.432 = 13.762 t/sqm = 0.13762 N/sqmm
Maximum shear stress = 0.17 N/sqmm

Permissible shear stress on concrete 3.1 N/sqmm (Hence OK)
Pt,provided = 0.131 %
Shear taken by concrete = 0.29 N/sqmm
Hence shear reinforcement is not required.
Provide 12mm dia. bars @ 200mm c/c on bottom face of base slab.
Provide 12mm dia. bars @ 200mm c/c on top face of base slab.
Check for Tangential Moment (Refer "Tall Chimneys Design & Construction" by S. N. Manoh
Maximum radius of foundation, a = 2.4 m

Central radius of cylinder, βa = 1.29 m
Therefore β = 0.5
Mr = Radial moment = Moment about Tangent
Mt = Tangential moment = Moment about Radius
For axial load, Mt = Coeff. x p a2 x 10-2

For moment, Mt = Coeff. x q a2 x 10-2
Coeffitient for Axial Load -

From Table 6.11,
Coff. For Mt
At f=0 At f=β At f=1
_ -10.48 -5.313
Coeffitient for Moment on foundation -

From Table 6.12,
Coff. For Mt
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At f=0 At f=β At f=1
_ -5.242 -1.616
Moment on foundation -
Case 1 : Dead Load + Water Load + Water inside cylinder
p= 10.80 t
At f = 0 _
At f = β -6.52
At f = 1 -3.31
p= 9.23 t
At f = 0 _
At f = β -5.57
At f = 1 -2.83
q= 2.62 t/sqm
At f = 0 _
At f = β -0.79
At f = 1 -0.24
Total moment - at f = 0 _
Total moment - at f = β -6.36
Total moment - at f = 1 -3.07
Case 3 : Dead Load + Water in Vessel + Water inside cylinder + Seismic Load
p= 10.80 t
At f = 0 _
At f = β -6.52
At f = 1 -3.31
q= 6.16 t/sqm
At f = 0 _
At f = β -1.86
At f = 1 -0.57
Total moment - at f = 0 _
Total moment - at f = β -8.38

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Total moment - at f = 1 -3.88
Reinforcement required for tangitial moment :
Maximum moment for Case 1 = 6.52 tm

Factored moment = 1.5 x 6.52 = 9.78 tm
Maximum moment for Case 2 & Case 3 = 8.38 tm
Factored moment = 1.2 x 8.38 = 10.06 tm
Maximum factored tangential moment, Mut = 10.06 tm

Clear cover = 50 mm
Dia. of circumferential bars 12 mm
Dia. of radial bars = 12 mm
Mu / b d^2 = 0.54 N/sqmm
Pt,reqd = 0.13 %
Pt,min = 0.06 %
Ast,reqd 561.6 sqmm
Ast,provided = Ast cos 45° + Ast cos(90-45)°

= 1.41 Ast
= 796.932 sqmm
Hence, provided reinforcement is heigher than the required reinforcement.

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on" by S. N. Manohar):

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SKETCH

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Buffer Vessel Foundation - Latest

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What is the design calculation report about?

What is the design calculation report about?

What are the design considerations taken into account?

What are the design considerations taken into account?

STEEL AUTHORITY OF INDIA LTD.

DURGAPUR STEEL PLANT

OTTO PROJECTS PRIVATE LIMITED

NITROGEN FACILITIES FOR BELL LESS TOP CHARGING

FOUNDATION FOR BUFFER VESSEL - DESIGN

DESIGN CALCULATION FOR BUFFER VESSEL

DESIGN CALCULATION FOR BUFFER VESSEL

DESIGN CALCULATION FOR BUFFER VESSEL

on has been taken as 12

DESIGN CALCULATION FOR BUFFER VESSEL

Mu,lim / bd2 = 3.33 N/sqmm

Method of design : Limit State of Serviceability

DESIGN CALCULATION FOR BUFFER VESSEL

DESCRIPTION EMPTY IN OPERATION WITH

Unit weight of pipe (DN 100) 17.1 kg/m

Unit weight of support (DN 80) = 8.32 kg/m

Depth of u/s of foundation from GL = 4.5 m = 4500 mm

Dia of inscribed circle of base slab, d b = 4.8 m = 4800 mm

PCD of bolts = 2.58 m = 2580 mm

DESIGN CALCULATION FOR BUFFER VESSEL

Length of bracket = 0.75 m = 750 mm

Factor used for calculation of area of octagon =0.828

MOI of cylinder= 0.049x2.78^4 - 0.049x2.38^ 1.35 m4

Unit weight of concrete = 2.5 t/cum

Weight of cylinder = 20.45 t

Net base pressure permissible = 12 t/sqm

Load on bracket due to pipe = 0.15 t

Over all depth = 900 mm

Factored moment, Mu = 1.5x0.28 = 0.42 tm

Case 1 : Dead Load + Water in Vessel

Vertical load on cylinder = 42.5 + 20.45 + 2.35 + 0.51 65.81 t

Case 2 : Dead Load + Wind Load

Vertical load on cylinder = 12.5 + 20.45 + 2.3 35.3 t

Case 3 : Dead Load + Water in Vessel + Seismic Load

Vertical load on cylinder = 65.81 t

DESIGN CALCULATION FOR BUFFER VESSEL

PRESSURE ON BASE SLAB :

Case 1 : Dead Load + Water in Vessel

Total vertical load on base slab, P = 42.5 + 187.46 = 229.96 t

Case 2 : Dead Load + Wind Load

Vertical load on base slab, P = 12.5 + 187.46 199.96 t

Case 3 : Dead Load + Water in Vessel + Seismic Load

Vertical load on base slab, P 229.96 t

Check for Sliding :

Maximum horizontal force on foundation = 6.55 t

Check for Overturning :

Maximum moment on foundation = 69.207 t

DESIGN CALCULATION FOR BUFFER VESSEL

Check for Uplift Pressure :

Maximum height of ground water = 4.5 m

DESIGN CALCULATION FOR BUFFER VESSEL

DESIGN CALCULATION FOR BUFFER VESSEL

DESIGN CALCULATION FOR BUFFER VESSEL

DESIGN CALCULATION FOR BUFFER VESSEL