United States Patent Office 3,347,926

Patented Oct. 7, 1967

2
3,347,926
tetraethylene glycol, higher polyethylene glycols, dipropyl
AMMONOLYSES PROCESS FOR PRODUCNG ene glycol, and tripropylene glycol. In addition, oxyalkyl
ALEPHATIC AMNES ene derivatives of alcohols, phenols and amines are also
John D. Zech, Wilmington, Dei., assignor to Atlas Chemi Suitable with the exception that in the case of oxyalkylene
cal Industries, Inc., Wilmington, Del, a corporation of phenols, more than one oxyalkylene group must be at
Delaware tached to the oxyphenyl radical. Thus phenoxyethanol
No Drawing. Filed Apr. 15, 1964, Ser. No. 360,30 (phenyl Cellosolve) is not suitable since it is cleaved to
5 Claims. (C. 260-585) produce phenol. On the other hand, phenoxyethoxyethanol
(phenyl carbitol) is suitable for ammonolysis, no cleavage
0 to phenol being encountered. Other suitable oxyalkylene
ABSTRACT OF THE DESCLOSURE compounds include polyoxyethylene, polyoxypropylene
An improved ammonolysis process for preparing ali and polyoxybutylene derivatives of (1) mono and poly
phatic amines which comprises reacting a hydroxy-contain hydric alcohols such as ethanol, butanol, octanol, dodec
ing compound with an aminating agent in the presence of anol, tridecyl alcohol, stearyl alcohol, oleyl alcohol, glyc
a Raney nickel catalyst containing a minor amount of 5 erol, Sorbitol, isosorbide, of (2) phenols such as phenol,
chromium and at a temperature from about 150 C. to Cresol, p. tert, butyl phenol, p-octyl phenol, nonyl phenol,
about 275 C. dodecyl phenol, dinonyl phenol, xylenols, etc. and of (3)
-secreaverseemen amines such as butyl amine, dibutyl amine, dodecyl amine,
hexadecyl amine, octadecyl amine, ethylene diamine, di
The present invention relates to the preparation of ali 20 ethylene triamine, etc.
phatic amines and more particularly, to the preparation of Suitable aminating agents for use in the present inven
aliphatic amines by reacting an hydroxy-containing mate tion are ammonia or primary or secondary amines, for
rial such as a primary or secondary alcohol or mixtures example, methyl amine, dimethyl amine, ethyl amine, di
thereof and an aminating agent. ethyl amine, n-butyl amine, sec. butyl amine, isobutyl
It is well-known that amines may be prepared by elimi 25 amine, 1-octyl amine, n-dodecyl amine, octadecyl amine,
nating water from a primary or secondary alcohol in the morpholine, pyrollidine, piperidine, piperazine, ethylene
presence of ammonia, a primary, or a secondary amine diamine, diethylene triamine, and benzyl amine.
and a dehydration catalyst, such as, alumina or thorium The reaction is generally carried out in the absence of
oxide, at temperatures generally in the order of from about 30 Solvents or inert diluents but if desired may be carried out
300 to about 500° C. in the vapor phase. In reactions in the presence of inert solvents and diluents, for example,
which utilize alcohol starting materials which are high tertiary alcohols such as tertiary butanol, and tertiary
boiling and thermally unstable a liquid phase conversion amyl alcohol; ethers, such as, diethyl ether, ethylene glycol
process is employed wherein an active metal hydrogenation dimethyl ether, and dioxane; aliphatic and aromatic hydro
catalyst is used. Raney nickel has proven to be a widely carbons, such as, hexane, heptane, cyclohexane, benzene,
used active metal hydrogenation catalyst of this type. At 35 toluene, and Xylene, and; non-reactive tertiary amines,
a reaction temperature of 250 C., Raney nickel has good Such as, pyridine, picoline, and lutidine. While a non
activity. However, as the temperature is lowered the activ aqueous medium is preferable, water, in minor amounts,
ity drops off rather rapidly and at 200 C. the rate of is usually not detrimental. -
ammonolysis of an alcohol promoted by the catalyst is 40 Generally ammonolysis processes are carried out under
quite low. pressure, the amount of pressure being dependent upon
The present invention relates to an improved ammo temperature, the relative proportions of the reactants, the
nolysis process wherein a catalyst containing nickel and mutual solubility of the reactants and diluents (if any)
chromium is utilized. The present catalyst allows an and the boiling points of the reactants and products.
ammonolysis process to be carried out at a practical rate Generally it is desirable to operate the reaction at the
at lower temperatures and lower pressures than those lowest possible pressures and therefore, a low temperature
used in the prior art ammonolysis processes. The present of reaction is a major consideration. The present catalyst
catalyst may be prepared from a nickel-aluminum retains an activity at lower temperatures levels than nor
chromium alloy, as for example, No. 2428, a product mally can be economically utilized in ammonolysis proc
of The Raney Catalyst Co. of Chattanooga, Tenn., by 50 esses permitting: (1) the use of lower temperatures which
following the procedure given in Organic Syntheses, vol. results in less pressure and consequently requires less cost
21, pages 15 to 17, for the preparation of Raney-type ly equipment; (2) the use of shorter reaction times giving
catalysts. Suitably, alloys from which the present catalysts greater throughput, and; (3) the use of less catalyst. In
are made contain, in percent by weight, from about 45 to general, sufficient catalyst is used to catalyze the process
about 65% aluminum, from about 34 to about 50% of at a reasonable rate. Generally upwards from about 1.0%
nickel, and from about 1% to about 5% of chromium. by weight of the starting material is sufficient to fulfill
The process of the present invention is particularly this requirement at a reaction temperature of about 200
adaptable to a liquid phase ammonolysis reaction. C. Usually amounts of catalyst over about 5.0% by weight
The alcohol starting materials suitable for use in the of the starting material yield no obvious improvement.
present invention are generally primary and secondary 60 The present ammonolysis reaction may be carried out
alcohols. Tertiary alcohols are non-reactive; however, they at temperatures ranging from about 150° C. to about
may be utilized as inert diluents in the ammonolysis proc
ess. Suitable alcohols include ethanol, n-propanol, iso 275 C. A temperature range of between 175 and 225 C.
has been found to be eminently suited for carrying out
propanol, n-butanol, sec. butanol, isobutanol, n-amyl alco the ammonolysis process of the present invention. Tem
hol, 1-octanol, 2-octanol, cyclohexanol, tridecyl alcohol,
oleyl alcohol, stearyl alcohol, benzyl alcohol, and 2-phenyl peratures of 175° C. and higher generally cause the reac
ethanol. Polyhydric alcohols having primary and sec tion to proceed at a practical rate. Temperatures of 225 C.
ondary hydroxyl groups which are not attached to adja and higher generally cause the reaction to proceed at a
cent carbon atoms are also suitable, for example, 1,3- quite rapid rate but, of course, accompanied by unde
propanediol, 1,3-butane diol, 1,4-butane diol, 1,5-pentane sired high pressures.
diol, hexamethylene glycol, decamethylene glycol, 1,12-di The reaction lends itself readily to batch or continuous
hydroxy octadecane, diethylene glycol, triethylene glycol, operation. In a continuous process, the catalyst can be
 3,347,926
3 4.
charged continuously as a slurry along with the other re The catalyst was then filtered from the reaction product
actants or can be in a fixed bed in granular form. and the remaining dissolved ammonia distilled off. The
Alcohols may be converted with the catalysts of the amine product was then separated from the crude am
present invention into primary, secondary and tertiary monolysis mixture by fractional distillation. The recovered
amines depending upon the specific reaction conditions 5 amines were n-butyl amine and di-n-butyl amine in a
used, for example, the ratio of ammonia to alcohol, the weight ratio of 2.7 to 1. No tributyl amines were obtained.
reaction time and temperature, and the catlayst concen A second example was carried out using the method of
tration. In general, high temperatures and longer reaction the foregoing example except that 646 grams of butyl alco
times favor secondary and tertiary amine formation as do hol was utilized as the starting material and was reacted
low ammonia to alcohol ratios while high ammonia to with 250 grams of ammonia. 30 cc. of catalyst was utilized
alcohol ratios favor primary amine formation as do shorter and the reaction was carried out for 4 hours at a reaction
reaction periods and lower temperatures. By proper se temperature of 250° C. and at a pressure of 2300 p.s.i.g. A
lection of time, temperature, and ammonia to alcohol sample taken after 1 hour was found to contain. 17.28%
ratio it is possible to obtain essentially complete am by weight water. After 2 hours 20.44% by weight of the
monoolysis to produce almost entirely primary amine. reaction mixture was found to be water, and after 3 hours
When secondary and tertiary amine are desired it is pos the water content of the reaction mixture was found to
sible to select conditions which favor their formation but be 20.84% by weight. The amine product was separated
not to the exclusion of the others. Generally a molar ex as described above and the recovered amines were found
cess of ammonia yields a product high in primary amine to be n-butyl amine and di-n-butyl amine in a weight ratio
content. An ammonia to alcohol ratio of 1 or slightly lower of about 2.7 to 1. No tributyl amines were obtained.
than 1 may be used to produce a product having a high The examples in the following table were carried out in
content of Secondary and tertiary amines. In such cases, a similar manner except that the nonvolatile amine prod
the undesired amines would be recycled after separation uct in Examples 3 and 6 recovered from the crude re
from the desired amine by known processes such as frac action product by stripping the water off under a vacuum
tional distillation, etc. Where primary amine is desired as leaving the amine product as a residue.
Catalyst Reaction Reaction Reaction
Example Iydroxy-Containing Stating Material Anillating Agent (cc.) Time,
hours Tempera-
ture, C. Pressure,
p.s.i.g. Product

3----------- 464 guns, (6) polyoxyethylene tridecyl ether----- 102 gms. alal monia.--. 20 3 200 1,000 (a)
-- 450gm.S. triethylene glycol---------------------- 306 gmS. ammonia. --. 20 3. 200 1,900 (b)
do----------------------------------------------- do---------------- 20 3 225 2,800 (c)
6----------- 540 gms. (4) polyoxyethylene phenol------------ 170 gnas. anmonia. --- 20 3 200 1,775 (d)
(a) Liquid product containing 1.7% by weight of nitrogen and an acetyl number of 73.
(b) HOCH;CCHO-CaliNH2, B.P.127C. at 14 mm. containing 9.33% of nitrogen.
(c) Mixture of IOCEIOCHO-CFL NEI-I-II NCH4OCHOCH-NH containing 13.9% by weight of nitrogea,
(d) Liquid product containing 3.41% by weight of nitrogen and an acetyl number of 66.
the sole product from the ammonolysis of an alcohol with Similarly these and other hydroxy-containing com
ammonia, it is preferred to use at least a 3 or 4 fold molar 40
pounds are aminated with aminating agents, e.g., methyl
excess of ammonia. If lesser amounts of ammonia are amine, ethyl amine, diethyl amine and ethylene diamine,
used the reaction should not be carried as near to com to produce useful aminated products.
pletion to prevent secondary and tertiary amine formation. What is claimed is:
In such cases, considerable alcohol would have to be re 1. In a process for producing aliphatic amines by am
covered and recycled in addition to unreacted ammonia. monolysis the steps of reacting an hydroxy-containing
Where high secondary and tertiary amine yields are de compound selected from the group consisting of primary
sired the ammonia to alcohol mole ratio may be 1 or slight alcohols and secondary alcohols with an aminating agent
ly lower than 1. Selected from the group consisting of ammonia, primary
The following examples are illustrative of the process amines, and secondary amines, said primary and secondary
of the present invention: amines containing from 1 to 6 carbon atoms in the pres
50 ence of an active metal hydrogenation catalyst the im
Example I provement which comprises conducting the ammonolysis
646 grams of n-butyl alcohol were placed in an auto reaction in the presence of a Raney nickel catalyst con
clave along with 30 ml. of a thick aqueous slurry of taining a minor amount of chromium and at a tempera
nickel-chromium catalyst prepared from Raney No. 2428 ture from about 150° C. to about 275 C.
nickel-aluminum-chromium alloy containing about 58% 55 2. The process of claim 1 wherein the hydroxy-contain
by wt. aluminum, 39.5% nickel and 2.5% chromium. The ing compound is butyl alcohol.
autoclave was then sealed and the air therein removed by 3. The process of claim 1 wherein the aminating agent
flushing with hydrogen under pressure. The hydrogen was is ammonia.
then vented to atmospheric pressure and 220 gms. of an 4. The process of claim 1 wherein catalyst in the amount
hydrous ammonia was introduced into the autoclave under 60 of from about 1 to about 5% by weight of the starting
pressure from a cylinder on a balance. The autoclave was materia is used.
then heated rapidly with stirring to a reaction temperature 5. The process of claim 1 wherein the Raney metal
of 200 C. and held there for a period of 4 hours. The catalyst is prepared from an alloy containing from about
pressure was found to be 1275 p.s.i.g. After the 4 hour 45% to about 65% by weight of aluminum, from about
reaction period, the reaction mixture was rapidly cooled to 65 34% to about 50% by weight of nickle and from about
room temperature. The excess ammonia was then vented 1% to about 5% by weight of chromium.
and the mixture removed from the autoclave. Samples of
the reaction mixture were removed after the first, second References Cited
and third hours during the reaction period and the progress UNITED STATES PATENTS
of the reaction followed by noting the water content of 70 2,782,237 2/1957 Hindley et al. ------ 260-585
the sample. After 1 hour 10.6% by weight of the reaction 2,923,696 2/1960 Harwell et al. ------ 260-585 X
mixture was found to be water. After 2 hours 14.6% by
weight of the reaction mixture was found to be water, CHARLES B. PARKER, Primary Examiner.
and after 3 hours the water content of the reaction mix
ture was found to be 18.9% by weight. 75 R. L. RAYMOND, Assistant Examiner.