TAPER-LOK® AND COFFERLOK™

CONNECTION SYSTEMS
Engineered to Last... Leak-Free Service
 Taper-Lok® and CofferLok™ Connection Systems
Our process piping, pipeline, riser and exchanger connection systems provide the solutions to
chronic problems associated with standard ANSI and API flange connections.

Leak-Free Reliability
AFGlobal’s metal-to-metal seal ring technology offers leak-free reliability over traditional
ANSI and API gaskets. Our seal rings offer welded joint integrity and can be used in
critical and chronic leak areas.

Weight Savings
With weight savings of up to 80% in comparison to ANSI flanges, our connection systems
can typically save up to 1 million lbs. of weight on an offshore floating platform.

Space Savings
Space savings of up to 82% with smaller O.D. and length dimensions compared
to ANSI/API flanges. Pipe runs are closer together for more room for process
equipment and future tie-backs. Ideal for small O.D. pull-in-head requirements.

External Loads
Our connectors are able to handle high fatigue and high bending moments. We can
optimize the design of the connector as needed to meet project requirements.

Quick Assembly
Our connection systems typically use less and smaller bolts in comparison to ANSI or
API flanges. Our catalog of connectors include clamps that only require four bolts and
connectors that are self aligning.

Cost Savings
In many cases, our connector assemblies are less expensive to purchase than the
corresponding ANSI or API flange assembly. Our leak-free seal rings save operational costs.

Misalignment Capability
AFGlobal offers connection systems that are self-aligning and offer up to 20º of
misalignment capability.

High Pressure/Temperature
Our connector systems have applications in high pressure and/or high temperature
where they out perform ANSI and API flanges in terms of reliability and leak free service.

Connector Applications

TOPSIDES RISERS SUBSEA REFINERY & HEAT EXCHANGER

PETROCHEMICAL RETROFITS

2 ©2017 AFGlobal Corporation. All rights reserved.

 CofferLok
CofferLok Compact CofferLok
CofferLok
ANSI / API Compact Flange Compact
Clamp Taper-Lok
Flanges Flange Flange
(NORSOK Connector
(Economy) (Standard)
L-005)

Leak-Free
Reliability

Weight
Savings

Space
Savings

External
Loads

Quick
Assembly

Cost
Savings

Misalignment
Capability

High Pressure/
Temperature

ICON
RANK = 1 6
OK Superior

©2017 AFGlobal Corporation. All rights reserved. 3

Taper-Lok® and CofferLok™ Connection Systems

Taper-Lok Compact Flanges

Taper-Lok connections are industry-leading engineered connection
systems. From the simple to the most extreme environments, Taper-Lok
connections have provided over 40-years of leak free operation in a wide
range of industries including offshore/onshore oil and gas, refining, chemical
and cryogenic services. Self-aligning connector with misalignment capabilities.

CofferLok Clamp Connectors

The CofferLok Clamp Connector is designed to offer the sealing technology
and versatility of a mechanical joint. This connector serves the same purpose
as a bolted flange assembly, with the advantages of being more easily
installed (only 4 bolts) and up to 75% lighter and smaller by comparison to
ANSI or API flanges.

CofferLok Compact Flanges (Standard)

The CofferLok Compact Flange (standard) is a popular and more reliable
alternative to ANSI/API flanges. It uses the same metal seal design found in
the clamp connector, but is ideal for those that prefer a bolted flange design
in a smaller and lighter joint over ANSI/API.

CofferLok Compact Flanges (NORSOK L-005)

The CofferLok Compact Flange (NORSOK L-005) has two independent
metal-to-metal seals and offers an exceptionally strong mechanical
connection. Considered a ‘leak-free’ connection, it also saves up to 82%
weight and space as compared to ANSI or API flanges.

CofferLok Compact Flanges (Economy)

The CofferLok Compact Flange Economy combines the bulk manufacturing
power of Coffer flanges with the CofferLok “E” seal ring for an economic
version of a compact flange. The CofferLok “E” seal ring is a metal-to-metal
seal that is able to solve chronic leak problems normally associated with ANSI
flanges that are in critical services with high temperature and/or high pressure.

4 ©2017 AFGlobal Corporation. All rights reserved.

Taper-Lok® Connectors
——Over 40 years and thousands of connections with
leak-free service
——Consists of a male and female flange that aids
with misalignment
——Reusable metal-to-metal wide area seal with
converging angles
——Sizes ½-in. – 85-in.*
——Pressures from vacuum to 20,000 psi *
——Services of -350°F to 1500°F *
——Field repairable
——Designed to withstand high external loads
——Visual seal aids with make-up
——Available in all material grades
——Taper-Lok connectors are subsea diver-friendly with
additional features that provide ease of assembly and
diver safety during the installation process

The benefits significantly decrease installation time and cost.

*Special designs available.

Swivel Blind Misalignment Applications

——Topsides, risers and subsea
——Petrochemical and refinery
——Spool tie-ins, production risers, manifolds and flow lines
——Pipeline transmission and distribution
——Heat exchanger body and channel flanges
8-in. – 2500# ANSI Class Comparison

Taper-Lok
Connector
246 kg

ANSI B16.5
628 kg

Female Male
Seal Ring
Weld Neck Weld Neck

©2017 AFGlobal Corporation. All rights reserved. 5

CofferLok™ Clamp Connectors
——Consists of (2) hubs, (1) seal ring, (1) clamp set with
(4) bolts and (8) nuts
——Self energized, pressure enhanced metal seal ring
——Seal ring is designed to be reusable
——Clamp assembly is up to 75% lighter and requires less
space compared to standard flanges
——Sizes from ½-in. to 36-in.*
——Pressures up to 20,000 psi*
——Available in all material grades
——The CofferLok Clamp Connector is interchangeable
with other clamp connectors in the market
*Special designs available.

1500# Class Comparison

9,000.0

8,000.0
Set/Assembly Weight (lbs)

7,000.0

6,000.0

5,000.0

4,000.0

3,000.0

2,000.0

1,000.0

0.0
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
ANSI 60.2 110.9 162.9 373.9 657.9 1,065 1,615 2,275 3,051 3,990 5,072 8,180
CofferLok CL 18.2 34.0 44.1 120.1 190.6 364.4 490.8 824.0 1,269 1,248 1,740 2,247
8-in. – 2500# ANSI Class Comparison

2500# Class Comparison

CofferLok Clamp
Connector 4,000.0

-238 lbs
3,500.0
Set/Assembly Weight (lbs)

3,000.0

2,500.0

2,000.0

1,500.0

ANSI B16.5 1,000.0

-1,362 lbs.
500.0

0.0
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
ANSI 9.9 220.5 344.1 890.0 1,362 2,568 3,797 0.0 0.0 0.0 0.0 0.0
CofferLok CL 39.3 53.7 74.3 135.7 238.2 364.4 490.8 824.0 1,269 1,248 1,740 2,247

6 ©2017 AFGlobal Corporation. All rights reserved.

CofferLok™ Compact Flanges (Standard)
——The CofferLok Compact Flange (standard) is lighter,
smaller and easier to install than an ANSI raised face
or ring joint flanges
——The CofferLok Compact Flange (standard) is available in
all sizes/pressure classes and designed to offer improved
sealing integrity while saving weight, space and cost
——Design codes under ANSI/ASME, API, BS 5500
and can meet customer’s specific requirements
——Achieves extremely high levels of performance by
incorporating the three most important concepts in
piping connector design
1. Seal at the smallest possible diameter (to reduce
separation loads)

2. Use the CofferLok pressure enhanced metal seal

(to reduce make-up load requirements) 1500# Class Comparison

9,000.0
3. Isolates the seal from piping loads (to maintain
8,000.0
performance under changing conditions)
Set/Assembly Weight (lbs)

7,000.0

6,000.0

5,000.0

4,000.0

3,000.0

2,000.0

1,000.0

0.0
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
ANSI 60.2 110.9 162.9 373.9 657.9 1,065 1,615 2,275 3,051 3,990 5,072 8,180
CofferLok CF 19.2 28.1 51.0 115.1 209.5 337.2 494.3 655.5 876.4 1,215 1,597 2,751
8-in. – 2500# ANSI Class Comparison

2500# Class Comparison

CofferLok Compact 4,000.0

Flange (Standard)
3,500.0
-340 lbs.
Set/Assembly Weight (lbs)

3,000.0

2,500.0

2,000.0

1,500.0

ANSI B16.5 1,000.0

-1,362 lbs.
500.0

0.0
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
ANSI 9.9 220.5 344.1 890.0 1,362 2,568 3,797 0.0 0.0 0.0 0.0 0.0
CofferLok CF 19.2 32.3 60.7 166.7 340.7 539.1 885.8 938.4 1,329 1,825 2,533 3,897

©2017 AFGlobal Corporation. All rights reserved. 7

CofferLok™ Compact Flanges (NORSOK L-005)
——The CofferLok Compact Flange (NORSOK L-005) offers
outstanding benefits whenever size, weight and stress
are critical factors in pipe-design.
——Compared to ANSI Flange connections, CofferLok
Compact Flanges (NORSOK L-005) save up to 82%
of weight withstanding high bending and tension
loads without leaking
——No retightening of bolts required
——Two independent metal sealing surfaces and static BEFORE ASSEMBLY
connection strength
——Design codes ASME VIII Div.2 Appendix 4 and 6,
ANSI/ASME B31.3, B31.8, BS 500 and API
——The NORSOK L-005 standard covers up to 2500# class.
5K, 10K and 15K psi pressures available
——CofferLok “E” seal ring is interchangeable with
NORSOK IX seal ring
——NORSOK L-005 is also known as ISO 27509

COMPLETED ASSEMBLY

CofferLok “E” Seal Ring

8-in. – 2500# ANSI Class Comparison

CofferLok Compact
Flange (NORSOK)
-340 lbs

ANSI B16.5
-1,362 lbs.

8 ©2017 AFGlobal Corporation. All rights reserved.

CofferLok™ Compact Flanges (Economy)
——The CofferLok Compact Flange (Economy) combines the
bulk manufacturing power of Coffer flanges with the
CofferLok “E” seal ring for an economic version of a
compact flange.
——The CofferLok “E” seal ring is a metal-to-metal seal that is
able to solve chronic leak problems normally associated
with ANSI flanges that are in critical services with high
temperature and/or high pressure.
——AFGlobal can modify your existing flange that is a leak
problem in the field on your next shut down and give you CofferLok “E” Seal Ring
peace of mind that your leak problems are solved.
——The “E” seal is a radially compressed, interference fit,
self-energized and pressure enhanced seal that is
Seal
designed to be reusable.

Less Cost + Less Size + More Reliable

=
CofferLok Compact Flange (Economy)
2-in. – 1500# ANSI Class Comparison

CofferLok
Economy
14 lbs.

ANSI
Flange
60 lbs.

©2017 AFGlobal Corporation. All rights reserved. 9

Taper-Lok® Heat Exchanger Closure Retrofits
Problem Benefits
Cracking at the diaphragm weld is a common problem that ——5 to 1 cost reductions over equipment life
causes extended down time and high repair costs. ——Proven 3 step retrofit process
——Maintenance time reduced from 11 to 3 shifts
Solution ——Plant uptime increased
Eliminate all problematic welding and simplify the design by
using the Taper-Lok seal. The basic converging angle seal Elimination of:
geometry wedges itself between the cover plate and channel
——Seal weld and gouging of diaphragm
wall to create a pressure tight seal. When internal pressure
——Machining and stress relief of weld build up
is applied, the seal becomes pressure enhanced, therefore
——Nitrogen purge - hydrogen bake out
creating a tighter seal and leak free service.
——Non-destructive weld testing to search for cracking
——Repeat of process when leaks detected
——Root causes of the problem
New Design with Taper-Lok Machine Taper-Lok female seal
Pressure Seal (No Diaphragm) grove into existing exchanger channel Install Taper-Lok Seal Ring

Install Taper-Lok male blind cover flange Tensioning the connection Taper-Lok Retrofit Complete

Taper-Lok seal ring can

be fitted to tube sheet.

10 ©2017 AFGlobal Corporation. All rights reserved.

 ANSI Flanges
ANSI Flanges ANSI Specialty Flanges

Diameter ½-in. to 200-in. Diameter ½-in. to 200-in.

Pressure Class 150 psi to 2,500 psi Pressure Class 150 psi to 2,500 psi

Faces Multiple facing configurations Faces Multiple facing configurations

with other combinations of with other combinations of
diameter and pressure class diameter and pressure class
available up to 200-in. OD available up to 200-in. OD

Materials Grades Stainless, Nickel Alloys, Materials Grades Stainless, Nickel Alloys,
Carbon and Alloy, Carbon and Alloy,
Precipitation Hardening Precipitation Hardening

AFGlobal Brands: Ameriforge • Coffer • FVC

Global Locations

Calgary, Canada

U.K. (2)

Newport, NH (2)
Woodville, TX Avon, MA
Detroit, MI (4)
Houston, TX (5)
Shunde, China

New Iberia, LA Dubai, UAE

Indonesia
Malaysia
Singapore
Macaé, Brazil

©2017 AFGlobal Corporation. All rights reserved. 11

945 Bunker Hill, Suite 500 | Houston, Texas 77024 USA | 713-393-4200 afglobalcorp.com

©2017 AFGlobal Corporation. All rights reserved. AFG-1036