Galaxy 5500 - Specifications
Galaxy 5500 - Specifications
Galaxy 5500 - Specifications
05/2016
www.schneider-electric.com
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20–120 kVA 400 V
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Safety Precautions .....................................................................................6
Technical Data .............................................................................................8
Model List ..................................................................................................8
Single UPS...........................................................................................8
Integrated Parallel UPSs .......................................................................8
Input Power Factor .....................................................................................9
Efficiency ...................................................................................................9
Efficiency for a Single System in Double-Conversion Mode ......................9
Efficiency in ECO Mode.........................................................................9
Efficiency Curves ................................................................................10
Derating Due to Load Power Factor ...........................................................10
Batteries .................................................................................................. 11
Battery Runtimes ................................................................................ 11
Battery Discharge Current ...................................................................13
End of Discharge Voltage ....................................................................14
Communication and Management .............................................................14
Relay Communication Card .................................................................14
Network Management Card .................................................................16
EPO Options ............................................................................................16
Compliance..............................................................................................17
Facility Planning ........................................................................................18
Input ........................................................................................................18
Power Supplied as a Function of Input Voltage ......................................18
Bypass ....................................................................................................18
Output .....................................................................................................19
Permissible UPS Overloads as a Function of Time ................................19
Batteries ..................................................................................................19
DC Power Levels for Battery Sizing with Output Power Factor =
0.9 .....................................................................................................19
DC Power Levels for Battery Sizing with Output Power Factor =
0.8 .....................................................................................................19
Maximum Current at End of Discharge .................................................20
Recommended Circuit Breakers and Cable Sizes .......................................20
Selection of Circuit Breakers................................................................20
Recommended Upstream Circuit Breaker .............................................21
Recommended Downstream Circuit Breaker.........................................21
Earth-Leakage Current........................................................................21
Fuses.................................................................................................22
Recommended Cable Sizes ................................................................22
Physical ...................................................................................................23
Weights and Dimensions .....................................................................23
Clearance ..........................................................................................24
Environment.............................................................................................25
Operating Temperatures......................................................................25
Heat Dissipation .................................................................................25
990–5544D–001 3
20–120 kVA 400 V
Drawings ....................................................................................................26
Galaxy 5500 Single UPS ...........................................................................27
Galaxy 5500 Single UPS with Transformer .................................................28
Options .......................................................................................................29
Hardware Options.....................................................................................29
Battery Cabinets .................................................................................29
Empty Cabinets ..................................................................................29
Isolation Transformers.........................................................................29
External Bypass..................................................................................29
Communication ..................................................................................30
Configuration Options ...............................................................................30
Limited Factory Warranty .........................................................................31
4 990–5544D–001
Important Safety Instructions — SAVE
THESE INSTRUCTIONS 20–120 kVA 400 V
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
990–5544D–001 5
Important Safety Instructions — SAVE
20–120 kVA 400 V THESE INSTRUCTIONS
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream circuit breakers, battery circuit
breakers, cabling, etc.) and environmental requirements. No responsibility is
assumed by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
The UPS System must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection against
overcurrent), or
• NEC NFPA 70
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Install the UPS system in a temperature controlled area free of conductive
contaminants and humidity.
• Install the UPS system on a non-inflammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
6 990–5544D–001
Important Safety Instructions — SAVE
THESE INSTRUCTIONS 20–120 kVA 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant
heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
990–5544D–001 7
20–120 kVA 400 V Technical Data
Technical Data
Model List
Single UPS
• Galaxy 5500 20 kVA 400 V
• Galaxy 5500 30 kVA 400 V
• Galaxy 5500 40 kVA 400 V
• Galaxy 5500 60 kVA 400 V
• Galaxy 5500 80 kVA 400 V
• Galaxy 5500 100 kVA 400 V
• Galaxy 5500 120 kVA 400 V
8 990–5544D–001
Technical Data 20–120 kVA 400 V
Efficiency
Efficiency for a Single System in Double-Conversion Mode
Measurements: Vin = 400 V and Vout = 400V; Load used → RL
The table below shows the average system efficiencies with a balanced linear load
and power factor = 0.8
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20–120 kVA 400 V Technical Data
Efficiency Curves
0,7 20 (14.09
0,8 20 (16.07)
0,9 20 (18.08)
resistive 1 20 (20)
0,7 30 (20.90)
0,8 30 (23.98)
0,9 30 (26.99)
resistive 1 30 (30.00)
0,7 40 (28.07)
0,8 40 (31.99)
0,9 40 (36.10)
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Technical Data 20–120 kVA 400 V
0,7 60 (42.07)
0,8 60 (48.02)
0,9 60 (54.04)
0,7 80 (56.00)
0,8 80 (64.07)
0,9 80 (72.00)
resistive 1 72 (72.00)
Batteries
Battery Runtimes
NOTE: The below battery runtimes are based on high quality batteries from
approved manufacturers.
NOTE: The battery runtimes are based on high-rate batteries designed for UPS
systems.
NOTE: The battery runtimes are intended as a guide only, and Schneider Electric
assumes no responsibility for the accuracy of these runtimes.
Measured with RL cosf = 0.8
20 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
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20–120 kVA 400 V Technical Data
20 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
30 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
40 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
60 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
12 990–5544D–001
Technical Data 20–120 kVA 400 V
80 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
100 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
120 kVA
Run- Manufac- Type of Capacity Proposed Proposed Type of cabinet Weight (kg)
time turer monobloc 10 Ah number of number of
strings blocks
990–5544D–001 13
20–120 kVA 400 V Technical Data
Output Contacts
Pin Description
1 General alarm
2 Battery is not working correctly
3 Load on UPS
4 Load on automatic bypass
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Technical Data 20–120 kVA 400 V
Input Contacts
Pin Description
A UPS OFF
B UPS ON
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20–120 kVA 400 V Technical Data
Notifications
• Be notified of problems to ensure that crucial situations are dealt with in a timely
manner
Data logging
• Identify problematic trends before they escalate or export the data log for
analysis
Event logging
• Pinpoint the timing and sequence of events leading up to an incident with the
event log
EPO Options
An optional emergency power off (EPO) or remote emergency power off (REPO)
can be connected to the UPS system.
The EPO button causes UPS shutdown and opening of the battery circuit breaker.
When the opening of the bypass static switch is disabled through customization
settings, then the installer must make sure that the source disconnection will be
managed at upstream level. The REPO option is applicable to installations where
pressing the button also causes the upstream utility/mains source and bypass
source circuit breakers to open. In parallel systems, there must be a single EPO
button with a separate contact for each UPS unit.
16 990–5544D–001
Technical Data 20–120 kVA 400 V
Compliance
Regulatory approvals EN/IEC 62040–3
EN/IEC 62040–1
EN/IEC 62040–2
990–5544D–001 17
20–120 kVA 400 V Facility Planning
Facility Planning
Input
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Input voltage range permitted by the 250 to 470 for a standard UPS
standard according to the curve below 342 to 470 for a UPS with backfeed protection
(V)
Input current (A) for 400V, overload= 39 56 72 108 145 181 217
1.25 In limited to 10 min.
Input current (A) for 400V, overload=1.5 47 68 87 130 174 217 260
In limited to 1 min.
THDI < 6% at full load
< 8% at 25–75% load
Bypass
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
1. Rated currents with battery float charging. normal AC input voltage = U, AC bypass input = U, load = 400 V / P
load = PN / load cos phi = 0.9
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Facility Planning 20–120 kVA 400 V
Output
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Output frequency 50 Hz or 60 Hz
Batteries
Battery type: Sealed lead-acid or vented lead acid.
DC Power Levels for Battery Sizing with Output Power Factor = 0.9
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
DC Power Levels for Battery Sizing with Output Power Factor = 0.8
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
990–5544D–001 19
20–120 kVA 400 V Facility Planning
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
20 990–5544D–001
Facility Planning 20–120 kVA 400 V
UPS Rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Dual utility/ C60L - 50A C60L - 63A NSX 100F 3P- NSX 160F 3P- NSX 160F 3P- NSX 250F 3P- NSX 250F 3P-
mains TM80D TM125D TM160D TM200D TM250D
system –
Input
Dual utility/ NSX 100F 4P- NSX 100F 4P- NSX 100F 4P- NSX 160F 4P- NSX 160F 4P- NSX 250F 4P- NSX 250F 4P-
mains TM100D TM100D TM100D TM125D TM160D TM250D TM250D
system –
Bypass
Single utility/ NSX 100F 4P- NSX 100F 4P- NSX 100F 4P- NSX 160F 4P- NSX 160F 4P- NSX 250F 4P- NSX 250F 4P-
mains TM100D TM100D TM100D TM125D TM160D TM250D TM250D
system
WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Place a label with the following text on each upstream circuit breaker: “Isolate
the Uninterruptible Power Supply (UPS) before working on this circuit”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF EXPLOSION, ARC FLASH OR VOLTAGE OUTAGE
For Installation design, consider:
• the above recommended upstream circuit breaker for discrimination with the
UPS internal fuses.
• Icw = 20 kA for 20 to 60 kVA UPS when using the recommended upstream
circuit breaker.
• Icw = 30 kA for 80 to 120 kVA UPS when using the recommended upstream
circuit breaker.
Failure to follow these instructions can result in equipment damage.
N type curve for the downstream circuit breaker can be replaced by H or L type
curve, depending on the installation. The indicated protection ensures
discrimination for each output circuit downstream of the UPS, whether supplied via
the input or the bypass source.
NOTE: If these downstream protection recommendations are not followed, it can
result in a break in power longer than 20 ms in all the output circuits if a short circuit
occurs on an output circuit.
Earth-Leakage Current
UPS earth-leakage current is 1A.
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20–120 kVA 400 V Facility Planning
Fuses
Time/Current Curves for UPS Input and Output Fuses
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Dual utility/ 10 16 16 25 50 50 70
mains
system –
Input (mm²)
Dual utility/ 16 16 16 25 50 70 70
mains
system –
Bypass
(mm²)
Single utility/ 16 16 16 25 50 70 70
mains
system –
Input &
bypass (mm²)
Output (mm²) 16 16 16 25 50 70 70
Battery (<15 16 25 35 70 95 2 x 50 2 x 70
m) (mm²)
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Use power cables of equal resistance, equal length, and equal size for the same
function.
Failure to follow these instructions will result in death or serious injury.
22 990–5544D–001
Facility Planning 20–120 kVA 400 V
NOTE: Cable sizes are determined for copper conductors (for aluminium
conductors, increase the size by 30%). Size calculations also take into account a
voltage of 400 V and grouping of four cables.
Terminal hole diameter: 6.5 mm (8.5 mm for 120 kVA).
PE cables (Protective Earth) cables connect to the earthing terminal. Hole
diameter: 6.5 mm (8.5 mm for 120 kVA).
Physical
Weights and Dimensions
Cabinet Min weight kg2 Max weight kg 3 Max weight kg 4 Height mm Width mm Depth mm
NOTE: The final weight of the cabinet with batteries depend on chosen runtime,
number of battery blocks and battery brand and type. The weights given here are
only approximate weights measured with an Schneider Electric battery solution
and must only be used as an indication of an approximate final weight.
990–5544D–001 23
20–120 kVA 400 V Facility Planning
Clearance
NOTE: Clearance dimensions are published for airflow and service access only.
Consult with the local safety codes and standards for additional requirements in
your local area.
0-600 mm >500mm
>1000mm
24 990–5544D–001
Facility Planning 20–120 kVA 400 V
Environment
Operating Storage
Operating Temperatures
The operating temperature range is 0 to 40 °C, however optimal operation
temperature is 20 to 25 °C.
Battery runtime is affected by high and low temperatures. Battery runtime is
significantly reduced at temperatures under 10 °C.
Above 25 °C, battery service life is reduced by 50% for every 10 °C temperature
increase. Above 40 °C, battery manufacturers no longer guarantee operation.
Heat Dissipation
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA
Losses calculated with maximum current → V=380 and RL load; cosf: 0.9 at 100%
load.
990–5544D–001 25
20–120 kVA 400 V Drawings
Drawings
NOTE: A comprehensive set of drawings is available on the engineering website at
engineer.apc.com.
NOTE: These drawings are for reference ONLY — subject to change without
notice.
26 990–5544D–001
Drawings 20–120 kVA 400 V
990–5544D–001 27
20–120 kVA 400 V Drawings
28 990–5544D–001
Options 20–120 kVA 400 V
Options
Hardware Options
Battery Cabinets
Empty Cabinets
Isolation Transformers
20 to 40 kVA isolation transformer in a stand- (G55TTC40RH)
alone cabinet
60 kVA isolation transformer in a stand-alone (G55TTC60RH)
cabinet
80 to 120 kVA isolation transformer in a stand- (G55TTC120RH)
alone cabinet
External Bypass
990–5544D–001 29
20–120 kVA 400 V Options
Communication
Galaxy External Synchronisation Box
JBus/Modbus Card
SNMP/Web Card
Configuration Options
• Parallel system bypass cabinets
• ECO mode that reduces the consumption of electrical power while the UPS is in
use
• IP32 rated UPS and auxiliary cabinets
• External bypass
• Seismic anchors
• Top cable entry cabinet
• Communication cards
• Advanced power management software
• Parallel capability for capacity or redundancy
30 990–5544D–001
Limited Factory Warranty 20–120 kVA 400 V
Terms of Warranty
Schneider Electric warrants that the product shall be free from defects in materials
and workmanship for a period of one year from the date of product start-up when
start-up is performed by Schneider Electric-authorized service personnel and
occurs within six months of the Schneider Electric shipment date. This warranty
covers repairing or replacing any defective parts including on-site labor and travel.
In the event that the product fails to meet the foregoing warranty criteria, the
warranty covers repairing or replacing defective parts at the sole discretion of
Schneider Electric for a period of one year from the shipment date. For Schneider
Electric cooling solutions, this warranty does not cover circuit breaker resetting,
loss of refrigerant, consumables, or preventive maintenance items. Repair or
replacement of a defective product or part thereof does not extend the original
warranty period. Any parts furnished under this warranty may be new or factory-
remanufactured.
Non-transferable Warranty
This warranty is extended to the first person, firm, association or corporation
(herein referred to by “You” or “Your”) for whom the Schneider Electric product
specified herein has been purchased. This warranty is not transferable or
assignable without the prior written permission of Schneider Electric.
Assignment of Warranties
Schneider Electric will assign you any warranties which are made by
manufacturers and suppliers of components of the Schneider Electric product and
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Electric makes no representation as to the effectiveness or extent of such
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Drawings, Descriptions
Schneider Electric warrants for the warranty period and on the terms of the
warranty set forth herein that the Schneider Electric product will substantially
conform to the descriptions contained in the Schneider Electric Official Published
Specifications or any of the drawings certified and agreed to by contract with
Schneider Electric if applicable thereto (“Specifications”). It is understood that the
Specifications are not warranties of performance and not warranties of fitness for a
particular purpose.
Exclusions
Schneider Electric shall not be liable under the warranty if its testing and
examination disclose that the alleged defect in the product does not exist or was
990–5544D–001 31
20–120 kVA 400 V Limited Factory Warranty
caused by end user or any third person misuse, negligence, improper installation
or testing. Further, Schneider Electric shall not be liable under the warranty for
unauthorized attempts to repair or modify wrong or inadequate electrical voltage or
connection, inappropriate on-site operation conditions, corrosive atmosphere,
repair, installation, start-up by non-Schneider Electric designated personnel, a
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Customers with warranty claims issues may access the SCHNEIDER ELECTRIC
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32 990–5544D–001
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