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    Raw Mix Design Software

    Uploaded by

    Irfan Ahmed
    The document provides rawmix design data for a cement plant, including chemical composition of raw materials like limestone, laterite, iron ore, and bauxite. It also gives fuel analysis data and calculates the kiln feed composition, clinkerization parameters, and clinker composition achieved. The rawmix design achieves a lime saturation factor of 107% and clinker containing 26.67% C3S and 43.28% C2S. Coal ash absorption is calculated to be 7.59%.

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    Raw Mix Design Software

    Uploaded by

    Irfan Ahmed
    580 views6 pages
    The document provides rawmix design data for a cement plant, including chemical composition of raw materials like limestone, laterite, iron ore, and bauxite. It also gives fuel analysis data and calculates the kiln feed composition, clinkerization parameters, and clinker composition achieved. The rawmix design achieves a lime saturation factor of 107% and clinker containing 26.67% C3S and 43.28% C2S. Coal ash absorption is calculated to be 7.59%.

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    raw mix calculation

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    The document provides rawmix design data for a cement plant, including chemical composition of raw materials like limestone, laterite, iron ore, and bauxite. It also gives fuel analysis data and calculates the kiln feed composition, clinkerization parameters, and clinker composition achieved. The rawmix design achieves a lime saturation factor of 107% and clinker containing 26.67% C3S and 43.28% C2S. Coal ash absorption is calculated to be 7.59%.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    580 views6 pages

    Raw Mix Design Software

    Uploaded by

    Irfan Ahmed
    The document provides rawmix design data for a cement plant, including chemical composition of raw materials like limestone, laterite, iron ore, and bauxite. It also gives fuel analysis data and calculates the kiln feed composition, clinkerization parameters, and clinker composition achieved. The rawmix design achieves a lime saturation factor of 107% and clinker containing 26.67% C3S and 43.28% C2S. Coal ash absorption is calculated to be 7.59%.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 6

    REQUIRED DATA FOR RAWMIX DESIGN

    SiO2 Al2O3 Fe2O3 Na2O K2O Other


    CaO MgO Cl LOI
    Traces

    Lime Stone - 1 11.92 2.32 1.12 43.42 2.32 0.09 0.2 0.004 37.95 0.66

    Lime Stone - 2 11 2.1 1.3 45 2.5 0.09 0.02 0.005 37.12 0.86

    Lime Stone - 3 25 7.57 4.56 30.5 2.4 0.26 0.24 0.005 28.53 0.94

    Laterite 11.54 33.64 41.05 0.11 0.09 0.02 0.22 0.004 10.33 3.00

    Iron Ore 10.1 7.82 78.65 0.11 0.07 0.01 0.07 0.004 0.17 3.00

    Bauxite 9.5 60 10.5 2.5 0.8 0.5 0.75 0.004 12.5 2.95

    Fuel Used : -

    SiO2 Al2O3 Fe2O3 Na2O K2O Distribution


    CaO MgO Cl ASH IM
    ( In % )

    i. Coal 55.14 25.12 6.05 1.41 0.5 0.11 0.11 1.6 100 30 1.5

    ii. Pet - Coke 0 9 0.6

    LOI OF KILN FEED 35.6 %

    FREE LIME IN CLINKER 2.0 %

    Sp. Heat Consumption of Plant 1230 Kcal. / kg-Clk.


    `
    RAW MIX DESIGN

    Target Value of LSF in RawMeal 100

    SUB -
    Contr. SiO2 Al2O3 Fe2O3 Na2O K2O Other
    Variables in %
    CaO MgO Cl LOI Traces TOTAL LSF SM AM
    TOTAL

    Lime Stone - 1 0.92 11.920 2.320 1.120 43.420 2.320 0.090 0.200 0.004 61.39 37.95 0.66 100.00 117.71 3.47 2.07

    Lime Stone - 2 0.02 11.000 2.100 1.300 45.000 2.500 0.090 0.020 0.005 62.02 37.12 0.86 100.00 131.71 3.24 1.62

    Lime Stone - 3 0.04 25.000 7.570 4.560 30.500 2.400 0.260 0.240 0.005 70.54 28.53 0.94 100.00 37.17 2.06 1.66

    Laterite 0.01 11.540 33.640 41.050 0.110 0.090 0.020 0.220 0.004 86.67 10.33 3.00 100.00 0.11 0.15 0.82

    Iron Ore 0.00 10.100 7.820 78.650 0.110 0.070 0.010 0.070 0.004 96.83 8.00 1.60 106.43 0.12 0.12 0.10

    Bauxite 0.00 9.500 60.000 10.500 2.500 0.800 0.500 0.750 0.004 84.55 12.50 2.95 100.00 2.37 0.13 5.71

    RAW MIX 1.00 12.47 2.93 1.76 42.36 2.30 0.10 0.20 0.00 62.12 37.18 0.70 100.00 107.00 2.66 1.66
    Kiln Feed Composition Details : Fuel Ash Absorption :

    SiO2 = 12.47 Fuel Analysis : -


    Al2O3 = 2.93 Units Coal Pet-Coke
    Fe2O3 = 1.76 i.Ash % = 30.0 9.0
    CaO = 42.36 ii.I.M. % = 1.50 0.60
    MgO = 2.30 iii.Net Calorific Value Kcal./Kg-Coal = 4864 7361
    Na2O = 0.10 iv. Distrubution of Fuel % = 100 0
    K2O = 0.20 v.Sp. Heat Cons.of Plant Kcal./Kg-Clk. = 1230 1230
    Cl = 0.00 vi.Fuel Consumption % = 25.3 16.7
    LOI vii.Ash Absorption % = 7.6 1.5
    i. Measured = 35.6
    ii. Calculated = 35.79 Chemical Analysis Report ( FUEL ASH ) :-
    Others = 0.70
    AM = 1.66 SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O Cl
    SM = 2.66 55.14 25.12 6.05 1.41 0.5 0.11 0.11 1.6
    LSF = 107.00

    CLINKERIZATION :

    SiO2 = 22.11 FCaO = 2.0 Liquid Phase :


    Al2O3 = 6.11 LSF = 0.83 i.1338°C = 21.5891 A.M. > 1.38
    Fe2O3 = 2.99 SM = 2.43 ii.1338°C = 0 A.M. < 1.38
    CaO = 60.98 AM = 2.04 iii.1450°C = 28.8572 A.M. > 0.64
    MgO = 3.34 C3S = 26.67 Not Aceptable M SO3 = -
    Na2O = 0.15 C2S = 43.28 Not Aceptable Liquid % = 27.72
    K2O = 0.29 C3A = 11.14 Not Aceptable Liquid % = 28.65
    Cl = 0.13 C4AF = 9.09 OK Burning Zone Temp. = 1263.67
    SO3 =

    Requirments :
    Avg. Fuel
    30.0
    1.50
    4864
    100
    1230
    25.3
    7.6
    RAWMIX - DESIGN REPORT

    1.0 LIME SATURATION FACTOR in RAWMEAL = 107.00

    2.0 ALLUMINA RATIO in RAWMEAL = 1.66

    3.0 SILICA RATIO in RAWMEAL = 2.66

    4.0 Fraction of Raw Materials :-


    i. Lime Stone - 1 = 0.92
    ii. Lime Stone - 2 = 0.02
    iii. Lime Stone - 3 = 0.00
    iv. Laterite = 0.01
    v. Iron Ore = 0.00
    vi. Bauxite = 0.00

    5.0 Coal ASH Absorption = 7.59

    6.0 COMPOSITION OF CLINKER : -

    a. CaO = 60.98
    b. LSF = 0.83
    c. SM = 2.43
    d. AM = 2.04
    e. C3S = 26.67
    f. C2S = 43.28
    g. C3A = 11.14
    h. C4AF = 9.09
    h. Liquid Phase (1338 C ) = 27.72

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