DESIGN OF Z PURLINS

Purlin Designation P1 JOB No.: HMSI - Sludge Pit

DATE : 20-03-2019
Input Data: Purlin Geometry
Span of the purlin = 6.800 M
Spacing of the purlin = 1.3 M
No. of Sag rods = 2
Slope of the Roof = 2.86 deg.

Number of Spans = 3
(for 1 or 2 spans, Bending Moment Coefficient is 8, for 3 or more spans, it is 10)
(in case of Bending about minor axis, (No of spans)x(No of sagrods+1) is used.

Input Data: Loads

Dead Loads
Weight of Sheeting = 7 kg/sqm
Self Weight of Purlin = Automatically Calculated from Section properties
Extra for cleats, as % of Purlin weight = 10 %
Additional Dead Loads to Consider = 75 kg/sqm Collateral + Solar

Live Loads
Live load on Roof = Automatically Calculated from Slope
= 57 kg/sqm
Additional Live Loads to be considered = kg/sqm
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
(Live load will be 0 effectively)
Wind Loads
Basic Wind Speed 44 m/s Terrain Category 2
k1 1 Maximum Horizontal Dimension of Building 30 m
k3 1 Hence, Bldg Class B
Height of Top 10 m
Based on the data on right, k2 is obtained from the tables
k2 0.98

Ht of building at eaves level, h = 8.5 m

Width of the building, w = 30 m
Length of the Building, l = 20 m

Hence, h/w = 0.283

and l/w = 0.667

Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (include sign) -0.4
Maximum Upward Cpe (include sign) -0.86

Based on % of openings, Cpi is taken as +/- 0.5

Input Data: Purlin Section Being Checked

 Try Z 200x70x2.4

Yield stress of material 3450 KG/CM2

Flange Width, b 70 mm
Depth of section d 200 mm
Thickness t 2.4 mm
Length of Lip lip_l 20 mm
Inner Bending Radius 3 mm

Area 8.89 cm2

Zxx 54.36 cm3 Section Modulus about Major Axis
Zyy 13.56 cm3 Section Modulus about Minor Axis
Ixx 543.59 cm4 Moment of Inertia about Major Axis
Iyy 94.89 cm4 Moment of Inertia about Minor Axis

Purlin Weight 5.368 kg/sqm

Output Summary

Section Properties OK? OK Based on Section 9 of BS:5950 Part 5 – 1998

OK Based on IS 801 Clause 5.2.2.1

Stresses Ok? OK
Critical Stress Factor 0.95

Deflection Check OK? OK

Hence, Overall: OK

Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
Hence, Design is considered Safe even if above check only is not okay but all other checks are okay
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
 Approximate Geometric Properties
Assumed Vertical Lips and Bending Radius disregarded
Each Lip Area 42.24 sqmm
Each Flange Area 168 sqmm
Web Area 468.48 sqmm

Total Area 8.89 cm2

Ixx of each lip, indiv. 1090.36 mm4 Zxx 54.36 cm3
Ixx of each flange, indiv 80.64 mm4 Zyy 13.56 cm3
Ixx of web 1487542.68 mm4 Ixx total 543.59 cm4
Iyy total 94.89 cm4
Iyy of each lip, indiv. 20.28 mm4
Iyy of each flange, indiv 68600.00 mm4
Iyy of web 224.87 mm4

d not mandatory
other checks are okay
 Z Purlin Design_Report
Z Purlin Design Report

Revision History R0: Basic Design with checks for Stresses and Deflection based on IS 800 only
R1: Added Section property checks and Allowable Stress Calculations based on IS 801

JOB No.: HMSI - Sludge Pit DATE : 20-3-19

Input Data: Purlin Geometry

Span of the purlin = 6.800 M
Spacing of the purlin = 1.3 M
No. of Sag rods = 2
Slope of the Roof = 2.86 deg.

Number of Spans = 3

Bending Moment Coefficients: Use 8 for Single/Two spans, 10 for 3 or more spans
Bending Moment Coefficient for Mxx(BMCX) 10
For Bending About Minor Axis, Number of spans= number of spans x (number of sagrods+1)
Number of Spans about Minor Axis = 9
Bending Moment Coefficient for Myy(BMCY) 10

Cross Sectional Area of Purlin 8.89 cm2

Purlin Weight = 6.978 kg/m (Area in sqcm x 0.785 kg/sqcm/m) in kg/m
= 5.368 kg/sqm (Weight in kg/m)/spacing

Design Calculations: Primary Load Cases

DEAD LOAD

Weight of Sheeting 7.000 kg/sqm

Self Weight of Purlin (calculated above) 5.368 kg/sqm
Extra load for weight 10 % of purlin weight 0.537 kg/sqm
Other Dead Loads 75.000 kg/sqm

Total Dead Load 87.905 kg/sqm

= 0.879 kN/sqm

LIVE LOAD

Live Load on Roof = 75 kg/sqm if slope is less than 10 degrees. If Slope is more than 10 degrees, LL = 75 – 2x(slope-10), subject to minimum of 40 kg/sqm
Live load on Roof = 75 KG/M2
Additional Live Loads to be considered = KG/M2
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)

Total Live Load 75 kg/sqm

= 0.750 kN/sqm
WIND LOAD

Basic Wind Speed Vb 44 m/s

k1 1
k3 1

Terrain Category 2
Maximum Horizontal Dimension of Building 30 m
Hence, Building Class is B
Height of Top 10 m

Based on the above data, k2 is obtained from the tables

k2 0.98

Design Wind Speed Vz=k1.k2.k3.Vb 43.12 m/s

Design Wind Pressure pz=0.6Vz^2 1115.601 N/sqm
= 1.116 kN/sqm
 Z Purlin Design_Report
Ht of building at eaves level, h = 8.5 m
Width of the building, w = 30 m
Length of the Building, l = 20 m

Hence, h/w = 0.283

and l/w = 0.667

Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (including sign) -0.4
Maximum Upward Cpe (including sign) -0.86

Based on % of openings, Cpi is taken as +/- 0.5

Wind Load is included in two load combinations – DL+WL and DL+LL+WL

Since, Dead Load and Live Load are downward, DL+WL will be critical for the maximum upward wind force
Similarly, DL+LL+WL will be critical for the maximum downward wind force

WL1: Maximum Upward Wind Force – To be used in combination DL+WL1

Maximum Upward Cpe (including sign) -0.86

Cpi to use (for upward, use -) -0.5

Hence, Cpe+Cpi = -1.36

Design Wind Pressure pz 1.116 kN/sqm

Wind pressure for Purlin Design -1.517 kN/sqm

WL2: Maximum Downward Wind Force – To be used in combination DL+LL+WL2

Maximum Downward Cpe (including sign) -0.4

Cpi to use (for upward, use -) 0.5

Hence, Cpe+Cpi = 0.1

Design Wind Pressure pz 1.116 kN/sqm

Wind pressure for Purlin Design 0.112 kN/sqm

Design Calculations: Primary Load Cases – Conversion of forces to Normal And Tangential Components

Spacing of the purlin = 1.3 m

Slope of the Roof = 2.86 degrees

Total Dead Load = 0.879 kN/sqm

DL Normal Component = DL x Spacing x cos(slope 1.141 kN/m

DL Tangential Component = DL x Spacing x sin(slo 0.057 kN/m

Total Live Load = 0.750 kN/sqm

LL Normal Component = LL x Spacing x cos(slope) 0.974 kN/m

LL Tangential Component = LL x Spacing x sin(slop 0.049 kN/m

Total Wind Load in WL1 = -1.517 kN/sqm

WL is normal to roof
Hence, WL1 normal component = WL1 x Spacing = -1.972 kN/m
And, WL1 Tangential component = kN/m

Total Wind Load in WL2 = 0.112 kN/sqm

WL is normal to roof
Hence, WL2 normal component = WL2 x Spacing = 0.145 kN/m
And, WL2 Tangential component = kN/m
 Z Purlin Design_Report

Design Calculations:Summary of Loads in Load Combinations

From above calculations, the components of load in the various load combinations are tabulated
DL+LL DL+WL1 DL+LL+WL2
Normal Load 2.115 -0.831 2.260 kN/m
Tangential Load 0.106 0.057 0.106 kN/m

For Strength Design, 0.75 factor is applicable for combinations with Wind Load since 33.33% extra stress is allowed
Hence, the components of load in the various load combinations for Strength design are
DL+LL 0.75(DL+WL1) 0.75(DL+LL+WL2)
Normal Load 2.115 -0.623 1.695 kN/m
Tangential Load 0.106 0.043 0.079 kN/m

Maximum Normal Component = 2.115 kN/m

Purlin Section Selected:

Section Name Z 200x70x2.4

Yield stress of material 3450 kg/sqcm

Flange Width, b 70 mm
Depth of section d 200 mm
Thickness t 2.4 mm
Length of Lip lip_l 20 mm
Internal Bending radius 3 mm
Total bending Radius, rad 5.4 mm

Flange Width w/o bend, w = b – 2 x rad 59.2 mm

Area 8.89 cm2

Zxx 54.36 cm3
Zyy 13.56 cm3
Ixx 543.59 cm4
Iyy 94.89 cm4

Purlin Weight = 6.978 kg/m (Area in sqcm x 0.785 kg/sqcm/m) in kg/m

= 5.368 kg/sqm (Weight in kg/m)/spacing

Design Calculations: Checking Basic Section Properties based on Section 9 of BS:5950 Part 5 – 1998

Check No. 1 – Overall Depth <= 100t & >=L/45

Overall Depth 200 mm
100t = 240 mm
L/45 = 151.111 mm

Hence OK

Check No. 2 – Overall Width of Compression Flange<=35t

Flange Width, b 70 mm
35t = 84 mm

Hence OK

Check No. 3 – Width of Lip >= b/5

Width of Lip 20 mm
B/5 = 14 mm

Hence OK

Check No. 4 – Total Width over both flanges >= L/60

Total Width over both flanges 137.6 mm
L/60 = 113.333 mm

Hence OK

Check No. 5 – Zxx of Purlin >= WL/1400 for Simply Supported Purlin and >=WL/1800 for Continuous Purlin
 Z Purlin Design_Report
Zxx = 54.36 cm3

W is normal component of unfactored distributed dead load plus imposed load in kN

L is span of purlin in mm
W= 14.383 kN
L= 6800 mm
Number of Spans = 3
Hence, denominator = 1800

WL/denominator 54.335

Hence OK

Result 1: Check for Section Properties Based on BS 5950 Part 5 OK

Design Calculations: Checking Basic Section Properties based on IS 801 for Lip of Purlin

Minimum Depth of Lip shall be 2.8 x t x ((w/t)^2-281200/Fy)^(1/6) and not less than 4.8t

t= 2.4 mm
w= 59.2 mm
Fy= 3450 kg/sqcm
w/t= 24.667
2.8 x t x ((w/t)^2-281200/Fy)^(1/6) 19.098 mm
4.8t= 11.52 mm

Lip l= 20 mm

Hence OK

Lip is Edge stiffener only if w/t<60

Here, w/t = 24.667

Hence OK

Result 2: Check for Section Properties Based on IS 801 Clause 5.OK

Design Calculations: Stress Checks

Check for w/t, lim = 1435/sqrt(f)

As per clause 5.2.1.1 of IS 801,

f is the actual stress in compression element computed based on effective width

Compression stress based on full width = Max (Mxx/Zxx+Myy/Zyy) for all three unfactored combinations

Span for major axis bending = Span of purlin

= 6.800 m
Span for minor axis bending = Span of purlin / (no. of sagrods + 1)
= 2.267 m

Bending Moment Coefficient for Mxx(BMCX) 10

Bending Moment Coefficient for Myy(BMCY) 10
Note: Calculation for the above is at the top of the report

DL+LL DL+WL1 DL+LL+WL2

Normal Load 2.115 -0.831 2.260 kN/m
Tangential Load 0.106 0.057 0.106 kN/m

Mxx 9.780 3.843 10.451 KN-m

Myy 0.054 0.029 0.054 KN-m

Mxx/Zxx 179.921 70.692 192.258 N/sqmm

Myy/Zyy 4.005 2.161 4.005 N/sqmm

Mxx/Zxx+Myy/Zyy 183.926 72.853 196.263 N/sqmm

 Z Purlin Design_Report

Max. Compression Stress = 196.263 N/sqmm

f = 196.263 N/sqmm
= 1962.629 kg/sqcm

1435/sqrt(f) = 32.392
w/t = 24.667

Hence OK Design is restricted to Fully Effective Section

Maximum Compressive Stress based on Lateral Buckling of Flange, as per Clause 6.3 of IS 801

Calculate X=L2Sxc/(dIyc)

and Y = Pi2ECb/Fy

Fb, the Allowable Compressive Stress based on Lateral Buckling of Flange is calculated as
X<0.18Y implies, Fb = 0.6 Fy - CASE (i)
X>0.18Y but X<0.9Y implies, Fb= 0.667 Fy – Fy . X / (2.7 Y) - CASE (ii)
X>0.9Y implies Fb = 0.3 Fy . Y / X - CASE (iii)

L = Unbraced Length of member = Span / (Number of sagrods+1) 226.66666667 cm

Sxc = Compression Section Modulus of section about major axis = 54.36 Cm^3
d = Depth of Section = 20 cm
Iyc = Moment of Inertia of the compression portion = Iyy/2 47.4473216 Cm^4

Hence, X = 2943.095 (unitless)

Pi = 3.1415926536
E = Modulus of Elasticity, as per IS 801 is taken as 2074000 kgf/sqcm
Cb as per IS 801 can be taken conservatively assuming M1=0 (en 1.75
Fy = 3450 kg/sqcm

Hence Y = 10383.110 (unitless)

Hence, 0.18 Y = 1868.960

And, 0.9 Y = 9344.799

Comparing X with 0.18Y and 0.9Y, the applicable case is 2

Hence, Fb = 0.667Fy-Fy.X/(2.7Y)
= 1937.8135513 kg/sqcm
= 193.781 N/sqmm

Basic Allowable Design Stress = 0.6Fy 2070 kg/sqcm

= 207 N/sqmm

Hence, allowable stress is calculated as lower of t = 193.781 N/sqmm

DL+LL DL+WL1 DL+LL+WL2

Mxx/Zxx+Myy/Zyy 183.926 72.853 196.263 N/sqmm, calculated above
Allowed 193.781 257.729 257.729

Safety Ratio 0.949 0.283 0.762

Max. Safety Ratio 0.949 OK

Shear Stress in Web

As per clause 6.4.1 of IS 801,allowed maximum average shear stress Fv in kgf/sqcm is calculated as

Case 1: If h/t is less than 4590/sqrt(Fy), Fv=1275 x sqrt(Fy)1275

/ (h/t)x sqrt(Fy)/(h/t) = 920.770
Case 2: If h/t is more than 4590/sqrt(Fy), Fv=5850000 / (h/t)^25850000/(h/t)^2 = 884.339
Both are subject to maximum 0.4Fy 0.4Fy = 1380

h 195.200 mm (Clear Depth between flanges = Depth – 2 x thickness)

 Z Purlin Design_Report
t 2.400
Hence, h/t = 81.333

4590/sqrt(Fy) = 78.145

Hence, Case is : 2

Hence, Fv = 5850000/(h/t)^2
= 884.339 kgf/sqcm

Actual Shear '=wl/2 Here, w = SQRT(Wn^2+Wt^2)

DL+LL 0.75(DL+WL1) 0.75(DL+LL+WL2)

Normal Load 2.115 -0.623 1.695 kN/m
Tangential Load 0.106 0.043 0.079 kN/m

w= 2.118 0.625 1.697 kN/m

Hence, Shear= 7.200 2.124 5.770 kN
Shear Stress fv=V/ 15.370 4.534 12.316

Stress Ratio 0.174 0.051 0.139

Max. Shear Stress Ratio in Web 0.174

Hence OK

Bending Stress in Web

As per clause 6.4.2of IS 801 for the design check of allowable stress in combined shear and bending
Fbw = 36560000/(h/t)^2
Here, h/t already calculated above 81.333

Hence, Fbw = 5526.740 kg/sqcm

552.674 N/sqmm
Basic Allowable Design Stress calculated earlier = 0.6Fy
207 N/sqmm

Hence, governing value for Fbw = 207 N/sqmm

Already calculated fbw = Mxx/Zxx since Zyy at web is very high (x=t/2, Z=I/x)
DL+LL DL+WL1 DL+LL+WL2
Mxx/Zxx 179.921 70.692 192.258 N/sqmm
Fbw 207 275.31 275.31

Safety Ratio 0.869 0.257 0.698

Max. Safety Ratio 0.869
In summary, Bending stresses in Web is: OK

Combined Shear and Bending Stresses in Web

As per clause 6.4.3 of IS 801 for the design check of allowable stress in combined shear and bending
SQRT((fbw/Fbw)^2+(fv/Fv)^2) must be less than 1

In this clause, Fbw is not restricted by 0.6Fy and Fv is not restricted by 0.4Fy

DL+LL DL+WL1 DL+LL+WL2

Hence, Fbw = 552.674 735.056 735.056
And Fv = 884.339 1176.171 1176.171

Actual stresses already calculated are

fbw 179.921 70.692 192.258
fv= 15.370 4.534 12.316

fbw/Fbw 0.326 0.096 0.262

 Z Purlin Design_Report
fv/Fv 0.017 0.004 0.010

SQRT of sum of sq 0.326 0.096 0.262

Maximum Combined Stress Ratio in Web is 0.326

In summary, Combined stresses in Web is: OK

Result 3: Check for Stresses: OK

Overall Safety Ratio 0.949

Design Calculations: Deflection Check

Theoretical Deflection is calculated as (5/384) (wl^4/EI) for Simply Supported beam and (3/384) (wl^4/EI) for multiple spans

Here, number of spans = 3

Hence, formula to use = (3/384) (wl^4/EI)

w is normal component of unfactored distributed load in kN/m, max. of all load combinations
= 2.260 kN/m

L = Span of the Purlin 6.800 m

E = Modulus of Elasticity, as per IS 801 is taken as 2074000 kg/sqcm

= 207400 N/sqmm

I = Ixx 543.59 Cm^4

Hence, Theoretical Deflection = 33.49 mm

Allowable Deflection as IS codes is Span/180: 37.78 mm

Hence OK

As per MBMA, allowed deflection from Live load component must be within Span/240

Span 6.800 m
or 6800 mm

Span/240 = 28.33 mm

Normal Component of Live Load 0.97 kN/m

Hence, deflection from Live Load = 14.42811406

Hence OK

Result 4: Check for Deflection: OK

Results Summary

Section Properties OK? OK Based on Section 9 of BS:5950 Part 5 – 1998

OK Based on IS 801 Clause 5.2.2.1

Stresses Ok? OK
Critical Stress Factor 0.95

Deflection Check OK? OK

Hence, Overall: OK

Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
 Z Purlin Design_Report
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)