Polarization Curve Analysis of All-Vanadium Redox Flow Batteries
Polarization Curve Analysis of All-Vanadium Redox Flow Batteries
Polarization Curve Analysis of All-Vanadium Redox Flow Batteries
DOI 10.1007/s10800-011-0335-7
ORIGINAL PAPER
Received: 20 May 2011 / Accepted: 8 July 2011 / Published online: 18 August 2011
Ó Springer Science+Business Media B.V. 2011
Abstract We outline the analysis of performance of intermittent power sources, such as wind and photovoltaic
redox flow batteries (RFBs) using polarization curves. This cells, and for loading leveling for the electrical grid [4–6].
method allows the researcher immediate access to sources A commonly investigated RFB chemistry is the all-
of performance losses in flow batteries operating at steady vanadium system, for which sulfuric acid solutions of the
state. We provide guidance on ‘best practices’ for use of V2?/V3? and V4?/V5? (present as VO2?/VO2?) redox
this tool, illustrated using examples from single cells couples serve as the anolyte and catholyte, respectively.
operating as vanadium redox batteries. During battery discharge, VO2? is reduced to VO2? at the
cathode, accompanied by a concomitant oxidation of V2?
Keywords Flow battery Polarization curve to V3? on the anode; these reactions proceed in the
Vanadium redox battery VRB RFB opposite direction in the charging process.
Typical testing of modifications to RFBs involves
charge–discharge cycling to determine the voltage, charge,
1 Introduction and power efficiency. However, cycling experiments do not
provide direct information on which mechanisms result in
Redox flow batteries (RFBs) have drawn considerable RFB efficiency loss. Polarization curves are commonly
interest from energy storage researchers for a variety of used in fuel cell studies to analyze the losses in a cell.
reasons [1–3]. In contrast with batteries such as lead-acid, Polarization curves with associated cell resistance mea-
Ni–Cd and Li-ion that store charge in the solid state, charge surements provide a clear interpretive tool for identifying
in RFBs is typically stored in solution. Anolyte and catho- dominant limitations in performance. The primary losses
lyte solutions containing reversible redox couples are stored identified in fuel cells via analysis of polarization curves
separately, and passed through a flow cell for charge and include kinetic activation polarization, ohmic polarization
discharge. This effectively decouples the power density and due to DC resistance and catalyst layer mass transport
energy capacity of RFBs, resulting in flexibility in battery losses, and mass transport limitation arising from gas
system design. Currently, RFBs are widely considered a transport through gas diffusion media [10]. Kinetic acti-
promising energy storage candidate for coupling with vation polarization is a result of slow charge transfer
reactions at the interface between the electrode and elec-
trolyte and is evident at low cell operating current density.
Ohmic loss in the cell includes the resistance to ionic
transport through the electrolyte (electrolyte solution and
D. Aaron Z. Tang A. B. Papandrew T. A. Zawodzinski (&)
Department of Chemical and Biomolecular Engineering, the separator-typically a polymer membrane), electrical
University of Tennessee, Knoxville, TN 37996, USA resistance in the electrodes, and contact resistance between
e-mail: [email protected] cell components. Finally, concentration polarization dom-
inates when mass transport of reactants limits the current
T. A. Zawodzinski
Physical Chemistry of Materials Group, Oak Ridge National density of a cell [11]. It should be noted that these polar-
Laboratory, Oak Ridge, TN 37831, USA ization losses in a cell are not discrete or exclusive, but that
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all of them contribute to loss in a cell whenever current is approximately 25%. Platinum wires (Alfa Aesar) were
flowing. However, each mechanism tends to dominate in inserted into the carbon felts through septa in the endplates
different regions of a polarization curve [12]. to serve as current collectors.
Flow batteries are similar to fuel cells in important The second cell used in this work was a modified direct
respects. Steady-state performance can be achieved in methanol fuel cell (DMFC) from Fuel Cell Technologies
RFBs given the constant supply of reagent during operation with an active area of 5 cm2, hereafter referred to as the ‘fuel
at a stoichiometric flow rate above that demanded by the cell battery’ (FCB). The FCB uses Poco graphite plates with
current density. Nonetheless, polarization curves are un- single-serpentine flow fields (0.787 mm wide and 1.02 mm
derutilized in RFB studies. In this contribution, we explore deep) for electrolyte delivery and gold-plated aluminum
the application of this simple yet powerful tool to unrav- current collectors. Toray carbon paper (0.200 mm thickness,
eling the performance limitations of vanadium redox cells. 0.08 X cm through-plane resistivity) or carbon felt (ini-
We illustrate the method and provide some guidance on its tially *2.5 mm thick, compressed to *0.500 mm thick,
use to extract maximum information from experimental 0.15 X cm uncompressed, through-plane resistivity) served
studies. as electrodes. We denote the FCB sub-configurations with
carbon paper or carbon felt electrodes FCB-P and FCB-F,
respectively. In both cases, NafionÒ117 was used as the
2 Method membrane material.
Figure 1 includes schematics of the FCB (Fig. 1a) and
2.1 Cell construction the SB (Fig. 1b) indicating the relative sizes of the elec-
trodes and membranes.
Two single-cell versions of VRB configurations were
utilized in this work. The first was a simple battery (SB) 2.2 Electrolyte system
with symmetric carbon felt electrodes housed in PVC
compartments. Square PVC pipe formed the electrode An all-vanadium electrolyte was used in this work. 99.9%
compartments, and PVC plates were used as endplates. VOSO4 (Alfa Aesar) was dissolved in 2.0 or 5.0 M H2SO4,
Viton gaskets were placed between all parts of the cell to at a concentration of 0.5 or 1.0 M, respectively. Both sides
ensure no leakage of electrolyte. Polypropylene compres- of the VRB were initially loaded with the V4? solution.
sion fittings (1/800 NPT 9 00 OD tube) were used to The first charging step converted V4? to V3? and V5? in
connect the electrolyte feed lines to the electrode com- the negative and positive electrode compartment respec-
partments. A 20 cm2 Nafion 117 membrane (Ion Power) tively. The V5? solution was removed and replaced with an
was used as the separator. Two pieces of graphitic carbon equal amount of V4? solution, and the VRB was charged
felt (CeraMaterials, 1.27 cm thick, 0.12 X cm uncom- again to reach the ‘‘fully charged’’ state consisting of V2?
pressed through-plane resistivity) were stacked in each on the anode side and V5? on the positive side. Diaphragm
electrode resulting in a total, uncompressed electrode metering pumps (STEPDOS 08 from KNF Lab) delivered
thickness of 2.54 cm. However, because the PVC electrode electrolyte to the batteries at a flow rate ranging up to
compartment was intentionally made slightly under- 30 mL/min. A nitrogen purge was fed to the negative
sized, the carbon felt electrodes were compressed by electrode reservoir (containing V2? and V3?) to avoid
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J Appl Electrochem (2011) 41:1175–1182 1177
oxidation of the V2? when the battery was in a charged measurements, in the determination of sources of perfor-
state. mance loss in RFBs. This entails an explication of these
sources of loss. In general, voltage drops in the cell are
2.3 Electrochemical measurements associated with (1) electrode polarization or kinetic losses,
(2) iR losses, associated with contact and ionic resistances,
In this work, the cells were controlled via a Bio-Logic or ‘pseudo-iR’ losses, associated with mass transfer of
HCP-803 high current potentiostat/galvanostat/EIS. This redox-active species within active electrode layers and (3)
potentiostat had a maximum current of 400 mA on the mass transfer-limiting currents associated with bulk
main board and was capable of reaching 80 A via an reagent delivery to the electrode. These are listed in order
integrated booster. The working electrode lead from the of increasing overvoltage at which they become relevant
potentiostat was connected to the positive electrode (V4?/ and are illustrated in Fig. 2. We note that the two sources
V5?) of the battery while the counter electrode lead was of loss listed in item (2) could each result in a linear
connected to the VRB negative electrode. Polarization decrease in voltage with increasing current density in the
curves were generally measured using controlled current middle portion of the polarization curve. They are, how-
steps, measuring the cell potential at each steady-state ever, readily distinguished by correction of the polarization
current value. Cases employing potentiostatic control are curve voltage by iRdc where Rdc refers to the DC resistance
noted where appropriate. For a discharging polarization or HFR of the cell. The mass transfer losses within the
curve measurement, we generally started with a fully electrode do not contribute to this HFR resistance since the
charged battery. Charging polarization curves were per- electrode is electronically shorted in any DC or HFR
formed on either fully discharged or partially charged cells. measurement. We note in passing that the condition of
A steady current below 2 mA/cm2 at a cell potential of linear voltage drop from catalyst layer loss strictly occurs
1.8 V was taken to indicate ‘‘full charge.’’ The cell was only when one transport mechanism dominates the voltage
charged or discharged at the specified current for 30 s and drop. However, this linear behavior is often seen in
then allowed to rest for up to 2 min at its open circuit iR-corrected fuel cell polarization curves. Item (3) can be
voltage (OCV). Following this open circuit period, the next driven by mass transport within flow fields or within an
desired current in the polarization curve was set by the electrode structure and is generally associated with elec-
potentiostat. Cell potential measurements were averaged trode ‘starvation’, i.e. complete conversion of all available
over the 30 s of each current step to provide a point on the electroactive species at the demanded current density.
polarization curve. The electrolyte flow rate for these For analysis of RFBs, care must be taken to ensure that the
measurements ranged from 10 up to 30 mL/min. All flow rate of the electroactive electrolyte is substantially in
experiments were carried out at room temperature (25 °C), excess of any limiting currents (see below).
with no active control exerted on the temperature of the
cell or the electrolyte solutions. However, the temperature 3.1 Polarization curves for discharge
change between inlet and outlet at maximum power was
measured to be *1 °C. Thus, we can safely assume Our initial experiments focused on the SB. The electrolyte
approximately constant temperature conditions. was 0.5 M VOSO4 in 2.0 M H2SO4 fed at a flow rate of
Prior to and following each polarization curve, the high
frequency resistance (HFR) was measured for the VRB.
The potentiostat measured the HFR at 15–30 kHz using an
AC potential perturbation of 10 mV amplitude, measuring
the current response. This resistance was multiplied by the
active area of the membrane (5 or 20 cm2, depending on
the battery type) to determine the areal specific resistance
(ASR) of the cell and to iR correct the cell potential
measurements using current density. All reported current
densities are with respect to the geometric surface area of
the electrode.
Our primary goal in this contribution is the illustration of Fig. 2 Generalized polarization curve for a VRB indicating the
the use of polarization curves, with cell resistance dominant source of overpotential in each region
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limiting current density values were taken from the results this system cannot account for the observed ASR. Because
shown in Fig. 6. At low flow rates, nearly 25% of all the the carbon felt electrodes were not compressed to a great
electrons available in the entering vanadium species were degree in the SB (only compressed to 75% of the uncom-
harvested in one pass through the FCB-P. However, the pressed thickness), contact resistance could be very sig-
limiting current density was quite small—40 mA/cm2. nificant in this system, as noted above. Significant contact
At the highest flow rate, single-pass utilization of the resistances may exist between the carbon felt electrodes
vanadium was much lower, with only 3.99% of the avail- and the N117 membrane and between the active electrodes
able electrons transferred to the electrode. This indicates and current collectors. The current collector was a thin
that a greater stoichiometric flow results in improved lim- platinum wire that did not share very much contact area
iting current density at the cost of utilizing very little of the with the carbon felt and lacked a robust mechanical con-
available vanadium in the electrolyte. Since the vanadium nection. If most of the ohmic polarization was primarily
is never really depleted at the electrode surface at high flow due to those two contact resistance mechanisms, such a
rate, mass transfer limitation happens at a much greater large effect from iRdc correction is reasonable. On the other
current. RFBs are generally recirculating systems, how- hand, the electrodes in the FCB (carbon paper or carbon
ever, making this only negative from the standpoint of felt) were under substantial compression against the
increased pump load. membrane and the planar flow field plate, and so contact
One striking difference evident between the SB and resistances were likely to be very small. In the case of the
FCB (regardless of FCB electrode material) is the lack of carbon paper electrodes, the gaskets around the 0.20 mm
kinetic polarization in the SB. While the carbon felt used in thick electrodes were 0.15 mm thick, enforcing compres-
both battery systems was not characterized by a technique sion of the carbon paper. Similarly, the 2.5 mm thick
such as nitrogen adsorption to determine surface area, the carbon felt electrodes had 0.500 mm of gasketing, with an
minimal kinetic polarization shown in Fig. 3 is likely to be attendant compression resulting. Since both electrodes had
due to the very large surface area afforded by *57 cm3 of substantial pressure on them (the tie-rods were tightened to
carbon felt. For comparison to the 19.1 mm electrode 11 Nm of torque), contact between the current collectors,
thickness in the SB, the electrodes used in the FCB had electrodes and membrane was expected to be quite good.
thicknesses of approximately 0.50 and 0.20 mm for the This is supported by the observation that iRdc correction
carbon felt and carbon paper, respectively. The mass of the did not remove all of the ohmic polarization in the FCB.
carbon felt electrodes in the SB was approximately 3.81 g The latter observation is itself an interesting point as it
on each side while the carbon felt electrodes in the FCB-F suggests that substantial ‘pseudo-iR’ loss is present due to
were approximately 0.10 g each. mass transport within the active layer of the FCB elec-
It is unlikely that the difference in kinetic region behavior trodes. These electrodes are relatively thin (compared to
between the SB and FCB originates from the use of different the SB electrode) but are quite thick when compared to a
electrolyte concentrations. Though the SB was operated with fuel cell electrode. Moreover, these Toray carbon papers
the less concentrated electrolyte (0.5 M VOSO4 in 2 M are wet-proofed with PTFE for the purpose of water
H2SO4) while the FCB was generally operated with the management in PEM fuel cells. In the case of RFBs, such a
higher concentration electrolyte (1.0 M VOSO4 in 5 M hydrophobic surface may prevent complete wetting of the
H2SO4). Figure 4 shows that the kinetic polarization in the electrode by the electrolyte. We thus assign the larger
FCB-F with carbon felt electrodes does not vary with elec- losses in the kinetic region to the smaller available surface
trolyte concentration. Carbon paper was used for the area in the FCB electrodes.
experiment shown in Fig. 5, and these curves show similar
kinetic polarization. Thus, regardless of electrode material 3.2 Polarization curves for charging cycles
and electrolyte concentration, substantial kinetic polariza-
tion occurred in the FCB but not in the SB. Carbon paper was In addition to discharging polarization curves, charging
not considered as electrode material in the SB since the point polarization curves have been considered. Figure 7
of the SB was to have a large, three-dimensional electrode. includes an example of charging and discharging polari-
We surmise that the observed difference is one related to zation curves for the FCB-F that have been corrected for
available surface area for the reaction. Detailed studies of iRdc. In this figure, we plotted overpotential versus current
electrode kinetics for various materials are underway and density for the convenience of the reader and to make the
will be reported elsewhere. comparison more transparent. The charging polarization
Another noticeable difference between the polarization curve was performed with electrolytes at an approximate
curve behavior between the SB and FCB was that iRdc SOC of 89% following 150 mA discharge for 2 h. The
correction removed nearly all of the ohmic polarization higher concentration electrolyte (1.0 M VOSO4 in 5 M
present in the SB. We note that the membrane resistance in H2SO4) was used at a flow rate of 10 mL/min. A N117
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slightly better kinetics for the negative electrode but all design and a FCB based on modified DMFC hardware with
results discussed there appear to be highly dependent on thin electrodes and serpentine flow fields. Kinetic polari-
the exact carbon material used. Furthermore, reported dif- zation was nearly absent in the SB, but significant for all
fusion coefficients are generally similar. Different data conditions explored in the FCB, probably due to the much
taken from the literature indicates that one or the other D greater electrode surface area in the SB. In contrast, the iRdc
for different oxidation states is somewhat different from correction was dominant in the SB, but did not significantly
the others, but not systematically so. Thus, short of affect the polarization curves for the FCB. This was likely
developing and inserting a reference electrode and actually due to significant contact resistance losses in the SB while
measuring the difference or more thorough experimenta- the FCB exhibited more ‘pseudo-iR’ losses, i.e. limitations
tion to reveal physical parameters, it is difficult to speculate in ionic transport through the electrode layers, that were not
on the relative performance of the two electrodes. These addressed via iR correction. By identifying different origins
significant gaps in the literature will be addressed in of voltage loss in these ostensibly similar devices, we
subsequent contributions. demonstrate the central importance of polarization analysis
to the study of RFB systems.
3.3 Recommendations
Acknowledgments We gratefully acknowledge the Governor’s
Chair Fund from the State of Tennessee for support of this research.
The work presented here has resulted in the formulation of TZ also acknowledges the support of the Materials Science and
some ‘best practices’ that can be used as guidelines for Technology Division of the Physical Sciences Directorate at Oak
investigators beginning studies of RFBs. Ridge National Lab for support of this work through coverage of his
time. DA and ZT acknowledge SEERC and the Dept. of Chemical
(1) Galvanostatic control is preferable to potentiostatic and Biomolecular Engineering for their partial support of this work.
control for acquisition of polarization curves, result-
ing in a generally more stable response from the
device.
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