Model: 60REOZJB

190--600 V Diesel

Standard Features
D Kohler Co. provides one-source responsibility for the
generating system and accessories.
Ratings Range D The generator set and its components are
60 Hz 50 Hz prototype-tested, factory-built, and production-tested.
Standby: kW 54--62 45--58 D The generator set accepts rated load in one step.
kVA 54--78 45--73
D The 60 Hz generator set meets NFPA 110, Level 1,
Prime: kW 50--57 40--53 when equipped with the necessary accessories and
kVA 50--71 40--66 installed per NFPA standards.
D A standard one-year limited warranty covers all
systems and components. Two-, five-, and ten-year
extended warranties are also available.
D Alternator features:
d The unique Fast-Responset II excitation system
delivers excellent voltage response and
short-circuit capability using a permanent magnet
Generator Set Ratings (PM)-excited alternator.
130_C Rise 105_C Rise d The brushless, rotating-field alternator has
Standby Rating Prime Rating broadrange reconnectability.
Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps
D Other features:
120/208 3 60 62/78 215 57/71 198
127/220 3 60 61/76 200 55/69 180 d Kohler designed controllers for guaranteed system
integration and remote communication. See
120/240 3 60 62/78 186 56/70 168
Controllers on page 3.
120/240 1 60 54/54 225 50/50 208
139/240 3 60 62/78 186 55/69 165 d The low coolant level shutdown prevents
220/380 3 60 60/75 114 56/70 106 overheating (standard on radiator models only).
277/480 3 60 62/78 93 55/69 83 d Integral vibration isolation eliminates the need for
347/600 3 60 60/75 72 53/66 64 under-unit vibration spring isolators.
4P10
110/190 3 50 50/63 191 46/57 173
115/200 3 50 47/59 170 42/52 150
120/208 3 50 45/56 155 40/50 139
110/220 3 50 51/64 168 46/57 150
110/220 1 50 45/45 205 40/40 182
220/380 3 50 50/63 96 46/57 87
230/400 3 50 47/59 85 42/52 75
240/416 3 50 45/56 78 40/50 69
120/208 3 60 62/78 215 56/70 194
127/220 3 60 62/78 203 56/70 184
120/240 3 60 62/78 186 56/70 168
120/240 1 60 58/58 242 53/53 221
139/240 3 60 62/78 186 56/70 168
220/380 3 60 62/78 118 56/70 106
277/480 3 60 62/78 93 56/70 84
347/600 3 60 62/78 75 56/70 67
4S7
110/190 3 50 58/73 222 53/66 201
115/200 3 50 58/73 211 53/66 191
120/208 3 50 58/73 203 53/66 183
110/220 3 50 58/73 192 53/66 173
110/220 1 50 55/55 250 50/50 227
220/380 3 50 58/73 111 53/66 100
230/400 3 50 58/73 105 53/66 95
240/416 3 50 58/73 101 53/66 92
120/240 1 60 58/58 242 53/53 221
4V7
110/220 1 50 55/55 250 50/50 227
RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a
power outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for
one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for
ratings guidelines, complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any
obligation or liability whatsoever.
G5-206 (60REOZJB) 10/11m
 Alternator Specifications
Specifications Alternator D NEMA MG1, IEEE, and ANSI standards compliance for
Manufacturer Kohler
temperature rise and motor starting.
Type 4-Pole, Rotating-Field D Sustained short-circuit current of up to 300% of the rated
Exciter type Brushless, current for up to 10 seconds.
Permanent-Magnet
D Sustained short-circuit current enabling downstream circuit
Leads: quantity, type 12, Reconnectable
breakers to trip without collapsing the alternator field.
Voltage regulator Solid State, Volts/Hz
Insulation: NEMA MG1 D Self-ventilated and dripproof construction.
Material Class H D Vacuum-impregnated windings with fungus-resistant epoxy
Temperature rise 130_C, Standby varnish for dependability and long life.
Bearing: quantity, type 1, Sealed
Coupling Flexible Disc D Superior voltage waveform from a two-thirds pitch stator and
Amortisseur windings Full skewed rotor.
Voltage regulation, no-load to full-load D Fast-Responset II brushless alternator with brushless
Permanent magnet (PM) alternator ±2% Average exciter for excellent load response.
550 controller (with 0.5% drift
due to temperature variation) 3-Phase Sensing, ±0.25%
One-step load acceptance 100% of Rating
Unbalanced load capability 100% of Rated
Standby Current
Peak motor starting kVA: (35% dip for voltages below)
480 V, 380 V 4P10 (12 lead) 250 (60 Hz), 183 (50 Hz)
480 V, 380 V 4S7 (12 lead) 270 (60 Hz), 187 (50 Hz)
240 V, 220 V 4V7 (4 lead) 215 (60 Hz), 173 (50 Hz)

Application Data
Engine Engine Electrical
Engine Specifications 60 Hz 50 Hz Engine Electrical System (12/24 Volt*) 60 Hz 50 Hz
Manufacturer John Deere Battery charging alternator: 12 Volt/24 Volt
Engine model 4045TF150 4045TF120 Ground (negative/positive) Negative
Engine type 4-Cycle, Turbocharged Volts (DC) 12/24
Ampere rating 55/45
Cylinder arrangement 4 Inline
Starter motor rated voltage (DC) 12/24
Displacement, L (cu. in.) 4.5 (276)
Battery, recommended cold cranking
Bore and stroke, mm (in.) 106 x 127 (4.19 x 5.00)
amps (CCA): 12 Volt/24 Volt
Compression ratio 17.0:1 Quantity, CCA rating each One, 640/Two, 570
Piston speed, m/min. (ft./min.) 457 (1500) 381 (1250) Battery voltage (DC) 12
Main bearings: quantity, type 5, Replaceable Insert
Rated rpm 1800 1500 *12-volt or 24-volt engine electrical systems are available.
82 (110) 70 (94)
Max. power at rated rpm, kWm (BHP) Fuel
4045TF150 4045TF120
Cylinder head material Cast Iron Fuel System 60 Hz 50 Hz
Crankshaft material Forged Steel Fuel supply line, min. ID, mm (in.) 11.0 (0.44)
Valve material: Fuel return line, min. ID, mm (in.) 6.0 (0.25)
Intake Chromium-Silicon Steel Max. lift, fuel pump: type, m (ft.) Engine-Driven, 1.8 (6.0)
Exhaust Stainless Steel Max. fuel flow, Lph (gph) 113 (29.9) 109 (28.9)
Governor: type, make/model Mechanical, Fuel prime pump Manual
Stanadyne/DB4
Fuel filter
Frequency regulation, no-load to full-load 3--5%
Secondary 8 Microns @ 98% Efficiency
Frequency regulation, steady state ±0.33% (mech. governor)
±0.25% (elect. isoch. gov.) Water Separator Yes
Recommended fuel #2 Diesel
Frequency Field-Convertible
Air cleaner type, all models Dry
Lubrication
Exhaust Lubricating System 60 Hz 50 Hz
Type Full Pressure
Exhaust System 60 Hz 50 Hz
Oil pan capacity, L (qt.) 12.5 (13.2)
Exhaust manifold type Dry
Oil pan capacity with filter, L (qt.) 13.5 (14.3)
Exhaust flow at rated kW, m3/min. (cfm) 13.4 (474) 12.1 (429)
Oil filter: quantity, type 1, Cartridge
Exhaust temperature at rated kW, dry
exhaust, _C (_F) 504 (940) 538 (1000) Oil cooler Water-Cooled
Maximum allowable back pressure,
kPa (in. Hg) 7.5 (2.2)
Exhaust outlet size at engine hookup,
mm (in.) 98 (3.86)

G5-206 (60REOZJB) 10/11m

 Application Data Controllers
Cooling
Radiator System 60 Hz 50 Hz
Ambient temperature, _C (_F)* 50 (122)
Engine jacket water capacity, L (gal.) 8.5 (2.25)
Radiator system capacity, including
Decision-Makerr 1 Controller
engine, L (gal.) 17.2 (4.6) Single-light annunciation and basic controls with NFPA capability.
Engine jacket water flow, Lpm (gpm) 125 (33) 106 (28) Relay logic, AC meters, and engine gauge features.
Heat rejected to cooling water at rated 12-volt engine electrical system capability only.
kW, dry exhaust, kW (Btu/min.) 42.3 (2410) 41.8 (2380) Remote or automatic start options.
Water pump type Centrifugal Refer to G6-29 for additional controller features and accessories.
Fan diameter, including blades, mm (in.) 533 (21) Note: Not available with 600-volt alternator.
Fan, kWm (HP) 3.1 (4.2) 2.0 (2.7)
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O) 0.125 (0.5)

* Enclosure with enclosed silencer reduces ambient temperature

capability by 5°C (9°F).
Remote Radiator System[ 60 Hz 50 Hz
Decision-Makerr 3+, 16-Light Controller
Exhaust manifold type Dry
Audiovisual annunciation with NFPA 110 Level 1 capability.
Connection sizes: Microprocessor logic, AC meters, and engine gauge features.
Water inlet, ID hose, mm (in.) 51 (2.0) 12- or 24-volt engine electrical system capability.
Water outlet, ID hose, mm (in.) 44 (1.75) Remote start, prime power, and remote annunciation options.
Static head allowable Refer to G6-30 for additional controller features and accessories.
above engine, kPa (ft. H2O) 63 (21)

[ Contact your local distributor for cooling system options and

specifications based on your specific application.

Operation Requirements
Air Requirements 60 Hz 50 Hz
Radiator-cooled cooling air, Decision-Makerr 550 Controller
m3/min. (scfm)] 161 (5700) 133 (4700) Provides advanced control, system monitoring, and system diagnostics
Cooling air required for generator set with remote monitoring capabilities.
when equipped with city water cooling or D Digital display and keypad provide easy local data access
remote radiator, based on 14_C (25_F) D Measurements are selectable in metric or English units
rise, m3/min. (scfm)] 82.1 (3000) 88 (3100) D Remote communication thru a PC via network or
Combustion air, m3/min. (cfm) 5.3 (186) 4.6 (162) modem configuration
D Controller supports Modbusr protocol
Heat rejected to ambient air:
D Integrated voltage regulator with ±0.25% regulation
Engine, kW (Btu/min.) 14.8 (840) 14.6 (830)
D Built-in alternator thermal overload protection
Alternator, kW (Btu/min.) 7.3 (440) 9.7 (550)
D NFPA 110 Level 1 capability
] Air density = 1.20 kg/m3 (0.075 lbm/ft3) Refer to G6-46 for additional controller features and accessories.

Fuel Consumption 60 Hz 50 Hz
Diesel, Lph (gph) at % load Standby Rating
100% 18.1 (4.8) 17.9 (4.7)
75% 14.0 (3.7) 13.3 (3.5)
50% 10.2 (2.7) 8.9 (2.4)
25% 6.7 (1.8) 5.3 (1.4)
Diesel, Lph (gph) at % load Prime Rating
100% 16.5 (4.4) 16.0 (4.2)
75% 12.8 (3.4) 12.2 (3.2)
50% 9.5 (2.5) 8.2 (2.2)
25% 6.3 (1.7) 4.9 (1.3)

G5-206 (60REOZJB) 10/11m

KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems
Phone 920-457-4441, Fax 920-459-1646 Asia Pacific Headquarters
For the nearest sales and service outlet in the 7 Jurong Pier Road
US and Canada, phone 1-800-544-2444 Singapore 619159
KohlerPower.com Phone (65) 6264-6422, Fax (65) 6264-6455

Standard Features Paralleling System

D Alternator Protection (standard with Decision-Makerr 550 controller)
- Reactive Droop Compensator (Decision-Makerr 3+ controller)
D Battery Rack and Cables
- Remote Speed Adjust Control
D Integral Vibration Isolation
- Remote Voltage Adjust Control
D Local Emergency Stop Switch (standard with Decision-Makerr 550)
- Voltage Regulator Relocation (Decision-Makerr 3+ controller)
D Low Coolant Level Shutdown
D Oil Drain Extension Miscellaneous
D Operation and Installation Literature - Air Cleaner, Heavy Duty
- Air Cleaner Restriction Indicator
Available Options - Bus Bar
Approvals and Listings - Closed Crankcase Vent
- CSA Approval - Electronic Isochronous Governor (±0.25% freq. reg. steady state)
- Engine Fluids Added
Enclosed Unit
- Rated Power Factor Testing
- Sound Enclosure (with enclosed critical silencer)
- Rodent Guards
- Weather Enclosure (with enclosed critical silencer)
- Skid End Caps
- Weather Housing (with roof-mounted critical silencer)
Literature
Open Unit
- General Maintenance Literature
- Exhaust Silencer, Critical (kit: PA-324470)
- NFPA 110 Literature
- Exhaust Silencer, Hospital (kit: GM32386-KP1)
- Overhaul Literature
- Flexible Exhaust Connector, Stainless Steel
- Production Literature
Fuel System
Warranty
- Auxiliary Fuel Pump
- 2-Year Basic
- Flexible Fuel Lines
- 2-Year Prime
- Fuel Pressure Gauge
- 5-Year Basic
- Subbase Fuel Tanks
- 5-Year Comprehensive
Controller (Decision-Makerr 3+ and 550 Controllers) - 10-Year Major Components
- Common Failure Relay
Miscellaneous Accessories
- Communication Products and PC Software
(Decision-Makerr 550 controller only) - _______________________________________________
- Customer Connection - _______________________________________________
- Dry Contact (isolated alarm) Dimensions and Weights
- Engine Prealarm Senders (Decision-Makerr 3+ controller only) Overall Size, L x W x H, mm (in.):
- Local Emergency Stop Switch Wide Skid: 2200 x 1040 x 1274 (86.61 x 40.94 x 50.15)
(Decision-Makerr 3+ controller only) Narrow Skid: 2200 x 864 x 1274 (86.61 x 34.02 x 50.15)
Weight (radiator model), wet, kg (lb.): 1055 (2326)
- Prime Power Switch (Decision-Makerr 550 controller only)
- Remote Audiovisual Alarm Panel
- Remote Emergency Stop
- Remote Mounting Cable
- Remote Serial Annunciator Panel H
- Run Relay
Cooling System
- Block Heater, 1500 W, 110--120V, 1 Ph
- Block Heater, 1500 W, 190--240 V, 1 Ph
(recommended for ambient temperatures below 0°C [32°F]) W L
- Radiator Duct Flange NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.
- Remote Radiator Setup
Electrical System DISTRIBUTED BY:
- Alternator Strip Heater
- Battery
- Battery Charger, Equalize/Float Type
- Battery Heater
- Line Circuit Breaker (NEMA type 1 enclosure)
- Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)
- Safeguard Breaker
(not available with Decision-Makerr 550 controller)
© 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2011 by Kohler Co. All rights reserved.
G5-206 (60REOZJB) 10/11m