Engine Cooling System: Section

ENGINE
CO
A
CO
SECTION
ENGINE COOLING SYSTEM C
E
CONTENTS
MR20DE WATER OUTLET AND WATER CONTROL F
VALVE ............................................................... 26
SERVICE INFORMATION ............................ 3 Component ..............................................................26
Removal and Installation .........................................27 G
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System SERVICE DATA AND SPECIFICATIONS
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- (SDS) ................................................................. 31
SIONER" ................................................................... 3 H
Standard and Limit ..................................................31
Precaution Necessary for Steering Wheel Rota- QR25DE
tion After Battery Disconnect ..................................... 3
Precaution for Liquid Gasket ..................................... 4 SERVICE INFORMATION ........................... 32 I
PREPARATION ................................................... 5 PRECAUTIONS ................................................. 32
Special Service Tool ................................................. 5 Precaution for Supplemental Restraint System
Commercial Service Tool .......................................... 5 J
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................32
OVERHEATING CAUSE ANALYSIS .................. 7
Precaution Necessary for Steering Wheel Rota-
Troubleshooting Chart ............................................... 7 K
tion After Battery Disconnect ...................................32
COOLING SYSTEM ............................................ 9 Precaution for Liquid Gasket ...................................33
Cooling Circuit ........................................................... 9
PREPARATION ................................................. 34 L
ENGINE COOLANT ...........................................11 Special Service Tool ................................................34
Inspection ................................................................ 11 Commercial Service Tool ........................................34
Changing Engine Coolant ....................................... 12 M
OVERHEATING CAUSE ANALYSIS ................ 36
RADIATOR .........................................................16 Troubleshooting Chart .............................................36
Component .............................................................. 16
COOLING SYSTEM .......................................... 38 N
Removal and Installation ......................................... 16
Cooling Circuit .........................................................38
COOLING FAN ...................................................19 Schematic ................................................................40
Component .............................................................. 19
ENGINE COOLANT .......................................... 42 O
Inspection ................................................................42
Disassembly and Assembly .................................... 20
Changing Engine Coolant ........................................43
WATER PUMP ...................................................21 P
RADIATOR ........................................................ 47
Component .............................................................. 21
Component ..............................................................47
Removal and Installation .........................................47
THERMOSTAT ...................................................23
COOLING FAN .................................................. 50
Component .............................................................. 23
Component ..............................................................50
Removal and Installation .........................................50
Revision: February 2013 CO-1 2012 Sentra

Disassembly and Assembly .................................... 51 WATER CONTROL VALVE .............................. 58
Component ............................................................. 58
WATER PUMP ................................................... 52 Removal and Installation ......................................... 59
Component ............................................................. 52
Removal and Installation ........................................ 52 SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 62
THERMOSTAT AND THERMOSTAT HOUS- Capacity .................................................................. 62
ING ..................................................................... 54 Thermostat .............................................................. 62
Component ............................................................. 54 Water Control Valve ................................................ 62
Removal and Installation ........................................ 55 Radiator .................................................................. 62

PRECAUTIONS
< SERVICE INFORMATION > [MR20DE]
SERVICE INFORMATION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT CO
PRE-TENSIONER" INFOID:0000000007402750
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a I
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the J
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000007402751 K
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM). L
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If M
DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and N
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation. O
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE: P
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.

PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT.
Precaution for Liquid Gasket INFOID:0000000007402752
REMOVAL OF LIQUID GASKET SEALANT

• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealant.
Tool number : KV10111100 (J-37228)

CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
WBIA0566E
LIQUID GASKET APPLICATION PROCEDURE

1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
PBIC0003E
3. Attach liquid gasket tube to Tool.
Tool number : WS39930000 ( — )

Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-44, "Recommended Chemical Product and Sealant".
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
• If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
WBIA0567E
• As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
Carefully follow all of the warnings, cautions, notes, and
SEM159F
procedures contained in this manual.

PREPARATION
PREPARATION
A
Special Service Tool INFOID:0000000007402753
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. CO
Tool number Description
(Kent-Moore No.)
Tool name
C
WS39930000 Pressing the tube of liquid gasket
( — )
Tube pressure
D
E
S-NT052
EG17650301 Adapting radiator cap tester to radiator cap

(J-33984-A) and radiator filler neck
Radiator cap tester adapter a: 28 (1.10) dia. F
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
G
S-NT564
KV10111100 Removing chain tensioner cover and water H

(J-37228) pump cover
Seal cutter
NT046
J
KV991J0070 Refilling engine cooling system
(J-45695)
Coolant Refill Tool
K
L
LMA053
— Checking concentration of ethylene glycol in

(J-23688) engine coolant M
Engine coolant refractometer
WBIA0539E
O
Commercial Service Tool INFOID:0000000007402754

PREPARATION
Tool name Description
Power tool Loosening nuts, screws and bolts
PIIB1407E
Radiator cap tester Checking radiator and radiator cap
PBIC1982E

OVERHEATING CAUSE ANALYSIS
A
Troubleshooting Chart INFOID:0000000007402755
CO
Symptom Check items
Water pump malfunction Worn or loose drive belt
Thermostat stuck closed Thermostat C
Dust contamination or pa-
Poor heat transfer Damaged fins per clogging —
Physical damage D
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper- E
ate
Reduced air flow High resistance to fan rota- Engine cooling fans —
tion F
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
G
Improper engine coolant
Cooling sys- — Engine coolant viscosity —
mixture ratio
tem parts
malfunction Poor engine coolant quality — Periodic maintenance —
H
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing I
Loose
Radiator cap
Poor sealing
Engine coolant leaks J
O-ring for damage, deterio-
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
K
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration L
Exhaust gas leaks into cool-
Overflowing reservoir tank Cylinder head gasket deteri-
ing system
oration
M

Symptom Check items
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving
tended time
Driving at extremely high
speed
— Overload on engine
Power train system mal-
function
Except cool- Installed improper size

wheels and tires —
ing system
parts mal- Dragging brakes
function
Improper ignition timing
Blocked bumper Installed front bumper fas-
cia cover
Blocked radiator grille Mud contamination or paper
Blocked or restricted air clogging
—
flow
Blocked radiator
Blocked condenser Blocked air flow
Installed large fog lamp

COOLING SYSTEM
COOLING SYSTEM
A
Cooling Circuit INFOID:0000000007402756
M/T Models CO
PBIC4719E

COOLING SYSTEM
CVT Models
WBIA0815E

ENGINE COOLANT
ENGINE COOLANT
A
Inspection INFOID:0000000007402757
WARNING: CO
• Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure fluid escaping from the radiator.
• Wrap a thick cloth around the cap. Slowly push down and turn it a quarter turn to allow built-up pres-
C
sure to escape. Carefully remove the cap by pushing down and turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for the following: D
• Improper attachment
• Leaks
• Cracks
• Damage E
• Loose connections
• Chafing
• Deterioration F
CHECKING RESERVOIR LEVEL
• Check if the reservoir tank engine coolant level is within the MIN to
MAX range when the engine is cool. G
• Adjust the engine coolant level as necessary.
SMA412B
J
CHECKING COOLING SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system using suit-
able tool and Tool.
K
Tool number : EG17650301 (J-33984-A)
L
Testing pressure : 88 kPa (0.9 kg/cm2, 12.8 psi)
WARNING:
• Never remove the radiator cap when the engine is hot. Seri- M
ous burns could occur from high pressure fluid escaping
from the radiator. WBIA0568E
• Wrap a thick cloth around the cap. Slowly push down and turn
it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing down and N
turning it all the way.
CAUTION:
Higher pressure than specified may cause radiator damage. O
CHECKING RADIATOR CAP

P

ENGINE COOLANT
1. Inspect the radiator cap.
• Replace the cap if the metal plunger cannot be seen around
the edge of the black rubber gasket.
• Replace the cap if deposits of waxy residue or other foreign
material are on the black rubber gasket or the metal retainer.
CAUTION:
Thoroughly wipe out the radiator filler neck to remove any
waxy residue or foreign material.
PBIC2816E
2. Pull the negative-pressure valve to open it and check that it

closes completely when released.
• Check that there is no dirt or damage on the valve seat of the
radiator cap negative-pressure valve.
• Check that there are no abnormalities in the opening and clos-
ing conditions of the negative-pressure valve.
SMA967B
3. Check radiator cap relief pressure using suitable tool.

• When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface.
• Replace the radiator cap if there is any damage in the nega-
tive-pressure valve, or if the open-valve pressure is outside of
the standard specifications.
Standard: 88 kPa (0.9 kg/cm2, 12.8 psi)
WBIA0570E
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned on-vehicle, remove surrounding parts in order to access the radiator core.
Tape the harness and electrical connectors to prevent water from entering.
1. Spray water to the back side of the radiator core using a side to side motion from the top down.
2. Stop spraying when debris no longer flows from radiator core.
3. Blow air into the back side of radiator core using a side to side motion from the top down.
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
4. Continue to blow air until no water sprays out.
5. Check for coolant leaks. Repair as necessary.
Changing Engine Coolant INFOID:0000000007402758
WARNING:
• To avoid being scalded, do not change the engine coolant when the engine is hot.
• Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then push down and turn the cap all the way to remove.
• Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Remove the engine undercover. Refer to EI-15, "Removal and Installation".

ENGINE COOLANT
2. Open the radiator drain plug (1) at the bottom of the radiator,
and remove the radiator filler cap. This is the only step required A
when partially draining the cooling system (radiator only).
• Front
CAUTION: CO
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
PBIC3799E
D
3. Follow this step for heater core removal/replacement only. Disconnect the upper heater hose at the
engine side and apply moderate air pressure [103.46 kPa (15 psi, 1.055 kg/cm2) maximum air pressure]
into the hose for 30 seconds to blow the excess coolant out of the heater core. E
4. When draining all of the coolant in the system, remove the reservoir tank and drain the coolant, then clean
the reservoir tank before installation.
CAUTION:
F
Do not allow the coolant to contact drive belt.
5. When draining all of the coolant in the system for engine removal or repair, open the drain plug on the cyl-
inder block. Refer to EM-80, "Component".
G
6. Check the drained engine coolant for contaminants such as rust, corrosion or discoloration.
Flush the engine cooling system if the coolant is contaminated. Follow the "FLUSHING COOLING SYS-
TEM" procedure.
H
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug as necessary.
• The radiator must be completely empty of coolant and water. I
• Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-44, "Recommended Chemical Product and Sealant".
J
Radiator drain plug : Refer to DRAINING ENGINE COOLANT.
Cylinder block drain plug : Refer to EM-186, "Removal and Installation".
2. If disconnected, reattach the upper radiator hose at the engine side. K
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
L

ENGINE COOLANT
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
Tool number : KV991J0070 (J-45695)

5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed
position.
CAUTION:
Do not use any cooling system additives such as radiator
sealer. Additives may clog the cooling system and cause
damage to the engine, transmission and/or cooling system.
NOTE:
Use recommended coolant or equivalent. Refer to MA-16, "Anti-
Freeze Mixture Ratio".
Engine coolant capacity : Refer to MA-15,

(with reservoir tank) "MR20DE".
6. Install an air hose to the venturi assembly, the air pressure must
be within specification.
LLIA0058E
Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm2,

supply pressure 80 - 119 psi)
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches

of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications below based on the
altitude above sea level.
Altitude above sea level Vacuum gauge reading

0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
13. Install the engine undercover. Refer to EI-15, "Removal and Installation".
FLUSHING COOLING SYSTEM

ENGINE COOLANT
1. Fill radiator and reservoir tank with water and install radiator cap.
2. Run engine until it reaches normal operating temperature. A
3. Rev the engine two or three times under no-load.
4. Stop the engine and wait until it cools down.
CO
5. Drain water from the cooling system.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.
C

RADIATOR
RADIATOR
Component INFOID:0000000007402759
AWBIA0773ZZ
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose

4. Mounting rubber (upper) 5. Radiator upper mounts 6. Radiator cap
7. Radiator 8. Mounting rubber (lower) 9. Radiator hose (lower)
10. Radiator hose (upper) 11. Cooling fan assembly A. To water outlet
B. To water inlet
Removal and Installation INFOID:0000000007402760
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to release built-up pressure. Carefully remove the radiator cap by turning it all the way.
NOTE:

RADIATOR
When removing components such as hoses, or tubes/lines, etc., cap or plug openings to prevent fluid from
spilling. A
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-12, "Changing Engine Coolant".
CAUTION: CO
2. Remove air duct (inlet). Refer to EM-16. C
3. Disconnect the reservoir tank hose.
4. Remove radiator hoses (upper and lower).
D
5. Disconnect harness connectors from fan motors, and position harness aside.
6. Remove the cooling fan assembly to radiator bolts and remove cooling fan assembly.
7. Remove radiator upper mounts. E
8. Move the radiator assembly to the rearward direction of vehicle, and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing.
F
INSPECTION AFTER REMOVAL
Inspect radiator for leaks as follows:
• Apply pressure using suitable tool and Tool. G
Specified pressure value : 157 kPa (1.6 kg/cm2, 23 psi)

H
Tool number : EG17650301 (J-33984-A)
WARNING:
To prevent the risk of the hose coming undone while under I
pressure, securely fasten it down with a hose clamp.
SLC933 J
• Check for leakage.

K
SLC934
INSTALLATION N
Installation is in the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when installing. O
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-15, "MR20DE". P
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:

RADIATOR
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
Item Before starting engine Engine running After engine stopped

Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

transaxle fluid M/T Models Level/Leakage Leakage Level/Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
*Power steering fluid, brake fluid, etc.

COOLING FAN
COOLING FAN
A
CO
I
AWBIA0774ZZ
1. Cooling fan assembly J
K
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way. L
NOTE:
spilling. M
REMOVAL
1. Partially drain engine coolant from radiator. Refer to CO-12, "Changing Engine Coolant".
CAUTION: N
2. Remove air duct (inlet). Refer to EM-16. O
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-16.
4. Disconnect harness connectors from fan motor, and position harness aside.
5. Remove cooling fan assembly. P
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
• Cooling fans are controlled by ECM. For details, refer to EC-601, "System Description".
CAUTION:

COOLING FAN
Disassembly and Assembly INFOID:0000000007402763
WBIA0362E
1. Fan blade 2. Fan shroud 3. Fan motor
DISASSEMBLY
1. Remove fan blades from fan motors.
2. Remove fan motors from fan shroud.
ASSEMBLY
Assembly is in the reverse order of disassembly.

WATER PUMP
WATER PUMP
A
CO
G
WBIA0817E
1. Gasket 2. Water pump 3. Pulley

H
WARNING: I
of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
J
CAUTION:
• When removing water pump assembly, be careful not to get coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
• After installing water pump, connect hose and clamp securely, then check for leaks using a radiator K
cap tester.
NOTE: L
spilling.
REMOVAL M
CAUTION:
Perform this step when the engine is cold. N
2. Remove the generator. Refer to SC-41, "Removal and Installation MR20DE".
3. Remove radiator hose (lower). Refer to CO-16, "Component".
4. Disconnect the CVT fluid cooler hose from the thermostat housing (CVT models). O
5. Remove water pump.
CAUTION:
• Handle the water pump vane so that it does not contact any other parts. P
• Water pump cannot be disassembled and should be replaced as an assembly.

WATER PUMP
• Visually check for significant dirt or rust on the water pump body
and vane (A).
• Check that the vane shaft turns smoothly by hand and is not
excessively loose.
• Replace the water pump assembly if the water pump does not per-
form properly.
PBIC3313J
INSTALLATION
CAUTION:
Do not reuse gasket.
quantity, fill to the specified level. Refer to MA-15, "MR20DE".
NOTE:



THERMOSTAT
THERMOSTAT
A
M/T Models CO
I
PBIC4485E
1. Thermostat housing 2. Water hose (models with oil cooler) 3. Radiator hose (lower) J
4. Water inlet 5. Thermostat 6. O-ring
7. Gasket A. To oil cooler B. To radiator
Engine front K
CVT Models
L
WBIA0819E
1. Gasket 2. Thermostat housing 3. Water hose

4. O-ring 5. Thermostat 6. Water inlet
7. Radiator hose (lower) A. To CVT fluid cooler B. To radiator

THERMOSTAT
WARNING:
CAUTION:
Perform when the engine is cold.
NOTE:
spilling.
REMOVAL
2. Remove the cooler hose (CVT only).
3. Disconnect radiator hose (lower) and remove water inlet.
4. Remove the thermostat. Discard the O-ring.
CAUTION:
Do not reuse O-ring.
5. Remove thermostat housing, if necessary.
1. Check valve seating condition at room temperature. It should seat tightly.
2. Check valve operation.
• Place a thread (A) so that it is caught in the valve of the ther-
mostat (1). Immerse fully in a container filled with water (B).
Heat while stirring.
• The valve opening temperature is the temperature at which
the valve opens and falls from the thread.
• Continue heating. Check the full-open lift amount.
• After checking the full-open lift amount, lower the water tem-
perature and check the valve closing temperature.
• If the thermostat is out of specification, replace it.
PBIC3314J
Items Thermostat
Valve opening temperature Refer to CO-31, "Standard and Limit".
Full-open valve lift amount Refer to CO-31, "Standard and Limit".
Valve closing temperature Refer to CO-31, "Standard and Limit".
INSTALLATION
Thermostat
• Install thermostat with the whole circumference of the flange (A) fit-
ting securely inside of the O-ring (1).
PBIC3315J

THERMOSTAT
• Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards. A
CAUTION:
CO
PBIC3548J
D
Thermostat Housing
• Securely insert the rubber ring into the mating groove of thermostat housing and install it.
• Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
CAUTION: E
Do not reuse O-rings.
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required F
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- G
H
NOTE:
after hydraulic pressure rises. I
• Bleed air from passages in lines and hoses, such as in cooling system. J
K
L

transaxle fluid M/T Models Level/Leakage Leakage Level/Leakage M
Exhaust gas — Leakage — N

WATER OUTLET AND WATER CONTROL VALVE
M/T Models
PBIC4699E
1. Engine coolant temperature sensor 2. O-ring 3. Water control valve

4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) Front
A. To heater B. To electric throttle control actuator C. To radiator

CVT Models
A
CO
H
WBIA0820E
1. Engine coolant temperature sensor 2. O-ring 3. Water control valve

4. Gasket 5. Water hose 6. Gasket I
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Water hose (CVT fluid cooler) 12. Radiator hose (upper)
Front A. To heater B. To electric throttle control actuator J
C. To radiator D. To CVT fluid cooler
Removal and Installation INFOID:0000000007402769 K
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure L
CAUTION:
M
NOTE:
spilling. N
REMOVAL
O
2. Remove air cleaner and air duct assembly. Refer to EM-16.
3. Remove battery. Refer to SC-7, "Removal and Installation (MR20DE Battery)"
4. Remove radiator hose (upper). Refer to CO-16. P
5. Remove heater hoses and water hoses, (if equipped).
6. Disconnect engine coolant temperature sensor.
7. Remove water outlet.
8. Remove water control valve.
9. Remove engine coolant temperature sensor, if necessary.
CAUTION:

• Handle carefully to avoid any shock to engine coolant temperature sensor.
• Do not reuse O-ring or gasket.
• Place a thread (A) so that it is caught in the valve of the water
control valve(1). Immerse fully in a container filled with water
(B). Heat while stirring.
• If the water control valve is out of specification, replace it.
PBIC3314J
Items Water control valve

Valve opening temperature Refer to CO-31, "Standard and Limit".
Full-open valve lift amount Refer to CO-31, "Standard and Limit".
Valve closing temperature Refer to CO-31, "Standard and Limit".
INSTALLATION
Water Control Valve
• Install water control valve with the whole circumference of the
flange (A) fitting securely inside of the O-ring (1).
CAUTION:
PBIC3317J
• Install the water control valve (2) with the frame center (B) facing
the water outlet (1), ensuring that mark (A) points up.
PBIC4700E
Water Outlet
Install the water outlet to the cylinder head without displacing the water control valve from the water control
valve position.
CAUTION:
Do not reuse O-ring or gasket.
Water Hoses (M/T Models)

Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1) A
• Clamp (2)
• Water outlet (4)
• Paint mark (A)
CO
• Clamp shall not interfere with the bulged area (B)
• : Engine front
G
PBIC4703E
Water Hoses (CVT Models)

Install water hoses (3),(5) as shown. H
• Electric throttle control actuator (1)
• Clamp (2)
• Water outlet (4)
• Paint mark (A) I
• Clamp shall not interfere with the bulged area (B)
• : Engine front
J
N
WBIA0821E
INSPECTION AFTER INSTALLATION O

• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- P
NOTE:




SERVICE DATA AND SPECIFICATIONS (SDS)
A
Standard and Limit INFOID:0000000007402770
CAPACITY CO
Unit: (US qt, lmp qt)
Engine coolant capacity (with reservoir tank at MAX level) Approx. 7.0 (7 3/8, 6 1/8)
C
THERMOSTAT
Valve opening temperature 80.5 - 83.5°C (177 - 182°F) D

Full-open valve lift amount More than 8 mm @ 95°C (0.315 in @ 203°F)
Valve closing temperature 77°C (171°F)
E
WATER CONTROL VALVE
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)

F
Full-open valve lift amount More than 8 mm @ 108°C (0.315 in @ 226°F)
RADIATOR G
Unit: kPa (kg / cm2, psi)
Cap relief pressure Standard 88 (0.9 - 1.0, 12.8) H

Leakage test pressure 157 (1.6, 23)

PRECAUTIONS
< SERVICE INFORMATION > [QR25DE]
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007402771
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000007402772
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If
DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.

PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.) A
6. Perform a self-diagnosis check of all control units using CONSULT.
Precaution for Liquid Gasket INFOID:0000000007402773

CO
REMOVAL OF LIQUID GASKET SEALANT

• After removing nuts and bolts, separate the mating surface and remove old liquid gasket sealant using Tool. C
Tool number : KV10111100 (J-37228)

CAUTION: D
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2). E
F
WBIA0566E
LIQUID GASKET APPLICATION PROCEDURE G

1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, Using scraper.
• Remove liquid gasket completely from the groove of the liquid H
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
I
J
PBIC0003E
3. Attach liquid gasket tube to Tool. K

Tool number : WS39930000 ( — )
Use Genuine RTV Silicone Sealant or equivalent. Refer to L
GI-44, "Recommended Chemical Product and Sealant".
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions. M
• If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
WBIA0567E
N
• As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
O
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately. P
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill
CAUTION:
Carefully follow all of the warnings, cautions, notes, and
SEM159F
procedures contained in this manual.

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000007402774
The actual shape of the Kent-Moore tools may differ from those special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
WS39930000 Pressing the tube of liquid gasket
( — )
Tube presser
S-NT052
EG17650301 Adapting radiator cap tester to radiator filler

(J-33984-A) neck:
Radiator cap tester adapter a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
KV10111100 Removing chain tensioner cover and water

(J-37228) pump cover
Seal cutter
NT046
KV991J0070 Refilling engine cooling system

(J-45695)
Coolant Refill Tool
LMA053
— Checking concentration of ethylene glycol in

(J-23688) engine coolant
Engine coolant refractometer
WBIA0539E
Commercial Service Tool INFOID:0000000007402775

PREPARATION
Tool name Description
A
Power tool Loosening nuts, screws and bolts
CO
C
PIIB1407E
Radiator cap tester Checking radiator and radiator cap
PBIC1982E

Troubleshooting Chart INFOID:0000000007402776
Symptom Check items

Water pump malfunction Worn or loose drive belt
Thermostat stuck closed Thermostat
Dust contamination or pa-
Poor heat transfer Damaged fins per clogging —
Physical damage
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper-
ate
Reduced air flow High resistance to fan rota- Engine cooling fans —
tion
Damaged fan blades
Damaged radiator shroud — Radiator shroud —
Improper engine coolant
Cooling sys- — Engine coolant viscosity —
mixture ratio
tem parts
malfunction Poor engine coolant quality — Periodic maintenance —
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing
Loose
Radiator cap
Poor sealing
Engine coolant leaks
O-ring for damage, deterio-
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leaks into cool-
Overflowing reservoir tank Cylinder head gasket deteri-
ing system
oration

Symptom Check items
A
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving CO
tended time
Driving at extremely high
speed
— Overload on engine C
Power train system mal-
function
Except cool- Installed improper size

wheels and tires — D
ing system
parts mal- Dragging brakes
function
Improper ignition timing
E
Blocked bumper Installed front bumper fas-
cia cover
Blocked radiator grille Mud contamination or paper
Blocked or restricted air clogging F
—
flow
Blocked radiator
Blocked condenser Blocked air flow
G
Installed large fog lamp

COOLING SYSTEM
COOLING SYSTEM
Cooling Circuit INFOID:0000000007402777
M/T Models
WBIA0851E
1. Thermostat 2. Water control valve 3. Water control valve housing (Water outlet)
4. Cylinder block (Thermostat housing) 5. Water inlet 6. Radiator
7 Water pump 8. Cylinder block 9. Cylinder head
A. Open B. Closed C. To electric throttle control actuator
D. To oil cooler E. To heater E. From heater
G. From electric throttle control actuator H. From oil cooler

COOLING SYSTEM
CVT Models
A
CO
JPBIA0709GB
K

COOLING SYSTEM
Schematic INFOID:0000000007402778
M/T Models
WBIA0852E
1. Radiator 2. Water inlet 3. Reservoir tank

4. Thermostat 5. Thermostat housing 6. Water pump
7. Cylinder head 8. Cylinder block 9. Water control valve
10. Water control valve housing 11. Heater 12. Oil cooler
13. Electric throttle control actuator A. Open B. Closed

COOLING SYSTEM
CVT Models
A
CO
H
JPBIA0710GB

ENGINE COOLANT
ENGINE COOLANT
Inspection INFOID:0000000007402779
WARNING:
• Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure fluid escaping from the radiator.
• Wrap a thick cloth around the cap. Slowly push down and turn it a quarter turn to allow built-up pres-
sure to escape. Carefully remove the cap by pushing down and turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for the following:
• Improper attachment
• Leaks
• Cracks
• Damage
• Loose connections
• Chafing
• Deterioration
CHECKING RESERVOIR LEVEL
• Check if the reservoir tank engine coolant level is within MIN to
MAX when the engine is cool.
• Adjust the engine coolant level as necessary.
SMA412B
CHECKING COOLING SYSTEM FOR LEAKS

To check for leaks, apply pressure to the cooling system using suit-
able tool and Tool.
Tool number : EG17650301 (J-33984-A)
Testing pressure : 88 kPa (0.9 kg/cm2, 12.8 psi)

WARNING:
• Never remove the radiator cap when the engine is hot. Seri-
ous burns could occur from high pressure fluid escaping
from the radiator. WBIA0568E
• Wrap a thick cloth around the cap. Slowly push down and turn
it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing down and
turning it all the way.
CAUTION:
Higher pressure than specified may cause radiator damage.
CHECKING RADIATOR CAP

ENGINE COOLANT
1. Inspect the radiator cap.
• Replace the cap if the metal plunger cannot be seen around A
the edge of the black rubber gasket.
• Replace the cap if deposits of waxy residue or other foreign
material are on the black rubber gasket or the metal retainer.
CO
CAUTION:
Thoroughly wipe out the radiator filler neck to remove any
waxy residue or foreign material.
C
PBIC2816E
D
2. Pull the negative-pressure valve to open it and check that it
closes completely when released.
• Check that there is no dirt or damage on the valve seat of the
E
radiator cap negative-pressure valve.
• Check that there are no abnormalities in the opening and clos-
ing conditions of the negative-pressure valve.
F
G
SMA967B
3. Check radiator cap relief pressure using suitable tool.

H
• When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface.
• Replace the radiator cap if there is any damage in the nega-
tive-pressure valve, or if the open-valve pressure is outside of I
the standard specifications.
Standard: 88 kPa (0.9 kg/cm2, 12.8 psi) J
WBIA0570E
K
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION: L
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned on-vehicle, remove surrounding parts in order to access the radiator core.
Tape the harness and electrical connectors to prevent water from entering.
M
1. Spray water to the back side of the radiator core using a side to side motion from the top down.
2. Stop spraying when debris no longer flows from radiator core.
3. Blow air into the back side of radiator core using a side to side motion from the top down. N
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
4. Continue to blow air until no water sprays out.
5. Check for coolant leaks. Repair as necessary. O
Changing Engine Coolant INFOID:0000000007402780

P
WARNING:
• To avoid being scalded, do not change the engine coolant when the engine is hot.
• Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then push down and turn the cap all the way to remove.
• Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT

ENGINE COOLANT
1. Remove the engine undercover. Refer to EI-15, "Removal and Installation".
2. Open the radiator drain plug (1) at the bottom of the radiator,
and remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
• Front
CAUTION:
PBIC3799E
3. Follow this step for heater core removal/replacement only. Disconnect the upper heater hose at the
engine side and apply moderate air pressure [103.46 kPa (15 psi, 1.055 kg/cm2) maximum air pressure]
into the hose for 30 seconds to blow the excess coolant out of the heater core.
4. When draining all of the coolant in the system, remove the reservoir tank and drain the coolant, then clean
the reservoir tank before installation.
CAUTION:
Do not allow the coolant to contact drive belt.
5. When draining all of the coolant in the system for engine
removal or repair, open the drain plug on the cylinder block.
KBIA0163E
6. Check the drained engine coolant for contaminants such as rust, corrosion or discoloration.
Flush the engine cooling system if the coolant is contaminated. Follow the "FLUSHING COOLING SYS-
TEM" procedure.
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug as necessary.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-44, "Recommended Chemical Product and Sealant".
Radiator drain plug : Refer to DRAINING ENGINE COOLANT.

Cylinder block drain plug : Refer to EM-190.
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.

ENGINE COOLANT
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly A
with the refill tube and the venturi assembly to the radiator cap
adapter.
CO
Tool number : KV991J0070 (J-45695)
5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed C
position.
CAUTION:
Do not use any cooling system additives such as radiator
D
sealer. Additives may clog the cooling system and cause
damage to the engine, transmission and/or cooling system.
NOTE:
Use the recommended coolant or equivalent. Refer to MA-16, E
"Anti-Freeze Mixture Ratio".
Engine coolant capacity : Refer to MA-15, "MR20DE". F

(with reservoir tank)
6. Install an air hose to the venturi assembly, the air pressure must
be within specification. G
LLIA0058E
Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm2,

supply pressure 80 - 119 psi) H
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open I
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
J
8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications below based on the
K
altitude above sea level.
Altitude above sea level Vacuum gauge reading

L
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum M
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
N
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling O
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into P
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
13. Install the engine undercover. Refer to EI-15, "Removal and Installation".
FLUSHING COOLING SYSTEM

ENGINE COOLANT
1. Fill radiator and reservoir tank with water and install radiator cap.
2. Run engine until it reaches normal operating temperature.
3. Rev the engine two or three times under no-load.
4. Stop the engine and wait until it cools down.
5. Drain water from the cooling system.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.

RADIATOR
RADIATOR
A
CO
AWBIA0773ZZ
N
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose
4. Mounting rubber (upper) 5. Radiator upper mounts 6. Radiator cap
7. Radiator 8. Mounting rubber (lower) 9. Radiator hose (lower) O
10. Radiator hose (upper) 11. Cooling fan assembly A. To water outlet
B. To water inlet
P
WARNING:
NOTE:

RADIATOR
spilling.
REMOVAL
CAUTION:
• Do not spill engine coolant on drive belt
2. Remove front air duct. Refer to EM-133, "Removal and Installation".
3. Disconnect radiator upper and lower hoses.
4. Disconnect the reservoir tank hose.
5. Disconnect harness connectors from fan motors, and position harness aside.
6. Remove the cooling fan assembly to radiator bolts and remove cooling fan assembly.
7. Remove radiator upper mounts.
8. Move the radiator assembly to the rearward direction of vehicle, and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser and radiator core when removing.
Inspect radiator for leaks as follows:
• Apply pressure using suitable tool and Tool.
Specified pressure value : 157 kPa (1.6 kg/cm2, 23 psi)
Tool number : EG17650301 (J-33984-A)

WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
SLC933
• Check for leakage.
SLC934
INSTALLATION
CAUTION:
Do not damage or scratch A/C condenser and radiator core when installing.
quantity, fill to the specified level. Refer to MA-16, "Anti-Freeze Mixture Ratio" and MA-15, "QR25DE".
NOTE:

RADIATOR
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop A
CO
• Summary of the inspection items: C

Engine coolant Level Leakage Level D

transaxle fluid
E
M/T Models Level/Leakage Leakage Level/Leakage
Fuel Leakage Leakage Leakage F
G

COOLING FAN
COOLING FAN
AWBIA0942ZZ
1. Cooling fan assembly 2. Radiator shroud (if equipped)
WARNING:
NOTE:
spilling.
REMOVAL
1. Partially drain engine coolant from radiator. Refer to CO-43, "Changing Engine Coolant".
CAUTION:
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-47, "Component".
4. Disconnect harness connectors from fan motor, and position harness aside.
5. Remove cooling fan assembly.
CAUTION:
INSTALLATION
• Cooling fans are controlled by ECM. For details, refer to EC-1566.
CAUTION:

COOLING FAN
A
Disassembly and Assembly INFOID:0000000007402785
CO
WBIA0362E
I
1. Fan blade 2. Fan shroud 3. Fan motor
DISASSEMBLY
J
1. Remove fan blades from fan motors.
2. Remove fan motors from fan shroud.
ASSEMBLY K
Assembly is in the reverse order of disassembly.

WATER PUMP
WATER PUMP
AWBIA1115GB
1. Water pump 2. Gasket 3. Water pump housing

4. Water pipe 5. O-ring
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
CAUTION:
• When removing water pump assembly, be careful not to get coolant on drive belt.
• Water pump cannot be disassembled and should be replaced as a unit.
• After installing water pump, connect hose and clamp securely, then check for leaks using a radiator
cap tester.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
CAUTION:
Perform this step when the engine is cold.
2. Remove RH wheel and tire assembly. Refer to WT-7, "Adjustment".
3. Remove the front air duct. Refer to EM-133, "Removal and Installation".
4. Remove the generator and bracket. Refer to SC-42, "Removal and Installation QR25DE".
5. Remove engine ground strap.
6. Remove the water pump.

WATER PUMP
CAUTION:
• Handle the water pump vane so that it does not contact any other parts. A
• Water pump cannot be disassembled and should be replaced as an assembly.
NOTE:
If necessary, the exhaust manifold catalytic convertor assembly must be removed to remove the water
CO
pipe.
• Visually check that there is no significant dirt or rusting on the C
water pump body and vane.
• Make sure that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
• Replace the water pump, if necessary. D
KBIA0155E
F
INSTALLATION
• Installation is in the reverse order of removal.
• When inserting water pipe end to cylinder block, apply a mild soap to the O-ring. Then insert it immediately. G
CAUTION:
Do not reuse O-ring or gaskets.
INSPECTION AFTER INSTALLATION H
• Use procedure below to check for fuel leakage. I
• Run engine to check for unusual noise and vibration. J
NOTE:
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop K
L
• Summary of the inspection items: M

Engine coolant Level Leakage Level N

transaxle fluid O
M/T Models Level/Leakage Leakage Level/Leakage
Fuel Leakage Leakage Leakage P

THERMOSTAT AND THERMOSTAT HOUSING
M/T Models
WBIA0853E
1. Thermostat 2. O-ring 3. Engine coolant inlet

4. Water control valve 5. Gasket 6. Engine coolant outlet
7. Copper washer 8. Engine coolant temperature sensor 9. Heater pipe
A. To electric throttle control actuator B. To oil cooler C. To heater core
D. To heater core E. To electric throttle control actuator F. To oil cooler
Engine front

CVT Models
A
CO
I
AWBIA0775GB

J
K
G. From CVT oil cooler H. To CVT oil cooler Engine front
L
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure M
CAUTION: N
NOTE:
spilling. O
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-43, "Changing Engine Coolant". P
3. Remove radiator hose (lower) from the engine coolant inlet side.
4. Remove engine coolant inlet, O-ring, gasket and thermostat. Discard the o-ring and gasket.
CAUTION:

• Place a thread (A) so that it is caught in the valve of the ther-
mostat (1). Immerse fully in a container filled with water (B).
Heat while stirring.
• If the thermostat is out of specification, replace it.
PBIC3314J
Items Thermostat
Valve opening temperature Refer to CO-62, "Thermostat".
Full-open valve lift amount Refer to CO-62, "Thermostat".
Valve closing temperature Refer to CO-62, "Thermostat".
INSTALLATION
Thermostat
• Install thermostat with the whole circumference of the flange (A) fit-
ting securely inside of the O-ring (1).
CAUTION:
PBIC3315J
• Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards.
• Install the heater pipe by first applying a mild soap to the O-ring
and then insert the pipe into the housing.
PBIC3548J
Thermostat Housing
• Securely insert the O-ring into the mating groove of thermostat housing and install it.
• Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
CAUTION:

• Run engine to check for unusual noise and vibration. A
NOTE:
CO
• Bleed air from passages in lines and hoses, such as in cooling system. C
• Summary of the inspection items: D
E

transaxle fluid M/T Models Level/Leakage Leakage Level/Leakage F
G
H

WATER CONTROL VALVE
WATER CONTROL VALVE
M/T Models
WBIA0853E

Engine front

WATER CONTROL VALVE
CVT Models
A
CO
I
AWBIA0775GB

J
K
G. From CVT oil cooler H. To CVT oil cooler Engine Front
L
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure M
CAUTION: N
NOTE:
spilling. O
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-43, "Changing Engine Coolant". P
2. Remove the air cleaner and air duct assembly. Refer to EM-133, "Removal and Installation".
3. Remove the radiator hose (upper), heater pipe, electric throttle control actuator inlet hose, CVT fluid
cooler hoses (if equipped), heater hose and oil cooler hoses.
4. Disconnect engine coolant temperature sensor and mass airflow sensor.
5. Remove the engine coolant outlet.
6. Remove the water control valve and O-ring. Discard the O-ring and gasket.

WATER CONTROL VALVE
CAUTION:
7. Remove engine coolant temperature sensor, if necessary.
CAUTION:
• Handle carefully to avoid any shock to engine coolant temperature sensor.
• Replace the gaskets and rubber rings with a new ones.
• Place a thread (A) so that it is caught in the valve of the water
control valve(1). Immerse fully in a container filled with water
(B). Heat while stirring.
• If the water control valve is out of specification, replace it.
PBIC3314J
Items Water control valve

Valve opening temperature Refer to CO-62, "Water Control Valve".
Full-open valve lift amount Refer to CO-62, "Water Control Valve".
Valve closing temperature Refer to CO-62, "Water Control Valve".
INSTALLATION
• Install the engine coolant temperature sensor.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-44, "Recommended Chemical Product
and Sealant".
• Install water control valve with the whole circumference of the flange (A) fitting securely inside of the O-ring.
• Install the water control valve with the frame center facing the water outlet ensuring that the up mark points
up.
CAUTION:
Do not reuse O-ring or gaskets.
NOTE:

WATER CONTROL VALVE
Item Before starting engine Engine running After engine stopped A

CO
Other oils and fluids* Level Leakage Level C
*Power steering fluid, brake fluid, etc. D

Capacity INFOID:0000000007402792
Unit: (US qt, Imp qt)
Application M/T models CVT models

Engine coolant capacity (With reservoir tank at MAX level) 6.9 (7 1/4, 6 1/8) 7.1 (7 1/2, 6 1/4)
Thermostat INFOID:0000000007402793

Full-open valve lift amount More than 8 mm / 95°C (0.315 in / 203°F)
Water Control Valve INFOID:0000000007402794

Full-open valve lift amount More than 8 mm / 108°C (0.315 in / 226°F)
Radiator INFOID:0000000007402795
Unit: kPa (kg / cm2, psi)
Cap relief pressure Standard 88 (0.9, 12.8)

Leakage test pressure 157 (1.6, 23)

Engine Cooling System: Section

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ENGINE

Revision: February 2013 CO-1 2012 Sentra

Revision: February 2013 CO-2 2012 Sentra

Revision: February 2013 CO-3 2012 Sentra

Precaution for Liquid Gasket INFOID:0000000007402752

REMOVAL OF LIQUID GASKET SEALANT

Tool number : KV10111100 (J-37228)

LIQUID GASKET APPLICATION PROCEDURE

3. Attach liquid gasket tube to Tool.

Tool number : WS39930000 ( — )

Revision: February 2013 CO-4 2012 Sentra

EG17650301 Adapting radiator cap tester to radiator cap

KV10111100 Removing chain tensioner cover and water H

— Checking concentration of ethylene glycol in

Revision: February 2013 CO-5 2012 Sentra

Radiator cap tester Checking radiator and radiator cap

Revision: February 2013 CO-6 2012 Sentra

Revision: February 2013 CO-7 2012 Sentra

Except cool- Installed improper size

Revision: February 2013 CO-8 2012 Sentra

Revision: February 2013 CO-9 2012 Sentra

Revision: February 2013 CO-10 2012 Sentra

CHECKING RADIATOR CAP

Revision: February 2013 CO-11 2012 Sentra

2. Pull the negative-pressure valve to open it and check that it

3. Check radiator cap relief pressure using suitable tool.

Standard: 88 kPa (0.9 kg/cm2, 12.8 psi)

Revision: February 2013 CO-12 2012 Sentra

Revision: February 2013 CO-13 2012 Sentra

Tool number : KV991J0070 (J-45695)

Engine coolant capacity : Refer to MA-15,

Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm2,

8. Continue to draw the vacuum until the gauge reaches 28 inches

Altitude above sea level Vacuum gauge reading

Revision: February 2013 CO-14 2012 Sentra

Revision: February 2013 CO-15 2012 Sentra

1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose

Removal and Installation INFOID:0000000007402760

Revision: February 2013 CO-16 2012 Sentra

Specified pressure value : 157 kPa (1.6 kg/cm2, 23 psi)

• Check for leakage.

Revision: February 2013 CO-17 2012 Sentra

Item Before starting engine Engine running After engine stopped

Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

Revision: February 2013 CO-18 2012 Sentra

1. Cooling fan assembly J

Removal and Installation INFOID:0000000007402762

Revision: February 2013 CO-19 2012 Sentra

1. Fan blade 2. Fan shroud 3. Fan motor

Revision: February 2013 CO-20 2012 Sentra

1. Gasket 2. Water pump 3. Pulley

Revision: February 2013 CO-21 2012 Sentra

Item Before starting engine Engine running After engine stopped

Transmission/ A/T and CVT Models Leakage Level/Leakage Leakage

Revision: February 2013 CO-22 2012 Sentra

1. Gasket 2. Thermostat housing 3. Water hose

Revision: February 2013 CO-23 2012 Sentra

Revision: February 2013 CO-24 2012 Sentra