4WD JM PDF
4WD JM PDF
4WD JM PDF
Electronically Controlled
On-Demand 4WD System
CONTENTS
1. INTRODUCTION ----------------------------------------------------------------------
5. DIAGNOSIS ------------------------------------------------------------------------------
1. INTRODUCTION
Controllability of the vehicle in all driving situations is becoming an important promotional factor for
All-Wheel-Drive. An AWD vehicle has better road handling and is safer in all driving situations.
Answering these requirements, the new Electronically Controlled On-Demand 4WD of JM offers
fully controllable torque transfer characteristics and extremely rapid activation and deactivation
automatically. SANTA FE equipped Diesel VGT (Variable Geometric Turbocharger) engine has
been already using this system since November 2002. However most parts of the system such
as T/M case, transfer case, front differential and rear differential cannot be interchangeable
between JM and SANTA FE.
The characteristics of this system is that it is in the 2WD state at constant vehicle speed but it
changes the torque distribution to rear wheels in the 4WD state according to the driving state.
ENGINE
[Transfer Case]
1.1 APPLICATION
1.2 ADVANTAGES
Maximum performance and safety are achieved in all driving situations, as shown here:
3.2 LOCATION
3.3 STRUCTURE
Secondary
Clutch
From Front To Rear
Wheel Wheel
Back Plate
3.4 COMPONENTS
Wave spring
Steel balls (6EA)
Snap ring
Base cam
Oil seal
Snap ring Thrust washer
Thrust race
Back plate
Snap ring
Primary clutch
Disc
(3EA) Plate
(3EA)
Secondary
clutch Clutch
housing
Plate
Disc
(10EA)
(10EA) Electric magnetic
clutch
Coupling case
Snap ring
Oil seal
Armature Flange
Oil seal
Spacer
[Armature]
Decide an optimal
4WD ECU
torque distribution
[Operating Chart]
CLUTCH HOUSING
Ошибка!
PRIMARY CLUTCH
EMC COIL
Compress
Primary Clutch
When an EMC Coil energizes, electromagnetic field is generated attracting an Armature as well as
Primary Clutch and it increase the frictional force between inner metal plates and outer metal
plates of Primary Clutch.
Higher frictional force applies bigger torque to rotate the Base Cam because the outer plates
splined to a clutch housing and the inner plates splined to a Base Cam..
Apply Force
Base Cam
Ball cam
Ball at rest
Primary torque
in base cam
When the primary torque in the Base Cam increases, the Base Cam begins to rotates over the Ball
on the Apply Cam and it pushes the Apply Cam increasing the apply force to the Secondary Clutch.
Compress
Secondary Clutch Back Plate
Apply Cam
Output torque
to Rear Axle
The apply force from the Apply Cam compresses the Secondary Clutch and it increases the
frictional force between inner plates which is splined with a Input Shaft and outer plates which is
splined to a Clutch Housing. The more frictional force generates the higher output torque.
INPUTS OUTPUTS
4) TPS
TPS information comes from the ECM through the CAN BUS line. TPS is an input torque data.
TPS angle suddenly increases, then the applied current to an EMC goes up. Therefore the
torque distribution to rear wheels goes up.
5. DIAGNOSIS
Error Diagnostic
Input Diagnostic Clearing Strategy
Description Lamp
Error
Strategy A fault code from the CAN Bus, Signal lost for 1 sec. Fault code stored in memory
ECU
Action TPS=0, The ITMCM will not send current to the clutch coil.
Error
Strategy Out of Range Signal : Voltage >= 4.5 vdc for greater than 1 second
ECU
Action Steering Wheel Sensor input=0. The ITMCM will not send current to the clutch coil.
P1750
FLSS
(C1201)
P1751
FRSS Fault cleared at ignition cycle
(C1201)
Loss of signal Blinking reset. P-code stored, and erased
P1752
RLSS by K-Line tool
(C1201)
P1753
RRSS
(C1201)
Error Measure individual wheel, if speed difference is 30kph for 30 seconds fault code
Strategy will be set. Ignition cycle reset
ECU
Action Speed sensor error will turn ITM off. ITM will not have output
Error Diagnostic
Input DTC Clearing Strategy
Description Lamp
ECM-ITMCM
Communication Active P-code cleared if error is
C.A.N P1764 Blinking
Line, or ECM removed
side malfunction
Error
Strategy Loss of the following signals TPS, Transmission type.
ECU
Action The ITMCM will not send current to the clutch coil.
TCSCM-ITMCM
C.A.N CAN Line, or Active P-code cleared if error is
P1765 Blinking
ECM side removed
malfunction
Error Loss of the following signals Wheel Speed No signal for greater than 1 second, and
Strategy a fault will be set.
ECU
Action Speed sensor error will turn ITM off. ITM will not have output
Short/Open to
P1728 Blinking
Battery
EMC Same as Speed sensor fault
Error
Strategy 25 occurrences in a row mature
ECU
action EMC Error will turn ITM off. The ITMCM will not send current to the clutch coil
Ошибка!
[Connector-Male]
PIN DESCRIPTION
4 4WD LOCK SWITCH INPUT 4WD LOCK SWITCH INPUT 4WD LOCK SWITCH INPUT
12
18
20 RR SPEED SENSOR
21 RL SPEED SENSOR
22 FR SPEED SENSOR
23 FL SPEED SENSOR
TOOLS
ILLUSTRATION USE
(PART NUMBER & NAME)
7.2 TORQUE
Coupling
assembly
Flat tool
Rear propellar
shaft
Coupling assembly
Coupling
assembly Rear differential
carrier
Flat tool
7.4 DISASSEMBLY
Flange
Flange
Oil seal
Clutch housing
NOTE
Snap ring
Magnetic
clutch
Back plate
Disc
NOTE
7.5 REASSEMBLY
Oil seal
Coupling
case oil seal
09478-2600
Flange
Oil seal