Sm6 Gam Cubicle User Manual
Sm6 Gam Cubicle User Manual
Sm6 Gam Cubicle User Manual
MV distribution
factory built assemblies
at your service
Anglais
instructions for
use
IM---PM---QM cubicles
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IM : switch cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PM : fused switch cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
QM : fuse switch combination cubicle . . . . . . . . . . . . . . . . . . . . . . . . . 6
handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
dimensions and mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
handling by sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . . 13
fitting the end panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
fitting the busbars after installing the cubicles in their operating location 15
cable entry for connection of low voltage auxiliaries . . . . . . . . . . . . . 16
LV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
commissioning the automated controller . . . . . . . . . . . . . . . . . . . . . . . 19
LV connection indicator Flair Din . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
test/setting mode activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
settings mode (Flair 22D and Flair 23D) . . . . . . . . . . . . . . . . . . . . . . . 23
setting scrolling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
storing the operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HV cable connection for an IM cubicle . . . . . . . . . . . . . . . . . . . . . . . . . 26
installing the fault detection toroids . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MV cable connection for PM and QM cubicles . . . . . . . . . . . . . . . . . . 29
fitting fuses in PM and QM cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
transformer protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
start-up instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
checks before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
operating test before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
energizing the incoming MV cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
voltage indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
phase concordance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IM, PM and QM cubicle operation and position indication . . . . . . . . 35
fuse indications on QM cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
discharging a CI2 operating mechanism . . . . . . . . . . . . . . . . . . . . . . . 37
padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
keyed interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7896682EN revision : 02 1
maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
preventive maintenance, cleaning instructions and power---up . . . . 39
corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
replacing a voltage indicator block on a cubicle prior to 0040001U 40
replacing a voltage indicator block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
trouble-shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
options and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2 7896682EN revision : 02
foreword
INFORMATION--ADVICE
We draw your attention to this specific point.
7896682EN revision : 02 3
contact the Schneider
Electric service unit for
diagnosis and advice
distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by
Schneider Electric.
safety rules
CAUTION WARNING
CAUTION
4 7896682EN revision : 02
general description
IM : switch cubicle A N
1 : busbar compartment
2 : control cabinet 1
3 : switchgear compartment :
switch and earthing switch B
2
4 : operating mechanism
cabinet 3
5 : cable connection
compartment
A : earth bar connection pad
D
B : busbar connection pads C
C : lower field distributor and 4
cable connection E
D : voltage indicator
F
E : capacitive divider
F : front panel 5
G : cable connection inspection G
windows
N : rear extension sheet metal
PM : fused switch N
A
cubicle
1 : busbar compartment 1
2 : control cabinet
3 : switchgear compartment : B
switch and earthing switch
4 : operating mechanism 2
cabinet 3
5 : cable connection and fuse
compartment
A : earth bar connection pad
B : busbar connection pads C D
C : fuses 4
D : voltage indicator
E : front panel 5
F : lower field distributor and E
cable connection
G : inspection windows for fuses G
and downstream earthing F
switch position indicator H
H : capacitive divider
K : downstream earthing switch
N : rear extension sheet metal K
7896682EN revision : 02 5
QM : fuse switch N A
combination cubicle
1 : busbar compartment 1
2 : control cabinet
3 : switchgear compartment : B
2
switch and earthing switch
4 : operating mechanism 3
cabinet
4
5 : cable connection and fuse
compartment
A : earth bar connection pad D
B : busbar connection pads C
C : voltage indicator E
D : mechanism used to open
switch when fuse blows (QM)
5
E : indication of switch opening F
by blown fuse (QM)
F : fuses G
H
G : inspection windows for fuses
and downstream earthing
switch K
H : lower field distributor L
and cable connection
K : capacitive divider M
L : downstream earthing switch
M : front panel
N : rear extension sheet metal
6 7896682EN revision : 02
handling instructions
cubicle identification
A : indicator plate
(for customer use) A
B : characteristics and designation D3
C : manufacturer’s name plate
E : motorization plate (option) D2
serial number B
D1: riveted to the front plate of the 1
operating mechanism cover
D2: glued to the back of the front
plate of the low voltage cover E
D3: glued to the upright of the frame D1
B
1
C
1 :instruction for use number
IM :120 kg 47 L1 L2 L3
20
PM :130 kg
QM :130 kg
1630
1600
375 840
940
7896682EN revision : 02 7
handling by sling
he handling lugs are reserved
solely for handling SM6 cubicles.
A : HM12 nuts and screws C
B : Schneider Electric Schneider Electric
CMU
=400
KG
CE
L
CMU : Maximal Using Load
60˚
max L B 60˚
CAUTION A
max
8 7896682EN revision : 02
handling Never attempt to move the cubicle
by exerting force on the control
panel.
storage
70˚ C
--- 40˚ C
7896682EN revision : 02 9
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10 7896682EN revision : 02
installation and operation
recommendation
7896682EN revision : 02 11
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12 7896682EN revision : 02
installation instructions
G’
H
G
7896682EN revision : 02 13
assembling the
switchboard M
K L
nuts and bolts in bag
S1: 3729745
(HM6 x 16 bolts only)
: screw+washer+ nut
top view
K L
740
12,3x12,3
50
15 345 15
375
14 7896682EN revision : 02
fitting the busbars after accessories bag tools:
versions >12 kV S2 : 3729742 1 torque wrench (1 to 50 Nm.)
installing the cubicles versions ±12 kV S6 : 3729746 1 reduction gear (1/4 --- 3/8)
in their operating 1 socket connector (6 mm)
location 1 hexagon male socket (6mm) or
1 hexagonal female socket .
7896682EN revision : 02 15
bolt+washer+nylstop nut G’
bolt+washer H G
bolt+washer
16 7896682EN revision : 02
cable entry for connection Nota : for connection of LV
of low voltage standard auxiliaries, refer to the wiring
diagrams of the cubicle with
auxiliaries in optional need other than standard.
supply
XB30 35 36 37
FU
7896682EN revision : 02 17
terminal block of LV power power
auxiliaries with supply supply
no---motorized mechanism
XB30
+ --- + ---
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35 36 37
Y1 Y2
FU
Opening release :
opening order : terminals 15-- 16.
18 7896682EN revision : 02
LV connection
A : T200S “relay”
B : radio location”in the case of
remote control”
C : LV compartment (W : 375mm)
D : battery for independent supply
E : fuse switch for connecting the
230 V AC battery charger
supply A B
F ; malle/femelle connector info
SW1, SW2, i.SW1 and i.SW2
C
7896682EN revision : 02 19
LV connection indicator
Flair Din
operating
Flair 22D
2 3 5 1 4
Flair 21D, 21DT
2 31
if I <3A
.. (Flair 21D/21DT), (Flair 22D/23D)
20 7896682EN revision : 02
maxmeter function (Flair 22D et 23D only :) Should Flair 22D and Flair 23D
Press once the (1) buttom to get fitted with zéro sequence CT, M2
access to the maxmeter function. and M3 only are displayed.
For each phase, the maximum
load current since the last reset is
displayed.
Example for a 500A maximum in
phase 1:
CT).
LED (3) blinks (1 flash every 3s).
The display remains until an
automatic reset (>70s)
(if configured), or a time out
(4 hours for Flair 21D/21DT,
configurable for Flair 22D/23D,
or a pulse on external reset input,
a manual action on (1) buttom.
7896682EN revision : 02 21
settings
1 2 3 4 5 6
dip ---switches
with factory settings
200A OFF ON
400A 20A
OFF
600A 40A
800A 60A
80A
100A
120A
160A
22 7896682EN revision : 02
test/setting mode In order to display the settings (all
version) or to modify the settings
activation (Flair 22D and Flair 23D), enter the
test/settings mode.
The test mode is activated
followed by the setting display
mode, act as follow :
H Flair 21D and Flair 21DT :
press the (1) button
H Flair 22D and Flair 23D :
press twice (1) button
(the first impulse activates the
maximeter display mode)
H the led (3) blinks, up to the test
completion.
H the display shows successively
H the whole settings are scrolled With a single press on the (1)
and 10 s after the last one, button during the scrolling returns
is displayed, the indicators returns to the ammeter display mode.
to ammeter display mode.
settings mode Note : the impulses on the buttons H select a new value using
are only valided if they last between buttons + (4) or -- (5)
(Flair 22D and Flair 1 and 3 seconds. H confirm by pushing
23D) By pressing simultaneously the (4) simultaneously on (4) and (5)
or (5) buttons during the setting buttons.
scrolling, the scrolling becomes If the new value not is validated
manual. within 5s, the old value is
It becomes possible then, using displayed again.
these buttons, to switch the After 10s without action on the (4)
settings and to define new more or (5) buttons, the indicator return
accurate settings values which to ammeter display mode.
replace those defined with the
dip---switches :
H when the setting to be modified
is selected, push simultaneously
(4) and (5) buttons
H displayed value blinks (5s max)
7896682EN revision : 02 23
setting scrolling H CTs mouting (Flair 22D and
Flair 23D only)
If the dip---switches 3,4 and 5 are on OFF position, no earth fault detection, display :
automatic reset
24 7896682EN revision : 02
connection Should the Medium Voltage
switchgear being supplied without CAUTION
the CTs installed, the 3 Cts must
be mounted the same side up to
the busbar.
Important :the MV cable
earthing braid must be fitted
back trough the CT.
A ---
+
17
remote control interface --- 16
A
+
14
Flair 21D 12
13
11
Flair 21DT
Flair 22D 19 20
18
17
15 16
Flair 23D 12 13
14
11
B
19 20
16 17
11 12 13 14
external reset
9 to 48V (Flair 23D)
12
+
11
---
9 10
8
7
5 6
2 3 4
9 10
1
1 2
BVP option
Outdoor lamp
embedded battery
(3 and 4) when a zero sequence CT
3 4
option for Flair 22D and 23D only
NB.do not connect a CT on L1
L1
5 6
zero sequence CT
L2
is connected
phase CTs
7 8
L3
7896682EN revision : 02 25
fitting the earth bars
nuts and bolts in
bag S1 : 3729745
storing the operating Fix the hook (A) and the wall.
lever A (screws not supplied)
The operating lever has to be
hooked (B).
26 7896682EN revision : 02
2 mounting possibilities :
A without toroids
AV
B with toroids
AV
7896682EN revision : 02 27
installing the fault
detection toroids
(instructions suggested by
Schneider Electric)
For IM cubicles only.
Follow the instructions of the toroid
manufacturer.
L1
Position and fix the toroid on Connect the cable to the bolt
the cable.
provided on the phase L1
The earthing bread of the cables connector.
has ( isolated) must go trough the
toroids.
28 7896682EN revision : 02
1
2
MV cable connection
for PM and QM
cubicles
do not use the cable clamp
supports.
Nuts and bolts in
bag S5 : 3729743.
Open the earthing switch using the Fit the cables in the same order
operating lever. as for the IM cubicle.
To see manual operations section. Use a torque wrench and a 16 mm
socket to tighten the bolts.
Tightening torque : 50 Nm.
7896682EN revision : 02 29
Close the earthing switch.
Lift the cover of the upper field Insert the bottom of the fuse all the
distributor with the top of the fuse. way into the lower annular contact.
Nota :
-- When changing a fuse,
change all 3 fuses .
Then fit the top of the fuse in the We advise against holding the fuse
upper contact and check that the in the middle.
field distributor cover is properly
closed.
Turn the fuse so that the label
appears in front.
30 7896682EN revision : 02
in a QM cubicle
Fit striker type fuses that actuate
the opening of the switch when
they blow.
Percuteur
Striker pin
Schlagstift
Percussore
transformer protection Fuse ratings for SM6 protection H Different types of fuses with
units such as the PM and QM medium loaded striker may be
depend, among other things, on installed:
the following criteria : ---Solefuse fuses as per standard
H Service voltage UTE NFC 64.210.
---CF Fusarc fuses as per IEC
H Transformer rating.
recommendation 282.1 and DIN
H Fuse technology dimensions 43.625.
(manufacturer).
Ø55
Example: for the protection of a
400 kVA transformer at 10 kV, 450 35 33 L 33 . 27
select either Solefuse fuses rated
43A or CF Fusarc fuses rated 50A. rated rating weight rated rating L ∅ weight
voltage (A) (Kg) voltage (A) (mm) (mm)
(Kg)
(kV) (kV)
Please consult us on installation 7,2 6,3 à 125 2 7,2 125 292 88 3,3
7896682EN revision : 02 31
selection table (rating in (A), no overload, Please consult us for overloads
---5˚C < θ < 40˚C) and operation over 40˚C.
reference list Reference list of fuse inside Please consult us for all other type
QM cubicle according of fuses.
to IEC 62271-- 105 standard.
FUSARC CF SIBA
Ur.7,2 Kv Ur.12 Kv Ur.24 Kv Ur.7,2 Kv Ur.12Kv Ur.17,5Kv Ur.24 Kv
Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref Ir(A) ref
125 757352BN 6,3 51006511M0 6,3 51006538M0 160 3736720 125 3736722 125 3736725 100 3736726
10 51006512M0 10 51006539M0 200 3736721 160 3736723 125 3736727
16 51006513M0 16 51006540M0 200 3637724
20 51006514M0 20 51006541M0
25 51006515M0 25 51006542M0
31,5 51006516M0 31,5 51006543M0
40 51006517M0 40 51006544M0
50 51006518M0 50 51006545M0
63 51006519M0 63 51006546M0
80 51006520M0 80 51006547M0
100 51006521M0
32 7896682EN revision : 02
start-up instructions
7896682EN revision : 02 33
voltage indicators A As soon as the cables have been
energized, the voltage indicator
lamps should go on.
A : voltage presence indicator
lamp (1 for each phase).
B : connection point used to
connect a phase concordance unit.
phase concordance
test
Remack:
the control unit is similar to the
concordance unit used for RM6.
Nota :
in the case of a control between
old presence of tension and new If the phases concord,
VPIS to use the adaptater : Phase concordance unit of the the concordance unit lamp
51238293 FA simplified. remains off.
If the phases do no concord,
the concordance unit lamp
goes on.
34 7896682EN revision : 02
operating instructions
Position the lever as indicated for Position the lever as indicated for
downward (opening) operations. upward (closing) operations.
7896682EN revision : 02 35
Opening the earthing switch. Closing the switch.
(CIT, CI1 and CI2 operating (CIT and CI1 operating
mechanisms) mechanisms)
36 7896682EN revision : 02
Closing the earthing switch
(for CIT, CI1 or CI2 operating
mechanisms ) after checking the
voltage status.
(see voltage indicators)
fuse indications on QM
cubicles
discharging a CI2
operating mechanism
B B
operating safety
38 7896682EN revision : 02
maintenance instructions
Never use solvents and alcohol. If the insulating parts are dusty,
CAUTION We recommend that you inspect that yo u remove the dust using a
each compartment (cable, fuse, dry cloth.
busbar)* at regular intervals
according to environmental
conditions.
example :
In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5° C
or greater than 40° C) consult
the nearest Schneider Electric
service centre.
7896682EN revision : 02 39
corrective maintenance
Replacing the fuses:
H the cubicle must be
de-energized.
H the switch must be open.
H the earthing switch must be
closed.
Open the front panel for access to
the fuses.
Important:
standard IEC 282.1 § 23.2 states
that all three of the MV fuses
should be changed whenever First remove the top of the fuse. Then lift the fuse out of its bottom
one of them blows. support and remove it completely.
To fit the new fuses, refer to the
section on fitting fuses in PM and
QM cubicles.
replacing a voltage B
indicator block
VIPS type on a cubicle
after 0040001U
removal A
This operation can be conducted
with an enegised switch.
remove the 2 fixing screws from Remove the voltage indicator block
the voltage indicator block (A). and unplug the incoming
connector from it.
install On the electrical data label (B), Install the new voltage indicator
make sure that the new block bock in the reverse order for
correctly corresponds to the rated removal.
network voltage Tightening torque 0,1 mdaN.
H 1,7 kV à 3 kV
H 3 kV à 7,2 kV
H 10 kV à 24 kV
40 7896682EN revision : 02
trouble-shooting chart
IM, PM and QM cubicles
H voltage indicator not illuminated H check that the incoming cables are live
H check the voltage indicator block
H check that the switch (PM cubicle) is
closed
H check that the fuses have been fitted
H check that the fuses are in working order
H front panel cannot be opened or closed H check that the earthing switch is closed
H earthing switch cannot be operated H check that the switch is open
H switch cannot be operated H check that the earthing switch is open
7896682EN revision : 02 41
spare parts H fuses (UTE or DIN) For other parts, please consult us:
H voltage indicator see groupe Schneider Electric
service centers
options
(please consult us)
42 7896682EN revision : 02
recovery of SF6 gas
at end of life
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and
according to the following
instructions. A B
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kPa Remove the cover (A) Remove the control cover (B).
from the control cabinet.
Remove the 3 screws retaining the Drill 2 holes in the filler valve
operating mechanism. safety cap
Cut the wiring to remove ∅ 4 mm, centreline 20 mm,
the operating mechanism. max. depth 4 mm
CAUTION
options and spare parts H voltage indicator (For other parts, please consult us:
H CIT operating mechanism see groupe Schneider Electric
service centers.)
H Kit machansim 48Vcc
H Fuses
7896682EN revision : 02 43
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44 7896682EN revision : 02
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D