1103a 33G

DJ51434 DJ51434Y
1103A-33 2010/07/23
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 170

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Short Engine 11 Cylinder Head Assembly 37

ACED9168 ACHD0841
Short Engine 13 Cylinder Head Assembly 39

ACED9168 ACHD0841
Short Engine 15 Rocker Shaft Assembly 41

ACED9168 ACHD0841
Short Engine 17 Timing Gear & Camshaft 43

ACED9168 ACHD0841
Short Engine 19 Push Rods & Tappets 45

ACED9168 ACHD0841
Short Engine 21 Fuel Injection Pump 47

ACED9168 AFHD4400
Short Engine 23 High Pressure Fuel Pipes 49

ACED9168 AFHD4400
Cylinder Block & Liners 25 Atomisers 51

ACHD0841 AFHD4400
Crankshaft, Main & Big End Bearings 27 Pick-Up Sensor 53

ACHD0841 AFHD4400
Crankshaft, Main & Big End Bearings 29 Fuel Leak-Off Pipe 55

ACHD0841 AFHD4400
Pistons & Rings 31 Flywheel Housing 57

ACHD0841 CDHD1124
Connecting Rods 33 Flywheel & Starter Ring 59

ACHD0841 DDHD2088
Rear End Oil Seal 35 Starter Motor 61

ACHD0841 EDHD0965
Page 5
Engine Breakdown
Fan Drive 63 Pipes 89

FBHD0917 LBHD2310
Sump 65 Water Outlet Housing 91

GBHD2895 LDHD0702
Dipstick & Filler Tube 67 Water Outlet Housing 93

GBHD2895 LDHD0702
Oil Strainer 69 Fan 95

GBHD2895 MDHD1369
Cylinder Head Cover 71 Alternator 97

HBHD3178 NDHD2750
Filler 73 Alternator Bracket & Fixings 99

HBHD3178 NDHD2750
Breather 75 Pulleys 101

HBHD3178 NDHD2750
Blanking Plates 77 Timing Case 103

HBHD3178 QCHD0022
Oil Filter 79 Timing Cover 105

JBHD2533 QCHD0022
Blanking Plates 81 Timing Cover 107

JBHD2533 QCHD0022
Oil Filter 83 Blanking Plugs 109

JDHD0027 QDHD1368
Front End Drive Input 85 Lubricating Oil Pump & Delivery 111
KBHD0107 Housing
RBHD0028
Water Pump 87
LBHD2310
Page 6
Engine Breakdown
Induction Manifold 113 Engine Lifting Eyes 139

TBHD0935 XBHD0458
Air Charge Cooler 115 Engine Mounts 141

TBHD0935 ZCHD1199
Air Charge Cooler 117 Lubricating Oil Pressure Switch/Gauge 143

TBHD0935 ZJHD0533
Air Charge Cooler 119 Lubricating Oil Pressure Switch/Gauge 145

TBHD0935 ZJHD0533
Air Filter Assembly 121 Temperature Gauge & Sender 147

TBHD0935 ZLHD0363
Air Filter Assembly 123 Temperature Gauge & Sender 149

TBHD0935 ZLHD0363
Exhaust Manifold 125 Radiator & Cowling 151

UBHD0526 ZMHD1372
Exhaust Outlet 127 Radiator Bracket & Fixings 153

UDHD0538 ZMHD1372
Lift Pump 129

VBHD2355
Lift Pump 131

VBHD2355
Filter to Injection Pump Pipe 133

VBHD2355
Injection Pump to Filter Pipe 135

VBHD2355
Cold Start System 137

WDHD0377
Page 7
Engine Breakdown
Section Page
Radiator Bracket & Fixings 155

ZMHD1372
Radiator & Hoses 157

ZMHD1372
Guards 159
ZMHD1372
Fuel Pre-Lift Pump 161

ZVHD1025
Water Trap 163

ZVHD1025
Miscellaneous & Auxiliaries 165

ZZHD1012
Top Service Kit 167

SACD0355
Bottom Service Kit 169

SGBD0379
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Short Engine Plate A
ACED9168
12
13
11
14
10
15
9 2
20
19
21 16
18
17
7
4
8
Page 10
Short Engine Plate A
ACED9168
Item Part No. References Qty. Description Notes
1 4181V018 1 CYLINDER BLOCK ASSEMBLY

2 F 4181V018 1 CYLINDER BLOCK
3 F 4181V018 1 BEARING CAP
7 33142111 F 4181V018 8 THIMBLE
8 32166329 8 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3212P008 1 PLUG
14 3241A011 2 PLUG
15 32141316 2 PLUG
16 3688A039 2 GASKET - OIL FILTER HEAD
17 2314H033 8 SCREW
18 3623A009 2 BLANKING PLATE
19 2314C049 1 SCREW
20 2415D053 1 WASHER
21 0650594 1 PLUG
Page 11
Short Engine Plate B
ACED9168
Page 12
Short Engine Plate B
ACED9168
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT
Page 13
Short Engine Plate C
ACED9168
4
5
Page 14
Short Engine Plate C
ACED9168
1 4181V017 1 CRANKSHAFT KIT

2 F 4181V017 1 CRANKSHAFT
3 U5MB0019 P 1 MAIN BEARING KIT
4 U5ME0027 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
Service Options
3 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 15
Short Engine Plate D
ACED9168
2
3
Page 16
Short Engine Plate D
ACED9168
1 4115P011 P 3 PISTON AND RING KIT

2 F 4115P011 1 PISTON
3 F 4115P011 1 GUDGEON PIN
4 UPRK0003 1 PISTON RING KIT
5 2721332 1 CIRCLIP
6 2721332 1 CIRCLIP
Service Options
1 4115P012 J (+)0.50MM 3 PISTON AND RING KIT - O/S (A)
4 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE
4 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE
Footnotes
(A) USE IN ENGINE SETS ONLY.
Page 17
Short Engine Plate E
ACED9168
Page 18
Short Engine Plate E
ACED9168
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 19
Short Engine Plate F
ACED9168
Page 20
Short Engine Plate F
ACED9168
1 3627P041 1 BRIDGE PIECE

2 2311D039 2 SCREW
3 2485A108 1 PLUG
4 3212V006 1 PLUG
Page 21
Short Engine Plate G
ACED9168
Page 22
Short Engine Plate G
ACED9168
1 DJ39168 1 SHORT ENGINE - ASSEMBLY

7 P 3 CONROD KIT
9 2311D039 2 SCREW
10 2485A108 1 PLUG
11 3212V006 1 PLUG
Service Options
Footnotes
Page 23
Cylinder Block & Liners Plate A
ACHD0841
12
13
11
14
10
15
9 2
20
19
21 16
18
17
7
4
8
Page 24
Cylinder Block & Liners Plate A
ACHD0841
1 4181V018 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F 4181V018 1 CYLINDER BLOCK
7 33142111 F 4181V018 8 THIMBLE
8 32166329 8 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3212P008 1 PLUG
14 3241A011 2 PLUG
15 32141316 2 PLUG
17 2314H033 8 SCREW
19 2314C049 R a. 1 SCREW
20 2415D053 1 WASHER
21 0650594 1 PLUG
History
a.
19 3212V005 1 PLUG
Page 25
Crankshaft, Main & Big End Bearings Plate A
ACHD0841
4
5
Page 26
Crankshaft, Main & Big End Bearings Plate A
ACHD0841

2 F 4181V017 1 CRANKSHAFT
3 U5MB0019 P 1 MAIN BEARING KIT
4 U5ME0027 1 BIG END BEARING KIT
Service Options
3 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 27
Crankshaft, Main & Big End Bearings Plate B
ACHD0841
Page 28
Crankshaft, Main & Big End Bearings Plate B
ACHD0841
1 3117C221 1 CRANKSHAFT GEAR
History
a.
0500012 1 WOODRUFF KEY
Page 29
Pistons & Rings Plate A
C PPL038946 ACHD0841
2
3
Page 30
Pistons & Rings Plate A
C PPL038946 ACHD0841

2 F 4115P011 1 PISTON
3 F 4115P011 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0003 1 PISTON RING KIT
Service Options
5 UPRK0003B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE
5 UPRK0003D J (+)1.0MM 1 PISTON RING KIT - OVERSIZE
Footnotes
Page 31
Connecting Rods Plate A
ACHD0841
Page 32
Connecting Rods Plate A
ACHD0841
1 P 3 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 33
Rear End Oil Seal Plate A
ACHD0841
Page 34
Rear End Oil Seal Plate A
ACHD0841

Page 35
Cylinder Head Assembly Plate A
ACHD0841
21
16
20
15
18
13
19
14 10
11
6
7
4 2
24
8
22
23
5
3
17
12
Page 36
Cylinder Head Assembly Plate A
ACHD0841
1 4181V039. R a. 1 CYLINDER HEAD ASSEMBLY

R b.
R c.
2 F 4181V039 1 CYLINDER HEAD
3 3314A241 3 VALVE SEAT INSERT
4 3313A012 3 VALVE GUIDE
5 3314A231 3 VALVE SEAT INSERT
6 3313A012 3 VALVE GUIDE
7 0650588 3 PLUG
8 32416117 3 PLUG
9 3244A009 2 DOWEL
10 3218A011 5 CYLINDER HEAD BOLT
11 3218A012 3 CYLINDER HEAD BOLT
12 3142H071 3 INTAKE VALVE
13 2418M519 3 SEAL - VALVE STEM (A)
14 3174A016 3 VALVE SPRING
15 3342A011 3 CAP
16 3142W004 6 VALVE COLLET
17 3142A151 3 EXHAUST VALVE
18 2418M517 3 SEAL - VALVE STEM (B)
19 3174A016 3 VALVE SPRING
20 3342A011 3 CAP
21 3142W004 6 VALVE COLLET
22 3278A006 1 PLUG
23 2415H003 1 SEAL - SENSOR
24 2431154 R b. 2 PLUG
History
a.
1 4181V039. 1 CYLINDER HEAD ASSEMBLY
3314A151 3 VALVE SEAT INSERT
3314A161 3 VALVE SEAT INSERT
0650588 3 PLUG
32416117 3 PLUG
3313A012 3 VALVE GUIDE
3313A012 3 VALVE GUIDE
b.
1 4181V039. 1 CYLINDER HEAD ASSEMBLY
24 2431154 3 PLUG
c.
1 4181V014 1 CYLINDER HEAD ASSEMBLY
Footnotes
(A) GREEN
(B) BROWN
Page 37
Cylinder Head Assembly Plate B
ACHD0841
Page 38
Cylinder Head Assembly Plate B
ACHD0841
1 3681E049 1 GASKET - CYLINDER HEAD
Page 39
Rocker Shaft Assembly Plate A
ACHD0841
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
4
Page 40
Rocker Shaft Assembly Plate A
ACHD0841
1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R702 1 ROCKER SHAFT
4 2485A104 2 PLUG
5 4115R314 3 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 2 ROCKER SHAFT SPRING
11 4115R315 3 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 2 SCREW
Page 41
Timing Gear & Camshaft Plate A
ACHD0841
Page 42
Timing Gear & Camshaft Plate A
ACHD0841
1 4112K047 R a. 1 CAMSHAFT
2 F 4112K047 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
History
a.
1 3141A004 1 CAMSHAFT
Page 43
Push Rods & Tappets Plate A
ACHD0841
Page 44
Push Rods & Tappets Plate A
ACHD0841
1 3142U991 R a. 6 TAPPET
2 31434307 6 PUSHROD
History
a.
1 3142U031 6 TAPPET
Page 45
Fuel Injection Pump Plate A
AFHD4400
2
1
Page 46
Fuel Injection Pump Plate A
AFHD4400
1 2643B317 1 FUEL INJECTION PUMP

2 F 2643B317 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Footnotes
(A) 12V SOLENOID
Page 47
High Pressure Fuel Pipes Plate A
AFHD4400
Page 48
High Pressure Fuel Pipes Plate A
AFHD4400
1 3525A134 1 PIPE - FUEL INJ NO 1 CYL

4 2646E018 2 CLIP
Page 49
Atomisers Plate A
AFHD4400
7
2
6
4
1
Page 50
Atomisers Plate A
AFHD4400
1 2645K016 3 INJECTOR
2 F 2645K016 1 INJECTOR NOZZLE HOLDER
3 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Page 51
Pick-Up Sensor Plate A
AFHD4400
Page 52
Pick-Up Sensor Plate A
AFHD4400
1 0650586 1 PLUG
Page 53
Fuel Leak-Off Pipe Plate A
AFHD4400
1
2
5
4
Page 54
Fuel Leak-Off Pipe Plate A
AFHD4400
1 2646F501 2 HOSE
2 2646E501 1 CAP
3 3821A028 1 BRACKET
4 2314H002 1 SCREW
5 2481D456 1 CLIP
Page 55
Flywheel Housing Plate A
CDHD1124
5
6
Page 56
Flywheel Housing Plate A
CDHD1124
1 3713A081 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 36843154 1 SEAL
Page 57
Flywheel & Starter Ring Plate A
DDHD2088
4
5
6 1
Page 58
Flywheel & Starter Ring Plate A
DDHD2088
1 4111D292 1 FLYWHEEL ASSEMBLY

2 F 4111D292 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
Page 59
Starter Motor Plate A
C EDHD0847 EDHD0965
Page 60
Starter Motor Plate A
C EDHD0847 EDHD0965
1 2873K621 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT
Page 61
Fan Drive Plate A
FBHD0917
Page 62
Fan Drive Plate A
FBHD0917
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 63
Sump Plate A
GBHD2895
11 10
2
1
3
5
4
8
Page 64
Sump Plate A
GBHD2895
1 4145H109 1 SUMP
2 F 4145H109 1 SUMP
3 2137435 1 INSERT
4 32186405 1 PLUG
5 2415715 1 SEAL - O RING
6 3681K038 1 GASKET - SUMP
7 2314H003 12 SCREW
8 2314H012 4 SCREW
9 2314H033 2 SCREW
11 2311D039 2 SCREW
Page 65
Dipstick & Filler Tube Plate A
GBHD2895
Page 66
Dipstick & Filler Tube Plate A
GBHD2895
1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 33812116 1 OLIVE
5 3178C182 1 DIPSTICK
Page 67
Oil Strainer Plate A
GBHD2895
Page 68
Oil Strainer Plate A
GBHD2895
1 3575A059 1 PIPE - OIL SUCTION

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 69
Cylinder Head Cover Plate A
HBHD3178
Page 70
Cylinder Head Cover Plate A
HBHD3178
1 4142X394 R a. 1 CYL HEAD COVER ASSY

R b.
2 F 4142X394 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2161A013 R b. 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
History
a.
1 4142X394 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
b.
1 4142X305 1 CYL HEAD COVER ASSY
4 2161A011 8 SCREW (A,B)
Footnotes
(A) WAS 2161A011 USE 2161A013 IN ENGINE SETS ONLY.

(B) REFER TO SERVICE BULLETIN NO.84 (1100 SERIES)
Page 71
Filler Plate A
HBHD3178
4
5
Page 72
Filler Plate A
HBHD3178
1 4134C072 R a. 1 OIL FILLER

2 F 4134C072 1 OIL FILLER
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW
History
a.
1 4134C043 1 OIL FILLER
Page 73
Breather Plate A
HBHD3178
8
1
6
3 2
9
10
11
Page 74
Breather Plate A
HBHD3178
1 4134K022 1 PIPE - BREATHER

2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481877 1 HOSE CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 A U031775M 1 HOSE
9 3175P003 A U031775M 1 SPRING
10 2481D156 A U031775M 1 CLIP
11 2314H002 A U031775M 1 SCREW
Page 75
Blanking Plates Plate A
HBHD3178
Page 76
HBHD3178
1 2485A118 1 PLUG
Page 77
Oil Filter Plate A
JBHD2533
Page 78
Oil Filter Plate A
JBHD2533
1 3773A061 1 OIL FILTER HEAD

3 2314H034 4 SCREW
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
Page 79
JBHD2533
Page 80
JBHD2533

3 2314H033 4 SCREW
Page 81
Oil Filter Plate A
JDHD0027
Page 82
Oil Filter Plate A
JDHD0027
1 2654403 1 OIL FILTER
Page 83
Front End Drive Input Plate A
KBHD0107
2
1
Page 84
Front End Drive Input Plate A
KBHD0107
1 3114P071 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 85
Water Pump Plate A
C LBHD2249 LBHD2310
5
9
Page 86
Water Pump Plate A
C LBHD2249 LBHD2310
1 U5MW0208 R a. 1 WATER PUMP KIT

2 F U5MW0208 1 WATER PUMP
3 F U5MW0208 1 WATER PUMP COVER
4 24880234 1 GASKET - WATER PUMP
5 2314H743 3 SCREW
6 3682A011 1 GASKET - WATER PUMP
7 2314H005 2 SCREW
8 2314K164 2 SCREW
9 2314H012 5 SCREW
History
a.
1 U5MW0201 1 WATER PUMP KIT
Page 87
Pipes Plate A
C LBHD2249 LBHD2310
Page 88
Pipes Plate A
C LBHD2249 LBHD2310
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 89
Water Outlet Housing Plate A
B U001358L LDHD0702
Page 90
B U001358L LDHD0702
1 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 91
A U001359L LDHD0702
Page 92
A U001359L LDHD0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 93
Fan Plate A
MDHD1369
Page 94
Fan Plate A
MDHD1369
1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
Page 95
Alternator Plate A
NDHD2750
Page 96
Alternator Plate A
NDHD2750
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 97
Alternator Bracket & Fixings Plate A
NDHD2750
10
11
Page 98
Alternator Bracket & Fixings Plate A
NDHD2750
1 3824A071 1 ALTERNATOR BRACKET

2 0920497 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER
Page 99
Pulleys Plate A
NDHD2750
Page 100
Pulleys Plate A
NDHD2750
1 3113E031 1 ALTERNATOR PULLEY
Page 101
Timing Case Plate A
QCHD0022
Page 102
Timing Case Plate A
QCHD0022
1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 1 GASKET - TIMING CASE
Page 103
Timing Cover Plate A
QCHD0022
8
5 6
7
10
1
3
4
Page 104
Timing Cover Plate A
QCHD0022
1 3117N061 A U200943S 1 IDLER GEAR (A)

R a.
2 3311A054 R b. 1 HUB
3 3272A033 A U200943S 1 PLATE (B)
R a.
4 2314J011 3 SCREW
5 3117N001 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
History
a. B U200942S
1 4111A034 1 IDLER GEAR (C)
3 3241A025 1 PLATE (D)
b.
2 3272A041 1 HUB
Footnotes
(A) USED ONLY WITH 3272A033 3311A054

(B) USED ONLY WITH 3117N061
(C) USED ONLY WITH 3241A025
(D) USED ONLY WITH 4111A034
Page 105
Timing Cover Plate B
QCHD0022
3
1
Page 106
Timing Cover Plate B
QCHD0022
1 4142A503 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
Page 107
Blanking Plugs Plate A
QDHD1368
2
1
Page 108
Blanking Plugs Plate A
QDHD1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 109
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
Page 110
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0028
1 4132F073 1 OIL PUMP

2 2314J008 4 SCREW
Page 111
Induction Manifold Plate A
TBHD0935
4
2
Page 112
Induction Manifold Plate A
TBHD0935
1 4148K008 1 ELBOW
2 F 4148K008 1 ELBOW
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H033 2 SCREW
5 2314H050 2 SCREW
Page 113
Air Charge Cooler Plate A
B U027820M TBHD0935
4
3
Page 114
Air Charge Cooler Plate A
B U027820M TBHD0935
2 2314J002 2 SCREW
3 2314H004 2 SCREW
4 2481D076 1 HOSE CLIP
5 3483H048 1 HOSE
6 2481D076 1 HOSE CLIP
Page 115
Air Charge Cooler Plate B
TBHD0935
Page 116
Air Charge Cooler Plate B
TBHD0935
1 3611M006 1 PLATE
2 2314H033 4 SCREW
3 3684N503 1 GASKET
Page 117
Air Charge Cooler Plate C
A U027821M TBHD0935
Page 118
Air Charge Cooler Plate C
A U027821M TBHD0935
2 2314J002 2 SCREW
3 2314H004 2 SCREW
4 0180072 1 CLIP
5 3483C036 1 HOSE
6 0180070 1 CLIP
Page 119
Air Filter Assembly Plate A
B U027820M TBHD0935
11
10
12
5 2
8
7
Page 120
Air Filter Assembly Plate A
B U027820M TBHD0935
1 2652C205 1 AIR FILTER ASSEMBLY

2 2652C112 1 AIR FILTER ASSEMBLY
3 F 2652C112 1 BODY
4 26510337 1 MAIN AIR FILTER
5 26510338 1 SAFETY AIR FILTER
6 26510339 1 COVER
7 26510340 1 VALVE
8 2652C826 1 BRACKET
9 2652C805 1 INDICATOR
10 2652C808 1 CAP
11 F 2652C808 1 CAP
12 0180073 1 CLIP
Page 121
Air Filter Assembly Plate C
A U027821M TBHD0935
9 6
10
11
TO
P
3
Page 122
Air Filter Assembly Plate C
A U027821M TBHD0935
1 2652C117 R a. 1 AIR FILTER ASSEMBLY

2 F 2652C117 1 BODY
3 26510362 1 MAIN AIR FILTER
4 26510361 1 COVER
5 26510335 1 VALVE
6 2652C823 1 CAP
7 F 2652C823 1 CAP
8 21825202 1 CLIP
9 2652C825 1 BRACKET
10 2652C814 1 INDICATOR
11 26510405 1 SAFETY AIR FILTER (A)
History
a.
1 2652C136 1 AIR FILTER
Footnotes
(A) SERVICE PART ONLY
Page 123
Exhaust Manifold Plate A
UBHD0526
Page 124
Exhaust Manifold Plate A
UBHD0526
1 3778C121 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
Page 125
Exhaust Outlet Plate A
UDHD0538
Page 126
Exhaust Outlet Plate A
UDHD0538
1 3623A012 1 EXHAUST FLANGE

2 3681V514 1 GASKET - EXHAUST OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT
Page 127
Lift Pump Plate A
VBHD2355
14 2
15
3
10
13
9
12
11
Page 128
Lift Pump Plate A
VBHD2355
1 ULPK0039 1 LIFT PUMP KIT

2 4132A016 1 LIFT PUMP
3 F 4132A016 1 LIFT PUMP
4 26560163 1 FUEL FILTER ASSEMBLY
5 F 26560163 1 FUEL FILTER ELEMENT
6 F 26560163 1 O RING
7 2656F835 1 BOWL
8 2656F836 1 DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
11 U5MK1021 1 MOUNTING KIT
12 F U5MK1021 6 MOUNTING
13 F U5MK1021 3 SPACER
14 2314F008 3 SCREW
15 2131A507 3 WASHER
Footnotes
(A) ORDER LIFT PUMP MOUNTING KIT
Page 129
Lift Pump Plate B
VBHD2355
Page 130
Lift Pump Plate B
VBHD2355
1 3763A046 1 CONNECTION
2 3812A141 1 SUPPORT BRACKET
3 2314H003 3 SCREW
Page 131
Filter to Injection Pump Pipe Plate A
VBHD2355
2 6
Page 132
Filter to Injection Pump Pipe Plate A
VBHD2355
1 4127A098 1 PIPE - LOW PRESSURE FUEL

2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER
Page 133
Injection Pump to Filter Pipe Plate A
VBHD2355
8
3
2 9
Page 134
Injection Pump to Filter Pipe Plate A
VBHD2355
1 4127A101 1 FUEL INJ PUMP RETURN PIPE

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER
Page 135
Cold Start System Plate A
WDHD0377
Page 136
Cold Start System Plate A
WDHD0377
1 3278A101 3 PLUG
Page 137
Engine Lifting Eyes Plate A
XBHD0458
3
4
Page 138
Engine Lifting Eyes Plate A
XBHD0458
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 139
Engine Mounts Plate A
ZCHD1199
3 1
Page 140
Engine Mounts Plate A
ZCHD1199
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A607 2 NUT
Page 141
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
Page 142
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
1 2848062 1 OIL PRESSURE SWITCH
Page 143
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
Page 144
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 145
Temperature Gauge & Sender Plate A
ZLHD0363
Page 146
Temperature Gauge & Sender Plate A
ZLHD0363
1 3278A006 1 PLUG
Page 147
Temperature Gauge & Sender Plate B
ZLHD0363
Page 148
Temperature Gauge & Sender Plate B
ZLHD0363
1 2848A126 1 WATER TEMPERATURE SWITCH

Page 149
Radiator & Cowling Plate A
ZMHD1372
Page 150
Radiator & Cowling Plate A
ZMHD1372
1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER
Page 151
Radiator Bracket & Fixings Plate A
ZMHD1372
Page 152
Radiator Bracket & Fixings Plate A
ZMHD1372

2 2635A052 R a. 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
History
a.
2 2634C208 2 VIBRATION MOUNT
Footnotes
(A) SERVICED IN PAIRS
Page 153
Radiator Bracket & Fixings Plate B
ZMHD1372
6
4
5
3
Page 154
Radiator Bracket & Fixings Plate B
ZMHD1372

2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
Page 155
Radiator & Hoses Plate A
ZMHD1372
2
3
Page 156
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 1 HOSE - COOLANT

2 21825199 1 CLIP
3 21825199 1 CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 CLIP
6 21825199 1 CLIP
Page 157
Guards Plate A
ZMHD1372
2
3
4
Page 158
Guards Plate A
ZMHD1372
1 3756V115 R a. 1 FAN GUARD

2 4113A202 R a. 1 FAN GUARD
3 F 4113A202 1 FAN GUARD
4 2314H005 4 SCREW
5 2318A401 4 NUT
6 3756V155 R a. 1 FAN GUARD
7 2314H001 R b. 4 SCREW
8 2314H001 R b. 4 SCREW
History
a.
1 3756V093 1 FAN GUARD
b.
7 2314H002 1 SCREW
8 2314H002 1 SCREW
2314H002 1 SCREW
Page 159
Fuel Pre-Lift Pump Plate A
ZVHD1025
3
4
6 8
2
1
Page 160
Fuel Pre-Lift Pump Plate A
ZVHD1025
1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE
Page 161
Water Trap Plate A
ZVHD1025
12
10
11
Page 162
Water Trap Plate A
ZVHD1025
1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER
Page 163
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 164
Miscellaneous & Auxiliaries Plate A
ZZHD1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 165
Top Service Kit Plate A
SACD0355
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ - SUPERIOR
Page 166
Top Service Kit Plate A
SACD0355
1 U5LT0355 1 GASKET KIT - TOP

2 3681E049 1 GASKET - CYLINDER HEAD
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V513 1 GASKET - EXHAUST MANIFOLD
6 3684N503 3 GASKET
7 L311FF02 3 INJECTOR WASHER
8 3688A029 1 GASKET - TURBOCHARGER
9 3688A035 1 GASKET
10 3688A036 1 GASKET
11 3688A037 1 GASKET - IND MANIFOLD
12 U5MK1027 1 SEAL KIT
13 2418M517 4 SEAL - VALVE STEM (A)
14 2418M519 4 SEAL - VALVE STEM (B)
Footnotes
(A) BROWN
(B) GREEN
Page 167
Bottom Service Kit Plate A
SGBD0379
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 168
Bottom Service Kit Plate A
SGBD0379
1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 3681K038 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3617V015 1 GASKET - TIMING CASE
6 3617V016 1 GASKET - TIMING CASE
7 3681P046 1 GASKET - TIMING CASE COVER
8 26420318 1 SEAL - O RING
11 3682A011 1 GASKET - WATER PUMP
12 3688A035 1 GASKET
13 3688A036 1 GASKET
Page 169
Parts Index
Page 170
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 3353A022 153 CAMSHAFT 3141A004 43
AIR FILTER 2652C136 123 4112K047 43
AIR FILTER 2652C112 121 CAMSHAFT BUSH 3112D071 11, 25

ASSEMBLY
CAMSHAFT GEAR 3117N001 105
2652C117 123
CAP 2646E501 55
2652C205 121
2652C808 121
ALTERNATOR 2871A301 97
2652C823 123
2871A306 97
3342A011 37, 37
ALTERNATOR 3824A071 99
BRACKET 3788A003 71
ALTERNATOR 3113E031 101 CIRCLIP 2721332 17, 17, 31

PULLEY
2722A022 41
BANJO BOLT 3218R042 135
CLIP 0180070 119
BELT 2614B655 63
0180072 119
BIG END BEARING U5ME0027 15, 27
0180073 121
KIT
21825199 157, 157,
BLANKING PLATE 3623A009 11, 25, 81
157, 157
BLOCK 3241N001 85
21825202 123
BOLT 32186137 85
2481D156 75
BOTTOM JOINT U5LB0379 169
2481D456 55
AND GASKET KIT
2646E018 49
BOWL 2656F835 129
3656P005 133
BRACKET 2652C825 123
CON ROD 4115C311 19, 23, 33
2652C826 121
ASSEMBLY
3644A022 131
4115C312 19, 23, 33
3653A034 115, 119
4115C313 19, 23, 33
3821A028 55
4115C314 19, 23, 33
3823A057 141
4115C315 19, 23, 33
3823A058 141
4115C316 19, 23, 33
BRIDGE PIECE 3627P041 21, 23, 65
Page 171
Parts Index
CON ROD BOLT 3212V003 19, 33 2656F836 129
CONNECTION 3763A045 135 ELBOW 4148K008 113
3763A046 131 EXHAUST FLANGE 3623A012 127
4133L048 89 EXHAUST 3778C121 125

MANIFOLD
4133L501 91
EXHAUST VALVE 3142A151 37
COVER 26510339 121
EXTENSION 3748W243 95
26510361 123
FAN 2485C546 95
3615A017 71
FAN DRIVE 4113K005 63
CRANKSHAFT 3117C221 29 HOUSING
GEAR
FAN DRIVE 3115C111 63
CRANKSHAFT KIT 4181V017 15, 23, 27 PULLEY
CRANKSHAFT 3114P071 85 FAN GUARD 3756V093 159
PULLEY
3756V094 159
CYL HEAD COVER 4142X305 71
ASSY 3756V095 159
4142X394 71, 71 3756V115 159
CYLINDER BLOCK 4181V018 11, 23, 3756V155 159

ASSEMBLY 25, 25
4113A202 159
CYLINDER HEAD 4181V014 37
ASSEMBLY FLYWHEEL 4111D292 59
ASSEMBLY
4181V039. 37, 37, 37
FLYWHEEL 3713A081 57
CYLINDER HEAD 3218A011 37 HOUSING
BOLT
FRONT COVER KIT 4142A503 107
3218A012 37
FUEL FILTER 26560163 129
DIPSTICK 3178C182 67 ASSEMBLY
DOWEL 2116053 105 FUEL FILTER BOWL 26560181 163
2116A672 59 FUEL INJ PUMP 4127A101 135

RETURN PIPE
3244A009 37
4127A102 135
3245A011 57
FUEL INJECTION 2643B317 47
DRAIN PLUG 24850079 151 PUMP
Page 172
Parts Index
FUEL INJECTION 3117L261 47 3682A011 87, 169

PUMP GEAR
GASKET KIT - TOP U5LT0355 167
GASKET 36832137 69, 169
HOSE 2646F501 55
3684N503 117, 167
33872632 75
3688A035 167, 169
3483C036 119
3688A036 167, 169
3483H048 115
GASKET - CYL. 3681A057 71, 167
HEAD COVER HOSE - COOLANT 3482T045 157
GASKET - 3681E049 39, 167 3482T046 157

CYLINDER HEAD
HOSE CLIP 2481877 75
GASKET - 3681V513 125, 167
2481D076 115, 115
EXHAUST
MANIFOLD HUB 3272A041 105
GASKET - 3681V514 127 3311A054 105
EXHAUST OUTLET
IDLER GEAR 3117N061 105
GASKET - IND 3682A013 113
MANIFOLD 4111A034 105
3688A037 167 INDICATOR 2652C805 121
GASKET - OIL 3688A039 11, 25, 2652C814 123

FILTER HEAD 79, 81,
169 INJECTOR 2645K016 51
3688A041 169 INJECTOR CLAMP 3751A241 51
GASKET - SUMP 3681K038 65, 169 INJECTOR WASHER L311FF02 51, 167
GASKET - TIMING 3617V015 169 INSERT 2137435 65

CASE
INTAKE VALVE 3142H071 37
3617V016 169
LEVER 36155429 99
3681P053 103
LIFT PUMP 4132A016 129
GASKET - TIMING 3681P046 107, 169
CASE COVER LIFT PUMP KIT ULPK0039 129
GASKET - 3688A029 167 LIFTING BRACKET 3617A015 139

TURBOCHARGER 3624A016 139
GASKET - WATER 24880234 87 MAIN AIR FILTER 26510337 121
PUMP
Page 173
Parts Index
26510362 123 33811114 133, 135
MAIN BEARING KIT U5MB0019 15, 27 33812116 67
MAIN BEARING KIT U5MB0019A 15, 27 PIPE - BREATHER 4134K022 75

- U/S
PIPE - FUEL INJ NO 3525A134 49
U5MB0019B 15, 27 1 CYL
U5MB0019C 15, 27 PIPE - FUEL INJ NO 3525A135 49

2 CYL
METRIC BOLT 3211C002 13, 23, 35
PIPE - FUEL INJ NO 3525A136 49
MOUNTING 2634A115 155 3 CYL
2635A052 153 PIPE - LOW 4127A098 133
PRESSURE FUEL
MOUNTING KIT U5MK1021 129
PIPE - OIL SUCTION 3575A059 69
NUT 0576052 41, 41
PISTON AND RING 4115P011 17, 23, 31
2318A401 159
KIT
2318A604 61, 99,
PISTON AND RING 4115P012 17, 23, 31
155
KIT - O/S
2318A607 141
4115P013 17, 23, 31
2318A634 127
PISTON RING KIT UPRK0003 17, 31
2318D208 95, 99
PISTON RING KIT - UPRK0003B 17, 31
33532129 133, 135, OVERSIZE
161, 161
UPRK0003D 17, 31
3353D005 67
PLATE 3241A025 105
OIL FILLER 4134C043 73
3272A033 105
4134C072 73
3611M006 117
OIL FILLER CAP 4142X098 73
3615A034 71
OIL FILTER 2654403 83
PLUG 0650204 161, 161
OIL FILTER HEAD 3773A061 79
0650586 53
OIL PRESSURE 2848062 143
0650588 11, 25,
SWITCH
37, 37
OIL PUMP 4132F073 111
0650594 11, 25
OLIVE 0566004 161, 161
0650710 11, 25
Page 174
Parts Index
2431154 37, 37, ROCKER SHAFT 4115R611 41

165, 165, ASSEMBLY
165
ROCKER SHAFT 4115R702 41
2485A104 41 ASSY - MINOR
2485A108 21, 23 ROCKER SHAFT 3174A015 41

SPRING
2485A118 77
SAFETY AIR 26510338 121
2487Y005 57 FILTER
26560614 163 26510405 123
3212P008 11, 25 SCREW 0096803 59
3212V005 25 2152A034 71
3212V006 21, 23 2161A011 71
32141316 11, 25 2161A013 71
32186405 65 2311D039 21, 23, 65
32416117 37, 37 2311F055 153
3241A011 11, 25 2314C049 11, 25,
109
3241A012 11, 25
2314F005 75
3278A004 145
2314F008 129
3278A006 37, 147
2314H001 159, 159
3278A007 79
2314H002 55, 75,
3278A101 137
107, 155,
PRE-FUEL FILTER 2656F823 163 159, 159,
ASSY 159
PRE-FUEL FILTER 26550005 163 2314H003 65, 89,

KIT 103, 131
PUSHROD 31434307 45 2314H004 47, 69,

91, 93,
RADIATOR 2485B280 151 99, 115,
119, 133
RADIATOR CAP 24850078 151
2314H005 73, 87,
ROCKER ARM 4115R314 41 159
ASSEMBLY
4115R315 41
Page 175
Parts Index
2314H012 65, 87, 3218J013 125

107
SEAL 36843154 57
2314H022 99
SEAL - FRONT END 2418F437 103
2314H033 11, 25, OIL
65, 81,
113, 117 SEAL - INJECTOR 26460064 51
2314H034 79, 103 SEAL - O RING 2415715 65, 169
2314H050 113 2415A068 75
2314H743 87 2415H002 145
2314J002 115, 119, 2415H009 79

139, 139,
2415H540 73
155
2415H701 75
2314J004 153
2418F001 89
2314J005 63
2418F002 89
2314J007 99
26420318 169
2314J008 111
26420478 47
2314J011 105
3789A004 71
2314J012 99
SEAL - REOS 2418F704 13, 23, 35
2314J204 57
HOUSING
2314J603 57
SEAL - SENSOR 2415H003 37, 147,
2314J606 105 149
2314K161 73 SEAL - 2415H219 93, 167

THERMOSTAT
2314K164 87 HOUSING
2314K202 141 SEAL - VALVE 2418M517 37, 167

STEM
2314K208 141
2418M519 37, 167
2314W009 51
SEAL - WATER 2415H008 91
2316A901 41 OUTLET
2316A902 41 SEAL KIT U5MK1027 167
32114145 41, 41 SEALING RING 2415633 73
32166329 11, 25
Page 176
Parts Index
SHORT ENGINE - DJ39168 23 TIMING CASE 3716C561 103

ASSEMBLY
TUBE ASSEMBLY 3577A125 67
SMALL END BUSH 3112A005 19, 33
VALVE 26510335 123
SOLENOID 26420472 47
26510340 121
SPACER 0920465 99
VALVE COLLET 3142W004 37, 37
33134427 133
VALVE GUIDE 3313A012 37, 37,
SPRING 3175P003 75 37, 37
STARTER MOTOR 2873K621 61 VALVE SEAT 3314A151 37

INSERT
STARTER RING 31162121 59
GEAR 3314A161 37
STAY 3641A012 155 3314A231 37
STUD 2313C077 61, 127 3314A241 37
2313H238 95 VALVE SPRING 3174A016 37, 37
SUMP 4145H109 65 VIBRATION 2634C208 153

MOUNT
SUPPORT BRACKET 36241123 75
WASHER 0920497 99, 99
3641A013 155
2131A507 129
3812A141 131
2134A502 41
3823A065 153
2411D007 135, 135
TAPPET 3142U031 45
2411D008 47
3142U991 45
2411D013 161, 161
THERMOSTAT 2485C041 91
2415D053 11, 25,
THERMOSTAT 4133L507 93 109
ASSEMBLY
THIMBLE 33142111 11, 25
THRUST WASHER 3112X011 105
31137312 15, 27
31137322 15, 27
31137551 15, 27
31137561 15, 27
Page 177
Parts Index
Description Part No. Page
24850081 151
26431192 163
33117127 59
3321A003 105
WATER PUMP KIT U5MW0201 87
U5MW0208 87
WATER 2848A126 149

TEMPERATURE
SWITCH
WOODRUFF KEY 0500012 29, 43,

105
Page 178

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What are the main sections and features of the parts book?

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What information can be found on the front page of the parts book?

DJ51434 DJ51434Y

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 170

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Short Engine 11 Cylinder Head Assembly 37

Short Engine 13 Cylinder Head Assembly 39

Short Engine 15 Rocker Shaft Assembly 41

Short Engine 17 Timing Gear & Camshaft 43

Short Engine 19 Push Rods & Tappets 45

Short Engine 21 Fuel Injection Pump 47

Short Engine 23 High Pressure Fuel Pipes 49

Cylinder Block & Liners 25 Atomisers 51

Crankshaft, Main & Big End Bearings 27 Pick-Up Sensor 53

Crankshaft, Main & Big End Bearings 29 Fuel Leak-Off Pipe 55

Pistons & Rings 31 Flywheel Housing 57

Connecting Rods 33 Flywheel & Starter Ring 59

Rear End Oil Seal 35 Starter Motor 61

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Fan Drive 63 Pipes 89

Sump 65 Water Outlet Housing 91

Dipstick & Filler Tube 67 Water Outlet Housing 93

Oil Strainer 69 Fan 95

Cylinder Head Cover 71 Alternator 97

Filler 73 Alternator Bracket & Fixings 99

Breather 75 Pulleys 101

Blanking Plates 77 Timing Case 103

Oil Filter 79 Timing Cover 105

Blanking Plates 81 Timing Cover 107

Oil Filter 83 Blanking Plugs 109

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Induction Manifold 113 Engine Lifting Eyes 139

Air Charge Cooler 115 Engine Mounts 141

Air Charge Cooler 117 Lubricating Oil Pressure Switch/Gauge 143

Air Charge Cooler 119 Lubricating Oil Pressure Switch/Gauge 145

Air Filter Assembly 121 Temperature Gauge & Sender 147

Air Filter Assembly 123 Temperature Gauge & Sender 149

Exhaust Manifold 125 Radiator & Cowling 151

Exhaust Outlet 127 Radiator Bracket & Fixings 153

Lift Pump 129

Lift Pump 131

Filter to Injection Pump Pipe 133

Injection Pump to Filter Pipe 135

Cold Start System 137

Radiator Bracket & Fixings 155

Radiator & Hoses 157

Fuel Pre-Lift Pump 161

Water Trap 163

Miscellaneous & Auxiliaries 165