Design and Fabrication of Solar Powered Waste Management System
Design and Fabrication of Solar Powered Waste Management System
Design and Fabrication of Solar Powered Waste Management System
Abstract— A trash compactor designed for public use is powered by a photovoltaic cell array. This allows the trash compactor to be placed
in locations where no power is available, but with frequent traffic. The compaction feature allows the unit to be emptied less often than a typical
trash container. The trash compactor can include a storage system to store power for compaction cycles. A removable bin allows easy removal
of the compacted trash. The Solar-Powered Waste Management Bin is microcontroller based project that proposes a great improvement of a
simple trash can which emphasizes the use of solar energy. The concept of this project is all about Green Engineering in which the design,
commercialization and use of processes and products are feasible and economical while minimizing the risk to human health and the
environment. In order to achieve the proposed project, RTC will be used.
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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 5 302 - 310
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carrying conductor and an external magnetic field to generate Here one pole is fully energized at a time (but two
rotational motion. others are "partially" energized). As each brush transitions
Consider the Fig.2 of a simple 2-pole DC electric from one commutator contact to the next, one coil's field will
motor (here red represents a magnet or winding with a "North" rapidly collapse, as the next coil's field will rapidly charge up
polarization, while green represents a magnet or winding with (this occurs within a few microsecond).
a "South" polarization). There is probably no better way to see how an
average DC motor is put together, than by just opening one up.
Unfortunately this is tedious work, as well as requiring the
destruction of a perfectly good motor. The guts of a
disassembled Mabuchi FF-030-PN motor (the same model that
Solarbotics cells) are available for (on 10 lines / cm graph
paper). This is a basic 3 pole DC motor, with 2 brushes and
three commutator contacts. The use of an iron core armature
(as in the Mabuchi, above) is quite common and has a number
of advantages. Thus the iron core provides a strong, rigid
support for the windings, a particularly important
consideration for high torque motors. The core also conducts
heat away from the rotor windings, allowing the motor to be
Fig .2: Sectional View of DC Motor
driven harder than might otherwise be the case. Iron core
Every DC motor has six basic parts; Axle, rotor construction is also relatively inexpensive compared with
(armature), stator, commutator, field magnets and brushes. In other construction types.
most common DC motors, the external magnetic field is But iron core construction also has several
produced by high strength permanent magnets. The stator is disadvantages. The iron armature has a relatively high inertia
the stationary part of the motor which includes the motor which limits motor acceleration. This construction also results
casing, as well as two or more permanent magnet pole pieces. in high winding inductances which limit brush and
The rotor (together with the axle and attached commutator) commutator life.
rotate with respect to the stator. The rotor consists of windings In small motors, an alternative design is often used
(generally on a core), the windings being electrically which features a 'coreless' armature winding. This design
connected to the commutator. The above diagram shows a depends upon the coil wire itself for structural integrity. As a
common motor layout with the rotor inside the stator (field) result, the armature is hollow and the permanent magnet can
magnets. be mounted inside the rotor coil. Coreless DC motors have
The geometry of the brushes, commutator contacts, much lower armature inductance than iron core motors of
and rotor windings are such that when power is applied, the comparable size, extending brush and commutator life.
polarities of the energized winding and the stator magnet(s) The coreless design also allows manufacturers to
are misaligned and the rotor will rotate until it is almost build smaller motors, but due to the lack of iron in their rotors,
aligned with the stator's field magnets. As the rotor reaches coreless motors are somewhat prone to overheating. As a
alignment, the brushes move to the next commutator contacts result, this design is generally used just in small, low powered
and energize the next winding. Given the example of two pole motors. Beamers will most often see coreless DC motors in
motor, the rotation reverses the direction of current through the form of pager motors. Again, disassembling a coreless
the rotor winding, leading to a flip of the rotor's magnetic motor can be instructive in this case. The guts of this
field, driving it to continue rotating. disassembled motor are available (on 10 lines / cm graph
In real life, DC motors will always have more than paper) which is a 3 pole coreless DC motor.
two poles (three is a very common number). In particular, this LEAD SCREW
avoids "dead spots" in the commutator. You can imagine how A lead screw is also known as a power screw or
with our example two pole motor, if the rotor is exactly at the translation screw which is designed to translate radial motion
middle of its rotation (perfectly aligned with the field into linear motion. Common applications are machine slides
magnets), it will get stuck there. Meanwhile, with a two pole (such as in machine tools), vises, presses and jacks. A lead
motor, there is a moment where the commutator shorts out the screw nut and screw mate with rubbing surfaces and
power supply. This would be bad for the power supply, waste consequently they have a relatively high friction and stiction
energy and damage motor components as well. Yet another compared to mechanical parts which mate with rolling
disadvantage of such a simple motor is that it would exhibit a surfaces and bearings. Their efficiency is typically between 25
high amount of torque "ripple" (the amount of torque it could and 70% with higher pitch screws tending to be more efficient.
produce is cyclic with the position of the rotor).
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IJRITCC | May 2018, Available @ http://www.ijritcc.org
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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 5 302 - 310
______________________________________________________________________________________
A higher performing and more expensive alternative is a ball LIMIT SWITCH
screw. A mechanical limit switch interlocks a mechanical motion or
The high internal friction means that lead screw position with an electrical circuit. A good starting point for
systems are not usually capable of continuous operation at limit switch selection is contact arrangement. The most
high speed, as they will overheat. Due to inherently high common limit switch is the single pole contact block with one
stiction, the typical screw is self-locking (i.e. when stopped, a NO and one NC set of contacts. However, limit switches are
linear force on the nut will not apply a torque to the screw) available with up to four poles. Limit switches are also
and are often used in applications where back driving is available with time delayed contact transfer. This type is
unacceptable, like holding vertical loads or in hand cranked useful in detecting jams that cause the limit switch to remain
machine tools. actuated beyond a predetermined time interval. Other limit
Lead screws are typically used well-greased with an switch contact arrangements include neutral position and two
appropriate nut, it may be run dry with somewhat higher step. Limit switches feature a neutral-position or center off
friction. There is often a choice of nuts and manufacturers will type transfers one set of contacts with movement of the lever
specify screw and nut combinations as a set. The mechanical in one direction. Lever movement in the opposite direction
advantage of a lead screw is determined by the screw pitch transfers the other set of contacts. Limit switches with a two-
and lead. For multi start screws the mechanical advantage is step arrangement, a small movement of the lever transfers one
lower, but the travelling speed is better. Backlash can be set of contacts, and further lever movement in the same
reduced with the use of a second nut to create a static loading direction transfers the other set of contacts. Maintained contact
force known as preload and the nut can be cut along a radius limit switches require a second definite reset motion. These
and preloaded by clamping that cut back together. A lead limit switches are primarily used with reciprocating actuators,
screw will back drive. A lead screw‟s tendency to back drive or where position memory or manual reset is required. Spring
depends on its thread helix angle, coefficient of friction of the return limit switches automatically reset when the actuating
interface of the components (screw/nut) and the included angle force is removed.
of the thread form. In general, a steel acme thread and bronze CENTRIFUGAL LIMIT SWITCHES
nut will back drive when the helix angle of the thread is A centrifugal limit switch is actuated by speed only.
greater than 20°. Simple types of centrifugal limit switches consist of speed
SOLAR PANEL sensing units that mount directly on a rotating shaft and a
A solar panel is a device that collects and converts solar stationary contact switch assembly. The basic control element
energy into electricity or heat. It is known as photovoltaic is a conical spring steel disc that has centrifugal weights
panels used to generate electricity directly from sunlight. fastened to the outer edge of its circular base. Fingers on the
Solar thermal energy collection systems are used to spring are attached to an insulating spool that rides free of the
generate electricity through a system of mirrors and fluid shaft and actuates the movable switch contact. As the rotating
filled tubes. It is known as energy portal. A solar power sensing unit reaches switching speed, the centrifugal force of
technology uses solar cells or solar photovoltaic arrays to the calibrated weights overcomes spring force, resulting in an
convert light from the sun directly into electricity. instantaneous axial displacement of the spring and the contact
Photovoltaics is the process in which light energy is actuating spool.
converted into electrical power. It is best known as a The contacts switch at one speed as speed increases
method for generating solar power by using solar cells from zero to operating speed, and at a lower speed as rotation
packaged in photovoltaic modules, often electrically slows from operating speed toward zero. The spring
connected in multiples as solar photovoltaic arrays to decreasingly opposes centrifugal force as rotational speed
convert energy from the sun into electricity. The increases from standstill until the snap over point is reached.
photovoltaic solar panel is photons from sunlight knock Then, spring force adds to centrifugal force to axially snap the
electrons into a higher state of energy, creating electricity. spool and actuate the contacts. As rotational speed decreases
Solar cells produce direct current electricity from light from operating speed, spring force overcomes the centrifugal
which can be used to power equipment or to recharge a force of the weights at a lower speed where snapback begins.
battery. A less common form of the technologies is BATTERY
thermo-photovoltaics, in which the thermal radiation from In this project secondary type of battery is used and it
some hot body other than the sun is utilized. Photovoltaic is rechargeable. A battery is one or more electrochemical cells,
devices are also used to produce electricity in optical which store chemical energy and make it available as electric
wireless power transmission. current. There are two types of batteries, primary (disposable)
and secondary (rechargeable), both of which convert chemical
energy to electrical energy. Primary batteries can only be used
once because they use up their chemicals in an irreversible
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IJRITCC | May 2018, Available @ http://www.ijritcc.org
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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 5 302 - 310
______________________________________________________________________________________
reaction. Secondary batteries can be recharged because the or EPROM and peripherals and hence the size of the PCB will
chemical reactions they use are reversible and they are be large enough to hold all the required peripherals. But the
recharged by running a charging current through the battery, micro controller has got all these peripheral facilities on a
but in the opposite direction of the discharge current. single chip, therefore development of a similar system with a
Secondary, also called as rechargeable batteries can be micro controller reduces PCB size and cost of the design.
charged and discharged many times before wearing out. After One of the major differences between a micro
wearing out some batteries can be recycled. controller and a microprocessor is that a controller often deals
Batteries have gained popularity as they became with bits, not bytes as in the real world application, for
portable and useful for many purposes. The use of batteries example switch contacts can only be open or close, indicators
has created many environmental concerns such as toxic metal should be light or dark and motors can be either turned on or
pollution. A battery is a device that converts chemical energy off and so forth.
directly to electrical energy and consists of one or more voltaic WASTE BIN
cells. Each voltaic cell consists of two half cells connected in Specifications:
series by a conductive electrolyte. One half cell is the positive Length of the bin = 0.60m
electrode and the other is the negative electrode. The Breadth of the bin = 0.45m
electrodes do not touch each other but are electrically Height of the bin = 0.75m
connected by the electrolyte which can be either solid or Volume of the bin = 0.2025m3
liquid. A battery can be simply modelled as a perfect voltage
source which has its own resistance and resulting voltage
across the load depends on the ratio of the battery's internal
resistance to the resistance of the load.
When the battery is fresh, its internal resistance is
low, hence the voltage across the load is almost equal to that
of the battery's internal voltage source. As the battery runs
down and its internal resistance increases, the voltage drop
across its internal resistance increases, so the voltage at its
terminals decreases and the battery's ability to deliver power to
the load decreases.
CONTROL UNIT
In this project the main device is a micro controller. It
is used to control the whole unit of this project. The micro
controller is connected to the control unit. The control unit is
connected with the battery to get the power supply.
Microcontrollers are destined to play an increasingly
important role in revolutionizing various industries and
influencing our day to day life more strongly than one can
imagine. Since its emergence in the early 1980's the
microcontroller has been recognized as a general purpose
building block for intelligent digital systems. Its diverse use
starting from simple children's toys to highly complex
spacecraft. Because of its versatility and many advantages, the
application domain has spread in all conceivable directions
making it ubiquitous. As a consequence, it has generated a
great deal of interest and enthusiasm among students, teachers Fig .3: CAD Model of Waste Bin
and practicing engineers, creating an acute education need for Description:
imparting the knowledge of microcontroller based system This is the main part of the model which is used to
design and development. It identifies the vital features store the waste and to compress the waste materials so as to
responsible for their tremendous impact, the acute educational increase the capacity of the waste bin. The material used is
need created by them and provides a glimpse of the major Mild Steel. The waste bin is of cuboidal shape as shown in
application area. Fig.3. Any type of waste materials ranging from paper waste
ADVANTAGES OF MICROCONTROLLERS to plastic waste can be compressed inside the bin. It has an
If a system is developed with a microprocessor, the opening in the front face for receiving the waste and another
designer has to go for external memory such as RAM, ROM opening in the side face for removing the waste. The top face
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IJRITCC | May 2018, Available @ http://www.ijritcc.org
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International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 5 302 - 310
______________________________________________________________________________________
of the bin has a metallic frame which supports the screw rod The various physical properties concerned are
and motor setup. The piston reciprocates inside the bin. melting point, thermal conductivity, specific heat, coefficient
of thermal expansion, specific gravity, electrical conductivity,
PISTON
magnetic purpose etc. The various mechanical properties
concerned are strength in tensile, compressive shear, bending,
torsion and buckling load, fatigue resistance, impact
resistance, elastic limit, endurance limit and modulus of
elasticity, hardness, wear resistance and sliding properties.
The various properties concerned from the
manufacturing point of view are,
Cast ability
Weld ability
Surface properties
Shrinkage
Deep drawing etc.
MANUFACTURING CASE
Sometimes the demand for lowest possible manufacturing cost
or surface qualities obtainable by the application of suitable
coating substances may demand the use of special materials.
QUALITY REQUIRED
This generally affects the manufacturing process and
ultimately the material. For example, it would never be
desirable to go casting of a less number of components which
Fig.4: CAD Model of Piston
can be fabricated much more economically by welding or
Specification:
hand forging the steel.
Length of the piston = 0.48 m
AVAILABILITY OF MATERIAL
Breadth of the piston = 0.40 m
Some materials may be scarce or in short supply, it then
Thickness of the piston = 0.018 m
becomes obligatory for the designer to use some other material
Length of piston rod = 0.74 m
which though may not be a perfect substitute for the material
Description:
designed. The delivery of materials and the delivery date of
The rotary motion of the lead screw which is driven
product should also be kept in mind.
by the motor is converted into linear motion of the piston by
SPACE CONSIDERATION
using bolt and nut setup. The piston as shown in Fig.4
Sometimes high strength materials have to be
reciprocates inside the bin which compresses the waste inside
selected because the forces involved are high and space
the bin. The material used for piston is mild steel.
limitations are there.
VOLT = 12 V
WATT = 5 W
W=VXI
5 = 12 X I
I = 5/12
I = 420ma
BATTERY CALCULATION
BAH /CI = 2.7 ah/420ma
= 6.43 hrs.
To find the Current
Watt = 18 w Fig.7: Views and Details of Solar Panel
Volt = 12v
Current =? VII CONCLUSION
P=VxI Human ways of life have placed pressure on the
18 = 12 x I environment and have caused imbalance in the ecosystem, by
I = 18/12 producing, consuming and wasting of natural resources. Most
= 1.5 A countries evidently have major effects on the environment due
Battery usage with 1.5A to waste generation with economic development since natural
BAH /I resources are used and waste and pollution are produced.
2.7/1.5 = 1.8 hrs. Therefore, the concern towards waste disposal management
WIND LOAD CALCULATIONS FOR SOLAR PANEL has increased as an integral part of sustainable development.
PARAMETERS Thus, a continuing rise in the rate of waste production
V = wind speed, in m/s (6 m/s) is no longer acceptable as hazardous waste affects immensely
Ρ = air density, in 1.2 kg/m3 the health of millions of people and poisons large areas of our
Cp = power Coefficient, 0.4 planet. In many places people live surrounded by garbage and
Θ = inclination of photo voltaic cell take (Θ = 20 0) landfills.
S = the surface area of the photovoltaic panel, m2
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IJRITCC | May 2018, Available @ http://www.ijritcc.org
_______________________________________________________________________________________
International Journal on Recent and Innovation Trends in Computing and Communication ISSN: 2321-8169
Volume: 6 Issue: 5 302 - 310
______________________________________________________________________________________
Hence as a global cry out for efficient and effective alternative
energy sources, solar powered waste management system
would solve this major problem of waste disposal by deriving
its energy from the sun and harnessing power of technology to
solve an expensive and messy problem how to efficiently
manage the process of collecting solid waste and being able to
discard them, significantly reducing fossil fuel consumption
and greenhouse gas emissions.
REFERENCES
1. 1] Swati Shinde and Haritha Bhosle(2014) –“Review on Solar Trash
Compaction”, International Journal of Engineering and Technical
Research, Volume 2, Issue11, 137-140
2. 2] Md.Abdulla Al Mamun, Mahammad A Hannan and Aini Hussain
(2014)-“Integrated Sensing Systems and Algorithms for Solid Waste
Bin State Management Automation”, IEEE Sensors Journal, Volume
15, Issue 1, 561-566
3. 3] Poppy Jane Coleman and Long Duc Nghiem (2010)-“Solar-
Powered Compaction Garbage Bins in Public Areas: A Preliminary
Economic and Environmental Evaluation”, University of
Wollongong, Australia, Volume 2, 524-532
4. 4] S. Armstrong and W G Hurley (2009)-“A new methodology to
optimize solar energy extraction under cloudy conditions”, Power
Electronics Research Centre, National University of Ireland, Galway,
Ireland, Volume 35, 780-787
5. 5] Jonas Van Ackere and Jeroen Belien (2011)-“Municipal Solid
Waste Collection Problems”, Research Center for Informatics,
Modelling and Simulation, Warmoesberg, Belgium, Volume 34, 1-34
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