Intelligent Testing to

Advance Vehicle Performance

a series of reports by OptimumG, June 2010

Introduction Vehicle and Sensor Description

In February 2010 OptimumG in collaboration with The tests were performed using a race car designed
Oreste Berta S.A. performed a comprehensive vehicle to compete in the Argentinean TC2000 racing series.
dynamics test in Argentina. The primary goals of This is a front engine and front wheel drive vehicle
this test were to characterize vehicle performance that has a front weight distribution of 58%. The body
and demonstrate what is possible with advanced is based on the Ford Focus, thus, unlike purpose built
data acquisition. This test was made possible by the racecars, it does not rely significantly on aerodynamics.
collaboration of many sensor and data acquisition Although it does employ a rear wing and adjustable
companies, specifically Kistler, Corrsys-Datron, front splitter to generate some downforce.
GeneSys, Texys, and Motec.
The location and mass of the sensors will obviously
Before the results of this test are presented, the have an effect on the handling and performance of
vehicle, sensors, and facilities used for this test will be the vehicle. Therefore the weight, yaw inertia, and
described. Reports created by OptimumG from this center of gravity location for this vehicle was mea-
test will then follow. These reports will cover different sured with all of the sensors installed to achieve the
aspects of the vehicles kinematics, aerodynamics, most accurate results. The primary sensors used for
brakes, differential, and tires. this test are described here.

Figure 1: The vehicle and sensors used for the testing. This car was built for the Argentinean TC2000 racing series.
Corrsys Datron S350 Slip Angle Sensor Corrsys Datron RV4 Wheel Position
Measurement System

Quantity used 2
Location
Front and rear bumper
Measurements
Longitudinal and transversal velocity
Vehicle slip angle Quantity used 2
Location
Each front wheel
Measurements
Wheel position (x, y, and z) and orientation
(steer and camber) relative to the vehicle chassis

Corrsys Datron SHR Slip Angle Sensor

Corrsys Datron HF500C Ride Height Sensor

Quantity used 1
Location Quantity used 3
Front bumper Location
Measurements Rear center, front right
Longitudinal and transversal velocity and left
Vehicle slip angle at high resolution Measurements
Vehicle Orientation (roll, pitch, and heave)
relative to the ground

Corrsys Datron SFII Slip Angle Sensor Corrsys Datron Measurement Steering Wheel (MSW)

Quantity used 4 Quantity used 1

Location Location
Each wheel Steering wheel
Measurements Measurements
Longitudinal and transversal velocity Steering wheel angle and torque
Wheel slip angle
Corrsys Datron Dynamic Camber Angle (DCA) Texys Pitot Tube
Sensor

Quantity used 2
Location
Quantity used 2
In front of car
Location and above hood
Each front wheel Measurements
Measurements Dynamic pressure relative to the local airspeed
Wheel camber angle relative to the ground

Texys IRN8 Tire Temperature Measurement Sensors GeneSys ADMA-G Inertial Measurement Unit

Quantity used 1
Location
Near vehicle CG
Quantity used 4 Measurements
Vehicle position and orientation
Location Each tire
Acceleration in x, y, and z
Measurements Tire tread temperature at eight Roll, Pitch, and Yaw Rate
locations across the width of the tire

Texys 3-way Accelerometer and Gyro Kistler RoaDyn S625 Wheel Force Transducer

Quantity used
1 Accelerometer & 1 Gyro Quantity used 4
Location Location
Near vehicle CG Each wheel
Measurements Measurements
Acceleration in x, y, and z Tire forces (Fx, Fy, and Fz) and moments (Mx, My,
Roll, Pitch, and Yaw Rate and Mz) at the hub
Wheel rotational speed
Kistler 8305B50 Single Axis Accelerometers Additional Sensors
• 4 x Coil Over Spring Perch Load Cell
• 4 x Tire Pressure Sensors
• Brake Pressure (front and rear)
• Brake Rotor Temperature
• Steering Rack Force
Quantity used 8 • Throttle Position
Location • Single Channel IR Tire temperature (3 per tire)
One at each corner of the • Engine Parameters (RPM, Oil Temperature, Oil
car and on each uprights Pressure, etc.)
Measurements
Vertical acceleration and transmissibility between Test Summary
the sprung and unsprung mass The primary goals of the testing were to collect data
on the steady state, transient, and aerodynamic per-
formance of the car. Additional tests were also per-
formed to evaluate the engine and braking perfor-
mance, the tire temperature and pressure buildup,
and the sprung and unsprung mass interaction. The
following table describes the tests performed and the
Motec ADL2 / ADL3 Datalogger
specific goals for each test.

The layouts of the two tracks that were used are

shown. For the slalom and double lane change tests,
the front straight of the Cabalen Road Course was
used.
Quantity used
1 ADL2 and 2 ADL3
Location
Inside the vehicle
Function
Log all the data channels being collected on the car

MTS Temposonics Linear Position Sensors

Quantity used 4
Location
Attached to each damper
Function
Measure the displacement and velocity
of the spring and damper
 Test Location Primary Goals
Constant Velocity Skidpad Oreste Berta Test Track Evaluate steady state behavior at various speeds
and setups (i.e. camber and inflation pressures)

Increasing Velocity Oreste Berta Test Track Generate data to create tire models
Skidpad

Slalom Cabalén Road Course Evaluate transient vehicle behavior at different

cone spacings and different speeds

Double Lane Change Cabalen Road Course Compare vehicle performance to ISO 3888-1
compliance standards

Hot Laps Cabalén Road Course Evaluate the effect of tire temperature and pressure
build up on the cars handling overa period of
sustained running

Straight Line Constant Cabalén Road Course Determine downforce produced by the vehicle at
Velocity different speeds

Straight Line Coastdown Cabalén Road Course Determine rolling resistance and aerodynamic
drag of the vehicle at different speeds

Chassis Dynamometer Oreste Berta Test Compare chassis dynamometer and wheel force
Laboratory transducer data

Driving / Braking Cabalén Road Course Compare on track engine and brake performance
to dynamometer results

Run over Rumble Strips Oreste Berta Test Track Analyze the transmissibility between the sprung
and unsprung mass

Tire Warm-up Cabalén Road Course Evaluate the effects of different tire warm up
procedures