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    4x4 Wheel Hub (2wheel Drive Below) Removal All Vehicles: 1. Remove The Front Brake Disc

    Uploaded by

    TimboWest
    The document provides instructions for removing and installing a 4x4 wheel hub on various vehicle models. The key steps are: 1. Remove the brake disc, hub lock, axle shaft thrust washers, and ABS sensor (if equipped). 2. Remove the wheel hub and bearing assembly. 3. Clean and inspect all parts. Install new O-rings, grease components, and reassemble in reverse order. Properly positioning all parts is important for a secure installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    4x4 Wheel Hub (2wheel Drive Below) Removal All Vehicles: 1. Remove The Front Brake Disc

    Uploaded by

    TimboWest
    102 views17 pages
    The document provides instructions for removing and installing a 4x4 wheel hub on various vehicle models. The key steps are: 1. Remove the brake disc, hub lock, axle shaft thrust washers, and ABS sensor (if equipped). 2. Remove the wheel hub and bearing assembly. 3. Clean and inspect all parts. Install new O-rings, grease components, and reassemble in reverse order. Properly positioning all parts is important for a secure installation.

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    The document provides instructions for removing and installing a 4x4 wheel hub on various vehicle models. The key steps are: 1. Remove the brake disc, hub lock, axle shaft thrust washers, and ABS sensor (if equipped). 2. Remove the wheel hub and bearing assembly. 3. Clean and inspect all parts. Install new O-rings, grease components, and reassemble in reverse order. Properly positioning all parts is important for a secure installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    102 views17 pages

    4x4 Wheel Hub (2wheel Drive Below) Removal All Vehicles: 1. Remove The Front Brake Disc

    Uploaded by

    TimboWest
    The document provides instructions for removing and installing a 4x4 wheel hub on various vehicle models. The key steps are: 1. Remove the brake disc, hub lock, axle shaft thrust washers, and ABS sensor (if equipped). 2. Remove the wheel hub and bearing assembly. 3. Clean and inspect all parts. Install new O-rings, grease components, and reassemble in reverse order. Properly positioning all parts is important for a secure installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17

    4x4 Wheel Hub (2wheel drive below)

    Removal

    All vehicles

    1. Remove the front brake disc.

    Zoom Sized for Print

    2. Remove the hub lock.

    1 Remove the retainer ring.


    2 Pull outward and remove the hub lock.

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    3. Remove the axle shaft thrust washers.

    1 Remove the snap ring.


    2 Remove the three thrust washers.

    Vehicles equipped with ABS

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    4. CAUTION: Do not remove the ABS sensor from the bearing.

    Disconnect the ABS wheel sensor harness.

    1 Disconnect the connector.


    2 Disconnect the harness routing clips.

    All vehicles
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    5. NOTE: The wheel hub and bearing is a slip fit design and should not require a puller to
    remove it.

    Remove the wheel hub and bearing.

    1 Remove the four lock nuts.


    2 Remove the wheel hub and bearing.

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    6. Remove the brake disc shield.


    Vehicles with ABS

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    7. Remove the bolt and the ABS sensor.

    All vehicles

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    8. NOTE: Position the hub in a soft-jawed vise.

    Install two nuts on the studs and use the inner nut to remove the studs.

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    9. Remove and discard the O-ring.

    Installation

    All vehicles

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    1. NOTE: Any time the wheel hub is removed for any reason, a new O-ring seal must be
    installed. Failure to do so can cause a vacuum leak and loss of four wheel drive
    operations.

    Install a new O-ring.

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    2. NOTE: Position the hub in a soft-jawed vise.

    Install two nuts on the studs and use the outer nut to install the studs.

    Vehicles equipped with ABS


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    3. Position the ABS sensor and install the bolt.

    All vehicles

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    4. Position the brake disc shield.


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    5. NOTE: Apply a coat of Ford High Temperature 4x4 Front Axle and Wheel Bearing
    Grease E8TZ-19590-A meeting Ford specification ESA-MlC198-A to the O-ring area of
    the wheel hub and bearing before installing the hub and bearing.

    Install the wheel hub and bearing.

    1 Position the wheel hub and bearing.


    2 Install the four lock nuts.

    Vehicle equipped with ABS


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    6. NOTE: The following step applies only to vehicles equipped with ABS.

    Connect the ABS sensor harness.

    1 Position the ABS sensor harness and install the routing clips.
    2 Connect the harness connector.

    All vehicles

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    7. CAUTION: The non-metallic thrust washer must be installed between the two metal
    thrust washers. Failure to do so will cause severe wear to the non-metallic thrust washer,
    allowing the axle shaft to travel further in and out during torque thrust causing damage to
    the wheel hub and bearing, the axle shaft end seal and the axle shaft.

    Install the snap ring.

    1 Position the three thrust washers onto the axle shaft.


    2 Install the snap ring.
    8. NOTE: Any time the hub lock is removed, a new O-ring seal must be installed. Failure to
    do so can cause a vacuum leak and loss of four wheel drive functions.

    Install a new O-ring.

    Zoom Sized for Print

    9. Install the hub lock.

    1 Position the hub lock.


    2 Install the retainer ring.

    10. Install the brake disc.


    11. Perform the wheel-end vacuum leak test.

    (2 wheel drive wheel bearing)

    Wheel Bearing and Hub-F-250, F-350 and Excursion


    Removal

    1. NOTE: Super Duty F-25O, F-350 shown, Super Duty F-450, F-550 similar.

    Raise and support the vehicle.

    2. Remove the front wheel and tire assemblies.


    3. Remove the front disc brake caliper and rotor, and position the caliper out of
    the way.

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    4. Remove the hub cap from the hub assembly.


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    5. Remove the cotter pin, adjusting nut and flat washer.

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    6. NOTE: Inspect the condition of the spindle and nut threads to ensure a free
    turning nut when reassembling.

    Remove the outer bearing cone and roller assembly, and pull the hub assembly from
    the spindle.
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    7. Using care not to damage the bearing cage, use a suitable slide hammer and
    bearing seal remover to remove the inner bearing cone and bearing seal.

    Installation

    1. CAUTION: Do not spin the bearing dry with compressed air.

    NOTE: Remove all traces of lubricant from the bearings, hub and axle spindle. Inspect
    bearings and bearing cups for pitting, spalling or unusual wear. If either bearings or
    bearing cups are worn or damaged, replace both bearings and bearing cups.

    NOTE: It is recommended that bearings and bearing cups be replaced in sets. If cups
    are worn or damaged, install the inner and outer bearing cups in the hub with an
    appropriate bearing cup driver tool. Check for proper seating of new bearing cups by
    trying to insert a 0.38 mm (0.0015 inch) feeler gauge between the bottom face of the
    cup and wheel hub seat. You should not be able to insert the feeler gauge.

    Remove all burrs, nicks or scratches from the shoulder of the spindle and seal bore in
    the hub with emery cloth.

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    2. Pack the inside of the hub with lithium-base wheel bearing grease such as
    Motorcraft Premium Long-Life Grease XG-1-C or -K or equivalent meeting
    Ford specification ESA-M1C75-B. Fill the hub until the grease is flush with the
    inside diameters of both bearing cups.
    3. Pack the bearing cone and roller assemblies with wheel bearing grease. Use a
    bearing packer for this operation. If a packer is not available, work as much
    lubricant as possible between the rollers and cages.
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    4. CAUTION: Keep the hub centered on the spindle to prevent damage to the
    grease seal or spindle threads.

    Place the inner bearing cone and roller assembly in the inner cup and install the wheel
    bearing hub seal, using a suitable seal replacer. Make sure seal is fully seated and
    lubricated.
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    5. Install the hub assembly.

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    6. Install the outer bearing cone and roller assembly and the flat washer on the
    spindle and install the adjusting nut. Install a new cotter pin.

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    7. Install the hub cap.


    8. Install the front disc brake caliper and rotor.
    9. Install the front wheel and tire assemblies.
    10. Lower the vehicle.

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