NTT

Centrifugal Pump with
Volute Casing
Original Operating Manual NTT series
Version BA-2011.12 ALLWEILER GmbH

ID-No. 550 102 Postfach 1140
VM-No. 460.0008 GB Allweilerstr. 1
78301 Radolfzell
Germany
Phone: +49 (0) 7732-86-0
Fax: +49 (0) 7732-86-436
E-mail: [email protected]
Internet: http://www.allweiler.com
We reserve the right to make technical changes.

Table of contents
Table of contents
1 About this document ............................... 5 5.5.3 Specifying pipe lengths . . . . . . . . . . . . . . . . . . . . . . 17
5.5.4 Optimizing cross-section and direction
1.1 Target groups ................................. 5
changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.2 Other applicable documents ................ 5 5.5.5 Discharging leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5.6 Providing safety and control devices
1.3 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . 6
(recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4 Technical terms ............................... 6
5.6 Connecting the pipes . . . . . . . . . . . . . . . . . . . . . . . . 18
2 Safety ................................................. 7 5.6.1 Keeping the piping clean . . . . . . . . . . . . . . . . . . . . 18
2.1 Intended use .................................. 7 5.6.2 Installing auxiliary piping . . . . . . . . . . . . . . . . . . . . . 18
5.6.3 Installing the suction pipe . . . . . . . . . . . . . . . . . . . . 18
2.2 General safety instructions . . . . . . . . . . . . . . . . . . 7 5.6.4 Installing the pressure pipe . . . . . . . . . . . . . . . . . . 18
2.2.1 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.6.5 Inspection for stress-free pipe
2.2.2 Obligations of the operating company . . . . . . 8 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.3 Obligations of personnel . . . . . . . . . . . . . . . . . . . . . 8 5.6.6 Inspecting the support foot for
2.3 Specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.1 Explosion hazard area . . . . . . . . . . . . . . . . . . . . . . . 8 5.7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3.2 Hazardous pumped media . . . . . . . . . . . . . . . . . . 8 5.7.1 Connecting the motor . . . . . . . . . . . . . . . . . . . . . . . . 19
5.7.2 Checking the direction of rotation . . . . . . . . . . . 19
3 Layout and function ................................ 9
5.8 Aligning the coupling precisely . . . . . . . . . . . . . . 19
3.1 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.9 Aligning the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.2 ATEX plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.9.1 Aligning the motor with sets of shims . . . . . . . 20
3.1.3 Pump type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.9.2 Aligning the motor with adjusting
screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.10 Installing the coupling guard . . . . . . . . . . . . . . . . 21
3.3 Shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Mechanical seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Storage and lubrication . . . . . . . . . . . . . . . . . . . . . . 10 6.1 Putting the pump into service for the first
time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Transport, storage and disposal . . . . . . . . . . . . . . . . . . 11 6.1.1 Removing the preservative . . . . . . . . . . . . . . . . . . 22
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.2 Preparing auxiliary systems (if
4.1.1 Unpacking and inspection on delivery . . . . . . 11 available) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1.2 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.3 Filling and bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1.4 Preparing dirt trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.1.5 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.1.6 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Removing the preservative . . . . . . . . . . . . . . . . . . 12 6.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.2.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6.2.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Setup and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6.3 Shutting down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Preparing the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6.4 Start-up following a shutdown period . . . . . . . 25
5.1.1 Checking the ambient conditions . . . . . . . . . . . 14
5.1.2 Preparing the installation site . . . . . . . . . . . . . . . 14 6.5 Operating the stand-by pump . . . . . . . . . . . . . . . 25
5.1.3 Preparing the foundation and surface . . . . . . 14 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.4 Removing the preservative . . . . . . . . . . . . . . . . . . 14
5.1.5 Installing the heat insulation (optional) . . . . . 14 7.1 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Installation on a foundation . . . . . . . . . . . . . . . . . . 15 7.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.2.1 Setting the pump aggregate on the 7.2.1 Antifriction bearings lubricated with
foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2.2 Fastening the pump aggregate . . . . . . . . . . . . . 15 7.2.2 Mechanical seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2.3 Safety stuffing box . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3 Installation without foundation . . . . . . . . . . . . . . . 16 7.2.4 Sealing medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Installing the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 7.2.5 Cleaning the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5 Planning the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 7.3 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.5.1 Specifying supports and flange 7.3.1 Returning the pump to the manufac-
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 turer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.2 Specifying nominal diameters . . . . . . . . . . . . . . . 17 7.3.2 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 NTT series BA-2011.12 460.0008 GB – 550 102

Table of contents
7.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1 Sectional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.1 Auxiliary connections . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.2 Part numbers and designations . . . . . . . . . . . . . 33
9.1.3 Sectional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.1.4 Coupling guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . 39
9.2.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2.2 Sound pressure levels . . . . . . . . . . . . . . . . . . . . . . . 39
9.2.3 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.2.4 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.2.5 Preservatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.2.6 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.2.7 Dirt trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.2.8 Height offset for motor alignment with
adjusting screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.2.9 Flange loads according to ISO 5199 . . . . . . . 43
9.3 Spare parts for two years of continuous
operation according to DIN 24296 . . . . . . . . . . 45
9.4 Safety certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9.5 Declaration of conformity according to EC
machine directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
460.0008 GB – 550 102 BA-2011.12 NTT series 3

Table of contents
List of figures List of tables

Fig. 1 Type plate (example) ........................ 9 Tab. 1 Target groups and their duties .............. 5
Fig. 2 ATEX plate (example) . . . . . . . . . . . . . . . . . . . . . . . . 9 Tab. 2 Other applicable documents and their
purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fig. 3 Pump type code (example) .................. 9
Tab. 3 Warnings and consequences of disregarding
Fig. 4 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
them . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fig. 5 Fastening the lifting gear to the pump . . . . . . 11
Tab. 4 Symbols and their meaning ................. 6
Fig. 6 Fastening the lifting gear to the pump
Tab. 5 Technical terms and their meaning ......... 6
unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tab. 6 Measures to be taken if the pump is shut
Fig. 9 Installation without a foundation . . . . . . . . . . . . 16
down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig. 10 Straight pipe lengths upstream
Tab. 7 Measures depending on the behavior of the
and downstream of the pump
pumped medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
(recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Tab. 8 Measures to be taken after prolonged
Fig. 14 Aligning the motor with adjusting
shutdown periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tab. 9 Employed antifriction bearings . . . . . . . . . . . . . . 27
Fig. 15 Overview sectional drawing for NTT
series, bearing bracket 360/470, uncooled, Tab. 10 Measures for return . . . . . . . . . . . . . . . . . . . . . . . . . . 28
unbalanced mechanical seal U5A . . . . . . . . . . 35
Tab. 11 Fault number assignment . . . . . . . . . . . . . . . . . . . 30
Fig. 16 Overview sectional drawing for NTT
Tab. 12 Troubleshooting list . . . . . . . . . . . . . . . . . . . . . . . . . . 32
series, bearing bracket 530/650, uncooled,
unbalanced mechanical seal U5A . . . . . . . . . . 36 Tab. 13 Abbreviations of the connection
designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fig. 17 2-stage version, NTT series, bearing bracket
360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Tab. 14 Designations of components according to
part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fig. 18 Coupling guard on base plate versions . . . . . 38
Tab. 15 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Fig. 19 Flange loads at the pump . . . . . . . . . . . . . . . . . . . 43
Tab. 16 Sound pressure levels . . . . . . . . . . . . . . . . . . . . . . . 39
Fig. 20 Correction factor M and operating
temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Tab. 17 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tab. 18 Properties of lubrication grease . . . . . . . . . . . . . 40
Tab. 19 Minimum amounts for grease
lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tab. 20 Relubrication intervals for the antifriction
bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Tab. 21 Valvoline preservatives . . . . . . . . . . . . . . . . . . . . . . 41
Tab. 22 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tab. 23 Y-shaped dirt trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tab. 24 Height setting at the adjusting screw . . . . . . . 42
Tab. 25 Flange loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tab. 26 Spare parts for two years of continuous
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tab. 27 Safety certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Tab. 28 Declaration of conformity according to EC
machine directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4 NTT series BA-2011.12 460.0008 GB – 550 102

About this document
1 About this document

This manual
• Is part of the pump
• Applies to the afore-mentioned pump series
• Describes safe and appropriate operation during all oper-
ating phases
1.1 Target groups

Target group Duty
Operating company Keep this manual available at the site of operation of the system,
including for later use.
Ensure that personnel read and follow the instructions in this
manual and the other applicable documents, especially all safety
instructions and warnings.
Observe any additional rules and regulations referring to the
system.
Qualified personnel, fitter Read, observe and follow this manual and the other applicable
documents, especially all safety instructions and warnings.
Tab. 1 Target groups and their duties
1.2 Other applicable documents

Document Purpose
ATEX additional instructions Operation in explosion hazard areas
Order data sheet Technical specifications, conditions of operation
Setup drawing Setup dimensions, connection dimensions etc.
Technical description Technical specifications, operating limits
Sectional drawing Sectional drawing, part numbers, component designations
Supplier documentation Technical documentation for parts supplied by subcontractors
Spare parts list Ordering spare parts
Declaration of conformity Conformity with standards
Contents of the declaration of conformity (→ 9.5 Declaration of
conformity according to EC machine directives, Page 47).
Tab. 2 Other applicable documents and their purpose
460.0008 GB – 550 102 BA-2011.12 NTT series 5

About this document
1.3 Warnings and symbols

Warning Risk level Consequences of disregard
Immediate acute risk Death, serious bodily harm
DANGER
Potentially acute risk Death, serious bodily harm
WARNING
Potentially hazardous situation Minor bodily harm
CAUTION
Potentially hazardous situation Material damage
NOTE
Tab. 3 Warnings and consequences of disregarding them
Symbol Meaning
Safety warning sign
Take note of all information highlighted by the safety warning sign
and follow the instructions to avoid injury or death.
Instruction
1. , 2. , ... Multiple-step instructions
 Precondition
→ Cross reference
Information, advice
Tab. 4 Symbols and their meaning
1.4 Technical terms

Term Meaning
Sealing medium Medium for blocking or quenching shaft seals
Auxiliary systems Systems for operating the pump
Tab. 5 Technical terms and their meaning
6 NTT series BA-2011.12 460.0008 GB – 550 102

Safety
2 Safety
The manufacturer does not accept any liability caused by • Pumps used with water as the pumped liquid must not be
disregarding the entire documentation. used for foodstuffs or drinking water. Use of the pump for
foodstuffs or drinking water must be specified in the order
data sheet.
2.1 Intended use • Only select the setup type according to this operating man-
ual. For example, the following are not allowed:
• Only use the pump for pumping the agreed pumped media – Hanging base plate pumps in the pipe
(→ order data sheet). – Overhead installation
• Adhere to the operating limits and size-dependent mini- – Installation in the immediate vicinity of extreme heat or
mum flow rate. cold sources
– Installation too close to the wall
• Avoid dry running:
Initial damage, such as destruction of the mechanical seal
and plastic parts, will occur within only a few seconds.
– Make sure the pump is only operated with, and never 2.2 General safety instructions
without, a pumped medium.
Take note of the following regulations before carrying out
• Avoid cavitation: any work.
– Fully open the suction-side armature and do not use it
to adjust the flow rate. 2.2.1 Product safety
– Do not open the pressure-side armature beyond the
agreed operating point. The pump has been constructed according to the latest tech-
nology and recognized technical safety rules. Nevertheless,
• Avoid overheating: operation of the pump can involve risks to life and health of the
– Do not operate the pump while the pressure-side arma- user or third parties and risk of damage to the pump and other
ture is closed. property.
– Observe the minimum flow rate (→ order data sheet).
• Avoid damage to the motor: • Only operate the pump if it is in perfect technical condition
– Do not open the pressure-side armature beyond the and only use it as intended, staying aware of safety and
agreed operating point. risks, and in adherence to the instructions in this manual.
– Note the maximum permissible number of times the • Keep this manual and all other applicable documents com-
motor can be switched on per hour (→ manufacturer's plete, legible and accessible to personnel at all times.
specifications).
• Refrain from any procedures and actions that would
• Consult the manufacturer about any other use of the pump. expose personnel or third parties to any risk.
• When a pump is delivered without a motor, the pump unit • In the event of any safety-relevant faults, shut down the
must be completed in accordance with the stipulations of pump immediately and have the fault corrected by appro-
machine directive 2006/42/EC priate personnel.
Prevention of obvious misuse (examples) • In addition to the entire documentation for the product,
• Note the operating limits of the pump concerning temper- comply with statutory or other safety and accident-preven-
ature, pressure, flow rate and motor speed (→ order data tion regulations and the applicable standards and guide-
sheet). lines in the country where the pump is operated.
• The power consumed by the pump increases with increas-

ing density of the pumped medium. To avoid overloading
the pump, coupling or motor, stay within the agreed density
(→ order data sheet).
Lower densities are allowed. Adapt the auxiliary systems
accordingly.
• When pumping liquids containing solids, ensure the limits
for the proportion of solids and the grain size are main-
tained (→ order data sheet, technical description).
• When using auxiliary systems, ensure there is a continuous
supply of the appropriate operating medium.
460.0008 GB – 550 102 BA-2011.12 NTT series 7

Safety
2.2.2 Obligations of the operating company 2.2.3 Obligations of personnel

Safety-conscious operation • All directions given on the pump must be followed (and kept
legible), e.g. the arrow indicating the direction of rotation
• Only operate the pump if it is in perfect technical condition
and the markings for fluid connections.
and only use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual. • Pump, coupling guard and components:
– Do not step on them or use as a climbing aid
• Ensure that the following safety aspects are observed and
– Do not use them to support boards, ramps or beams
monitored:
– Do not use them as a fixing point for winches or sup-
– Adherence to intended use
ports
– Statutory or other safety and accident-prevention reg-
– Do not use them for storing paper or similar materials
ulations
– Do not use hot pump or motor components as a heating
– Safety regulations governing the handling of haz-
point
ardous substances
– Do not de-ice using gas burners or similar tools
– Applicable standards and guidelines in the country
where the pump is operated • Do not remove the safety guarding for hot, cold or moving
parts during operation.
• Make protective equipment available.
• Use protective equipment if necessary.
Qualified personnel
• Only carry out work on the pump while it is not running.
• Make sure all personnel tasked with work on the pump
• Isolate the motor from its supply voltage and keep it locked
have read and understood this manual and all other appli-
in that state when carrying out any fitting or maintenance
cable documents, especially the safety, maintenance and
work.
repair information, before they start any work.
• Reinstall the safety equipment on the pump as required by
• Organize responsibilities, areas of competence and the
regulations after any work on the pump.
supervision of personnel.
• Ensure that all work is carried out by specialist technicians
only: 2.3 Specific hazards
– Fitting, repair and maintenance work
– Work on the electrical system 2.3.1 Explosion hazard area
• Make sure trainee personnel only work on the pump under • (→ ATEX additional instructions).
supervision of specialist technicians.
2.3.2 Hazardous pumped media
Safety equipment
• Follow the safety regulations for handling hazardous sub-
• Provide the following safety equipment and verify its func- stances when pumping hazardous
tionality: (e.g. hot, flammable, poisonous or potentially harmful)
– For hot, cold and moving parts: safety guarding pro- media.
vided by the customer
– For possible build up of electrostatic charge: ensure • Use protective equipment when carrying out any work on
appropriate grounding the pump.
Warranty
• Obtain the manufacturer's approval prior to carrying out
any modifications, repairs or alterations during the warranty
period.
• Only use genuine parts or parts that have been approved
by the manufacturer.
8 NTT series BA-2011.12 460.0008 GB – 550 102

Layout and function
3 Layout and function
3.1 Labels 3.1.3 Pump type code
3.1.1 Type plate
NTT 32 - 200 / 01 / 180 U5A - W4
1 1
D - 78315 Radolfzell / Germany
Typ 2
10 2 3
9 Nr Jahr 3 4
8 Q m 3/h H m 4 5
7 n 1/min P kW NPSH m 6
kg/dm 3 mm 2/s 7
Bei Ersatzteilbestellung
Typ und Nr. angeben
Fig. 3 Pump type code (example)
1 Series
6 5 2 Outlet flange standard nominal diameter [mm]
3 Nominal impeller diameter [mm]
Fig. 1 Type plate (example) 4 Hydraulic number
1 Pump type 5 Actual impeller diameter [mm]
2 Year of manufacture 6 Shaft seal
3 Differential head 7 Material key
4 Pump NPSH value
5 Kinematic viscosity
6 Power consumption
7 Density
8 Motor speed
9 Flow rate
10 Pump number
3.1.2 ATEX plate
Fig. 2 ATEX plate (example)

1 Explosion protection mark
2 Reference to ATEX additional instructions
460.0008 GB – 550 102 BA-2011.12 NTT series 9

Layout and function
3.2 Layout
2 3
7 6 5 4
Fig. 4 Layout
1 Impeller 4 Shaft seal 7 Safety stuffing box
2 Volute casing 5 Shaft
3 Bearing bracket 6 Limit for heat insulation
3.3 Shaft seals 3.4 Storage and lubrication

Only one of the following shaft seals can be used. • Antifriction bearing, pump-side
– Groove ball bearing lubricated with pumped liquid
according to DIN 625
3.3.1 Mechanical seals • Antifriction bearing, drive-side
Mechanical seals have functional leaks. – Groove ball bearing lubricated with grease according
to DIN 625
• Single mechanical seal

• Single mechanical seal with quenching
10 NTT series BA-2011.12 460.0008 GB – 550 102

Transport, storage and disposal
4 Transport, storage and disposal
4.1 Transport 4.1.2 Lifting
For weight specifications (→ documents for the particular

DANGER
order).
Death or crushing of limbs caused by falling loads!
4.1.1 Unpacking and inspection on delivery Use lifting gear appropriate for the total weight to be trans-
1. Unpack the pump/aggregate on delivery and inspect it for ported.
transport damage. Fasten the lifting gear as illustrated in the following illustra-
2. Report any transport damage to the manufacturer immedi- tions.
ately. Never fasten the lifting gear onto the motor eyebolt (unless
3. Dispose of packaging material according to local regula- used as a safety device against tipping over for units with
tions. a high center of gravity).
Do not stand under suspended loads.
Fig. 5 Fastening the lifting gear to the pump
Fig. 6 Fastening the lifting gear to the pump unit
Lift the pump/unit properly.
460.0008 GB – 550 102 BA-2011.12 NTT series 11

4.2 Preservation 4.4 Removing the preservative

Not necessary for non-rusting materials Only necessary for pumps treated with preservative
NOTE WARNING
Material damage due to inappropriate treatment for stor- Risk of poisoning from preservatives and cleaning agents
age! in the foodstuffs and drinking water sector!
Treat the pump properly, inside and outside, for storage. Only use cleaning agents which are compatible with the
pumped liquid (→ 9.2.6 Cleaning agents, Page 41).
1. Choose a preservative appropriate for the type and dura- Completely remove all preservative.
tion of storage (→ 9.2.5 Preservatives, Page 41).
2. Use the preservative specified by the manufacturer.
3. All bare metal parts should be treated, inside and outside. NOTE
4. Every 6 months: High water pressure or spray water can damage bearings!
– Renew the preservative if necessary. Do not clean bearing areas with a water or steam jet.
4.3 Storage NOTE

Damage to seals due to wrong cleaning agents!
NOTE Ensure the cleaning agent does not corrode the seals.
Material damage due to inappropriate storage!
1. Choose the cleaning agent according to the application.
Treat and store the pump properly. (→ 9.2.6 Cleaning agents, Page 41).
1. Seal all openings with blind flanges, blind plugs or plastic With Tectyl 506 EH: allow benzine to soak in for 10 minutes
covers. (recommended).
2. Make sure the storage room meets the following condi-
tions: 2. Dispose of preservatives according to local regulations.
– Dry 3. For storage times in excess of 6 months:
– Frost-free – Replace the elastomer parts made of EP rubber
– Vibration-free (EPDM).
3. Turn the shaft once a month. – Check all elastomer parts (O-rings, shaft seals) for
4. Make sure the shaft and bearing change their rotational proper elasticity and replace them if necessary.
position in the process.
12 NTT series BA-2011.12 460.0008 GB – 550 102

4.5 Disposal
Plastic parts can be contaminated by poisonous or radioac-
tive pumped media to such an extent that cleaning is insuf-
ficient.
WARNING
Risk of poisoning and environmental damage by the
pumped medium or oil!
Use protective equipment when carrying out any work on
the pump.
Prior to the disposal of the pump:
– Catch and dispose of any escaping pumped medium
or oil in accordance with local regulations.
– Neutralize residues of pumped medium in the pump.
– Remove any preservative (→ 4.4 Removing the
preservative, Page 12).
Remove any plastic parts and dispose of them in accor-
dance with local regulations.
Dispose of the pump in accordance with local regulations.
460.0008 GB – 550 102 BA-2011.12 NTT series 13

Setup and connection
5 Setup and connection

For pumps in explosion hazard areas (→ ATEX additional 5.1.4 Removing the preservative
instructions).
If the pump is to be put into operation immediately after
setup and connection: remove the preservative prior to
setup (→ 4.4 Removing the preservative, Page 12).
NOTE
Material damage due to distortion or passage of electrical 5.1.5 Installing the heat insulation (optional)
current in the bearing! Only necessary to maintain the temperature of the pumped
Do not make any structural modifications to the pump unit medium
or pump casing.
Do not carry out any welding work on the pump unit or
pump casing. NOTE
Material damage on the bearing or shaft seal due to over-
NOTE heating!
Only install the heat insulation on the volute casing
Material damage caused by dirt! (→ Figure Layout, Page 10).
Do not remove the transport seals until immediately before
setting up the pump. Install the heat insulation properly.
Do not remove any covers or transport and sealing covers
until immediately before connecting the pipes to the pump.
5.1 Preparing the setup

5.1.1 Checking the ambient conditions
Make sure the required ambient conditions are fulfilled
(→ 9.2.1 Ambient conditions, Page 39).
5.1.2 Preparing the installation site

1. Ensure the installation site meets the following conditions:
– Pump is freely accessible from all sides
– Sufficient space for installation/removal of the pipes
and for maintenance and repair work, especially for the
removal and installation of the pump and the motor
– Pump not exposed to external vibrations (damage to
bearings)
– Frost protection
2. Ensure that the fan flow does not encounter any obstacles
from the motor to the pump.
5.1.3 Preparing the foundation and surface

Setup options:
– With concrete foundation
– With steel foundation frame
– Without foundation
Make sure the foundation and surface meet the following

conditions:
– Level
– Clean (no oil, dust or other impurities)
– Foundation and surface can support the weight of the
pump aggregate and all operating forces
– Ensure the pump is stable and cannot tip over
– With concrete foundation: standard concrete of
strength class B 25
14 NTT series BA-2011.12 460.0008 GB – 550 102

5.2 Installation on a foundation 5.2.2 Fastening the pump aggregate

The damping behavior is improved by filling the base plate
NOTE with mortar grout.
Material damage due to distortion of the base plate! 1. Fill the anchoring holes with mortar grout.
Place the base plate on the foundation and secure it as 2. When the mortar grout has set, screw down the base plate
described in the following. at three points with the specified torque.
3. Before tightening the remaining bolts, compensate for any
5.2.1 Setting the pump aggregate on the foundation unevenness in the surface using metal spacing shims next
✔ Implements, tools and materials: to each bolt.
– Foundation bolts (→ setup drawing) 4. Check the pump unit for any distortion with a straightedge:
– Steel washers
– Non-shrinking mortar/concrete
– Spirit level 1
1. Lift the pump aggregate (→ 4.1 Transport, Page 11).
2. Attach the foundation bolts from below into the base plate
fixing holes.
Follow the manufacturer's instructions when using adhe-

sive anchors.
3. Set the pump aggregate down on the foundation. When

doing so, sink the foundation bolts into the prepared
anchoring holes.
Fig. 8 Checking for distortion
– Measure in two planes at an angle of 90° on the cir-

cumference of the coupling.
– Check the light gap at the outer diameter using a
straightedge (1):
Position the straightedge across both halves of the
coupling.
2 1 2 3 If there is significant deviation, undo the fixing to the
base plate and correct the distortion by inserting more
shims.
Fig. 7 Installation with foundation
– Fill the inside of the base plate with concrete, if
4. Use steel washers to align the pump unit to the height and intended. Knock on the base plate to ensure that no
system dimensions as described in the following: cavities are created in the process.
– Place a steel washer (2) to the left and right-hand side
of each foundation bolt (1). Couplings with a spacer piece (dismountable coupling) can
– If the distance between the anchoring holes is greater also be checked with a dial gauge.
than 750 mm, place additional steel washers (3) in the
middle, on each side of the base plate.
5. Make sure the steel washers lie flat against the base plate,
in full contact.
6. Use the integrated spirit level to check whether the pump is
level end to end and side to side with a maximum allowable
tilt of 1 mm/m.
7. Repeat the procedure until the base plate is correctly
aligned.
460.0008 GB – 550 102 BA-2011.12 NTT series 15

5.3 Installation without foundation 5.4 Installing the motor

This is only permissible if the pump is intended for installa- Only necessary if the pump unit is assembled on site.
tion without a foundation (→ Order data sheet).
✔ Implements, tools and materials:

– Wrench NOTE
– Spirit level
Material damage caused by knocks and bumps!
Do not knock or hit any components of the pump.
1
Keep the coupling halves properly aligned when slipping
them on.
1 NOTE
Material damage caused by overheating!
1 Only use a fan-cooled motor with unobstructed air dis-
1 charge in the direction of the pump.
2
1. Smear a very thin coat of molybdenum disulfide (e.g.
Molykote) on the shaft ends of the pump and motor.
3
4 2. Insert shaft keys.
5 3. Slip on the pump-side and motor-side coupling halves in
line.
– Without a mounting rig: remove the rubber buffers and
Fig. 9 Installation without a foundation
heat the coupling halves up to approximately 100 °C.
1. Lift the pump unit (→ 4.1.2 Lifting, Page 11). 4. Tighten the grub screws on both coupling halves.
2. Install four leveling feet (1) as shown. 5. Raise the motor and position it on the bell housing/connec-
– Do not forget the washer (3) under the base plate. tion piece.
3. Set the pump aggregate down on the surface. 6. Check the distance between the coupling halves with a
feeler gauge.
4. Use the adjustable feet (1) to set the height of the base
– Permissible gap (→ setup drawing)
plate as illustrated above:
– Use the feeler gauge to measure the gap (A) between
– Use a wrench to hold the hexagon nut (4) steady on
the coupling halves.
the leveling foot (5).
– Align the coupling halves if the gap is too wide.
– Loosen the hexagon nut (2).
– Adjust the height by turning the hexagon nut (4). 7. Tighten the motor fixing screws.
– Tighten the hexagon nut (2) (→ 9.2.3 Tightening
torques, Page 40).
– Use the integrated spirit level to check whether the 5.5 Planning the pipes
pump is level end to end and side to side with a maxi-
mum allowable tilt of 1 mm/m. 5.5.1 Specifying supports and flange connections
– Repeat the procedure until the base plate is correctly
aligned. NOTE
Material damage due to excessive forces and torques
exerted by the piping on the pump!
Do not exceed the permissible limits (→ 9.2.9 Flange loads
according to ISO 5199, Page 43).
1. Calculate the pipe forces, taking every possible operating

condition into account:
– Cold/warm
– Empty/full
– Unpressurized/pressurized
– Shift in position of flanges
2. Ensure the pipe supports have permanent low-friction
properties and do not seize up due to corrosion.
16 NTT series BA-2011.12 460.0008 GB – 550 102

5.5.2 Specifying nominal diameters 5.5.5 Discharging leaks

Keep the flow resistance in the pipes as low as possible.
WARNING
Risk of injury and poisoning due to hazardous pumped
1. Where possible, make sure the nominal suction pipe diam- liquids!
eter is ≥ as possible to the nominal suction flange diameter.
– Recommended flow rate speed < 1 m/s Safely collect any leaking pumped liquid, then discharge
and dispose of it in accordance with environmental regula-
2. Make sure the nominal pressure pipe diameter is ≥ as pos- tions.
sible to the nominal pressure flange diameter.
– Recommended flow rate speed < 3 m/s 1. Provide equipment for collecting and discharging leaking
liquids.
5.5.3 Specifying pipe lengths
2. Ensure the free discharge of leaking liquids.
5.5.6 Providing safety and control devices

(recommended)
Avoid impurities
1. Install a dirt trap in the suction pipe (→ 9.2.7 Dirt trap,
Page 41).
D
2. To monitor impurities, install a differential pressure gauge

with contact manometer.
C Avoid reverse running
Install a non-return valve between the pressure flange and
the gate valve to ensure the medium does not flow back
when the pump is switched off.
B
A Make provisions for isolating and shutting off the pipes

For maintenance and repair work.
Fig. 10 Straight pipe lengths upstream and downstream
of the pump (recommended)
Provide shut-off devices in the suction and pressure pipes.
A > 5 x nominal suction pipe diameter
B Nominal suction pipe diameter Allow measurements of the operating conditions
C Nominal pressure pipe diameter 1. Provide manometers for pressure measurements in the
D > 5 x nominal pressure pipe diameter suction and pressure pipes.
2. Provide load monitors (overload and underload) on the
Maintain the recommended minimum values when motor side.
installing the pump.
3. Provide for temperature measurements.
Suction side: shorter pipes are possible but may restrict
the hydraulic performance.
Pressure side: shorter pipes are possible but can result in
increased operating noise.
5.5.4 Optimizing cross-section and direction changes

1. Avoid radii of curvature of less than 1.5 times the nominal
pipe diameter.
2. Avoid abrupt changes of cross-section along the piping.
460.0008 GB – 550 102 BA-2011.12 NTT series 17

5.6 Connecting the pipes 5.6.5 Inspection for stress-free pipe connections
✔ Piping installed and cooled down
5.6.1 Keeping the piping clean
NOTE NOTE
Material damage due to impurities in the pump!
Material damage due to distorted pump casing
Make sure no impurities can enter the pump.
Ensure that all pipes are stress relieved when connected
to the pump.
1. Clean all piping parts and armatures prior to assembly.
2. Ensure no flange seals protrude inwards. 1. Disconnect the pipe connecting flanges from the pump.
3. Remove any blind flanges, plugs, protective foils and/or 2. Check whether the pipes can be moved freely in all direc-
protective paint from flanges. tions within the expected range of expansion:
– Nominal diameter < 150 mm: by hand
5.6.2 Installing auxiliary piping – Nominal diameter > 150 mm: with a small lever
Follow the manufacturers' specifications for any available 3. Make sure the flange surfaces are parallel.
auxiliary systems. 4. Reconnect the pipe connecting flanges to the pump.
5.6.6 Inspecting the support foot for distortion

WARNING 1. Loosen the bolts connecting the support foot to the base
Risk of injury and poisoning due to hazardous pumped plate.
liquids! 2. If the support foot moves, compensate for distortion:
Ensure that all leaking fluid is caught safely in a closed – Lateral shift: by means of slotted holes
container: – Height shift: by means of metal shims
– Leak outlet LO 3. Screw the support foot back onto the base plate, making
– Quenching container overflow QO2 sure that the bearing bracket is not distorted in the process.
1. Connect the auxiliary pipes to the auxiliary connections so

that they are stress-free and do not leak (→ setup drawing).
2. To avoid air pockets, run the pipes with a continuous slope
up to the pump.
5.6.3 Installing the suction pipe

1. Remove the transport and sealing covers from the pump.
2. To avoid air pockets, run the pipes with a continuous slope
up to the pump.
3. Ensure no seals protrude inwards.
4. For suction operation: install a foot valve in the suction pipe
to prevent the pump and suction pipe from running empty
during downtimes.
5.6.4 Installing the pressure pipe

1. Remove the transport and sealing covers from the pump.
2. Install the pressure pipe.
3. Ensure no seals protrude inwards.
18 NTT series BA-2011.12 460.0008 GB – 550 102

5.7 Electrical connection 5.8 Aligning the coupling precisely
DANGER DANGER
Risk of death due to electric shock! Risk of death due to rotating parts!
Have all electrical work carried out by qualified electricians Isolate the motor from its supply voltage and keep it locked
only. in that state when carrying out any fitting or maintenance
work.
DANGER
NOTE
Risk of death due to rotating parts!
Isolate the motor from its supply voltage and keep it locked Material damage due to incorrect alignment of the cou-
in that state when carrying out any fitting or maintenance pling!
work. Align the motor exactly to the pump if there is any vertical,
lateral or angular misalignment.
5.7.1 Connecting the motor For detailed information and special couplings: (→ manu-
Follow the instructions of the motor manufacturer. facturer's specifications)
Checking the alignment of the coupling

1. Connect the motor according to the connection diagram. ✔ Implements, tools and materials:
2. Make sure no danger arises due to electric power. – Feeler gauge
3. Install an EMERGENCY STOP switch. – Straightedge
– Dial gauge (for couplings with spacer piece)
5.7.2 Checking the direction of rotation – Other suitable tools, e.g. laser alignment instrument
DANGER A
Risk of death due to rotating parts!
Use protective equipment when carrying out any work on 1
the pump.
Secure the shaft key from being thrown out when checking
the sense of rotation.
Keep an adequate distance to rotating parts.
NOTE
Material damage caused by dry running or wrong direction
of rotation!
Uncouple the motor from the pump. 2
1. Switch the motor on and immediately off again.

2. Check whether the direction of rotation of the motor corre-
sponds to the arrow indicating the direction of rotation on Fig. 11 Checking the alignment of the coupling
the pump.
1. Measure in two planes at an angle of 90° on the circumfer-
3. If the direction of rotation is different: swap two phases. ence of the coupling.
4. Couple the motor to the pump again. 2. Check the light gap towards the outer diameter with a
straightedge (1):
– Position the straightedge across both halves of the
coupling.
– Align the motor if there is a visible gap at the outer
diameter (→ 5.9 Aligning the motor, Page 20).
460.0008 GB – 550 102 BA-2011.12 NTT series 19

3. Measure the gap with a feeler gauge (2): 5.9 Aligning the motor
– Permissible gap (→ setup drawing)
– Use the feeler gauge to measure the gap (A) between Alignment options:
the coupling halves. – With sets of shims
– Align the motor if the gap is too wide (→ 5.9 Aligning – With adjusting screws
the motor, Page 20).
5.9.1 Aligning the motor with sets of shims
1. Align the motor so that the coupling halves are exactly in
line and fit shims if necessary.
2. Check the alignment.
3. Repeat the alignment procedure if there is still any vertical
misalignment.
4. Then tighten the motor fixing screws.
5.9.2 Aligning the motor with adjusting screws
1
Fig. 12 Checking for lateral and vertical misalignment
4. Check for any lateral or vertical misalignment using the dial 2
gauge:
– Carry out the measurement as illustrated. 3
– Align the motor if there is any lateral or vertical mis- 4
alignment (→ 5.9 Aligning the motor, Page 20).
Permissible axial or radial deviation, measured on the
coupling front or circumference, respectively: < 0.05
mm
Fig. 14 Aligning the motor with adjusting screws
Observe the angle of rotation of the spindle when adjust-

ing the adjusting screws (→ 9.2.8 Height offset for motor
alignment with adjusting screw, Page 42).
1. Determine the necessary angle of rotation of the wrench

for the height offset measured (→ 9.2.8 Height offset for
motor alignment with adjusting screw, Page 42).
Fig. 13 Checking for angular displacement
2. Loosen the hexagon head bolts (1).
5. Check the angular displacement with a dial gauge:
3. Carry out the following steps on all adjusting screws (3):
– Carry out the measurement as illustrated.
– Hold the adjusting screw (3) firmly on the hexagon
– If there is any angular displacement: align the motor.
head (2) and loosen the lock nut (4).
– Turn the adjusting screw (3) to the selected angle.
– Hold the adjusting screw (3) firmly on the hexagon
head (2) and tighten the lock nut (4).
4. Tighten the hexagon head bolts (1).
5. Check the alignment.
6. Repeat the alignment procedure if there is still any vertical
misalignment.
7. Then tighten the motor fixing screws.
20 NTT series BA-2011.12 460.0008 GB – 550 102

5.10 Installing the coupling guard

The nuts (920.106/107) are non-removable (secured by
crimping sleeves).
Base plate version

1. Installing the coupling guard (→ Figure Coupling guard on
base plate versions, Page 38).
– Gap between coupling guard and pump < 8 mm
– Gap between coupling guard and motor < 8 mm (set
the equalizing pipe (681.102) accordingly)
460.0008 GB – 550 102 BA-2011.12 NTT series 21

Operation
6 Operation
For pumps in explosion hazard areas (→ ATEX additional 6.1.3 Filling and bleeding
instructions).
✔ Auxiliary systems ready for operation
6.1 Putting the pump into service

WARNING
for the first time
6.1.1 Removing the preservative media!
Only necessary for pumps treated with preservative Safely collect any leaking pumped medium and dispose
of it in accordance with environmental rules and require-
ments.
(→ 4.4 Removing the preservative, Page 12).
6.1.2 Preparing auxiliary systems (if available)

NOTE
The manufacturer does not accept any liability for damage Material damage caused by dry running!
arising from the installation or use of a third-party or unap- Make sure the pump is filled properly.
proved auxiliary system.
1. If necessary, fill the bearing bracket with pumped liquid:
Sealing systems – Bleed the pump using connection V.
– Fill the pump with pumped liquid using connection FF.
1. Verify that the sealing medium is suitable to mix (i.e. com- – If possible, turn the pump shaft by hand.
patible) with the pumped medium.
2. Fill the pump and the suction pipe with pumped medium.
2. Identify the sealing system (→ order data sheet).
3. Open the suction-side armature.
3. Install the sealing system (→ manufacturer's specifica-
4. Open the pressure-side armature.
tions).
5. If present: open the auxiliary systems and check the flow
4. Make sure the parameters required for the installed sealing
rate.
system are met.
6. Verify that no pipe connections are leaking.
5. Ensure that the permissible container pressure is not
exceeded on blocking pressure systems (→ manufac-
6.1.4 Preparing dirt trap
turer's specifications).
Fit fine strainer to dirt trap (→ 9.2.7 Dirt trap, Page 41).
22 NTT series BA-2011.12 460.0008 GB – 550 102

Operation
6.1.5 Switching on 1. Open the suction-side fitting.

✔ Pump set up and connected properly 2. Close the pressure-side fitting.
✔ Motor set up and connected properly 3. Switch on the motor and make sure it is running smoothly.
✔ Motor exactly aligned with the pump 4. Once the motor has reached its nominal speed, open
the pressure-side fitting slowly until the operating point is
✔ All connections stress-free and sealed
reached.
✔ Any available auxiliary systems are ready for operation
5. For pumps with hot pumped liquids, make sure any tem-
✔ All safety equipment installed and tested for functionality perature changes do not exceed 5 K/min.
✔ Pump prepared, filled and bled properly 6. Observe the following for use in high temperature systems:
– Heat the pump to 100–130 °C
Pumped liquids with a high viscosity can cause increased – Bleed the pump using connection V
power consumption. We recommend using a minimum
7. After the first load under pressure and at operating temper-
amount of pumping liquid until the operating temperature
ature, check that the pump is not leaking.
has been reached.
8. If the pumped liquids are hot, briefly switch off the pump at
operating temperature and perform the following steps.
DANGER 9. Loosen the bolts connecting the support foot to the base
plate.
Risk of injury due to running pump! 10. If the support foot moves, compensate for distortion:
Do not touch the running pump. – Lateral shift: by means of slotted holes
Ensure that the coupling guard is attached. – Height shift: by means of metal shims
Do not carry out any work on the running pump. 11. Screw the support foot back onto the base plate, making
Allow the pump to cool down completely before starting any sure that the bearing bracket is not distorted in the process.
work. 12. Check the coupling alignment and realign the motor if nec-
essary. (→ 5.8 Aligning the coupling precisely, Page 19).
13. After every 30 minutes' running time:
DANGER – Briefly switch off pump
Risk of injury and poisoning due to pumped liquid spray- – Clean dirt trap
ing out! – Bleed and start pump
Use protective equipment when carrying out any work on 14. Repeat step 13 until the dirt trap is free from deposits.
the pump.
6.1.6 Switching off
✔ Pressure-side fitting closed (recommended)
NOTE
Material damage caused by dry running!
Make sure the pump is filled properly. WARNING
Risk of injury due to hot pump parts!
NOTE the pump.
Risk of cavitation when throttling down the suction flow
rate! 1. Switch off the motor.
Fully open the suction-side armature and do not use it to 2. Check all connecting bolts and tighten them if necessary.
adjust the flow rate. 3. If necessary, fit a normal strainer to dirt trap (→ 9.2.7 Dirt
Do not open the pressure-side fitting beyond the operating trap, Page 41).
point.
NOTE
Do not operate the pump for long periods with the pressure-
side fitting closed.
Observe the minimum flow rate (→ order data sheet).
460.0008 GB – 550 102 BA-2011.12 NTT series 23

Operation
6.2 Operating 1. Open the suction-side fitting.

2. Close the pressure-side fitting.
6.2.1 Switching on
3. Switch on the motor and make sure it is running smoothly.
✔ Pump set up and connected properly 4. Once the motor has reached its nominal speed, open
✔ Motor set up and connected properly the pressure-side fitting slowly until the operating point is
✔ Motor exactly aligned with the pump reached.
✔ All connections stress-free and sealed 5. For pumps with hot pumped liquids, make sure any tem-
perature changes do not exceed 5 K/min.
✔ Any available auxiliary systems are ready for operation
6. After the first load under pressure and at operating temper-
✔ All safety equipment installed and tested for functionality
ature, check that the pump is not leaking.
✔ Pump prepared, filled and bled properly
7. If the pumped liquid is hot, switch off the pump briefly at
operating temperature, check the alignment of the coupling
and realign the motor if necessary (→ 5.8 Aligning the cou-
DANGER pling precisely, Page 19).
Risk of injury due to running pump!
6.2.2 Switching off
Do not touch the running pump.
Ensure that the coupling guard is attached. ✔ Pressure-side fitting closed (recommended)
Do not carry out any work on the running pump.
Allow the pump to cool down completely before starting any
work.
WARNING
Risk of injury due to hot pump parts!
DANGER the pump.
Risk of injury and poisoning due to pumped liquid spray-
ing out! Switch off the motor.
the pump.
6.3 Shutting down
NOTE
WARNING
Material damage caused by dry running!
Make sure the pump is filled properly. Risk of injury and poisoning due to hazardous pumped
media!
Safely collect any leaking pumped medium and dispose
NOTE of it in accordance with environmental rules and require-
ments.
Risk of cavitation when throttling down the suction flow
rate!
Fully open the suction-side armature and do not use it to
adjust the flow rate.
Do not open the pressure-side fitting beyond the operating
point.
NOTE
Do not operate the pump for long periods with the pressure-
side fitting closed.
Observe the minimum flow rate (→ order data sheet).
24 NTT series BA-2011.12 460.0008 GB – 550 102

Operation
Take the following measures whenever the pump is shut 6.4 Start-up following a shutdown period
down:
1. If the pump is shut down for over 1 year, take the following
Pump is Measure measures before starting it up again:
...shut down Take measures according to Shutdown period Measure
for a prolonged the pumped liquid (→ Table
period 7 Measures depending on > 1 year For versions with roller
the behavior of the pumped bearings without lifetime
medium, Page 25). lubrication: relubricate
...emptied, Close the suction-side and > 2 years Replace elastomer seals
dismounted pressure-side armatures. (O-rings, shaft sealing rings).
Isolate the motor from its power Replace antifriction bearings.
supply and secure it against
Tab. 8 Measures to be taken after prolonged
unauthorized switch-on.
shutdown periods
...put into Follow the storage instructions
storage (→ 4.3 Storage, Page 12). 2. Carry out all steps as for the initial start-up (→ 6.1 Putting
the pump into service for the first time, Page 22).
Tab. 6 Measures to be taken if the pump is shut down
Behavior Duration of shutdown (depending

of pumped on process)
6.5 Operating the stand-by pump
medium
Short Long ✔ Stand-by pump filled and bled
Solids sediment Flush the Flush the Operate the stand-by pump at least once a week.
pump. pump.
Solidifying/ Heat up or Empty the
freezing, empty the pump and 1. Completely open the suction-side armature.
non-corrosive pump and containers. 2. Open the pressure-side fitting to the extent that the
containers. stand-by pump reaches its operating temperature and is
heated through evenly (→ 6.2.1 Switching on, Page 24).
Solidifying/ Heat up or Empty the
freezing, empty the pump and
corrosive pump and containers.
containers. Treat the
pump and
containers
with preser-
vative.
Remains liquid, – –
non-corrosive
Remains liquid, – Empty the
corrosive pump and
containers.
Treat the
pump and
containers
with preser-
vative.
Tab. 7 Measures depending on the behavior
of the pumped medium
460.0008 GB – 550 102 BA-2011.12 NTT series 25

Maintenance
7 Maintenance
For pumps in explosion hazard areas (→ ATEX additional 7.2 Maintenance
instructions).
Service life of the antifriction bearings for operation within
Trained service technicians are available for fitting and the permissible operating range: > 2 years
repair jobs. Present a pumped medium certificate (DIN
Intermittent operation, high temperatures, low viscosities
safety data sheet or safety certificate) when requesting
and aggressive ambient and process conditions reduce the
service.
service life of antifriction bearings.
Mechanical seals are subject to natural wear, which

7.1 Inspections strongly depends on the actual operating conditions.
Therefore, general statements regarding their service life
The inspection intervals depend on the operational strain cannot be made.
on the pump.
DANGER
DANGER
Isolate the motor from its supply voltage and keep it locked
work.
WARNING
media! DANGER
Use protective equipment when carrying out any work on Risk of death due to electric shock!
the pump. Have all electrical work carried out by qualified electricians
only.
1. Check at appropriate intervals:
– Maintenance of minimum flow rate
– Temperature of the pump-side antifriction bearing WARNING
< 120 °C
– Temperature of the motor-side antifriction bearing Risk of injury and poisoning due to hazardous or hot
< 90 °C pumped media!
– Normal operating conditions unchanged Use protective equipment when carrying out any work on
– Coupling alignment and condition of elastic parts the pump.
2. For trouble-free operation, always ensure the following: Allow the pump to cool down completely before commenc-
– No dry running ing any work.
– No leaks Make sure the pump is unpressurized.
– No cavitation
Empty the pump, safely collect the pumped medium and
– Suction-side gate valves open
dispose of it in accordance with environmental rules and
– Unclogged and clean filters
requirements.
– Sufficient supply pressure
– No unusual running noises or vibrations
– No overloading of the system
– No excessive leakage at the shaft seal
– Proper functioning of auxiliary systems
26 NTT series BA-2011.12 460.0008 GB – 550 102

Maintenance
7.2.1 Antifriction bearings lubricated with grease 7.2.4 Sealing medium

1. As a precaution, replace antifriction bearings with lifetime Only on versions with quenching.
lubrication every 2 years (recommended).
The following antifriction bearings have been installed:
1. Check the filling level of the sealing medium.
Bearing bracket Antifriction bearing 2. After 4000 operating hours or when the maximum filling
size level has been reached, replace the sealing medium:
360, 470 • Closed antifriction bearing – Empty the sealing chamber and safely collect the seal-
with guard discs ing medium.
– Fill the seal chamber with sealing medium.
• Lifetime lubrication ex factory
530, 650 • Open antifriction bearings 7.2.5 Cleaning the pump
Nilos rings
• Greased ex factory
NOTE
• Must be greased regularly High water pressure or spray water can damage bearings!
(→ Table 20 Relubrication Do not clean bearing areas with a water or steam jet.
intervals for the antifriction
bearings, Page 40). Clean large-scale grime from the pump.
Tab. 9 Employed antifriction bearings
2. Make sure you use the correct type and minimum amount
of grease when filling the bearing (→ 9.2.4 Lubricants,
Page 40).
3. Fill the cavities between the rolling elements up to 40 %
with grease.
4. Wipe off any excess grease with a soft object.
7.2.2 Mechanical seals

Mechanical seals have functional leaks (→ manufacturer's
specifications).
Single mechanical seals with quenching: any drastic rise
in the level of the quenching system indicates a major leak
at the product-side mechanical seal.
1. In the event of a larger leak: replace the mechanical seal

and its auxiliary seals and check the integrity of the auxiliary
systems.
2. Recommended: Empty out the bearing bracket regularly in
order to replace old pumping liquid:
– Take the pump out of operation. (→ 6.3 Shutting down,
Page 24).
– Open connection FD2 of bearing bracket and safely
collect the pumping liquid.
– Fill and bleed the pump. (→ 6.1.3 Filling and bleeding,
Page 22).
7.2.3 Safety stuffing box
NOTE
Increased leakage due to incorrect installation!
Arrange the cut joints offset to one another by 180°.
When inserting new packing rings, arrange the cut joints

offset to one another by 180°.
460.0008 GB – 550 102 BA-2011.12 NTT series 27

Maintenance
7.3 Dismounting 7.3.1 Returning the pump to the manufacturer

✔ Pump unpressurized
DANGER ✔ Pump completely empty
✔ Electrical connections isolated and motor secured against
switch-on
✔ Pump cooled down
✔ Coupling guard dismounted
Isolate the motor from its supply voltage and keep it locked
✔ With coupling with spacer piece: spacer piece removed
work. ✔ Auxiliary systems shut down, depressurized and emptied
✔ Manometer lines, manometer and holdings dismounted
Enclose a truthfully and fully completed document of com-
DANGER pliance when returning pumps or components to the man-
Risk of death due to electric shock! ufacturer (→ 9.4 Safety certificate, Page 46).
Have all electrical work carried out by qualified electricians
only. Repair carried out Measure for return
...at the customer's Return the defective
premises component to the
WARNING manufacturer.
Risk of injury and poisoning due to hazardous or hot ...at the Flush the pump and
pumped media! manufacturer's decontaminate it if it was
Use protective equipment when carrying out any work on premises used to pump hazardous
the pump. media.
Allow the pump to cool down completely before commenc- Return the complete pump
ing any work. (not disassembled) to the
Make sure the pump is unpressurized. manufacturer.
Empty the pump, safely collect the pumped medium and ...at the Only in the event of
dispose of it in accordance with environmental rules and manufacturer's hazardous pumped media:
requirements. premises for flush and decontaminate the
warranty repairs pump.
Return the complete pump
WARNING (not disassembled) to the
Risk of injury due to heavy components! manufacturer.
Pay attention to the component weight. Lift and transport Tab. 10 Measures for return
heavy components using suitable lifting gear.
Set down components safely and secure them against 7.3.2 Dismounting
overturning or rolling away. ✔ Pump unpressurized
✔ Pump completely empty, flushed and decontaminated
✔ Electrical connections isolated and motor secured against
WARNING switch-on
Risk of injury during disassembly! ✔ Pump cooled down
Secure the pressure-side gate valve against accidental ✔ Coupling guard dismounted
opening. ✔ With coupling with spacer piece: spacer piece removed
Depressurize the blocking pressure system, if available. ✔ Auxiliary systems shut down, depressurized and emptied
Wear protective gloves as components can become very ✔ Manometer lines, manometer and holdings dismounted
sharp through wear or damage.
Remove spring-loaded components carefully (e.g. In production, the pumps are constructed to a standard
mechanical seal, tensioned bearing, valves etc.), as com- process. The slide-in unit can be removed without remov-
ponents can be ejected by the spring tension. ing the volute casing and piping.
Observe the manufacturer's specifications (e.g. for the If a coupling with spacer piece is used, the motor can
motor, coupling, mechanical seal, blocking pressure sys- remain mounted on the base plate.
tem, cardan shaft, drives, belt drive etc.).
When dismounting, observe the following:
– Mark the precise orientation and position of all compo-
nents before dismounting.
– Dismantle components concentrically without canting.
– Dismount the pump (→ sectional drawing).
28 NTT series BA-2011.12 460.0008 GB – 550 102

Maintenance
7.4 Installing 7.5 Ordering spare parts

Reinstall the components concentrically, without canting, For trouble-free replacement in the event of faults, we rec-
in accordance with the markings made. ommend keeping entire slide-in units or spare pumps avail-
able on site.
The application guidelines conforming to DIN 24296 rec-
WARNING ommend provisioning for two years of continuous use
(→ 9.3 Spare parts for two years of continuous operation
Risk of injury due to heavy components! according to DIN 24296, Page 45).
Pay attention to the component weight. Lift and transport
heavy components using suitable lifting gear. Have the following information ready to hand when order-
Set down components safely and secure them against ing spare parts (→ type plate):
overturning or rolling away. – Short designation of the pump
– Pump number
– Year of manufacture
WARNING – Part number
– Designation
Risk of injury during assembly! – Quantity
Install spring-loaded components carefully (e.g. mechan-
ical seal, tensioned bearing, valves etc.), as components
can be ejected by the spring tension.
Observe the manufacturer's specifications (e.g. for the
motor, coupling, mechanical seal, blocking pressure sys-
tem, cardan shaft, drives, belt drive etc.).
NOTE
Material damage due to unsuitable components!
Always replace lost or damaged screws with screws of the
same strength (→ 9.2.3 Tightening torques, Page 40).
Only replace seals with seals of the same material.
1. Observe the following during the installation:

– Replace worn parts with genuine spare parts.
– Replace seals, inserting them so that they cannot
rotate.
– Maintain the specified tightening torques
(→ 9.2.3 Tightening torques, Page 40).
2. Clean all parts (→ 9.2.6 Cleaning agents, Page 41). Do
not remove any prepared markings.
3. Replace the antifriction bearings.
4. Fill any open antifriction bearings without guard discs with
grease:
– Make sure you use the correct type and mini-
mum amount of grease when filling the bearing
(→ 9.2.4 Lubricants, Page 40).
– Fill the cavities between the rolling elements up to 40 %
with grease.
– Wipe off any excess grease with a soft object.
5. Install the pump (→ sectional drawing).
6. Install the pump in the system (→ 5 Setup and connection,
Page 14).
460.0008 GB – 550 102 BA-2011.12 NTT series 29

Troubleshooting
8 Troubleshooting
For faults which are not specified in the following table or can-
not be traced back to the specified causes, please consult the
manufacturer.
Possible faults are identified by a fault number in the table
below. This number identifies the respective cause and rem-
edy in the troubleshooting list.
Fault Number
Pump not pumping 1
Pumping rate insufficient 2
Pumping rate excessive 3
Pumping pressure insufficient 4
Pumping pressure excessive 5
Pump running roughly 6
Antifriction bearing temperatures too high 7
Pump leaking 8
Motor power uptake excessive 9
Tab. 11 Fault number assignment
Fault number Cause Remedy

1 2 3 4 5 6 7 8 9
X – – – – – – – – Supply/suction pipe and/or pressure pipe Open the armature.
closed by armature
X – – – – – – – – Transport and sealing cover still in place Remove the transport and sealing
cover.
Dismount the pump and inspect it for
dry-running damage.
X – – – – X – – – Supply/suction pipe not bled properly or Fill up the pump and/or piping
not filled up completely completely and bleed them.
X – – – – X – – – Supply/suction pipe contains air pockets Install the armature for bleeding.
Correct the piping layout.
X X – X – X – – – Supply/suction pipe, pump or suction Clean the supply/suction pipe, pump or
strainer blocked or encrusted suction strainer.
X X – X – X – – – Pump running in the wrong direction Swap any two phases on the motor.
X X – X – – – – – Motor speed too low Compare the required motor speed with
the specifications on the pump type
plate. Replace the motor if necessary.
Increase the motor speed if speed
control is available.
X X – X – X – – – Impeller out of balance or blocked Dismount the pump and inspect it for
dry-running damage.
Clean the impeller.
X X – X – X – – – Air is sucked in Seal the source of malfunction.
X X – X – X – – – Excessive amount of gas: pump is Consult the manufacturer.
cavitating
X X – – X X – – – Pressure pipe blocked Clean the pressure pipe.
30 NTT series BA-2011.12 460.0008 GB – 550 102

Troubleshooting

1 2 3 4 5 6 7 8 9
– X – X – – – – – Geodetic differential head and/or pipe flow Remove sediments from the pump
resistances too high and/or pressure pipe.
Install a larger impeller and consult the
manufacturer.
– X – X – – – – – Supply/suction pipe not fully opened Open the armature.
– X – X – X – – – Supply/suction pipe cross-section too Increase the cross-section.
narrow Remove any encrustations from the
suction pipe.
Open the armature completely.
– X – X – X – – – Differential head excessive: NPSHpump Increase the supply pressure.
larger than NPSHsystem Consult the manufacturer.
– X – X – X – – – Pumped medium temperature too high: Increase the supply pressure.
pump is cavitating Lower the temperature.
Consult the manufacturer.
– X – X – X X – – Pump parts worn Replace the worn pump parts.
– X – X – X – – X Motor running on 2 phases Check the fuse and replace it if
necessary.
Check the cable connections and
insulation.
– X – X – X – – – Hydraulic parts of the pump dirty, clotted Dismount the pump.
or encrusted Clean the parts.
– X – X – – – – X Viscosity or specific gravity of the pumped Consult the manufacturer.
medium outside the range specified for
the pump
– X – – X X – – – Pressure-side armature not opened wide Open the pressure-side armature.
enough
– – X X – X – – X Pressure-side armature opened too wide Throttle down at the pressure-side
armature.
Machine the impeller down. Consult the
manufacturer and adjust the impeller
diameter.
– – X – – X – – X Geodetic differential head, pipe flow Throttle down the flow rate at the
resistances and/or other resistances lower pressure-side armature. Observe the
than specified minimum flow rate.
diameter.
– – X – X – – – – Viscosity lower than expected Machine the impeller down. Consult the
diameter.
– – X – X X X – X Motor speed too high Compare the required motor speed with
the specifications on the pump type
plate. Replace the motor if necessary.
Reduce the motor speed if speed
control is available.
460.0008 GB – 550 102 BA-2011.12 NTT series 31

Troubleshooting

1 2 3 4 5 6 7 8 9
– – X – X X – – X Impeller diameter too large Throttle down the flow rate at the
pressure-side armature. Observe the
minimum flow rate.
diameter.
– – – – – X X – X Defective antifriction bearing in bearing Replace the antifriction bearing.
bracket
– – – – – X X – – Coupling not aligned properly Align the coupling.
– – – – – – X – X Defective antifriction bearing in motor Replace the antifriction bearing
(→ manufacturer's specifications).
– – – – – – X – – Lubricant: too much, not enough or Reduce, top up or replace the lubricant.
unsuitable
– – – – – – X – – Excessive axial load Clean the relief bore in the impeller.
– – – – – – – X – Connecting bolts not tightened properly Tighten the connecting bolts.
– – – – – – – X – Mechanical seal worn Replace the mechanical seal.
– – – – – – – X – Mechanical seal worn by pumped liquid Check the pumped liquid.
Replace the mechanical seal.
– – – – – – – X – Housing seal defective Replace the housing seal.
– – – – – – – X – Shaft sleeve is infiltrated Replace the shaft sleeve and/or O-ring.
– – – – – X X X X Pump distorted Check the pipe connections and pump
attachment.
Check the coupling alignment.
Check the attachment of the support
foot.
– – – – – X – – – Coupling elements worn Replace the coupling units and realign
them.
– – – – – X – – – Flow quantity is below the minimum Increase the flow quantity to the
minimum flow quantity.
Tab. 12 Troubleshooting list
32 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9 Appendix
9.1 Sectional drawings Part no. Designation

433.01 Mechanical seal
9.1.1 Auxiliary connections
461.01 Gland packing
Abbreviation Connection 509.01 Intermediate ring
FD1 Emptying 514.01 Threaded ring
FD2 Emptying 516.02 Nilos ring
525.02 Spacer sleeve
FF Filling
531.01 Clamping sleeve
LO Leak / egress
550.01 Disc
QF2 Filling quench
550.106 Slotted disc
QO2 Quench overflow
550.107 Disc
V Bleeding
551.01 Spacing washer
Tab. 13 Abbreviations of the connection designations
551.04 Spacing washer
9.1.2 Part numbers and designations 551.05 Spacing washer
565.01 Rivet
Part no. Designation
565.02 Rivet
102.01 Volute casing
599.101 Crimping sleeve
108.01 Stage casing
681.101 Coupling guard
161.01 Housing cover
681.102 Equalizing pipe
161.02 Housing cover
710.01 Pipe
171.01 Guide wheel
901.01 Hexagon head bolt
183.01 Support foot
210.01 Shaft
210.02 Shaft
230.01 Impeller
902.01 Stud bolt
230.02 Impeller, first stage
902.101 Stud bolt
230.03 Impeller, second stage
903.02 Screw plug
321.01 Groove ball bearings
903.06 Screw plug
321.02 Groove ball bearings
903.07 Screw plug
330.01 Bearing bracket
903.09 Screw plug
360.02 Bearing cover
903.11 Screw plug
400.01 Gasket
904.05 Grub screw
400.02 Gasket
914.08 Socket head cap screw
400.03 Gasket
920.01 Nut
411.02 Seal ring
920.106 Hexagon nut
411.06 Seal ring
920.107 Hexagon nut
411.07 Seal ring
922.01 Impeller nut
411.09 Seal ring
932.01 Circlip
411.11 Seal ring
460.0008 GB – 550 102 BA-2011.12 NTT series 33

Appendix
Part no. Designation

932.02 Circlip
932.04 Circlip
934.01 Spring washer
936.01 Spring ring
940.01 Shaft key
940.02 Shaft key
940.03 Shaft key
971.01 Name plate
972.01 Information plate
Tab. 14 Designations of components according
to part numbers
34 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.1.3 Sectional drawings
X A
Fig. 15 Overview sectional drawing for NTT series, bearing bracket 360/470, uncooled, unbalanced mechanical seal U5A
A Version with intermediate ring X Detail X
460.0008 GB – 550 102 BA-2011.12 NTT series 35

Appendix
Fig. 16 Overview sectional drawing for NTT series, bearing bracket 530/650, uncooled, unbalanced mechanical seal U5A
36 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
Fig. 17 2-stage version, NTT series, bearing bracket 360
460.0008 GB – 550 102 BA-2011.12 NTT series 37

Appendix
9.1.4 Coupling guard
Fig. 18 Coupling guard on base plate versions
38 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.2 Technical specifications 9.2.2 Sound pressure levels

Measuring conditions:
More technical specifications (→ order data sheet).
• Distance to the pump: 1 m
9.2.1 Ambient conditions • Operation: cavitation-free
Operation under other ambient conditions should be • Motor: IEC standard motor
agreed with the manufacturer • Tolerance ±3 dB
Tempera- Relative humidity [%] Setup Lower-noise versions of the motors are available if the
ture [°C] height expected noise levels exceed the permissible limits.
Long-term Short-term above sea
level [m] Nominal motor Sound pressure level [dB] for pump
power PM [kW] with motor at speed [rpm]
–20 to +40 ≤ 85 ≤ 100 ≤ 1000
Tab. 15 Ambient conditions 1450 1750 2900 3500
1.5 58 58.5 63 64
2.2 60 60.5 66 67
3.0 62 62.5 68 69
4.0 63 63.5 69 70
5.5 65 65.5 71 72
7.5 66 66.5 72 73
11.0 68 68.5 74 75
15.0 69 69.5 75 76
18.5 70 70.5 76 77
22.0 71 71.5 77 78
30.0 72 72.5 78 79
37.0 73 73.5 79 80
45.0 74 74.5 80 81
55.0 75 75.5 80 81
75.0 76 76.5 81 82
90.0 76 76.5 82 83
110.0 77 77.5 82 83
132.0 78 78.5 83 84
160.0 79 79.5 84 85
200.0 80 80.5 85 86
250.0 83 83 83 84
315.0 84 84 85 85
355 85 85 86 86
Tab. 16 Sound pressure levels
460.0008 GB – 550 102 BA-2011.12 NTT series 39

Appendix
9.2.3 Tightening torques 9.2.4 Lubricants
Part no. Thread size Quality Tightening Property of lubrication Value

torque [Nm] grease
901.01 M10 35 Non-resinous and acid-free –
902.01 M12 8.8 60
Anti-rust –
920.01 M16 146
901.02 M12 60 Worked penetration 250–280 mm/10
8.8
902.02 M16 146 Dropping point > 250 °C
901.03 Temperature range for -40 to 180 °C
M10 8.8 35
901.14 application
M12 31 Manufacturer KLÜBER LUBRICATION
901.13 8.8
M16 146
Name ASONIC GHY 72
903.02
G 1/4 10 Tab. 18 Properties of lubrication grease
903.06
G 3/8 St 15
903.07
G 1/2 30 Bearing bracket Bearing Approx.
903.11
size abbreviation amount of
M6 9 grease [g]
914.08 M8 8.8 22
M10 35 530 6410 J C4 18
M20 * 1.5 112 650 6413 J C4 28

M24 * 1.5 188 Tab. 19 Minimum amounts for grease lubrication
922.01 1.7139
M30 * 1.5 340
M36 * 1.5 700 Bearing bracket Motor speed Relubrication
Tab. 17 Tightening torques size [rpm] intervals [h]
530 1450 11400
1750 10100
650 1450 10500
1750 9300
Tab. 20 Relubrication intervals for the antifriction bearings
40 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.2.5 Preservatives 9.2.7 Dirt trap

Use Valvoline preservatives or similar (recommended). Select the dirt trap according to the following table (recom-
mended).
Type of storage Storage Preservative Renew

duration inside/ [months]
[months] outside inside/
outside
In closed, dry 6–12 Tectyl 511 M –
and dust-free
> 12 Tectyl 506 EH 48/48
room
In open 6–12 Tectyl 542/ –
air, central Tectyl 506 EH
European
climate > 12 Tectyl 506 EH 48/18
In open air, 6–12 Tectyl 542/ –

tropical climate, Tectyl 506 EH
aggressive
industrial > 12 Tectyl 506 EH 48/12
DNs Ø d l [mm] Mesh size W Ø wire
atmosphere or [mm] [mm] [mm] [mm]
close to sea
Nor- Fine
Tab. 21 Valvoline preservatives mal strai-
strainer
9.2.6 Cleaning agents ner
15/20 26 65 0.6 0.25 0.4
Application area Cleaning agents
25 31 81
Foodstuffs and drinking E.g. spirit, Ritzol 155, strong
water sector alkaline soapy solution, 32 36 81
steam jet (for individual 40 46 110
parts only)
50 57 116
Other Benzine, wax solvents,
diesel, paraffin, alkaline 65 72 173 1.2 0.4 0.8
cleaners
80 88 186
Tab. 22 Cleaning agents
100 108 220
125 134 248
150 159 270 1.5 0.6 1.0
200 208 340
Tab. 23 Y-shaped dirt trap
460.0008 GB – 550 102 BA-2011.12 NTT series 41

Appendix
9.2.8 Height offset for motor alignment with Height Rotation Setting aid
adjusting screw adjustment angle of
[mm] spindle [°]
Height Rotation Setting aid 0.75 180 1/2 turn
adjustment angle of
[mm] spindle [°] 0.77 185 –
0.02 5 – 0.79 190 –
0.04 10 – 0.81 195 –
0.06 15 – 0.83 200 –
0.08 20 – 0.85 205 –
0.10 25 – 0.88 210 –
0.13 30 Shaft key surface to point of 0.90 215 –

hexagon 0.92 220 –
0.15 35 – 0.94 225 –
0.17 40 – 0.96 230 –
0.19 45 – 0.98 235 –
0.21 50 – 1.00 240 –
0.23 55 – 1.02 245 –
0.25 60 Shaft key surface to shaft 1.04 250 –
key surface
1.06 255 –
0.27 65 –
1.08 260 –
0.29 70 –
1.10 265 –
0.31 75 –
1.13 270 3/4 turn
0.33 80 –
1.15 275 –
0.35 85 –
1.17 280 –
0.38 90 1/4 turn
1.19 285 –
0.40 95 –
1.21 290 –
0.42 100 –
1.23 295 –
0.44 105 –
1.25 300 –
0.46 110 –
1.27 305 –
0.48 115 –
1.29 310 –
0.50 120 –
1.31 315 –
0.52 125 –
1.33 320 –
0.54 130 –
1.35 325 –
0.56 135 –
1.38 330 –
0.58 140 –
1.40 335 –
0.60 145 –
1.42 340 –
0.63 150 –
1.44 345 –
0.65 155 –
1.46 350 –
0.67 160 –
1.48 355 –
0.69 165 –
1.50 360 1 full turn
0.71 170 –
Tab. 24 Height setting at the adjusting screw
0.73 175 –
42 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.2.9 Flange loads according to ISO 5199 Pump Values for base plate
size
Not filled with Filled with concrete
Pump Values for base plate concrete
size
Not filled with Filled with concrete Fv max Fh max Mt max Fv max Fh max Mt max
concrete (z) [N] (x, y) [Nm] (z) [N] (x, y) [Nm]
Fv max Fh max Mt max Fv max Fh max Mt max [N] [N]
(z) [N] (x, y) [Nm] (z) [N] (x, y) [Nm] 150–250 12800 8000 4850 17800 16700 9700
[N] [N]
150–315 13200 8300 5050 18400 17300 10100
20–160 1300 1000 200 3000 1400 270
150–400 11400 7200 4200 16200 15000 8700
25–160 2000 1400 400 4500 3100 850
150–500 12100 7600 4550 17000 15900 9200
25–200 1900 1400 350 4400 2900 800
200–250 16600 10600 6600 22400 21400 12600
32–160 2300 1600 500 4600 3200 1000
200–315 17500 11200 7000 23400 22400 13200
32–200 2100 1500 450 4500 3100 900
200–400 16000 10100 6300 21700 20700 12200
32–250 2500 1700 550 4800 3450 1100
200–500 16700 10700 6650 22500 21500 12700
40–160 2700 1800 650 5000 3600 1250
250–315 19900 13100 7350 25500 24500 13900
40–200 2400 1700 550 4800 3400 1100
250–400 19800 13100 7400 25400 24400 14000
40–250 2800 1900 700 5200 3800 1350
Tab. 25 Flange loads
40–315 2900 2000 700 5300 3850 1400
50–160 3200 2100 800 5500 4100 1650 z
50–200 2800 1900 700 5200 3800 1350 D
50–250 3200 2200 850 5600 4250 1650 x y
50–315 3300 2200 850 5700 4300 1700 z
65–160 4200 2800 1200 6700 5200 2400
65–200 4500 2900 1300 7000 5500 2600
S
65–250 4000 2600 1100 6400 5000 2250 x y
65–315 4700 3100 1400 7300 5800 2850
65–400 3200 2200 850 5600 4100 1600
Fig. 19 Flange loads at the pump
80–160 5300 3400 1650 8000 6400 3350
1 Outlet flange
80–200 5600 3600 1700 8300 6700 3600
2 Suction pipe
80–250 4900 3200 1400 7500 5900 3000
80–315 5900 3800 1850 8800 7100 3900
80–400 5400 3500 1650 8100 6500 3400
100–160 5000 3200 1500 7600 6000 3050
100–200 7000 4400 2300 10300 8700 5000
100–250 7900 5000 2700 11600 10300 6000
100–315 7200 4600 2400 10600 9100 5250
100–400 7200 4600 2350 10500 9000 5200
125–200 7300 4600 2400 10900 9500 5200
125–250 9700 6100 3450 14000 12800 7300
125–315 8500 5400 2950 12500 11400 6700
125–400 8600 5400 2950 12700 11600 6850
150–200 12600 8000 4800 17700 16600 9600
460.0008 GB – 550 102 BA-2011.12 NTT series 43

Appendix
M
1,0
0,9
0,8 1
2
0,7 3
0,6 4
0,5 5
0,4
0,3
0,2
0,1
0 [ ˚ C]
50 100 150 200 250 300 350 400 450
Fig. 20 Correction factor M and operating temperature

1 Non-alloyed steel cast
2 Austenitic steel cast
3 Spheroidal iron GGG 40.3
4 Gray cast iron GG 25
44 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.3 Spare parts for two years of

continuous operation according
to DIN 24296
Part no. Part designation Number of identical pumps (including stand-by pumps)
2 3 4 5 6 or 7 8 or 9 >9
Set/quantity of spare parts
171.01 2) 1 1 1 2 2 3
Guide wheel 30 %
210.01 1) 1 1 2 2 2 3
Shaft complete 30 %
3)
230.01 Impeller 1 1 1 2 2 3 30 %
1)
230.02 Impeller, first stage
230.03 Impeller, second stage 2)
1 1 1 2 2 3 30 %
514.01 Threaded ring
904.05 Grub screws 2)
321.01 Groove ball bearings 1 1 2 2 3 4 50 %
321.02 Groove ball bearings 1) 1 1 2 2 3 4 50 %
Slide-in unit: 1)
Bearing bracket, housing
- - - - - 1 2
cover, shaft, groove ball
bearings, etc.
433.01 Mechanical seal, complete 2 3 4 5 6 7 90 %
461.01 Gland packing rings (set) 2 2 3 3 3 4 40 %
Various Seals for pump housing (set)
4 6 8 8 9 12 150 %
Other seals (set)
Tab. 26 Spare parts for two years of continuous operation
1) Can be purchased as a mechanical unit (BG) or as a sales unit (VG).
2) For 2-stage version only
3) For 1-stage version only
460.0008 GB – 550 102 BA-2011.12 NTT series 45

Appendix
9.4 Safety certificate

Please copy this document and send it together with the
pump.
The pump and accessories submitted for inspection / repairs together with the safety certificate by us, the signatory,
Type: Delivery date:
Part no.: Order no.:
Reason for inspection / repair:
Was not used with liquids that are hazardous to health or the environment.
Used for the following application:
and came into contact with liquids that must be labeled for safety or are considered to be polluting.
Last pumped liquid:
The pump has been carefully emptied and cleaned on the outside and inside prior to delivery or provision.
Special safety precautions are not necessary for subsequent handling.
The following safety precautions regarding rinsing liquids, liquid residue and disposal are necessary:
If the pump was used with critical liquids, please make sure you enclose a safety data sheet in the
package.
We hereby declare that the information given is correct and complete, and that the pump is being shipped in accordance with
legal requirements.
Company / Phone:
address:
Fax:
Customer no.: ____ ____ ____ ____ ____ ____ ____

Issuer name:
(capital letters) Position:
Date: Company stamp / signature:

Tab. 27 Safety certificate
46 NTT series BA-2011.12 460.0008 GB – 550 102

Appendix
9.5 Declaration of conformity according

to EC machine directives
The following declaration does not contain serial numbers
or signatures. The original declaration is delivered with the
respective pump.
Declaration of conformity
EC declaration of conformity according to

machine directive, appendix II A
We,
ALLWEILER GmbH, Postfach 1140, 78301 Radolfzell, Germany; Tel. +49 (0)7732 86-0, Fax. +49 (0)7732 86-436,
hereby declare that the following machine adheres to the relevant EC directives detailed below:
ID no.
Designation NTT
Equipment no.
Order no.
EC directives:
• Machine directive (2006/42/EC)

• Low-voltage directive (2006/95/EC)
• EMC directive (2004/108/EC)
Applicable harmonized norms:
• EN 809:1998
• EN ISO 12100-1:2003
• EN ISO 12100-2:2003
• EN 14121-1:2007
Person authorized to compile the ALLWEILER GmbH
technical file Allweilerstr. 1
78315 Radolfzell
Date: 11.26.2008 Company stamp / signature: Company stamp / signature:
Head of Development/Construction Head of Quality

Tab. 28 Declaration of conformity according to EC machine directives
460.0008 GB – 550 102 BA-2011.12 NTT series 47

Appendix
48 NTT series BA-2011.12 460.0008 GB – 550 102

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Centrifugal Pump with

Version BA-2011.12 ALLWEILER GmbH

We reserve the right to make technical changes.

4.4 Removing the preservative . . . . . . . . . . . . . . . . . . 12 6.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2 Installation on a foundation . . . . . . . . . . . . . . . . . . 15 7.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.5 Planning the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 7.3 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2 NTT series BA-2011.12 460.0008 GB – 550 102

460.0008 GB – 550 102 BA-2011.12 NTT series 3

List of figures List of tables

4 NTT series BA-2011.12 460.0008 GB – 550 102

1 About this document

1.1 Target groups

1.2 Other applicable documents

460.0008 GB – 550 102 BA-2011.12 NTT series 5

1.3 Warnings and symbols

Tab. 4 Symbols and their meaning

1.4 Technical terms

6 NTT series BA-2011.12 460.0008 GB – 550 102

• The power consumed by the pump increases with increas-

460.0008 GB – 550 102 BA-2011.12 NTT series 7

2.2.2 Obligations of the operating company 2.2.3 Obligations of personnel

8 NTT series BA-2011.12 460.0008 GB – 550 102

3 Layout and function

3.1 Labels 3.1.3 Pump type code

3.1.1 Type plate

NTT 32 - 200 / 01 / 180 U5A - W4

3.1.2 ATEX plate

Fig. 2 ATEX plate (example)

460.0008 GB – 550 102 BA-2011.12 NTT series 9

3.3 Shaft seals 3.4 Storage and lubrication

• Single mechanical seal

10 NTT series BA-2011.12 460.0008 GB – 550 102

4 Transport, storage and disposal

4.1 Transport 4.1.2 Lifting

For weight specifications (→ documents for the particular

Fig. 5 Fastening the lifting gear to the pump

Fig. 6 Fastening the lifting gear to the pump unit

Lift the pump/unit properly.

460.0008 GB – 550 102 BA-2011.12 NTT series 11

4.2 Preservation 4.4 Removing the preservative

4.3 Storage NOTE

12 NTT series BA-2011.12 460.0008 GB – 550 102

Dispose of the pump in accordance with local regulations.

460.0008 GB – 550 102 BA-2011.12 NTT series 13

5 Setup and connection

5.1 Preparing the setup

5.1.2 Preparing the installation site

5.1.3 Preparing the foundation and surface

Make sure the foundation and surface meet the following

14 NTT series BA-2011.12 460.0008 GB – 550 102

5.2 Installation on a foundation 5.2.2 Fastening the pump aggregate

Follow the manufacturer's instructions when using adhe-

3. Set the pump aggregate down on the foundation. When

Fig. 8 Checking for distortion

– Measure in two planes at an angle of 90° on the cir-

460.0008 GB – 550 102 BA-2011.12 NTT series 15

5.3 Installation without foundation 5.4 Installing the motor

✔ Implements, tools and materials:

1. Calculate the pipe forces, taking every possible operating