Roll
Roll
Roll
Free from slippage even under high rolling torque & low rolling speed.
Flexible and optimal design for every requirement.
Suitable for various applications from Finishing Block
to Intermediate Mill.
Higher productivity with excellent surface finish of
final products through precise dimension control
during rolling.
Minimizes downtime for roll changes.
Application
- Wire Rod Mill: Intermediate Mill
- Rebar Mill: Intermediate Mill and Finishing Mill for big size rebar.
Kg·m
• Rolling Torque m/s
• Rolling Speed
9000
8000 3.5
7000 3
6000 2.5
5000
2
4000
1.5
3000
1
2000
1000 0.5
0
7 8 9 10 Stand 7 8 9 10 Stand
Application
- Wire Rod Mill: Pre-Finishing Mill (PFM), No Twist Mill (NTM)
Reducing Sizing Mill (RSM), Pinch Roll
- Rebar Mill: Finishing Block, Pinch Roll
• NTM to RSM
Roll Size Products Rolling
Speed Grade
Outer Diameter Width Type Final Size (m/sec)
(Ømm) (mm) (Ømm)
Oval
208-212 60-72 10-20 T20M, T20S, T17L
Round
5.5-12
Oval
158.75-166 57.3-70 20-120 T15S, T14L, T11L
Round
Application
- Round Bar Mill: Reducing Sizing Block (RSB) for Round Bar
Application
- Rebar Mill: Slit stand for rebar (D8mm-D20mm)
Application
- Wire Rod Mill & Rebar Mill: Intermediate Mill.
Ring Cover
Clamping Tungsten
Nut Ring Carbide Ring Spacer
Hydraulic
Unit
Application
- Wire Rod Mill, Rebar Mill & Round Bar Mill: Finishing Mill for small size products.
Application: Stretch Reducing Mill (SRM) for seamless pipes & Straightener Roll
Roll Size
Product
Grade Remark
Size Outer Diameter Width
(Ømm) (mm)
T20M, T30S 3-Roll type
Ø50-Ø120mm 270-380 85-150
T20H, T30H Hot Rolling
Roll Size
Product
Grade Remark
Size Outer Diameter Width
(Ømm) (mm)
2-Roll type
Ø20-Ø70mm 150-250 80-120 T14L
Cold Rolling
Application: Finishing Mill for Light Section Bar Mill (Angle Bar, Flat Bar).
Roll Size
Product
Item Grade
Size Outer Diameter Barrel Length
(Ømm) (mm)
Angle Bar AB25-AB65 T19, T20M
350-500 500-800 T25H, T30M, T30S
Flat Bar 50-150 T23L, T27M
Multi-Binder Grade
T16H 84 16 82.9-84.9 230 13.7-14.1 Finishing Block & Pinch Roll for Wire Rod
T17L 83 17 83.6-85.6 230 13.6-14.0 Finishing Block & Pinch Roll for Wire Rod
T19L 81 19 82.9-84.9 230 13.4-13.8 Finishing Block & IFM for Wire Rod
T20M 80 20 81.9-83.9 230 13.3-13.7 Finishing Block & IFM for Wire Rod
T20H 80 20 81.7-83.7 210 13.3-13.7 Finishing Block & IFM for Wire Rod
T23L 77 23 81.4-83.4 230 13.1-13.5 IFM for Wire Rod & Prefinishing for Deformed Bar
Prefinishing for Deformed Bar
T25H 75 25 79.0-81.0 230 12.8-13.2
for Finishing
T27M 73 27 78.8-80.8 210 12.7-13.1 Prefinishing & Square groove for Deformed Bar
for Wire Rod
T30M 70 30 77.8-79.8 210 12.5-12.9
Finishing & Dogbone groove for Deformed Bar
for Tube Mill
T30H 70 30 77.0-79.0 210 12.5-12.9
Finishing for Deformed Bar
T31L 69 31 77.6-79.6 210 12.4-12.8 for Deformed Bar
T32L 68 32 76.5-78.5 210 12.3-12.7 Finishing & Dogbone groove for Deformed Bar
Single-Binder Grade
Chemical Composition Physical Properties
Grade Application
Hardness TRS Density
WC (%) Co (%) (HRA) (Kg/mm2) (g/cm3)
T06S 94 6 87.1-89.1 180 14.5-14.9 Finishing Block & RSM for Wire Rod
T10S 90 10 87.7-89.7 230 14.1-14.5 Finishing Block & RSM for Wire Rod
T15S 85 15 84.5-86.5 230 13.6-14.0 Finishing Block for Wire Rod & Round Bar
T20S 80 20 82.9-84.9 230 13.2-13.6 Finishing Block & IFM for Wire Rod
T25S 75 25 82.7-84.7 230 12.8-13.2 IFM for Wire Rod & Prefinishing for Deformed Bar
for Tube Mill
T30S 70 30 79.6-81.6 210 12.4-12.8
Finishing for Deformed Bar
Competitor’s CBN 10
0.6
8
Chip removing rate
8
0.4
(cm3/min)
6
KB 90 (CBN)
0.2 4
2
0
0 4 8 12 16 20 24 0 1
Cutting time (min) Cutting Grinding
Tungsten Carbide Roll (HRc 60-65)
Insert: CNGA 120408 WZ-LN
V=30m/min, f=0.2mm/rev, ap=0.6mm, wet
140º
Holder
CRDCN
h h
Components
Stock Dimension (mm) Insert f
Clamp Clamp Screw Shim Shim Screw Wrenchb
Designation
h b I f l2
l1
CRDCN 2525 M06-140 25 25 150 12.5 RCGX
CBRS 06 SO 22050I
3225 P06-140 32 25 170 12.5 060300
BCL 6-20A
RCGX BH M6x1x25 CBRS 09 L-W4
3225 P09-140 32 25 170 12.5 BH
090300
RCGX
3225 P12-140 32 25 170 h12.5 BCL 6 h CBRS 12 M2.5x0.45x10
120400
f
b
TRDNN
l2
l1
h h
f Insert Components
Stock Dimension (mm) b
Clamp Clamp Screw Shim Shim Screw Spring Wrench
Designation
h b I1 I2 f l2
l1
RN...N DCL S-3F
TRDNN 2525 M0903-F 25 25 160 27 12.5 DLS3 LSR 32 SO 40085I DSP 3 L-W2.5
0903
RN...N
2525 M1203-F 25 25 160 34 12.5 1203 S 43 BH M5x0.8x8
2020 K1204-F 20 20 125 34 10.0 RN...N S 43-T8 BH M5x0.8x10
2525 M1204-F 25 25 150 34 12.5 1204 DCL S-4F DLS 4 DSP 4 L-W3
2020 K1207-F 20 20 125 34 10.0
2525 M1207-F 25 25 150 34 12.5 RN...N S 43 BH M5x0.8x8
1207
3225 P1207-F 32 25 170 34 12.5
W- 0.05
W- 0
9- 0.2
9- 0
AA1 0
1 Lc-0.03
AA2 1.2±0.1 L
Tc ±0.02
2
R
R 120°±30
0
W±0.01
W±0.01
T- 0.05
W0
25
25
8°
15°
A1
A2
R 25
W±0.01
25
Holder
C
CD6N
B
B1
45
T
W
F
Components
Designation A B C T F W B1 Insert Clamp Shim
Clamp Screw Screw Wrench
CD6N-4040-S 40 40 240 11 40.5 6 50 CBN-3R CBRS 06 CBRS 06 CBRS 06
CBN-4R, L-W4
CD8N-4040-S 40 40 240 13 40.5 8 50 CBRS 09 CBRS 09 CBRS 09
PCD-4R
CERAMIC Grades
Al2O3-TiCN SiC,
Composition Al2O3 Al2O3-TiCN Al2O3-TiC SiAlON Si3N4 Si3N4-TiN
+TiN Coating Whisker
Hardness (HRa) 93.8-94.3 94.5-95.2 94.3-95.0 94.3-95.0 94.9-95.2 93.8-94.3 93.5-94.0 93.0-93.5
- Cast iron - Alloy steel - Alloy steel - Cast iron - Superalloy - Cast iron - Cast iron - Superalloy
Application (Gray & - Tool steel - Tool steel (Gray, DCI, - Turning (Gray, DCI, DGI) - Turning
CGI) DGI) /Milling - Turning/Milling /Milling
- Alloy Steel
AW120
AB2010
AB30
TC430
AB20
AS500
SC10
AS10
AS20
Feed Rate
AW120 TC430
Features Features
Good oxidation resistance and SiC whisker reinforced ceramic grade.
chemical stability. High hardness with excellent fracture
Excellent wear resistance in toughness.
continuous turning. General turning and milling
Gray cast iron, compacted High cutting speed for Ni-base superalloy.
graphite iron (CGI). (Inconel, Waspaloy and Rene).
AB2010 AS500
Features Features
Excellent wear resistance with extended High hardness and
tool life when compared to uncoated high fracture toughness.
ceramic grades being applied on High-speed face turning.
high-speed applications. Gray cast iron, Nodular cast iron,
TiN coating makes it easy to identify Compacted graphite iron(CGI).
used corners.
Successful application of ceramic inserts
on hard materials can provide significant
cost advantage compared to CBN.
The combination of this ceramic grade
with TiN PVD coating provides improved
wear resistance and fracture toughness.
Application area is in the finish machining
of hardened steels and cast iron.
AB20 AS10
Features Features
High hardness and moderate High fracture toughness and
fracture toughness. moderate hardness.
Good chemical and mechanical Good thermal and mechanical
wear resistance. shock resistance.
For continuous to light interrupted From continuous to heavy interrupted
turning of hardened alloy steel, turning and milling of cast irons
tool steel and chilled cast iron. (gray, compacted graphite and ductile iron).
AB30 AS20
Features Features
High hardness and moderate High fracture toughness and
fracture toughness. moderate hardness.
Good chemical and mechanical Good thermal and mechanical
wear resistance. shock resistance.
From continuous to general For continuous to heavy interrupted
interrupted turning of gray cast iron, turning and milling of exotic materials
ductile cast iron and hardened alloy steel. (Inconel, etc., Ni-base superalloy).
Competitor’s A
1.2
AB20
0.9
0.6
0.3
0
0 30 60 90 120 150
Cutting time (min)
High Speed Steel Roll (HRc 60-65)
Insert: LNU 6688T
V=60m/min, f=0.2mm/rev, ap=50mm, dry
Member IMC Group
17
Roll Machining
RCGX Insert RNGN Insert
Holder
CRDCN
h h
Components
Stock Dimension (mm) Insert f
Clamp Clamp Screw Shim Shim Screw Wrenchb
Designation
h b I f l2
l1
CRDCN 2525 M06-120 25 25 150 12.5 RCGX
CBRS 06 SO 22050I
3225 P06-120 32 25 170 12.5 060600
BCL 6-20A
RCGX BH M6x1x25 CBRS 09 L-W4
3225 P09-120 32 25 170 12.5
090700 BH
RCGX M2.5x0.45x10
3225 P12-120 32 25 170 12.5
h BCL 6 h CBRS 12
120700
f
b TRDNN
l2
l1
h h
Components
Stock Dimension (mm) f Insert
b
Clamp Clamp Screw Shim Shim Screw Spring Wrench
Designation
h b I1 I2 f l2
l1
TRDNN 2525 M0903-F 25 25 160 27 12.5 RN...N
0903 DCL S-3F
DLS3 LSR 32 SO 40085I DSP 3 L-W2.5
T32-32-R2 Insert
6190296
English Version: IP 10/2016
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