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    Design Condition:: 2 Tons of Ice Per Day 23 F - 5 C 82.4 F 28 C 10.4 F - 12 C 86 F 30 C

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    Didy RobotIncorporated
    The document provides design details for a mini ice plant producing 2 tons of ice per day at -5°C from raw water at 28°C. It includes specifications for the ice cans, freezing time, number of cans needed, refrigeration capacity calculations accounting for sensible and latent heat loads, and heat gain calculations for the ice storage tank walls, bottom, and cover. Material properties and thicknesses are listed for the insulated steel tank construction.

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    Design Condition:: 2 Tons of Ice Per Day 23 F - 5 C 82.4 F 28 C 10.4 F - 12 C 86 F 30 C

    Uploaded by

    Didy RobotIncorporated
    43 views4 pages
    The document provides design details for a mini ice plant producing 2 tons of ice per day at -5°C from raw water at 28°C. It includes specifications for the ice cans, freezing time, number of cans needed, refrigeration capacity calculations accounting for sensible and latent heat loads, and heat gain calculations for the ice storage tank walls, bottom, and cover. Material properties and thicknesses are listed for the insulated steel tank construction.

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    The document provides design details for a mini ice plant producing 2 tons of ice per day at -5°C from raw water at 28°C. It includes specifications for the ice cans, freezing time, number of cans needed, refrigeration capacity calculations accounting for sensible and latent heat loads, and heat gain calculations for the ice storage tank walls, bottom, and cover. Material properties and thicknesses are listed for the insulated steel tank construction.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    43 views4 pages

    Design Condition:: 2 Tons of Ice Per Day 23 F - 5 C 82.4 F 28 C 10.4 F - 12 C 86 F 30 C

    Uploaded by

    Didy RobotIncorporated
    The document provides design details for a mini ice plant producing 2 tons of ice per day at -5°C from raw water at 28°C. It includes specifications for the ice cans, freezing time, number of cans needed, refrigeration capacity calculations accounting for sensible and latent heat loads, and heat gain calculations for the ice storage tank walls, bottom, and cover. Material properties and thicknesses are listed for the insulated steel tank construction.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    MINI ICE PLANT DESIGN

    DESIGN CONDITION:
    PRODUCTION RATE: 2 TONS OF ICE PER DAY
    ICE TEMPERATURE: 23 ⁰F -5 ⁰C
    RAW WATER TEMPERATURE: 82.4 ⁰F 28 ⁰C
    BRINE TEMPERATURE: 10.4 ⁰F -12 ⁰C
    AMBIENT TEMPERAURE: 86 ⁰F 30 ⁰C

    FROM KENT'S MECH. ENG'G H.B. 11.48 (page. 818)


    SIZE OF CAN (in): 6" X 12" X 26"
    HEIGHT OF ICE CAN (in): 26
    THICKNESS OF ICE BLOCK (in): 6
    BRINE TEMP. (⁰F): 10.4
    FREEZING TIME. (hrs): 11.6666666667
    NUMBER OF CANS: 35.035035035
    WEIGHT OF TOTAL ICE PER DAY (lbs): 4,000 2,000 Kgs
    WEIGHT PER BLOCK OF ICE (lbs): 55.5 25 Kgs
    DESIGN

    4 ROWS WIDE
    SIZE OF TANK:
    9 ROWS LONG
    INTERIOR LENGTH (ft): 9.5
    INTERIOR WIDTH (ft): 5.4166666667
    INTERIOR HEIGHT (ft): 3.0982333333

    Tank base insulation & Clearances (in):


    Wood: 1
    Foam Glass: 2
    Steel Plate: 0.125
    Bottom Allowance: 4
    Top Allowance: 1
    Tank Cover (in):
    Wood: 1
    Foam Glass: 2
    Steel Plate (Gauge 17): 0.0538
    MINI ICE PLANT DESIGN

    PRODUCT LOAD CALCULATION:


    FROM ASHRAE 2014 (SI) 24.3 (page 371)
    Mass of H₂O (Kgs): 2,000
    Specific heat of H₂O, Cp (Kj/Kg°C): 4.187
    Latent heat of fusion of H₂O, L (Kj/Kg): 335
    Specific heat of H₂O, Sensible, (Kj/Kg): 2.093
    Initial temp. of H₂O (°C): 28
    Ice Block temp. (°C): -5
    Heat remove from Initial temp. to freezing temp., Q₁ (Kj): 234,472
    Heat Remove to freeze product, Q₂ (Kj): 670,000
    Heat remove from freezing to ice block temp., Q₃ (Kj): 20,930
    Refrigeration Capacity (Kw): 10.711
    FROM PRINCIPLES OF REFRIGERATION BY R.J. DOSSAT (page 155, digital 162)
    Total Refrigeration Load with 10% factor of safety (Kw): 12.396
    MISCELLANEOUS LOSES CALCULATION:
    FROM ASHRAE 2014 (SI) 24.1 (page 369)
    Overall coefficient of heat transfer through wall, U₁ (W/m²°K): 0.734
    Sensible heat gain through wall, Longer side (W): 84.242
    Sensible heat gain through wall, Shorter side (W): 47.993
    Total sensible heat gain through walls, q₁ (W): 264.469
    Overall coefficient of heat transfer through tank's bottom, U₂ (W/m²°K): 0.734
    Sensible heat gain through tank's bottom (W): 146.996
    Overall coefficient of heat transfer through tank's bottom, U₃ (W/m²°K): 0.734
    Sensible heat gain through tank's Cover (W): 147.000
    TOTAL SENSIBLE HEAT GAIN OF THE TANK (W): 558.464
    FROM ASHRAE Fundamentals 2009 (SI) 26.1 (page 1)
    Outside Air Film, h (W/m²°K): 22.700
    FROM ASHRAE Refrigeration 2014 (SI) 24.1 (page 369)
    Conductivity, k₁ (W/m°K); Foam Glass: 0.044
    FROM ASHRAE Fundamentals 2009 (SI) 33.4 (page 4)
    Conductivity, k₂ (W/m°K); Steel (Mild): 45.300
    https://en.wikipedia.org/wiki/List_of_thermal_conductivities
    Conductivity, k₃ (W/m°K); Mahogany wood ⊥ to the grain: 0.155
    Tank Materials & Description
    Outer Dimensions:
    Total length wall thickness (mm): 79.375
    Total width wall thickness (mm): 79.375
    Total base thickness (mm): 79.375
    Total top cover thickness (mm): 77.586
    Vertical Angle bar thickness (mm): 3.176
    Horizontal Angle bar thickness (mm): 4.763
    Total Wall Length (m): 3.058
    Total Wall Width (m): 1.813
    Total Wall Height with cover (m): 1.106
    Wall & Bottom Composition:
    Foam Glass Thickness (mm): 50.800
    Steel Plate Thickness(mm): 3.175
    Wood Thickness(mm): 25.400
    Tank Cover Composition:
    Foam Glass Thickness (mm): 50.800
    Steel Sheet Gauge 17 (mm): 1.367
    Wood Thickness(mm): 25.400

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