Norsok Guideline
Norsok Guideline
Norsok Guideline
NORSOK Seminar
M-501 “Surface Preparation and protective coating”
Agenda
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NORSOK Seminar
M-501 “Surface Preparation and protective coating”
Introduction
NORSOK is the industry initiative to add value,
reduce cost and lead time and eliminate
unnecessary activities in the offshore field
developments and operations.
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During the last years, serious accidents, causing failure of the shell
plate, have originated from damages in the ballast tanks.
The lifetime of vessels & offshore structure is to a large extent
determined by the corrosion conditions, especially of immersion
area
Hence it is important to fulfil the requirement of coating standard
during new-building
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Scope
This NORSOK standard gives the requirements for the selection of coating materials,
surface preparation, application procedures and inspection for protective coatings to
be applied during the construction and installation of offshore installations and
associated facilities.
This NORSOK standard cover both paints, metallic coatings and application of spray-
on passive fire protective coatings.
The aim of this NORSOK standard is to obtain a coating system, which ensures
• optimal protection of the installation with a minimum need for maintenance;
• that the coating system is maintenance friendly;
• that the coating system is application friendly;
• that health, safety and environmental impacts are evaluated and documented.
Note: This NORSOK standard is not applicable to pipelines and pipeline risers.
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Normative References
ASTM D4752 MEK Resistance of Inorganic ISO 8504-2 : Part 2: Abrasive blast cleaning.
Zinc-Rich Primers .
ISO 12944-5 :Part 5: Protective paint systems.
DIN 8566-2 : Metallic coating
ISO 19840 : Thickness of dry film on rough
DNV Classification Note 33.1 : Corrosion surfaces.
prevention of tanks and holds.
ISO 20340 : Performance requirements for
ISO 1461 : Hot-dip galvanized coating . protective paint systems for offshore and
related structures.
ISO 2814 : Comparison of contrast ratio
(hiding power) of paint NACE RP0188 Discontinuity (holiday) testing
of protective coatings.
ISO 4624 : Pull-off test for adhesion.
NORSOK M-001 Material selection.
ISO 4628-6 : Part 6: Rating of degree of
chalking by tape method. NORSOK S-002 Working environment.
ISO 8501-1 Part 1: Rust grades and NS 476 Paints and coatings - Approval and
preparation grades of uncoated steel : certification of inspectors.
photographic examples
SFS 8145 Anticorrosive painting, surface
ISO 8502-3 Part 3: Assessment of dust on preparation methods of blast cleaned and
steel surfaces (pressure sensitive tape shop primer coated steel substrates and
method). preparation grades for respective treatments.
ISO 8502-6 :The Bresle method. SSPC/SSPM Volume 2 :Systems and
Specifications, Fourth Edition.
ISO 8502-9 : Water-soluble salts.
ISO 8503 :Surface roughness characteristics
of blast cleaned substrates.
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Definitions
Shall Shall is an absolute requirement...
Should Should is a recommendation...
May May indicates a course of action that is permissible...
Can Can is conditional and indicates possibilities
open to the user...
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Galvanizing
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Paint
Paint
Steel
Steel
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Paint application
Contrasting colours shall be used for each of paint
Hiding power of topcoat for specified colours shall be tested in accordance
with ISO 2814. Contrast ratio shall not be less than 94 % at the topcoat
thickness
Coating system data sheet shall contain
- Surface pre-treatment requirements,
- Film thickness (maximum, minimum DFT),
- Max and min-recoating intervals at relevant temperatures,
- Information on thinners to be used (quantities and type),
- Coating repair system (qualified in accordance with Table 1).
Roller application of the first primer coat is not acceptable.
For each coat, a stripe coat shall be applied by brush to all welds, corners,
behind angles, edges of beams etc.
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If steel temperature reach to 550 ~ 620 ℃, the structure will lose the strength
and is unable to withstand the weight of the structure – 구조적 내력 상실
- Cellulose fire, as wood, paper
Temperature after 5 minutes: 556C
Temperature after 1 hour: 945C
- Hydrocarbon fire, as oil, paint, solvents
Temperature after 5 minutes: 926C
Temperature after 1 hour: 1,145C
Organic (epoxy intumescent coating) or inorganic product (cement) can be
used for coating
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Sprayed on passive fire protection (4)
Coating system no. 5 shall be used for sprayed on passive fire protection.
General notes:
1. Stud welding shall be done before final blast cleaning.
2. If the passive fire protection material is not applied immediately after the primer has
cured, or if the primer is exposed to humid or outdoor conditions prior to application of the
passive fire protection material, coating alternative 2) shall be used.
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Sprayed on passive fire protection (5)
Coating system no. 5 shall be used for sprayed on passive fire protection.
General notes:
3. The 200 μm epoxy may be applied as 2 x 100 μm.
4. The coating system and products shall be approved by the manufacturer of the passive
fire protection coating.
5. Topcoating on top of the passive fire protection shall be in accordance with the passive
fire protection manufacturer’s recommendation
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The surface finish shall conform to the reference sample prepared during the CPT
(see 10.3) and manufacturers application guide.
- On horizontal surfaces and cavities, adequate water drainage shall be ensured.
- Areas, which are difficult to access for spraying of passive fire protective coating,
shall to the extent possible, be boxed in before the passive fire protective coating is
applied. Adequate water shedding shall be arranged for.
Repair : if the area is greater than 0,025 m2, the mesh shall be replaced and secured
to the substrate. If the corrosion protection is damaged, the area shall be blast
cleaned to Sa 2½ and new corrosion protection applied.
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ISO 2035 (Performance requirements for protective paint systems for offshore and
related structures) include
- Fingerprint check
- Minimum requirements for protective paint systems and their initial performance
- Performance testing of the paint system and Application testing of paints
- Qualification tests, Ageing procedure
- etc..
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Qualification requirement : Pre-qualification of product.
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Inspection and Test
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If the second coat is not applied immediately after a zinc rich primer has cured, or if
the primer is exposed to humid or outdoor conditions prior to application of the
second coat, a tie-coat shall be applied on top of the primer immediately after the
primer has cured.
When this coating system is used for accessible deck areas, a non-skid aggregate
shall be added to the second last coat. Prior to applying the coating where the non-
skid aggregates are added, the primer and the succeeding coat(s) shall be applied
to a MDFT of 175 μm and fully cured.
Chalking rating 1 (ISO 4628-6) or better should be preferred for externally exposed
surfaces.
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For the splash zone area, the coating system shall also fulfil the pre-qualification
requirements for coating system no. 7.
Zinc rich primer shall be in accordance with ISO 12944-5: Protective paint systems
- 80 % zinc dust percentage by mass (over 80% or not), DFT, No of coat depend
on corrosivity category
Specialized coating systems with at least two coats and without zinc rich primers,
may be selected for particularly exposed areas on installations provided the coating
system is pre-qualified in accordance with 10.1, the coating thickness is > 1000 μm
NDFT and provided relevant successful field experience is documented.
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General notes:
1. Light colour non-skid aggregates shall be used.
2. Particle size of non-skid aggregate to be 1 mm to 5 mm.
3. Aggregates shall have a uniform spread.
4. Coating systems for escape route and lay down areas shall have adequate
properties related to water absorption, impact resistance, coefficient of friction,
hardness and flexibility.
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General notes:
1. Coatings for stainless steel shall not contain metallic zinc.
2. 6Mo and 25Cr duplex stainless steel valves may be left uncoated. When such
valves are welded into the piping system, the coating shall cover the weld zone and
an additional 40 mm of the valve.
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Annex A : Coating system no.7
Pre-qualification : ISO 20340 - Seawater immersion test
1. The coating system shall always be used in combination with cathodic protection.
2. The coating system is aimed at ambient operating temperatures and maximum 50 oC.
For higher operating temperatures, a specific evaluation and performance
documentation is needed. For temperatures between 50 oC and 100 oC, coating system
no. 6 or 9, i.e. 2 coats immersion grade epoxy phenolic, may be considered as adequate.
3. For the splash zone, corrosion allowance in accordance with applicable regulatory
requirements shall always be used in addition to the coating system, see NORSOK M-
001.
4. Anti-fouling may be required.
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Annex A : Coating system no.7
5. Piping embedded in concrete shall be corrosion coated at least 300 mm into concrete.
6. Application using an additional number of coats with lower film thicknesses is
acceptable provided all other requirements in this NORSOK standard are fulfilled.
7. For the splash zone area, the coating system shall also fulfill the pre-qualification
requirements for coating system no. 1.
8. Specialized coating systems with at least two coats, may be selected for particularly
exposed areas on installations provided the coating system is pre-qualified in
accordance with 10.1, the coating thickness is ≥ 1000 μm NDFT and provided relevant
successful field experience is documented.
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Annex A : Coating system no.8
1. This coating system shall only be used if the areas are only exposed to fully dry indoor
conditions during fabrication, intermediate storage, installation and operation. The
coating system shall not be used on surfaces where water condensation may occur.
2. Reduced requirements (maximum 50 mg/m2) to salt on surface prior to coating is
acceptable.
3. Surface preparation to minimum St 2 may be used for touch-up.
4. Topcoat may be applied if specific colours are specified.
5. Equipment to be installed in non-corrosive areas as defined in the first note above, for
example electrical rooms, control rooms, living quarters, etc., may normally be coated
with suppliers standard coating system and colour. All such coating systems shall be
subject to written acceptance from the purchaser.
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