LSM 6200

Download as pdf or txt
Download as pdf or txt
You are on page 1of 210

No.

99MBC095A
SERIES No.544

LSM-6200

Laser Scan
Micrometer
(Display Unit)

User's Manual
Read this User’s Manual thoroughly
before operating the instrument. After reading,
retain it close at hand for future reference.
CONVENTIONS USED IN USER'S MANUAL
Safety Precautions
To operate the instrument correctly and safely, Mitutoyo manuals use various safety signs (Signal
Words and Safety Alert Symbols) to identify and warn against hazards and potential accidents.

The following signs indicate general warnings:

Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
DANGER

Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury or death.
WARNING

Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
CAUTION

The following signs indicate specific warnings or prohibited actions, or indicate a mandatory action:

Alerts the user to a specific hazardous situation. The given example means “Caution,
risk of electric shock”.

Prohibits a specific action. The given example means “ Do not disassemble”.

Specifies a required action. The given example means “Ground”.

No. 99MBC095A i
CONVENTIONS USED IN USER'S MANUAL
On Various Types of Notes
The following types of notes are provided to help the operator obtain reliable measurement data
through correct instrument operation.

IMPORTANT • An important note is a type of note that provides information essential to the completion
of a task. You cannot disregard this note to complete the task.
• An important note is a type of precaution, which if neglected could result in a loss of
data, decreased accuracy or instrument malfunction/failure.

NOTE A note emphasizes or supplements important points of the main text. A note supplies infor-
mation that may only apply in special cases (e.g.. Memory limitations, equipment configura-
tions, or details that apply to specific versions of a program).

TIP A tip is a type of note that helps the user apply the techniques and procedures described in
the text to their specific needs.
It also provides reference information associated with the topic being discussed.

Mitutoyo assumes no liability to any party for any loss or damage, direct or indirect,
caused by use of this instrument not conforming to this manual.
Information in this document is subject to change without notice.
© Copyright Mitutoyo Corporation2005. All rights reserved.

NOTES FOR EXPORTING


Before exporting this product confirm the final purpose of use at the export destination to
prevent the product from being used for developing weapons of mass destruction or military
affairs. In the case of export to the U.S., this product requires an application for prior
approval of CDRH (Center for Devices and Radiological Health) in FDA (Food and Drug
Administration). For detailed information consult a Mitutoyo sales office. Also, if this
product is exported with it incorporated in equipment, the final product requires an applica-
tion for FDA approval. If this is the case, note that the client must file an application for
approval.

ii No. 99MBC095A
PRECAUTIONS
1. Safety Precautions
The Measuring Unit connected to the Display Unit uses a very low power laser.

Use of controls or adjustments or performance of procedures other than those specified


herein may result in hazardous radiation exposure.

1) An applicable laser product class of the IEC standard: a Class 2 laser product uses a
visible laser (maximum power: 1.3 mW for scanning; laser device: semiconductor laser;
wavelength: 650 nm).
2) Do not look directly into the laser beam. (Even if it seems that no light is being emitted
from the emission window, do not look into it.)
3) If measuring flat objects with mirror finishes, avoid looking at the reflection on the
surface.
4) Close the beam shutter when the instrument is not in use.
5) Do not remove the laser class identification labels attached to the Measuring Unit.
6) Before using this unit, carefully read the “Measuring Unit Specifications” and “Precau-
tions on Use of Laser” sections provided in the manual supplied with the Measuring
Unit.

2. Before making the connection between the Measuring Unit and the Display Unit, turn off the
power. If an optional device is to be connected to this system, make sure that the optional
device is also turned off.
3. Firmly tighten the screws of the cable connectors and interfaces to ensure shielding.
4. Do not touch the terminals of the connectors, otherwise contact may be poor.
5. Positively ground the Display Unit.
6. An error display may appear during operation. However, it may not always indicate a fault. If
an error display appears, consult the “Maintenance and Inspection” section.
7. Unplug the power cord when a system failure is encountered.

Do not open the covers provided on the emission unit and reception unit.

No. 99MBC095A iii


INSTALLING CONDITIONS
The Mitutoyo Laser Scan Micrometer LSM-6100 series is both a precision optical instrument
and a precision electronic instrument, and this unit is the instrument suitable for indoor use as
well. Therefore, it must be carefully installed and the following conditions must be taken into
consideration to attain the highest possible accuracy.
1. Vibration
Install this unit if possible in a place where it will not be subject to vibration. If this unit is
used for a long period of time in an environment where there are significant vibrations, the
precision parts in this unit may be affected, resulting in the deterioration of measuring
accuracy.
If this unit has to be used in an environment where vibration is significant, measures such as
the laying of a vibration damping rubber pad under the unit must be applied to reduce the
effect of vibration.
2. Dust
Dust and airborne particles at the installation site adversely affect optical parts including the
protective glass and electronic parts of the Measuring Unit. Place this unit in a place with as
little dust and as few airborne particles as possible.
3. Direct sunlight
If this unit is subjected to direct sunlight, the heat may deform this unit and affect the
measuring accuracy.
If this unit must be placed by a window where it will be subjected to direct sunlight, protect
the unit by shading it.
4. Draft from air-conditioning equipment
If the measuring area is subject to such as warm or cold draft from any air-conditioning
equipment, the laser beam may be artificially refracted due to the unevenness of ambient air
concentration, affecting the measurement accuracy.
If this is the case, block the draft in the mid-way to the measuring area by such as a curtain, etc.
5. Ambient temperature and humidity
This unit must be operated in an environment where the temperature is between 0 and 40˚C
and the humidity is between 35 and 85% RH. Avoid installing this unit where there is
significant temperature or humidity change.
Significant temperature and humidity changes may reduce measuring accuracy.

WARRANTY
In the event that the Mitutoyo Laser Scan Micrometer (LSM) should prove defective in
workmanship or material, within one year from the date of original purchase for use, it will
be repaired or replaced, at our option, free of charge upon its prepaid return to us.
If the unit fails or is damaged because of the following causes it will be subject to a repair
change, even if it is still under warranty.
1. Failure or damage due to inappropriate handling or unauthorized modification.
2. Failure or damage due to transport, droppage, or relocation of the machine after
purchase.
3. Failure or damage due to fire, salt, gas, abnormal voltage, or natural catastrophe.
This warranty is effective only where the machine is properly installed and operated follow-
ing this manual.
iv No. 99MBC095A
CONTENTS
CONVENTIONS USED IN USER'S MANUAL ................................................................. i
NOTES FOR EXPORTING ...............................................................................................ii
PRECAUTIONS ...............................................................................................................iii
INSTALLING CONDITIONS ........................................................................................... iv
WARRANTY .................................................................................................................... iv

1. INTRODUCTION ................................................................................................... 1-1


1.1 Outline ........................................................................................................... 1-1
1.2 Foreword ....................................................................................................... 1-1
1.2.1 Measuring units available ................................................................. 1-1
1.2.2 Using the Measuring Unit separately ............................................... 1-1
1.3 Nomenclature ................................................................................................ 1-2
1.3.1 Display Unit ....................................................................................... 1-2
1.3.2 Measuring Unit .................................................................................. 1-4

2. SETUP .................................................................................................................. 2-1


2.1 Unpacking and Acceptance Check ............................................................... 2-1
2.2 Connecting the Cables ................................................................................. 2-1
2.3 Preliminary Checks ....................................................................................... 2-5
2.4 Initializing the LSM-6200 Display Unit .......................................................... 2-6

3. DISPLAYS AND KEY OPERATIONS .................................................................. 3-1


3.1 Outline of the Operation Modes ................................................................... 3-1
3.1.1 Measurement Principle ..................................................................... 3-1
3.1.1.1 Overview ................................................................................. 3-1
3.1.1.2 Setting the segment ............................................................... 3-3
3.1.1.3 Measurement interval (measurement time) ........................... 3-4
3.1.2 Outline of the Operation Modes ....................................................... 3-5
3.1.2.1 Basic setup mode ................................................................... 3-6
3.1.2.2 Calibration mode .................................................................... 3-6
3.1.2.3 Measuring condition setup mode ........................................... 3-6
3.1.2.4 Other setup mode ................................................................... 3-6
3.1.2.5 Statistic display mode ............................................................. 3-6
3.1.2.6 Measurement mode ................................................................ 3-7
3.2 Techniques and Terminology of Setup Functions ........................................ 3-9
3.2.1 Program ............................................................................................ 3-9
3.2.2 Basic setup ..................................................................................... 3-10
3.2.3 Function setup ................................................................................ 3-11
3.2.4 Setups according to the property of each workpiece ..................... 3-11
3.2.4.1 Transparent object (Workpiece that transmits light) ............ 3-11
3.2.4.2 Ultra-fine wire measurement ................................................ 3-14
3.2.5 Measurement of an odd-numbered-edge cutting tool .................... 3-16
3.2.6 Measurement with two Measuring Units (dual-unit measurement) ... 3-17
3.2.6.1 DW type ................................................................................ 3-18
3.2.6.2 DXY type .............................................................................. 3-19
3.2.6.3 DF type ................................................................................. 3-20
3.2.7 Latch (holding) of the displayed value ........................................... 3-22
3.2.8 Automatic measurement with an edge specification ...................... 3-23
3.2.9 GO/NG judgment ............................................................................ 3-24
3.2.10 Abnormal data elimination .............................................................. 3-26
3.2.11 Preset/Zero-set ............................................................................... 3-27
No. 99MBC095A v
3.2.12
Mastering ........................................................................................ 3-27
3.2.13
Reference value .............................................................................. 3-28
3.2.14
Data output conditions .................................................................... 3-28
3.2.15
Automatic workpiece detection <OD detection method,
Position detection method> ............................................................ 3-29
3.2.16 Group judgment .............................................................................. 3-31
3.2.17 Recording the amount of light ........................................................ 3-32
3.3 Outline of the Display Contents .................................................................. 3-33
3.3.1 Display unit ..................................................................................... 3-33
3.3.2 Data display unit ............................................................................. 3-33
3.4 Outline of Key Operations .......................................................................... 3-35
3.4.1 Description of key functions ........................................................... 3-37
3.4.2 Example key operations ................................................................. 3-41

4. SETTING UP THE MEASURING CONDITIONS ................................................. 4-1


4.1 Basic Setup ................................................................................................... 4-1
4.1.1 Outline of the basic setup procedure ............................................... 4-2
4.1.2 Description of each mode ................................................................. 4-4
4.1.2.1 Selecting and setting the function in the B0 mode ................ 4-5
a. Setting the resolution (Guidance: RES) ............................ 4-5
b. Setting the number of blank-out digits (Guidance: BLN) .. 4-6
c. Putting a comma after the thousandths digit
(Guidance: (,)) ................................................................... 4-6
d. Setting the buzzer function (Guidance: BUZZER) ............ 4-7
e. Setting the display latch timer (Guidance: LATCH) ........... 4-7
4.1.2.2 Selecting and setting the function in the B1 mode ................ 4-8
a. Setting the output function in the ready state
(Guidance: D.OUT) ............................................................ 4-8
b. Setting the analog output voltage if Err-0 occurs
(Guidance: ERR-0 V) ........................................................ 4-8
c. Selecting the display message if Err-0 occurs
(Guidance: ERR-0 D) ........................................................ 4-8
d. Selecting the display message at the start of measurement
(Guidance: RUN D) ........................................................... 4-9
e. Selecting the averaging method (Guidance: AVG.M) ....... 4-9
f. Setting the GO/NG judgment method
(Guidance: JDG.M) ............................................................ 4-9
g. Setting whether the target value is copied to the reference
value (Guidance: COPY) ................................................. 4-10
4.1.2.3 Selecting and setting the function in the B2 mode .............. 4-11
a. Setting the workpiece type (Guidance: WORK.P) .......... 4-11
b. Setting whether to perform ultra-fine wire measurement
(Guidance: FINE) ............................................................. 4-11
c. Setting the simultaneous measurement
(Guidance: PROG) .......................................................... 4-12
d. Setting the dual-unit measurement (Guidance: TYPE)... 4-12
e. Setting the DXY-type calculation (Guidance: CALC) ...... 4-13
f. Selecting the method of specifying segments
(Guidance: SEG) ............................................................. 4-13
4.1.2.4 Selecting and setting the function in the B3 mode .............. 4-14
a. Setting the abnormal value elimination function
(Guidance: ADE) ............................................................. 4-14

vi No. 99MBC095A
b. Setting the automatic workpiece detecting function
(Guidance: AWDT) .......................................................... 4-14
c. Setting the number of scans (Guidance: SCAN) ............ 4-15
d. Setting the group judgment (Guidance: GTJ) ................. 4-15
e. Setting the group judgement output (Guidance: GTJ D) ... 4-15
f. Setting the odd-numbered-edge cutting tool measurement
function (Guidance : TOOL) ............................................ 4-16
4.1.2.5 Selecting and setting the function in the B4 mode .............. 4-17
a. Setting the use of RS-232C port
(Guidance: RE-232C) ...................................................... 4-17
b. Setting the RS-232C communication baud rate
(Guidance: BAUD) ........................................................... 4-17
c. Setting the RS-232C communication data bits
(Guidance: LENGTH) ...................................................... 4-17
d. Setting the RS-232C communication parity bit
(Guidance: PARITY) ........................................................ 4-18
e. Setting the delimiter for communication
(Guidance DELIMT) ......................................................... 4-18
f. Setting the RS-232C line control
(Guidance: CONTRL) ...................................................... 4-18
4.1.2.6 Selecting and setting the function in the B5 mode .............. 4-19
a. Setting the RUN input function from the I/O interface
(Guidance: RUN) ............................................................. 4-19
b. Setting the PSET input function from the I/O interface
(Guidance: PSET) ........................................................... 4-19
c. Setting the GO output function from the I/O interface
(Guidance: GO) ............................................................... 4-20
4.1.2.7 Selecting and setting the function in the B6 mode .............. 4-20
a. Setting the use of DCU (Guidance: DCU) ...................... 4-20
4.1.2.8 Setting in the B7 mode (expanded items) ........................... 4-21
a. Setting expanded items (Guidance: ADD) ...................... 4-21
b. Reservation (Guidance: SEG_LIM) ................................. 4-21
c. Reservation (Guidance: SEG_ER0) ................................ 4-21
d. Reservation (Guidance: SEG_COR) ............................... 4-21
e. SHL setting (Guidance: SHL) .......................................... 4-21
f. Setting for detecting dirty protection glass
(Guidance: DIRT) ............................................................ 4-22
g. Setting the measurement mode (Guidance: DLC) .......... 4-22
h. Space for additional functions (Guidance: A.5V) ............ 4-23
i. Space for additional functions (Guidance: A.0V) ............ 4-23
j. Space for additional functions (Guidance: A2.0V) .......... 4-23
k. Setting the STB length of I/O analog interface
(Guidance: STB) .............................................................. 4-23
l. Setting the input software filter (Guidance: IFF) ............. 4-23
m. Setting the application range of calibration
(Guidance: CAL) .............................................................. 4-24
n. Setting the application range of presetting and mastering
(Guidance: PST) .............................................................. 4-24
o. Setting the number of programs to be used
(Guidance: PRGM) .......................................................... 4-24
4.2 Calibration ................................................................................................... 4-25
4.2.1 Calibration gages and gage stand ................................................. 4-25

No. 99MBC095A vii


4.2.2 Entering the calibration mode ......................................................... 4-25
4.2.3 Combined calibration ...................................................................... 4-27
4.3 Positioning a Gage or a Workpiece ............................................................ 4-29
4.4 How to read-in the amount of light ............................................................. 4-29
4.5 Setting Up the Functions ............................................................................ 4-31
4.5.1 Outline of the function setup mode ................................................ 4-31
4.5.2 Outline of each function setup mode ............................................. 4-32
4.5.3 Function setup mode ...................................................................... 4-33
4.5.3.1 F0: Setting the segment ....................................................... 4-34
4.5.3.2 F1: Setting the measurement interval (measurement time) ... 4-36
4.5.3.3 F2: Setting the GO/NG judgment criteria ............................. 4-38
4.5.3.4 F3: Setting the reference value ............................................ 4-42
4.5.3.5 Analog voltage output and scale value ................................ 4-43
4.5.3.6 F4: Setting the preset/zero-set values ................................. 4-45
4.5.3.7 F5: Setting the data output conditions ................................. 4-47
4.5.3.8 F6: Setting the sample measurement .................................. 4-48
4.5.3.9 F7: Automatic workpiece detection setting .......................... 4-50
4.5.3.10 F8: Setting the group judgment ............................................ 4-51
4.5.3.11 Confirming the function setup contents ................................ 4-52

5. MEASUREMENT MODE ...................................................................................... 5-1


5.1 Outline of the Measurement Mode ............................................................... 5-1
5.1.1 Settings made in the measurement mode ....................................... 5-1
5.1.1.1 Setup operation from the arrow key ....................................... 5-2
5.1.1.2 Setup that can be made directly from each setup item key .. 5-4
5.2 Other Functions ............................................................................................ 5-6
5.2.1 Key lock ............................................................................................ 5-6
5.2.2 Displaying the measuring position .................................................... 5-6
5.3 Applied Measurement ................................................................................... 5-7
5.3.1 OD measurement of a precision-machined workpiece .................... 5-7
5.3.2 Measurement of magnet coil wire that runs at high speed .............. 5-8
5.3.3 Measurement of the lead pitch of a multiple-pin IC ....................... 5-10
5.3.4 Applied Measurement with Preset/Zero-Set Functions .................. 5-12
5.3.5 Sample measurement ..................................................................... 5-16
5.3.6 Application of the odd-numbered-edge cutting tool measurement ... 5-18
5.3.6.1 Odd-numbered-edge cutting tool outside diameter
measurement ........................................................................ 5-18
5.3.6.2 Odd-numbered-edge cutting tool run-out measurement ...... 5-20
5.3.7 Applied measurement with automatic workpiece detection ........... 5-22
5.3.8 Applied measurement on a stepped round bar .............................. 5-24

6. INTERFACE UNIT ................................................................................................ 6-1


6.1 Standard Interface ........................................................................................ 6-1
6.1.1 I/O Analog Interface .......................................................................... 6-1
6.1.1.1 External view of the connector ............................................... 6-1
6.1.1.2 Terminal names ...................................................................... 6-2
6.1.1.3 Input/output equivalent circuit ................................................. 6-2
6.1.1.4 Timing chart ............................................................................ 6-5
6.1.2 RS-232C Interface ............................................................................ 6-7
6.1.2.1 Specifications .......................................................................... 6-7
6.1.2.2 Connections ............................................................................ 6-8
6.1.2.3 Printer interface .................................................................... 6-10

viii No. 99MBC095A


6.1.2.4 RS-232C/GP-IB commands ................................................. 6-10
6.1.2.5 List of commands ................................................................. 6-12
6.1.2.6 List of response commands if an error occurs .................... 6-14
6.1.2.7 Format of response commands ........................................... 6-15
6.1.2.8 Other commands .................................................................. 6-16
6.1.2.9 Details of command descriptions ......................................... 6-17
6.2 Optional Interface ........................................................................................ 6-24
6.2.1 Digimatic Output Unit interface ....................................................... 6-24
6.2.1.1 Method of use ....................................................................... 6-24
6.2.1.2 Name of each part ................................................................ 6-25
6.2.1.3 I/O specifications .................................................................. 6-26
6.2.1.4 Timing chart .......................................................................... 6-27
6.2.1.5 Data format ........................................................................... 6-28
6.2.2 Second Analog I/O Interface .......................................................... 6-30
6.2.2.1 Method of use ....................................................................... 6-30
6.2.2.2 Name of each part ................................................................ 6-30
6.2.2.3 I/O Interface .......................................................................... 6-31
6.2.2.4 Analog output ....................................................................... 6-39
6.2.3 BCD interface ................................................................................. 6-40
6.2.3.1 Method of use ....................................................................... 6-40
6.2.3.2 Name of each part ................................................................ 6-40
6.2.3.3 Specification ......................................................................... 6-41
6.2.4 GP-IB interface ............................................................................... 6-46
6.2.4.1 Method of use ....................................................................... 6-46
6.2.4.2 Name of each part ................................................................ 6-46
6.2.4.3 Specification ......................................................................... 6-47
6.2.4.4 Functions .............................................................................. 6-49
6.2.4.5 Operations ............................................................................ 6-50
6.2.5 Dual-type add-on unit ..................................................................... 6-50
6.3 Installing the Optional Interface Unit .......................................................... 6-51
6.3.1 Digimatic Output Unit ...................................................................... 6-52
6.3.2 Second Analog I/O, BCD, and GP-IB interfaces ............................ 6-52

7. INSPECTION AND MAINTENANCE .................................................................... 7-1


7.1 Display Unit ................................................................................................... 7-1
7.1.1 Display check .................................................................................... 7-1
7.1.2 Cleaning method ............................................................................... 7-1
7.2 Error Messages and Remedies .................................................................... 7-2
7.3 Troubleshooting and Remedies .................................................................... 7-3
7.4 Fuse replacement ......................................................................................... 7-4

8. SPECIFICATIONS ................................................................................................ 8-1


8.1 LSM-6200 Display Unit ................................................................................. 8-1

9. RESTRICTIONS ASSOCIATED WITH THE COMBINATION OF FUNCTIONS,


TABLES OF THE BASIC SETUP MODES ......................................................... 9-1
9.1 Restrictions Associated with the Particular Combination of Functions ........ 9-1
9.2 List of Setup Modes ...................................................................................... 9-2
9.2.1 List of basic setup modes ................................................................. 9-3
9.2.2 List of calibration functions ............................................................... 9-5
9.2.3 Reading in the amount of light ......................................................... 9-5
9.2.4 List of function setup modes ............................................................ 9-6

No. 99MBC095A ix
MEMO

No. 99MBC095A
1 INTRODUCTION
This chapter describes the Laser Scan Micrometer (LSM) models and
nomenclature of the Display unit and the Measuring unit.

1.1 Outline
This system is an accurate, non-contact measurement system capable of measuring workpiece
dimensions at a high speed using a highly directional scanning laser beam.
This non-contact optical measuring system is capable of measuring workpieces which are
difficult to measure with conventional measuring instruments. It performs simple and
accurate measurement of brittle or elastic objects, objects at high temperature, objects which
must be kept clean, and soft objects which may be deformed and suffer dimensional changes
under the measuring forces used.

1.2 Foreword
This user’s manual primarily explains the functions of the Display Unit. For information
about the safety precautions, specifications, dimensions, standard accessories, and options for
each Measuring Unit, refer to the user’s manual supplied with the Measuring Unit.

1.2.1 Measuring units available


This Display Unit can be used with the following Measuring Units.

Models
LSM-500S
LSM-501S
LSM-503S
LSM-506S
LSM-512S
LSM-516S

1.2.2 Using the Measuring Unit separately


All models, excluding the LSM-500S, can be used separately (the laser emission unit and
reception unit can be separated) by removing the mount from the Measuring Unit.
For information about using an LSM separately, refer to the measuring unit user’s manual.

No. 99MBC095A 1-1


1.3 Nomenclature
This section gives the name of each part in the LSM system.

1.3.1 Display Unit

(1) Front panel

Data display Operation keys

Mitutoyo LASER SCAN MICROMETER LSM-6200 SHIFT


DATA C
C.RUN
S.PR
SET
RUN PRINT
PROG.

READ 7 8 9 C

H.CAL 4 5 6 LIMIT

LOCK CAL P.SET S.E DUAL P.S V


L.CAL 1 2 3
P.SET
MASTER
LD1 ON
0 • +/-
-NG GO +NG RUN BUSY
REF
LD2 ON LOCK A.CL STAT
ENT
UNIT M.CL S.E

Status indicator LEDs (lit/unlit)


Workpiece position indicator LED
Power switch
Stand

(2) Displays and keys

DATA C S.PR
SHIFT C.RUN SET
RUN PRINT

READ 7 8 9 C

H.CAL 4 5 6 LIMIT

P.S V
L.CAL 1 2 3
P.SET
MASTER
0 • +/-
REF
LOCK A.CL STAT
ENT
UNIT M.CL S.E

1-2 No. 99MBC095A


1. INTRODUCTION

(3) Rear panel

Optional Dual-type Optional Interface add-on space


Add-on Unit installation space (Second Analog I/O Unit, BCD Output Unit, GP-IB Unit)
Name plate Optional Digimatic Output Unit
add-on space

AC power inlet

ID UNIT 1
SCAN SIG.-1
FOOT
SW.
Fuse holder
ID

TRANSMITTER-1 REMOTE INTERLOCK RS-232C I/O ANALOG

AC power inlet

Foot switch
ID Unit Protection cover Analog I/O connector
Signal cable connector
Scanning signal connector
Remote interlock connector RS-232C connector

TIP 1. A label which describes the terminal block name “I/O ANALOG” can be seen if the
protective cover of the Analog I/O terminal block is opened. Use this for wiring.
2. The terminal located at the left end of the power input terminal and marked (by a
symbol ) is the grounding terminal to keep the potential of signal line of this
unit equal with other instrument connected. It is used to enhance resistance
against electrical interference.

NOTE Precautions for wiring the terminal block


1. If wiring the I/O analog terminal and Power input terminal, do not directly touch the
output terminals of the terminal block by hand, which has static charges, because
the internal circuit may be damaged by static discharge.
If your hands are charged, discharge the static energy by touching the metallic
surface of the Display Unit in advance. In addition, unplug the power cable from
the outlet before commencing wiring.
2. After wiring has been completed, close the protective cover.
3. Do not touch the input terminals on the terminal block during operation, otherwise
an operation error may result.

No. 99MBC095A 1-3


1.3.2 Measuring Unit

(1) Measuring Unit (integrated-type Measuring Unit)


LSM-500S

Laser emission indicator LED


Emission window Lens caps Reception unit
Emission unit
Serial number label
Mitutoyo

LSM-500S
LASER SCAN MICROMETER

Signal cable Reception window

(2) Measuring Unit (separate-type Measuring Unit)


LSM-501S, 503S, 506S, 512S, 516S

Laser emission Emission window Shutter Reception window


indicator LED Signal cable

Serial number label Mitutoyo

LSM-501S
LASER SCAN MICROMETER

Connection cable Emission unit Mount Reception unit

1-4 No. 99MBC095A


2 SETUP
This chapter describes the connection between the Display Unit and
Measuring Unit.

2.1 Unpacking and Acceptance Check


Your LSM has been thoroughly inspected prior to shipment. The mechanical, electrical, and
optical systems are guaranteed to operate properly.
Unpack the package and check that the accessories, for the Display Unit or Measuring Unit,
and signal cables, etc., are intact and not damaged.
Contact Mitutoyo if anything is damaged or missing.

2.2 Connecting the Cables


Make sure that the power switch is turned off (turn the key switch counterclockwise to align
with “O”, then pull it out), then connect the cables according to the following procedure.
Step 1: Integrating the option interface
For the option interface (Dual-type Add-on Unit, Second Analog I/O Unit, BCD
Output Unit, GP-IB Unit, and Digimatic Output Unit) to become available with the
LSM, it must be installed by referring to Section 6.3 “Installing the Optional Inter-
face Unit”.
For information about the setup switches on the BCD and GP-IB interface units refer
to Section 6.2.3, “BCD Interface” and Section 6.2.4, “GP-IB Interface”, respectively.

No. 99MBC095A 2-1


Step 2: Attaching the ID unit
1. Loosen the two screws that secure the ID unit protection cover at the left on the
real panel of the Display Unit and remove the cover by sliding it rightward.
2. Remove the dummy ID unit (amber) that has been mounted at the left of the
“TRANSMITTER-1” connector on the rear panel of the Display Unit, then insert
the ID unit (beige) that comes in the same package as the Measuring Unit.
This ID unit stores critical data that ensures the accuracy of the Measuring Unit
and has the same serial number as the accompanying Measuring Unit. Confirm that
these two numbers are identical before inserting the ID unit.
ID unit slot

ID UNIT 1 SCAN SIG.-1

TRANSMITTER-1 REMOTE INTERLOCK

ID ID unit

Serial number label

ID unit Measuring unit

If a Dual-type Add-on Unit is used, install the ID unit in the ID UNIT 2 slot above
the ID UNIT 1.
3. Replace and secure the ID unit protection cover revering the procedures in step 1
above.

2-2 No. 99MBC095A


2. SETUP

IMPORTANT • If the dummy ID unit is still mounted, “ ” PROG


is displayed in the lower section of the display. If
this is the case, turn off the power and replace the
dummy ID unit with a proper ID unit.
• If the ID unit has not been installed, an error PROG
display as shown at the right will appear in the
upper section of the data display unit and the
operation of this unit stops.
• If the ID unit is not installed or if the serial number of PROG
the Measuring Unit is not consistent with that on the
ID unit, the system will not work and an error code
as shown at the right will be displayed at power on.
At the same time, the 6-digit serial number of the
measuring unit is displayed for confirmation.
If the C key has been pressed to enter the ready state, measurement can be
automatically started. However, the measuring accuracy can not be guaranteed. If
the optional dual-type add-on unit is used to perform measurement with two
Measuring Units, make sure that the serial numbers of the two Measuring Units,
which are connected to the “TRANSMITTER-1” connector and “TRANSMITTER-2”
connector, are identical. If neither of the two Measuring Units has a serial number
identical to that of the ID unit, a serial number of the Measuring Unit on the
“TRANSMITTER-1” side will be displayed in the upper display section, and that of
the Measuring Unit on the “TRANSMITTER-2” side will be displayed in the lower
display section.

Power
ID unit
cord

ID

Connecting cable GND lead wire


Signal cable Remote interlock

Step 3: Connecting the connecting cable (except for the LSM-500S)


Connect the cable which runs from the base of the Measuring Unit to the lower
connector (5-pin) on the rear panel of the emission unit.
Step 4: Connecting the signal cable
Insert the round plug (12-pin) of the signal cable into the upper connector (12-pin)
on the rear panel of the emission unit. Tighten the ring screw to firmly secure the
connectors.
Insert the square connector (15-pin) on the other end of the signal cable into the
connector “TRANSMITTER-1” at the upper left of the display rear panel and tighten
the securing screws.
If measurement is performed with two Measuring Units while using the optional
dual-type add-on unit, plug the cable from the second Measuring Unit into the
“TRANSMITTER-2” connector, then firmly tighten the screws.
Step 5: Connecting the power cord and GND lead wire
Connect the supplied power cord to the AC connector at the upper right on the rear
panel of the Display unit. Also be sure to ground the Display unit with the GND lead
wire for improved resistance to noise.
No. 99MBC095A 2-3
Terminal to which a grounding wire is connected.
Ground the system using the provided grounding wire to avoid the effect of interfer-
ence noise caused in the setup environment.

Step 6: Checking the remote interlock connector


Make sure that the short-circuiting pin is inserted into the “REMOTE INTERLOCK”
connector on the rear panel of the Display Unit. If this short-circuiting pin is not
inserted, laser emission is disabled, even if the power switch is on.
To emergency stop laser emission, refer to the following diagram.

Switch ON: Laser emission ON


Switch OFF: Laser emission OFF
Short-circuiting pin

Switch
5V, 3mA Applicable connector: PJ-2
(Manufacturer: Sato Parts)

NOTE Recovering operation is not guaranteed. Never use this function for other than
emergency stop.

Step 7: Connecting the interface


For information about the procedure used to connect the interface, refer to Section
6.1.1, “I/O Analog Interface” and Section 6.1.2, “RS-232C Interface”.

NOTE 1. Note the following when connecting the signal cable.


For information about the precautions to be observed when connecting the signal
cable refer to the measuring unit user’s manual.
2. Note the following when making cable connections.
Always make connection or disconnection with the power cord unplugged. In
addition, before connecting to the interface make sure that the power to all other
units connected or to be connected are also off.

2-4 No. 99MBC095A


2. SETUP

2.3 Preliminary Checks


The necessary connections should be completed by following the procedure described in the
previous chapter. Simplified operation checks are described here.

Step 1: Fully open the lens cap and shutter of the Measuring Unit.
Fully open the lens caps and beam shutters of both the emission unit and reception
unit to ready the laser beam for emission.
The lens caps should be completely removed, and the shutters should be as shown in
the diagram below.
Emission window
Shutter window

Shutter

If the shutter is closed If the shutter is open

Step 2: Power on
• Turn the power key switch on the Display Unit clockwise until it is in the I
(power on) position and the power is on.
• This unit enters the self check mode and all the LEDs and segments turn on. They
will turn off shortly, and eights will be displayed in the upper display section.
When is displayed across the upper display section, the unit will turn
off shortly. This is followed by the self check on the lower display section.
PROG PROG

• In the lower display section eights will appear sequentially from the left to
right.
• After is displayed across the lower display section, it will
turn off shortly.
PROG PROG

• Measurement is started.
The LD1 ON (LD1 ON and LD2 ON in the dual-unit measurement) LED turns on
and the BUSY LED starts flashing to indicate the measurement has started from
the ready state.

Since the objective segment has been set to PROG


“SEG 1” at the factory, the displayed measure-
ment shows the laser scanning range of the
Measuring Unit.
Here, the Display Unit is found to be normal
because the scanning range is displayed.
Proceed to Chapter 3, “DISPLAYS AND KEY
OPERATIONS”, to custom set up each
function.

No. 99MBC095A 2-5


• An error may be displayed at this stage, PROG
however, the display at the right is not actually
an error. Check the shutter of the Measuring
Unit.
For information about other errors that may result refer to Section 8.3, “Error
Messages and Remedies”.

2.4 Initializing the LSM-6200 Display Unit


After making sure that this unit is operating normally, initialize the Display Unit so it can
recognize the Measuring Unit(s) to be used.
Initialization of the Display Unit is also required if the Measuring Unit needs to be changed.
In addition to replacing the ID unit that is associated with the Measuring Unit, initialize the
Display Unit (i.e. restore the factory setups) with the following procedure.
The initialization procedure is as follows:
Step 1: Turn off the power and connect the Measuring Unit with the ID unit that comes with
the Measuring Unit installed.
Step 2: Turn on the power while holding down the C key.
Hold down the C key for approximately 2 seconds, even after the power is on.

Step 3: When the self check has been completed, the PROG
display shown at the right will appear. To initial-
ize, press the ENT key. When the initialization
process has been completed, the display restors
the initial conditions that existed just after the
power on.
To abort initialization press a key other than the ENT key or turn the power off.
In the former case the initialization process will be aborted and the initial display at
power-on will be restored.

NOTE Initialization will clear all the customer setup data and will restore the factory-setups.
Customize the setups again as necessary.

2-6 No. 99MBC095A


3 DISPLAYS AND KEY
OPERATIONS
This Display Unit is provided with many useful functions that can be
customized according to the user's needs.
This chapter describes these functions and key operations.

3.1 Outline of the Operation Modes

3.1.1 Measurement Principle


In order for the user to understand the measurement principle of the LSM, the following
paragraphs describe about the system block diagram, segments (measurement positions) and
measurement interval (measurement time).

3.1.1.1 Overview
Unlike light emitted from natural sources, a laser provides extremely fine, rectilinear beams
which do not diffuse (coherent light beams).
Using the properties of the laser beam, the Mitutoyo Laser Scan Micrometer (LSM) moves a
scanning laser beam over the workpiece and determines its dimensions by measuring the
duration in which the beam is obstructed by the workpiece.

Workpiece
Emission unit Reception unit
Motor Colimator lens
Condenser lens
Polygon mirror
Reception
device S
Polygon mirror

Photoelectric element
(reset signal generation) Amplifier
Laser power source Semiconductor laser

MP RS
Motor driving pulse Clock pulse
t t t

ROM RAM Counter Gate Segment Edge signal


selection circuit

Edge signal RS

CPU

Data display I/O analog


RS-232C Foot switch Option I/F
Keyboard interface

No. 99MBC095A 3-1


The configuration of the system is shown in the above block diagram. A laser beam emitted
from the laser oscillator is directed at the polygon mirror which rotates at high speed and is
synchronized by clock pulses. The laser beam that is reflected by the polygon mirror is then
collimated by the collimator lens towards the workpiece. As the polygon mirror rotates, this
horizontal beam scans the workpiece and the beam not obstructed by the workpiece will
reach the photoelectric element through the condenser lens and induce an output voltage in
the photoelectric element. The output voltage will change according to the duration over
which the laser beam is obstructed. Counting pulses generated during that period are used to
determine the dimension of the obstructed portion. This data is sent to the CPU for process-
ing and the dimensions are displayed digitally.
Consequently, either the dimensions of the workpiece (shadowed areas) or workpiece
clearances (highlighted areas) can be determined by specifying the segments to be measured.

TIP In the system block diagram described in the previous page, the laser beam passed
through the collimator lens is made parallel and, at the same time, stopped down so
that the beam diameter is minimized at the measurement position.

3-2 No. 99MBC095A


3. DISPLAYS AND KEY OPERATIONS

3.1.1.2 Setting the segment


Set the objective portion of a workpiece to be measured.
The highlighted and shaded portions created when the laser scans over the workpiece are
controlled with each assigned number. In the basic setup a selection must be made from one
of two cases: case where there are 1 to 4 highlighted and shaded sections, and case where
there are 1 to 127 similar sections. In the former case the portions are controlled through the
segment number, and are simply called segments. In the latter case the portions are controlled
by the edge number (edge number is between 1 and 255) and called edges. Edge numbers
equal to or greater than 256 are not available.

Segment specification Edge specification


EDGE1

Highlight 1 SEG1 Highlight 1


Direction of laser scanning

EDGE2
Shade 1 SEG2 Shade 1

Direction of laser scanning


EDGE3
Highlight 2 SEG3 Highlight 2
EDGE4
Shade 2 SEG4 Shade 2
EDGE5
Highlight 3 SEG5

Shade 3 SEG6

Highlight 4 SEG7 Highlight 127


EDGE254
Shade 127
EDGE255
Highlight 128
EDGE256

• A maximum of 4 highlighted sections and a • A maximum of 127 highlighted sections and a


maximum of 3 shaded sections can be measured. maximum of 127 shaded sections can be mea-
• Multiple segments can be specified at the same sured.
time. • Always specify the start edge and finish edge
• Specify segments 1 to 3 for a transparent object. numbers. These two edges can be either contin-
ued or separated. However, they must not be
identical.
• Edge numbers can not be specified for a transpar-
ent object.
• If automatic measurement is specified in the basic
setup, intervals, outside diameters, or gaps
between the same shape of multiple pins can be
automatically measured.

No. 99MBC095A 3-3


3.1.1.3 Measurement interval (measurement time)
A measurement interval (measurement time) varies depending on the averaging method and
the number of scans selected for the measurement data.
There are two types of averaging method: the arithmetical average and the moving average.
Select the one best suited for the user’s purpose.

1) Arithmetical average
• If a moving workpiece is measured, the OD of the workpiece is determined by averaging
the measured data taken from each section (a: first measurement, b: second measurement,
.... n: nth measurement) of the workpiece the specified number of averaging times, as
shown below.
first measurement
second measurement

...
nth measurement
a b n

Moving workpiece Moving direction

• One of the following number of averaging times can be selected: 1, 2, 4, 8, ....1024, 2048.
(If extra fine wire measurement is specified in the basic setup, the number of averaging
times can be selected from between 16 and 2048.)
• This is suitable for measuring a still object or the run-out of rollers, etc.
2) Moving average
In the moving average method, a measurement interval identical to that in the arithmetical
average is divided into finer sections such as a1 (1st measurement), a2 (2nd measurement), -
- - , an (nth measurement). Each measurement is performed almost in parallel. If, for ex-
ample, the number of averaging times is set to 512, the first measurement requires the
amount of time that corresponds to 512 scans. However, for the second measurement onward,
only the time for 16 scannings is required. With respect to a workpiece with a changing OD,
this method provides data with smooth variation because of the many pieces of data, and also
quickly detects the trend of workpiece OD variation.

Measurement with Measurement with


arithmetical averaging arithmetical averaging

an
an measurement
...

...
a2
a2 measurement
a1
a1 measurement

Moving workpiece Moving direction


Output of an measurement
Output of a2 measurement
Output of a1 measurement

• One of the following number of scans can be selected: 32, 64, 128, ....1024, 2048.
• This method is suitable for the feedback control of wire drawing machines and extruding
machines.

3-4 No. 99MBC095A


3. DISPLAYS AND KEY OPERATIONS

3.1.2 Outline of the Operation Modes


The LSM system has the following modes:
1: Basic setup mode, 2: Calibration mode, 3: Function setup mode, 4: Other setup mode, 5:
Statistical result display mode, and 6: Measurement mode.

Power ON

Error check
Power ON + SET

SET

1 : Basic setup mode

6 : Measurement mode

LOCK LOCK
UNIT
, SHIFT
UNIT
H.CAL , L.CAL
Ready state

4: Other setup mode 2 : Calibration mode


DATA C
RUN
, C.RUN

LOCK
ENT ( UNIT
) Measurement in progress ENT ( H.CAL , L.CAL )
C
(Program being executed)
• Single-run measurement
• Continuous-run
• measurement • SET

S.PR MASTER MASTER P.S V


SHIFT
PRINT • LIMIT , REF
, SHIFT + REF
, SHIFT + P.SET
DATA C
( RUN
)
5 : Statistical result
display mode 3 : Function setup mode
Measured data display
(Latched display)

S.PR
SET ( PRINT ) • Latch timer • SET

• C MASTER P.S V
• ENT ( LIMIT , REF
, P.SET
)

No. 99MBC095A 3-5


3.1.2.1 Basic setup mode
• This mode is used to customize the basic setup conditions, including the resolution,
interface conditions, and available functions, according to the measurement requirements.
For more information, refer to Section 4.1, “Basic Setup”.
• To enter the basic setup mode turn on the power (turn the key switch clockwise from the
“O” position to the “I” position) while holding down the SET key. Hold down the
key for about 2 seconds to initiate the basic setup mode.

3.1.2.2 Calibration mode


• Depending on the environment in which the LSM is used and the Display Unit - Measur-
ing Unit combination, measurement errors may result. Therefore, always perform calibra-
tion prior to use, taking the measuring range and environmental conditions into account.
If calibration is performed, the errors described above will be reduced and high accuracy
will be ensured.
• Before performing calibration, always make the setups for resolution, simultaneous-
measurement, dual-unit measurement and available segments in the basic setup mode. If
this order is reverse, the previously set calibration values may be discarded.
• For more information, refer to Section 4.2, “Calibration”.
• Press the H.CAL key to enter the HI CAL mode; and press the L.CAL key to enter the LOW
CAL mode.

3.1.2.3 Measuring condition setup mode


• This mode is used to set up measuring conditions, including segments (objective portion of
workpiece to be measured) and GO/NG judgment criteria.
• Press the SET key to enable all the function setup items established to be set in a batch.
• Each of the LIMIT , SHIFT → P.S V/P.SET , MASTER/REF , SHIFT → MASTER/REF keys allows
the individual function setup item to be established.
• Press the key to enter the setup operation for the setup item which is used most
often.

3.1.2.4 Other setup mode


• This mode is used to set the key lock and to set the unit of measurement.
• Press the SHIFT and LOCK/UNIT key to turn on and off the key lock; and press only the
LOCK/UNIT key to enter the unit change mode.
• Press the SHIFT and READ key to enter the measuring position display mode.

3.1.2.5 Statistic display mode


• Displays the statistical processing results.
• Press the SHIFT and STAT/S.E keys in the ready state to enter the statistic display mode.
• Press the SHIFT and S.PR/PRINT keys in the ready state to allow the statistical processing
results to be printed.

3-6 No. 99MBC095A


3. DISPLAYS AND KEY OPERATIONS

3.1.2.6 Measurement mode


This mode can be divided into the following operational states:
1) Measurement in the ready state
• This is the measurement mode that is entered immediately after the power is turned on
or if another measurement mode is aborted by pressing the C key (or by the RESET
signal from the I/O interface or the “CL” command from the RS-232C/GP-IB interface).
• It is used to establish setups for calibration and available functions, which are not part
of the basic setup items, or to enter another measurement mode including single-run
measurement.
• Usually GO/NG judgment and analog output will not take place for measurement in the
ready state, however, these specifications can be made in the basic setup mode.
• Measurements in the ready state are unavailable for statistical processing.
2) Single-run measurement
• If the DATA C/RUN key (otherwise input RUN via the I/O interface or “R” command via
the RS-232C/GP-IB interface) is pressed, one session of measurement is performed and
the results will be automatically subject to GO/NG judgment and analog output. In
addition, the measured data will be outputted for the RS-232C/GP-IB interface,
Digimatic Output Unit, and printer. The measured data will be held (latched for the
specified period) in the display.
• This data will be available for statistical processing.
3) Continuous-run measurement
• If the C.RUN key (otherwise input RUN+RESET via the I/O interface or “CR” command
via the RS-232C/GP-IB interface) is pressed, one session of measurement is started and
repeated the specified number of times. The measured data will be automatically subject
to GO/NG judgment and analog output. In addition, the measured data will be outputted
for the RS-232C/GP-IB interface, Digimatic Output Unit, and printer.
• Press the DATA C/RUN or C.RUN key (or if RUN is received from the I/O interface)
again to terminate the measurement and hold the measured data on the display. If the
C key (or input RESET via the I/O interface or “CL” command via the RS-232C/GP-
IB interface) is pressed halfway, the measurement is aborted and the ready state is
returned to.
• The measurements are available for statistical processing.
4) Continuous measurement with a term specification
• This will take place where RUN input from the I/O interface has been assigned so as to
start a term-specified continuous-run measurement in the basic setup.
• Repeatedly performs single-run measurement while RUN signal input continues, which
is basically the same as the continuous-run measurement. Therefore, hereafter, continu-
ous-run measurement includes the ones with a term specification.
• The measurements are available for statistical processing.

No. 99MBC095A 3-7


5) Zero-run measurement
• A measurement where the number of samples is set to “0” is called a “zero-run mea-
surement”.
• If the DATA C/RUN key (otherwise input RUN via the I/O interface or the “R” command
via the RS-232C/GP-IB interface) is pressed, single-run measurement is started and
repeated until the DATA C/RUN key is pressed again (or RUN is inputted via the I/O
interface or the “STOP” command is inputted via the RS-232C/GP-IB interface). From
the measured data the calculation items (mean, maximum value, minimum value, and
range) that have been set for the sample measurement will be calculated and the
resulting data will be automatically subject to GO/NG judgment and analog output. In
addition, the measured data will be outputted for the RS-232C/GP-IB interface,
Digimatic Output Unit, and printer. The measured data will be held on the display.
• The measured data are available for statistical processing.
• This is suitable for run-out measurement and cylindricity measurement.
6) Sample measurement
• A measurement where the number of samples is set to “2~999” is called a “sample
measurement”.
• In practice this will take place as a single-run measurement or a continuous-run mea-
surement (with a term specification).
From the measured data the calculation items (mean, maximum value, minimum value,
and range) that have been set for the sample measurement will be calculated and the
resulting data will be automatically subject to GO/NG judgment and analog output. In
addition, the measured data will be outputted for the RS-232C/GP-IB interface,
Digimatic Output Unit, and printer.
• The measured data are available for statistical processing.
• This is suitable for run-out measurement and cylindricity measurement.
7) Statistical processing
• Measured data from single-run and continuous-run measurements can be statistically
processed (i.e. the number of measurement times, standard deviation, maximum value,
minimum value, mean, and range are calculated).
These statistical processing results can be outputted for the display, printer (statistical
memory for all programs will be cleared after printout), and RS-232C/GP-IB interface.
• Press the STAT/S.E key (or input “ST” command via the RS-232C/GP-IB interface) to
start statistical processing, and press it again (or input the “NST” command via the RS-
232C/GP-IB interface) to terminate statistical processing.
• Performs single-run measurements or continuous-run measurements to store statistical
data after statistical processing has been started.
• Pressing the SHIFT → DATA C/RUN , and ENT keys in this order will cancel the last
measurement.
• Pressing the SHIFT and STAT/S.E keys will display the results of statistical processing.
The item displayed will change each time the key ENT is pressed.
The display item will change in this sequence: [N: Measurement number], [S.D:
Standard deviation], [MAX: Maximum value], [MIN: Minimum value], [AVG: Mean
value], and [R: Range (Max - Min)].
Statistical processing will be performed independently for each program.
• Press the A.CL/M.CL key to clear the statistical memory of the foreground program
(case of a simultaneous measurement), and press the SHIFT and A.CL/M.CL keys to
clear the statistical memory of all the programs.
• These statistical results data will be stored in memory while the power is on, and will
be lost when the power is turned off.

3-8 No. 99MBC095A


3. DISPLAYS AND KEY OPERATIONS

3.2 Techniques and Terminology of Setup Functions

3.2.1 Program
• A measurement will be automatically performed according to the registered (programmed)
contents including the segment (feature to be measured) and GO/NG judgment criteria,
etc., in advance. Registration is performed in the function setup mode.
• This unit can hold a maximum 100 programs, which may include various settings suitable
for up to hundred kinds of workpieces.
• Program numbers are divided into groups, each of which has up to ten programs and is
referred to as a channel (CH).
These two-digit program numbers define the meanings as shown in the table below.

Digit of ten Digit of one

Program No.
16
Channel No. Individual No.
Application For each channel
0 to 9 0 to 9

• As the expanded basic setup it is possible to select the range of applying calibration.
1. Applies uniformly to the entire 100 programs (factory default).
2. Applies individually to each channel (10 programs).
• With the expanded basic setup it is possible to select the range of applying presetting and
mastering.
1. Applies uniformly to the entire 100 programs (factory default).
2. Applies individually to each channel (10 programs).
3. Applies individually to each program.
• As the expanded basic setup it is possible to select either the “100 Program mode” or “10
program mode”, which limits the number of available programs to ten. (The factory
default setting is the 100 program mode.)
• As the basic setup it is possible to select either the “Single measurement mode” which
uses 100 programs (10 programs in the 10 program mode) as independent programs or the
“Simultaneous measurement mode” which uses two specific programs as a pair.

NOTE • If the program must be switched to another with the RS-232C/GP-IB command, it
is necessary to use a separate command for the 100 program mode or 10 pro-
gram mode.
For more information about the RS-232C/GP-IB command refer to Section 6.1.2.4
“RS-232C/GP-IB Commands”.
• In the 10 program mode the user can make use of the RS-232C/GP-IB commands
provided for Mitutoyo old models (LSM-6000, 6100) without further modification. It
is advised for the customers, who are operating Mitutoyo old models (LSM-6000,
6100) with the RS-232C communication commands, to use the 10 program mode.

No. 99MBC095A 3-9


a) Single measurement
One session of measurement will be performed according to the one specified program.
The factory default setting is this single measurement.
b) Simultaneous measurement
• In one measurement session two specific programs are executed at one time as a pair.
Combinations of program numbers to form these pairs are shown in the following table.
• To run a pair of programs, either of the two can be specified via one of the numeric
keys and the one specified is called “foreground program”, and its counterpart is called
“background program”.
<<Possible combinations in the 100 program mode>>

Channel No. (Digit of ten of the program number) [0 to 4]


0 1 2 3 4
00 & 05 10 & 15 20 & 25 30 & 35 40 & 45
Program 01 & 06 11 & 16 21 & 26 31 & 36 41 & 46
numbers pairs
02 & 07 12 & 17 22 & 27 32 & 37 42 & 47
03 & 08 13 & 18 23 & 28 33 & 38 43 & 48
04 & 09 14 & 19 24 & 29 34 & 39 44 & 49

Channel No. (Digit of ten of the program number) [5 to 9]


5 6 7 8 9
50 & 55 60 & 65 70 & 75 80 & 85 90 & 95
Program 51 & 56 61 & 66 71 & 76 81 & 86 91 & 96
numbers pairs
52 & 57 62 & 67 72 & 77 82 & 87 92 & 97
53 & 58 63 & 68 73 & 78 83 & 88 93 & 98
54 & 59 64 & 69 74 & 79 84 & 89 94 & 99

<< Possible combinations in the 10 program mode>>

00 & 05
01 & 06
Program
numbers pairs 02 & 07
03 & 08
04 & 09

3.2.2 Basic setup


• This is used to customize the basic setup conditions, including the resolution, available
functions, and interface conditions, according to the measurement requirements.
• This basic setup must be performed at the beginning of a measurement. Note that changing
the setup of resolution, simultaneous measurement, or dual-unit measurement in this basic
setup cancel the existing calibration values and function setup.
• The basic setup mode is entered by turning on the power while holding down the SET
key.
Note that no response will be made to an I/O interface input and RS-232C/GP-IB com-
mand in the basic setup mode.
• For more information, refer to Section 4.1, “Basic Setup”.

3 - 10 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.3 Function setup


• Use this procedure to set up the conditions necessary for measurement.]
For each program number register measurement conditions including the segment (part
feature to be measured), measurement interval (measurement time), and GO/NG judgment
criteria that are the best suited for the objective workpiece.
• To enter the function setup mode press the SET key in the ready state. Each of the
LIMIT , SHIFT → P.S V/P.SET , MASTER/REF , SHIFT → MASTER/REF keys allows the individual
setup item to be established, and the key enters the setup operation for items which
are most frequently accessed for set up.
• For more information refer to Section 4.5, “Setting Up the Functions”.

3.2.4 Setups according to the property of each workpiece


For measuring workpieces that transmit light or have a dimension smaller than the diameter
of the scanning beam it is critical to make setups that take into account the properties of the
workpiece.

3.2.4.1 Transparent object (Workpiece that transmits light)


a) Round bar
• Workpieces such as fiber optics and glass tubes are more or less transparent, while
workpieces made of steel are not. This requires different segment settings.
The segment settings for an opaque object and a transparent object are as follows:
• Setup for measurement of transparent or opaque object is possible in the basic setup.

Photo-electric signal

Laser scan direction


Segment 1 Segment 1
Transparent
Workpiece
Segment 2

Segment 3 Segment 2

Segment 4

Segment 5 Segment 3

For opaque object For transparent object

Binary voltage (SHL)

No. 99MBC095A 3 - 11
b) Plate (Sheet)
• In the case of the width measurement of a transparent plate with no chamfer on edges,
measurement may not be possible since acute-edge signals cannot be produced for such
edges.
Photo-electric signal

Laser scan direction


Transparent Workpiece

Measurement is aborted
Ideal edge signal because a sharp edge
can not be determined.

Binary voltage level (SHL)

• For measuring a transparent plate-shaped workpiece


Take the following precautions:
1. Incline the workpiece.
By inclining the workpiece it is possible to attain a sharp edge from the light con-
trast. In this case:
Measurement : W = W0 (workpiece dimension) x cos θ
Direction of light is turned, and is not incidental to the photo-electric element.

Workpiece W
W0

2. Chamfering
Chamfer the workpiece edge by W. W will vary depending on the model. Always
use values larger than those in the table below.

Measuring Unit model Chamfering amount: W W


LSM-500S 0.1 mm
LSM-501S 0.1 mm Workpiece

LSM-503S 0.2 mm
LSM-506S 0.4 mm
LSM-512S 0.8 mm Direction of light is turned,
and is not incidental to the
LSM-516S 1.2 mm
photo-electric element.

3 - 12 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3. Changing the SHL


• With the reference workpiece set up on the Measuring Unit, connect the oscilloscope
to the [SCAN SIG.] terminal on the rear panel of the Display Unit and observe the
signal.
• SHL is the signal level for detecting a workpiece. Changing the level from the
standard level of 50% to a level such as 75% will enable the measurement of a
transparent sheet. The measurement accuracy, however, will be degraded since
measured data fluctuates according to the edge conditions of the sheet.
• It is possible to set the SHL level between 5% to 95% for "7 SHL" by setting up
"7 ADD"="USE" and "7 DLC"="OFF" in the expanded basic setup.

NOTE Measuring accuracy differs from that of the standard set up.

• Measured data differs with the change of the SHL. Perform calibration again if the
SHL setting has been changed.
• Measurement error can be reduced by performing calibration with the reference
standard, the edges of which have been made in the same condition as those of the
sheet to be measured.
Photo-electric signal

Laser scan direction


Transparent Workpiece v1

v1: Peak voltage of photo-electric signal

v2: Larger voltage of the two at edges


(as generated at the edge with
v2 better transmittance)

Standard SHL (50%)


New SHL: Set to 50 (1+v2/v1)%

IMPORTANT • When the SHL (signal level for detecting a workpiece) is modified, the measure-
ment accuracy will be inevitably reduced, since the measured data may easily
fluctuate with the edge conditions.
• Once the SHL (signal level for detecting a workpiece) has been modified, always
perform another calibration.
• If an identical edge form is selected for both for the calibration standard and
workpiece (sheet), it may be possible to reduce these measurement errors.

No. 99MBC095A 3 - 13
3.2.4.2 Ultra-fine wire measurement
• In the special ultra-fine wire measuring region, a clear shade can not be obtained because a
workpiece, with a finer diameter than that of the laser beam at the focal position, must be
measured. Therefore, this wire diameter must be calculated according to a special algo-
rithm. This requires the following restrictions to be taken into account in the basic setup
where an ultra-fine wire measurement is designated.
a) Measuring interval (measurement time)
Note that the measurement time for the first measurement becomes 0.02 seconds longer
than the first interval since the wire diameter must be identified at the start of ultra-fine
wire measurement.
• Single-run measurement: (Measurement interval + 0.02 seconds)
• Continuous-run measurement: (Measurement interval + 0.02 seconds) for the first
measurement, and at regular measurement intervals
for the second and subsequent measurements.
b) Number of averaging times
Select a number between 16 and 2048.
c) Designation of the objective portion of workpiece to be measured
Only a segment specification is allowed, but an edge specification is not. If an edge
specification has been made before the setup for the ultra-fine wire measurement is
established, it is automatically changed to segment specification.
In other cases where multiple segments are set for the LSM-500S, the minimum
allowable measuring range begins at 0.1 mm. In addition, if a workpiece measures less
than 0.1 mm, only one segment can be specified.
d) Others
In extra-fine wire measurements, simultaneous measurement, dual measurement
(measurement using two measuring units), workpiece automatic detection, and group
judgment can not be set up. Setups for these functions are automatically canceled.
• The measuring position is a critical factor for ultra-fine wire measurement. Always
perform the measurement at the focal position of laser beam while referring to Section
5.2.2 “Displaying the measuring position”. In other cases where a fine gap is to be
measured, the amount of laser light may be insufficient, resulting in unstable measure-
ments. Refer to Section 4.4, “Recording the Amount of Light”, and store the amount of
light without the workpiece and fixtures in the optical path.
• The following table shows the measuring ranges if “Not performing ultra-fine wire
measurement” is designated on the LSM-500S.

Standard measuring range Measuring range if “ Not performing ultra-fine wire


Measuring range
(at the factory) measurement” is designated
LSM-500S 0.005 to 2 mm 0.1 to 2 mm

• The ultra-fine wire measurement function is only available on the LSM-500S.

3 - 14 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

IMPORTANT 1. For measuring ultra fine wire with a diameter thinner than that of the laser beam,
the SHL (signal level for detecting a workpiece) needs to be changed according to
the workpiece size (external diameter).
2. Since the SHL is changed to the level most appropriate for the workpiece size,
multiple workpieces or workpiece fixtures existing within the laser scanning range
may disable the detection of a workpiece less than 0.05 mm in diameter. Exercise
care so as not to produce multiple shadows within the scanning range.
3. Also, if the segment is set to 1 or 3, it is not possible to determine the position of
a fine workpiece less than 0.05 mm in diameter, runout, and bending.

No. 99MBC095A 3 - 15
3.2.5 Measurement of an odd-numbered-edge cutting tool
• This function is used to measure the diameter or run-out of cutting tool (drill or end mills,
etc.)that has an odd number (3, 5, ...) of cutting edges.
• When the outside diameter, øD, of an odd-numbered-edge cutting tool is measured, the
measurement errors as shown in the figure below will result if this LSM unit is set to
Segment 2 (normal outside diameter measurement) for measurement.
To avoid these errors, in this case, first install the reference bar as shown below, then
perform the measurement while rotating the odd-numbered-edge cutting tool. Calculate the
outside diameter of the odd-numbered-edge cutting tool by obtaining the difference
between “Peak value of Segment 2+3” and “Bottom value of Segment 3” while the cutting
tool rotates more than one turns from the beginning of measurement.
Then save the bottom value of Segment 3 into memory as many as the number of cutting
edges being set, and calculate the range (maximum - minimum) as the “run-out”.
Odd-numbered-edge cutting tool
Segment 2

(maximum value)
Segment 2+3
øD

Error Segment 3
(minimum value)

Reference bar

• For the measurement examples and setup method refer to Section 5.3.6 “Application of the
odd-numbered-edge cutting tool measurement”.

TIP • As shown in the figure at the right it is also possible to measure with the reference
bar being located in the Segment 1 side.
In this case the “outside diameter”
Reference bar
of the odd-numbered-edge cutting
tool can be calculated by obtaining
Odd-numbered-edge
the difference between “Peak value cutting tool Segment 1
of Segment 1+2” and “Bottom value (minimum value)
(maximum value)
Segment 1+2

of Segment +1” while the cutting


Segment 2

tool rotates more than one turns


øD

from the beginning of measure-


ment.
Also, the “run-out” can be calcu-
lated by saving the bottom value of
Error
Segment 1 into memory as many
as the number of cutting edges
being set to Segment 1, and calculate the range (maximum - minimum).
• It is necessary to select, in the basic setup, whether the reference bar is located in
the Segment 1 side or in the Segment 3 side.

3 - 16 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.6 Measurement with two Measuring Units (dual-unit measurement)


• The LSM-500S series Measuring Unit allows measurement to be performed with two
Measuring Units, if the optional dual-type add-on unit is provided.
To use two Measuring Units they must be the same model.
• About Measuring Unit 1 which is connected to “TRANSMITTER-1” side, and Measuring
Unit 2 which is connected to “TRANSMITTER-2” side
a) The W.P. (Work Position) LED shows the workpiece position of the Measuring Unit 1
when the least significant digit of program number between 0 and 4 is specified, and
that of the Measuring Unit 2 when the least significant digit of program number
between 5 and 9 is specified.
b) Select he least significant digit of program number between 0 and 4 to calibrate
Measuring Unit 1, and between 5 and 9 to calibrate Measuring Unit 2.
LSM-6100 Display unit
Measuring unit 2
Least significant digit of program number: 5 - 9
“TRANSMITTER-2”

Least significant digit of program number: 0 - 4


Measuring unit 1 “TRANSMITTER-1”

• If the dual-type add-on unit is mounted, select the type of dual-unit measurement in the
basic setup.
Note that if the type of dual-unit measurement is changed in the basic setup, calibration
values and function setups will be default-set.
• If the dual-type add-on unit is not set, the setup guidance for it will not be displayed.
• Suspended use of Measuring Unit
For repair or adjustment services one of the Measuring Units employed for dual-unit
measurement may be suspended from operation. If this is the case, turn off the power and
disconnect the Measuring Unit. If the Measuring Unit 1 has been disconnected, the
Measuring Unit 2 must be connected to the TRANSMITTER-1 while re-installing the
corresponding ID unit in place. After removal of one measuring unit, designate
in the basic setup (4.1.2.3 Selecting an setting the function in the B2 mode: d. Setting the
dual-unit measurement).
If one Measuring Unit is removed without this designation, “Err-8” will result and the
other Measuring Unit will also become inoperable.
Note that suspending one Measuring Unit will cause the calibration values and function
setups to be reset to their defaults.
• The type of dual-unit measurement includes DW-, DXY-, and DF-types.

No. 99MBC095A 3 - 17
3.2.6.1 DW type
• This setting is used if two workpieces are measured by two measuring units set in parallel.
• On each of the Measuring Units 1 and 2 the measuring position can be selected from
segments 1 to 7 (1 to 3 for measuring a transparent object) or edges 1 to 255.
SEG
1
2
3
4
5 Measuring unit 2
6
7 Display unit
Least significant digit of
program number: 5 - 9

SEG Least significant digit of


1 program number: 0 - 4
2
3
4
5 Measuring unit 1
6
7

• Calibration
Select each segment for Measuring Unit 1 with the least significant digit of program
number between 0 and 4, and select each segment for Measuring Unit 2 with the least
significant digit of program number between 5 and 9.

3 - 18 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.6.2 DXY type


• Used to perform X-Y (2-axis) measurement with two Measuring Units positioned perpen-
dicular to each other.
• For DXY-type measurement the objective portion of the workpiece to be measured should
be selected through segment specification, not by edge specification.
Select segments 1 to 3 for Measuring Unit 1, and select segments 5 to 7 for Measuring
Unit 2.
SEG 5
SEG 1 SEG 6
SEG 2 SEG 7
SEG 3 Display unit

Measuring unit 1 Least significant digit of


program number: 0 - 4

(X-axis direction)
Least significant digit of
program number: 5 - 9
Measuring unit 2
(Y-axis direction)

• Calibration
Select each segment (between 1 and 3) for Measuring Unit 1 with the least significant
digit of program number between 0 and 4, and select each segment (between 5 and 7) for
Measuring Unit 2 with the least significant digit of program number between 5 and 9.
• Any program number can be assigned to segments 1 to 3 (in the X direction) and segments
5 to 7 (in the Y direction).
• If one segment for each of the X and Y directions are selected (e.g. 2 + 6), calculation is
made possible between the measurements from these segments in the X and Y directions.
The calculation items can be selected in the basic setup by arithmetic addition: (X + Y),
mean outside diameter: (X + Y) / 2, Difference: (X-Y), and film thickness: (X-Y) /2.

No. 99MBC095A 3 - 19
3.2.6.3 DF type
• Used to measure the diameter of a large workpiece using two Measuring Units facing each
other, one stacked on top of the other, or positioned back to back.
• For DF-type measurement the objective portion of the workpiece to be measured should be
selected through segment specification, not by edge specification.
Select segments 1 to 3 for Measuring Unit 1, and select segments 5 to 7 for Measuring
Unit 2.

Display unit
SEG 5 Least significant digit of
Measuring unit 2
program number: 5 - 9

Least significant digit of


Measuring unit 1
SEG 1 program number: 0 - 4

SEG 7
SEG 6 Least significant digit of
Measuring unit 2
SEG 5 program number: 5 - 9

SEG 1 Least significant digit of


Measuring unit 1
program number: 0 - 4
SEG 2
SEG 3

a) Example of units facing each other


Display unit
SEG 5 Least significant digit of
Measuring unit 2
program number: 5 - 9

Least significant digit of


Measuring unit 1
SEG 1 program number: 0 - 4

SEG 5
SEG 6 Least significant digit of
Measuring unit 2
SEG 7 program number: 5 - 9

SEG 1 Least significant digit of


Measuring unit 1 program number: 0 - 4
SEG 2
SEG 3

b) Example of stacked units

3 - 20 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

Display unit
SEG 5 Least significant digit of
Measuring unit 2
program number: 5 - 9

Least significant digit of


Measuring unit 1
SEG 1 program number: 0 - 4

SEG 7
SEG 6 Least significant digit of
Measuring unit 2
SEG 5 program number: 5 - 9

SEG 3 Least significant digit of


Measuring unit 1
program number: 0 - 4
SEG 2
SEG 1
c) Example of units positioned back to back

• Position two Measuring Units back to back as shown in 3) above to measure a transparent
object with the DF-type setup.
Transparent objects may not be measured with units facing each other or stacked one on
top of another.
• For information about techniques to improve the measuring accuracy refer to the measur-
ing unit user’s manual.
• Calibration and combined offset
a) Separate calibration for each Measuring Unit
Perform the calibration after selecting Segment (1 ~ 3) at the Measuring Unit 1 side
with the least significant digit of program number set to between 0 and 4 for Measuring
Unit 1, and Segment (5 ~ 7) at the Measuring Unit 1 side with the least significant digit
of program number set to between 5 and 9 for Measuring Unit 2, respectively.
b) Combined calibration
In addition to being able to perform separate calibration for each Measuring Unit, the
DF-type setup allows the use of combined calibration where segments are assigned over
two Measuring Units.
This combined calibration is effected from either combination of segments (1 + 5) or (1
+ 7).
Note that cancellation of separate calibration will also cancel the combined calibration.

IMPORTANT Since the reflection light from a large-diameter workpiece (skip phenomenon) is
generated in DF-type measurement, the accuracy decreases to some extent, com-
pared with the linearity of each measuring unit. The following figure shows that
undesired values e1 and e2 are generated due to reflected light. The undesired
value (e1, e2) increases with the diameter of the workpiece (e2 > e1). This depends
on the reflectivity of the surface.
Therefore, if each measuring unit is calibrated independently using a small diameter
gage, an error may result if a large diameter is measured.

No. 99MBC095A 3 - 21
Reception lens

e1 θ

S
Workpiece
Photoelectric device
(a) Measuring a small diameter workpiece

Reception lens

e2 θ

Workpiece

(b) Measuring a large diameter workpiece

If a large-sized workpiece is measured using the DF-type setup, combined calibration


will ensure more accurate measurment.
c) Combined preset
While combined calibration is used to measure workpieces of various sizes, the com-
bined preset is used to measure workpieces with a dimension close to the reference
gauge.
Since, at a combined preset, separate values can be set for each program number, a
maximum of 100 kinds of workpieces can be registered. To perform the combined
preset make the measuring positions of the reference gauge and workpiece as consistent
as possible.
Designate the combined preset by combining segments such as (1 + 5) or (1 + 7), and
set the direction to negative (1).
However, if this is coupled with a combined calibration, set the direction to positive (0).

3.2.7 Latch (holding) of the displayed value


• In a single-run measurement, etc., GO/NG judgment and analog output will be continued
while the measured data is latched (held) on the display for the specified period of time.
After the set period elapses, system operation returns to the ready state.
• Set up the display latch timer in the basic setup.
• While the display is being latched, inputs from the I/O interface or RS-232C/GP-IB are
still valid.

3 - 22 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.8 Automatic measurement with an edge specification


• If the edge specification is made, it is possible to automatically measure IC or connector
leads with respect to their pitch (even intervals), outside diameter, or gap. This is suitable
for inspecting the IC lead bend, etc.

Outside
diameter

Gap Pitch

Laser
scanning
direction

• This function is only in effect if the necessary setups are made for edge specification in
the basic setup.
• In the function setup designate whether automatic measurement should be performed (for
pitch/outside diameter/gap measurement) or not (manual measurement). Also designate
both the start and finish edges.
• This is available in combination with automatic workpiece detection.
• If automatic measurement has also been selected, the following will take place.
a) In the ready state the first objective portion of the workpiece to be measured will be
displayed.
b) Automatic measurement will be involved in a single-run measurement or continuous-
run measurement.
If “Err-0” (insufficient number of edges to be measured) is detected, the measuring
operation is stopped for the single-run measurement, and the collected measured data is
cleared for continuous measurement to wait for a proper workpiece to be loaded.
c) If the measured data is found to be ±NG, the first source of the ±NG will be displayed
and the measuring operation is stopped. If GO results, the mean of all measurements is
displayed.
d) If the measured data falls within the range of GO, the elapsed measurement time was as
follows:
(Number of measurement edges) x (measurement interval) + (calculation time: 20 ms)
e) The W.P. LED shows the current portion of the workpiece being measured.

No. 99MBC095A 3 - 23
3.2.9 GO/NG judgment
• All the measured data are subject to GO/NG judgment.
To enable, set the GO/NG judgment criteria in advance.
• The following settings can be made in the basic setup.
a) The method of tolerance judgment can be selected from (Lower limit value and upper
limit value), multi-limit selection (7 limits) and (Target value and tolerance values:
upper tolerance value and lower tolerance value).
To output the judgment result with the multi-limit selection it is necessary to select the
optional Second Analog I/O Interface.
b) Simultaneous measurement can be specified. To do this, it is necessary to select the
optional Second Analog I/O Interface for tolerance result output.
c) For (Target value and tolerance values), the user is permitted to select whether the
target value is to be copied to the reference value. If it is, the setup guidance for the
reference value will not appear.
d) Even in the ready state it is possible to select whether tolerance judgment and analog
output are performed. If they are, tolerance judgment and analog output will take place
in the ready state, however, these data are not available for statistical processing.
e) Abnormal data elimination, tolerance judgment, group judgment, and analog output can
be performed in a single-run measurement, zero-run measurement, sample measure-
ment, and continuous-run measurement (with a term specification). The judgment result
will be indicated by the -NG (red LED), GO (green LED), and +NG (red LED) indica-
tors and outputted to the I/O interface and RS-232C (including printer)/GP-IB interface.
f) The following tables show the relationship between the measured data and tolerance
judgment method
1) (Lower and upper limit values)

GO/NG judgment Measurement (judged if both the lower and upper limit values are set)
-NG Measurement < Lower limit value
GO Lower limit value ≤ Measurement < Upper limit value
+NG Measurement ≥ Upper limit value

2) (Target value and tolerance values)

Measurement (judged if the target value, lower tolerance value and upper
GO/NG judgment
tolerance value are set)
-NG Measurement < (Target value + lower tolerance limit)
(Target value + lower tolerance value) ≤ Measurement < (Target value + upper
GO
tolerance value)
+NG Measurement ≥ (Target value + upper tolerance value)

3 - 24 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3) If all limits from L1 to L6 are set for multi-limit selection

Multi-limit selection output GO/NG judgment Measurement from L1 to L6 are set.


L1 -NG Measurement < L1
L2 GO L1 ≤ Measurement < L2
L3 GO L2 ≤ Measurement < L3
L4 GO L3 ≤ Measurement < L4
L5 GO L4 ≤ Measurement < L5
L6 GO L5 ≤ Measurement < L6
L7 +NG L6 ≤ Measurement

4) If only L1 and L2 are set for multi-limit selection

Measurement Only L1 and L2 are set.


Multi-limit selection output GO/NG judgment (Judgment will not be performed if only one
stage is set.)
L1 -NG Measurement < L1
L2 GO L1 ≤ Measurement < L2
L3 ~ L7 +NG L2 ≤ Measurement

No. 99MBC095A 3 - 25
3.2.10 Abnormal data elimination
• The abnormal data elimination function eliminates measurements that are very different
from those specified for the machined workpiece, from the measurement data (neither the
measurement is displayed nor is data output performed).
If, for example, the grindstone of a centerless grinder is controlled based on the measured
data from the LSM, it is possible that a large measurement error may be created due to the
coolant used with the workpiece.
As shown in the figure below where foreign matter (with a height of h) adheres to within
the averaging region L of the workpiece (with a diameter of D). An abnormal outside
diameter results in the region of l and the displayed measurement will be (D + lh / L). As
the result the grinder is subject to improper control that involves some error.

l
h

D Workpiece

Workpiece feed direction

Because the use of this function can eliminate abnormal measurement data generated due
to the adhered foreign matter, the grindstone can be controlled and fed properly.
• Judgment of valid data or abnormal data will be performed at each measurement interval.
Valid data includes those satisfy the following relation: Lower abnormal limit ≤ (Measure-
ment) < Upper abnormal limit. All other data will be discarded as abnormal data.
• The following table shows the relationship between measurements and upper and lower
abnormal limits.

Measurement (Judged if both the upper and lower


Eliminate/Do not eliminate
abnormal limits are set.)
Eliminate Measurement < Lower abnormal limit
Do not eliminate Lower abnormal limit ≤ Measurement < Upper
(accepted as a measurement) abnormal limit
Eliminate Measurement ≥ Upper abnormal limit

• In the basic setup select whether this abnormal data elimination function should be used. If
it is the setting of (lower abnormal limit, upper abnormal limit, and count value) should be
performed before actual tolerance judgment.
This count value indicates the number of pieces of abnormal data that occurred until the
alarm will be issued. This alarm output will be sent to the optional Second Analog I/O
Interface by CNT form (The alarm will not be issued if the count value is set to zero).
• Abnormal data elimination function effects in single-run and continuous-run measure-
ments.
• If “Err-0” (specified workpiece not present) is displayed in the sample measurement, the
valid data collected will be discarded.

NOTE If a long series of abnormal data appears, measurement can no longer be continued
since most of the measured data must be eliminated. To avoid this problem, always
monitor CNT output.

3 - 26 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.11 Preset/Zero-set
This function is used to measure the difference between the workpiece and the reference gage
or to measure the workpiece that is larger than the measuring range of the LSM.
a) Preset
• In this system the operation of setting the reference gage dimension is called the
preset operation.
• This function is applied to measure the absolute dimension of a workpiece.
b) Zero-set
• Setting the reference gage dimension to “0.0” for the purpose of comparing it with a
workpiece dimension is called the zero-set.
• This function is applied to measure a deviation from the reference gage dimension.
c) Direction
Depending on the objective portion of measurement of a workpiece, the positive
direction (set as “0”) or negative direction (set as “1”) must be set.
If, for example, the shaded portion of D in the following diagram is measured, the
direction must be set as positive (0). If the highlighted portion (gap) of W is to be
measured for determining the workpiece dimension L, the direction must be specified
as negative (1).
Set as positive (0) Set as negative (1)

Reference piece

D
Workpiece L
Workpiece

Reference plane

• Preset operation takes about 1 second to determine the compensation value by measuring
the reference gage.
• Preset value will be ineffective if the segment or edge number is changed (Preset value is
unique to each segment or edge).

3.2.12 Mastering
• If the objective workpieces are high-precision gages that are machined successively, the
above described preset/zero-set values may need to be fine-adjusted to the master. This
fine-adjustment is called mastering.
After mastering, the total compensation value will be:
(Preset value/zero-set value) + (±Mastering value)
Setting a positive (+) mastering value allows the measurement of a workpiece OD to be
greater than the raw measurement, and setting a negative (-) mastering value allows the
measurement of a workpiece OD to be smaller than the raw measurement.
• Because no measurement is required for this mastering, the reference gauge is not required
either.
• Set the reference gage dimension with the preset function and perform mastering.

No. 99MBC095A 3 - 27
3.2.13 Reference value
• This function is used to output deviations (measured data - reference value) between the
reference value and the actual measurements of a workpiece for the Analog I/O Interface.
Before analog output, set the reference value and the scale value (gain).
• Measured data is outputted as analog signals at a full scale of ±5V.
Analog signal = (Measured data - reference value) x scale value (gain)
• In the basic setup the following conditions can be set.
a) Whether the target value of GO/NG judgment is be copied to the reference value. If this
is selected, the setup guidance for the reference value will not be displayed, so only the
scale value must be set.
b) It is also possible to set so that tolerance judgment and analog output can take place in
the ready state.
• Analog output is automatically enabled if single-run measurement or continuous-run
measurement is performed.
• If the reference value is being set the deviation value will be output for the RS-232C/GP-
IB interface and the printer if single-run measurement or continuous-run measurement is
performed.

3.2.14 Data output conditions


• In single-run measurement or continuous-run measurement, measured data can be output-
ted for each measurement if ±NG occurs, or at given intervals to the RS-232C/GP-IB
interface, printer, or Mitutoyo Digimatic Output Unit.

RS-232C
Data output condition GP-IB Printer Remark
DCU
0
1 The periodical output timer can be set
2
3 The periodical output timer can be set
4
5 The periodical output timer can be set
6
7
8
9
: Outputted for each measurement if DATA C/RUN or C.RUN key, etc., is pressed.
: Press the DATA C/RUN or C.RUN key to trigger the measurement. The measured data will be outputted if it falls on GO.
: Press the DATA C/RUN or C.RUN key to trigger the measurement. The measured data will be outputted if it falls on –NG.
: No output will be made.

3 - 28 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.15 Automatic workpiece detection <OD detection method, Position detection method>
• Automatic workpiece detection is performed for continuous-run measurement, where
measurement starts with no specified workpiece present (Err-0), then proceeds to auto-
matic detection of the workpiece, followed by measurement repeated number of times. No
specified workpiece present (Err-5) also refers to the workpiece outside the upper and
lower detection limits.
• Whether automatic workpiece detection is performed is specified in the basic setup mode.
If automatic workpiece detection is specified, the number of scanning times for detection
must be specified from among 1 and 16. Select 16 times if detecting precision workpieces.
If automatic workpiece detection is not specified, no further setting is necessary.
• Automatic workpiece detection setup includes the number of measurement times, invalida-
tion period, upper and lower detection limits. Set both the upper and lower detection
limits.
• To exclude the measured data of such as chamfered portion of the workpiece, invalidation
period can be set within the range from 0.001 sec to 9.999 sec.

Start of No workpiece Detection of Invalidation Measured the specified


measurement detected workpiece elapses number to times

1) OD detection method
• This is used to automatically detect a workpiece that enters the laser scanning plane
perpendicularly.
• For actual detection of a workpiece the displayed measurement (after calibration and
preset) is used.
• One session of automatic detection consists of no workpiece being detected, detec-
tion of a workpiece with a dimension that is within the detection range (between the
upper and lower detection limits), an invalidation period required to exclude invalid
dimensions (of chamfered portions, etc.) from the measurement, and effective
measurement for the specified number of times. The final measurement result will be
latched (held) on the display. Once entering the effective measurement the upper and
lower detection limits will no longer be checked.
• The speed of workpiece detection (i.e. the number of scans) can be specified as
either 1 or 16 in the basic setup.
• Use 16 times in the following cases:
* If connecting bars are used between workpieces for feeding convenience and for
setting appropriate intervals between workpieces, and, if the difference in the
outside diameter between the workpiece and the bar is insufficient.
* If the feed rate is low.
• The following diagram is an example where a workpiece with a chamfered outside
diameter of D mm and a length of ᐉ mm moves at a velocity of V mm/s.

ᐉ g Scanning beam
c

D a

Workpiece flow V mm/s

No. 99MBC095A 3 - 29
Setting example:
• Lower detection limit: L < (a +D) / 2
• Upper detection limit: H > Upper limit of the measuring range or 1.1 D
(This setting may be omitted.)
• Invalidation period : T > (c / V) ms
• Number of measurements: N < (ᐉ - 2c) x 0.8 (safety factor) / measurement interval / V
2) Position detection method
• This is used to automatically detect a workpiece that enters the measuring region in
the laser scanning plane in the same direction of the scan.
• Workpiece detection is performed with one scan, and 16 scans can not be specified
(If specified in the basic setup, the specification will be ignored).
• One session of automatic detection consists of the detection of no workpiece,
detection of a workpiece edge with a dimension that falls within the detection range
(between the upper and lower detection limits), an invalidation period required to
exclude invalid dimensions from the measurement, and effective measurement for the
specified number of times. Once the effective measurement has been entered, the
upper and lower detection limits will no longer be checked.
• In the following diagram, workpiece positions (a) and (b) result in no workpiece
being present, and in (c) it is judged that a workpiece is present.
Detected edge
(a)

L : Lower detection limit


L H : Upper detection limit

Laser Scanning direction


(b)
Laser scanning range

C : Detection range
Measuring region

H
C

(c)

Vmm/S

Setting example:
Assuming the workpiece diameter as D (mm) and the moving speed as V (mm/s):
• Lower detection limit: L > (Laser scanning range - measuring region) / 2
• Upper detection limit: H < (Laser scanning range + measuring region ) / 2 - D (This
setting may be omitted.)
• Invalidation period : Generally set to 0 ms.
• Number of measurements: N = 1

NOTE • Allow a sufficient margin for the lower detection limit, upper detection limit, invali-
dation period, and number of measuring times when setting them. If this surplus is
not sufficient, the measurement may not be achieved.
• If using the sample measurement, specify the number of measuring times to 1.
• The automatic workpiece detection functions in the continuous-run measurement.

3 - 30 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.2.16 Group judgment


• While the tolerance judgment is applied to each measurement from a workpiece, this group
judgment is applied to a group of the specified number of workpieces.
Judgment to Group 1 Judgment to Group 2 Judgment to Group 3

1 2 3 4 5 6 7 8
Individual Individual Individual Individual Individual Individual Individual Individual
judgment judgment judgment judgment judgment judgment judgment judgment

Output of individual
judgment result Output of Output of Output of Output of Output of Output of Output of
judgment judgment judgment judgment judgment judgment judgment
result 1 result 2 result 3 result 4 result 5 result 6 result 7

Output of group judgment result Output of


Output of judgment result 1
judgment result 2

• In the basic setup select whether group judgment is to be performed. If it is, then set the
group size (the number of workpieces included in a group), calculation items (mean,
maximum value, minimum value, and range), and group lower limit and upper limit. If
“Not performing group judgment” is selected, the setup guidance for it will not be dis-
played.
• The group judgment will be in effect in a single-run measurement or continuous-run
measurement.
a) For the result display and GO/NG judgment indication each individual measurement
and judgment result will be used.
b) Output of judgment result
1. If only the standard Analog I/O Interface is used
Each individual judgment result will be outputted.
2. If the second Analog I/O Interface is used
Each individual judgment result will be outputted for A-(+NG), A-(GO), and A-(-
NG), and the group judgment result will be outputted for B-(+NG), B-(GO), and B-(-
NG), respectively.
c) RS-232C/GP-IB output
In the basic setup it is possible to set whether the group judgment result data is output-
ted for the RS-232C/GP-IB interface. If it is, the output contents from the group
judgment will be as follows:
P0, ( GO) 12.34567 ... Individual data
P0, ( GO) 12.34560 ... Individual data
P0, (+NG) 12.34600 ... Individual data
GP0, ( GO) 12.34575 ... Group judgment result data
• Each individual piece of measurement data can be the objective of statistical processing,
however, group measurement data will be excluded from statistical processing.
• Even if “Err-0” (specified workpiece not present) occurs, the obtained data will not be
cleared. To abort the measurement, press the C key (or input RESET via the I/O
Interface or the “CL” command via the RS-232C/GP-IB interface).

No. 99MBC095A 3 - 31
3.2.17 Recording the amount of light
• The gap measurement may be unstable if not enough laser beam passes through the gaps.
In the case shown in diagram (a) below, an adequate amount of light can be obtained as
the laser passes through gap (g) above the workpiece, even if the gap (t) is small. How-
ever, in diagram (b) where gap (t) is small, measurement will be affected. In this case,
therefore, it is necessary to have the system record the full amount of light when there is
no obstruction (workpiece or fixture) in the optical path.
g: Gap for the Photo-electric signal
reference beam

Laser beam t Light amount


passes through Workpiece Gap can be detected
this gap.

(a) Light amount can be detected normally = Auto-detecting Peak of the


photo-electric
signal

Light amount
cannot be detected
t (insufficient duration)
Workpiece Gap

(b) Recording the amount of light is required

• Normally the amount of incident light is continuously checked so that the counting
operation can follow the change in the amount of incident light. Have the system record
the light amount following 4.4, “Recording the light amount”. It is also necessary to carry
out this operation twice or three times each year since the light amount of the system may
vary.
• If the amount of light is recorded, temperature drift of the measured data becomes larger.
• The minimum size of gap (t) that can be measured depends on each Measuring Unit as
shown below:

Model name Gap: g or t


LSM-500S 0.2 mm or more
LSM-501S 0.3 mm or more
LSM-503S 1 mm or more
LSM-506S 2 mm or more
LSM-512S 4 mm or more
LSM-516S 6 mm or more

3 - 32 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.3 Outline of the Display Contents


Displays of this system are effected by the display unit and guidance LEDs.

3.3.1 Display unit


The name of each part of the display unit and the LEDs are given below:

Data display unit (fluorescent display tube)


PROG
Upper display section
Lower display section
Measurement state guidance
LOCK CAL P.SET S.E DUAL

LD1 ON
-NG GO +NG RUN BUSY
LD2 ON
BUSY LED
RUN LED
GO/NG judgment LEDs
LD oscillation LED
W.P. (Work Position) LED

3.3.2 Data display unit


1) Numeric and character display
• Single measurement: Turns off.
• Simultaneous measurement:
Displays a background program number.
• Displays a settting item in the single measurement.
• Single measurement: Displays a setup value.
• Simultaneous measurement:
Displays the measured data of a background program.
• Displays the unit of measurement.

• Displays the measured


data of a foreground program.
• Displays a foreground program number.

2) Operation state guidance


• LOCK: Turns on in the key lock state, which is initiated by pressing both the SHIFT
and LOCK/UNIT keys. If these keys are input the key lock state will be can-
celed.
• CAL: Turns on if the calibration (HIGH) is specified.
• P.SET: Turns on if the preset function is active.
• S.E: Turns on if statistical processing is activated.
• DUAL: Turns on if simultaneous measurement is specified.

No. 99MBC095A 3 - 33
3) Display LED
• W.P. (Work Position) LED
LED segments corresponding to a region shaded by the workpiece, which blocks the
laser beam, will turn off. This is used to check if the workpiece is located in the center
of the measuring region.
• LD oscillation LED
1. LD1 ON : Indicates that the laser in the Measuring Unit connected to the
“TRANSMITTER-1” connector is oscillating. If a dual-unit measurement is not
performed (standard specification), only this LED lights and the LD2 LED is off.
2. LD2 ON : Indicates that the laser in the Measuring Unit connected to the
“TRANSMITTER-2” connector is oscillating. This LED also lights for a dual-unit
measurement.
• GO/NG judgment LED
1. -NG : Turns on if the measured data is -NG.
2. GO : Turns on if the measured data is GO.
3. +NG : Turns on if the measured data is +NG.
• RUN LED
Turns on if a single-run measurement, continuous-run measurement or continuous-run
measurement with a term specification is performed.
• BUSY LED
Turns on each time the measured data is updated.

IMPORTANT Laser safety


For safety, the laser will not turn on until 5 seconds after the power is turned on. If
the power is unintentionally turned on, turn off the power within 5 seconds to secure
the laser.

3 - 34 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.4 Outline of Key Operations


On this system operate the keys as follows.

• The STAT/S.E key, for example, has two functions as PROG


indicated on the upper and lower portions of the key
top. The function on the upper portion can be activated
by simply pressing the key, and the one on the lower
portion can be activated by pressing the key while
holding down the SHIFT key. If the SHIFT key is
pressed, the currently displayed program number flashes
for about 10 seconds until another key is pressed.
During this period one of the functions in the upper
portions of the keys can be selected. Press the
STAT/S.E key while the program number is flashing.
• To enter the reference gage values, such as HIGH CAL, LOW CAL and preset, or other
setup values such as reference values and GO/NG judgment criteria, etc., the numeric keys
( 0 to 9 , . , +/- ) and arrow keys ( , , and ) can be
used.
a) If a setup value entry is started with a numeric key and an arrow key is pressed halfway,
an operation error will result. The following example shows a case of an preset value.
1. Enter the setup mode of the preset function. PROG
The least significant digit of the existing preset value
is flashing.

2. Change the value to 12.00 mm. PROG


Press the 1 key.

3. If an arrow key is pressed at this point, an operation PROG


error occurs, however the display does not change.

4. To enable the entry of an arrow key, press the C PROG


key to cancel the setup value.
Now the arrow keys are operable.

No. 99MBC095A 3 - 35
b) If a measurement is read as the setup data by pressing the READ key or if the entry of a
setup value is started with an arrow key and a numeric key is pressed halfway an operation
error will result. See the example above.
1. Enter the setup mode of the offset function. PROG
The least significant digit of the existing offset value
flashes.
2. Enter the key. PROG

3. If a numeric key is pressed at this point, an operation PROG


error occurs, however the display does not change.

4. To enable the entry of a numeric key, press the PROG


C key to cancel the setup value.
Now the numeric keys are operable.

3 - 36 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.4.1 Description of key functions

Key name • In the ready state • At single-run measurement • At setup


• In the display-latched state • At continuous-run measurement • Combined use with power-on
• operation
• Changes the program number • Operation error • Enters the setup data.
0 9

• Operation error • Operation error • Enters a decimal point.


• Operation error • Operation error • Inverts the sign of the setup value.
+/-

• Cancels the error that occurred • Aborts the measurement and • Cancels the setup value or resets
when the power was turned on. • returns to the ready state. • it to initial value.
• Cancels the latched state and • Cancels the error state.
C • returns to the ready state. • C + power-on will enter the
• initialization mode of the Display
• Unit.
• Shift key • Operation error • Entry of SHIFT + READ
• To enter the function indicated in
• the upper portion of a double- • (to set the light amount detecting
• function key, such as the • function) is valid when the function
SHIFT STAT
key, hold down the SHIFT
• setup item number flashes in the
S.E • function setup mode.
• before pressing the key.
• A foreground program number will
• flash for about 10 seconds.
• Performs single-run measurement • Results in a single-run • Operation error
DATA C • (even in the display-latched state). • measurement error.
RUN • Quits the measuring operation for
• continuous-run measurement.
• Enters in the mode to cancel the • Operation error • Operation error
DATA C previous measurement result.
SHIFT
RUN • To accept the cancellation and
returnto the standby state, press the
ENT key while “CANCEL” is
blinking in the upper display section.
• Starts continuous-run measurement • Quits the measuring operation for • Operation error
• (even in the display-latched state). • continuous-run measurement
C.RUN
• (same as DATA C ).
RUN

• Prints out the previous • Results in a single-run • Operation error


• measurement data. measurement error.
S.PR
• Prints out the data currently • Prints out the previous
PRINT
• displayed in the display-latched • measurement data in
• state. • continuous-run measurement.
• If the printer is active, prints out all • Operation error • Operation error
• the statistical processing data and
S.PR
SHIFT
PRINT
• clears the statistical memory.
• If the printer is not active, results in
• an operation error.

No. 99MBC095A 3 - 37
Key name • In the ready state • At single-run measurement • At setup
• In the display-latched state • At continuous-run measurement • Combined use with power-on
• operation
• Enters the function setup mode. • Operation error • Exits from the function setup mode
• and returns to the ready state.
• Enters the state that is entered just
• after the power is turned on, if in
SET
• the basic setup mode.
• SET + power-on is used to enter
• the basic setup mode.
• Directly enters the setup mode for • Operation error
• Press ENT to complete the setup
• GO/NG judgment.
• operation and return to the ready
• state.
LIMIT
• Press LIMIT or SET to abort the
• setup operation and return to the
• ready state.
• Performs zero-setting (in the • Operation error • Operation error
• positive direction) if an preset value
P.S V • is not set.
P.SET • If an preset value is set, executes
• the preset function with the preset
• value being set.
• Directly enters the setup for • Operation error
• Press ENT to complete the setup
• mastering.
• operation and return to the ready
MASTER • state.
SHIFT
REF MASTER
• Press REF
or SET

• to abort the setup operation and


• return to the ready state.
• Directly enters the setup operation • Operation error • Press to complete the setup
ENT
• for the reference value and scale
• value. • operation and return to the ready
MASTER • If "Copying the target value to the • state.
REF • reference value" is specified in the • Press MASTER
or SET to abort the
• basic setup, only the setup REF

• operation for the scale value takes • setup operation and return to the
• place. • ready state.
• Preset can be set. • Operation error • Operation error
P.S V • Pressing the C and
SHIFT
P.SET
ENT keys clear Preset/Zero-set.

• Operation error • Operation error • Accepts the setup data that is


• pressed.
ENT

3 - 38 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

Key name • In the ready state • At single-run measurement • At setup


• In the display-latched state • At continuous-run measurement • Combined use with power-on
• operation
• Enables/disables statistical • Operation error • Operation error
• processing.
STAT
S.E
• If statistical processing is active,
• measurement state guidance ( )
• for statistical processing turns on.
• Enters the statistic display mode • Operation error • Operation error
• and displays N in the statistical
• memory.
• Each time the ENT key is
STAT
SHIFT
S.E
• pressed S.D, MAX, MIN, AVG,
• R, and N are sequentially displayed.
• Press STAT or to
SET
S.E

• restore the ready state.


• Enters the clear mode of the • Operation error • Operation error
• statistical memory for the specified
• program number.
A.CL • Press ENT to execute clear, and
M.CL
• pressing A.CL
M.CL
or SET to abort the
• clearing operation and return to the
ready state.
• Enters the clear mode of the • Operation error • Operation error
• statistical memory for all program
• numbers.
A.CL • Press ENT to execute clear, and
SHIFT
M.CL
• press A.CL
M.CL
or SET to abort the
• clearing operation and return to the
• ready state.
• Enters the unit change mode. • Operation error • Operation error
• Press ENT to execute a change of
LOCK
• units, and press LOCK
UNIT UNIT
or SET

• to abort the unit change operation


• and returns to the ready state.
• Enters the key lock mode, turns on • Operation error • Operation error
• the measurement state guidance
• ( ) for the key lock function, then
LOCK
SHIFT • prohibits subsequent key inputs.
UNIT
• If these keys are pressed again in the
key lock state, it will be canceled.

No. 99MBC095A 3 - 39
Key name • In the ready state • At single-run measurement • At setup
• In the display-latched state • At continuous-run measurement • Combined use with power-on
• operation
• Enters the HIGH CAL setup mode. • Operation error
• (Input of gage diameter) + ENT

• executes HI CAL and illuminates


• the measurement state guidance ( )
• for CAL.
H.CAL
• Press H.CAL or SET in the HI CAL
• setup mode to abort the setup
• operation and return to the ready
• state.
• Enters the LOW CAL setup mode. • Operation error • (Input of gage diameter) + ENT

• executes LOW CAL.


L.CAL • Press L.CAL or SET in the
• LOW CAL setup mode to abort the
• setup operation and return to the
• ready state.
• Operation error • Operation error • Reads the measurement of the
• reference gage as the setup value.
• The read value can be modified with
READ •
the , , ,
• and keys.

• Enters the detection mode of the • Operation error • If this entry is made when the
• measurement position • function setup item number is
• (focal position). • flashing in the function setup mode,
SHIFT READ • which was accessed by the
• Press READ or SET to restore the
SET key, the setup operation for
• ready state.
• the light amount detection is entered.
• This is used to enter the setup mode • Operation error • Move left key
• for the setup item that is being
• displayed in the upper section of the
• display unit.
• Operation error • Operation error • Move right key

• Operation error • Operation error • Up key to increment the setup value.

• Operation error • Operation error • Down key to decrement the setup


• value.

3 - 40 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

3.4.2 Example key operations


As an example operation this section uses an update of the tolerance limits which are
displayed in the upper display section while in the ready state. Suppose that the new lower
tolerance limit is “12.34500” and the upper tolerance limit is “12.34600” and that the current
values are “12.00000” and “12.00100”.
In the example below, we start with canceling existing upper and lower tolerance limits since
the lower tolerance limit to be set is smaller than the existing upper tolerance limit. If this is
the case, setting the lower tolerance limit first causes an error (ERR-5).

Step 1: In the ready state press the key to make PROG


the setup item being displayed flash in the upper
display section.

Each time the key is pressed, while the setup item is flashing, the setup item
will change sequentially: Segment → Measurement interval → Lower
limit value → Upper limit value → Reference value → Preset
→ Mastering →
If the key is pressed, the setup item will change in the reverse order.
As the displayed setup items vary with the results of the basic setup, refer to Section
5.1.1, “Settings made in the measurement mode”
Step 2: If the upper limit value is going to be canceled, PROG
make the guidance flash.

Step 3: Press either the ENT or key to make the PROG


least significant digit of the setup data flash.

Step 4: To cancel the upper limit value press the C PROG


key to set the setup data to “0”.

Step 5: If the ENT key is pressed, the upper limit value PROG
is canceled and system operation returns to the
ready state.
Step 6: After making the guidance flash by pressing PROG
the key, press the and ENT keys to
enter the setup mode for the lower limit value.

Step 7: Press the C key to set the display of the lower PROG
limit value to “0” (can be omitted), then enter a
new lower limit value of “12.34500”.

No. 99MBC095A 3 - 41
1) Each time the numeric key is pressed PROG
the corresponding digit will be 1

placed in the position of the least


significant digit, as shown in the PROG
2
figure on the right. In this example
insignificant zeros ( 0 0 ) are
PROG
not entered, they will be automati- .
cally added to fill the remaining digit
places when the ENT key is PROG
pressed. 3

PROG
4 5

2) Press the ENT key to save the setup PROG


data of the lower limit value, and ENT
return to the ready state.
If “Inserting a comma (,) after the
thousandth digit” is specified in the
basic setup, it will be automatically
inserted when the ENT key is
pressed.

Step 8: As in steps 6 and 7, enter a new upper limit value. PROG

Step 9: If the ENT key is pressed, the setup data of the PROG
upper limit value is saved in memory, then
operation returns to the ready state.

Step 10:Here, for practice, intentionally enter the incorrect PROG


upper limit value of “12.34800” then correct it.

Step 11:Enter the setup mode for the upper limit value PROG
again.

1) Press the key twice to make the third PROG


digit flash.

2) Press the key twice to change the third PROG


digit to “6”.

3) Press the ENT key to save the setup data. The PROG
operation will be automatically return to the
ready state.

3 - 42 No. 99MBC095A
3. DISPLAYS AND KEY OPERATIONS

The following describes how to use the arrow keys using step 7 as an example.
1) Now, the setup data of “0” is displayed as a PROG
result of having pressed the C key.

2) If the key is pressed, the digit places are PROG


automatically filled with zeros to reflect the set
resolution, with the appropriate number of
commas inserted after the thousandth digit, then
the highlighted digit moves one position to the
left.

If the key is pressed, the digit places are PROG


automatically filled with zeros to reflect the set
resolution, with the appropriate number of
commas inserted after the thousandth digit, then
the least significant digit increases by one.

If the key is pressed, the digit places are PROG


automatically filled with zeros to reflect the set
resolution, with the appropriate number of
commas inserted after the thousandth digit, then
the least significant digit decreases by one,
resulting in a negative value.

If the key is pressed, the digit places are PROG


automatically filled with zeros to reflect the set
resolution, with the appropriate number of
commas inserted after the thousandth digit, then
the most significant digit that can be set starts
flashing.
Here, for practice, press the key.

3) Press the key twice to move the digit to PROG


be set to the third digit place, then press the
key five times.

4) Press the key to move the digit to be set PROG


to the forth digit place, then press the
key four times.

5) Press the key to move the target digit to PROG


be set to the fifth digit, then press the
key three times.

6) Press the key to move the digit to be set PROG


to the sixth digit place, then press the
key twice.

7) Press the key to move the target digit to PROG


be set to the seventh digit place, then press the
key.

No. 99MBC095A 3 - 43
8) Press the ENT key to save the setup value in PROG
memory.

NOTE Rounding setup value


Setup value will be rounded off automatically if its least significant digit does not
agree with the resolution of the display.
Example: In case the resolution is 0.05 µm
12.345,64 > 12.345,60 (least significant digit 4 is rounded off to 0)
12.345,67 > 12.345,65 (least significant digit 7 is rounded off to 5)

TIP About the input of setup data


1. How to enter a sign PROG
If “Perform GO/NG judgment by (target value +
tolerance)” has been specified in the basic setup
and the lower tolerance limit is “-0.015”, input as
follows. In this case a “0” does not need to be
placed in the integer section.
PROG
( 0 ) . 0 1 5

PROG

+/-

2. READ key: About the read operation


Generally, in the calibration or offset value setup operation a reference gage is
used, resulting in a measured data that is very close to the setup value. If this is
the case, first read a measurement as the setup data, then correct the minor
difference.
3. To enter a numeric value such as a gage diameter, it is more convenient to use
the numeric keys. To correct a specific digit, it is more convenient to use the
arrow keys.
4. To select a setup item such as the resolution in the basic setup, it is better to use
the or key. Use of a numeric key causes an operation error.

3 - 44 No. 99MBC095A
4 SETTING UP THE
MEASURING CONDITIONS
Set up the various functions as required to customize the system for the
utmost measurement accuracy.

4.1 Basic Setup


• In the basic setup mode select and modify the appropriate functions to meet your measur-
ing purpose. It is not necessary to set up functions which will not be used.
• The basic setup should be performed at the beginning of operation.
Modification of the basic setup after calibration or function setup has been made may
result in the cancellation of the calibration or function setup values.
• RS-232C/GP-IB commands and input from the (Second) Analog I/O Interface can not be
accepted in the basic setup mode.

No. 99MBC095A 4- 1
4.1.1 Outline of the basic setup procedure

Basic setup mode (can be entered by pressing the SET key + Power ON)

Mode No. Setup contents


B0 a. Setting the resolution
b. Setting the number of blanked out (display-off) digits
c. Setting whether a comma (",") is inserted after the thousandth digit
d. Setting the buzzer function
e. Setting the period of the display latch timer
B1 a. Setting whether to perform GO/NG judgment result output and analog output in the ready state
b. Setting the analog output voltage if Err-0 occurs
c. Setting the display message if Err-0 occurs
d. Setting the display message at the start of measurement
e. Setting the averaging method
Use the

f. Setting the GO/NG judgment method


g. Setting whether the target value is copied to the reference value
B2 a. Setting the workpiece type (opaque or transparent)
b. Setting whether to perform ultra-fine wire measurement
and

c. Setting the simultaneous measurement


d. Setting the dual-unit measurement
keys to switch between modes.

e. Setting the DXY-type calculation


f. Setting the method of specifying segments
B3 a. Setting the abnormal value elimination function
b. Setting the automatic workpiece detection function
c. Setting the number of scans
d. Setting the group judgment
e. Setting the output function to the RS-232C/GP-IB interface
f. Setting the odd-numbered-edge cutting tool measurement
B4 a. Setting the use of the RS-232C port
b. Setting the RS-232C communication baud rate
c. Setting the RS-232C communication data bits
d. Setting the RS-232C communication parity bit
e. Setting the delimiter for communication
f. Setting the RS-232C line control
B5 a. Setting the RUN input function from the I/O interface
b. Setting the OFFS input function from the I/O interface
c. Setting the GO output function from the I/O interface
B6 a. Setting the use of DCU

Ready state

4-2 No. 99MBC095A


4. SETTING UP THE MEASURING CONDITIONS

Expanded basic setup mode (can be entered by pressing the 9 key + Power ON)

Basic Setup No. Setup contents

B0 to B6 General items

B7 a. Setting whether the expansion item is used


b. Space for additional functions (not for ordinary use)
c. Space for additional functions (not for ordinary use)
d. Space for additional functions (not for ordinary use)
e. Setting the SHL
f. Setting the protection glass stain detecting function
g. Setting the measurement method
h. Space for additional functions (not for ordinary use)
i. Space for additional functions (not for ordinary use)
j. Space for additional functions (not for ordinary use)
k. Setting the STB length
l. Setting the input software filter
m. Setting the application range of calibration
n. Setting the application range of presetting and mastering
o. Setting the number of programs to be used (100 pieces or 10 pieces)

Ready state

No. 99MBC095A 4-3


4.1.2 Description of each mode
1. Data display unit
If the basic setup mode is entered, the following display appears.
The basic setup number “ ” will be flashing in the most significant digit of the upper
display section, and the guidance for the setup item, followed by the setup value, will be
shown at the right of the setup number.
In the lower display section “ ” will be displayed.
Basic setup number: 1 digit
Setup item guidance: 3 to 8 digits
Setup data: 1 to 7 digits
Unit: 2 digits

PROG

The set display of "BASIC PROG"

2. Selecting the basic setup number


• Each time the key is pressed when the basic setup number is flashing the
function setup number digit changes as follows: → → → → → →
→ . To enter the desired setup mode press the ENT key when its setup number is
flashing. If the key is pressed, the setup mode will change in reverse order.
• If a key other than , , ENT , or SET is pressed during the selection of a
basic setup number an operation error will result.
• When each piece of setup data is accepted with the ENT key in the corresponding
setup mode, the operation will automatically proceed to the next setup item.
3. Setting each setup item
• Except for setting up the display latch timer, select the setup item using the or
key and accept the setup specification by pressing the ENT key. When the setup
content is accepted, the operation will automatically proceed to the next setup item. In
setting the display latch timer, it is better to use the numeric keys rather than the arrow
keys, which, however, are valid.
4. Confirming the setup contents of each setup item
To confirm the setup specification of each setup item use only the ENT key, which does
not affect the setup specifications.
5. Terminating the basic setup mode
• If the SET key is pressed while the basic setup number is flashing, the setup contents
modified in this session will be saved, and the system will restore the state that is
entered just after the power is turned on.
• If the SET key is pressed in the setup mode of each setup item, the operation returns
to the selection of a basic setup number. If the SET key is pressed again at this point ,
the setup contents modified in this session will be saved, and the system will restore the
state that is entered just after the power is turned on.
• If the power is turned off halfway the setup operation, setup specifications made will
not be saved. If this is the case, setup should be repeated from the beginning.

4-4 No. 99MBC095A


4. SETTING UP THE MEASURING CONDITIONS

4.1.2.1 Selecting and setting the function in the B0 mode


a. Setting the resolution (Guidance: )
Set the resolution of the Measuring Unit. The resolutions that can be set for the Measuring
Units are given in “Table 4.5.2.1A” and “Table 4.5.2.1B”.

Step 1: Each time the key is pressed the displayed PROG


setup option (number) changes in the following
order: → → ... → → → . If the
desired option is flashing, press the ENT key. If
the resolution setting has been made, the operation
automatically proceeds to the setting for the
number of blanked out digits.
The initial setup option is set to .
1. Resolution using the metric system (Unit: µm) Table 4.5.2.1A

Model name 0 1 2 3 4 5 6 7
LSM-500S 0.01 0.02 0.05 0.1 0.2 0.5 1 10
LSM-501S 0.01 0.02 0.05 0.1 0.2 0.5 1 10
LSM-503S 0.02 0.05 0.1 0.2 0.5 1 10 100
LSM-506S 0.05 0.1 0.2 0.5 1 2 10 100
LSM-512S 0.1 0.2 0.5 1 2 5 10 100
LSM-516S 0.1 0.2 0.5 1 2 5 10 100

2. Resolution using the inch system (Unit: inch) Table 4.5.2.1B

Model name 0 1 2 3 4 5 6 7
LSM-500S .000001 .000001 .000002 .000005 .00001 .00002 .00005 .0005
LSM-501S .000001 .000001 .000002 .000005 .00001 .00002 .00005 .0005
LSM-503S .000001 .000002 .000005 .00001 .00002 .00005 .0005 .005
LSM-506S .000002 .000005 .00001 .00002 .00005 .0001 .0005 .005
LSM-512S .000005 .00001 .00002 .00005 .0001 .0002 .0005 .005
LSM-516S .000005 .00001 .00002 .00005 .0001 .0002 .0005 .005
Note 1: The shaded figures show the default setting of each Measuring Unit.
Note 2: Resolutions in the columns of " 0" show those which can be obtained from 32 scans.
Resolutions in the columns with " 1" show those which can be obtained from 16 scans.
Note 3: If the number of scans are set between 1 to 8, the least significant digit of a measurement
will be automatically blanked out where resolution is set to No.0, 1, or 2.
Note 4: Note that setting a too large resolution may often reduce the measuring accuracy.
Where the displayed digits are closely intact and difficult to see, set the number of
blank-out digits or mark the thousandth digit function in the basic setup mode: b0.

IMPORTANT Changing the resolution will cancel all the clibration values (HIGH CAL and LOW
CAL), offset value, mastering, abnormal value eliminating limits, GO/NG judgment
criteria, reference value, and setup values for the automatic workpiece detection.
Therefore, changing of the resolution should be carried out first.

No. 99MBC095A 4-5


b. Setting the number of blank-out digits (Guidance: )
Here, set the number of blank-out digits for measurements to be displayed in the display
unit. This blank out does not apply to the output to BCD interface, RS-232C/GP-IB
interface, printer, Digimatic output unit, and the display of setup value.
: No blank out (all digits are displayed) →
: The least significant digit is blanked out. →
: The least significant two digits are blanked out. →
(Default setting is .)

Step 1: Each time the key is pressed the displayed PROG


figure changes in ascending order: → →
→ .
While the figure to be set is flashing, press the
ENT key.
After accepting the specified value, the display proceeds to the setup stage of the
next item.
c. Putting a comma after the thousandths digit (Guidance: )
Set whether a comma ( ,) is inserted after the thousandths digit.
: Not displayed →
: Displayed →
(Default setting is .)

Step 1: Each time the key is pressed the displayed PROG


string toggles between and .
Select the setting and press the ENT key.
After accepting the specified digit position, the
display proceeds to the setting the buzzer function.

4-6 No. 99MBC095A


4. SETTING UP THE MEASURING CONDITIONS

d. Setting the buzzer function (Guidance: )


Set whether or not to enable (key input sensing sound and key entry error sound) and
(±NG judgment sound). Note that the system error sounds (indicating that the printer or
Digimatic Output Unit is not connected, or other system failures) are not disabled with this
setting.
The types of buzzer sound are as follows:
1. Key input sensing sound: very short beep (0.05 sec)
2. Key entry error sound: short beep (0.2 sec)
3. ±NG judgment sound: long beep (1 sec)
4. System error sound: repeated short beeps at intervals of 0.2 seconds
: Sounds a buzzer in all cases.
: Enables the key input sensing sound + key entry error sound
: Sounds a buzzer when the judgment result is ±NG
: Sounds a buzzer only if a system error occurs
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → → . If the
desired option is flashing, press the ENT key.
When the setup for the buzzer function is com-
pleted, operation automatically proceeds to the
setting of the display latch timer.
e. Setting the display latch timer (Guidance: )
Set the period the measurement result display is to be latched (held) on the display if a
single-run measurement or continuous-run measurement is performed. Specify a value
between 0 and 99 seconds. “0” seconds specifies an infinite (latch state not canceled).
(Default setting: 10 seconds)

Step 1: This is an example of the display latch timer being PROG


set to 15 seconds.
Enter 1 and 5 in this order.

PROG
1

PROG
5

Step 2: Press the ENT key to save the setup data in PROG
memory. ENT
The operation automatically proceeds to B1:
Setting the output function in the ready state.

No. 99MBC095A 4-7


4.1.2.2 Selecting and setting the function in the B1 mode
a. Setting the output function in the ready state (Guidance: )
Set whether to perform GO/NG judgment result output and analog output in the ready
state.
: Neither kind of output is performed in the ready state.
: Both kinds of output are performed, even in the ready state.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. When the setup for this function
has been completed, the operation automatically
proceeds to the setting for the analog output
voltage in the event of Err-0.
b. Setting the analog output voltage if Err-0 occurs (Guidance: )
Set the analog output voltage in the event of Err-0 (specified workpiece not present).
: Output voltage 0V
: Output voltage +5V
: Output voltage -5V
(Default setting: V)

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order: →
→ . While the desired setup option is
flashing, press the ENT key. When the setup for
this function has been completed, the operation
automatically proceeds to the selection of the
display message for Err-0.
c. Selecting the display message if Err-0 occurs (Guidance: )
: Displays “ ”.
: Displays “ ” as the least significant digit.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. The operation automatically
proceeds to the selection of the display message at
the start of measurement.

4-8 No. 99MBC095A


4. SETTING UP THE MEASURING CONDITIONS

d. Selecting the display message at the start of measurement (Guidance: )


Set the message to be displayed at the start of a single-run measurement or continuous-run
measurement.
: Displays “ ”.
: Continuously displays the previous data.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. The operation
automatically proceeds to the selection of the
averaging method.
e. Selecting the averaging method (Guidance: )
Select one of the following averaging methods: arithmetical average and moving average.
: Arithmetical average
: Moving average
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. The operation
automatically proceeds to the selection of the GO/
NG judgment method.
f. Setting the GO/NG judgment method (Guidance: )
Select one of the following GO/NG judgment methods: (lower limit value and upper limit
value), (multi-limit selection: 7 stages), and (target value + tolerance).
: GO/NG judgment is performed according to the specified lower limit and
upper limit.
: GO/NG judgment is performed according to the multi-limit selection (7
limits).
: GO/NG judgment is performed according to the specified target value and
tolerance.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While
the desired setup option is flashing, press the
ENT key. If is selected, operation
proceeds to setting whether the target value is
copied to the reference value. If is not
selected, operation proceeds to B2: Setting the
workpiece type.

No. 99MBC095A 4-9


g. Setting whether the target value is copied to the reference value (Guidance: )
Set whether the target value is automatically copied to the reference value.
: Target value is not copied to the reference value.
: Target value is copied to the reference value.
(Default setting: )
Step 1: Each time key is pressed the displayed PROG
setup option toggles between and
. While the desired setup option is
flashing press ENT key. The operation automati-
cally proceeds to setting B2: Setting the
workpiece type.

4 - 10 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.1.2.3 Selecting and setting the function in the B2 mode


a. Setting the workpiece type (Guidance: )
Set whether the workpiece is an opaque object or transparent object.
: Workpiece is an opaque object.
: Workpiece is a transparent object.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. The operation
automatically proceeds to setting whether to
perform ultra-fine wire measurement.

TIP If is selected for the workpiece type, the guidance for the selection of the
segment specification method is not displayed. It is omitted (the segment specifica-
tion process is entered directly).

b. Setting whether to perform ultra-fine wire measurement (Guidance: )


Set whether to perform the ultra-fine wire measurement.
: Performs ultra-fine wire measurement.
: Does not perform ultra-fine wire measurement.
(Default setting: on the LSM-500S and other models that have been
factory set for extra-fine wire measurement; otherwise no setup guidance will
be displayed).

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. If is
selected, the operation automatically proceeds to
B3: Setting abnormal value elimination function.
Otherwise, proceeds to Setting the simultaneous
measurement.

NOTE About ultra-fine wire measurement


1. If the Display Unit is initialized (turn on the power while holding down the C
key) on the LSM-500S, the option for ultra-fine wire measurement be-
comes the default setting.
2. If is selected on the LSM-500S so that ultra-fine wire measurement is not
performed, the following measuring range will be applied.

Standard (factory) if ultra-fine wire measurement


Measuring range
set measuring range is not to be performed
LSM-500S 0.005 to 2 mm 0.1 to 2 mm

No. 99MBC095A 4 - 11
TIP If is selected to perform ultra-fine wire measurement, setup guidance for the
following will not be displayed: Setting the simultaneous measurement, setting the
dual-measurement, segment setting, setting the automatic workpiece detection
function, and group judgment.

c. Setting the simultaneous measurement (Guidance: )


Set whether to perform simultaneous measurement.
: Does not perform simultaneous measurement. (performs single measure-
ment)
: Performs simultaneous measurement.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
While the desired setup option is
flashing, press the ENT key. Operation automati-
cally proceeds to setting the dual-unit measure-
ment.

TIP If (simultaneous measurement) is selected


If simultaneous measurement is selected, the setup guidance for the following will
not be displayed: Selecting the averaging method, segment specification, and setting
the group judgment.

d. Setting the dual-unit measurement (Guidance: )


Set whether to perform dual-unit measurement.
: Uses DW-type setup.
: Uses DXY-type setup.
: Uses DF-type setup.
: Suspends operation of a Measuring Unit.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → → . While the desired
setup option is flashing, press the ENT key.
If is selected, the operation enters the
process for setting the calculation method for the
DXY-type; if or is selected, the
operation enters the setup process for segment
specification; if is selected, the operation
enters the process for setting the abnormal value
elimination function.

4 - 12 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

e. Setting the DXY-type calculation (Guidance: )


Set the method for calculating the measurements obtained from two Measuring Units.
: Calculates a sum, (X+Y).
: Calculates a mean, (X+Y) /2.
: Calculates a difference, (X-Y).
: Calculates half of the difference, (X-Y) /2.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → →
. While the desired setup option is
flashing, press the ENT key. The operation
automatically proceeds to B3: Setting the abnor-
mal value elimination function.
f. Selecting the method of specifying segments (Guidance: )
Select the method of specifying the measurement position from segment specification and
edge specification.
: Uses segment specification.
: Uses edge specification.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. The operation
automatically enters B3: Setting the abnormal
value elimination function.
NOTE If any of the following setting is performed, the system automatically proceeds to the
stage of segment setup without displaying the guidance for the
method of specifying segments SEG:
1. a. is selected in Setting the workpiece type.
2. b. is selected in setting whether to perform ultra-fine wire measurement.
3. d. or is selected in setting the dual-unit measurement

No. 99MBC095A 4 - 13
4.1.2.4 Selecting and setting the function in the B3 mode
a. Setting the abnormal value elimination function (Guidance: )
Set whether to use the abnormal value elimination function.
: Does not use the abnormal value elimination function.
: Use the abnormal value elimination function.
If the number of samples has been set, measurement will be finished when the
measured data within the limit value are obtained for the specified sample
number, and calculation is performed only with the within-the-limit data for
displaying the measurement result.
: Use the abnormal value elimination function.
If the number of samples has been set, measurement will be performed for the
specified sample number and displays the measurement result after a calcula-
tion has been performed only with the within-the-limit data. The message
“Err-0” will be displayed if no data is obtained within the limit value.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in following order :
→ → .
While the desired setup option is flashing, press
the ENT key. The operation automatically enters
the process for setting the automatic workpiece
detecting function.
b. Setting the automatic workpiece detecting function (Guidance: )
Set whether to use the automatic workpiece detecting function.
: Does not use the automatic workpiece detecting function.
: Performs automatic workpiece detection with the diameter detection
method.
: Performs automatic workpiece detection with the position detection
method.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the
desired setup option is flashing, press the ENT
key. If (the automatic workpiece
detecting function is not used) is selected, the
operation proceeds to setting the group judgment,
otherwise it enters the process for setting the
number of scans.

4 - 14 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

c. Setting the number of scans (Guidance: )


Set the number of scans that are used for the automatic workpiece detecting function.
: Detection from 16 scans
: Detection from a single scan
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and . While
the desired setup option is flashing, press the
ENT key. The operation automatically enters the
process for setting the group judgment.

NOTE Even if 16 scans are specified in the position detection method, the actual detecting
operation will be performed with a single scan.

d. Setting the group judgment (Guidance: )


Set whether to use the group judgment function.
: Does not use the group judgment function.
: Uses the group judgment function.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. If is selected, the opera-
tion proceeds to B4: Setting the use of RS-232C
baud rate, and if is selected, the operation
enters the process for setting the group judgment
result output function.
e. Setting the group judgement output (Guidance: )
Set whether to output the group judgment result to the RS-232C/GP-IB interface.
: Does not output the group judgment result to the RS-232C/GP-IB interface.
: Outputs the group judgment result to the RS-232C/GP-IB interface.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. The operation automatically
proceeds to B4: Setting the use of RS-232C port.

No. 99MBC095A 4 - 15
f. Setting the odd-numbered-edge cutting tool measurement function (Guidance : )
Set whether the odd-numbered-edge cutting tool measurement function is used.
: Does not use the odd-numbered-edge cutting tool measurement function.
: Uses the odd-numbered-edge cutting tool measurement function.
This must be selected when the reference edge is located at the Segment 1 side.
: Uses the odd-numbered-edge cutting tool measurement function.
This must be selected when the reference edge is located at the Segment 3 side.
(Initial setting : )

Step 1 : Each time the key is pressed, the selection PROG


item will change sequentially as follows:
Step 2 : If the ENT key is pressed while the target
selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to B4: Setting the RS-232C port.

NOTE If one of the following setup items are selected, “ : Does not use the odd-
numbered-edge cutting tool measurement function” will be automatically accepted as
the intended setting without showing the setup guidance for odd-numbered-edge
cutting tool measurement.
1. Where “ : Moving average” is set for the “B1.e. Setting the averaging
method”.
2. Where “ : Ultra-fine wire measurement” is set for the “B2.b. Setting
whether the Ultra-fine wire measurement is performed”.
3. Where “ : Simultaneous measurement” is set for the “B2.c. Setting the
simultaneous measurement”.
4. Where “ , , or ” is set for the “B2.d. Setting the dual measurement”.
5. Where “ : Edge specification” is set for the “B2.f. Selecting the segment
specification method”.
6. Where “ or ” is set for the “B3.b. Setting the workpiece auto-
matic detection”.

TIP For practical measurement examples refer to Section 5.3.6 “Application of the odd-
numbered-edge cutting tool measurement”.

4 - 16 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.1.2.5 Selecting and setting the function in the B4 mode


a. Setting the use of RS-232C port (Guidance: )
Set if the RS-232C port is used as the communication port (COM) for a personal com-
puter, etc., or as the printer port, or is not used for either.
Except for use as the communication port (COM), the GP-IB interface can take the place
of the RS-232C.
: Used as the communication port (COM) for a personal computer, etc.
: Used as the printer port (GP-IB can be used)
: Is not used for either purpose (GP-IB can be used)
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the desired
setup option is flashing, press the ENT key. If
is selected, the operation proceeds to B5:
Setting the RUN input function from the I/O
interface, otherwise it enters the process for
setting the RS-232C communication speed.
b. Setting the RS-232C communication baud rate (Guidance: )
Set the RS-232C communication speed (baud rate).
: Uses 9600 bps.
: Uses 19200 bps.
: Uses 38400 bps.
: Uses 4800 bps.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → →
. While the desired setup option is
flashing, press the ENT key. The operation
automatically enters the process for setting the
RS-232C data bits.
c. Setting the RS-232C communication data bits (Guidance: )
Set the data bits for RS-232C communication.
: Uses 8 bits.
: Uses 7 bits.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. The operation automatically enters
the process for setting the parity check method for
RS-232C communication.

No. 99MBC095A 4 - 17
d. Setting the RS-232C communication parity bit (Guidance: )
Set the parity check method for RS-232C communication.
: Does not use parity check.
: Uses odd parity.
: Uses even parity.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the
desired setup option is flashing, press the ENT
key. The operation automatically enters the
process for setting the delimiter for RS-232C
communication .
e. Setting the delimiter for communication (Guidance )
Set the delimiter (termination code of one sentence) for RS-232C communication.
: Uses CR+LF as the delimiter.
: Uses CR code as the delimiter.
: Uses LF code as the delimiter.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the desired
setup option is flashing, press the ENT key. The
operation automatically enters the process for
setting the control method of the RS-232C
communication flow.
f. Setting the RS-232C line control (Guidance: )
Set the method of controlling the RS-232C communication flow.
: Does not use a particular control signal (using 3-wire teletype control).
: Uses a control signal.
(Default setting: )
Note: If the RS-232C interface is set as the printer port, line control will be
achieved by BUSY signals even if this option was set to .

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and .
While the desired setup option is flashing, press
the ENT key. The operation automatically
proceeds to B5: Setting the RUN input function
from the I/O interface.

4 - 18 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.1.2.6 Selecting and setting the function in the B5 mode


a. Setting the RUN input function from the I/O interface (Guidance: )
Set if the RUN input from the I/O interface is used to trigger single-run measurement,
continuous-run measurement with a term specification, or continuous-run measurement. If
the function is used for triggering continuous-run measurement with a term specification,
RUN input from the Second Analog I/O Interface will also be used for triggering the same
kind of measurement.
: Used to trigger single-run measurement.
: Used to trigger continuous-run measurement with a term specification
: Used to trigger continuous-run measurement.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While
the desired setup option is flashing, press the
ENT key. The operation automatically enters the
process for setting the OFFS input function from
the Analog I/O Interface.
b. Setting the PSET input function from the I/O interface (Guidance: )
Set whether the PSET input from the Analog I/O Interface is used for enabling the preset
function or holding the displayed value (while this signal is on, neither the GO/NG
judgment result nor the analog output value is updated). If the function for holding the
displayed value is selected, SHIFT + RUN input from the Second Analog Interface is also
treated as being the same function.
: Uses the input signal to enable the preset function.
: Uses the input signal to hold the value.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option toggles between and
. While the desired setup option is
flashing, press the ENT key. The operation
proceeds to B6: Setting the use of DCU if the
Second Analog I/O interface is installed. Other-
wise the operation proceeds to the Setting the GO
output function from the I/O interface.

No. 99MBC095A 4 - 19
c. Setting the GO output function from the I/O interface (Guidance: )
Set whether the GO output from the Analog I/O Interface is used as GO, STB (strobe), or
ACK (acknowledgment). This selection does not apply to the Second Analog I/O Inter-
face, since it has its specific output port. For information about each signal, refer to
Section 6.1.1, “I/O Analog Interface”.
: Used as a GO output.
: Used as a STB output.
: Used as an ACK output.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the desired setup
option is flashing, press the ENT key. The
operation automatically proceeds to B6: Setting
the use of DCU.
NOTE If the Second Analog I/O Interface Unit is used
The Second Analog I/O Interface Unit, if installed, will also perform the function of
the standard analog I/O interface unit except the analog output through the I/O port.

4.1.2.7 Selecting and setting the function in the B6 mode


a. Setting the use of DCU (Guidance: )
Set whether to use the Mitutoyo DP-series Data Processing Unit called DCU (Digimatic
Output Unit).
The setup guidance for this option will be displayed only if the dedicated interface has
been installed.
: Does not use DCU.
: Only uses the OUTPUT-1 interface from the two interface units.
: Uses both interface units.
(Default setting: )

Step 1: Each time the key is pressed the displayed PROG


setup option changes in the following order:
→ → . While the
desired setup option is flashing, press the ENT
key. The operation automatically returns to B0:
Setting the resolution.

NOTE About the setting of a DCU


If is specified so two interfaces are used for single measurement, the
OUTPUT-2 will be ignored.

4 - 20 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.1.2.8 Setting in the B7 mode (expanded items)


To use this mode, turn on the power while pressing the 9 key. Items in this mode will be
displayed for selection after the display of the basic setup items in the B6 mode.

IMPORTANT • If expanded items (of the mode of B7) that are not required are displayed, cancel
the display by setting in place of for the expanded item setup.
• For setting in the space for additional function always select which is the
default or . If this setting is carelessly modified, this Unit will operate
unexpectedly such as to disable any measurement.

a. Setting expanded items (Guidance: )


Set whether to use (display) the function of expanded items.
: No use (display) of the expanded item
: Use (display) of the expanded item
(Default setting: )

Step 1: Setting changes between and at PROG


each entry of .
Step 2: Press the ENT key while the setting is flashing.
When this entry is made, the next setting item will
be displayed.
b. Reservation (Guidance: )
(Default setting: ) PROG

c. Reservation (Guidance: )
(Default setting: ) PROG

d. Reservation (Guidance: )
(Default setting: ) PROG

e. SHL setting (Guidance: )


Sets up the SHL value for the measurement of, for
example, the transparent sheet width. To use this
function, set for "a. Expanded item" and
for "g. Setting measurement mode". For detailed
information about this setting, refer to Section 3.2.4.1,
"Transparent object".
Be aware that any change in the parameter setting greatly affects the measured data
(measuring accuracy).
(Default value: (%))
Setting value is an integer between 5% and 95%.

No. 99MBC095A 4 - 21
Step 1: Enter a value with numeral keys while the setting PROG
is flashing.
Step 2: Press the ENT key while an entered value is
flashing. After the entry is made, the next setting
item will be displayed.
f. Setting for detecting dirty protection glass (Guidance: )
Sets the function for detecting dirty protection glass. (Functions at power on.)
If the protection glass is dirty, will be displayed. This error display can be
cleared by pressing the C key. The ready state will be entered.
If the protection glass is found to be dirty, refer to Section 8.2, "Measuring Unit".
A warning will be issued if the protection glass has become too dirty and measuring
accuracy will be affected. To ensure precision measurements, clean the protection glass
before any warning is likely to be issued.
: No use of the dirty protection glass detection function.
: Use of the dirty protection glass detection function.
(Default value: )
Step 1: Setting changes between and at PROG
each entry of .
Step 2: Press the ENT key while the setting is flashing.
After the entry is made, the next item to be set
will be displayed.

NOTE A very small workpiece (e.g., smaller than 0.05 mm for the LSM-500S) is likely to be
regarded as a piece of dirt. If a very small workpiece is to be measured, perform a
check with the workpiece removed.

g. Setting the measurement mode (Guidance: )


Used to select measurement mode for measurement of, for example, the transparent sheet
width. For detailed information, refer to Section 3.2.4.1 Transparent object.
Be aware that any change in the parameter setting greatly affects the measured data
(measuring accuracy).
: Use this setting for ordinary measurements.
: Do not use this setting for ordinary measurements.
: Only select for changing the SHL settings.
(Default value: )
Step 1: Setting changes to , , and in PROG
this sequence for each entry of .
Step 2: Press the ENT key while the setting is flashing.
After this entry is made, the next item to be set
will be displayed.

4 - 22 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

h. Space for additional functions (Guidance: ) PROG


(Initial setting : )
If the ENT is entered, the operation automatically
proceeds to the next setting.

i. Space for additional functions (Guidance: ) PROG


(Initial setting : )
If the ENT is entered, the operation automatically
proceeds to the next setting.

j. Space for additional functions (Guidance: ) PROG


(Initial setting : )
If the ENT is entered, the operation automatically
proceeds to the next setting.

k. Setting the STB length of I/O analog interface (Guidance: )


Selects the STB length of the I/O Analog Interface (strobe) output.
: Automatically makes up the setting with the specified number of averages.
: STB length = 0.1 ms
: STB length = 0.3 ms
: STB length = 2 ms
: STB length = 5 ms
: STB length = 10 ms
: STB length = 20 ms
: STB length = 50 ms
: STB length = 100 ms
(Initial setting: )
Step 1: Each time the key is pressed, the selection PROG
item will change sequentially as follows:
→ → ... → →

Step 2: If the ENT key is pressed while the target


selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to the next setting.
l. Setting the input software filter (Guidance: )
Select the filter length for input signals.
: Filter length = 5 ms
: Filter length = 20 ms
: Filter length = 2 ms
(Initial setting: )
Step 1: Each time the key is pressed, the selection PROG
item will change sequentially as follows:
→ →

Step 2: If the ENT key is pressed while the target


selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to the next setting.

No. 99MBC095A 4 - 23
m. Setting the application range of calibration (Guidance: )
Select the range of applying the calibration from “All programs” and “For each channel”.
: Applies uniformly to the entire programs.
: Applies individually to each channel (for every 10 program).
(Initial setting: )
Step 1: Each time the key is pressed, the selection PROG
item will change sequentially as follows:

Step 2: If the ENT key is pressed while the target
selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to the next setting.

NOTE When is selected, any programs corresponding to the channel number other
than the one on which the calibration has been performed will take the settings at
shipment, i.e. without being calibrated.

n. Setting the application range of presetting and mastering (Guidance: )


Select the range of applying the presetting and mastering from “For each program”, “All
programs”, and “For each channel”.
: Applies individually to each program.
: Applies uniformly to the entire programs.
: Applies individually to each channel (for every 10 program).
(Initial setting: )
Step 1: Each time the key is pressed, the selection PROG
item will change sequentially as follows:
→ →
Step 2: If the ENT key is pressed while the target
selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to the next setting.

o. Setting the number of programs to be used (Guidance: )


Select the number of programs to be used from “100” and “10”.
: 100 program mode
: 10 program mode
(Initial setting: )
Step 1: Each time the key is pressed, the selection PROG
item will change sequentially as follows:

Step 2: If the ENT key is pressed while the target
selection item is blinking, the current setup is
accepted and the operation will automatically
proceed to the next setting.

4 - 24 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.2 Calibration
The LSM system can be calibrated quite easily and with high accuracy.

4.2.1 Calibration gages and gage stand


Supported calibration gages and gage stand have the following shapes.

With-holder type Straight type Stepped type

Calibration gages and stand Gage stand

4.2.2 Entering the calibration mode


Enter the calibration mode with the following procedure.
< Preparation >
(1) Turn on the power and wait at least 30 minutes for the system to thermally stabilize.
(2) Prior to use, wipe dust and oil from the gage and gage stand with a cloth soaked in
alcohol or thinner. If calibration has been completed, carefully store them in a dedicated
case after applying a rust preventive oil to their surfaces.
(3) Specify SEG 2.
For information about the method of segment specification, refer to Section 4.5, “Setting
Up the Functions”.
PROG

On edge specification, select either manual measurement or automatic measurement with


respect to diameter.
PROG PROG

a) Manual measurement b) Automatic measurement

Set the start edge to 2 and the end edge to 3.


PROG PROG

a) Start edge b) End edge

No. 99MBC095A 4 - 25
(4) Setting the HIGH CAL gage.
HIGH CAL gages vary in shape depending on the LSM model to be calibrated. Set the
calibration gage so that the calibration guide line ( | ) on the side face of the calibration
gage comes vertical, and so that the center of the calibrated section is measured.
In diagram (a), the calibrated position is at the center of the ( | | ) mark, and the center of
the width (indicated by the arrow mark) in diagram (b).

(a) (b)

Step 1: Cancel the previously set calibration values.


It is not necessary if this setup operation is made with the previously used calibration
gage. However, if the new gage diameter is much different from that of the previous
one, an error (Err-2) may result. If this is the case, cancel the LOW CAL calibration
value, then begin with the setting of HIGH CAL value (it does not matter if both the
LOW CAL and HIGH CAL values are canceled).

1) Cancel the previous LOW CAL data. Press the PROG


L.CAL key in the ready state to initiate the
LOW CAL setup mode.

2) Press the C and ENT keys to PROG


cancel the LOW CAL data. This C

automatically restores the ready state.


PROG

ENT

Step 2: Mount the HIGH CAL gage on the stand. PROG


Press the H.CAL key in the ready state. The
previously set HIGH CAL value is displayed, and
the HIGH CAL setup mode is entered.

Step 3: Enter the approved dimension of the HIGH CAL


gage.
Example.)
PROG
2 4 . 0 0 1 2

4 - 26 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

Step 4: If the ENT key is pressed to save the HIGH CAL PROG
setup value in memory, the operation automati-
cally returns to the ready state.

Step 5: Set the LOW CAL gage.


As with the HIGH CAL gage, the LOW CAL
gages vary in shape depending on the LSM model
to be calibrated. Set the LOW CAL gage so that
the center of the calibration range is properly
measured.
A LOW CAL gage for calibrating dimensions less
than 2 mm should be set so that it fits with the
mounting hole of the gage stand.

Step 6: Set up the LOW CAL gage. PROG


In the ready state press the L.CAL key. The
previously set LOW CAL value is displayed, and
the LOW CAL setup mode is entered.

Step 7: Enter the verified dimension of the LOW CAL


gage.
PROG
1 . 0 0 0 5

Step 8: If the ENT key is pressed to save the LOW CAL PROG
setup value in memory, the operation automati-
cally returns to the ready state.

4.2.3 Combined calibration


For DF-type setup, it is possible to perform combined Segment

calibration with two Measuring Units. 5


Measuring unit 2

In the example as shown at the right hand, a workpiece is


1
mounted so it extends over two Measuring Units and a Measuring unit 1
reference pins are used to improve the measurement
repeatability.
In this case, a combination of segments (1 + 5) is used.
The method for setting up the calibration value is the same
as that used for setting the HIGH CAL or LOW CAL
gage.

No. 99MBC095A 4 - 27
IMPORTANT Calibration
1. Before performing a calibration, always perform the necessary setup for the
resolution and dual-unit measurement. If this order is reversed, the set calibration
value may be canceled and the measurement accuracy is not guaranteed.
2. Canceling the HIGH CAL value will also cancel the LOW CAL, offset, and master-
ing values.
3. With only a LOW CAL setup value the compensation calculation does not take
place. This calculation will start when a HIGH CAL (or HIGH CAL and LOW CAL)
value is set.
If a HIGH CAL value is set, the CAL guidance ( ) will turn on in the display unit.
4. A calibration gage is important in that it is critical to the accuracy of the Measuring
Unit. Wipe dust and oil from the gage with a cloth soaked in alcohol or thinner
before using it.
After use, apply a rust preventive oil to its surfaces and store it carefully in a
dedicated case.
5. To confirm the HIGH CAL or LOW CAL setup value, press either the H.CAL or
L.CAL key to enter each setup mode, and press the H.CAL (and SET ) or L.CAL
(and SET ) key to exit to the ready state after the confirmation is over. Do not
perform the setup operation in the confirmation process of the setup data.
6. On the user-supplied calibration gages, the dimensional ratio of a High CAL gage
to a Low CAL gage should be greater than 1.2. Calibration performed with the
calibration gages with diameters that are too close each other may reduce the
measuring accuracy. The calibration gage should be the one which is made of the
same or similar material as that of the workpiece. If a calibration gage of different
material is used, error may be involved in measurement due to the difference in
surface textures or properties.
7. For calibration measurement, no restriction exist for segment specification. If a
gap or displacement needs to be precisely measured, a thickness gage can be
used for calibration. (There will be a slight difference in measured data between
those from OD and gap depending on the segment specified for calibration.)

4 - 28 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.3 Positioning a Gage or a Workpiece


1. Position the calibration gage or workpiece so that it is located at the middle of the mea-
surement position.
The shaded section in the following diagram is the measuring region where the rated
measuring accuracy of this system is obtained.
2. The measured data is displayed even if a workpiece or a gage is located outside the
measuring region, however, the measurement accuracy becomes worse than that of the
guaranteed measurement accuracy.
3. Dimensions A, B, C, and D will vary depending on the Measuring Unit used. Refer to the
specifications and dimensions described in the user’s manual that comes with each
Measuring Unit.
A
C

D
B
4.4 How to read-in the amount of light
For measurement of the fine gap where the light passing through it can not be sufficiently
secured it is necessary for the system to read-in the amount of light. For more information
refer to Section 3.2.16, “Recording in the amount of light”.
Step 1: Removal of obstructions
Remove any objects (workpiece and fixture) that obstruct the laser path before
reading in the amount of light.

Step 2: Enter the function setup mode from the ready PROG
state.

Step 3: Press the SHIFT and READ keys while the function PROG
setup number is flashing to enter the light amount
check mode.
Each time the key is pressed the setup
option toggles between (automatic
detection) and (reading in the amount of
light).

Step 4: Press the ENT key while is flashing. PROG


If a sufficient amount of light is detected as a
result of this positive check, the operation auto-
matically returns to the ready state. If is PROG
displayed, it indicates that the amount of light is
insufficient. If this is the case, remove any
obstruction and cancel the error with the C
key, then perform step 4 again.

No. 99MBC095A 4 - 29
NOTE • Conduct this operation two to three times a year to prevent a change in light
intensity from affecting the measurements.
• Execute this operation as necessary if measurements are significantly affected by
temperature drift.

4 - 30 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.5 Setting Up the Functions


Make measurement-related setups based on the conditions set in Section 4.1 “basic Setup”

4.5.1 Outline of the function setup mode

Ready state
SET ( SET SET )
SET

Function No. Setup contents


F0 Setting the segment

In the basic setup mode, first set whether the workpiece is an opaque or transparent object. If it is an

opaque object, then it is possible to specify the number of segments and edges to be measured.

With the edge specification a multiple-pin workpiece can be measured automatically.

¥ Segment specification: (Opaque object: 1 to 7, Transparent object: 1 to 3)

¥ Edge specification: (Manual: / Automatic: / Automatic: / Automatic: )

¥ Start edge : (Between edge number 1 and 254 )

¥ Finish edge : (Between edge number 2 and 255)


Note1
F1 Setting the measurement interval (measurement time)

In the basic setup mode either of the two setting methods can be selected.

¥ Arithmetical average: (1 to 2048)

¥ Moving average: (32 to 2048)

F2 Setting the GO/NG judgment criteria

In the basic setup mode either of the three setting methods can be selected.

In addition, if the abnormal value elimination function will be specified, the limits

(Lower abnormal limit: ® Upper abnormal limit: ® Abnormal value count: )

for this abnormal value elimination should be set prior to other setup items.

¥ Lower limit : ® Upper limit:

¥ Multi-limit selection 1: ® Multi-limit selection 2: ® Multi-limit selection 3: ¥¥¥¥ ®


Multi-limit selection 6:

Target value : ® Lower tolerance limit: ® Upper tolerance limit:

F3 Note2 Setting the reference value

In the basic setup mode it is possible to copy the setup data of a target value to the reference value.

If this is done the setup guidance for the reference value is not displayed.

¥ Reference value: ® Gain: (1 to 3)

¥ Gain: (1 to 3)

F4 Setting the offset and mastering

Both the offset and mastering can be set.

¥ Offset: ® Direction: (0 , 1) ® Mastering:

F5 Setting the data output condition

Data output condition: (0 to 9) : If 1, 3 or 5 is selected ®


Periodic data output: (0 to 999)

No. 99MBC095A 4 - 31
Function No. Setup contents
F6 Setting the sample measurement Note1

Number of sample workpieces: (0 to 999): The factory setting is [1].


® Calculation item: (See below for the calculation items choices.)
[Choice]/“Mean: ”, “Maximum: ”, “Minimum: ”, “Range: ”
“Odd-numbered-edge cutting tool outside diameter: ”, “Odd-numbered-edge cutting tool
run-out: ”
® Number of odd-numbered cutting edges: (only when “Odd-numbered-edge cutting tool
run-out” is selected.)
[Remark]
1. Only when other than [1] is set for the “Number of sample workpieces”, the guidance for “calculation
item” will be displayed.
2. For “Odd-numbered-edge cutting tool outside diameter” and “Odd-numbered-edge cutting tool
run-out”, the guidance will be displayed only when “Odd-numbered-edge cutting tool measurement” is
enabled with the “Basic setup”.
F7 Note2 Setting automatic workpiece detection
In the basic setup mode either detection by dimension or detection by position can be selected.
If “Not performing the automatic workpiece detection” is selected, the setup guidance for the following
option will not be displayed.
Number of measurements: (0 to 999) ® Invalidation period: (0 to 9999)
® Detection lower limit: ® Detection upper limit:
F8 Note2 Setting the group judgment
In the basic setup mode setups for the group judgment can be made. If “Not performing the group
judgment” is selected, the setup guidance for the following option will not be displayed.
• Group size : (0 ~ 99) ® Statistical item:
(Average: / Maximum value: / Minimum value: / Range: )
• Group lower limit value: ® Group upper limit value:
• Settings following the circle are factory settings.
• Settings following a dot are ones which have been selected in the basic setup.
• Settings with no marking can be made in only one way.
NOTE 1: Measurement interval and the number of samples are automatically matched in simultaneous measurement.
NOTE 2: The function number may not be displayed depending on the basic setup contents.

4.5.2 Outline of each function setup mode


1. Data display unit
If the basic setup mode is entered, the following is displayed.
The function setup number will be flashing in the most significant digit of the upper
display section, and the guidance for the setup item, followed by the setup value, will be
shown to the right of the setup number.
In the lower display section the measurement from the foreground program number will be
displayed.
Function setup number: 1 digit
Setup item guidance: 3 to 8 digits
Setup data: Maximum 10 digits
Unit: 2 digits

PROG

Measurement from the


foregroundprogram number

4 - 32 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

2. Setting each setup item


• Use the numeric keys for setting the setup value, such as an preset value, and use the
and keys for selecting the item, such as the statistical item of the sample
measurement.
• Press the ENT key to accept and save the setup data. After the setup content has been
accepted, the operation automatically proceeds to the next setup item.
3. Setup values that must meet the large/small relationships
The setup values for GO/NG judgment should meet the following relationships: Abnormal
lower limit < Abnormal upper limit, Lower tolerance limit < Upper tolerance limit, and
Lower limit value < Upper limit value.
If the previously specified setup value needs to be modified to a great extent, it is recom-
mended to first enter the new setup value thats meets the existing large/small relationship
or, for safety, cancel the both sides to 0 then set them again.
4. Confirming the setup contents of each setup item
To confirm the setup contents of each setup item use only the ENT key, which does not
affect the setup contents.
5. Terminating the function setup mode
• If the SET key is pressed while the function setup number is flashing, operation
returns to the ready state.
• If the SET key is pressed in the setup mode of each setup item, operation returns to
the selection of a function setup number. If the SET key is pressed again at this point,
operation returns to the ready state.
• If the power is turned off halfway to the setup operation, on-going setup contents will
not be saved in memory. The contents must be set again.

4.5.3 Function setup mode


• If the function setup mode is entered using the SET PROG
key in the ready state, the function setup number
will be flashing as shown in the figure at the right.
• Each time the key is pressed when the function
setup number is flashing, it will change as follows:
→ → → → → → → → →
. Press the ENT ( ) key while the desired
function setup number is flashing to enter the setup
mode. If the key is pressed, this order will be
reversed.
• If a key other than the , , , ENT and SET keys are pressed during the
selection of a function setup number, an operation error will result.
• If each piece of setup data is accepted with the ENT key in the corresponding setup
mode, the operation will automatically proceed to the next setup item.

No. 99MBC095A 4 - 33
4.5.3.1 F0: Setting the segment
Use this function to set the measurement position (segment). The segment specification and
edge specification methods are provided for this purpose. Both can be selected in the basic
setup.
If this setup mode is entered, the previously established data will flash.

1) Segment specification PROG


Places for displaying the segment numbers are fixed as
shown in the figure at the right. In this example, set to
Segment 7654321
SEG2.

Step 1: If the segment setup mode is entered, the previ- PROG


ously established data will be displayed.

Press the 2 key. PROG


2

Step 2: Press the ENT key to save the setup data PROG
in memory. ENT
Operation automatically proceeds to the
measurement interval setting.

TIP Segment setup example


1. Set to segments (2 + 4). PROG
2 4

2. Set to segments (1 + 5). PROG


1 5

4 - 34 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

2) Edge specification
Step 1: If the edge specification mode is entered, the PROG
previously established manual measurement/
automatic measurement item will be displayed.

Each time the key is pressed the setup PROG


option changes in the following order:
Manual measurement: → Automatic
measurement for pitch: → Automatic
measurement for diameter: → Automatic
measurement for gap: . If the desired setup
option is displayed, press the ENT key.
Operation automatically enters the process of setting the start edge.

Step 2: Set the start edge (between number 1 and PROG


254) 2
In this example, set the start edge to
number 2.
If the ENT key is pressed, the operation
automatically enters the process for setting
the finish edge.

Step 3: Set the end edge (between number 2 PROG


and 255) 6 5
In this example, set the end edge to
number 65.
If the ENT key is pressed, the operation auto-
matically proceeds to F1: Setting the measurement
interval.

TIP 1. If a calibration is performed using the reference gage (placed in SEG2) with the
edge specification active, select Manual measurement: or Automatic
measurement for diameter: , then set the start edge to 2 and end edge to 3.
2. If the checks on the start and end edges, performed at the end of the setup
operation, result in start edge > end edge, exchange the start and end edge data.
If the check result shows that both edge numbers are identical, an error (Err-5)
results. If this occurs, cancel the setup data and begin the setting with the start
edge.

No. 99MBC095A 4 - 35
4.5.3.2 F1: Setting the measurement interval (measurement time)
Use this function to set the measurement interval. This measurement interval should be set
according to the arithmetical average and moving average, whichever is specified in the basic
setup.
1) Arithmetical average (Guidance: )

Step 1: The previously set number of scans for averaging PROG


is displayed. Select between 1 and 2048 times .
The relationship between the number of scans for
averaging and measurement intervals are shown in
the table below.
Relationship between the number of scans for averaging and measurement intervals (mea-
surement times)

Number of scans for Measurement intervals (measurement time)


averaging
Arithmetical average Moving average
2nd and subsequent
1st measurement
measurements
1 0.00032 sec –
2 0.00064 sec –
4 0.0013 sec –
8 0.0025 sec –
16 0.005 sec –
32 0.01 sec 0.01 sec 0.05 sec
64 0.02 sec 0.02 sec 0.05 sec
128 0.04 sec 0.04 sec 0.05 sec
256 0.08 sec 0.08 sec 0.05 sec
512 0.16 sec 0.16 sec 0.05 sec
1024 0.32 sec 0.32 sec 0.05 sec
2048 0.64 sec 0.64 sec 0.05 sec

Each time the key is pressed, the setup option changes in the following order:
→ → → → → → → → → →
→ → . For this example select 1024 times.

Select 1024 times. PROG

Step 2: Press the ENT key to save the setup data in PROG
memory. ENT
The operation automatically proceeds to F2:
Setting the GO/NG judgment criteria.

4 - 36 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

2) Moving average (Guidance: )


Different in the setup guidance ( ) and the PROG
number of scans for averaging (between 32 and
2048), however, the setup method is same with
the arithmetical average.

NOTE 1. If “Performing ultra-fine wire measurement” is specified in the basic setup, be-
tween 16 and 2048 times should be selected.
2. A larger number of scans for averaging will improve the repeatability.
If measuring time permits, set the greatest number of scans for averaging pos-
sible.
3. If the number of scans for averaging is set to between 1 and 4, the scan signals
will be thinned for the measurement. This results in a measurement interval of
0.002 to 0.003 second.

No. 99MBC095A 4 - 37
4.5.3.3 F2: Setting the GO/NG judgment criteria
Set the GO/NG judgment criteria according to the tolerance judgment method: (Lower limit
value + Upper limit value), (Multi-stage selection: 7 stages), and (Target value + tolerance),
whichever is specified in the basic setup. If “Using the abnormal value elimination function”
has been specified, the abnormal limit values should be set prior to setting the GO/NG
judgment criteria.
In this example assume that the machining target value is 12.5 +/- 0.01 mm, and that all the
abnormal limits (lower and upper) and GO/NG judgment criteria are canceled (set to 0).
1) Setting the abnormal limit values
Set as follows: Lower abnormal limit = 12.48 mm, Upper abnormal limit = 12.52 mm,
Abnormal value count = 3.

Step 1: The previously set lower abnormal limit is PROG


displayed.
Enter “12.48”.

PROG
1 2 . 4 8

Step 2: Press the ENT key. PROG


The setup data will be saved in memory and
operation automatically proceeds to the setting for
the upper abnormal limit.

Step 3: Enter “12.52”, which is the setup data for the


upper abnormal limit.
PROG
1 2 . 5 2

Step 4: Press the ENT key. PROG


The setup data will be saved in memory and
operation automatically proceeds to the abnormal
value count setting.

Step 5: Enter “3”, which is the setup data for the PROG
abnormal value count. 3

Step 6: Press the ENT key. PROG


The setup data will be saved in memory
and operation will automatically proceed to
the GO/NG judgment criteria setting.
Case of
The method of GO/NG judgment varies (Lower limit value and Upper limit value)
with the contents of the basic setup.
PROG PROG

Case of (Multi-stage selection) Case of (Target value + tolerance)

4 - 38 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

2) GO/NG judgment criteria setting (by “Lower limit value and upper limit value”)
In this example assume that the lower limit value is 12.49 mm and that the upper limit
value is 12.51 mm.

Step 1: The previously set lower limit value is displayed. PROG


Enter “12.49”.

PROG
1 2 . 4 9

Step 2: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the upper
limit value setting.

Step 3: Enter “12.51”, which is the setup data for the


upper limit value.
PROG
1 2 . 5 1

Step 4: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the reference
value setting.

No. 99MBC095A 4 - 39
3) Setting the GO/NG judgment criteria (by multi-limit selection)
In this example assume the following:
L1=12.49mm
L2=12.494mm
L3=12.498mm
L4=12.502mm
L5=12.506mm
L6=12.51mm

Step 1: The previously entered setup value for L1 is PROG


displayed.
Enter “12.49”.

PROG
1 2 . 4 9

Step 2: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the L2 setting.

Step 3: Enter “12.494”, which is the setup data for L2.


PROG
1 2 . 4 9 4

Step 4: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the L3 setting.

Step 5: As with L1 and L2, set L3, L4, and L5.

Step 6: Enter “12.51”, which is the L6 setup value. PROG

PROG
1 2 . 5 1

Step 7: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the reference
value setting.

4 - 40 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4) Setting the GO/NG judgment criteria (with “Target value + tolerance”)


In this example assume that the target value is 12.5 mm, lower tolerance is -0.01 mm, and
upper tolerance is 0.01 mm.

Step 1: The previously set target value is displayed. PROG


Enter “12.5”.

PROG
1 2 . 5

Step 2: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the lower
tolerance value setting.
The target value will be automatically copied on
the reference value, if so set in the basic setup,
and if any scale value was not set, it will be set to
1.
Step 3: Enter “0.01”, which is the lower tolerance value,
and a negative sign.
PROG
( 0 ) . 0 1

PROG
+/-

Step 4: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the upper
tolerance value setting.
Step 5: Enter “0.01”, which is the upper tolerance value.
PROG
( 0 ) . 0 1

Step 6: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the reference
value setting.
When not copying the target value
The displayed guidance for the setup item will to the reference value.
vary depending whether “Copying the target value PROG
to the reference value” has been specified in the
basic setup.

When copying the target value


to the reference value.

No. 99MBC095A 4 - 41
4.5.3.4 F3: Setting the reference value
Set the reference value and/or scale value here. If “Copying the target value to the reference
value” has been specified in the basic setup, the setup guidance for the reference value will
not be displayed, however, setting the scale value is permitted.
In this example assume that the reference value is 12.5 mm, and the scale value is 1.

Step 1: The previously set reference value is displayed. PROG


Enter “12.5”.

If “1” is entered the currently displayed PROG


setup value changes to “1”, however, it will 1

not be saved in memory until the ENT


key is pressed.

Enter “2”. PROG


2

Enter a decimal point (“.”). PROG


.

Enter “5”. PROG


5

Step 2: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the scale
value setting.
For information about the relationship between the
analog voltage output and scale value, refer to
Section 4.5.3.5, “Analog voltage output and scale
value”.

Enter a scale value of “1”. PROG

Step 3: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the offset
value setting.

4 - 42 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.5.3.5 Analog voltage output and scale value


The analog voltage output is determined from (Measured data - reference value) x scale value
(gain), and therefore varies depending on the resolution set on each Measuring Unit, as
shown in the following table.
Table 1: Metric units (The upper limit of the analog output must be within the range of actual
measurements)

Scale value (1) Minimum readout on the display unit


Number 0.01µm 0.02µm 0.05µm 0.1µm
Resolution 2.5mV/0.01µm 2.5mV/0.02µm 2.5mV/0.05µm 2.5mV/0.1µm
1
Maximum output ±5V/20µm ±5V/40µm ±5V/100µm ±5V/200µm
Resolution 2.5mV/0.1µm 2.5mV/0.2µm 2.5mV/0.5µm 2.5mV/1µm
2
Maximum output ±5V/200µm ±5V/400µm ±5V/1mm ±5V/2mm
Resolution 2.5mV/1µm 2.5mV/2µm 2.5mV/5µm 2.5mV/10µm
3
Maximum output ±5V/2mm ±5V/4mm ±5V/10mm ±5V/20mm

Scale value (2) Minimum readout on the display unit


Number 0.2µm 0.5µm 1µm 2µm
Resolution 2.5mV/0.2µm 2.5mV/0.5µm 2.5mV/1µm 2.5mV/2µm
1
Maximum output ±5V/400µm ±5V/1mm ±5V/2mm ±5V/4mm
Resolution 2.5mV/2µm 2.5mV/5µm 2.5mV/10µm 2.5mV/20µm
2
Maximum output ±5V/4mm ±5V/10mm ±5V/20mm ±5V/40mm
Resolution 2.5mV/20µm 2.5mV/50µm 2.5mV/100µm 2.5mV/200µm
3
Maximum output ±5V/40mm ±5V/100mm ±5V/200mm ±5V/400mm

Scale value (3) Minimum readout on the display unit


Number 5µm 10µm 100µm
Resolution 2.5mV/5µm 2.5mV/10µm 2.5mV/100µm
1
Maximum output ±5V/10mm ±5V/20mm ±5V/200mm
Resolution 2.5mV/50µm 2.5mV/100µm 2.5mV/1mm
2
Maximum output ±5V/100mm ±5V/200mm ±5V/2000mm
Resolution 2.5mV/500µm 2.5mV/1mm 2.5mV/10mm
3
Maximum output ±5V/1000mm ±5V/2000mm ±5V/20000mm

No. 99MBC095A 4 - 43
Table 2: Inch unit (E=25.4 mm) (The upper limit of the analog output must be within the
range of actual measurements)

Scale value (1) Minimum readout on the display unit


Number .000001E .000002E .000005E .00001E
Resolution 2.5mV/.000001E 2.5mV/.000002E 2.5mV/.000005E 2.5mV/.00001E
1
Maximum output ±5V/.002E ±5V/.004E ±5V/.01E ±5V/.02E
Resolution 2.5mV/.00001E 2.5mV/.00002E 2.5mV/.00005E 2.5mV/.0001E
2
Maximum output ±5V/.02E ±5V/.04E ±5V/.1E ±5V/.2E
Resolution 2.5mV/.0001E 2.5mV/.0002E 2.5mV/.0005E 2.5mV/.001E
3
Maximum output ±5V/.2E ±5V/.4E ±5V/1E ±5V/2E

Scale value (2) Minimum readout on the display unit


Number .00002E .00005E .0001E .0002E
Resolution 2.5mV/.00002E 2.5mV/.00005E 2.5mV/.0001E 2.5mV/.0002E
1
Maximum output ±5V/.04E ±5V/.1E ±5V/.2E ±5V/.4E
Resolution 2.5mV/.0002E 2.5mV/.0005E 2.5mV/.001E 2.5mV/.002E
2
Maximum output ±5V/.4E ±5V/1E ±5V/2E ±5V/4E
Resolution 2.5mV/.002E 2.5mV/.005E 2.5mV/.01E 2.5mV/.02E
3
Maximum output ±5V/4E ±5V/10E ±5V/20E ±5V/40E

Scale value (3) Minimum readout on the display unit


Number .0005E .005E
Resolution 2.5mV/.0005E 2.5mV/.005E
1
Maximum output ±5V/1E ±5V/10E
Resolution 2.5mV/.005E 2.5mV/.05E
2
Maximum output ±5V/10E ±5V/100E
Resolution 2.5mV/.05E 2.5mV/.5E
3
Maximum output ±5V/100E ±5V/1000E

4 - 44 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.5.3.6 F4: Setting the preset/zero-set values


1) Set the preset value and/or mastering value here.
In this example assume that the preset value is 12.5 mm, the direction is 0 (positive), and
the mastering value is 0.0. Assume also that the current preset value is 12.345 mm.
Step 1: The previously set preset value is displayed. PROG
Enter “12.5”.

PROG
1 2 . 5

Step 2: Preset guidance ( ) turns on and the setup data PROG


will be saved in memory and the operation
automatically proceeds to the direction setting.

Step 3: Set the direction to “0”. PROG


Since in this example the previous setting is “0”,
it is not necessary to enter the same value again.
However, if there is a need to change the direction
to “1”, enter “1”.

Step 4: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically proceeds to the mastering
value setting.
Step 5: Enter “0.0”, which is the mastering value.
PROG
0 . 0

Step 6: Press the ENT key. PROG


The setup data will be saved in memory and the
operation automatically enters the data output
condition setting.
2) Setting the Zero-Set
Press the 0 key at step 1 in 1). Follow the same procedures described in 1).
3) Canceling Preset/Zero-set
Press the C key at step 1 in 1). Then, press the ENT key.
Preset/Zero-Set is canceled and the setting mode of data output condition setting is
automatically entered.

No. 99MBC095A 4 - 45
NOTE How to use the preset function
1. To obtain an preset value, it is necessary to set up the reference gage in place
(the preset value is a compensation value determined from the measurement of
the reference gage). This preset setup takes about 1 second.
2. If the existing setup value is applied, it is not PROG
necessary to carry out the preset. To force the
preset operation using the same data, move the
highlighted digit place with the key. This
makes the preset carried out, since the system
judges the data is changed.
For this operation press the P.S V/P.SET key in the
ready state. With this single key operation preset
will be carried out.
3. So that the maximum displayable range is not exceeded during measurement, the
preset value must be set well within the maximum value shown in the table below.
If measured data exceed the maximum value, “9999999” will be displayed.

Resolution (µm) Maximum value (mm) Resolution (E) Maximum value (E)
.000001/.000002/
0.01/0.02/0.05 ±89.99999 ±8.999999
.000005
0.1/0.2/0.5 ±899.9999 .00001/.00002/.00005/
±89.99999
1/2/5/10/100 ±8999.999 .0001/.0002/.0005/.005

4. Precautions prior to modifying the unit system


Note that if an preset value exceeds the above described maximum value when
the unit system is changed from E to metric, the preset function will automatically
be reset.
(Example: If the integer part of the maximum value is restricted to 2 digits,
converting from 4E to 101.6 mm will exceed the limit.)
5. To use the combined preset function together with the combined calibration
function for dual-unit measurement of a DF-type setup, set the direction to “0”
(positive).
6. Preset setting is also possible with the following key entry: SHIFT , P.S V/P.SET , (gage
size), and ENT .
7. If P.S V/P.SET is entered in the ready state, zero-setting will be performed if no preset
has been made.
8. Preset/Zero-set can also be canceled with the following key entry: SHIFT , P.S V/P.SET ,
C , and ENT .

4 - 46 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.5.3.7 F5: Setting the data output conditions


Set the data output conditions (0 to 9) and periodical output timer (0 to 999 sec).
The unit used with the periodical output timer is seconds. Setting it to “0” means that output
takes place for each measurement.
In this example assume that the data output condition is 3 and that the periodical output timer
is 10 seconds.

Step 1: The previously set data output conditions are PROG


displayed.
The setup data for the data output conditions is
shown in the table below.

RS-232C
Data output condition GP-IB Printer Remark
DCU
0
1 The periodical output timer can be set
2
3 The periodical output timer can be set
4
5 The periodical output timer can be set
6
7
8
9
: Outputted for each measurement if DATA C/RUN or C.RUN key, etc., is pressed.
: Press the DATA C/RUN or C.RUN key to trigger the measurement. The measurement result will be outputted if it
falls on GO.
: Press the DATA C/RUN or C.RUN key to trigger the measurement. The result will be outputted if it falls on –NG.
: No output will be made.

Enter “3” as the data output condition. PROG


3

Step 2: Press the ENT key. PROG


If the data output condition is 1, 3, or 5, the
operation proceeds to the periodical output timer
setting, otherwise it proceeds to the sample
measurement setting.
Step 3: Set the periodical output timer to 10 seconds.
PROG
1 0

Step 4: Press the ENT key to save the setup data in PROG
memory.
The operation enters the sample measurement
setting.

No. 99MBC095A 4 - 47
4.5.3.8 F6: Setting the sample measurement
Set the conditions for the sample measurement here.
1. Where “Odd-numbered-edge cutting tool measurement function” has been set to
“Disable ( )” in the Basic setup.
For this sample measurement use single-run measurement or continuous-run measurement,
and select either 0, 1 , or 2 to 999 samples.

Number of samples Single-run measurement Continuous-run measurement


Called "zero-run measurement". Does not function (causes an input error).
Measurement is initiated by pressing the key assigned to
0 single-run measurement, and measurement continues until the
same key is pressed again. The result of the specified statistical
item will be displayed as it is latched on the display.
The sample measurement does not take place, but a normal The sample measurement does not take
1 single-run measurement does. place, but a normal continuous-run
measurement does.
The specified number of samples are measured and the result The single-run measurement described at
2~999 of the specified statistical item will be displayed as it is latched the left will be repeated.
on the display.

In this example assume that the number of samples is 50, and the statistical item is range.

Step 1: The previously set number of samples flashes. PROG

Enter “50” as the number of samples. PROG


5 0

Step 2: Press the ENT key. PROG


If the number of samples entered is “1”, the
operation proceeds to the automatic workpiece
detection setting, otherwise if “0” or “2 to 999” is
entered, it proceeds to the statistical item setting.
Step 3: Select the objective statistical item. Each time the
key is pressed, the setup option changes in
the following order: → →
→ . Select in this example.
PROG
( )

Step 4: Press the ENT key. PROG


The operation automatically proceeds to the
automatic workpiece detection setting.

4 - 48 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

2. Where “Odd-numbered-edge cutting tool measurement function” has been set to


“Enable ( or )” in the Basic setup.
In this section only the setup operation is described. For the practical measurement
samples refer to Section 5.3.6 “Application of the odd-numbered-edge cutting tool mea-
surement”.
In this example assume that Number of samples =0, Calculation item = “Odd-numbered-
edge cutting tool measurement”, and Number of odd-numbered cutting edges = 3.
Step 1: The number of samples that has been already set PROG
will be blinking.

Enter “0” as the number of samples. PROG

Step 2: When ENT is entered, the setting will be PROG


accepted and the operation will proceed to the
setting of workpiece automatic detection if the set
number of samples is “1”, and to the setting of
calculation items if the set number of samples is
“0”, or “2 to 999”.
Step 3: Select the calculation item. The following calcula- PROG
tion items will be added to in the place of
“ , , , ”.
: Odd-numbered-edge cutting tool
diameter measurement
: Odd-numbered-edge cutting tool
run-out measurement
As each time is entered the displayed item will sequentially change as →
→ → → → , select .
Step 4: When ENT is entered, the setting will be PROG
accepted. At this time the operation will enter the
setting of workpiece automatic detection if ,
, , , is selected
for the calculation item, or the setting of the
number of cutting edges of odd-numbered-edge
cutting tool if is selected for the
calculation item.
Enter “3” as the number of cutting edges of the PROG
odd-numbered-edge cutting tool.

Step 5: When ENT is entered, the setting will be ac- PROG


cepted, and the operation automatically proceeds
to the setting of workpiece automatic detection.

NOTE Where “ :Odd-numbered-edge cutting tool diameter measurement” or


“ :Odd-numbered-edge cutting tool run-out measurement” has been
selected for the calculation item, available segments will be automatically set and the
guidance ( ) for setting the segments will be displayed hereafter.

No. 99MBC095A 4 - 49
4.5.3.9 F7: Automatic workpiece detection setting
Set the conditions for automatic workpiece detection here.
Select between 0 (no automatic workpiece detection) and 999 measurements, and select
between 0 to 9999 ms for the invalidation period.
In this example assume the following:
Number of measuring times =1, Invalidation period = 100 ms (0.1 sec), Lower detection limit
= 12.2 mm, Upper detection limit = 12.8 mm.

Step 1: The previously set data output condition is PROG


flashing.

Enter “1” as the number of measurements. PROG


1

Step 2: Press the ENT key. PROG


The operation automatically proceeds to the
invalidation period setting.

Step 3: Set the invalidation period to 100 ms.


PROG
1 0 0

Step 4: Press the ENT key. PROG


The operation automatically proceeds to the lower
detection limit setting.

Step 5: Set the lower detection limit to 12.2 mm.


PROG
1 2 . 2

Step 6: Press the ENT key. PROG


The operation automatically proceeds to the upper
detection limit setting.

Step 7: Set the upper detection limit to 12.8 mm.


PROG
1 2 . 8

Step 8: Press the ENT key. PROG


The operation automatically proceeds to the group
judgment setting.

4 - 50 No. 99MBC095A
4. SETTING UP THE MEASURING CONDITIONS

4.5.3.10 F8: Setting the group judgment


Set the conditions for the group judgment here.
Select between 0 and 99 for group size (0 and 1 are used for not performing group judg-
ment).
In this example assume that the group size is 5, and the objective statistical item is mean.

Step 1: The previously set group size is flashing. PROG

Enter “5” as the group size. PROG


5

Step 2: Press the ENT key. PROG


If 0 or 1 is set for the group size in step 1 above,
the operation automatically proceeds to the
segment setting, which is the first stage of this
function setup. Otherwise proceeds to the statisti-
cal setting.

Step 3: Select the objective statistical item, Each time the PROG
key is pressed, the setup option will change
in the following order: → →
→ . Since “mean” is to be set in this
example, no key input is necessary at this step.

Step 4: Press the ENT key. PROG


The operation automatically proceeds to the group
lower limit setting.

Step 5: Set the group lower limit in the manner similar to PROG
that of the lower limit setting. Press the ENT key
and the operation automatically proceeds to the
group upper limit setting.

Step 6: Set the group upper limit in the manner similar to PROG
that of the upper limit setting. Press the ENT key
and the operation automatically proceeds to the
segment setting, which is the first stage of this
function setup.

No. 99MBC095A 4 - 51
4.5.3.11 Confirming the function setup contents
Every setting that has been made in the function setup mode can be confirmed using the
ENT key without affecting the existing setup data.

Step 1: In the ready state press the SET and ENT keys PROG
to enter the segment setup mode.

Step 2: Each time the ENT key is pressed, each piece of setup data for segments through
group judgment will be displayed sequentially. Record these data in the List of
Function Setups, at the end of this user's manual.

Step 3: Press the SET key twice to return to the ready state.

4 - 52 No. 99MBC095A
5 MEASUREMENT MODE
Perform your measurement according to the basic setup and measuring
conditions specified.
This chapter describes the items which can be set in the ready state and
gives measurement examples.

5.1 Outline of the Measurement Mode


The measurement mode includes the ready state, single-run measurement mode, and continu-
ous-run measurement mode.
1) Ready state
The BUSY LED flashes each time the measurement is performed.
2) Single-run measurement
The RUN LED stays lit from the start of measurement until the display latch timer expires,
and the BUSY LED turns on each time the measured data is updated.
3) Continuous-run measurement
The RUN LED turns on if measurement starts and stays on during repeated measurements.
The BUSY LED turns on each time the measured data is updated. When measurement is
terminated the measured data is latched on the display and the RUN LED turns off when
the display latch time expires.

5.1.1 Settings made in the measurement mode


• This system employs a 2-section display unit, which enables continuous display of setup
values while measurements are being made. Also, it provides a simple method for modify-
ing the setup values.
• The setup mode of the specific setup items can be entered either by using the arrow key
( ) or by pressing the corresponding item keys directly.

No. 99MBC095A 5-1


5.1.1.1 Setup operation from the arrow key
If the key is pressed in the ready state, the setup operation will progress in the follow-
ing way. The displayed contents will vary depending on the basic setup.

(If segment specificationis enabled) (If edge specification is enabled)


PROG PROG

PROG

(Where the arithmetical (Where the moving


average is selected) average is selected)
PROG PROG

PROG

(Where the abnormal


value elimination is specified)
PROG

(If "lower limit value and (If the multi-limit


(If "target + tolerance" is specified) upper limit value" is specified) selection is specified)
PROG PROG PROG

PROG PROG

PROG PROG

PROG (This is not displayed when the target


value is copied to the reference value.)

PROG

PROG (This is not displayed if


the offset function is canceled.)

PROG

(Where the group


judgment is specified)
PROG

5-2 No. 99MBC095A


5. MEASUREMENT MODE

• The setting procedure is as follows:


Step 1: Press the key in the ready state to enter the PROG
setup mode.

Step 2: Each time the key is pressed, the setup guidance for each setup item changes
in the following order: ( → )→
( )→( → )→ → ( →• • • or →
→ )→( )→ →( )→( → ). Press the
ENT key when the desired setup option is flashing. Press the key to reverse
this order.
Step 3: Modify the setup data. The method used to enter data is the same as that used in the
function setup mode.
For practice, modify the preset value from 12.5 mm to 12.34567 mm.
The previously set data is displayed and its least significant digit is flashing.

Enter “12.34567”.
PROG
1 2 . 3 4 5 6 7

Step 4: Press the ENT key to initiate the following PROG


operation flow: Measure a reference gage, execute
the compensation calculation, save the setup data
in memory, then return to the ready state. (In single measurement)
If the insertion of a comma after the thousandth
digit has been specified in the basic setup, the
comma will be automatically inserted.
For a single measurement the most recent setup PROG
item will always be displayed in the upper section
of the display unit. However, the upper section of
the display unit shows a background measurement (In simultaneous measurement)
in the simultaneous measurement.

TIP 1. In simultaneous measurement the upper section of the display unit shows a
background measurement. However, the setup mode for the foreground program
can be entered by pressing the key.
2. In single measurement, if an important setup item being displayed in the upper
section of the display unit is retained, confirmation of the measuring object and
modification of the setup data is easy.
3. If the SET key is pressed halfway in the setup operation, the operation is sus-
pended and the ready state is restored. This can be used to confirm the setup
data.
4. The last setup item made will be displayed first.

No. 99MBC095A 5-3


5.1.1.2 Setup that can be made directly from each setup item key
The user can enter the specific setup mode by pressing the corresponding setup item key in
the ready state.
1) LIMIT key
This key is used to enter the setup mode for only the PROG
GO/NG judgment function.
If the ENT key is pressed after the setup data is
entered, the set up data will be saved in memory and
operation will return to the ready state. If the LIMIT key
or SET key is pressed halfway in the setup operation,
the setup operation is aborted, and operation returns to
the ready state.
2) SHIFT + P.S V/P.SET key
Enters the setup mode only for presetting. PROG
As soon as the setup data is saved in memory with the
procedure of “Entry of setup data” → ENT , the
presetting takes place and then the operation returns to
the stand-by state.If the P.S V/P.SET key or SET key is
pressed halfway in the setup operation, the setup
operation is aborted, and operation returns to the ready
state.
3) MASTER/REF key
This key is used to enter the setup mode for only the PROG
reference value and scale value.
If the ENT key is pressed after the setup data is entered,
the setup data will be saved and the operation will return
to the ready state. If the REF key or SET key is
pressed halfway in the setup operation, the setup opera-
tion is aborted, and operation returns to the ready state.

4) SHIFT + MASTER/REF key


This key combination is used to enter the setup mode PROG
for only the mastering function.
If the ENT key is pressed after the setup data is
entered, the set up data will be saved in memory and
operation will return to the ready state. If the
MASTER/OFFSET key or SET key is pressed halfway in the
setup operation, the setup operation is aborted, and
operation returns to the ready state.

5-4 No. 99MBC095A


5. MEASUREMENT MODE

5) LOCK/UNIT key
This key is used to enter the modification mode of the unit of PROG
measurement. If the metric unit is currently being used,
will be flashing; and if the E unit is currently being used,
will be flashing.
If the ENT key is pressed, the unit is changed to that which is currently flashing, then
operation returns to the ready state.
If the LOCK/UNIT key or SET key is pressed halfway in the setup operation, the setup
operation is aborted, and operation returns to the ready state.
The metric to E (1 E = 25.4 mm) conversion table is shown below.

mm 0.00001 0.00002 0.00005 0.0001 0.0002 0.0005

E .0 0 0 0 0 1 * . 0 0 0 0 01 . 0 0 0 0 02 .0 00 0 05 . 0 0 0 01 . 0 0 0 02

mm 0.001 0.002 0.005 0.01 0.1 Ð

E .00005 . 0 0 01 . 0 0 02 . 0 0 05 .005 Ð

Note 1: Theoretically, conversion of a value with an asterisk ("*") into the E system results in a value
of .0000005. On this LSM, the value will be converted into a resolution of .000001.
Note 2: For information about the resolutions that can be selected for each Measuring Unit refer to
Section 4.1.2.1, "Selecting and setting the function in the B0 mode".

No. 99MBC095A 5-5


5.2 Other Functions
From the ready state it is possible to activate the following modes.

5.2.1 Key lock


Press the SHIFT and LOCK/UNIT keys to activate the key lock mode. Subsequently, key
operations other than SHIFT and LOCK/UNIT keys will not be accepted. To cancel this mode,
press the same keys again.
However, if the key lock mode is initiated by the “LOCK” command from the RS-232C/GP-
IB interface, it can not be canceled by any key operation.
The only way the key lock mode is canceled is by turning the power off.

5.2.2 Displaying the measuring position


• If the SHIFT and READ keys are pressed in the ready state, the measuring position (focal
position) display mode is entered. The ready state can be returned to if the READ key or
SET key is pressed.

PROG PROG

(One Measuring Unit) (Two Measuring Unit)

• The displayed value is not defined, but a value that is proportional to the beam diameter at
the measuring position.
Since the measurement is defined at the focal position where the displayed value is the
smallest, take measurements at a position as close to the focal position as possible.
If the measured position is off the focal position, the measurement accuracy will be
reduced.
PROG
Measuring position on Measuring Unit 2

Measuring position on Measuring Unit 1

• Beam diameter at each position


The laser scanning beam is stopped down so that it has a minimum diameter at the measure-
ment position (focal position). Since the beam diameter gets thicker the farther it gets from the
focal point, the repeatability will be reduced if measurements are taken far out.
Therefore, always perform measurement at the focal position.
Particularly, note that LSM-500S and LSM-501S have a narrow measuring region. If a
very thin workpiece is measured outside the measuring region, “Err-0” (no objective
workpiece present) may be displayed.
f–θ Lens Focal position

Beam diameter at each position

• Check the measurement position in the up/down direction with the W.P. LED.

5-6 No. 99MBC095A


5. MEASUREMENT MODE

5.3 Applied Measurement


Perform measurement according to the conditions set.
This section gives example operations for a better understanding of the versatile functions of
this instrument.
For information about actual setup methods refer to Section 3.4, “Outline of Key Opera-
tions”, Section 4.1, “Basic Setup”, and Section 4.5, “Setting up the Functions”.

5.3.1 OD measurement of a precision-machined workpiece


Perform a single-run measurement and make a GO/NG judgment of the workpiece OD.

• Suppose that D = 10 ± 0.002 mm. Segment 1


Laser scan direction
• Set the following: Segment 2
1. Segment = 2
D
2. Number of scans for averaging = 512 or more
For precision measurement set a large value.
Segment 3
3. GO/NG criteria
a. Lower limit value = 9.998 mm
b. Upper limit value = 10.00201 mm
(If 10.002 mm is accepted as GO, add the resolution to this value. This also applies
to the following examples.)
• Measurement
1. Perform measurement in the ready state. PROG
The GO/NG LEDs and RUN LED are off, and the
BUSY LED turns on for each measurement.

-NG GO +NG RUN BUSY

2. Start a single-run measurement. “ ” PROG


will be displayed in the lower section of the display
unit. Also, the RUN LED lights and stays lit.

-NG GO +NG RUN BUSY

3. After the set measurement interval (approximately PROG


0.32 seconds, for 1024 times averaging), the BUSY
LED lights for a moment, then the measured data is
latched on the display.
-NG GO +NG RUN BUSY
The measured data is subjected to GO/NG judgment,
and the result will be outputted on the GO/NG
LEDs. It will also be, depending on the setup,
outputted to the RS-232C (printer)/GP-IB and
Digimatic Code Output Unit.

TIP About the number of scans for averaging and repeatability


If high accuracy is required, select the largest number of scans for averaging pos-
sible.
In general, the more increasing the number of scans for averaging, the more repeat-
ability is improved.

No. 99MBC095A 5-7


5.3.2 Measurement of magnet coil wire that runs at high speed
This instrument makes 1600 scans per second, which makes it possible to make high accu-
racy measurements of workpieces that move at high speed and vibrate.
In the wire drawing process or coating process in which the wire OD must be precisely
controlled, it is usual to feed back the OD measurement data so that the diameter of the wire
can be controlled to within the tolerance limits. To avoid a significant change in the feed-
back, it is most common to use the moving average.
Below is an example of magnet coil wire with a diameter of ø0.05 ± 0.001 mm (50 ± 1 µm):
• Basic setup
1. GO/NG judgment and analog output specification in the ready state
In the ready state, specify that GO/NG judgment and analog output be performed.
2. Averaging method
Specify the moving average.
3. Method of GO/NG judgment
Specify (target value + tolerance)
In addition, set so that the target value can be copied onto the reference value.
4. Other settings
Set as required for the operation environment.
• Function setup
1. Segment = 2
2. Number of scans for averaging = 512 (or, 1024 or 2048 times)
3. GO/NG judgment
a. Target value = 0.05 mm
The same value will be automatically set for the reference value. If the scale number
has not been set (i.e. 0), it is set to “1”. If it has been set, it is not changed.
b. Lower tolerance limit = -0.001 mm
c. Upper tolerance limit = 0.001 mm
• Measurement
If the power is on, measurement automatically starts PROG
after the internal error checks have been performed. The
measured data will be displayed. At the same time the
GO/NG judgment result will be outputted for the GO/
-NG GO +NG RUN BUSY
NG LEDs and I/O interface. The difference from the
target value will also be outputted as analog signals.

Record of analog output will facilitate process analysis. Record of analog output

5-8 No. 99MBC095A


5. MEASUREMENT MODE

TIP Through the basic setup the following functions are made available in addition to
those above.
1. The display value can be held while the HOLD signal is on, by specifying “HOLD”
input for OFFS signal input of the I/O interface.
2. The analog output signal voltage representing the wire breakage (Err-0) can be
selected from 0V, +5V, and -5V.

No. 99MBC095A 5-9


5.3.3 Measurement of the lead pitch of a multiple-pin IC
If the edge specification is made, it is possible to measure a dimension between two optional
edges from between 1 and 255 edges. This can be applied to inspecting the IC lead bend and
measurement of the head gap of an HDD.
Below is an example where the IC lead bend of a 160-pin flat package IC must be checked
using the automatic workpiece detection function. Assume that the pin thickness and lead-to-
lead interval are identical according to the specification.
The following IC specifications are used: 40 leads are on one side, the lead-to-lead interval is
0.635 mm (1/40"), the pitch tolerance is 0.01 mm.

• Basic setup Laser scan direction


1. Segment specification
Edge 1
Specify the edge specification method.
2. Automatic workpiece detection
Edge 2
Specify use of automatic workpiece detection. 1PIN
P1
• Function setup
1. Segment 2PIN
a. Start segment = 2 P2
b. Finish segment = 81 3PIN
(Last lead number x 2 +1)
2. Number of scans for averaging = 32 39PIN
3. GO/NG judgment
P39
a. Lower limit = 0.625 mm
40PIN
b. Upper limit = 0.645 mm Edge 81
4. Setting automatic measurement
Specify the pitch measurement. Edge 82
5. Automatic workpiece detection setup
Measurement time = 1
Invalidation period = 20 ms
Lower detection limit = 0.6 mm
Upper detection limit = 0.67 mm

5 - 10 No. 99MBC095A
5. MEASUREMENT MODE

• Measurement
Press the C.RUN key. PROG
“ ” is displayed and continuous-run
measurement starts.
Provided that edges 1 through 82 are detected within
-NG GO +NG RUN BUSY
the measuring region and that the measurements of the
edges 2 and 3 are within the detection range, the system
recognizes the workpiece presence and starts actual
measurements after the elapse of invalidation period.

In approximately 0.82 second after the invalidation PROG


period the measured data will be displayed.
If the tolerancing judgment result is “GO”, the mean
value is displayed.
-NG GO +NG RUN BUSY
If the judgment result is “±NG”, the number of the pin
pitch where “±NG” was detected for the first time is
also displayed.
If the next objective IC enters the measuring region, it is automatically detected and
measurement will be repeated.

TIP 1. Measurement time of automatic measurement


{ (Number of objective leads of measurement) x (Measurement interval) + (calcu-
lation time: 20 ms)} = (40 x 20 + 20) ms = 0.82 second.
2. If GO/NG judgment is ±NG
The ±NG measurement data, which is detected first, is displayed and the judg-
ment result is outputted. Subsequent measurement is stopped.
3. For the automatic workpiece detection on IC or connector measurement, the part
to be measured of the smallest edge number (falls on pin No.1) is used for
detection, if the diameter-detection method is specified.
With the position-detection method measurement starts when an edge of the
smallest edge number is detected.

IMPORTANT About automatic measurement of a moving workpiece


For automatic measurement on a multi-pin IC, etc., this instrument will sequentially
perform measurement from the smallest edge number in the scanning range. For
this reason, if any edge moves outside the scanning range during measurement, the
edge number may change, resulting in incorrect measurement. Therefore, allow a
sufficient measuring time including the invalidation period for automatic measure-
ment.
If possible, take measures so that the workpiece stops within the measuring region.

No. 99MBC095A 5 - 11
5.3.4 Applied Measurement with Preset/Zero-Set Functions

1. Applied measurement with preset function 1

The preset function can be applied for converting Laser scan direction Segment 1
the reference gage dimension to a nominal dimen-
sion (Figure a). Segment 2
øD
In Figure a set the preset direction to “0” (positive).
Example of [figure a] Segment 3

[Figure a]
Let D = 20.0005 ± 0.0015 mm
• Basic setup
Set up according to the requirement.
• Function setup
1. Segment = 2
2. Number of scans for averaging = 512
3. GO/NG judgment
a. Lower limit
= 19.9985 mm
b. Upper limit
= 20.0015 mm
4. Preset
a. Set the nominal dimension of the gage to 20.0 mm.
b. Direction = 0 (positive)
• Measurement
The ready state display appears as shown at the right PROG
before the preset is set.

-NG GO +NG RUN BUSY

If the preset value is set to 20.0 mm, the guidance PROG


display for the PRESET guidance indicator ( ) turns
on, and the measurement is also replaced to 20.0 mm.

-NG GO +NG RUN BUSY

Press the DATA C/RUN key. PROG


“ ” is displayed and single-run measure-
ment starts.
After the first measurement interval the measurement
-NG GO +NG RUN BUSY
value is displayed, and the GO/NG judgement result is
outputted.

TIP 1. To re-activate the preset function using the existing preset value and direction,
press the P.S V/P.SET key. With this single key operation, preset can be achieved.
2. It is possible to obtain a deviation from the reference gage by presetting (zero-
setting) it to “0.0”.

5 - 12 No. 99MBC095A
5. MEASUREMENT MODE

2. Applied measurement with preset function 2

The preset function is used to measure a Reference piece


workpiece larger than the measuring range
of this system. Laser scan direction
In Figure b set the preset direction to “1” Segment 1 W

(negative).
L
Example of [figure b] Workpiece
Let L = 50.0 ± 0.01 mm
Reference surface
• Basic setup
[Figure b]
Set up according to the requirement.
• Function setup
1. Segment = 1
2. Number of scans for averaging = 512
3. GO/NG judgment
a. Lower limit = 49.99 mm
b. Upper limit = 50.01 mm
4. Preset
a. Set to 50.0 mm.
b. Direction = 1 (negative)
• Measurement
The ready state display appears as shown at the right PROG
before the preset is set.
Since the preset has not been set, the gap of segment 1
is measured.
-NG GO +NG RUN BUSY

Set the preset to 50.0 mm. The measurement value is PROG


also replaced by 50.0 mm.
As the gap measurement is selected, set here the
negative direction (1).
-NG GO +NG RUN BUSY

Press the DATA C/RUN key. PROG


“ ” is displayed and single-run measure-
ment starts.
After the first measurement interval the measured value
-NG GO +NG RUN BUSY
is displayed, and the GO/NG judgment result is output-
ted.

No. 99MBC095A 5 - 13
3. Applied measurement of preset 3

Make the combined preset enabled in the DF-type dual-


unit measurement. 5 Measuring unit 2
D
Example of [figure c]
1
Measuring unit 1
Suppose that D = 250.0 ±0.05 mm.
• Basic setup
[figure c]
Set the dual-unit measurement type to DF type.
• Function setup
1. Segment = (1 + 5)
2. Number of scans for averaging = 512 times
3. GO/NG judgment
a. Lower limit value = 249.95 mm
b. Upper limit value = 250.05 mm
4. Preset value
a. Set to 250.0 mm.
b. Direction = 1 (negative)
• Measurement
Before setting the preset function, the display appears PROG
as shown at the right.
Since the preset function is not enabled yet, the gap
(segments 1 +5) will be measured.
-NG GO +NG RUN BUSY

Set the preset value to 250.0 mm. Since this is a gap PROG
measurement, set the direction to 1 (negative).

-NG GO +NG RUN BUSY

Press the DATA C/RUN key. PROG


“ ” will be displayed and single-run
measurement will start.
After the set measurement interval the measured value
-NG GO +NG RUN BUSY
is latched on the display, and the GO/NG judgment
result is outputted.

NOTE About the combined preset


1. The combined preset is used to measure a workpiece that has a dimension close
to that of the reference gage. For measuring workpieces with various dimensions,
use the combined calibration.
2. To use the combined preset together with the combined calibration, set the
direction to “0” (positive).
3. If the combined calibration or individual calibration for each Measuring Unit is
canceled, the combined preset is also canceled.

5 - 14 No. 99MBC095A
5. MEASUREMENT MODE

4. Applied measurement with the zero-set function

Use the zero-set function to easily measure a Guide roller


tape thickness. T

First measure segment 1 (W0) after removing


the tape from the guide roller, which is used
as a reference gage.
Set the tape as the measurement objective on
Segment 1 W W0
the guide, then measure segment 1 (W). The
tape thickness (T) is obtained from: T = (W0
- W) Reference Piece

For this measurement use the zero-set [figure d]


function.
Convert (zero-set) W0 to 0.0 mm and set the direction as 1 (negative). The following results:
T = {W0 - (-W)} = 0.0 - (-W) = W
Here is an example of measuring a tape with a thickness of T = 0.1 ± 0.005 mm.
• Basic setup
Set up as required.
• Function setup
1. Segment = 1
2. Number of scans for averaging = 128
3. GO/NG judgment
a. Lower limit = 0.095 mm
b. Upper limit = 0.105 mm
• Measurement
Remove the tape and preset (zeroset) with “0.0”. PROG
Then set up the tape.
The tape thickness will be displayed, however, GO/NG
judgment is not performed.
-NG GO +NG RUN BUSY

Press the C.RUN key. PROG


“ ” is displayed and continuous-run
measurement starts.

-NG GO +NG RUN BUSY

At every measurement interval the measured data is PROG


displayed, and the GO/NG judgment result is outputted.
Press the DATA C/RUN key or C.RUN key.
The most recent measurement is displayed, and mea-
-NG GO +NG RUN BUSY
surement is stopped.

No. 99MBC095A 5 - 15
5.3.5 Sample measurement
In addition to the diameter, a roller in a paper-
feed mechanism requires a high machining Knife-edge
accuracy with respect to both the roundness and
cylindricity. Segment 1
Runout: T

In this example suppose that the roller is being


turned to measure the runout.

Laser scan direction


In the diagram at the right the roller is Segment 2
turning, and the gap of segment 1 is mea-
sured to determine the runout of T while
segment 2 is measured to determine the OD.
This runout can be derived from the range
(maximum - minimum) of sample measurements.
In this example a knife-edge is used for stable
Segment 3
gap measurement, however, a round pin can
also be used if appropriate.
Here is an example of measuring a rubber roller with a diameter of ø25.0 ±0.05 mm and a
runout tolerance of T = 0.03 mm.
• Basic setup
Specify simultaneous measurement.
• Function setup

Setup item Program0 (Foreground) Program5 (Background)


Segment 1 2
Number of scans for
64 64
averaging
Lower limit value 0.0 24.95
Upper limit value 0.03 25.05
Number of sample 50 50
range
Statistical item mean
(maximum value - minimum value)
NOTE: The rubber roller must be turned more than 360 degrees. Number of scans for averaging is determined
from the revolution speed and the sample number.

5 - 16 No. 99MBC095A
5. MEASUREMENT MODE

• Measurement
In the ready state the gap dimension of segment 1 is PROG
displayed.

-NG GO +NG RUN BUSY

Press the DATA C/RUN key to start the measurement. PROG


“ ” is displayed and the sample measure-
ment starts.

-NG GO +NG RUN BUSY

In this example the measurement result will be dis- PROG


played and the GO/NG judgment result will be output
approximately 1 second after measurement starts.

-NG GO +NG RUN BUSY

No. 99MBC095A 5 - 17
5.3.6 Application of the odd-numbered-edge cutting tool measurement

5.3.6.1 Odd-numbered-edge cutting tool outside diameter measurement


Since if the outside diameter measurement is Odd-numbered-edge cutting tool
performed on a cutting tool which has an
odd number of cutting edges (such as drills

Segment 2
and end mills) using normal Segment 2,

(maximum value)
Segment 2+3
measurement errors will be produced.

øD
Therefore, in this case, use the “Odd-
numbered-edge cutting tool measurement
function” for measurement.
Error Segment 3
Calculate the target outside diameter from (minimum value)
the data collected with the “Sample mea-
surement” while the workpiece was rotating.
Reference bar
This method can be applied to any outside
diameter measurement of even-numbered-
edge cutting tool and gear teeth, etc. beside
an odd-numbered-edge cutting tool.

• Measurement example: (case of the above shown settings)

Workpiece 3-cutting-edge end mill/øD = ø10.0±0.003mm


Layout of reference bar (edge) Segment 3 (lower) side
Number of workpiece revolutions 4 rpm

• Modifying the basic setup:

Setting item No. Item display Setup contents


Odd-numbered cutting
B3
edge measurement

• Modifying the basic setup:

Setting item No. Item display Setup contents


Segment F0 Automatic setup (*1)
Number of averaging times F1 128 times (*2)
Lower limit value 9.997 mm
GO/NG judgment F2
Upper limit value 10.003 mm
Number of samples 0 (Zero-run measurement)
F6
Calculation item (tool outside diameter)

(*1): At the stage when “ ” is set from the “Calculation item”, the available
segments will be automatically set and the guidance for that item will not be dis-
played any more.
(*2): It is necessary to measure the workpiece (odd-numbered-edge cutting tool) while
rotating it. Determine the number of averaging times depending on the number of
workpiece revolutions.
(In this example it is assumed that the number of workpiece revolutions is approxi-
mately 4 rpm.)

5 - 18 No. 99MBC095A
5. MEASUREMENT MODE

• Measurement:
Step 1: In the stand-by state the indicated value includes PROG
errors (i.e. it is smaller than the actual dimension),
since the measured value of Segment 2 is displayed.
At this stage begin rotating the workpiece.
-NG GO +NG RUN BUSY

Step 2: Enter DATA C/RUN . PROG


When “ ” is displayed in the lower
display section, the zero-run measurement
commences.
-NG GO +NG RUN BUSY

Step 3: If DATA C/RUN is entered again after the PROG


workpiece has been rotated for more than one turn
since the start of measurement, the measured value
will be latched on the display and then the
-NG GO +NG RUN BUSY
measurement is completed.

TIP Relationship between “Number of workpiece revolutions” and “Number of averaging


times”
• The following table shows the relationship between “Number of workpiece revolu-
tions” and “Number of averaging times” if 360 pieces of data are obtained while
the workpiece rotates one full turn (at 1° increments). Use it as a standard.

Measuring time
Number of averaging times Number of workpiece revolutions
(Time required for one revolution)
32 16 rpm approx 3.8 sec
64 8 rpm approx 7.5 sec
128 4 rpm approx 15 sec
256 2 rpm approx 30 sec
512 1 rpm approx 60 sec
1024 0.5 rpm approx 120 sec

• The more the number of averaging times, the repeatability will be more stable. In
order to measure at a highest accuracy, set this number of averaging times as
large as possible (the number of revolutions is as small as possible).

No. 99MBC095A 5 - 19
5.3.6.2 Odd-numbered-edge cutting tool run-out measurement
Measure the run-out of the cutting edge of the odd-numbered-edge cutting tool as follows.
As shown in the figure below, set the measuring rage so as to separately contain each cutting
edge.
Measure the minimum value of Segment 3 in each edge measuring range through the
“Sample measurement”.
Calculate the range (maximum - minimum) of the measured data as many as the number of
cutting edges being set, and display the result as the measured data of “Run-out”.
This method can be applied to any run-out measurement of even-numbered-edge cutting tool
and gear teeth (teeth tips), etc. beside an odd-numbered-edge cutting tool.

Measuring range of cutting edge 2


Measuring range of
cutting edge 3
Odd-numbered-edge
cutting tool

Segment 3
(Minimum value)
Measuring range of
cutting edge 1
Reference bar

• Measurement example: (case of the above shown figure)

Workpiece 3-cutting-edge end mill/øD = ø10.0 mm


Layout of reference bar (edge) Segment 3 (lower) side
Number of workpiece revolutions 4 rpm

• Modifying the basic setup:

Setting item No. Item display Setup contents


Odd-numbered cutting B3
edge measurement

• Modifying the function settings:

Setting item No. Item display Setup contents


Segment F0 Automatic setup (*1)
Number of averaging times F1 128 times (*2)
Number of samples 0 (Zero-run measurement)
Calculation item F6 (Tool run-out)
Number of cutting edges of the tool 3

(*1): At the stage when “ ” is set from the “Calculation item”, the available
segments will be automatically set and the guidance for that item will not be dis-
played any more.
(*2): It is necessary to measure the workpiece (odd-numbered-edge cutting tool) while
rotating it. Determine the number of averaging times depending on the number of
workpiece revolutions.
(In this example it is assumed that the number of workpiece revolutions is approxi-
mately 4 rpm.)
5 - 20 No. 99MBC095A
5. MEASUREMENT MODE

• Measurement:
Step 1: In the stand-by state the indicated value includes PROG
errors (i.e. it is smaller than the actual dimension),
since the measured value of Segment 2 is displayed.
Set the start point of “Measuring range of cutting
-NG GO +NG RUN BUSY
edge 1” to the measuring point.

Step 2: Enter DATA C/RUN . PROG


When “ ” is displayed in the lower
display section, the zero-run measurement
commences.
-NG GO +NG RUN BUSY
The numerical data shown in the lower section of
display unit at this time means “Number of cutting
edges not measured yet (number of remaining measurements)”. In this example, the
cutting tool will automatically stop after once it has rotated at the speed of 4 rpm
(number of revolutions) to the finish point of “Measuring range of cutting edge 1”.

Step 3: If DATA C/RUN is entered again after the PROG


rotation has stopped rotated, “Temporary
measurement” of Cutting edge 1 will be latched on
the display and then the measurement is completed
-NG GO +NG RUN BUSY
for the time being.

Step 4: In the same way, perform measurement for PROG


“Measuring range of cutting edge 2” according to
the procedure of Step 2 and Step 3.

-NG GO +NG RUN BUSY

Step 5: In the same way, perform measurement for PROG


“Measuring range of cutting edge 3” according to
the procedure of Step 2 and Step 3.

-NG GO +NG RUN BUSY

Step 6: In this example, as the number of cutting edges is PROG


set to “3”, the measured data will be calculated and
the result will be latched on the display at the stage
when the measurement of “Measuring range of
-NG GO +NG RUN BUSY
cutting edge 3” is completed, then the measurement
will be terminated.

TIP For the relationship between “Number of workpiece revolutions” and “Number of
averaging times” refer to Section 5.3.6.1 “Odd-numbered-edge cutting tool outside
diameter measurement”.

No. 99MBC095A 5 - 21
5.3.7 Applied measurement with automatic workpiece detection
If a workpiece of the specified range of dimension enters the measuring region, measurement
will be automatically started.

L
a b

(a) (b) (c) (n) D

Workpiece flow V mm/s

D = 5.0 ±0.0015 mm, L = 12 mm, chamfer a = 0.5 mm, b = 0.5 mm, and V = 50 mm/s.
• Basic setup
Select the OD detection method for automatic workpiece detection, and specify 16 for the
detecting speed (number of scans).
• Function setup
1. Segment = 2
2. Number of scans for averaging = 512
Set to the maximum value of (Measurement interval) < (L- 2a) / V.
3. GO/NG judgment
a. Lower limit = 4.9985 mm
b. Upper limit = 5.0015 mm
4. Analog output
a. Reference value = 5.0 mm
b. Scale value = 1
To be set if used.
5. Automatic workpiece detection
a. Number of measurements n = 1
b. Invalidation period t = 50 ms
t > (a / V)
c. Lower detection limit L = 4.9 mm
Set using the dimension excluding the chamfered portion.
d. Upper detection limit H = 5.1 mm

NOTE About automatic workpiece detection


If sequentially fed workpieces have a small chamfer and they are almost in contact,
workpieces may not be clearly identified. If this is the case, use connection rods, for
example, for adequate intervals.
In addition, allow a sufficient margin for the invalidation period and upper and lower
detection limits.

5 - 22 No. 99MBC095A
5. MEASUREMENT MODE

• Measurement
The diagram at the right indicates that no workpiece is PROG
present in the measuring region in the ready state.

-NG GO +NG RUN BUSY

Press the C.RUN key to start continuous measurement PROG


while changing the display from “ ” to
“ .” If workpiece (a) enters the measur-
ing region, OD measurement will automatically be
-NG GO +NG RUN BUSY
started.
If the OD measurement resulting from 16 scans is
within the preset limits, a workpiece is judged as being
present (“workpiece present”). The system waits until
the specified invalidation period elapses.

After the invalidation period elapses, OD measurement PROG


of workpiece (a) is started. At every measurement
interval the measured data will be displayed and the
GO/NG judgment results will be output.
-NG GO +NG RUN BUSY

Measurement of workpiece (b) entered. PROG


As with workpiece (a) measurement is performed and
the results are displayed.

-NG GO +NG RUN BUSY

Workpieces that enter the measuring region are mea- PROG


sured sequentially.

-NG GO +NG RUN BUSY

To terminate measurement, press the DATA C/RUN key PROG


or C.RUN key again.
The most recently measured data will be displayed.

-NG GO +NG RUN BUSY

No. 99MBC095A 5 - 23
5.3.8 Applied measurement on a stepped round bar
In this example 10 stepped round bars are measured øA øB
and the results are statistically processed. If ±NG
measurement is obtained, it will be automatically
printed out.
In the figure at the right suppose the following:
øA: ø6 ±0.01 mm
øB: ø10h70-0.015 mm
• Basic setup
1. Set the resolution to 0.1 µm.
2. Specify the RS-232C port as the printer port.
• Function setup

Setup item Program0 (Foreground) Program1 (background)


Segment 2 2
Number of scans for
512 512
averaging
Lower limit value 5.99 9.985
Upper limit value 6.01 10.0
Data output condition 2 2
Other condition 0 (cancel) 0 (cancel)

• Preparation for measurement


Press the SHIFT and A.CL/M.CL keys to clear all of the statistical memory, then press the
STAT/S.E key to start statistical processing. If the statistical processing mode is entered,
the S.E. guidance indicator ( ) turns on.

• Measurement PROG
Perform a single-run measurement for the A dimension
by program No.00 after setting the workpiece in place.
The measured data will be displayed and the GO/NG
-NG GO +NG RUN BUSY
judgment result will be outputted.

Change to Program No.01 for the B dimension to be PROG


measured through single-run measurement.
The measured data will be displayed and the GO/NG
judgment result will be outputted.
-NG GO +NG RUN BUSY

Change the workpiece and repeat the same measure- PROG


ments.

-NG GO +NG RUN BUSY

If the result is ±NG, it will be automatically printed out. PROG

-NG GO +NG RUN BUSY

5 - 24 No. 99MBC095A
5. MEASUREMENT MODE

• Confirming the statistical data on the display (not always required)


Press the SHIFT and STAT/S.E keys in the ready state to PROG
enter the statistical display mode for Program No.0. If
this mode is entered, the number of samples is dis-
played first.
-NG GO +NG RUN BUSY

Each time the ENT key is pressed, the statistical processing item changes in the following
order: Number of samples: → Standard deviation: → Maximum value: →
Minimum value: → Mean: → Range: → Number of samples: .

Press the SHIFT and STAT/S.E keys to return to the PROG


ready state, and confirm the statistical data of Program
No.1 in the same way.

-NG GO +NG RUN BUSY


• Printing the statistical data
Use the SHIFT and S.PR/PRINT keys to print out the statistical data. This automatically
clears all of the statistical memory after printout.
An example printout is shown below.
An example printout

P:0 -NG 5.989,9


P:1 -NG 5.984,9
P:0 +NG 6.010,1
P:1 +NG 10.000,1
STAT. DATA
PROGRAM NO. = 0
N 10
AVG 6.003,2
MAX 6.010,4
MIN 5.989,9
R 0.020,5
S.D 0.007,85

STAT. DATA
PROGRAM NO. = 1
N 10
AVG 9.993,6
MAX 10.000,1
MIN 9.984,9
R 0.015,2
S.D 0.006,99

No. 99MBC095A 5 - 25
MEMO

5 - 26 No. 99MBC095A
6 INTERFACE UNIT
This chapter describes the setup method and functions provided with the
I/O analog interface and RS-232C interface of this unit.

6.1 Standard Interface

6.1.1 I/O Analog Interface


Below is a description of the I/O analog output interface.
This interface is used to communicate with a PC, programmable controller, by means of
sequential signals. Since it can also capable of analog output, which may be used for feed-
back controls and continuous recording of workpiece deviations.

6.1.1.1 External view of the connector


Open the protection cover of the terminal block to A1 A6
access to the terminals. At your wiring use the sup-
ported signal-name seals that correspond to each
A1 A2 A3 A4 A5 A6

terminal number for identification.


B1 B2 B3 B4 B5 B6

B1 B6

No. 99MBC095A 6-1


6.1.1.2 Terminal names

Terminal No. Signal name Function I/O direction


A1 FG Frame ground (connected to the casing) —
¥ Used for connecting the shielded wire of I/O signal cables
A2 STS Output of measurement condition (status) Out
¥ Turned out H level (OFF) in the event of “Err-0”
A3 GO • GO/NG judgment result output (GO) Out
• With the basic setup, this can be changed to strobe signal (STB) or
¥ measurement in-progress signal (ACK) output.
A4 +NG GO/NG judgment result output (+NG) Out
A5 -NG GO/NG judgment result output (-NG) Out
A6 GND GND Digital ground Out
¥ Common ground terminal of both output (A2 thru A5) and input (B4 thru B6)
B1 FG Frame ground (connected to the casing) —
¥ Used for connecting the shielded wire of I/O signal cables
B2 ALG Analog voltage output Out
B3 0V 0V output of analog voltage output Out
B4 PSET Preset input In
¥ Can be changed to hold (HOLD) by the basic setup.
B5 RUN Input of trigger command of single-run measurement In
¥ Can be changed to a trigger for continuous-run measurement with term
¥ specification by the basic setup.
B6 RES • Input of CLEAR command, same as the C key In

6.1.1.3 Input/output equivalent circuit

(1) Input circuit

2.7KΩ
Connected to the inside (+24V)

Input signal
(OFFS, RUN, RES)

• Input low-level signals between 0 and 1 V. Generally drive this circuit with an open
collector-type transistor.
• Maximum current drawn from the input signal terminal is 12 mA.

6-2 No. 99MBC095A


6. INTERFACE UNIT

(2) Output circuit

51Ω
Output signal
(GO, -NG, +NG, STS)

GND

• Maximum rating of the output transistor is 30 V, 50 mA.

(3) Analog output


Refer to Section 6.2.2.4 , “Analog output”.

TIP 1. If “Err-0” (specified workpiece not present) occurs, the following remedies are
taken:
• ±NG and GO signals are turned OFF if this error occurs.
• Single-run measurement and zero-run measurement will be terminated without
outputting the results.
• During continuous-run measurement or continuous-run measurement with term
specification ACK remains ON. The measurement can be resumed after “Err-0” is
rectified.
2. Connecting the second I/O interface will disable the input circuit/output circuit of
the standard interface.
(Analog output can be used.)

No. 99MBC095A 6-3


TIP • Terminal “GND” and “0V” are connected to “FG” (Frame of LSM-6200). Therefore,
keep the voltage level of these terminals to 0V.
• In practice, do not make connections to the “GND” terminal for the control input
and “0V” terminal for analog output. Otherwise, this system may result in an
operation error due to electrical interference or other problems.
• Always use a shielded-wire cable. Otherwise, the system may experience electri-
cal interference resulting in operation errors. Or, radio frequency will be emitted
from this system and interfere the electrical equipment.
Use the following diagram for fabricating the cable.

Signal lines

To FG Shielding wire

• Observe the following precautions when relays are used for control circuits. Use
the following diagram when designing the control circuit.
1. Several kV of current may be induced the moment the relay is turned OFF,
which may cause relay-driven components to be damaged. Or, the induced
voltage may cause the system to malfunction. Always insert protective compo-
nents such as diodes in the circuit.
2. To drive equipment that operates on alternative current, always implement a
protective circuit (spark killer) to protect the relay contacts. In general, if the
current load is caused by induction, add protective circuit (A) or (B).
3. Refer to the manual of each relay for selection. It describes the method of
calculating the protection circuit (or selection of protective parts) depending on
the load.
+24V

R1
GO/NG judgment result output R2
Q1

D1 K K Load
(A) (B)
GND

0V

Recommended values:
Suppose that the sensitivity of a relay is 50 mA, the following design is recom-
mended:
• R1: 4.7 kΩ, R2: 4.7 kΩ
• Q1: 2SA953 (Manufacturer: NEC, etc.)
• D1: 10D10 (Manufacturer: Japan Inter, etc.)

6-4 No. 99MBC095A


6. INTERFACE UNIT

6.1.1.4 Timing chart


• Single-run measurement
TIN
RES
TIN
RUN TIN
TAD
ACK TBO

STB TSO

TAD
TDO
GO, ±NG

• Zero-run measurement
RES
TIN TIN
RUN
TAD TAD
ACK

STB TSO

TDO
GO, ±NG

• Continuous-run measurement
RES
TIN TIN
RUN
TAD TAD
ACK
TBO TBC TBC
STB
TSO TSO TSO
TDO
GO, ±NG

• Continuous-run measurement with term specification


RES
TRA
RUN

ACK TBO TBC TBC

STB TSO TSO TSO


TAD TDO
GO, ±NG

No. 99MBC095A 6-5


• Output in the ready state (if the basic setup is determined to enable output in the ready
state)
RES

RUN

ACK

STB
TSO TSO
TDO TDO
GO, ±NG

HOLD
TIN or more

• Response time

Item Response time Description


TIN > (Tif x 2 + 3 ms) Input time
TAD < (Tif x 2 + 3 ms) Acceptance time
Tif 5 ms, 2 ms, 20 ms Delay time by filter
Can be selected by Expanded basic setup (“7 IFF”).
TSO Refer to p.6-37, p.6-38, Strobe length (TSO). Strobe length
TDO 0.05 ms to 0.2 ms Data setup time
TBO < (Tmr x N + 3 ms) Duration of Single-run measurement
TBC < (Tmr x N + 1 ms) Duration of continuous-run measurement
TBD < (Tmr + 1 ms) Duration of ready state
Tmr Refer to p.6-37, p.6-38, Measurement interval (Tmr) Measurement interval
N Refer to Section 9.2.4, Number of samples (“6 SMP N”). Number of samples (SMP N)
And refer to Section 4.5.3.8, Number of samples (“6 SMP N”)

• Other
1. Use negative-true logic pulses of TIN or more for the input signals.
2. RES signal clears the previous measurement result and interrupts the measuring
operation.
3. Simultaneous input of multiple signals is not accepted.
4. During measurement only RES, RUN or HOLD signals are accepted.

NOTE 1. Zero-run measurement is enabled only if the RUN input is set to “S.RUN” in the
basic setup.
2. While the HOLD signal is ON, the GO, ±NG, STB and analog output signals are
held without being updated.

6-6 No. 99MBC095A


6. INTERFACE UNIT

6.1.2 RS-232C Interface


The standard RS-232C interface of this Display Unit allows the LSM to communicate with
external devices via RS-232C (EIA standard) serial signals.
Prior to using this interface , set up the baud rate, data bits, and parity check, etc. according
to Section 4.1, “Basic Setup”. The setting contents must be compatible to that on the external
device to be connected.

6.1.2.1 Specifications
• Applicable plug connector: D-sub 9 pin (Female) (Manufacturer: AMP, HD-20/747951-
1)or equivalent.
1 5

The pin numbering for this system is shown at the left

6 9

• Communication specifications

Device definition Specify the LSM as a terminal (DTE)


Communication method Full-duplex
Synchronizing method Start/stop method (asynchronous)
Baud rate 4800, 9600, 19200, 38400 bps
Transmission code ASCII
Data bits 7 or 8 bits
Start bit 1 bit
Data configuration
Stop bit 1 bit
Parity check None, odd, or even
Delimiter CR+LF, CR, LF

NOTE 1. The shaded settings are the factory defaults.


2. In the above table “none parity” can not be selected if the data bits are 7 bits in
length. In this case, set the parity to either odd or even, or set the data bits to 8
bits.

TIP 1. DTR and RTS signals from the LSM will be ON immediately after power on.
2. DSR signals to the LSM are always ignored.

No. 99MBC095A 6-7


6.1.2.2 Connections

(1) Connecting the RS-232C interface to a device specified as a terminal (DTE)


Example 1 Flow control method (handshake method controlled by CTS, DSR, DTR, and RTS signals)
Personal computer (PC-AT compatible) LSM: specified as a terminal (DTE)
specified as a terminal (DTE)

Signal name Pin No. Pin No. Signal name


DCD 1 1
RxD 2 2 RxD
TxD 3 3 TxD
DTR 4 4 DTR
SG 5 5 SG
DSR 6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9
9-pin D-sub 9-pin D-sub

Example 2 Flow control method (handshake method controlled by CTS, DSR, DTR, and RTS signals)
Personal computer (PC-9801) LSM: specified as a terminal (DTE)
specified as a terminal (DTE)

Signal name Pin No. Pin No. Signal name


FG 1 1
TxD 2 2 RxD
RxD 3 3 TxD
RTS 4 4 DTR
CTS 5 5 SG
DSR 6 6 DSR
SG 7 7 RTS
DCD 8 8 CTS
DTR 20 9
25-pin D-sub 9-pin D-sub

Example 3 3-Wire method (teletype protocol using TxD, RxD and SG)
Personal computer (PC-AT compatible) LSM: specified as a terminal (DTE)
specified as a terminal (DTE)

Signal name Pin No. Pin No. Signal name


DCD 1 1
RxD 2 2 RxD
TxD 3 3 TxD
DTR 4 4 DTR
SG 5 5 SG
DSR 6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9
9-pin D-sub 9-pin D-sub

6-8 No. 99MBC095A


6. INTERFACE UNIT

(2) Connecting the RS-232C interface to a device specified as a modem (DCE)


Example 1 Flow control method (handshake method controlled by CTS, DSR, DTR, and RTS signals)
Device specified as a modem (DCE) LSM: specified as a terminal (DTE)

Signal name Pin No. Pin No. Signal name


DCD 1 1
RxD 2 2 RxD
TxD 3 3 TxD
DTR 4 4 DTR
SG 5 5 SG
DSR 6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
RI 9 9
9-pin D-sub 9-pin D-sub

Example 2) DPU-414: Printer (controlled by RTS signal)


The DPU-414 series printer (Manufacturer: Seiko Electronics Co., Ltd.) should
be connected as follows:
DPU-414 series printer LSM: Defined as terminal (DTE)

Signal name Pin No. Pin No. Signal name


1 1
TxD 2 2 RxD
RxD 3 3 TxD
*1 4 4 DTR
SG 5 5 SG
*1 6 6 DSR
7 7 RTS
RTS 8 8 CTS
9 9
9-pin D-sub 9-pin D-sub

*1: Pin Nos. 4 and 6 of the printer-side connector are internally connected.
*2: Possible to use a straight-type cable (In this case, it is not necesary to install wirings
shown by the dotted lines) .

NOTE 1. The signals names and pin assignment described here may be different from that
of the user’s devices. Refer to the user’s manual of your own device when
making connections.
2. For this connection always use cables that have a shielding net. Both ends of this
shielding net should be connected (grounded) to the RS-232C connector case.
If the system malfunctions due to external interference noises or high frequency
noise emitted by the system causes interference on radios, TVs, or other, use
shielded wires with mesh.

No. 99MBC095A 6-9


6.1.2.3 Printer interface
• Depending on the basic setup the RS-232C port can be used as a printer port.
• The applicable printer is a DPU-414 series manufactured by Seiko Electronics, Co., Ltd.
Refer to the printer manual and establish the communication settings compatible to this
instrument.
Since this instrument is subjected to the following restrictions, select the optimal condi-
tions on the printer side.
1. Communication speed (baud rate)
Set to 9600 bps. Select as much as possible 9600 bps, which is the factory setting, even
though the supported speeds are from 1200 to 19200 bps.
2. Line control
On this instrument XON/XOFF control can not be used. Select the H/W BUSY control
on the printer.
3. Print mode
On this instrument the output is made in a format of 40 columns/line. Always select the
normal print mode (40 columns/line) on the printer.
4. Setup command
This can not be used on this instrument.
5. International alphabet code
This instrument always outputs ASCII codes.
• The GP-IB interface can also be used at the same time.

6.1.2.4 RS-232C/GP-IB commands


• On this instrument either one of the RS-232C or GP-IB interfaces can be used. This
selection must be made in the basic setup.
• For the descriptions about the GP-IB interface refer to Section 6.2.4 "GP-IB Interface".
The SRQ status bytes of GP-IB are that follow:

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0


In the event of OK 0 RSV 0 0 0 0 0 0
In the event of ERx 0 RSV 0 0 1 Error No.
In the event of data response 0 RSV 0 1 0 NG GO 1

RSV: Set to “1” according to a service request.


NG: Set to “1” according to a ±NG measurement
GO: Set to “1” according to a GO measurement

• This section describes the reception commands used by the RS-232C and GP-IB interfaces
and the response (transmission) commands that correspond to the reception commands.
The data section of each command consists of ASCII codes.
• The GP-IB commands includes additional “SRQ”, “NSRQ”, and “PR” commands.
• Use the following command subscriptions, symbols and supplement descriptions when you
read Section 6.1.2.5 “List of commands”.

6 - 10 No. 99MBC095A
6. INTERFACE UNIT

• Command symbols

Symbol Meaning Entry of numeral


sssssss Segment number Combination using numbers between 1 and 7
aaa-bbb Start edge and finish edge of the edge specification Select a number between 1 and 255
aaa: Start edge, bbb: Finish edge However, aaa should not be identical to bbb.
±ddd.dddd Setup data or measured data Maximum of 7 significant digits
pp Program Number Select a number between 0 and 9
c Analog output scale number Select a number between 1 and 3
r Data output condition Select a number between 0 and 9
ttt Periodical output timer value (sec) Select a number between 0 and 999
tttt Invalidation period of automatic workpiece detection (msec) Select a number between 0 and 9999
nnn Number of measurement times of sample measurement Select a number between 0 and 999
mmm Number of measurement times of automatic workpiece detection Select a number between 1 and 999
n
nnnn Number of scans for averaging 2 (select between n=0 and 11)
nn Group size subject to judgment Select a number between 0, 1, 2 and 99
pp SHL (Threshold level) specification (%) Select between 5% and 95%
∆ Space character

TIP 1. To ensure compatibility with the LSM-6100 Display Unit, this system ignores the
following commands without treating them as ER6, but uses “OK”.
• Memory switch command (UP0 uvxyz, UP1 uvxyz, UP2 uvxyz)
• The MNL command is assumed to be identical to the MNH command.
2. If the setup data is “0”, it allows the corresponding function to be disabled. To set
“0” as a numerical value, use “0.0”.
Example 1 “SET, PS0” ................... Preset function is disabled.
Example 2 “SET, PS0.0” ................ Preset function is enabled.
3. Setup data or measured data is denoted by ±ddd.dddd.
• The first (most significant) digit is a sign. For commands that do not specifically
designate the polarity, such as the calibration command, only a positive sign is
accepted. However, these positive signs do not have to be specified.
• Any decimal place is selectable.
An integer can be entered without using a decimal point.
4. “Ppp” command can be appended to the following commands to be treated as a
single command: “SET”, “R”, “CR”, “STAT”, “RP”.
Example: P00, R
P06, STAT
In order to change “Ppp” (5.Program Number) with “Pp”, which is compatible with
old model, change the setting of Expanded basic setup from “7PRGM” to “10”.

No. 99MBC095A 6 - 11
6.1.2.5 List of commands

Item Reception command Response command GP-IB SRQ status byte


LCM clear CL OK 0RSV000000
Metric (mm) unit system MM OK 0RSV000000
E (inch) unit system E
Program number change Pp OK 0RSV000000
Calibration HIGH CAL set HC+ddd.dddd OK 0RSV000000
LOW CAL set LC+ddd.dddd
Segment Segment specification SG sssssss OK 0RSV000000
Edge specification SG aaa-bbb
Setting the measurement Number of scans for MN nnnn OK 0RSV000000
interval number averaging at arithmetical
average
Measurement interval Number of scans for MNH nnnn OK 0RSV000000
number at arithmetical averaging at moving
average average

Storage of measuring conditions STR OK 0RSV000000


Key lock LOCK OK 0RSV000000
Releasing key lock UNLOCK OK 0RSV000000
Setting the SHL for transparent object measurement *1 SHL pp OK 0RSV000000
Request of measuring conditions list RP (RP FORMAT) 0RSV000001
Setting the measuring conditions SET OK 0RSV000000

Segment specification *2 ,SG sssssss


Edge specification ,SG aaa-bbb

Number of scans for averaging at arithmetical ,MN nnnn


average
Number of scans for averaging at moving average ,MNH nnnn

Lower abnormal limit *2 ,EL–ddd.dddd


Upper abnormal limit ,EH–ddd.dddd
Count value ,CNT aaa

Lower limit *2 ,LL–ddd.dddd


Upper limit ,LH–ddd.dddd

Multi-stage selection value ,L1–ddd.dddd, Æ Æ Æ Æ,


,L6–ddd.dddd

Target value ,N–ddd.dddd


Lower tolerance limit ,LO–ddd.dddd
Upper tolerance limit ,UP–ddd.dddd

Reference value *3 ,REF–ddd.dddd

Scale value ,SCL c

Positive preset ,PS–ddd.dddd


Negative preset ,PSM–ddd.dddd

6 - 12 No. 99MBC095A
6. INTERFACE UNIT

Item Reception command Response command GP-IB SRQ status byte


Data output conditions ,PR r OK 0RSV000000

Periodic data output conditions ,PRT ttt


Periodic output timer

Number of sample measurements ,SMP nnn


Setting the statistical item for sample measurement
(Maximum value, minimum value, range, mean) ,(MAX,MIN,RNG,AVG)

Group sizes subject to judgment *2 ,GN nn


Lower tolerance limit for group judgment ,GLL±ddd.dddd
Upper tolerance limit for group judgment ,GLH±ddd.dddd
Statistical item for group judgment
(Maximum value, minimum value, mean, range) ,(GMX,GMN,GAG,GRG)
Start of single-run measurement R (DATA FORMAT) 0RSV010NGGO1
Continuous-run Measurement start CR (DATA FORMAT) *4 0RSV010NGGO1
measurement command
Measurement stop CL OK 0RSV000000
command
Zero-run measurement Measurement start R No response command
command
Measurement stop STOP (DATA FORMAT) 0RSV010NGGO1
command
Request of measurement data D (DATA FORMAT) 0RSV010001
Statistical processing Performs statistical ST OK 0RSV000000
calculation processing
Does not perform NST OK
statistical processing
Erasing the statistical Current program only MC OK 0RSV000000
processing memory
All programs MCAL
Request of statistical processing results STAT (STAT FORMAT) 0RSV000001
Condition setting of automatic workpiece detection *2 AUT OK 0RSV000000
• Number of measurement times ,N mmm
• Invalidation period ,D tttt
• Lower detection limit ,L±ddd.dddd
• Upper detection limit ,H±ddd.dddd
Automatic workpiece detection control *2 AUT, S OK 0RSV000000
Request of conditions list for automatic workpiece *2 RA (RA FORMAT) 0RSV000001
detection
GP-IB *5
• Output to printer. PR OK 0RSV000000
• Perform service request. SRQ – 0RSV000000
• Do not perform service request. NSRQ OK –
I/O timing signal – ER7 0RSV001111
*1: • If "Performing the ultra-fine wire measurement" is specified in the basic setup (also on the LSM-500H), designating this command
*1: • results in ER-6.
*1: • Do not use the SHL command unnecessarily unless there is a need, since it adversely affects the measuring accuracy.
*1: • In order to restore the standard threshold voltage, enter the following command:
*1: • "SHL50" Resets to 50%, which is the standard.
*1: • "STR" Records the value in memory.
*2: Designating any command of the functions which are set to "Not used" in the basic setup will result in ER6.
*3: If "Copying the target value to the reference value" is specified in the basic setup, designating this command results in ER6.
*4: Responds with measurements according to the data output conditions.
*5: Results in ER6 on the RS-232C.

No. 99MBC095A 6 - 13
6.1.2.6 List of response commands if an error occurs

Response command GP-IB SRQ status byte Description


ER0 0RSV001000 A workpiece is not present in the specified segment.
• A workpiece is not set properly.
• Shutter is closed.
ER2 0RSV001010 A numeric value greatly different from the reference gage dimension is set.
ER5 0RSV001101 • Limit values for go/no-go judgment and abnormal data exclusion have been set in reverse
order or equal.
• Input value is too large.
ER6 0RSV001110 An unavailable command is received.
• Command format is incorrect.
• Baud rate and/or data bits are not consistent.
ER7 0RSV001111 Message from the external device
• Measurement is interrupted by signal input from key operation or I/O interface.
ER9 Any error of communication
• The communication setting of the opponent instrument is different from LSM.
• Check the setup contents in the basic setup.
• Isolate the cables from noise sources.

Remark: “ER6” or “ER9” may occur in the first communication right after the start up. If this happens, repeat the command transmission of
“CL” until the reception of “OK” is confirmed.

6 - 14 No. 99MBC095A
6. INTERFACE UNIT

6.1.2.7 Format of response commands

1) (DATA FORMAT): Data format


Ppp, (GO/NG judgment result) ±ddd.dddd (, deviation)
a. Where the GO/NG judgment is active, GO/NG judgment result (-NG, OK or +NG) will∆

be appended.
b. Where the reference value is set, a deviation (, DEV±ddd.dddd) is appended.
This deviation value is derived from (Measured data - Reference value).
c. In the simultaneous measurement the foreground measurement is followed by the
background measurement after a comma (,) is inserted between them.

2) (RP FORMAT): Report format


PROGRAM, Ppp, SG sssssss, MNnnnn, LL ±ddd.dddd, LH ±ddd.dddd, REF ±ddd.dddd,
∆ ∆ ∆

SCLc, PS ±ddd.dddd, PR r, PRTttt, SMPnnn, AVG, ST


∆ ∆ ∆

• It varies depending on the setup.


a. Any characters are to be added if (target value + tolerance) is specified.
b. Any characters are to be added if the multi-limit selection is specified.
c. Any characters are to be added if the abnormal value eliminating function is specified.
Between MM and LL “EL ±ddd.dddd, EH ±ddd.dddd, CNTaaa” is inserted.
∆ ∆ ∆

d. On the GP-IB, SRQ (or NSRQ), LOCAL (or REMOT) is added after ST depending on∆

the operation mode.


• Available symbols may change depending on the setup contents.
a. SG sssssss
∆ → SG aaa-bbb ∆

b. MNnnnn → MNHnnnn
c. LL ~ LH ±ddd.dddd → N ±ddd.dddd, LO ±ddd.dddd, UP ±ddd.dddd
∆ ∆ ∆ ∆ ∆ ∆

→ L1 ±ddd.dddd, .................. , L6 ±ddd.dddd


∆ ∆

e. PS ±ddd.dddd
∆ → PSM ±ddd.dddd ∆

f. AVG → MAX, MIN or RNG


g. ST ∆ → NST

3) (STAT FORMAT): Statistical data format


STAT DATA, Ppp, Nnnnnnn, AVG±ddd.dddd, MAX±ddd.dddd, MIN±ddd.dddd,

RNGddd.dddd,S.Dddd.dddd
• “nnnnnn” implies the number of statistical data pieces, which is maximum 100,000. Data
pieces that exceed this limit will be excluded from the statistical data.

4) (RA FORMAT) : Data format for automatic workpiece detection AUT, Nmmm, Dtttt,
L±ddd.dddd, H±ddd.dddd

TIP 1. The integer section of “±ddd.dddd” will be zero-suppressed.


2. The “±” section will be “-” if the value is negative, and will be removed (the follow-
ing digits are left-flushed) if the value is positive.

No. 99MBC095A 6 - 15
6.1.2.8 Other commands

1) Each of the D, R, and CR commands can be appended with an “N”.


If appended with an “N”, each program number will be removed from these commands.

Item Reception command


Data request DN
Single-run measurement (zero-run measurement) RN
Continuous-run measurement CRN

Example: “D” → “P00, 12.3456” : Appended with a program number


“DN” → “12.3456” : Program number is removed.

2) Each of the D, R, CR, RP, STAT, and RA commands can be appended with an “*”.
If appended with an “*”, these commands have a fixed data length that is not zero-sup-
pressed.

Item Reception command


Data request *D
*DN
Single-run measurement (zero-run measurement) *R
*RN
Continuous-run measurement *CR
*CRN
Request of measuring conditions list *RP
Request of statistical processing results *STAT
Request of automatic workpiece detection conditions list *RA

Example: “D” → “P00, 12.3456” : Zero suppressed.


“*D” → “P00, +012.3456” : Outputted in 7 digits without zero suppressing.

6 - 16 No. 99MBC095A
6. INTERFACE UNIT

6.1.2.9 Details of command descriptions

(1) CL
(a) Format: CL
(b) Description: Functions same as the C key on the Display Unit.
This releases the error state, performs single-run measurement, zero-run
measurement, continuous-run measurement, and releases the measurement
result display latch.
(c) Example: Reception command CL
Transmission command OK

(2) MM, E
(a) Format: MM
E
(b) Description: MM: Sets the display unit to mm.
E: Sets the display unit to E (inch).
(c) Example: Reception command MM or E
Transmission command OK

(3) P
(a) Format: Ppp (pp: program number)
(b) Description: Program number is changed to the specified one.
(c) Example: Reception command P05
Transmission command OK

(4) HC, LC
(a) Format: HC+ddd.dddd
LC+ddd.dddd
(b) Description: Calibrates the LSM.
If the supplied gage is set in position and this command is executed, the
proportion of the actually measured gage dimension to the entered value is
calculated and the resultant constant is stored in memory, then the “OK”
response will be issued. It requires several seconds.
(c) Example: Reception command HC24.0005 Transmission command OK
Reception command LC 0.9995 Transmission command OK
(d) Supplement: Negative setup data results in ER2

No. 99MBC095A 6 - 17
(5) SG sssssss, SG aaa-bbb
(a) Format: SG sssssss (sssssss: SEG No. Number of digits should be between 1 and 7.
Duplicated number must not be specified.)
SG aaa-bbb (aaa: start edge, bbb: finish edge. The range is between 1 and 255
for both edges. However, aaa should not be identical to bbb.)
(b) Description: Setting the segment (measuring position).
Two types of setting are available; segment specification and edge specification.
(c) Example: Reception command SG2 Response command OK
Reception command SG2-65 Response command OK
(d) Supplement: • Segments and edges should be set in the basic setup.
• sssssss can be set with 7 digits or less.
Ex.) SG 1234567, SG 24, SG3, etc.
• aaa and bbb should be set within 3 digits.
Ex.) SG1-2, SG 2-33, SG 111-255, etc.
The order of the start edge and finish edge can be reversed.

(6) MN
(a) Format: MN nnnn (nnnn: Number of scans, between 1 and 2048)
(b) Description: Set the averaging method to the arithmetical average, and specify the number
of scans to nnnn (2n, where n= 0 to 11).
(c) Example: Reception command MN 1024
Response command OK

NOTE The number of scans must be between 16 and 2048 if the ultra-fine wire measure-
ment is specified in the basic setup.

(7) MNH
(a) Format: MNH nnnn(nnnn: Number of scans, between 32 and 2048)
(b) Description: Set the averaging method to the moving average, and specify the number of
scans with nnnn. nnnn is 2n, where n= 5 to 11.
(c) Example: Reception command MNH 1024
Response command OK
(d) Supplement: MNL command is as same as MNH command

(8) STR
(a) Format: STR
(b) Description: Data that has been set by the RS-232C command will be erased from memory
if the power is off. To retain the data after the power off, use this command to
save the critical measuring conditions in memory. But the “ST” and “NST”
command will not be saved.
(c) Example: Reception command STR
Response command OK

(9) LOCK
(a) Format: LOCK
(b) Description: Locks the keyboard of this machine to prevent accidental operation.
To release this key lock state, use the UNLOCK command.
(c) Example: Reception command LOCK
Response command OK
(d) Supplement: Lock set by this command can not be released with key operation.

6 - 18 No. 99MBC095A
6. INTERFACE UNIT

(10) UNLOCK
(a) Format: UNLOCK
(b) Description: Releases the key lock state and enables key operations again.
(c) Example: Reception command UNLOCK
Response command OK

(11) SHL
(a) Format: SHL pp (pp: threshold level, 5 to 95%)
(b) Description: If “Performing the ultra-fine wire measurement” is specified in the basic setup,
designating this command results in ER6.
Used to measure such as the width of a tape, which has a good transparency.
(c) Example: Reception command SHL 50
Response command OK
(d) Supplement: Refer to Section 3.2.4.1, “Transparent object (Workpiece that transmits light)”.

(12) RP (RP FORMAT)


(a) Format: RP
(b) Description: This is used to confirm the setup contents, if the measuring conditions and
operating conditions set are received as the response.
(c) Example: Reception command RP command
Response command PROGRAM, SG 2, M3, LL D 5.988, LH 6.010,
∆ ∆ ∆

REF6.000, SCL1, OF 0, PR 3, PRT0, SMP20, MAX,


∆ ∆

ST ∆

(13) SET
(a) Format: SET
Segment specification *1 , SG sssssss
Edge specification *1 , SG aaa-bbb
Number of scans for arithmetical average , MN nnnn
Measurement interval number at moving average , MS m
Number of scans for moving average , MNH nnnn
Lower abnormal limit *2 , EL±ddd.dddd
Upper abnormal limit *2 , EH±ddd.dddd
Abnormal count value *2 , CNT aaa
Lower limit *1 , LL±ddd.dddd
Upper limit *1 , LH±ddd.dddd
, L1±ddd.dddd
Multi-limit selection value *1 , L2 • • • •
, L6±ddd.dddd
Target value *1 , N±ddd.dddd
Lower tolerance limit *1 , LO±ddd.dddd
Upper tolerance limit *1 , UP±ddd.dddd
Reference value *3 , REF±ddd.dddd
Scale value , SCLc
Positive preset *4 , PS±ddd.dddd
Negative preset *4 , PSM±ddd.dddd
Data output condition *5 , PRr
Periodic data output timer , PRT ttt
No. 99MBC095A 6 - 19
Number of sample measurements , SMP nnn
Sample measurement • Maximum value *6 , MAX
• Minimum value *6 , MIN
• Range *6 , RNG
• Mean *6 , AVG
Group size subject to judgment *2 , GN nn
Lower tolerance limit of group judgment *2 , GLL±ddd.dddd
Upper tolerance limit of group judgment *2 , GLH±ddd.dddd
Statistical items for group judgment : Maximum value *2, 6 , GMX
: Minimum value *2, 6 , GMN
: Mean *2, 6 , GAG
: Range *2, 6 , GRG
(b) Description: This sets the measuring conditions.
• Each of the commands that follow the SET command must be delimited by a
comma (,).
• A command which doesn’t need a setting change can be eliminated.
• Approximately 0.5 second is required for this command to be processed.
(c) Example: Reception command SET, SG2, M4, LL 5.988, LH 6.010, REF0
∆ ∆

*1: Select either setup method in the basic setup.


*2: This is valid only if the function is specified in the basic setup.
*3: This is valid only if the “Copying the target value to the reference value” is specified in
the basic setup.
*4: Set the reference gage on the Measuring Unit before sending this command. These
commands will spend several seconds for processing. The settings of each function are
as follows:
• Positive preset: Presetting in the positive (0) direction.
• Negative preset: Presetting in the negative (1) direction.
*5: “PRr” is used to set the data output conditions for the RS-232C (printer)/GP-IB or
Digimatic Output Unit. If the PR number is 1, 3 or 5, it is possible to set the periodic
output timer, and the data output interval can be selected from 0 (for each measure-
ment) and between 1 and 999 seconds.
The PR numbers and the data output conditions have the following relationships.

RS-232C
Data output condition
GP-IB Printer Remark
(PR No.)
DCU
0 — —
1 — The periodical output timer can be set
2 —
3 — The periodical output timer can be set
4 —
5 The periodical output timer can be set
6
7 —
8 —
9
: Outputs data for each measurement.
: Performs measurement and outputs data when a GO measurement results.
: Performs measurement and outputs data when a ±NG measurement results.
— : No output

*6: Only one of these statistical items can be specified.

6 - 20 No. 99MBC095A
6. INTERFACE UNIT

(14) R
(a) Format: R
(b) Description: If the number of samples is set between 1 and 999, this command executes
single-run measurement and transmits the measurement result in conformity
with DATA FORMAT as the response command.
(c) Example: Reception command R
Response command P00, 12.3456

(15) CR, CL
(a) Format: CR
CL
(b) Description: CR: If the number of samples is set between 1 and 999, this command executes
continuous-run measurement. However, it does not respond to the “CR”
command.
• It transmits the measured results in conformity with DATA FORMAT for
the response command.
CL: Terminates continuous-run measurement.
(c) Example: Reception command Response command
CR None
• Outputs as the response, the measurement results according to the data
output conditions in conformity with DATA FORMAT.
CL OK

(16) R, STOP
(a) Format: R
STOP
(b) Description: R: If the number of samples is set to 0, this command executes zero-run
measurement. However, it does not respond to “R” command.
STOP: Terminates the zero-run measurement, and transmits the measurement
results in conformity with DATA FORMAT as the response.
(c) Example: Reception command R
STOP
Response command P00, 12.3456

(17) D
(a) Format: D
(b) Description: Transmits as the response the last display of data in the ready state or latched
data not in conformity with DATA FORMAT.
This command is used to transmit the previous data, while the R command is
used to execute measurement then the results are transmitted.
(c) Example: Reception command D
Response command (DATA FORMAT)

(18) ST, NST


(a) Format: ST
NST
(b) Description: ST : Performs statistical processing. However, measurements obtained in the
ready state will be omitted from the objectives of statistical processing.
NST: Terminates the statistical processing.
(c) Example: Reception command ST or NST
Response command OK
No. 99MBC095A 6 - 21
(19) MC, MCAL
(a) Format: MC
MCAL
(b) Description: Both the MC and MCAL commands are used to clear the statistical memory.
This operation is required before starting statistical processing.
(c) Example: Reception command MC or MCAL
Response command OK

(20) STAT
(a) Format: STAT
(b) Description: Requests the statistical processing data. The statistical processing data will be
cleared when the power is off.
(c) Example: Reception command STAT
Response command STAT DATA, P00, N100, AVG12.0001,

MAX12.0005, MIN11.9998, RNG0.0007, S.D0.00007

(21) AUT
(a) Format: AUT, Nmmm, Dtttt, L±ddd.dddd, H±ddd.dddd
(b) Description: Set the conditions of automatic workpiece detection with the following data to
follow “AUT” and delimited by a comma (,).
Lower and upper detection limits for the position detection method do not
require a “-” sign, so it will be ignored if specified.
• Responds only when the automatic workpiece detection has been set in the
basic setup.
• N mmm (mmm: number of measurement times between 1 and 999. If “0” is
specified, automatic workpiece detection is not performed.)
• Dtttt (tttt: Invalidation period between 0 and 9999 ms)
• L±ddd.dddd (±ddd.dddd: Lower detection limit)
• H±ddd.dddd (±ddd.dddd: Upper detection limit)
(c) Example: Reception command AUT, N50, D15, L9.5, H12.3
Response command OK

(22) AUT, S
(a) Format: AUT, S
(b) Description: Where “Performing the automatic workpiece detection” is specified in the basic
setup, and if this command is received, “S” will be responded each time a
workpiece is detected.
If this setup is not made in the basic setup, designating this command results
in ER6.
(c) Example: Reception command AUT, S
Response command OK

(23) RA
(a) Format: RA
(b) Description: Transmits as the response the conditions of the automatic workpiece detection
using RA FORMAT.
(c) Example: Reception command RA
Response command AUT, N50, D15, L9.5, H12.3

6 - 22 No. 99MBC095A
6. INTERFACE UNIT

(24) PR
(a) Format: PR
(b) Description: • Dedicated command for GP-IB.
• Used to print the measured data on the optional printer.
• It is necessary to set the RS-232C port to the printer port in the basic setup
in advance. Without this setup, designating this command results in ER6.
(c) Example: Reception command PR
Response command None (printed on the printer)

(25) SRQ, NSRQ


(a) Format: SRQ, NSRQ
(b) Description: • Dedicated command for GP-IB.
• This is used to set up the service request transmission, according to the data
condition or command receiving condition.
• Using an SRQ, the interface unit performs a service request to the controller.
With the NSRQ, the interface will not perform service request.
• A response command will not be issued to this SRQ. Acknowledge if the
response is OK with the SRQ status byte.
• With the NSRQ, the interface will not perform service request. It will only
respond with an "OK" command.

(26) Timing signal


If the measuring operation is interrupted by a command from the I/O interface or key operation,
an ER7 will be responded to the RS-232C/GP-IB interface.
This can be used as a timing signal to start a sequencer, etc.

No. 99MBC095A 6 - 23
6.2 Optional Interface
Into the option slot either of the Digimatic Code Output Unit, Second I/O Analog, BCD, and
GP-IB Interface Units can be mounted.
It is also possible to perform measurement with two Measuring Units at a time if the optional
dual-type add-on unit is mounted on them.

6.2.1 Digimatic Output Unit interface


With the optional Digimatic Output Unit interface the LSM can be connected to the
Digimatic Data Processor (DP-1VR) which uses the Mitutoyo-original data format for easy
data collection and processing.
In addition, as this LSM has two interface units, two pairs of measurements can be collected
at a time, if the simultaneous measurement is specified.

6.2.1.1 Method of use

1) Installation and setup of the interface


• Install the interface unit in the Display Unit. For the method of installation, refer to
Section 6.3 “Installing the Optional Interface Unit”.
• In the B6 mode of the basic setup, make the settings for the Digimatic Output Unit
interface.
: Uses only the OUTPUT-1 from the two interface units.
Select this mode for single measurement.
: Uses the OUTPUT-1 and OUTPUT-2 interface units.
Select this mode when two Digimatic Output Units are used for simultaneous
measurement.
• Set the data output conditions in the function setup.

RS-232C
Data output condition GP-IB Printer Remark
DCU
0 — —
1 — The periodical output timer can be set
2 —
3 — The periodical output timer can be set
4 —

5 The periodical output timer can be set


6
7 —
8 —
9
: Outputs data for each measurement.
: Performs measurement and outputs data when a GO measurement results.
: Performs measurement and outputs data when a ±NG measurement results.
— : No output

6 - 24 No. 99MBC095A
6. INTERFACE UNIT

2) Data output
a. When a data send request comes from the external equipment such as the Digimatic Data
Processor to the LSM, the measurement data will be outputted through this interface by
the following timing.

• When the DATA key on the Digimatic Data Processor is pressed


• When the foot switch being connected to the Digimatic Data Processor is pressed.
• When an REQ signal is inputted from other external equipment.
b. When the measurement is initiated by pressing the RUN key, or by receiving a RUN
input from the I/O interface or “R” command from the RS-232C/GP-IB interface, the
measurement data will be outputted according to the data output conditions being set.

6.2.1.2 Name of each part


Connector

DIGIMATIC CODEOUT
9 1 9 1
10 2 10 2
OUTPUT-1 OUTPUT-2

Digimatic Output Unit 1 connector Digimatic Output Unit 2 connector

Consisting of Quantity
Digimatic Output unit 1
Connecting cable 1

No. 99MBC095A 6 - 25
6.2.1.3 I/O specifications
The following are the I/O specifications of the Digimatic code output interface.

• Applicable connector: 7910-B500 (Manufacturer: 3M) 9 1


XG4M-1030 (Manufacturer: Omron)

10 2

• Pin assignment

Pin No. Signal name I/O direction Function


1 GND — Signal GND
2 DATA Out Data out
3 CK Out Data transmission clock
4 RDY Out Data read request for external device
5 REQ In Data output request from external device
6~9 I.C — Spare
10 F.G — Frame GND

• Signal output circuit


(by open collector)

Pins No.2,3 and 4

High: MAX 25V


Low: 0.8V 20mA

Inside of interface

• Signal input circuitry

20K

Pin No.5
20K
High: MIN 3.5V
Low: MAX 0.4V

Inside of interface

6 - 26 No. 99MBC095A
6. INTERFACE UNIT

6.2.1.4 Timing chart

1) When a data request is transmitted from a Digimatic data processor to the LSM

RDY Output level

REQ Output level

DATA Output level


d1 d2 d3 d4 d13
CK Output level
t1 t2 t3 t4

t1: 20 ms or less (measurement time if successively requested)


t2: 0.2 to 1 ms
t3: 0.2 to 1 ms
t4: 0.2 to 1 ms

2) When a data read request is transmitted from the LSM to the Digimatic data processor

RDY Output level

REQ Output level

DATA Output level


d1 d2 d3 d4 d13
CK Output level
t5 t6 t2 t3 t4
0 < t5 < 2s
t6: 0 to 120 ms
t2: 0.2 to 1 ms
t3: 0.2 to 1 ms
t4: 0.2 to 1 ms

TIP • The DP-series Digimatic Data Processor takes approximately 2 seconds for
processing each data. Therefore, do not issue a data output request at an interval
less than 2 seconds.
• Data will not be outputted while an error message is shown on the LSM display.
• If the Digimatic Data Processor shows an error message, check the number of
digits (of the sent data) below decimal point. For detail refer to Section 6.2.1.5
“Data format”.
• If the DP-1VR is connected, set the “INTERFACE” setting of the DP-1VR to
“COMPATIBLE”. For details, refer to the user’s manual of “DP-1VR”.

No. 99MBC095A 6 - 27
6.2.1.5 Data format
Digimatic data format consists of measured data which is made up of 13 hexadecimal digits
using 0 to F, each 4 bits (of binary data) long. The data is output serially, starting from the
LSB (Least Significant Bit) of the LSD (Least Significant Digit) to the MSB (Most Signifi-
cant Bit) of the MSD (Most Significant Digit). The 13 digits have the following content.

Digit Function Bit configuration


d1 F (1111)
d2 F (1111)
Unassigned
d3 F (1111)
d4 F (1111)
+ : 0 (0000)
d5 Sign
- : 8 (1000)

d6 MSD
d7
d8 Measured data
d9 (6 digits of BCD)
d10
d11 LSD
-0
X 10 : 0 (0000)
X 10 -1: 1 (0001)
Decimal point -2: 2 (0010)
d12 X 10
position -3
X 10 : 3 (0011)
-4
X 10 : 4 (0100)
-5
X 10 : 5 (0101)

mm : 0 (0000)
inch : 1 (0001)
mm (+NG) : 2 (0010)
Unit
mm (GO) : 3 (0011)
d13 (GO/±NG
mm (-NG) : 4 (0100)
judgment results)
inch (+NG) : 5 (0101)
inch (GO) : 6 (0110)
inch (-NG) : 7 (0111)

An example of output data

d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 d12 d13


F F F F 0 2 1 0 7 6 5 4 0

d5 d6~d11 d12 d13


+ 210765 x 10 -4 mm
→ +21.0765mm

6 - 28 No. 99MBC095A
6. INTERFACE UNIT

NOTE 1. Decimal Point Position


The decimal point position will be adjusted as follows for the DP series data
processor, which handles 6-digit data.
• If the uppermost (7th) digit of the output data is 0, the lower six digits will be
output.
• If the uppermost (7th) digit of the output data is not 0, data “999999” will be
output.
• If six digits are in the decimal places, a “0” is output as a decimal point position.
Example)

Digimatic code output


Display
Transmitted data Decimal point position
5.4321 054321 4
65.4321 654321 4
765.4321 999999 4
0.654321 654321 0
7.654321 765432 5

2. Data output at simultaneous measurement


If two Digimatic Output Units are used in simultaneous measurement, outputs to
each Digimatic Output Units are as follows:
• OUTPUT-1: Data from program Nos. 0 through 4
• OUTPUT-2: Data from program Nos. 5 through 9
If a single Digimatic Output Unit is used, it must be connected to OUTPUT-1,
through which data of the foreground program is outputted.

No. 99MBC095A 6 - 29
6.2.2 Second Analog I/O Interface
This interface deals with two pairs of GO/NG judgment result output, one set of analog
output and control input. This is suitable for simultaneous measurement, multi-limit selection,
and group judgment operations.

6.2.2.1 Method of use

1) Installation and setup of the interface


• Install the interface unit in the Display Unit. For the method of installation, refer to
Section 6.3 “Installing the Optional Interface Unit”.
• In the basic setup make the settings according to the purpose of measurement. For detail
refer to Section 4.1 “Basic Setup”.
• In the function setup make the settings according to the purpose of measurement. For
detail refer to Section 4.5 “Setting Up the Functions”.

NOTE This interface has jumper pins (for short-circuiting between Pins 1 and 2 of JP1) on
the upper surface of the board. However, never modify the existing setting, since this
is for future expansion.

6.2.2.2 Name of each part

Connector 1 pin mark ( ) Jumper switch: JP1


Connector
JP1
3 1

TP3

TP1
TP2

I/O ANALOG I/F


18 1

36 19

ALG 0V FG I/O

Analog output connector I/O Interface connector

Consisting of Quantity
Second Analog I/O interface 1
Connector 1
Connecting cable 1

6 - 30 No. 99MBC095A
6. INTERFACE UNIT

6.2.2.3 I/O Interface


This interface is used to communicate with a sequencer, a PC (programmable controller), or
relay circuitry by means of sequential signals. The signal has negative-true logic (output level
is LOW when control is ON). (Only Err-0 has positive-true logic.)

1) Specifications
• Pin assignment
18 1
Applicable connecter
57-30360 (or the equivalent product by DDK or Amphenor, etc.)
This is the standard accessory of this interface.
36 19

a. Pin assignment

Pin No. Signal name I/O direction Pin No. Signal name I/O direction
1 +5V (Internal power) — 19 GND (Internal power) —
2 COM (IN) — 20 COM (IN) —
3 b0 P0 IN 21 b1 P1 IN
4 b2 P2 IN 22 b3 P3 IN
5 PRG P4 IN 23 B_L7 OUT
6 SHIFT IN 24 PRINT IN
7 RUN T.RUN IN 25 RESET IN
8 (A_-NG) A_L1 OUT 26 (A_GO) A_L2 OUT
9 (A_+NG) A_L3 OUT 27 A_L4 OUT
10 A_L5 OUT 28 A_L6 OUT
11 B_-NG GTJ_-NG B_L1 OUT 29 B_GO GTJ_GO B_L2 OUT
12 B_+NG GTJ_+NG B_L3 OUT 30 B_L4 OUT
13 B_L5 OUT 31 B_L6 OUT
14 A_+NG A_L7 OUT 32 A_-NG (A_L1) OUT
15 A_GO (A_L2) OUT 33 ACK OUT
16 ER0 OUT 34 STB OUT
17 COM (OUT) — 35 COM (OUT) —
18 CNT OUT 36 FG —

No. 99MBC095A 6 - 31
NOTE • Between Pin No.8 and Pin No.32, between Pin No.15 and Pin No.26, between Pin
No.2 and Pin No.20, and between Pin No.17 and Pin No.35 are connected
internally.
• When the 100 program method is selected, use the signal “b0” to “b3” and “PRG”
to select the program number.
• When the 10 program method is selected, use the signal “P0” to “P4” to select the
program number.
100 or 10 program method is selected in the Expanded Basic setup.
• In single measurement judgment, results will be outputted to “A” and “B”.
• In simultaneous measurement, judgment result from the program Nos.x0 to x4 will
be outputted to “A”, and that from the program Nos.x5 to x9 will be outputted to
“B”, respectively.
• When group judgment is selected, each individual judgment result will be output-
ted to “A”, and the group judgment result will be outputted to “GTJ” (“B”).
• When “LL-LH” or “N-UL” method is selected, “+NG”, “GO”, “-NG” are used to
output of judgment.
• When “L1-L6” method is selected, “L1” to “L7” are used to output of judgment.
Method of judgment is selected in the Basic setup.

2) Input signal

Signal Description
RESET Clears the result display or interrupts measurement.
RUN Used to start signal run measurement when “5 RUN” is set to “S.RUN” or “C.RUN”.
Used to start and stop zero run measurement when “5 RUN” is set to “S.RUN” or “C.RUN”
Used as “T.RUN” type input signal when “5 RUN” is set to “T.RUN”.
They are selected by the Basic setup
RUN + RESET Used to start continuous run measurement when “5 RUN” is set to “S.RUN” or “C.RUN”.
/b0 to 3 + PRG To select program number Px0 to Px9.
/b0 to 3 + SHIFT + PRG To select channel number P0x to P9x.
/P0 to 4 To select program number P0 to P4 when “7 PRGM” is set to “10”.
SHIFT + /P0 to 4 To select program number P5 to P9 when “7 PRGM” is set to “10”.
SHIFT + RUN PSET: Presetting will be performed using the already set preset value and preset direction
If those Preset conditions are not set, zero-setting in.
HOLD: Can be set as “HOLD” signal by the basic setup (“5 PSET”).
PRINT Used to printout the measurement result when “4 RS-232C” is set to “PRN” by the basic setup.
PRINT + RESET The statistical processing results will be printed, and then all statistical memory will be cleared.
SHIFT + RESET The “ER7” command will be output from the RS-232C. Use this as a timing signal.

NOTE All input signal must be off before the new input signal is on.
During measurement only “RESET”, “RUN” (as stop), “PRINT” or “HOLD” signals are
accepted.

6 - 32 No. 99MBC095A
6. INTERFACE UNIT

3) Input signal to select program number

/b0 /b1 /b2 /b3 /SHIFT /PRG Description


Off off off off off on Select program number Px0
On off off off off on Select program number Px1
Off on off off off on Select program number Px2
On on off off off on Select program number Px3
Off off on off off on Select program number Px4
On off on off off on Select program number Px5
Off on on off off on Select program number Px6
On on on off off on Select program number Px7
Off off off on off on Select program number Px8
On off off on off on Select program number Px9
Off off off off on on Select channel number P0x
On off off off on on Select channel number P1x
Off on off off on on Select channel number P2x
On on off off on on Select channel number P3x
Off off on off on on Select channel number P4x
On off on off on on Select channel number P5x
Off on on off on on Select channel number P6x
On on on off on on Select channel number P7x
Off off off on on on Select channel number P8x
On off off on on on Select channel number P9x

NOTE All input signal must be off before the new input signal is on.
However, signal “b0” to “b3” and “SHIFT” is able to be on before signal “PRG” is on.

4) Output signal

Signal Description
A_-NG, A_GO, • Output of GO/-NG judgment result when “1 JDG.M” is set to “LL-LH” or “N-UL”.
• And multi-limit judgment result when “1 JDG.M” is set to “L1-L6”.
A_+NG
• Data for program Px0 to Px4 will be output in the simultaneous-program measurement.
A_L1_to_L7
B_-NG, B_GO, • Output of GO/-NG judgment result when “1 JDG.M” is set to “LL-LH” or “N-UL”.
• And multi-limit judgment result when “1 JDG.M” is set to “L1-L6”.
B_+NG
• The output signal is equivalent to “A” in the signal-program measurement.
B_L1_to_L7 • Data for program Px5 to Px9 will be output in the simultaneous-program measurement.
• Single or simultaneous-program measurement are selected by basic setup (“2 PROG”).
ER0 • This is usually set to ON (LOW level) but turns to OFF (HIGH level) when a segment
error occurs.
GTJ_-NG, GTJ_GO, • Outputs the results of group in group judgment. (Basic setup “3 GTJ”=“USE”)
GTJ_+NG
ACK • This is set to ON (LOW level) during measurement (single-run or continuous-run).
STB • Before outputting a judgment result, this will be output (Low) as a cofirming signal.
CNT • Turns Low level if abnormal data to be discarded occurred successively.
• It is need the setting of “2 CNT” by Function setup. And “3 ADE” is set to “USE” or
“USE2” by Basic setup.

No. 99MBC095A 6 - 33
• Input circuitry
2.2K(1W)
COM (IN): External supply
(5~24V) voltage terminal

Input signal

• Output circuitry
Output signal (30V,10mA or less)

COM (OUT)

5) Power supply for external devices (+5V, GND)


This terminal supplies 5V 100mA for input signal. This is able to use only testing for input
signals.

6) Example for Switch and LED lamp

COM (IN) 2
+ +

Power supply
LED lamp
+

24V DC

+NG 14

-NG 32

GO 15

COM (OUT) 35

S.RUN or T.RUN
RUN 7
RESET
RESET 25

RUN+RESET (C.RUN)

10EDA10 (Nihon Inter Electronics)

6 - 34 No. 99MBC095A
6. INTERFACE UNIT

7) Example for PLC (Programmable Logic sequence Controller)

COM (IN) 2 +COM (IN)

GO 15 INPUT

24V DC Power supply


ACK 33 INPUT

+
STB 34 INPUT

RUN 7 OUTPUT

RESET 25 OUTPUT

COM (OUT) 35 –COM (OUT)

LSM 2nd I/O PLC

• The input of PLC must be plus common type.


The output of PLC must be minus common type.
• There must be Transistor type input or output. Do not use Reray type.

8) Example for High sensitivity relay

Power supply
+ +

24V DC
Lamp
or
K1 –
D1 Buzzer

+NG 14
K1
–NG 32

COM (OUT) 35
D1: 10EDA10 (Nihon Inter Electronics)

TIP • When Err-0 occurs, judgment output are all set to OFF.
• The single-run measurement and zero-run measurement will be interrupted by Err-
0 and the measurement mode will be terminated without outputting the results.
• During the continuous-run measurement, the ACK is set to ON, even if an Err-0
occur. Measurement continues after the error is rectified.

No. 99MBC095A 6 - 35
9) I/O timing chart
• Single-run measurement
TIN
Program
number TIN
RESET
TIN TIN TIN
RUN
TAD TBO
ACK

STB TSO
TAD
TDO
Judgment

• Zero-run measurement
TIN
RESET
TIN TIN TIN
RUN
TAD TAD
ACK

STB TSO
TAD
TDO
Judgment

• Continuous-run measurement
TIN
Program
number TIN TIN
RUN
TIN
RESET TIN

TAD TAD
ACK TBO TBC TBC

STB TSO
TAD TDO
Judgment

• Continuous-run measurement with term specification


TIN
RESET
TW
RUN
TAD TAD
ACK TBO TBC TBC

STB TSO
TAD TDO
Judgment

6 - 36 No. 99MBC095A
6. INTERFACE UNIT

• Timing of HOLD input (at continuous-run measurement)


TIN
Program
number
TIN TIN
RESET
TIN
RUN TIN
TAD
TAD
ACK TBO TBC

STB TSO
TAD TDO TDO
Judgment

HOLD
TIN or more

• Response time

Item Response time Description


TIN > (Tif x 2 + 3 ms) Input time
TAD < (Tif x 2 + 3 ms) Acceptance time
Ter < (Tif / 2) Permission of error of same-timing
Tif 5 ms, 2 ms, 20 ms Delay time by filter
Can be selected by Expanded basic setup (“7 IFF”)
TSO Refer to next page, Strobe length (TSO). Strobe length
TDO 0.05 ms to 0.2 ms Data setup time
TBO < (Tmr x N + 3 ms) Duration of Single-run measurement
“Tmr x 2” might increase for dual unit measurement.
TBC < (Tmr x N + 1 ms) Duration of continuous-run measurement
TBD < (Tmr + 1 ms) Duration of ready state
Tmr Refer to next page, Measurement interval (Tmr). Measurement interval
N Refer to Section 9.2.4, Number of samples (“6 SMP N”). Number of samples (SMP N)
And refer to Section 4.5.3.8, Number of samples (“6 SMP N”).

NOTE In order to input multiple signals at same time, the interval between the input signals
must be “Ter” or less.

No. 99MBC095A 6 - 37
• Measurement interval (Tmr) and Strobe length (TSO)

Number of scans for Measurement interval: Tmr


Strobe length: Tso
averaging: MR (for Series LSM-500S)
2048 640 ms ± 20 %
1024 320 ms ± 20 %
20 ms ± 20 %
512 160 ms ± 20 %
256 80 ms ± 20 %
128 40 ms ± 20 %
64 20 ms ± 20 %
2 ms ± 20 %
32 10 ms ± 20 %
16 5 ms ± 20 %
8 2.5 ms ± 20 % 0.3 ms ± 20 %
for Moving average
excluded first averaging of 5 ms ± 20 % 2 ms ± 20 %
measurement

NOTE • Might increase the timing value by the lord of circuit.


• “Tso” is able to select fixed value “0.1 ms” to “100 ms” by Expanded basic setup
(“7 STB”)
It is only effect in the Single-run-measurement, Zero-run-measurement and
continuous-run-measurement.

6 - 38 No. 99MBC095A
6. INTERFACE UNIT

6.2.2.4 Analog output


Measurement results will be outputted as full-scale ±5V analog signals.
LSM has two analog outputs. First is standard analog I/O interface. Second is this optional
2nd Analog I/O interface.

1) Specification
• Pin assignment

ALG 0V FG

Pin No. Signal name Description


1 ALG Analog output terminal
2 0V Analog 0V terminal
3 FG Frame ground (grounding terminal)

• Output circuit
560Ω
ALG

0V

a. Range of analog output voltage is ±5V.


b. The accuracy of the analog output voltage is 0.2% of its full scale.
c. This analog output must be connected to a device that has an input impedance of 1 ΜΩ
or greater. If the input impedance is low, the output accuracy will be reduced.
2) Method of use
• Set a proper reference value and scale value in the function setup. However, if “Copying
the target value to the reference value” is set in the basic setup, set the target value instead
of reference value.
• (Analog output) = (Measured data) - (Reference value) x (gain)
For detail refer to Section 4.5.3.4 “F3: Setting the reference value”.
• In the normal measurement mode, first and second analog output is same output data.
• In the simultaneous mode, the analog output of program Px0 to Px4 will be made via the
first, and that of program Px5 to Px9 will be made via the second.
• Set the analog output voltage in the event of Err-0 by the basic setup (“1 ERR-0V”).

NOTE 1. Always use a braided shielding wire cable as the analog cable, and positively
ground the braided shielding wire to the FG terminal.
2. If wiring the Analog output connector, do not directly touch the output terminals by
hand, which has static charges, because the internal circuit may be damaged by
static discharge. Discharge the static energy by touching the metallic surface of
the Display unit in advance. In addition, unplug the power cord from the outlet
before commencing wiring.
3. After wiring has been completed, close the protective cover.

No. 99MBC095A 6 - 39
6.2.3 BCD interface
This interface outputs data in parallel format. The output data consists of a positive true
logic/negative true logic signal and a decimal number (BCD)/Hexadecimal number (HEX).

6.2.3.1 Method of use

1) Installation and setup of the interface


• By referring to Section 6.2.3.3 “Specification”, set the jumper switches and DIP switches
to meet the purpose of measurement.
• Install this interface unit in the Display Unit. For the installation method, refer to Section
6.3 “Installing the Optional Interface Unit”.

6.2.3.2 Name of each part

Connector 1 pin mark ( ) Jumper switch: JP3


Connector

Jumper switch: JP2

1
Jumper switch: JP1

JP3
JP1

JP2
1
1
SW1
1

DIP switch: SW1

BCD I/F
18 1

36 19

BCD interface connector

Consisting of Quantity
BCD interface 1
Connector (57-30360) 1
Connecting cable 1

6 - 40 No. 99MBC095A
6. INTERFACE UNIT

6.2.3.3 Specification

1) BCD specifications
• Pin assignment
18 1

36 19

Pin No. Signal name Pin No. Signal name Pin No. Signal name

} } }
1 1 13 1 25 1
2 2 0 14 2 3 26 2 6
X 10 X 10 X 10
3 4 15 4 27 4
4 8 16 8 28 8

} }
5 1 17 1 29 Err-0 (segment error)
6 2 1 18 2 4 30 HOLD (input)
X 10 X 10
7 4 19 4 31 F/R (Switching foreground / background)
8 8 20 8 32 STB (strobe output)

} }
9 1 21 1 33 EXT.Vcc (power supply for external device)
10 2 2 22 2 5 34 +POLE (polarity display)
X 10 X 10
11 4 23 4 35 GND (signal GND)
12 8 24 8 36 FG (Frame GND)

• Applicable connector
57-30360 (or the equivalent product by DDK or Amphenor, etc.)
This is the standard accessory of this interface.

No. 99MBC095A 6 - 41
2) Selection of functions to be used
• Selection of jumper switches

¥ Jumper switch

1
JP1

JP2
1 PIN

1
3 PIN JP3

JP3
1
1
JP1

JP2
JP1 JP2 3 PIN

JP3
1 PIN

1
1
Make between No. 1 and 2 pins

1 2 3
or between No.2 and 3 pins

SW1
short-circuited using

ON
a short-circuiting plug.

¥ DIP switch

1 2 3
SW1
ON
Select a positive true logic/negative true logic signal and a decimal number (BCD)/
Hexadecimal number (HEX) for the data output.

Jumper pin No. Jumper setting Function


Short-circuiting between 1 and 2
Positive-true logic
JP1 (factory setting)
Short-circuiting between 2 and 3 Negative-true logic
Short-circuiting between 1 and 2
Output of a decimal number (BCD)
JP2 (factory setting)
Note
Short-circuiting between 2 and 3 Output of a hexadecimal number (HEX)
Short-circuiting between 1 and 2 Negative-true logic
JP3 (factory setting) For future expansion, Always short-circuit
Short-circuiting between 2 and 3 between 1 and 2.
Note: Outputs the displayed measured data in a hexadecimal number (HEX)

• DIP switch settings

Circuit No. Switch setting Function


OFF (factory setting) For future expansion. Never turn to ON, otherwise an operation
Circuit 1
ON (prohibited) error occurs.
OFF (factory setting) Uses the external power supply.
Circuit 2Note 1
ON Uses internal power and + 5V power supply (max. 100 mA)
OFF (factory setting) Separates between the internal and external grounds.
Circuit 3Note 1
ON Connects between the internal and external grounds.
Note 1: Settings of Circuits 1 and 2 should be identical, disregarding it is ON or OFF. These two circuits do
not function if inconsistently set (disregarding ON or OFF).

NOTE Circuits 2 and 3 of the DIP switch


Do not turn the circuits 2 and 3 to ON as much as possible except when it is un-
avoidable because any external power supply can not be used. If doing so, malfunc-
tion may occur due to electrical interference.

6 - 42 No. 99MBC095A
6. INTERFACE UNIT

3) Output signal

External power supply: Vcc


(5~24 V)

SW1: Circuit 3

Internal GND Internal circuit External GND

• Positive-true logic output by open collector


Voltage: 30V max., Drawing current: 10 mA max.
• External resistance R: (Vcc /10) KΩ ≤ R≤ 10 kΩ

Pin No. Signal name Remarks


1~28 DATA Output of 7-digit measurement data (possible to select whether by
positive-true logic or by negative-true logic)
29 ERR-0 Output of segment error (positive-true logic)
32 STB Output of strobe (acknowledgment) (negative-true logic)
34 +POLE Output of sign
• HIGH level: Positive (+) data
• LOW level: Negative (-) data

4) Input signal

Internal power +5V External power supply: Vcc


(5~24 V)

SW1: Circuit 2

10K
F/R, HOLD

SW1: Circuit 3

Internal GND Internal circuit External GND

Pin No. Signal name Remarks


30 HOLD • Does not hold the data when the circuit is open or the line level falls to LOW.
• When the line level rises to HIGH, the previous data will be held (latched)
• and the update does not take place. In order to read the data at a desired
• point in time irrespective of the STB signal, start the read at least 500 µs after
• the input of HOLD signal.
31 F/R This is valid in simultaneous measurement.
• Selects F (foreground program No.) when the circuit is open or the line level
• falls to LOW.
• Selects R (background program No.) when the line level rises to HIGH.

No. 99MBC095A 6 - 43
• Example A: Connect to logic

R
OUTPUT

DC Power Supply
INPUT
+


GND GND

LSM BCD Input of logic type equipment

EXT.Vcc Vcc

DC Power Supply
INPUT OUTPUT


GND GND

LSM BCD Output of logic type equipment

• Example B: Connect to PLC (Programmable Logic sequence Controller)

EXT.Vcc 33 +COM (IN)

DATA_0 1 INPUT

DC Power Supply
ER0 29 INPUT

+
STB 32 INPUT

COM (OUT)

HOLD 30 COM (OUT)

F/R 31 COM (OUT)

GND 35
PLC
LSM BCD

• The input of PLC must be plus common type.


The output of PLC must be plus common type.
• There must be Transistor type input or output. Do not use Reray type.

6 - 44 No. 99MBC095A
6. INTERFACE UNIT

5) Timing chart
• BCD : Ready state in normal measuring mode.
H
HOLD L

BCD DATA

H
STB L
TSO TIN TIN

TBD TBD TBD TBD TBD

• BCD : Ready state in simultaneous measuring mode.


H
F/R L

BCD DATA Fore-ground Back-ground Fore-ground Back-ground

H
STB L
TIN TIN

TBD TBD TBD TBD

• BCD: Ratch state in simultaneous measuring mode.


H
F/R L

BCD DATA Fore-ground Back-ground Fore-ground

H
STB L

TAD TAD

Refer to Section 6.2.2.3 for TBD, TIN, Tso, and TAD.

TIP 1. Data output timing


• Input signals (F/R, HOLD) will be checked just before starting the data output.
• In the continuous-run-measurement, “TBC” is instead of “TBD” for timing chart.
• In the event of Err-0, data of “0” will be output.
• During a setup mode, output data is indefinite.
2. While the HOLD signal is on, measured data will be kept.
3. Note that meaningless data may be outputted, if the F/R signal is switched in a
single measurement (not a simultaneous measurement).
4. By the F/R signal it is possible to switch between the foreground and background
data during the display is latched.

No. 99MBC095A 6 - 45
6.2.4 GP-IB interface
• This interface unit conforms to the IEEE standard 488-1978.
• The subset of this interface does not include the controller function. Consequently, it can
not output data directly to a printer with a GP-IB interface.

6.2.4.1 Method of use

1) Installation and setup of the interface


• By referring to Section 6.2.4.3 “Specification”, set my-address and delimiter.
• Install this interface unit in the Display Unit. For the installation method, refer to Section
6.3 “Installing the Optional Interface Unit”.

6.2.4.2 Name of each part

Connector 1 pin mark ( )


Connector

GP-IB I/F
12 1
1 8
24 13

DIP switch GP-IB Interface connector

Consisting of Quantity
GP-IB interface 1
Connecting cable 1

6 - 46 No. 99MBC095A
6. INTERFACE UNIT

6.2.4.3 Specification

1) Specification
• Pin assignment
12 1

24 13

Pin No. Signal name Pin No. Signal name


1 DI01 13 DI05
2 DI02 14 DI06
3 DI03 15 DI07
4 DI04 16 DI08
5 EOI 17 REN
6 DAV 18 GND
7 NRFD 19 GND
8 NDAC 20 GND
9 IFC 21 GND
10 SRQ 22 GND
11 ATN 23 GND
12 F.G. (Frame GND) 24 GND (Signal GND)

• Applicable connector
IEEE-488 based.
2) DIP switch settings

ON 1 2 3 4 5 6 7 8

Delimiter:
The above example sets to "CR+LF+EOI".
My address:
The above example sets the address to "2".
(0-1 EH are available in hexadecimal number)

• List of delimiters

Delimiter Circuit
6 7 8
CR+LF ON ON OFF
CR ON OFF OFF
LF OFF ON OFF
CR+LF & EOI ON ON ON
CR & EOI ON OFF ON
LF & EOI OFF ON ON
EOI OFF OFF ON

No. 99MBC095A 6 - 47
TIP • What is “My address” ?
Each of the commonication devices which are on the same GP-IB has an specific
address (number) with which it is identified.
• What is a “delimiter” ?
The delimiter is a signal (or a set of signals) that represents the end of the data.

6 - 48 No. 99MBC095A
6. INTERFACE UNIT

6.2.4.4 Functions
The GP-IB interface functions include the following.

Interface function Application Function


SH1: Functions to synchronize transmission with the data bus operation

Source Handshake by handshaking with a device equipped with an AH function
AH1: Functions to synchronize reception with the data bus operation by

Acceptor Handshake handshaking with a device equipped with an SH function
T6: Basic Talker Function to transmit data for other devices
Talker
Function to transmit a status byte, which represents the talker
Serial Poll
condition, for the controller
Cancelling talker by Function for automatically canceling the talker function and setting
MLA. the listener function by MLA message.
L4: Basic Listener Function to receive data from another device
Listener
Cancelling listener Function for automatically canceling the listener function and
by MTA. setting the talker function by MTA message.
SR1: Function to inform the controller of an event occasion, and, as a

Service Request consequence, request special service from the controller
RL1: Function to select the method of device control; either by local
Basic Remote Local
Remote Local (manual) or interface information
Local Lockout Function to prohibit the device from returning to the local mode.
DT1: Function to prompt the selected device to execute a specified

Device Trigger operation

TIP What is “serial poll” ?


• The controller which receives an SRQ (Service Request) will call the talkers that it
assumes are transmission sources. When the addressed talker transmits a status
byte (8-bit data) back to the controller to represent the talker condition, the control-
ler will check each byte to identify the source talker.
When the controller calls a talker for this purpose, it sends an SPE (Serial Poll
Enable) to the talker to discriminate from general addressing to the talker.
• SRQ status byte
In the serial poll state the GP-IB interface unit indicates the reason for issuing an
SRQ with the following bit contents:
bit contents
bit7 bit0
bit6 bit5 bit4 bit3 bit2 bit1
Item (MSB) (LSB)

OK 0 RSV 0 0 0 0 0 0
ERROR 0 RSV 0 0 1 Error No.
DATA 0 RSV 0 1 0 NG GO 1

• RSV becomes “1” when this interface is in the service request state.

No. 99MBC095A 6 - 49
6.2.4.5 Operations
1) The GP-IB interface unit for the LSM is basically a listener that receives various com-
mands, and a talker that transmits response commands. For further information on recep-
tion commands and response commands, refer to the description in Sec. 6.1.2.4.

2) When receiving an IFC (Inter Face Clear), the GP-IB interface is initialized.
• Remote state will be canceled to local state.
• Local lockout state (LLO) will be canceled.
• Service request (SRQ) transmission will be disabled.
3) When the GP-IB interface receives an REN (Remote ENable) signal followed by other
commands, the interface enters the remote state. In the remote state, only the C key
can be operated.
4) When the GP-IB interface receives an LLO (Local LOckout) as a multi-statement and
other commands, the interface enters into local lockout state. In this local lockout state, all
the key operations are prohibited.
(This state can be released by inputting an IFC (Inter Face Clear) from the host computer.)

5) However in the remote state or local lockout state, I/O operations, except for key entries,
will operate as usual.

6) When the GP-IB interface receives a GET command) as a multi-statement, the single-run
measurement or zero-run measurement will commence.
Zero-run measurement can be terminated by inputting another GET command.

7) This interface unit (as a talker) does not output unless a transmission command has been
received.

8) When this interface unit receives an SRQ command, it is ready to transmit the service
request and the SRQ lamp lights.
• When this interface transmits a response (sending data from this interface), send a
service request signal (SRQ) to ready the controller for data reception.
• When the GP-IB interface receives an SPE (Serial Poll Enable) from the controller, the
interface outputs the SRQ status byte on the data bus, which describes the content of
the request.
• In the service request state, the interface does not output the OK or ER0 – 7 commands
as a response command, but only sends the SRQ status byte to describe the conditions.

9) Just after power on transmit a “CL” command as the first communication command and
repeat this until a response of “OK” is received.

6.2.5 Dual-type add-on unit


With this dual-type add-on unit it is possible to perform dual-unit measurement using the
same model of two Measuring Units at once.
On detail specification and installation, please refer to the user's manual of the dual type add-
on unit.

6 - 50 No. 99MBC095A
6. INTERFACE UNIT

6.3 Installing the Optional Interface Unit


For this system it is possible to select either of the Second Analog I/O, BCD, and GP-IB
interfaces, as well as one dual-type add-on unit and one Digimatic Output Unit concurrently.
When installing in the Display Unit the above listed units use the same procedure as shown
below.

Observe the following to avoid electric shock.


1. If an optional interface needs to be installed inside the Display Unit, unplug the
CAUTION power cord from the inlet and put the power switch in the OFF position, then pull
off the key switch.
2. Do not remove the protective cover on which the seal is stuck to. Otherwise, an
electric shock may result.
3. Do not remove the seal, shown at the left.

1) Safety check
• Turn the power key switch to off position (marked as “O”), then remove the key switch.
• Unplug the power cord from the inlet on the rear panel of the Display Unit.

Dual-type add-on unit I/O, BCD, GP-IB

Digimatic Output Unit

Protection plate

2) Removing the cover


Remove four screws on both sides of the cover and take out the cover.

No. 99MBC095A 6 - 51
3) Installing the interface
• If installing more than two optional interfaces, install them in the order below:
a. Digimatic Output Unit
b. Second Analog I/O, BCD, or GP-IB interface
c. Dual-type add-on unit
• Remove the protection plate from where each interface is to be installed.
• Install each interface unit inside the display unit following 6.3.1 through 6.3.2.
• Be sure to tighten the fixing screws of each interface unit.
4) Replacing the cover
Replace the cover which has been removed at step (2) and fit it with four screws.

6.3.1 Digimatic Output Unit


• Using the provided connecting cable, connect the Digimatic Output Unit to connector
CN14.
• Fit the connecting cable to the cut on the connector CN14 and firmly connect them.
• Firmly tighten the Digimatic Output Unit mount plate with two screws as shown.
Digimatic Output Unit CN14 Cut on CN14

CN14
10
Connect the connecting cable to CN14.

6.3.2 Second Analog I/O, BCD, and GP-IB interfaces


• Using the provided connecting cable, connect the interface unit to connector CN9.
• Fit the connecting cable to the cut on the connector CN9 and firmly connect them.
• Firmly tighten the Interface Unit mount plate with two screws as shown.
34
33

Interface unit CN9 Cut on CN9


CN9
2
1

Connect the connecting cable to CN9

6 - 52 No. 99MBC095A
7 INSPECTION AND
MAINTENANCE
This chapter describes the method of maintenance and troubleshooting, as
well as the contents of the error messages and remedies.

7.1 Display Unit


The Display Unit will, if it is turned on, perform a self-check.

7.1.1 Display check


• If the power is on, display check mode is entered.
All LEDs and display sections turn on and then turn off. Then digit 8 turns on succes-
sively [888···8] from the upper display section: during which check the display elements if
they are normal and uniform in intensity.
• Internal circuit checking is carried out and if found to be normal, LD1 ON LED turns on
(LD1 ON and LD2 ON LEDs turn on if performing dual-unit measurement). Then the
BUSY LED starts flashing and measurement will start from the ready state.
• Error message will be displayed if abnormality is detected during selfcheck of the internal
circuit. For details of error message, refer to 7.3, “Error Messages and Remedies”.

7.1.2 Cleaning method


If the Display Unit is contaminated, unplug the power cord from the inlet first, then wipe
lightly with a soft dry cloth for the operator’s safety.

No. 99MBC095A 7-1


7.2 Error Messages and Remedies
The table below lists the error messages and their remedies.

Display Meaning Remedies


Segment error • Check if a workpiece is present.
• There is no measuring object that • Check the segment settings.
corresponds to the specified segment. • Make sure that the connection cable is connected
• Shutter is closed. between the Emission Unit and Reception Unit.
• Laser does not come into reception unit. • Open the shutter.
• Laser characteristic may be deteriorated. • Be sure to align the optical axis correctly, if the Emission
Unit and Reception Unit are separated from the mount.
For details, refer to the measuring unit user’s manual.
• Check the LD ON LED.
Setup item error • Press the C key to clear the error message.
• There is a certain conflict in the setup data.
• Previously setup contents are lost. Redo setup from the
beginning.
Calibration error • Press the C key to clear the error message.
• Incorrect segment setting
• A value significantly different from the dimension of • Redo the segment setting again.
the reference gage is entered. • Cancel the setting value, then set it again.
• The HIGH CAL setting value is too close to For information about the cancellation procedure,
the LOW CAL setting value. refer to Section 4.1, "Calibration".
Setup value error:
• Clear the error message by pressing the C key.
• The upper limit value is set lower than the lower
limit value, or HIGH CAL ≤ LOW CAL. • Clear the wrong setup values and re-enter the correct
• Input the unacceptable value. values.
Inconsistent ID unit serial data • The ID unit has a unique number for each Measuring
• Serial numbers are not consistent between the ID unit Unit. Always mount the ID unit that has the same serial
and Measuring Unit. number as the Measuring Unit to be used.
• Turn off the power and mount a correct ID unit.
• Signal cable is not connected. • Turn the off power and connect the signal cable.
• Incorrect measuring unit is connected. • Connect the Display Unit to the appropriate Measuring
Unit.
Laser does not scan. • Turn off the power and connect the signal cable.
• Signal cable is not connected. • Insert the short-circuiting pin.
• Short-circuiting pin is not inserted in the remote • Contact the nearest dealer or Mitutoyo sales
interlock connector. representative.
• Laser diode is deteriorated.
• Scanner motor is not running.
Laser diode anomaly • Using the laser diode at a high temperature reduces
LD 1 ON LD 2 ON
(LD ON LED is flashing.) efficiency and accelerates deterioration in addition to
• The laser diode is forced to operate below drawing a large current. Take appropriate measures to
a temperature outside the specified range. cool the diode.
• Laser diode begins to deteriorate. • Contact the nearest dealer or Mitutoyo sales
representative.
• The dummy ID unit is installed. • Replace the dummy ID unit with the ID unit supplied
• Internal circuit error. with the measuring unit.
• Contact the nearest dealer or Mitutoyo sales
representative.
Printer error • Check the cable connection.
• Cable is not connected or broken.
• Communication conditions are not consistent.
Setup value error: • Check the cable connection.
• Cable is not connected or broken. ¥ When the printer is not used, set to in the basic
¥ setup.
Stained protection glass has been detected.
• Clear the message by pressing the C key.
(In the case where the stained protection glass detection
function has been set.) • Clean the protection glass, referring to the measuring unit
¥ user’s manual.
Abnormal power supply • Turn on the power again.
• Low line voltage • If this indication is repeated, check the line voltage for
• Power supply is adversely affected by a surge current, etc. any abnormality such as a level drop and/or interference
noise.

7-2 No. 99MBC095A


7. INSPECTION AND MAINTENANCE

7.3 Troubleshooting and Remedies


The following table shows the troubleshooting and remedies on the LSM system.

Symptoms Possible causes Remedies


The LSM does not start • Extra power supply (+24V) is off or • Check the external power supply.
if the power is turned on. failed.
• Extra power supply cable is not • Check the external power supply cable.
connected.
Measurements are • Warm-up of the system is insufficient. • Warm up the system at least 20 to 30
unstable, resulting in a minutes.
poor accuracy. • Measuring Unit is directly subjected to • Take measures to avoid the system
sunlight or air flow from the air from being subjected those troubles.
conditioner.
• Contaminated protection glass. • Clean the glass by referring to Section
8.2. “Measuring Unit”
• Vibration of workpiece. • Set a larger number of scans.
• Laser diode power is reduced. • Check the LD ON LED is flashing.
If it does, contact Mitutoyo or the
nearest sales representative.
Measuring error persists • Contaminated protection glass. • Clean the glass by referring to the
even after calibration measuring unit user's manual.
Statistical processing • Single-run measurement, • Perform the single-run measurement,
can not be achieved. continuous-run measurement, continuous-run measurement,
or zero-run measurement has not been or zero-run measurement.
performed.
• “ST” command is not sent through • Send the “ST” command.
RS-232C.
The system incorrectly • The system is electrically interfered. • Make a positive grounding, and use a
operates. shielded-wire cable for the I/O analog
interface. Lay this cable sufficiently
away from the source of interference.
• The external power supply should be
drawn from a line with little electrical
interference.
Measurement does not • The number of samples in the sample
• Stop the measurement with the C
terminate while measurement it too large.
is key and set a smaller number of
displayed. • Under the use of abnormal value samples.
eliminating function the workpiece • Check the setup value
dimension is significantly different
from the setup value.
Measurement interval • Under the use of the abnormal value • Check the setup value.
does not match the eliminating function the workpiece
measuring conditions. dimension is significantly different
from the setup value.

No. 99MBC095A 7-3


7.4 Fuse replacement
• Before replacing a fuse, turn the power switch to OFF and unplug the power cord from the
inlet for safety.
• Always use fuses that have the specified rating.
• Refer to the following diagram for the replacement procedure.
The groove on the head
of the fuse holder

Screwdriver

To replace a fuse, insert a


screwdriver blade into the
groove on the head of the fuse
holder, turn the screwdriver
counterclockwise as shown
by the arrow, then remove the
fuse holder cover.

7-4 No. 99MBC095A


8 SPECIFICATIONS

This chapter describes the specifications and supplied accessories of the


LSM-6200 Display Unit.

8.1 LSM-6200 Display Unit


(1) Specifications

Code No. mm/E 544-071


mm/inch 544-072
Model No. LSM-6200
Display Fluorescent display 16-digit + 11-digit, Guidance LEDs
Measuring functions Segment designation 1 to 7 (1 to 3 for Transparent)
Edge designation 1 to 255
Arithmetical averaging 8 to 2048
Averaging method
Moving averaging 32 to 2048
Tolerance judgment (GO, ±NG) ; Multi-limit judgment (7classes) ;
Preset/Zero-set ; Mastering ; Abnormal data elimination ;
Automatic workpiece detection ; Reference value setting ;
Data output condition ; Laser power deterioration ; Sample measurement ;
Statistical processing ; Dual-program measurement ;
Automatic measurement using edge mode ; Workpiece position display ;
Transparent object measuring (Segment : 1 to 3); Key-lock function ;
mm / inch changeover ; Dual-gauge calibration ; Selection of resolution ;
Display of a comma to mark the thousandths position ;
Judgment in ready state ; None-display unnecessary digits ;
Distinction of measurement part model ; Buzzer ;
Tolerance judgment (GO, ±NG) in a standby state +Analog output ;
Group judgment ; Fine wire measurement (only LSM-500S);
Dual-Measurement (Two measurement part connection)(Option);
Drill / End mill (Odd number edge) outer-diameter measurement;
The number of programs:100;
Scanning signal monitor Provided as standard (with the plug)
connector
Remote interlock connector Provided as standard (with the plug)
Power switch Key switch used
Built-in interface RS-232C ; Foot switch connector ; I/O analog interface
Optional interface DCU slot Digimatic code output unit (2-ch)
Option slot (1-slot) 2nd I/O analog I / F ; BCD I / F ; GP-IB I / F ;
Power supply AC100V to 240V±10%, 50 / 60Hz, 50W
Operating environmental Temperature 0°C to 40 °C
Humidity 35%RH to 85 %RH [without condensation]
Altitude 2000m or less
Storage environmental Temperature -15°C to 55°C
Humidity 35%RH to 85 %RH [without condensation]
Mass Approx. 5kg
Safety Compliance with EN61010-1
(OVER VOLTAGE CATEGORY II, POLLUTION DEGREE2)

No. 99MBC095A 8-1


(2) Standard Accessories

Part No. Item Qt.


— Power cord [Note] 1
02ADC020 GND lead wire 1
956042 Short-circuiting pin for remote interlock connector (delivered as mounted on the display unit) 1
214938 Remote interlock connector (MP-121M:MARUSHIN) 1
02AGC401 Scan signal monitoring connector (MP-105LC:MARUSHIN) 1
C124-057 Fuse 2A (Time lag) 1
02AGC604 Power key switch 2
99MBC095A User's Manual 1
Note: Depending on delivered country.

(3) Optional Accessories

Part No. Item


02AGP150 Dual-type add-on unit for LSM-6200
02AGC840 Digimatic Output Unit Interface (with two channels)
02AGC880 Second Analog I/O Interface
02AGC910 BCD Interface
02AGC940 GP-IB Interface
02AGD600A Printer & cable set: DPU-414-30B + PW-4007-J1 (100 VAC, for domestic use)
02AGD600B Printer & cable set: DPU-414-30B + PW-4007-U1 (120 VAC, for U.S.A.)
02AGD600C Printer & cable set: DPU-414-30B + PW-4007-E1 (230 VAC, for Europe)
223663 Printer paper (10 rolls)
936937 Digimatic Output Unit cable
937179T Foot switch

8-2 No. 99MBC095A


8. SPECIFICATIONS

(4) External view and dimensions

No. 99MBC095A 8-3


MEMO

8-4 No. 99MBC095A


9 RESTRICTIONS
ASSOCIATED WITH THE
COMBINATION OF
FUNCTIONS, TABLES OF
THE BASIC SETUP
MODES
This chapter describes the restrictions associated with the particular
combination of functions. It also describes the setup modes using tables.

9.1 Restrictions Associated with the Particular Combination


of Functions
The following restrictions exist for function combinations.
1. Restrictions on the combination of functions for single-unit measurement and single
measurement are as follows.

Functions Edge specification Trans- Ultra-fine Automatic Abnormal Sample Odd- Moving Group
combinations
Manual Automatic parent wire mea- workpiece value measure- numbered- average judgment
measure- measure- object surement detection elimination ment edge cutting
ment ment measure- tool measure-
ment ment
Edge Manual
specif- measure- Ñ Ñ Ñ Ñ

ication ment
Automatic
measure- Ñ Ñ Ñ Ñ Ñ Ñ Ñ Ñ

ment
Transparent object Ñ
Ñ Ñ
measurement
Ultra-fine wire Ñ
Ñ Ñ Ñ Ñ
measurement
Automatic workpiece
Ñ Ñ
detection
Abnormal value
Ñ
elimination
Sample measurement Ñ

Odd-numbered-edge cutting
Ñ Ñ Ñ Ñ Ñ
tool measurement
Moving average Ñ Ñ Ñ Ñ

Group judgment Ñ Ñ Ñ

TIP1: Ò Ó indicates permitted combinations, and ÒÑÓ indicates combinations that are not permitted.

TIP2: The averaging number setting is limited to between 16 and 2048 for ultra-fine wire measurement.

TIP3: The averaging number setting is limited to between 32 and 2048 for moving averaging mode.

TIP4: The segment number setting is limited to between 1 and 3 for measurement of a transparent object.

No. 99MBC095A 9-1


2. The following restrictions are applied to the combination of functions depending on the
number of Measuring Units to be used.

Single measurement Simultaneous measurement


Number of Measuring Units 2 units 2 units
Type of dual-unit layout 1 unit 1 unit
DW DXY DF DW DXY DF
Manual
Ñ Ñ Ñ Ñ Ñ Ñ
measurement
Edge specification
Automatic
Ñ Ñ Ñ Ñ Ñ Ñ Ñ
measurement
Transparent object measurement
Ultra-fine wire measurement Ñ Ñ Ñ Ñ Ñ Ñ Ñ

Automatic workpiece detection Ñ Ñ Ñ Ñ Ñ Ñ Ñ

Abnormal value elimination


Sample measurement
Odd-numbered-edge cutting tool measurement Ñ Ñ Ñ Ñ Ñ Ñ Ñ

Moving average Ñ Ñ Ñ Ñ

Group judgment Ñ Ñ Ñ Ñ

TIP1: Ò Ó indicates permitted combinations under the restrictions shown in the Òa.Ó section. ÒÑÓ indicates combinations that are not permitted.
TIP2: The averaging number setting is limited to between 16 and 2048 for ultra-fine wire measurement.
TIP3: The averaging number setting is limited to between 32 and 2048 for moving averaging mode.
TIP4: The segment number setting is limited to between 1 and 3 for measurement of a transparent object.

9.2 List of Setup Modes


Tables in the following are the list of setup modes. Use these tables to check the setup data.
1. Make a check in the squares at the left of the mode number or in the setting content
column that need to be setup.
2. Fill in the setup values for the underlined part.
3. If these setup values are frequently changed, make copies of these forms.

9-2 No. 99MBC095A


9. RESTRICTIONS ASSOCIATED WITH THE COMBINATION OF FUNCTIONS,
TABLES OF THE BASIC SETUP MODES

9.2.1 List of basic setup modes


[Basic setup mode]
Mode
Setup item Guidance Setup contents Default setup
No.
B0 a: Resolution : 0/ : 1/ : 2/ : 3/

: 4/ : 5/ : 6/ :7

b: Number of blank-out digits : No blank-out/ : 1 digit/ : 2 digits

c: Mark of thousandth digit : No mark/ : Mark

d: Buzzer sound : Sounds at any event.

: Sounds when key input is made

(indicating acceptance or operation error).


Note: System error alarm
: Sounds when a NG measurement results.
can not be prohibited.
: Does not sound except a system error alarm.

e. Display latch timer sec. 10

B1 a. Output in the ready state : Neither GO/NG judgment nor analog output is made/

: Both GO/NG judgment nor analog output are made

b. Analog output voltage at Err-0 : Output voltage 0V/ : Output voltage +5V
: Output voltage -5V

c. Message in the event of Err-0 : Displays ÒErr-0Ó.

: Displays Ò0Ó.

d. Message at the start of me : Displays Ò-------Ó


asurement : Displays the previous data

e. Method of average : Arithmetic average / : Moving average

f. Method of GO/NG judgment : Judges with the lower limit and upper limit

: Judges by multi-stage selection

: Judges with the target value + tolerance

( ) g. Method of using the target value and reference value ( )

: Does not copy the target value on the reference value

: Copies the target value on the reference value

B2 a. Workpiece type : Opaque object

: Transparent object

b. Ultra-fine wire measurement : Performs ultra-fine wire measurement.

: Does not perform ultra-fine wire measurement.

c. Simultaneous measurement : Single measurement

: Simultaneous measurement

d. Dual-unit measurement : DW type / : DXY type / : DF type

: Measuring Unit suspended (use only measuring unit-1)

( ) e. Calculation on DXY-type ( )

: Sum/ : Mean

: Difference

: Half of the difference

f. Method of segment designation : Segment specification

: Edge specification

B3 a. Abnormal value elimination : Does not use

: Use.

b. Automatic workpiece detection : Does not use.

: OD detection / : Position detection

( ) c: Number of scans ( )
: 16 times / : 1 time

d. Group judgment : Does not use/ : Uses

e. Setting the group judgment result output ( )


: Does not output/ : Outputs.

e. Odd-numbered-edge cutting tool : Does not use


measurement : Using the SEG1 side as the reference.

: Using the SEG3 side as the reference.

No. 99MBC095A 9-3


Mode
Setup item Guidance Setup contents Default setup
No.
B4 a. RS-232C port : Use for communication with PC
: Use as a printer port (GP-IB is also available)
: Does not use. (GP-IB is also available)
b. Baud rate /  / /
c. Data bits : 8 bits / : 7 bits
d. Parity check : Does not use / : Odd parity
: Even parity
e. Delimiter : CR + LF / : CR / : LF
f. Line control : Does not use / : Uses.
B5 a. I/O RUN input : Triggers single-run measurement
: Triggers continuos-run measurement with term specification
: Triggers continuos-run measurement
b. I/O PSET input : Enables offset function.
: Enables HOLD function.
c. I/O GO output : GO output / : STB output
: ACK output
B6 a. Use of DCU : Does not use / : Uses only OUTPUT-1.
: Uses both OUTPUT-1 and OUTPUT-2.

[Expanded basic setup mode]


Mode
Setup item Guidance Setup contents Default setup
No.
B0 to B6 General items

B7 a. Use of expanded items : Does not use/ : Uses.


b. Ñ Space for additional functions (not for ordinary use)
c. Ñ Space for additional functions (not for ordinary use)
d. Ñ Space for additional functions (not for ordinary use)
e. Setting the SHL % (Integer between 5 and 95)
f. Setting for detecting dirty : Does not use/ : Uses.
protection glass
g. Setting the measuring method / /
Note: Select Ò Ó only when Òe. Setting the SHLÓ is to be modified.
h. Ñ Space for additional functions (not for ordinary use)
i. Ñ Space for additional functions (not for ordinary use)
j. Ñ Space for additional functions (not for ordinary use)
k. Setting the STB length / / / /
/ / [ms]
l. Setting the input signal filter / / [ms]
m. Application range of calibration : Applied to all programs
: Applied to each channel
n. Application range of presetting : Applied to each program
and mastering : Applied to each channel
: Applied to all programs
o. Number of programs to be used : 100 programs/ : 10 programs

9-4 No. 99MBC095A


9. RESTRICTIONS ASSOCIATED WITH THE COMBINATION OF FUNCTIONS,
TABLES OF THE BASIC SETUP MODES

9.2.2 List of calibration functions


Item Setup item Setup contents Setup range Default setup
CAL HIGH CAL : HIGH CAL gage = Max.7 digits in the Cancel (0)
positive direction only.

LOW CAL : LOW CAL gage = Max.7 digits in the Cancel (0)
positive direction only.

9.2.3 Reading in the amount of light


Item Setup contents Setup range Default setup
Light amount detection : Automatically performs light amount detection.
: Reading in the light amount.

No. 99MBC095A 9-5


9.2.4 List of function setup modes
Program No. =
Mode
Setup item Guidance Setup contents Setup range Default setting
No.
F0 Segment specification* Segment No. = Max. 7 positions

Edge specification* Use of automatic measurement

: Manual measurement ( to )
: Automatic pitch measurement Ñ ( to )

: Automatic OD measurement ( to )

: Automatic gap measurement ( to )

Start edge = 1 to 254


Ñ
Finish edge = 2 to 255

F1 Arithmetric average Number of scans


= 1 to 2048
for averaging

Moving average Number of scans


= 32 to 2048
for averaging

F2 (Abnormal value Lower abnormal limit = Sign + max. 7 digits

elimination)* Upper abnormal limit = Sign + max. 7 digits Free ( )

Abnormal count value = 0 to 999

GO/NG judgment* Lower limit value = Sign + max. 7 digits


Free ( )
Upper limit value = Sign + max. 7 digits

Multi-limit selection 1 = Sign + max. 7 digits

Multi-limit selection 2 = Sign + max. 7 digits

Multi-limit selection 3 = Sign + max. 7 digits


Free ( )
Multi-limit selection 4 = Sign + max. 7 digits

Multi-limit selection 5 = Sign + max. 7 digits

Multi-limit selection 6 = Sign + max. 7 digits

Target value = Sign + max. 7 digits

Lower tolerance limit = Sign + max. 7 digits Free ( )

Upper tolerance limit = Sign + max. 7 digits

F3 Reference value* Reference value = Sign + max. 7 digits


Free ( )
Scale value = 1 to 3

F4 Preset Preset value = Sign + max. 7 digits


Free ( )
Direction = 0 or 1

Mastering Mastering value = Sign + max. 7 digits Free ( )

F5 Data output condition Data output condition = 0 to 9


Free ( )
Periodic data output timer = 0 to 999

F6 Sample measurement Number of samples = 0 to 999 Free ( )

Statistical item

: Mean / : Maximum value /

:Minimum value / : Range

( : Odd-numbered-edge cutting tool diameter


Ñ
measurement Odd-numbered-edge cutting tool
measurement - outside diameter)*

( : Odd-numbered-edge cutting tool diameter


measurement Odd-numbered-edge cutting tool
measurement - run-out)*

( ) Number of cutting edges of the odd-numbered-edge cutting tool 1 to 999

F7 Automatic workpiece Number of measurement times = 0 to 999

detection*
Invalidation period = 0 to 9999
Free ( )
Lower detection limit = Sign + max. 7 digits

Upper detection limit = Sign + max. 7 digits

F8 Group judgment* Group size subject to judgment = 0 to 99 Free ( )

Statistical item applied for group judgment

Ñ
: Mean / : Maximum value

: Minimum value / : Range

Group lower limit = Sign + max. 7 digits


Free ( )
Group upper limit = Sign + max. 7 digits

* Varies depending on the basic set up.

9-6 No. 99MBC095A


Mitutoyo Corporation
20-1, Sakado 1-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8533, Japan
Phone: 81(44)813-8230 Fax: 81(44)813-8231
URL: http://www.mitutoyo.co.jp
Printed in Japan

You might also like