BE-Teklam Product Brochure

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TEKLAM is an industry leader in designing and manufacturing advanced laminated honeycomb panels using materials like carbon fiber, Kevlar, fiberglass and aerospace aluminum alloys. They provide lightweight structural panels for aerospace and commercial applications requiring high strength to weight ratios.

TEKLAM manufactures standard aerospace interior panels as well as flat panels and curved shapes made of materials like carbon fiber, Kevlar, fiberglass and aluminum. They also produce panels with embedded components.

TEKLAM provides product development, application engineering, and R&D services to customers from concept design through qualification and production. Their engineers work closely with customers and suppliers to optimize panel designs.

BACK COVER COVER

B/E-TEKLAM
High Performance
Composite Panels

350 W. Rincon Street


Corona, A 92880
+1.951.278.4563
[email protected]
beaerospace.com

POCKET
ABOUT US
Established in 1990, TEKLAM, a B/E Aerospace company,
is an industry leader in the design and manufacture of
advanced laminated honeycomb panels.
With over two decades of experience, our superior quality products are designed for aerospace
and commercial applications where a high strength to weight ratio is critical.

Our lightweight structural materials are produced to the most stringent requirements. TEKLAM
honeycomb panels are designed for optimal performance in their specific applications. Utilizing
materials including Carbon Fiber, Kevlar®, Fiberglass, Nomex® and aerospace aluminum alloys,
TEKLAM provides unique and innovative solutions to satisfy the most demanding requirements.
Through both Multiple Opening Presses (MOP) and vacuum processing we are capable of
producing panels of a wide range of shapes, sizes and performance characteristics.

In 2011, TEKLAM was acquired by B/E Aerospace and shortly thereafter moved into a new
93,000 square foot production facility in Corona, California. Our site maintains ISO9001 /
AS9100 certification.
PRODUCTS & CAPABILITIES
PRODUCT DEVELOPMENT AND APPLICATION ENGINEERING SERVICES
From concept design through qualification, first article inspection and production, our engineers
are with you every step of the way. We frequently work with customers to evaluate the
properties of the materials used in existing designs so that we can propose alternatives that
reduce weight, increase strength and/or reduce cost. Through precise material selection and
process variation, our application engineers take pride in making sure that the panel selected
for your design is optimal. Whether you are looking for opportunities to reduce weight on
an existing application or are working on a new design with demanding requirements, our
engineers are available to assist in any way they can. Our established relationships with a wide
variety of material suppliers help ensure that the panel materials are ideally suited for your
unique application. Our R&D laboratory is equipped with two small scale lab presses and a full
range of mechanical testing equipment. Product innovation in composite technology forms the
cornerstone of our value proposition.

LAMINATED HONEYCOMB PANELS – FLAT PANELS AND CURVED SHAPES


B/E-TEKLAM’s standard aerospace product line includes over 30 floor and interior panels with
FAA approved test data available. Beyond these standard products, our R&D engineers are
continually working to develop new, innovative designs for the most demanding applications.
Standard panel thicknesses are held to an industry leading +/- 0.010 inch tolerance and are
designed for durability that is superior to comparable products.

In addition to our line of flat panels, our oven cure vacuum bagging process enables us to
produce shapes consisting of complex curves.

EMBEDDED PANELS
Many of our advanced, space saving panel designs include components embedded within
the panel itself. Hinges, hard points, latches and electrical conduits are only a few common
embedded items. Proprietary processes ensure that embedded components maintain their
precise location throughout the layup and press process.

VALUE ADDED SERVICES


B/E-TEKLAM’s Value Added Services enable the delivery of
finished parts or parts kits which are packaged and delivered
ready for assembly. These services include the following:
• CNC routing
• Edge closeouts and edge fill
• Insert installation
• Cut and fold
Applications
B/E-TEKLAM’s extensive product family of laminated
honeycomb panels are designed for optimal performance in their
specific applications in:

• Aerospace Interiors
• Spacecraft
• Commercial (Marine, Rail, Automotive)

Within the Aerospace interiors sector, B/E-TEKLAM has been


developing and delivering high end products to the following
customer segments for 25 years:
• OEMs
• MROs
• VIP
• BizJet

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
aeroFIBER
TM
The aeroFIBERTM family is comprised of sandwich panels with
a Nomex® honeycomb core and fiberglass skin. Dependent
THE BASICS DONE upon the panel application, a woven fiberglass with a
phenolic or epoxy resin is possible. Primarily used on aircraft
RIGHT interiors including monuments, partitions and ceiling panels,
the fiberglass panels feature a combination of light weight
with high strength, durability and corrosion resistance. The
phenolic fiberglass panels provide superior flammability
properties, heat release and low smoke emissions facilitating
use in aircraft interiors.

Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Can be designed to meet all requirements of FAA CFR
25.853 Appendix F: Part I – 60 sec vertical; Part IV –
OSU Heat Release; Part V – NBS Smoke Emission
• Uses Nomex® core that meets the AMS-C-81986
• FAA approved mechanical properties on select
standard panels
• Materials used in the aeroFIBERTM family are in
accordance with industry standards for mechanical
strength properties

Performance Options
• Minimum average Peel Strength of 6 in. lb/in with • Phenolic Resin • Epoxy Resin
the capability of achieving values of 10 in.lb+ for select • 1-Ply Fiberglass • 2-Ply Fiberglass
panels
• Corrosion resistance
• Service temperature: -67°F (-49°C) to 180°F (82°C)
Applications
The aeroFIBERTM family is primarily designed for aircraft
interiors including:
• Monuments
• Partitions & bulkheads
• Overhead bins & ceilings

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
STANDARD PANELS
Epoxy Fiberglass Skin / NOMEX® Core - Aircraft Composite Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical;


Skins 0.010” Epoxy Fiberglass
Core NOMEX® 1/8” Cell, 3 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

EPOXY FIBERGLASS SKIN / NOMEX® CORE - AIRCRAFT COMPOSITE PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
NE1G1-02-125 0.125 0.25 21 20 20061 19254 186 113 10 503 Yes
NE1G1-02-250 0.250 0.28 77 75 35876 34450 157 85 15 438 Yes
NE1G1-02-375 0.375 0.31 124 110 37522 33384 136 80 14 342 Yes
NE1G1-02-500 0.500 0.35 146 138 33134 31119 131 79 13 323 Yes
NE1G1-02-625 0.625 0.38 178 167 32000 30000 175 100 10 325 No
NE1G1-02-750 0.750 0.41 237 213 35597 31797 108 77 14 313 Yes
NE1G1-02-875 0.875 0.44 249 233 32000 30000 175 100 10 325 No
NE1G1-02-1000 1.000 0.47 307 287 34391 32060 104 77 11 326 Yes

Phenolic Fiberglass Skin / NOMEX® Core - Aircraft Composite Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.010” Phenolic Fiberglass
Core NOMEX® 1/8” Cell, 3 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

PHENOLIC FIBERGLASS SKIN / NOMEX® CORE - AIRCRAFT COMPOSITE PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
NP1G1-02-125 0.125 0.24 33 31 32000 30000 175 100 8 325 No
NP1G1-02-250 0.250 0.27 69 65 32000 30000 175 100 8 325 No
NP1G1-02-375 0.375 0.30 105 98 32000 30000 175 100 8 325 No
NP1G1-02-500 0.500 0.34 142 133 32000 30000 175 100 8 325 No
NP1G1-02-625 0.625 0.37 178 167 32000 30000 175 100 8 325 No
NP1G1-02-750 0.750 0.40 213 200 32000 30000 175 100 8 325 No
NP1G1-02-875 0.875 0.43 249 233 32000 30000 175 100 8 325 No
NP1G1-02-1000 1.000 0.46 285 268 32000 30000 175 100 8 325 No
Epoxy Fiberglass Skin / NOMEX® Core - Aircraft Composite Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical;


Skins 0.020” Epoxy Fiberglass
Core NOMEX® 1/8” Cell, 3 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

EPOXY FIBERGLASS SKIN / NOMEX® CORE - AIRCRAFT COMPOSITE PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
NE2G1-02-125 0.125 0.47 36 38 18888 19512 379 238 10 935 Yes
NE2G1-02-250 0.250 0.50 155 122 37880 29466 200 104 10 473 Yes
NE2G1-02-375 0.375 0.53 265 153 42011 24293 170 85 17 360 Yes
NE2G1-02-500 0.500 0.57 315 191 36698 22080 168 86 16 343 Yes
NE2G1-02-625 0.625 0.60 349 273 32000 25000 175 100 10 325 No
NE2G1-02-750 0.750 0.63 443 279 33825 21161 141 77 15 291 Yes
NE2G1-02-875 0.875 0.66 493 386 32000 25000 175 100 10 325 No
NE2G1-02-1000 1.000 0.69 560 379 31744 21427 134 79 14 295 Yes

Phenolic Fiberglass Skin / NOMEX® Core - Aircraft Composite Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.020” Phenolic Fiberglass
Core NOMEX® 1/8” Cell, 3 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

PHENOLIC FIBERGLASS SKIN / NOMEX® CORE - AIRCRAFT COMPOSITE PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
NP2G1-02-125 0.125 0.45 62 48 32000 25000 175 100 8 325 No
NP2G1-02-250 0.250 0.48 152 106 36617 24821 165 84 6 357 Yes
NP2G1-02-375 0.375 0.51 218 144 34463 22766 146 80 8 336 Yes
NP2G1-02-500 0.500 0.55 273 190 31980 22064 137 78 7 305 Yes
NP2G1-02-625 0.625 0.58 350 273 32000 25000 175 100 8 325 No
NP2G1-02-750 0.750 0.61 374 266 28761 20172 134 73 7 305 Yes
NP2G1-02-875 0.875 0.64 493 386 32000 25000 175 100 8 325 No
NP2G1-02-1000 1.000 0.67 526 377 29810 21287 127 76 8 310 Yes
aeroFEATHER
TM
Low Weight, High Strength
Interior Panel
UP TO 38% WEIGHT Our unique panel construction provides high

REDUCTION strength in interior applications where weight


savings is critical. aeroFEATHERTM provides
the strength and performance of a double ply
fiberglass / Nomex® design with the weight
savings of a single ply panel.

Benefits*
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Low Weight – 38% weight savings compared to
standard two ply fiberglass/Nomex® panel design
• High Impact Strength – 300% improvement
in impact resistance
• High Peel Strength – 8% improvement in peel strength
• Superior Flexural Strength

*Benefits based on NP1G9-02-500 (TEKlam•LITETM)

Applications
• Interior monument construction
• Interior cabinetry
• Galleys and lavatories
• Seat surrounds and privacy dividers
• Side ledges and side walls
• Luggage bins

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
STANDARD PANELS
Phenolic Fiberglass Skin / NOMEX® Core - Aircraft Composite Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part I - 45


Degree; Part IV - OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.010” Phenolic Fiberglass
Core NOMEX® 1/8” Cell, 3 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

PHENOLIC FIBERGLASS SKIN / NOMEX® CORE - AIRCRAFT COMPOSITE PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
NP1G9-02-125 0.125 0.26 42 38 40000 36000 175 100 8 325 No
NP1G9-02-250 0.250 0.29 87 78 40000 36000 175 100 8 325 No
NP1G9-02-375 0.375 0.32 132 118 40000 36000 175 100 8 325 No
NP1G9-02-500 0.500 0.35 175 159 44390 40271 138 93 10 466 No
NP1G9-02-625 0.625 0.38 222 199 40000 36000 175 100 8 325 No
NP1G9-02-750 0.750 0.41 267 240 40000 36000 175 100 8 325 No
NP1G9-02-875 0.875 0.44 312 281 40000 36000 175 100 8 325 No
NP1G9-02-1000 1.000 0.47 357 321 40000 36000 175 100 8 325 No
aeroREADY
TM
High Surface Finish Interior Panel
B/E-TEKLAM has developed a proprietary
ALL YOU NEED IS process, which produces a panel eliminating
PAINT the need for secondary surface preparation
such as fill and fair or the application of peel
plies and surfacing films. After a light sanding
and solvent wipe, the panels are ready to be
primed and painted.
Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Elimination of labor and material costs associated
with fill and fair operations, peel plies, and
surfacing films
• Reduced weight through the elimination of surface
preparation materials
• Reduction in processing time
• Panel is free from telegraphing of the honeycomb
core, pitting, dimpling, and waviness
• Processing can be accomplished on a variety of
phenolic and epoxy panel constructions
• If scratched during processing and handling, the panel
can still accept a fill and fair to eliminate the blemish

Applications
• Any aircraft interior panel application where a painted
surface is required
• Any aircraft interior panel application where a thin
veneer or tedlar is applied and panel surface
inconsistency may be visible

Performance
• Mechanical, physical, and flammability performance
of the panel is not affected

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
aeroBASE
TM
High Strength and Stiffness Multi-
use Floor Panel
STRONG, DURABLE An innovative panel construction that provides low weight,
high strength, improved stiffness and shear in multiple floor
FLOORS panel applications where weight is critical. A Nomex®
or Aluminum honeycomb core with a modified toughened
epoxy resin system and unidirectional fiberglass or carbon
skins yields superior durability performance when compared
to the standard OEM floor panel requirements.

Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Superior flexural strength, stiffness, and shear
which exceed OEM requirements
• Low fray edges
• Improved processing during secondary operations
such as machining, bonding, insert installation,
edge potting, and decorative application
• Excellent performance in both hot and wet
conditions
• Eliminates the need for more frequent floor board
replacements in the cabin and the cargo bay

Performance Applications
B/E-TEKLAM’s most popular aeroBASETM product when • Aisles • Under seats
compared with standard OEM requirements: • Entrances/Exits • Galleys
• High Flexural Strength: 89% improvement • Cargo Bays
• High Flexural Stiffness: 44% improvement
• Excellent Shear Strength: 40% improvement in Panel
Shear, 68% improvement in in-plane shear, and 140%
improvement in Insert Shear
• Hot/Wet Flexural Strength: 67% improvement
• No degradation of bond strength in hot/wet conditions
• Weight: 0.77 lbs/ft2

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
STANDARD PANELS
Epoxy Composite Skin / See List - Aircraft Flooring Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical;


Part I - 45 Degree;
Skins See List
Core See List
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Thickness 0.400
EPOXY COMPOSITE SKIN - AIRCRAFT FLOORING PANEL
Panel Part # Core Description Skin Upper Spec Skin Lower Spec
AE201-22-400 (A401) 5052 Alum. 1/8” Cell, 4.5 lbs/ft³ 0.015” Epoxy Composite
AE203-22-400 (A402) 5052 Alum. 1/8” Cell, 8.1 lbs/ft³ 0.015” Epoxy Composite
AEU03-11-400 (A402H) 5052 Alum. 1/8” Cell, 8.1 lbs/ft³ 0.022” Epoxy Composite
AEV03-11-400 (A402MD) 5052 Alum. 1/8” Cell, 8.1 lbs/ft³ 0.044” Epoxy Composite 0.022” Epoxy Composite
NE2G3-04-400 (N402) NOMEX® 1/8” Cell, 5 lbs/ft³ 0.015” Epoxy Composite
NE2G3-05-400 (N404) NOMEX® 1/8” Cell, 9 lbs/ft³ 0.015” Epoxy Composite
NE1G19-05-400 (N404H) NOMEX® 1/8” Cell, 9 lbs/ft³ 0.022” Epoxy Composite
NE1C7-05-400 NOMEX® 1/8” Cell, 9 lbs/ft³ 0.010” Epoxy Carbon Fiber
NE1C7-04-400 NOMEX® 1/8” Cell, 5 lbs/ft³ 0.010” Epoxy Carbon Fiber

EPOXY COMPOSITE SKIN - AIRCRAFT FLOORING PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Climbing Stabilized FAA
Thickness Weight Flexural Bending Flexural Facing Core Shear Drum Peel Core Allowables
Moment [Mean] Stress [Mean] [Mean] [Mean] Compression
[Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AE201-22-400 (A401) 0.400 0.51 288 N/A 50000 N/A 340 220 12 570 No
AE203-22-400 (A402) 0.400 0.62 306 N/A 53754 N/A N/A 475 17 1712 Yes
AEU03-11-400 (A402H) 0.400 0.77 N/A 513 N/A 60215 N/A 476 19 1694 Yes
AEV03-11-400 (A402MD) 0.400 0.99 668 N/A 5538 N/A 826 526 12 1560 No
NE2G3-04-400 (N402) 0.400 0.52 266 N/A 35000 N/A 325 175 12 770 No
NE2G3-05-400 (N404) 0.400 0.64 286 N/A 37884 N/A N/A 306 20 Yes
NE1G19-05-400 (N404H) 0.400 0.79 375 N/A 40000 N/A 515 300 12 2100 No
NE1C7-05-400 0.400 0.57 273 N/A 69872 N/A 586 N/A 8.5 2146 No
NE1C7-04-400 0.400 0.44 277 259 70940 66453 406 N/A 12.5 910 No
aeroMETAL
TM
B/E-TEKLAM provides a wide range of Aluminum
Sandwich panels of the highest industry levels
A QUALITY CLASSIC of quality and durability. This aircraft grade

IN AEROSPACE panel family can be used in multiple interior and


structural applications. It offers the flexibility to
customize the sheet size, skin Aluminum type and
treatment options. These panels comply with FAA
flammability requirements.

Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Available in a wide range of Aluminum alloys such as
2024-T3, 7075-T6 with sheet treatment options such
as Clad, Anodized/Chem. film, Primer, Alodine, Bare,
etc.
• Compliant with FAA CFR 25.853 Appendix F: Part
I – 60 sec vertical; Part IV – OSU Heat Release; Part
V – NBS Smoke Emission
• The aeroMETALTM panels use:
- An Aluminum skin that meets the applicable AMS-
QQ-A-250 Specifications
- An Aluminum core that meets the AMS-C-7438
Specifications
- A Film adhesive that meets the AMS-A-25463 type 1
Specifications
• FAA approved mechanical properties on select
standard panels
• OEM qualification on select panels

Performance Applications
• Service temperature: -67°F (-55°C) to 180°F (82°C) The aeroMETALTM family is mainly designed for aircraft
• Superior Elasticity interiors such as:
• Combination of consistency to cost effectiveness • Monuments and Shelving
• Partitions & bulkheads

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
STANDARD PANELS
2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.020” 2024-T3 CLAD
Core 5052 Alum. 3/16” Cell, 5.7 lbs/ft3
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA207-33-125 0.125 0.70 120 116 57000 55000 460 300 12 770 No
AA207-33-250 0.250 0.76 263 253 57000 55000 460 300 12 770 No
AA207-33-375 0.375 0.82 405 391 57000 55000 460 300 12 770 No
AA207-33-500 0.500 0.88 609 586 63186 60488 470 293 17 916 Yes
AA207-33-625 0.625 0.94 690 666 57000 55000 460 300 12 770 No
AA207-33-750 0.750 1.00 934 876 63350 59649 456 297 14 957 Yes
AA207-33-875 0.875 1.06 975 941 57000 55000 460 300 12 770 No
AA207-33-1000 1.000 1.12 1228 1193 62370 60688 417 274 17 841 Yes

2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.032” 2024-T3 CLAD
Core 5052 Alum. 3/16” Cell, 5.7 lbs/ft3
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA207-55-125 0.125 1.04 169 163 57000 55000 460 300 12 770 No
AA207-55-250 0.250 1.10 398 383 57000 55000 460 300 12 770 No
AA207-55-375 0.375 1.16 626 603 57000 55000 460 300 12 770 No
AA207-55-500 0.500 1.22 853 823 57000 55000 460 300 12 770 No
AA207-55-625 0.625 1.28 1082 1043 57000 55000 460 300 12 770 No
AA207-55-750 0.750 1.34 1445 1384 62562 60264 482 287 11 802 Yes
AA207-55-875 0.875 1.40 1538 1483 57000 55000 460 300 12 770 No
AA207-55-1000 1.000 1.46 1766 1703 57000 55000 460 300 12 770 No
2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.020” 2024-T3 CLAD
Core 5052 Alum. 1/4” Cell, 3.4 lbs/ft3
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA209-33-125 0.125 0.69 120 116 57000 55000 235 150 12 320 No
AA209-33-250 0.250 0.72 263 253 57000 55000 235 150 12 320 No
AA209-33-375 0.375 0.76 401 382 56105 54092 358 177 13 426 Yes
AA209-33-500 0.500 0.79 547 503 56706 52425 302 169 17 405 Yes
AA209-33-625 0.625 0.83 690 666 57000 55000 235 150 12 320 No
AA209-33-750 0.750 0.86 851 721 58210 49217 233 140 19 391 Yes
AA209-33-875 0.875 0.90 975 941 57000 55000 235 150 12 320 No
AA209-33-1000 1.000 0.93 1157 938 58720 47777 246 154 14 417 Yes

7075-T6 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.010” 7075-T6 CLAD
Core 5052 Alum. 3/16” Cell, 3.1 lbs/ft3
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

7075-T6 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA805-11-125 0.125 0.40 86 83 75000 72000 210 130 12 270 No
AA805-11-250 0.250 0.43 180 173 75000 72000 210 130 12 270 No
AA805-11-375 0.375 0.46 273 263 75000 72000 210 130 12 270 No
AA805-11-500 0.500 0.49 413 388 75997 71118 285 170 14 393 Yes
AA805-11-625 0.625 0.53 462 443 75000 72000 210 130 12 270 No
AA805-11-750 0.750 0.56 555 533 75000 72000 210 130 12 270 No
AA805-11-875 0.875 0.59 648 623 75000 72000 210 130 12 270 No
AA805-11-1000 1.000 0.62 743 713 75000 72000 210 130 12 270 No
7075-T6 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Panel

Flammability FAR 25.853 Appendix F: Part I - 60 second vertical; Part IV -


OSU Heat Release; Part V - NBS Smoke Emission
Skins 0.012” 7075-T6 CLAD
Core 5052 Alum. 1/4” Cell, 4.3 lbs/ft3
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.010”
Panel Dimension 48” x 96” (up to 60” x 144”)

7075-T6 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA810-22-125 0.125 0.47 102 98 75000 72000 320 210 12 480 No
AA810-22-250 0.250 0.51 214 206 75000 72000 320 210 12 480 No
AA810-22-375 0.375 0.56 327 313 75000 72000 320 210 12 480 No
AA810-22-500 0.500 0.60 439 422 75000 72000 320 12 480 No
AA810-22-625 0.625 0.65 552 529 75000 72000 320 210 12 480 No
AA810-22-750 0.750 0.69 600 510 73545 62481 344 207 11 658 Yes
AA810-22-875 0.875 0.74 777 746 75000 72000 320 210 12 480 No
AA810-22-1000 1.000 0.78 889 853 75000 72000 320 210 12 480 No
comMETAL
TM TM
comMETAL consists of a wide range of
commercial grade Aluminum Sandwich
A QUALITY CLASSIC panels of the highest quality and
TM
durability. The comMETAL family can be
IN COMMERCIAL used in multiple structural applications.
It offers the flexibility to customize the
APPLICATIONS sheet size, skin Aluminum type and
treatment options.

Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available upon
request through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.020”
• The comMETALTM panels use 5052-H32 skins

Applications
The comMETALTM family is primarily designed for
structural applications when a high strength to weight
ratio is required.

Performance
• Service temperature: -67°F (-55°C) to 180°F (82°C)
• Superior Elasticity

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
STANDARD PANELS
Aluminum Skin / Aluminum Core - Commercial Panel

Flammability N/A
Skins 0.025” 5052-H32 Gold Seal
Core 3003 Alum. 3/8” Cell, 3.6 lbs/ft³
Standard Dimensional Length & Width: ±0.500”
Tolerances Thickness: ±0.020”
Panel Dimension 48” x 96” (up to 48” x 144”)

ALUMINUM SKIN / ALUMINUM CORE - COMMERCIAL PANEL


Panel Part # Panel Panel Long Beam Long Beam Short Beam Core Climbing Drum Stabilized Core FAA
Thickness Weight Flexural Bending Flexural Facing Shear [Mean] Peel [Mean] Compression Allowables
Moment [Mean] Stress [Mean] [Mean]
in lbs/sf in-lbs/in psi psi in-lbs/in psi
L W L W L W
AA418-44B-125 0.125 0.84 78 73 31000 29000 210 130 12 325 N/A
AA418-44B-250 0.250 0.88 174 163 31000 29000 210 130 12 325 N/A
AA418-44B-375 0.375 0.92 271 254 31000 29000 210 130 12 325 N/A
AA418-44B-500 0.500 0.95 368 344 31000 29000 210 130 12 325 N/A
AA418-44B-625 0.625 0.99 465 435 31000 29000 210 130 12 325 N/A
AA418-44B-750 0.750 1.03 562 526 31000 29000 210 130 12 325 N/A
AA418-44B-875 0.875 1.07 658 616 31000 29000 210 130 12 325 N/A
AA418-44B-1000 1.000 1.10 756 707 31000 29000 210 130 12 325 N/A
aeroINFINITE
TM
In addition to a wide range of standard panels,
B/E-TEKLAM has the capability to develop
INFINITE POSSIBILITIES, completely customized Sandwich Panel
combinations that are tailored to specific
ONE SUPPLIER customer needs. The B/E-TEKLAM team will
review your requests or drawings and has
the engineering expertise and in-house R&D
department to review and test as required and
produce complex non-standard panels.

Benefits
• Available in multiple sheet sizes from 48” x 96” up to
60” to 144” (additional size options are available
through the aeroADDTM family)
• Capability to produce panels at a thickness tolerance of
± 0.010”
• Customization capability to fit your needs
• Can be designed to meet all requirements of FAA CFR
25.853 Appendix F: Part I – 60 sec vertical; Part IV –
OSU Heat Release; Part V – NBS Smoke Emission
• The Nomex®, Kevlar® and Aluminum honeycomb
cores meet AMS industry and OEM specifications
• Capability to Vacuum-bag Cure
• Capability to run FAA approved test programs
• Designed to meet all your mechanical properties with
the best combination of durability and light weight
• Ability to obtain OEM certification.

Applications Options*
Resin Options:
The aeroINFINITETM family can be used in:
• Phenolic • Epoxy
• Interiors
Core Options:
• Structural applications
• Cargo applications • Nomex® • Aluminum • Kevlar®
Skin Options:
• Aluminum • Carbon • Fiberglass
Performance
Upon selection of desired combination, B/E-TEKLAM can *Typical options shown, possibilities are infinite.
provide the resulting mechanical properties.

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
aeroADD
TM
For all panels, standard or custom, B/E-TEKLAM has full
tooling capabilities to provide panels with value added
ABOVE AND operations. Equipped with CNC machines and ovens, a
variety of secondary operations can be performed including
BEYOND insert installation, edge sealing, cut and fold, and embedded
details within the panel. B/E-TEKLAM has extensive
experience to manufacture hand layup curved panels and
can procure custom tools or use customer furnished tools
to generate the required shape and form.

Benefits*
• On-site panel manufacturing and value added to
enhance logistics, providing a one-stop shop for
customers
• The sealants used comply with the FAA CFR 25.853
Appendix F: Part I – 60 sec vertical requirements
• Wide range of tools to enable
- CNC routing
- Hand Routing for complex shapes
- Edge closeouts including edgefill, extrusions, bars,
or tapes
- Insert Installation
- Cut and fold
- Hand layup curved panels
• Embedded Details
• Available in custom sheet sizes

*For panel specifications, please refer to the


B/E-TEKLAM aeroPANEL families.

Applications
The aeroADDTM family is designed to meet a broad range
of customer’s specific drawing requirements

Performance
Upon selection of desired combination, B/E-TEKLAM can
provide the resulting mechanical properties.

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com
For Additional Product Information, Please Contact:
Teklam Sales Department
Teklam Sales
B/E Aerospace | Teklam

350 W. Rincon Street | Corona, CA 92880 USA


Office +1.951.278.4563 | Fax +1.951.278.0389
[email protected]

Jiyoon Back
Manager, Sales & Marketing
B/E Aerospace | Teklam

350 W. Rincon Street | Corona, CA 92880 USA


Office +1.951.356.8413 | Mobile +1.951.317.8646
[email protected]

Cindy Mays
Director, Technical Sales
B/E Aerospace | Teklam

350 W. Rincon Street | Corona, CA 92880 USA


Office +1.951.356.8426 | Mobile +1.626.367.8002
[email protected]

beaerospace.com
Passion to Innovate. Power to Deliver.

350 W. RINCON STREET PHONE: +1.951.278.4563


CORONA, CA 92880 USA
[email protected]
beaerospace.com

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