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Lebw4978 15
Lebw4978 15
Qualifications:
For the purpose of maintaining your Caterpillar Switchgear assembly, a qualified
Caterpillar Technician should be contacted for maintenance work. Qualified Dealer
Technicians are those who have participated in all the required training and qualification
programs through Cat Electric Power.
Hours of Work:
Unless otherwise stated all work will be performed between the hours of 7:30 AM and
5:00PM EST. Should employees from ISO be required to work outside of normal
business hours, the customer will be invoiced according to our published rates for the
function that the employee is providing at the time of service. Upon request, customer
may receive a copy of our standard rates.
Should the customer wish to participate in any CSA event with the exception of:
• Circuit Breaker Testing
• IR Scans
• Protective Relay Testing
• HI Pot
The customer will be offered deducts according to their qualification level. The
customer must have participated and qualified in the Caterpillar Electric Power Training
and Qualification program as either Level 1 or Level 2 for Caterpillar Switchgear and
ATS products. Once the customer has applied the deduct to the price of the contract,
that customer is responsible for performing all the responsibilities associated with that
deduct. However should the customer require training and qualification for CSA’s; the
customer is able to apply the deduct and schedule ISO to be onsite with their
Intelligent Switchgear Organization LLC
A Caterpillar Electric Power Business 4955 Marconi Drive • Alpharetta, GA 30005
(770) 442-9442 • Fax: (770) 664-6302
4
technician. The customer’s technician will be required to complete all the work, while he
is supervised by a factory qualified field engineer or field technician. Once the customer
is trained and qualified, a certificate will be issued to them according to their level of
qualification. Upon receipt of the qualification certificate the customer will be
responsible to complete all task related to their qualification level with out assistance
from ISO. Should the customer request additional training, the deduct, in full or partial,
will not be available to the customer. Should additional cost be incurred by ISO for
additional training, they will be passed on to the customer at our published rates.
Scheduling:
All CSA products must be scheduled with in 30 business days prior to being performed.
A longer lead time will be required for large projects or non Cat Switchgear product.
These lead times are to ensure the safety personnel and equipment. In addition to
reduce the customers risk associated with working on live equipment.
One week prior to the scheduled work, a conference call shall be held between the
customer, end user and ISO, LLC field technicians to ensure project scope
conformance. If it is discovered that the scope or schedule does not conform to either
parties’ contract, the appropriate measures will be taken for corrective action. If this
cannot be completed prior to site work, the schedule will be postponed until all action
items are resolved.
Cancellation:
A minimum of 15 business days will be required prior to cancelling any related work.
Any cost incurred due to cancellation not at the fault of ISO is subject to additional
charges to cover travel fees or rental fees. Cancellations and re-scheduling will be
handled by next availability.
Invoicing:
Please reference ISO, LLC Terms and Conditions for invoicing requirements. All long
term (2 years or more) contacts will be invoiced annually upon the completion of work;
until the contract has completed its term. Upon completion of the term, and if mutually
agreed upon, the customer will have the option of renewing the contract.
In the event there were any variances in the process Dealer’s discretion is advised:
1. The environment is:
a. Not clean
b. Not temperature controlled
2. Site has 24X7 critical application
In the event the installation or start up was executed under a rigid schedule, the
customer should perform maintenance performed with in the first year from start up to
ensure everything was performed properly.
Example:
1.2 Layout
Verify system layout corresponds with system one line located in the "G" drawings
Verify breaker cells are properly identified and match system one line
Verify breaker Amp frame and Amp trip match breaker schedule located in the "G" drawings
For PowerLynx 3000 controls download all alarm logs for further review
For Powerlynx PLC based controls verify Modbus Plus lights on the PLC's are flashing
For Powerlynx PLC based controls verify PLC "RUN" light is on
For Powerlynx PLC based controls verify Modbus Plus cables are secured properly
Verify protective settings are in accordance with coordination study (If availible)
Log all settings for the following items
• System
• Utility
• Generators
• Load Shed
• Gen Demand Priority
For Digi Trip 1100 and 520 check for any logged faults (record as needed)
Verify protective settings are in accordance with coordination study
Verify system is level; doors are align and open and close properly
Verify enclosures are properly anchored to the floor or switchgear pad
Verify enclosures are free from all moisture
Verify heaters are operational
Verify enclosures are properly coated and free from all rust or other corrosion
• Use touch up paint to cover any blatant scratches or bare metal as agreed to by
site personnel
Verify enclosures are clean and free from all dust or other foreign debris
• Clean as needed
Verify enclosures are free from all signs of flash over or tracing
If supplied verify filters are in place and vents are not obstructed to air flow
Verify bus connections; splice bolts and mounting insulator bolts
• Tighten where necessary
o If allowed by customer
2.2 Layout
Verify system layout corresponds with system one line located in the "G" drawings
Verify breaker cells are properly identified and match system one line
Verify breaker Amp frame and Amp trip match breaker schedule located in the "G" drawings
For PowerLynx 3000 controls download all alarm logs for further review
For Powerlynx PLC based controls verify Modbus Plus lights on the PLC's are flashing
For Powerlynx PLC based controls verify PLC "RUN" light is on
For Powerlynx PLC based controls verify Modbus Plus cables are secured properly
Verify protective settings are in accordance with coordination study
Log all settings for the following items
• System Settings
• Utility Settings
• Generators
• Generator Demand Priority
• Load Shed
• Tracking
• Overheating
• Insulation deterioration
• Arcing
• Corona
For Digi Trip 1100 and 520 check for any logged faults (record as needed)
Verify protective settings are in accordance with coordination study
Remove breakers (If allowed by customer)
• Reference manufacturers maintenance guide prior to testing
o Perform their recommendations for maintenance
Perform the following:
• Pre-cleaning inspection
• Using a DLRO test each breaker for contact resistance
o Record reading on each breaker
• Using a meggar; test each breaker for di-electric insulation resistance
o Record readings on each breaker
• Clean and lubricate each breaker
• Return breaker to service
Replace breakers and check electrical and manual close and trip operations
2.7 Batteries
Discuss with the customer battery testing; at this time we will be performing
maintenance only.
Using software such as MB Stat; Modscan 32; or Kepware monitor the network for error packets
• Testing the emergency response mode (E-Mode) can be done by one of the
following:
o Test with load switch (If supplied)
o Individual ATS’s
Test with load
o Pulling the line jacks
Use extreme caution
o Opening the utility breaker or switch
If the utility breaker is controlled by PowerLynx the system will re-
close the utility breaker soon after opening. This should be
expected
o Removing the Secondary VT fuses
Verify system is level; doors are align and open and close properly
Verify enclosures are free from all moisture
Verify heaters are operational
Verify enclosures are properly coated and free from all rust or other corrosion
Verify enclosures are clean and free from all dust or other foreign debris
Verify enclosures are free from all signs of flash over or tracing
If supplied verify filters are in place and vents are not obstructed to air flow
3.2 Layout
Verify system layout corresponds with system one line located in the "G" drawings
Verify breaker cells are properly identified and match system one line
Verify breaker Amp frame and Amp trip match breaker schedule located in the "G" drawings
For Digi Trip 1100 and 520 check for any logged faults (record as needed)
Verify protective settings are in accordance with coordination study
For PowerLynx 3000 controls download all alarm logs for further review
For Powerlynx PLC based controls verify Modbus Plus lights on the PLC's are flashing
For Powerlynx PLC based controls verify PLC "RUN" light is on
For Powerlynx PLC based controls verify Modbus Plus cables are secured properly
Verify protective settings are in accordance with coordination study
Log all settings for the following items
• System Settings
• Utility Settings
• Generators
• Generator Demand Priority
• Load Shed
• Tracking
• Overheating
• Insulation deterioration
3.6 Grounds
Verify all commons and ground
Verify 24VDC negative is grounded to earth ground
Tighten as needed
3.7 Batteries
Verify system is level; doors are properly aligned and open and close as they should
Verify enclosures are properly anchored to the floor or switchgear pad
Verify enclosures are free from all moisture
Verify heaters are operational
Verify enclosures are properly coated and free from all rust or other corrosion
Verify enclosures are clean and free from all dust or other foreign debris
Verify enclosures are free from all signs of flash over or tracing
4.2 Controls
For Powerlynx PLC based controls verify Modbus Plus lights on the PLC's are flashing
For Powerlynx PLC based controls verify PLC "RUN" light is on
Verify protective settings are in accordance with coordination study
Verify all metering screens
Perform visual inspection of all wiring and connections for the following:
For Digi Trip 1100 and 520 check for any logged faults (record as needed)
Verify protective settings are in accordance with coordination study
4.5 Grounds
Verify all commons and grounds
4.6 Batteries
• Testing the emergency response mode (E-Mode) can be done by one of the
following:
o Test with load switch (If supplied)
o Individual ATS’s
Test with load
o Pulling the line jacks
Use extreme caution
o Opening the utility breaker or switch
If the utility breaker is controlled by PowerLynx the system will re-
close the utility breaker soon after opening. This should be
expected
o Removing the Secondary VT fuses
In order to validate the extended warranty annually our organization requires that all
CSA reports and supporting documentation are sent to our attention upon completion of
the agreement:
• Maintenance reports
o Including all testing data
• Drawing mark ups
• PLC changes
• HMI changes
Report any unsafe conditions to the customer immediately. Note any corrective action
steps.