Pir3000 Manual
Pir3000 Manual
Pir3000 Manual
0
00123812_02.eps
Contents
Contents
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Explosion-Protection Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operational Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Configuration of the Gas Transmitter via Magnetic Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Automatic Zerosetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Manual Zero Calibration of the Output Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manual Span Calibration of the Output Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Substitute Gas Calibration1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking the Signal Transmission, Checking the Alarm Trigger and Displaying the Gas Category . . . . . . . . . . . . . . . . . . . 17
Changing the gas category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Measuring Technique Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cross Sensitivities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Description of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dräger PIR 3000 infrared gas transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Accessories/Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ATEX approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
IECEx - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
UL - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CSA - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2
For Your Safety
Maintenance
Maintenance jobs may only be carried out by trained service personnel.
We recommend signing a service contract to have all maintenance jobs carried out
by Dräger Safety.
Always use original Dräger parts for maintenance.
Be sure to read the information provided in the chapter "Maintenance".
ATTENTION:
The gas transmitter has no user-serviceable parts. Unauthorised opening can
lead to a safety-related failure of the gas transmitter. Opening the device inval-
idates any right to claim under guarantee.
Accessories
Only use accessories mentioned in the order list.
3
Intended Use
Intended Use
The Dräger PIR 3000 infrared gas transmitter is a device used for stationary, contin-
uous monitoring of the concentration of carburetted, combustible gases and
vapours in the ambient air.
The gas transmitter is preconfigured for the gases methane, propane and ethylene.
The operating range respectively covers 0 to 100% LEL (Lower Explosion Limit).
An analogue, 4 to 20 mA output signal is used as measuring value output. S
The Dräger PIR 3000 infrared gas transmitter is designed for use in rough ambient
conditions and is suited for installation in hazardous areas of zones 1, 2, 21 and 22
according to the device categories 2G, 3G, 2D, 3D or Class I & II, Div. 1 for hazard-
ous areas. For further information, please observe the installation instructions.
In connection with a central device (e.g. Dräger Regard channel card 4...20 mA):
— warning before explosive concentration level is reached
0
— automatic initiation of countermeasures which avert the explosion hazard (e.g.
switching on a ventilation)
— device error warning
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4
Explosion-Protection Approvals
Explosion-Protection Approvals
The explosion-protection approvals are valid for use of the device in gas/vapour-air mixtures of combustible gases and vapours
under atmospheric conditions. The explosion-protection approvals are not valid for use in oxygen-enriched atmospheres. Unau-
thorised opening of the enclosure invalidates the explosion-protection approval.
1) The year of manufacture is indicated by the third letter of the serial number on the type plate: T = 2003, U = 2004, W = 2005,
X = 2006, Y = 2007, Z = 2008, A = 2009, B = 2010, C = 2011, etc.
example: serial number ARUH-0054, the third letter is U, so the year of manufacture is 2004.
The appendix has a copy of the ATEX certificate, which offers relevant information on safety regulations under subjects such as
"Subject matter and type", "Description", "Characteristic quantity" and "Terms/conditions of safe use".
5
Installing the Gas Transmitter
Mounting Location
The protecting effect of the gas transmitter depends on the selection of the mount-
ing location. By taking the site's air flow conditions into account, the best possible
mounting location should be chosen as close as possible to where a decisively
noticeable rise in gas concentration can be expected in case of a leakage, i. e.
— as close as possible to the potential leakage place
— when monitoring gases and vapours which are lighter than air:
above the potential leakage place
— when monitoring gases and vapours which are heavier than air:
near to ground.
Mechanical Installation
Terminal box
The gas transmitter is designed to be directly attached to a terminal box.
Approved connector boxes of the following makes are available as gas transmitter
accessories: EEx d (explosion proof, 3/4" NPT) and EEx e (increased safety, M25) - S
(see "Order List" on page 28).
● To maintain the housing protection class, the enclosed O-ring seal must be used
for an EEx e-type explosion protection connection.
Use a thread locking adhesive, e.g. Loctite® to prevent the M25 nut (torque of
15 Nm ±3 Nm) from self-loosening.
● Use approved plugs to close any unused cable entry openings at the terminal box.
0
Splash Guard and Calibration Adapter
We recommend using the supplied accessories - splash guard (1) and calibration
adapter (2) - to increase protection against water jets and contamination. (1)
The splash guard is held by a fixture provided with screw-thread, which is also used
as calibration adapter.
Make sure that the calibration adapter is correctly seated. To this end, manually (2)
tighten the calibration adapter to a point where the sealing line leaves a permanent
mark on the splash guard.
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6
Installing the Gas Transmitter
Assembly:
● Unscrew the calibration adapter from the gas transmitter. While doing so, leave
splash guard on the gas transmitter.
● Screw gas exposure / process adapter onto the gas transmitter and tighten firmly
by hand.
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● Check the gas-carrying system for leaks, e.g. with a soap bubble test.
Assembly:
— Unscrew the calibration adapter from the gas transmitter. While doing so, leave
splash guard on the gas transmitter.
— Manually tighten the dirt deflector on the gas transmitter to a point where the seal-
ing line leaves a permanent mark on the splash guard.
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The dirt deflector is not tested according to EN 61779.
7
Installing the Gas Transmitter
Electrical Installation
The entire wiring must correspond with applicable local regulations concerning the installation of electrical devices in potentially
explosive atmospheres. In case of doubt, consult the responsible authorities before installing the device.
We recommend a three-core, screened connection cable (mesh wire shield with a shielding factor of ≥80 %).
Attention:
Earth leakages on two phases can cause EMC problems. To avoid these problems, the cable screen may only be con-
nected to earth potential on one side (either at the central unit or at the gas transmitter). In most cases, connecting the
cable screen to the PE terminal of the terminal box has proven to work better than connecting it to the central device.
● If the corresponding connection is available:
Electrically connect the terminal box to earth.
● For installation in protection pipe: cast protection pipe seals and allow to harden.
● Do not connect gas transmitter and power supply before the wiring has been installed and tested.
Connection Diagram:
red
+ brown
10 to 30 V DC S
at gas transmitter black
4 to20 mA
0
RI
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U
8
Installing the Gas Transmitter
— The leads between central device and gas transmitter must have a sufficiently low
resistance to ensure the correct supply voltage at the gas transmitter. The maxi-
mum resistance per core is calculated as follows:
R = 2.5 x UC – 25
with R: maximum resistance per core
UC: voltage supplied by central device in volts (usually depends on the
supply voltage of the central device)
Example: With UC = 24 V, the result is a maximum resistance per core of R = 35 Ω.
With cable lengths per core of 1000 m, the resistance per unit length
R’ = 35 Ω/1000 m = 35 Ω/km may not be exceeded.
NOTICE:
Cable resistance deviations caused by temperature influences, transition
resistances of terminals, etc. can also contribute to the fact that the calcu-
lated cable length can not be fully used.
— The maximum resistance of the loop RI (sum of the internal resistance of the cen-
tral device and of the cable resistance of the signal line) depends on the transmit-
ter supply voltage as described below:
Supply voltage at maximum resistance of
the transmitter the loop RI
10 V 200 Ω
12 V 300 Ω
14 V 390 Ω
16 V 480 Ω
9
Installing the Gas Transmitter
Commissioning
The Dräger PIR 3000 infrared gas transmitter is preconfigured and ready for use
after installation.
● Deactivate the alarm call to the central device to avoid false alarms.
● When the supply voltage is applied, the gas transmitter automatically performs a
self check (10 seconds), then automatically uses the factory-preset calibration
(see page 11) and gas category.
For the duration of the self test, a signal of 1 mA is issued.
● Wait for the running-in period of one minute to expire. No settings can be changed
at the gas transmitter during this period. The gas transmitter will emit a 1 mA sig-
nal for the duration of the running-in period.
● Check signal transmission and adjust if required (see "Checking the signal trans-
mission, checking the alarm trigger and displaying the gas category" on page 17).
● Check setting of the gas category for the intended use. If required, set the gas
category (see "Changing the gas category " on page 18).
● Check the calibration of the gas warning system (see "Calibration" on page 11).
● Reactivate the alarm call to put the system back to normal operating state.
NOTICE:
To prevent moisture condensation on the optic surfaces of the device, parts of
the transmitter housing are heated from the inside. This can increase the
surface temperature by approx. 5 oC.
10
Operational Characteristics
Operational Characteristics
The gas transmitter generates an output signal which is proportional to the meas-
ured gas concentration. The factor of proportionality between displayed value and
the measured gas concentration is determined by the span calibration of the gas
transmitter (see "Manual Span Calibration of the Output Signal." on page 15).
The gas transmitter regularly runs self tests for numerous internal functions. As soon
as a divergence from normal operation is detected, the device will issue a fault mes-
sage.
Calibration
A functional check and - if necessary - a calibration must be carried out regularly for
gas warning systems (see page 20, Maintenance).
Zero gas and test gas are to be applied for functional check and calibration of the
infrared gas transmitter Dräger PIR 3000. To this end, the gas is applied either with
— the calibration adapter in connection with the splash guard (see page 5, part of
the scope of delivery) or
— the gas exposure / process adapter (see page 6 and order list) or
— the dirt deflector in connection with the splash guard (see order list).
The required gas flow rate for functional check and calibration is as follows:
— 0.5 to 1 L/min. for the calibration adapter with splash guard and the dirt deflector
with splash guard in closed rooms at wind speeds up to 5 m/s (3 Beaufort),
— 1 to 2 L/min. for the calibration adapter with splash guard and the dirt deflector
with splash guard at wind speeds up to 27 m/s (10 Beaufort),
— 0.5 to 3 L/min. for the gas exposure / process adapter.
Make sure that the calibration adapter is correctly seated. To this end, manually
tighten the calibration adapter to a point where the sealing line leaves a permanent
mark on the splash guard.
Nitrogen, synthetic air or fresh air (hydrocarbon content <50 ppm) can be used for
zero point calibration.
11
Operational Characteristics
Commercially available calibration gas can be used to calibrate the respective gas
category (methane, propane, ethylene). The highest accuracy is achieved using test
gas concentrations of 40 to 70 percent of the measurement span.
The infrared gas transmitter Dräger PIR 3000 can also be used to measure other
gases than mentioned above. For detailed information, refer to "Substitute Gas Cali-
bration" on page 16.
● Select the measured gas in the corresponding table and determine the corre-
sponding gas category.
● Set the gas transmitter to the determined gas category.
Where possible, calibration gas should match with the measured gas for span cali-
bration. In exceptional cases, span calibration can be carried out using a suitable
substitute gas and the associated calibration factor. The suitable substitute gas as
well as the associated calibration factor is shown in the table "Substitute Gas Cali-
bration" on page 16.
● Select the substitute gas (gas category) and the calibration factor in table "Substi-
tute Gas Calibration" on page 16.
● Multiply the concentration of the substitute gas by the calibration factor to get the
gas concentration to be set.
Example:
Measured gas: n-octane
Gas category: Propane (see table "Substitute Gas Calibration",
page 16)
Calibration factor: 1.8 (in table "Substitute Gas Calibration", page 16)
Span gas concentration: 40 %LEL propane (bottle concentration)
Setting: 40 %LEL x 1.8 (calibration factor) = 72 %LEL
CAUTION:
Never inhale test gas. Danger to health!
Observe the safety information in the corresponding safety data sheets.
Ensure that gases are vented or otherwise guided outside the building.
12
Operational Characteristics
Automatic Zerosetting
● Deactivate alarm activation of the central device.
● Expose the gas transmitter to nitrogen, synthetic air, and/or fresh air via calibra-
tion adapter and wait until measurement value stabilises.
● Place the magnetic pin onto the transmitter surface area marked by the " 0 " S
icon and hold it there (within the black frame) for at least five seconds. After five
seconds, the output signal of the gas transmitter switches to the display of the
span gas signal (3 mA) for as long as the magnetic pin is held against it. At the
0
same time, a zerosetting of the optical measuring unit is carried out automatically.
● Remove the magnetic pin. After 30 seconds, the device exits the automatic zero-
setting routine. As confirmation of the automatic zerosetting, the output signal
changes back to the span gas signal (3 mA). This signal is indicated for the same
period of time as when starting the automatic zerosetting routine.
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1)
A second person is required as helper for these tasks.
13
Operational Characteristics
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" 0 " or the " S " icon.
4 Adjust the zero point signal by placing the magnetic pin on one of the areas
marked with either the " 0 " or the " S " icon.
5 Remove the magnetic pin. The device terminates the zero point calibration routine
after 30 seconds without further settings being carried out. As confirmation of the
successful calibration, the output signal changes back to the span gas signal (3
mA). This signal is indicated for the same period of time as when starting the ze-
rosetting calibration routine.
6 Terminate exposure to gas.
● Reactivate alarm activation of the central device.
display
0 time
–6.25 %LEL
00923974_02_en.eps
(3 mA)
0 0 S
ATTENTION:
The calibration is automatically terminated and new calibration parameters are not saved if the gas concentration meas-
ured by the gas transmitter changes during the calibration procedure (e.g. because the calibration gas cylinder fell
empty during the calibration procedure). In this case, the gas transmitter returns to normal operation without displaying
the span gas signal as confirmation.
14
Operational Characteristics
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5 Remove the magnetic pin. The device terminates the span calibration routine after
30 seconds without further changes being made and saves the new calibration
parameter. The output signal momentarily switches back to the span gas signal
display to confirm a successful calibration.
6 Stop the exposure to gas, then wait for the display to fall back to zero.
● Reactivate alarm activation of the central device.
display
test gas concentration
0 time
–6.25 %LEL
01023974_02_en.eps
(3 mA)
S S 0
15
Operational Characteristics
ATTENTION:
The calibration is automatically terminated and new calibration parameters are not saved if the gas concentration meas-
ured by the gas transmitter changes during the calibration procedure (e.g. because the calibration gas cylinder fell
empty during the calibration procedure). In this case, the gas transmitter returns to normal operation without displaying
the span gas signal as confirmation.
___________
1)
The measuring function for the explosion protection according to EN 61779 is proven, see EC-Type Examination certificate
BVS 06 ATEX E 143X and associated additions.
2)
The LEL values were used according to IEC 61779-1. Other LEL values may apply for the device settings at the location of
use.
16
Operational Characteristics
Checking the Signal Transmission, Checking the Alarm Trigger and Displaying
the Gas Category
The gas transmitter can create an output signal of 80 % of the full scale value, even
without exposure to test gas. This 80% signal can be used to
— check the signal transmission of the central device,
— match central device and sensor signal,
— check the alarm triggering of the gas warning system.
After issuing the 80% signal, the gas category set at the gas transmitter is displayed
before the gas transmitter returns to normal operation.
● De-energising the alarm activation of the central device (not during alarm testing). S
● Expose the gas transmitter to nitrogen, synthetic air, and/or fresh air via calibra-
tion adapter and wait until measurement value stabilises.
● Place the magnetic pin onto the transmitter surface area marked by the " 0 "
0
icon and hold it there (within the black frame) for at least 5 seconds. After five sec-
onds, the output signal of the gas transmitter changes to 3 mA (span gas signal)
and remains there for as long as the magnetic pin is held against it. At the same
time, a zerosetting of the optical measuring unit is carried out automatically.
● Remove the magnetic pin. After 30 seconds, the device exits the automatic zero-
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setting routine. As confirmation of the automatic zerosetting, the output signal
changes back to the span gas signal (3 mA). This signal is indicated for the same
period of time as when starting the automatic zerosetting routine. After that, the
output signal of the gas transmitter changes to 4 mA (0% signal).
● Check the display of the central device: set point 0 %LEL.
● If required, manually set the zero point at the gas transmitter to a display of 0
%LEL.
● Place the magnetic pin onto the transmitter surface area marked by the " S "
icon (within the black frame) and hold it there. After ten seconds, the output signal
of the gas transmitter changes to 16.8 mA (80% signal) and remains there for as
long as the magnetic pin is held against it. S
● Check the display of the central device: set point 80 %LEL.
● If required, adjust the span at the central device until the central device displays
80% LEL. While doing so, observe the information in the operating manual of the
central device pertaining to this subject. 0
● Remove the magnetic pin. The gas transmitter changes to an output signal which
displays the currently set gas category according to the following table:
Gas category mA Display [%LEL]
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methane 7.2 20
propane 10.4 40
ethylene 13.6 60
17
Operational Characteristics
— This signal is maintained for 30 seconds. The gas transmitter will then switch back
to normal operation.
— The central device display now matches the output signal of the gas transmitter.
ATTENTION:
Using the 80% signal to match central device and transmitter signal without
test gas is no replacement for the span calibration of the gas warning system.
Changing the gas category is only possible under the following conditions:
— The device was less was started up less than an hour ago.
— The last zero calibration of the gas transmitter was less than an hour ago.
— The gas concentration measured by the device is below 10% LEL (expose to zero
gas if necessary).
To change the gas category of commissioned gas transmitters, interrupt the power
supply for a short period of time, wait for the running-in period of one minute to
expire, and then carry out an automatic zero calibration (see "Automatic Zero Cali-
bration" on page 13).
Then:
● Deactivate alarm activation of the central device.
● Place the magnetic pin onto the transmitter surface area marked by the " S "
icon (within the black frame) and hold it there. S
After ten seconds, the output signal of the gas transmitter changes to 16.8 mA
(80% signal) and remains there for as long as the magnetic pin is held against it.
0
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18
Operational Characteristics
● Remove the magnetic pin. The gas transmitter changes to an output signal which
displays the currently set gas category according to the following table:
Gas category mA Display [%LEL]
methane 7.2 20
propane 10.4 40
ethylene 13.6 60
This signal is maintained for 30 seconds. Within this period of time, the magnetic pin
can be placed upon the area marked by the " S " icon to select the next gas listed
in the table. In the process, the output signal of the gas transmitter changes to the
value which corresponds with the newly selected value which corresponds with the
gas category.
The gas transmitter returns to normal operation if no further entry with the magnetic
pin is performed for 30 seconds.
19
Maintenance
Maintenance
Regular intervals
are to be determined for the following tasks by the persons responsible for the gas
warning system while taking local regulations into account:
● Visual inspection to look for damage and contamination. Special attention is re-
quired for gas entrance to the gas transmitter. Anything that blocks the gas en-
trance to the transmitter, e.g. dirt, ice, precipitation, etc., can prolong the response
times or even completely disable the gas transmitter. Recommended inspection
interval: 3 months.
● Visual inspection of the splash guard. If required, dismount gas exposure / proc-
ess adapter and/or dirt deflector. Clean or replace damaged splash guard.
● Visual inspection of gas exposure / process adapter. Clean or replace damaged
gas exposure / process adapter.
● Visual inspection of the dirt deflector. Clean or replace damaged dirt deflector.
● Check signal transmission and adjust if required (see "Checking the signal trans-
mission, checking the alarm trigger and displaying the gas category" on page 13).
● Check the calibration of the gas warning system (see "Calibration" on page 9).
Recommended calibration interval: 6 months.
Extending the maintenance intervals is possible if local conditions are taken into
account, and if the recommended maintenance intervals require cleaning, mainte-
nance or setup work. However, we do not recommend maintenance intervals that are
longer than 12 months.
Yearly
Inspection by competent personnel. The inspection intervals are to be individually
determined with regard to safety regulations, process control conditions and device-
related requirements. We strongly recommend that a service contract be signed with
Dräger Safety to have them handle repairs and maintenance.
20
Faults, Cause and Remedy
21
Technical Data
Technical Data
General Details
Functional Principle Compensated Infrared Absorption
power supply 10 to 30 V DC
switch-on current (2 ms) ≤0.5 A
power consumption ≤2 W
22
Technical Data
CE marking devices and protection systems for intended use in potentially explosive atmospheres
(directive 94/9/EC);
electromagnetic compatibility (directive 89/336/EEC)
explosion protection:
1) The year of construction is indicated by the third letter of the serial number on the type plate: T = 3, U = 2003, W = 2004,
X = 2005, Y = 2006, Z = 2007, A = 2008, B = 2009, C = 2010, etc.
example: serial number ARUH-0054, the third letter is U, so the year of construction is 2004.
23
Technical Data
24
Technical Data
Cross Sensitivities
The gas transmitter measures the concentration of hydrocarbons. Factory-preset calibration parameters are available for
methane, propane and ethylene gases. However, other hydrocarbons can also be measured. The following text has examples of
typical display values for some types of hydrocarbon, with the gas transmitter calibrated in the respectively stated gas category.
Name of substance1) CAS-No. Gas category Display of 50 % LEL 2)
in % LEL of target gas category
acetone 67-64-1 ethylene 75
benzene 71-43-2 ethylene 58
1.3-butadiene 106-99-0 ethylene 47
i-butane 75-28-5 propane 32
n-butane 106-97-8 propane 42
n-butanol 71-36-3 propane 36
n-butene 106-98-9 propane 48
n-butyl acetate 123-86-4 propane 30
n-butyl acrylate 141-32-2 propane 31
chlorobenzene 108-28-5 ethylene 27
cyclopentane 287-92-3 propane 46
diethyl ether 115-10-6 propane 64
1.4-dioxane 123-91-1 propane 29
ethanol 64-17-5 propane 56
ethylene 74-85-1 ethylene 50
ethyl acetate 141-78-6 propane 40
ethyl acetate 141-78-6 ethylene >100
ethylbenzene 100-41-4 propane 32
n-hexane 110-54-3 propane 28
methane 74-82-8 methane 50
methanol 67-56-1 propane >100
methanol 67-56-1 ethylene >100
1-methoxy-2-propanol 107-98-2 propane 41
methyl-i-butylcetone 108-10-1 propane 26
methyl ethyl ketone (butanone) 78-93-3 propane 31
methyl methacrylate 80-62-6 propane 38
n-nonane 111-84-2 propane 28
n-octane 111-65-9 propane 30
i-pentane 78-78-4 propane 38
n-pentane 109-66-0 propane 44
propane 74-98-6 propane 50
i-propyl alcohol 67-63-0 propane 37
propene (propylene) 115-07-1 propane 33
propene (propylene) 115-07-1 ethylene >100
propylene oxide 75-56-9 propane 54
styrene 100-42-5 ethylene 48
tetrahydrofuran 109-99-9 propane 44
toluene 108-88-3 ethylene 93
o-xylene 95-47-6 ethylene 68
1)
Substances, for which an explosion protection measuring function has been determined, are listed in the EC-Type Examina-
tion certificate BVS 05 ATEX E 143X and the associated addendums.
2) The LEL values were used according to IEC 61779-1. Other LEL values may apply for the device settings at the location of
use.
25
Technical Data
Dimensions
M25 x 1.5
or
3/4" NPT
S
aprox. 170 mm
01123812_01_en.eps
ø 37 mm
26
Description of Design
Description of Design
The Dräger PIR 3000 infrared gas transmitter is a gas transmitter designed to deter-
mine the concentration of gases and vapours in the ambient air. The principle of
measurement is based on the concentration-dependent absorption of infrared radia-
tion in measured gases.
The monitored ambient air diffuses through sintered material into the flameproof
housing of a measuring cuvette. The broadband light emitted by the radiator passes
through the gas in the cuvette and is reflected by the cuvette walls from where it is
directed towards the inlet window of a dual element detector. One channel of the
detector measures the gas-dependent light transmission of the cuvette (measuring
channel), the other channel is used as reference. The ratio between measuring and
reference signal is used to determine the gas concentration in the cuvette. The
cuvette is heated to avoid condensation of the atmosphere's moisture content.
Internal electronics and software are used to calculate the concentration. The gas
transmitter sends a standard 4 to 20 mA output signal.
Due to its robust design and the measuring method, the gas transmitter has long
maintenance and calibration intervals (see "Maintenance" on page 20). A gas sensi-
tivity drift is very unlikely due to the infrared-optical principle of measurement and in
addition, the zero point stability is enhanced by an automatic tracking system.
27
Order List
Order List
Designation and description Order No.
Dräger PIR 3000 infrared gas transmitter
Dräger PIR 3000 1) 68 11 080
connecting thread 3/4" NPT, type IDS 0001
Dräger PIR 3000 compl. set d 2) 68 11 180
connecting thread 3/4" NPT, type ITR 0010
Dräger PIR 3000 1) 68 10 810
connecting thread M 25 x 1.5, type IDS 0011
Dräger PIR 3000 compl. Set e 3) 68 11 160
connecting thread M 25 x 1.5, type ITR 0001
Dräger PIR 3000 compl. Set e2 4) 68 11 270
connecting thread M 25 x 1.5, type ITR 0002
Accessories/Spare parts
splash guard 68 10 796
calibration adapter 68 10 859
gas exposure / process adapter 68 11 330
dirt deflector 68 11 135
assembly set e 68 11 427
assembly set d 68 11 426
pipe connection set (duct mount) 68 10 995
magnetic rod 45 43 428
terminal box design type EEx d 68 11 161
(flameproof enclosure, 3/4" NPT, Ø10.0 cm)
terminal box in EEx e design 68 11 299
(increased safety, M25, 11.0 x 7.5 x 5.5 cm)
terminal box in EEx e design 68 11 159
(increased safety, M25, 12.0 x 12.0 x 7.4 cm)
cable gland set M20 68 11 323
Instructions for Use 90 23 812
Installation Instructions 90 23 813
1)
Splash guard and calibration adapter belong to the scope of delivery.
2)
The complete set includes the terminal box (68 11 161), the splash guard as well as the
calibration adapter, already preassembled.
3)
The complete set includes the terminal box (68 11 299), the splash guard as well as the
calibration adapter, already preassembled.
4)
The complete set includes the terminal box (68 11 159), the splash guard as well as the
calibration adapter, already preassembled.
28
ATEX approval
ATEX approval
29
ATEX approval
30
ATEX approval
31
ATEX approval
32
ATEX approval
33
ATEX approval
34
IECEx - Approval
IECEx - Approval
35
IECEx - Approval
36
IECEx - Approval
37
IECEx - Approval
38
UL - Approval
UL - Approval
39
UL - Approval
40
UL - Approval
41
CSA - Approval
CSA - Approval
42
CSA - Approval
43
CSA - Approval
44
Declaration of Conformity
Declaration of Conformity
45
Index
Index
4 to 20 mA output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Flow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
alarm call to the central device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 23
ATEX approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
calibration adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Calibration Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 15
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
changing the target gas category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 18
colour code of the connection leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
commissioning of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
connecting thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
cross sensitivities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
device category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
digital resolution of measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
environmental ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
explosion-protection approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
fault message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
full scale deflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
functional principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
humidity influence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
46
Index
IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 23
IECEx - approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
infrared radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
installation in protection pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
installing the gas transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IP rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
linearity error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 20
measurement value response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
measuring cuvette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
measuring method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
measuring technique characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
measuring value output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
moisture condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
operational lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Order list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
over-range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Span calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
span gas signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
splash guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
substitute gas calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
47
Index
UL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 23
UL - approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
under-range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
warm-up phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
year of construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Year of manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
zerosetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
48
Dräger Safety AG & Co. KGaA
Revalstraße 1
D-23560 Lübeck
Germany
Phone +49 451 8 82 - 27 94
Telefax +49 451 8 82 - 49 91
www.draeger.com
90 23 974 - GA 4677.500 en
© Dräger Safety AG & Co. KGaA
3rd edition - 04_2008
Subject to alteration