Caterpillar-G3616 Parts Manual Feb 2012

RELP1452
February 2012
Parts
Manual See “General Information”
for New Parts Manual
Features.
G3616 INDUSTRIAL
BLB758 (Engine) FMHND00 (ESO)
SAFETY.CAT.COM
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the Operation
and Maintenance Manual.
Delivery Date:
Product Information
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
Dealer Information
Name: Branch:
Address:
Dealer Contact Phone Number Hours
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA RELP1452
TABLE OF CONTENTS
Name Page Name Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A3 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 76

BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
CAP GP-ENGINE OIL FILLER . . . . . . . . . . . . . . 77
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A5
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 78
GUIDE GP-OIL LEVEL GAUGE . . . . . . . . . . . . 81
SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A6 LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 82
LINES GP-LUBE OIL . . . . . . . . . . . . . . . . . . . . . . 89
MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A7 LINES GP-TURBOCHARGER OIL . . . . . . . . . . 91
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 93
PUMP GP-PRELUBRICATION . . . . . . . . . . . . . . 96
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8 VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . 99
ENGINE SHIPPING ORDER . . . . . . . . . . . . . . . . . . A11 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 100

CONNECTION GP-WATER . . . . . . . . . . . . . . . . 100
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 103
ADAPTER GP-AUXILIARY DRIVE . . . . . . . . . . 1 HOUSING & REGULATOR GP . . . . . . . . . . . . . . 105
BARRING & MOUNTING GP . . . . . . . . . . . . . . 2 LINES GP-OIL COOLER . . . . . . . . . . . . . . . . . . 109
BRACKET GP-SHIPPING . . . . . . . . . . . . . . . . . . 4 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 111
CAMSHAFT AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 119
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONNECTING ROD GP . . . . . . . . . . . . . . . . . . 12 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 122
COVER GP-CAMSHAFT . . . . . . . . . . . . . . . . . . 14 ADAPTER GP-AIR CLEANER . . . . . . . . . . . . . . 122
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 16 AFTERCOOLER GP-TREATED
COVER GP-ENGINE LIFTING EYE . . . . . . . . 20 WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
COVER GP-FRONT HOUSING . . . . . . . . . . . . 21 AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 126
COVER GP-GEAR INSPECTION . . . . . . . . . . 22 BYPASS GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 128
COVER GP-REAR HOUSING . . . . . . . . . . . . . . 23 ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . 132
COVER GP-VALVE MECHANISM . . . . . . . . . . 24 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 25 MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 141
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . 27 MOUNTING GP-BELLOWS . . . . . . . . . . . . . . . . 144
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 29 MOUNTING GP-TURBOCHARGER . . . . . . . . 145
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 34 SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . 146
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 37 TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 149
DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 45 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
DRIVE GP-TIMING & SPEED . . . . . . . . . . . . . . 47 ACTUATOR GP-ELECTRONIC . . . . . . . . . . . . 151
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 CONTROL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 153
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 49 LINES GP-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 50 MOUNTING GP-FUEL FILTER . . . . . . . . . . . . . . 159
GEAR GP-RING . . . . . . . . . . . . . . . . . . . . . . . . . . 52 ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . 53
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 54 ELECTRICAL AND STARTING SYSTEM . . . . . . 161
HOUSING GP-REAR . . . . . . . . . . . . . . . . . . . . . . 57 BOX GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . 161
LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 59 BUFFER GP-SENSOR . . . . . . . . . . . . . . . . . . . . 163
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 60 CONTROL GP-ENGINE ELECTRONIC . . . . . . 164
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 61 HARNESS AS-MONITOR . . . . . . . . . . . . . . . . . . 166
PAN AS-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . 166
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 IGNITION GP-GAS ENGINE . . . . . . . . . . . . . . . . 167
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 66 LINES GP-AIR STARTING . . . . . . . . . . . . . . . . . . 169
PRECHAMBER GP . . . . . . . . . . . . . . . . . . . . . . . . 68 MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . 175
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 70 SENSOR GP-COMBUSTION . . . . . . . . . . . . . . 176
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 71 SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 180
SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 73 SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 181
VALVE GP-EXPLOSION RELIEF . . . . . . . . . . . . 74 SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 182
VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 75 STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . 185
RELP1452 TABLE OF CONTENTS A1

TABLE OF CONTENTS
Name Page Name Page
SWITCH AS-PRESSURE . . . . . . . . . . . . . . . . . . 188

TRANSFORMER GP-POTENTIAL . . . . . . . . . . 189
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 190
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 194
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 201

TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 201
TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 203
OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 204

BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . 204
MODULE GP-KEYPAD . . . . . . . . . . . . . . . . . . . . 213
SERVICE EQUIPMENT AND SUPPLIES . . . . . . 214

CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 214
COVER-TARP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 217
PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1
A2 TABLE OF CONTENTS RELP1452

GENERAL INFORMATION
1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX

Caterpillar 3600 family of engines are indentified with The Maintenance Parts Index, located near the
serial numbers and Engine Shipping Order Numbers. beginning of the manual, references most frequently
The serial number plate is mounted on the engine. used maintenance part numbers, providing description,
quantity, usage and page number. This information is
Caterpillar dealers need this information to determine
organized alphabetically by part description.
which components were included on the engine when
it was assembled at the factory. This permits accurate
identification of replacement part numbers. 6. INDEX
The index located near the front of the manual is an
2. ORDERING PARTS alphabetical listing of all information elements included
in the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.
7. PART NUMBER INDEX

A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.
8. CAPTIONS
Quality Caterpillar replacement parts are available from Captions located at the beginning of each information
Caterpillar dealers throughout the world. Their parts element identify the part number and part name
inventories are up to date and include all parts normally along with additional descriptive information. S/N
required to protect your investment in Caterpillar information found in each caption should be used
Engines. Dealers may offer repair kits or remanufactured to select correct information for a specific engine.
parts to allow selection of the most effective repair Field replacement options, identification of optional
alternative for a particular situation. When ordering parts, attachment components, and where used ("part of")
your order should specify the quantity, part number, information is also provided.
part name, and the serial number/product identification The first line of a caption is shown in larger type font
number of the engine for which the parts are needed. to indicate the beginning of an information element.
Captions for additional pages that may be required
3. PARTS MANUAL ORGANIZATION to illustrate an information element will be shown in
standard type font and will include the term (contd.) .
Product information in this manual is presented
as "information elements" that represent all of the
components for the specific model. An Engine 9. NON-SERVICED PARTS
Arrangement is an example of an information element. In some instances it is necessary to display non-serviced
The information elements are organized alphabetically parts that are a link to lower level serviceable consist lists.
by part name and secondarily by part number within These non-serviced part numbers are shown in italic type
each major section of the manual. indicating that they are not available. All consist lists have
not been converted to reflect this enhancement.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
RELP1452 GENERAL INFORMATION A3

GENERAL INFORMATION
10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspond
to numbers used in the associated graphic(s). An 14. DESCRIPTION OF TYPE CHANGES
alphabetic suffix may be added to a reference number to Type - A type is defined as any configuration change
identify lower level consist items. Numbers shown in the that requires an additional Information Element for an
Graphic Ref column refer to the graphic number identifier Arrangement, Group, or Assembly. If serial number
displayed in the lower left corner of each illustration. The breaks for types are not available, a type # ( Type 1,
Graphic Ref number may be used in combination with Type 2, etc.) will be displayed in the caption. These
the item Ref No to determine the correct part number. "type" changes are identified with a "C" note (change
There may be intentional omission of a Ref No in a from previous type) in the Parts List. Only the "types" that
consist list as information is updated to reflect the latest apply to this Parts Manual will be included. Additional
serviceable part numbers. types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
11. INDENTED PART NAMES
When a part name is indented in a parts list, it is part 15. <END>
of (included in) the group or assembly under which it is This symbol indicates the end of an information element.
indented.
NOTE:
12. ILLUSTRATION REFERENCE LETTERS
Continuing improvement and advancement of
When necessary, illustrations contain reference letters product design may cause changes to your engine
(A, B, C etc.) that are intended to track lines and which may not be included in this publication.
harnesses from one point to another. They are also used Whenever a question arises regarding your
to show where to reconnect illustrations that have been Caterpillar product or this publication, please
separated. consult your Caterpillar dealer for the latest available
information.
13. ABBREVIATIONS AND SYMBOLS
O.D. – Outside Diameter SEE TECHNICAL MANUALS FOR ALL PACKAGING
I.D. – Inside Diameter ARRANGEMENTS
A – Not Part Of This Group This manual is shipped with all 3600 Engines and
B – Use As Required contains major components not serviced by Caterpillar.
C – Change From Previous Type Contact Lafayette plant for further information.
D – Order By The Meter
E – Order By The Centimeter Telephone: 765-448-2200
F – Not Shown 7:30 AM - 4:00 PM EST USA
G – Order By The Inch
I – Refer To Hydraulic Information System Internet e-mail:
M – Metric Part [email protected]
R – Remfg Part May Be Available
Y – Separate Illustration Website:
Z – Not Serviced Separately https://lecservicesupport.cat.com
A4 GENERAL INFORMATION RELP1452

REPAIR ALTERNATIVES
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program for 3600 Series Engines include:
CONNECTING RODS
CYLINDER HEADS
FUEL INJECTORS
OIL COOLERS
OIL PUMPS
WATER PUMPS
Check with your local Caterpillar Dealer for the availability of Remanufactured Components.
RELP1452 REPAIR ALTERNATIVES A5

SUPPLEMENTAL COOLANT ADDITIVES
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)
3P-2044 (2) 111-2372 (1)
64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
A6 SUPPLEMENTAL COOLANT ADDITIVES RELP1452

MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE
AIR INLET AND EXHAUST SYSTEM

FILTER ELEMENT AS-AIR (PRIMARY) 105-9741 2 AIR CLEANER GP 127
SEAL-INTEGRAL 130-1288 8 AFTERCOOLER GP-TREATED WATER 123
BASIC ENGINE
CAP GP-ENGINE OIL FILLER 7E-1659 1 COVER GP-CYLINDER BLOCK 16
COOLING SYSTEM
REGULATOR-TEMPERATURE 120-9453 4 LINES GP-OIL COOLER 109
(85-DEG C)
REGULATOR-TEMPERATURE 248-5513 8 HOUSING & REGULATOR GP 105
(92-DEG C)
REGULATOR-WATER TEMPERATURE 204-6708 8 HOUSING & REGULATOR GP 107
(60-DEG C)
ELECTRICAL AND STARTING SYSTEM

BOLT (3/8-16X2-IN) 0S-1590 1 LINES GP-AIR STARTING 172
GASKET-PLUG 108-3515 1 SENSOR GP-COMBUSTION 176
SPARK PLUG (IGNITION) 194-8518 16 IGNITION GP-GAS ENGINE 167
HYDRAULIC SYSTEM
BREATHER (HYDRAULIC TANK) 143-4880 1 TANK GP-HYDRAULIC 203
CAP-FILLER (HYDRAULIC TANK) 7H-1447 1 TANK GP-HYDRAULIC 203
LUBRICATION SYSTEM
BREATHER AS (CRANKCASE) 4W-3027 4 BREATHER GP 76
CAP-FILLER (ENGINE OIL) 4P-6979 1 CAP GP-ENGINE OIL FILLER 77
FILTER ELEMENT-ENGINE OIL 179-1502 6 FILTER GP-ENGINE OIL 78
FILTER-OIL (ADVANCED EFFICIENCY) 1G-8878 1 FILTER GP-ENGINE OIL 80
SCREEN AS-SUCTION 9Y-3307 1 LINES GP-ENGINE OIL 82
OPERATOR STATION
FUSE (15-AMPERE) 036-5774 1 BOX GP-CONTROL PANEL 204
FUSE (6-AMPERE) 233-8091 1 BOX GP-CONTROL PANEL 204
LAMP (24-VOLT) 3E-1814 1 BOX GP-CONTROL PANEL 207
LAMP (24-VOLT) (RED) 116-5270 1 BOX GP-CONTROL PANEL 207
LAMP-INDICATOR (24-VOLT) (AMBER) 153-5042 1 BOX GP-CONTROL PANEL 207
LAMP-INDICATOR (24-VOLT) (GREEN) 153-5040 1 BOX GP-CONTROL PANEL 207
RELP1452 MAINTENANCE PARTS A7

INDEX
Name Page Name Page
A COVER GP-GEAR INSPECTION . . . . . . . . . . . . . . . 22

COVER GP-REAR HOUSING . . . . . . . . . . . . . . . . . . 23
ACTUATOR GP-ELECTRONIC . . . . . . . . . . . . . . . . . 151 COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 24
152 COVER-TARP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
ADAPTER GP-AIR CLEANER . . . . . . . . . . . . . . . . . . 122 CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ADAPTER GP-AUXILIARY DRIVE . . . . . . . . . . . . . . 1 CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . . 27
AFTERCOOLER GP-TREATED WATER . . . . . . . . 123 28
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 29
127 31
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 34
35
B 36
BARRING & MOUNTING GP . . . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 37
BEARING-CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . 29 38
31 39
BOLT (3/8-16X2-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 41
BOX GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 CYLINDER HEAD GP–BASIC . . . . . . . . . . . . . . . . . . 40
BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . . . . . 204
207
211
D
BRACKET GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . . 4 DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . . 203 44
BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 76 DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 45
BREATHER GP–CRANKCASE . . . . . . . . . . . . . . . . . 76 46
BUFFER GP-SENSOR . . . . . . . . . . . . . . . . . . . . . . . . 163 DRIVE GP-TIMING & SPEED . . . . . . . . . . . . . . . . . . 47
BYPASS GP-EXHAUST–WASTEGATE . . . . . . . . . 128
E
C ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 132
CAMSHAFT AS–STANDARD ROTATION . . . . . . . 5 133
7
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAP GP-ENGINE OIL FILLER . . . . . . . . . . . . . . . . . .
9
16
F
77 FILM-IDENTIFICATION (CONTROL PANEL) . . . . . 207
CAP-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . . . . 77 FILM-KEYPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
CAP-FILLER (HYDRAULIC TANK) . . . . . . . . . . . . . . 203 FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 127
CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 214 FILTER ELEMENT-ENGINE OIL . . . . . . . . . . . . . . . . 78
CONNECTING ROD GP . . . . . . . . . . . . . . . . . . . . . . . 12 FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 78
13 80
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . 100 FILTER-OIL (ADVANCED EFFICIENCY) . . . . . . . . 80
101 FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
102 FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . 164 FUSE (6-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
165
CONTROL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . .
153
103
G
CORE AS (AFTERCOOLER) . . . . . . . . . . . . . . . . . . . 123 GASKET-PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
CORE AS (OIL COOLER) . . . . . . . . . . . . . . . . . . . . . . 103 GAUGE GP-ENGINE OIL PRESSURE
COVER GP-CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . 14 (ENGINE OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
15 GAUGE-OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . 78
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . 16 GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
COVER GP-CYLINDER BLOCK– GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CENTRAL STRUCTURE . . . . . . . . . . . . . . . . . . . . 18 GEAR GP-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
COVER GP-ENGINE LIFTING EYE . . . . . . . . . . . . . 20 GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . 53
COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 21 GUIDE GP-OIL LEVEL GAUGE . . . . . . . . . . . . . . . . 81
A8 INDEX RELP1452
INDEX
Name Page Name Page
H M
HARNESS AS-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 MANIFOLD GP-EXHAUST–
HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . . 207 TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . 141
HARNESS AS-MONITOR . . . . . . . . . . . . . . . . . . . . . . 166 MODULE GP-KEYPAD . . . . . . . . . . . . . . . . . . . . . . . . 213
HARNESS AS-MONITOR (ADVISOR) . . . . . . . . . . . 207 MOUNTING GP-BELLOWS–FLEXIBLE . . . . . . . . . 144
HARNESS AS-SENSOR MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . . . . . 175
(COMBUSTION, TEMP, LH) . . . . . . . . . . . . . . . . . 176 MOUNTING GP-CONTROL
HARNESS AS-SENSOR (ENGINE MONITORING SYSTEM) . . . . . . . . . . . 207
(COMBUSTION, TEMP, RH) . . . . . . . . . . . . . . . . . 176 MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . .
61
HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 166 62
HARNESS AS-WIRING (IGNITION, LH) . . . . . . . . . 167 63
HARNESS AS-WIRING (IGNITION, RH) . . . . . . . . . 167 MOUNTING GP-FUEL FILTER . . . . . . . . . . . . . . . . . 159
HARNESS AS-WIRING (LEFT SIDE) . . . . . . . . . . . 195 MOUNTING GP-TURBOCHARGER . . . . . . . . . . . . 145
HARNESS AS-WIRING (RIGHT SIDE) . . . . . . . . . . 194
HOUSING & REGULATOR GP . . . . . . . . . . . . . . . . . 105
107 O
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 54 ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
55
HOUSING GP-REAR–GEAR . . . . . . . . . . . . . . . . . . . 57
P
I PAN AS-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
65
IGNITION GP-GAS ENGINE . . . . . . . . . . . . . . . . . . . 167 PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
67
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
K POTENTIOMETER (ENGINE SPEED) . . . . . . . . . . 166
KIT-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 PRECHAMBER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
KIT-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 93
95
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
L PUMP GP-PRELUBRICATION . . . . . . . . . . . . . . . . . 96
LAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 97
LAMP (24-VOLT) (RED) . . . . . . . . . . . . . . . . . . . . . . . . 207 98
LAMP-INDICATOR (24-VOLT) (AMBER) . . . . . . . . . 207 PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
LAMP-INDICATOR (24-VOLT) (GREEN) . . . . . . . . . 207 120
LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . .
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
134
R
135 REGULATOR-TEMPERATURE (85-DEG C) . . . . . 109
136 REGULATOR-TEMPERATURE (92-DEG C) . . . . . 105
140 REGULATOR-WATER TEMPERATURE
LINES GP-AIR STARTING . . . . . . . . . . . . . . . . . . . . . 169 (60-DEG C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
172 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 82
83
87
S
LINES GP-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 SCREEN AS-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 82
LINES GP-LUBE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . 89 SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . 73
LINES GP-OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . 109 SEAL-INTEGRAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 91 SENSOR AS-TEMPERATURE
LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 (JACKET WATER) . . . . . . . . . . . . . . . . . . . . . . . . . . 195
113 SENSOR GP-COMBUSTION . . . . . . . . . . . . . . . . . . . 176
114 SENSOR GP-DETONATION . . . . . . . . . . . . . . . . . . . 194
117 SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 180
RELP1452 INDEX A9
INDEX
Name Page Name Page
SENSOR GP-PRESSURE (CRANKCASE) . . . . . . 195 193

SENSOR GP-PRESSURE (FILTERED OIL) . . . . . 194 VALVE GP-SOLENOID (GAS SHUTOFF) . . . . . . . . 191
SENSOR GP-PRESSURE (GAS) . . . . . . . . . . . . . . . 195 VALVE GP-SOLENOID–GAS SHUTOFF . . . . . . . . 191
SENSOR GP-PRESSURE 192
(JACKET WATER OUTLET) . . . . . . . . . . . . . . . . . 195 VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 75
SENSOR GP-PRESSURE (UNFILTERED OIL) . . . 194
SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . .
181
182
W
183 WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 194
184
SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 194
SENSOR GP-TEMPERATURE
(MANIFOLD AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
SENSOR GP-TEMPERATURE (OIL) . . . . . . . . . . . . 194
(THERMOCOUPLE) . . . . . . . . . . . . . . . . . . . . . . . . 176
(TURBOCHARGER INLET) . . . . . . . . . . . . . . . . . . 176
(TURBOCHARGER OUTLET) . . . . . . . . . . . . . . . 176
SENSOR-COMBUSTION . . . . . . . . . . . . . . . . . . . . . . 176
SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 146
SPARK PLUG (IGNITION) . . . . . . . . . . . . . . . . . . . . . 167
STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . . . . 185
186
SWITCH AS (PRESSURE) . . . . . . . . . . . . . . . . . . . . . 188
SWITCH AS-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 188
SWITCH AS-PRESSURE (INLET AIR) . . . . . . . . . . 195
SWITCH AS-PRESSURE
(JACKET WATER INLET) . . . . . . . . . . . . . . . . . . . . 194
SWITCH AS-PRESSURE (OIL) . . . . . . . . . . . . . . . . . 194
SWITCH AS-PRESSURE
(PRELUBRICATION) . . . . . . . . . . . . . . . . . . . . . . . . 194
SWITCH AS-PUSH BUTTON
(EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . 204
207
SWITCH AS-PUSH BUTTON (LIGHTED)
(PRELUBRICATION) . . . . . . . . . . . . . . . . . . . . . . . . 207
SWITCH AS-ROTARY (ENGINE CONTROL) . . . . 207
T
TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 201
TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 203
TRANSFORMER GP-POTENTIAL . . . . . . . . . . . . . . 189
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 149
V
VALVE GP-CONTROL (GAS) . . . . . . . . . . . . . . . . . . . 153
VALVE GP-EXPLOSION RELIEF . . . . . . . . . . . . . . . 74
VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . . . . 99
VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 140
172
190
A10 INDEX RELP1452

ENGINE SHIPPING ORDER
Lafayette 3616 Engine

ESO: FMHND00 S/N: BLB758 STATUS: F
AR: 228-8987 ENGR MDL: E540 SALES MDL: 3616
PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
1W-0798 1 FILTER GP-ENGINE OIL 1 25
4P-9185 2 COVER AS 1 00
4W-0379 2 GAUGE GP-ENGINE OIL PRESSURE 2 01
7C-1124 2 TUBE AS 1 00
7C-1128 2 SHAFT AS 1 00
7W-2970 2 SUPPORT AS 1 01
1W-0864 1 DAMPER GP 1 06
7C-2123 2 DAMPER GP 1 03
1W-0887 1 COOLER GP-ENGINE OIL 1 07
2W-0644 1 LINES GP-AIR 1 08
2W-2678 1 CONNECTION GP-WATER 2 03
2W-2680 1 MOUNTING GP-BELLOWS 2 09
2W-2742 1 COVER GP-ENGINE LIFTING EYE 2 00
4P-2268 1 DRAIN GP-ENGINE OIL 1 02
4W-0361 1 LINES GP-WATER 1 11
8N-9071 2 VALVE AS 1 00
4W-3471 1 LINES GP-AIR 1 04
4W-8071 1 CONNECTION GP-WATER 2 04
* 5P-2506 1 LITERATURE GP 2 00
6I-2075 1 FLYWHEEL GP 1 02
7C-5269 1 MOUNTING GP-ENGINE 1 05
7C-7950 1 LIFTING GP-ENGINE 1 04
7C-8539 1 PUMP GP-ENGINE OIL 1 00
7C-8538 2 PUMP GP-ENGINE OIL 1 04
7E-8181 1 PUMP GP-WATER 2 05
304-4948 2 PUMP GP-WATER 2 05
* 7X-1414 1 CABLE AS-ADAPTER 1 00
9Y-1851 1 GEAR GP-RING 1 01
9Y-3300 1 LINES GP-LUBE OIL 1 05
9Y-3303 1 LINES GP-ENGINE OIL 1 01
9Y-4252 1 BARRING & MOUNTING GP 1 01
9Y-4254 2 BRACKET AS 1 00
105-3177 1 LINES GP-OIL COOLER 1 10
109-9717 1 MOUNTING GP-ENGINE 1 01
122-2083 1 ORIFICE 16 01
124-8584 1 HOUSING & REGULATOR GP 1 05
132-9327 1 AIR CLEANER GP 2 00
132-9331 2 AIR CLEANER GP 2 01
133-4671 1 GUARD GP-DAMPER 1 01
133-6584 1 ADAPTER GP-AUXILIARY DRIVE 1 03
145-5660 1 ELBOW GP-AIR INLET 2 03
258-8007 2 ELBOW GP-AIR INLET 2 02
159-1528 1 AFTERCOOLER GP-TREATED WATER 1 06
168-5027 1 LINES GP-WATER 1 03
202-3227 1 ADAPTER GP-AIR CLEANER 1 01
202-7867 1 STARTING MOTOR GP-AIR 1 02
* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE
RELP1452 ENGINE SHIPPING ORDER A11

Lafayette 3616 Engine (contd.)

PART PRODUCT CHANGE

4W-6273 2 SUPPORT AS-MOTOR 2 01
202-7866 2 STARTING MOTOR GP-AIR 2 06
205-3584 1 HARNESS AS-WIRING 1 01
206-6540 1 LINES GP-AIR 1 08
6I-0733 2 HOUSING AS 1 02
211-8175 2 ACTUATOR GP-ELECTRONIC 1 01
215-3891 1 HOUSING & REGULATOR GP 1 01
226-1926 1 DRAIN GP-ENGINE OIL 1 00
228-8987 1 ENGINE AR 1 04
1W-0790 2 GEAR GP-FRONT 1 09
1W-0804 2 VALVE GP-PRIORITY 1 09
1W-0909 2 PAN GP-OIL 1 13
155-6576 3 PAN AS-OIL 1 05
1W-3382 2 COVER GP-GEAR INSPECTION 1 06
4P-3760 2 VALVE GP-SOLENOID 1 08
9Y-6992 3 VALVE GP-SOLENOID 1 06
103-0692 4 VALVE GP-SOLENOID 1 08
4W-0012 2 MOUNTING GP-FUEL FILTER 1 02
4W-0365 2 COVER GP-FRONT HOUSING 1 02
7C-0400 2 CYLINDER HEAD GP 16 20
171-3994 3 CYLINDER HEAD GP 16 03
170-7740 4 CYLINDER HEAD AS 16 01
7C-0403 2 COVER GP-VALVE MECHANISM 12 06
7C-0412 2 CAMSHAFT GP 1 05
143-4120 3 CAMSHAFT AS 1 03
7E-7061 4 SHAFT AS 1 01
7E-7155 4 JOURNAL AS-CAMSHAFT 1 01
143-4121 3 CAMSHAFT AS 1 05
A12 ENGINE SHIPPING ORDER RELP1452


PART PRODUCT CHANGE

7E-7167 4 SHAFT AS-DRIVE 1 01
150-4911 4 JOURNAL AS-CAMSHAFT 1 01
7C-0417 2 VALVE MECHANISM GP 16 17
7C-0418 3 LIFTER GP-VALVE 16 07
153-3932 4 GUIDE AS-LIFTER 16 00
153-3931 5 ADAPTER AS 16 00
7C-0419 3 ROCKER ARM GP 16 22
1W-8410 4 SHAFT AS-ARM 16 03
7C-0444 2 PISTON & ROD GP 16 21
348-7286 3 CONNECTING ROD GP 16 03
104-4836 2 PISTON & ROD GP 16 20
263-1853 3 CONNECTING ROD GP 16 08
7E-9610 2 SEAL GP-CRANKSHAFT 1 07
9Y-9926 2 GUIDE GP-OIL LEVEL GAUGE 1 01
116-6965 2 PUMP GP-GEAR 1 04
290-9753 3 PUMP GP-GEAR 1 00
117-3196 2 TANK & MTG GP-HYDRAULIC 1 04
143-4770 3 TANK GP-HYDRAULIC 1 05
120-0214 2 BREATHER GP 1 06
127-1119 2 MOUNTING GP-ENGINE 1 01
4W-6277 3 SUPPORT AS 6 03
134-8347 2 HOUSING GP-FRONT 1 04
4P-2351 3 HOUSING GP-FRONT 1 07
150-5490 2 LINES GP-GAS 1 07
150-6798 2 COVER GP-CYLINDER BLOCK 1 04
7E-1659 3 CAP GP-ENGINE OIL FILLER 1 02
360-2833 3 VALVE GP-EXPLOSION RELIEF 5 01
153-2959 2 CYLINDER BLOCK GP 1 06
153-2957 3 CYLINDER BLOCK AS 1 04
214-6060 2 CYLINDER BLOCK GP 1 00
214-6059 3 CYLINDER BLOCK AS 1 02
153-2961 2 COVER GP-CYLINDER BLOCK 1 02
176-1548 2 COVER GP-CAMSHAFT 1 00
189-2500 2 CRANKSHAFT GP 1 03
1W-8260 3 BRACKET AS-CRANKSHAFT 1 02
195-3910 2 MOUNTING GP-TURBOCHARGER 1 04
195-3914 2 LINES GP-TURBOCHARGER OIL 1 03
195-5915 2 COVER GP-CAMSHAFT 1 01
196-4653 2 HOUSING GP-REAR 1 10
206-5459 2 SENSOR GP-COMBUSTION 1 11
116-2649 3 SENSOR GP-TEMPERATURE 1 02
324-7875 3 BOX GP-CONTROL 2 02


PART PRODUCT CHANGE

353-8088 4 CONTROL GP-ELECTRONIC 2 01
324-7882 3 MOUNTING GP-CONTROL 2 01
324-7875 4 BOX GP-CONTROL 2 02
206-5460 2 IGNITION GP-GAS ENGINE 1 08
198-6420 3 SPARK PLUG 16 02
310-3180 3 TRANSFORMER GP-POTENTIAL 16 01
206-6539 2 BYPASS GP-EXHAUST 1 08
133-8501 3 COVER AS 1 01
211-9944 2 CONTROL GP-FUEL 1 10
7E-8253 3 VALVE GP-CONTROL 1 03
218-3893 2 PRECHAMBER GP 16 06
228-8982 2 SHIELD GP-MANIFOLD 1 02
228-8983 2 MANIFOLD GP-EXHAUST 1 06
228-8984 2 WIRING GP-ENGINE 1 14
211-3504 3 SWITCH AS-PRESSURE 1 01
163-8523 3 SENSOR GP-PRESSURE 2 05
195-2431 3 SENSOR GP-DETONATION 8 03
260-3763 3 CONTROL GP-GAS PRESSURE 1 02
290-4619 3 BUFFER GP-SENSOR 1 01
304-8880 3 SENSOR GP-SPEED 1 02
293-2878 4 SENSOR GP-SPEED 1 03
228-8986 2 LINES GP-ENGINE OIL 1 01
138-6144 3 FILTER GP-ENGINE OIL 1 05
252-2176 2 LINES GP-ENGINE OIL 1 01
284-9082 2 DRIVE GP-TIMING & SPEED 1 02
289-9979 2 GEAR GP-REAR 1 02
293-3564 2 COVER GP-REAR HOUSING 1 00
305-3378 2 BOX GP-CONTROL PANEL 1 00
210-9470 4 CONTROL GP-ENGINE ELECTRONIC 1 09
348-2390 5 CONTROL GP-ENGINE ELECTRONIC 1 01
A14 ENGINE SHIPPING ORDER RELP1452


PART PRODUCT CHANGE

249-5224 1 COVER-TARP 1 00
256-1270 1 BRACKET GP-SHIPPING 1 02
257-8837 2 HARNESS AS-MONITOR 1 02
297-1405 2 MODULE GP-KEYPAD 1 02
257-9933 2 DISPLAY GP-MONITOR 1 02
259-5812 2 MOUNTING GP-CONTROL 2 00
297-1405 2 MODULE GP-KEYPAD 1 02
259-8435 1 TURBOCHARGER GP 2 03
280-0463 1 LINES GP-AIR STARTING 1 05
315-5724 2 STRAINER GP-AIR LINES 1 01
280-0464 1 LINES GP-AIR STARTING 1 04
9Y-6673 3 VALVE GP-CONTROL 1 01
291-6177 1 CONNECTION GP-WATER 2 00
* 317-7484 1 ADAPTER GP-COMMUNICATION 1 03
324-6847 1 LINES GP-AIR 1 01
9Y-6673 3 VALVE GP-CONTROL 1 01
324-9535 1 PUMP GP-PRELUBRICATION 1 02
357-1662 1 PLATE & FILM GP 1 01
6L-4502 1 CHART-PLATE & FILM 1 540

MEMORANDA
A16 MEMORANDA RELP1452

BASIC ENGINE
133-6584 ADAPTER GP-AUXILIARY DRIVE
(CHG -01, -02, -02D1, -02D2, -02D3, -03)
SMCS-1165, 1207 i03296409
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
C 1 1 160-8173 1 SLEEVE-WEAR
C 2 1 121-4506 1 ADAPTER-CRANKSHAFT
C-CHANGE FROM PREVIOUS TYPE
GRAPHIC #1 <END> g01681780
RELP1452 1 of 1 BASIC ENGINE 1

BASIC ENGINE
9Y-4252 BARRING & MOUNTING GP (CHG -00, -01, -01D1, -01D2, -01D3)
SMCS-1235 i02030838
1 1 0S-1585 4 BOLT (1/2-13X1.5-IN)
2 1 9Y-4254 1 BRACKET AS
3 1 6V-3538 2 DOWEL
4 1 0S-1594 1 BOLT (3/8-16X1-IN)
5 1 1P-7346 1 WASHER-HARD (10.2X35X6-MM THK)
6 1 5L-1091 1 SPRING
7 1 7W-0195 1 STEM
8 1 4W-9551 1 RETAINER
9 1 3B-8489 1 FITTING-GREASE
10 1 5H-9573 1 KNOB-CHOKE
11 1 9S-8748 1 NUT-FULL (1/4-28-THD)
12 1 7W-0196 1 GUIDE
13 1 7W-0194 1 GUIDE
14 1 4T-4027 1 SPRING
15 1 9S-1328 1 WASHER (26X41X1.6-MM THK)
16 1 6H-6109 1 RING-SNAP
17 1 7W-0193 1 SPACER (26.65X44X10-MM THK)
18 1 5P-3456 2 SEAL-O-RING
19 1 9Y-0539 1 SHAFT-BARRING
20 1 4W-9549 1 PINION (11-TEETH)
2 BASIC ENGINE 1 of 2 RELP1452

BASIC ENGINE
9Y-4252 BARRING & MOUNTING GP (contd. ) i02030838

BASIC ENGINE
256-1270 BRACKET GP-SHIPPING (CHG -00 THRU -02)
SMCS-7505 i02379253
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
251-9565 4 BRACKET AS
258-5631 8 SCREW-WOOD (1/2-6X4-IN) (LAG)
5P-8245 8 WASHER-HARD (13.5X25.5X3-MM THK)
<END>
4 BASIC ENGINE RELP1452

BASIC ENGINE
143-4120 CAMSHAFT AS–STANDARD ROTATION (CHG -00 THRU -03)
RIGHT HAND SIDE
PART OF 7C-0412 CAMSHAFT GP
SMCS-1210 i02374372
R 1 1 7E-7061 1 SHAFT AS
1 6V-3538 1 DOWEL
R 2 1 7E-7064 1 JOURNAL-CAMSHAFT
3 1 7E-7155 1 JOURNAL AS-CAMSHAFT
1 6V-3538 2 DOWEL
R 1 7E-7153 1 JOURNAL-CAMSHAFT
(EACH INCLUDES)
1 6V-3538 2 DOWEL
(EACH INCLUDES)
1 6V-3538 2 DOWEL
1 6V-3538 2 DOWEL
1 6V-3538 2 DOWEL
8 1 9X-6380 96 BOLT (5/8-11X1.5-IN)
9 1 176-3213 8 CAMSHAFT
R-REMFG PART MAY BE AVAILABLE

BASIC ENGINE
143-4120 CAMSHAFT AS (contd. ) i02374372

BASIC ENGINE
143-4121 CAMSHAFT AS–STANDARD ROTATION (CHG -00 THRU -05)
LEFT HAND SIDE
PART OF 7C-0412 CAMSHAFT GP
SMCS-1210 i02374373
1 6V-3538 2 DOWEL
(EACH INCLUDES)
1 6V-3538 2 DOWEL
(EACH INCLUDES)
1 6V-3538 2 DOWEL
1 6V-3538 2 DOWEL
1 6V-3538 2 DOWEL
R 6 1 7E-7167 1 SHAFT AS-DRIVE
1 6V-3538 1 DOWEL
7 1 9X-6380 96 BOLT (5/8-11X1.5-IN)
8 1 150-4911 1 JOURNAL AS-CAMSHAFT
1 6V-3538 2 DOWEL
9 1 176-3209 8 CAMSHAFT

BASIC ENGINE
143-4121 CAMSHAFT AS (contd. ) i02374373

BASIC ENGINE
7C-0412 CAMSHAFT GP (CHG -01 THRU -05)
STANDARD ROTATION
SMCS-1210 i02030122
1 1,2 7W-0592 2 PLATE-THRUST
2 1,2 7W-0855 2 BOLT (5/8-11X3-IN)
CY 3 1 143-4120 1 CAMSHAFT AS (RH) 5
CY 4 2 143-4121 1 CAMSHAFT AS (LH) 7
5 1,2 177-7760 2 PLATE-CAM
6 1,2 0S-1588 12 BOLT (3/8-16X1.25-IN)
7 1,2 3B-1915 6 BOLT (3/8-16X1-3/8-IN)
8 1,2 3V-3308 6 WASHER-HARD (10.2X20.5X2.5-MM THK)
Y-SEPARATE ILLUSTRATION

BASIC ENGINE
7C-0412 CAMSHAFT GP (contd. ) i02030122
GRAPHIC #1 g00812209

BASIC ENGINE
7C-0412 CAMSHAFT GP (contd. ) i02030122

BASIC ENGINE
263-1853 CONNECTING ROD GP*R (CHG -01, -02, -05 THRU -08)
PART OF 104-4836 PISTON & ROD GP
SMCS-1218 i04306931
1 1 369-7181 4 BOLT AS
(EACH INCLUDES)
1 366-5099 1 BOLT-CONNECTING ROD (3/4-16X12.87-IN)
1 369-7183 1 TUBE-HEAT SHRINK
2 1 4P-6143 1 BUSHING
4 1 205-0640 4 NUT (3/4-16-THD)

BASIC ENGINE
348-7286 CONNECTING ROD GP (CHG -00 THRU -03)
PART OF 7C-0444 PISTON & ROD GP
SMCS-1218 i04381267
1 1 369-7181 4 BOLT AS (CONNECTING ROD)
(EACH INCLUDES)
1 369-7183 1 TUBE-HEAT SHRINK
2 1 4P-6143 1 BUSHING
4 1 205-0640 4 NUT (3/4-16-THD)

BASIC ENGINE
176-1548 COVER GP-CAMSHAFT (CHG -00)
SMCS-1210 i02374378
1 1 1W-0843 1 COVER-CAMSHAFT
2 1 1W-2334 1 GASKET
3 1 0L-1143 2 BOLT (3/8-16X2.5-IN)
4 1 0S-1590 6 BOLT (3/8-16X2-IN)
5 1 3V-3308 8 WASHER-HARD (10.2X20.5X2.5-MM THK)

BASIC ENGINE
195-5915 COVER GP-CAMSHAFT (CHG -00, -01)
LEFT FRONT CAMSHAFT
SMCS-1210 i02374380
1 1 1W-2334 1 GASKET
2 1 206-6583 1 COVER
3 1 0S-1594 8 BOLT (3/8-16X1-IN)

BASIC ENGINE
150-6798 COVER GP-CYLINDER BLOCK (CHG -04)
RIGHT HAND SERVICE
SMCS-1201 i04645809
1 1 4P-5304 1 TUBE AS
2 1 6I-4545 16 SEAL-O-RING
Y 3 1 7E-1659 1 CAP GP-ENGINE OIL FILLER 77
4 1 9Y-6874 1 ELBOW-OIL FILLER
5 1 9Y-9924 1 COVER-CYLINDER BLOCK
C 6 1 214-7568 1 SEAL-O-RING
CJY 7 1 360-2833 5 VALVE GP-EXPLOSION RELIEF (CRANKCASE) 74
C 8 1 370-7325 10 COVER-CYLINDER BLOCK
9 1 0S-1590 4 BOLT (3/8-16X2-IN)
10 1 0S-1591 114 BOLT (3/8-16X1.5-IN)
C 11 1 3V-3308 118 WASHER-HARD (10.2X20.5X2.5-MM THK)
12 1 6V-4314 1 SEAL-O-RING
13 1 9S-4191 1 PLUG-O-RING
AVAILABLE REPAIR KIT(S):
J 2W-3584 1 KIT-REPAIR (EXPLOSION RELIEF)
(INCLUDES VALVE PLATE AND SPINDLE O-RINGS)
J-KIT MARKED J AVAILABLE FOR PART MARKED J

BASIC ENGINE
150-6798 COVER GP-CYLINDER BLOCK (contd. ) i04645809

BASIC ENGINE
153-2961 COVER GP-CYLINDER BLOCK–CENTRAL STRUCTURE
(CHG -00 THRU -02)
SMCS-1201 i02094614
1 1 1W-8811 14 COVER
2 1 7E-0728 16 COVER-CAMSHAFT
3 1 7W-0805 14 COVER (CYLINDER BLOCK)
4 1 8T-0098 16 SEAL-O-RING
5 1 121-3874 14 GASKET
6 1 0S-1591 118 BOLT (3/8-16X1.5-IN)
7 1 0S-1594 168 BOLT (3/8-16X1-IN)

BASIC ENGINE
153-2961 COVER GP-CYLINDER BLOCK (contd. ) i02094614

BASIC ENGINE
2W-2742 COVER GP-ENGINE LIFTING EYE (CHG -00)
SMCS-1122 i02346062
1 1 3N-8591 2 FILM-INFORMATION (DO NOT LIFT)
2 1 2W-2972 2 COVER-LIFTING
3 1 8S-4714 2 BOLT (1/4-28X4-IN)
4 1 3F-7674 2 LOCKNUT (1/4-28 THD)

BASIC ENGINE
4W-0365 COVER GP-FRONT HOUSING (CHG -01, -02)
SMCS-1151, 1166 i02345206
1 1 6V-7702 1 SEAL-O-RING
2 1 1W-3377 1 COVER
3 1 0S-1595 8 BOLT (1/2-13X1.25-IN)

BASIC ENGINE
1W-3382 COVER GP-GEAR INSPECTION (CHG -05, -06)
SMCS-1166 i01458777
1 1 0S-1594 4 BOLT (3/8-16X1-IN)
3 1 4W-6637 1 COVER
4 1 4W-6638 1 GASKET

BASIC ENGINE
293-3564 COVER GP-REAR HOUSING (CHG -00)
SMCS-1157 i02565311
1 1 1W-7117 2 DOWEL-HOLLOW
2 1 7E-1292 1 COVER-CAMSHAFT
3 1 146-4297 1 COVER-CAMSHAFT
4 1 206-7468 1 PLATE
5 1 0L-1352 2 BOLT (3/8-16X3.25-IN)
6 1 0S-1588 10 BOLT (3/8-16X1.25-IN)

BASIC ENGINE
7C-0403 COVER GP-VALVE MECHANISM (CHG -05, -06)
SMCS-1107 i02630351
1 1 7E-0733 1 COVER-VALVE MECHANISM
2 1 8T-8883 1 SEAL-O-RING (VALVE COVER)
3 1 7W-8895 1 BASE
5 1 6V-3602 1 SEAL-O-RING (VALVE COVER)
6 1 0S-1590 7 BOLT (3/8-16X2-IN)

BASIC ENGINE
189-2500 CRANKSHAFT GP (CHG -00 THRU -03)
SMCS-1202 i04352735
1 1 345-4127 2 PLATE-THRUST
2 1 1W-8260 1 BRACKET AS-CRANKSHAFT
1 6V-3537 1 DOWEL
3 1 2W-0546 1 PIN-TIMING
4 1 4W-8010 1 BRACKET-GUIDE
5 1 129-4054 9 BEARING-CRANKSHAFT (STANDARD)
AB 1 127-1916 1 BEARING-CRANKSHAFT (0.25-MM US)
AB 1 127-1921 1 BEARING-CRANKSHAFT (1-MM OS, 0.5-MM US)
AB 1 143-6219 1 BEARING-CRANKSHAFT (0.5-MM US)
AB 1 143-6221 1 BEARING-CRANKSHAFT (1-MM US)
AB 1 143-6222 1 BEARING-CRANKSHAFT (1.0-MM OS)
AB 1 143-6224 1 BEARING-CRANKSHAFT (2-MM OS)
6 1 189-2499 1 CRANKSHAFT AS
1 7W-1632 8 PLUG
1 179-3576 16 COUNTERWEIGHT AS
(EACH INCLUDES)
1 137-0135 2 DOWEL
1 186-0136 48 PIN-LOCK
M 1 186-0144 48 BOLT (CRANKSHAFT)
1 186-0145 48 WASHER (39X65.5X6-MM THK)
7 1 0S-1594 4 BOLT (3/8-16X1-IN)
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
M-METRIC PART

BASIC ENGINE
189-2500 CRANKSHAFT GP (contd. ) i04352735

BASIC ENGINE
153-2957 CYLINDER BLOCK AS (CHG -00 THRU -05)
16 CYLINDER
PART OF 153-2959 CYLINDER BLOCK GP
SMCS-1201 i02374374
1 1 1W-0121 18 STUD-TAPERLOCK
2 1 1W-0122 18 WASHER (52X110X12-MM THK)
3 1 1W-0123 18 NUT (2-12-THD)
4 1 3S-7079 18 BOLT (1-1/4-12X9.5-IN)
5 1 4K-0684 18 WASHER-HARD (34X55X6-MM THK)
6 1 6V-3602 16 SEAL-O-RING
7 1 7C-5044 16 LINER-CYLINDER BLOCK
8 1 8T-9047 48 SEAL-O-RING
9 1 124-1836 9 CAP AS-BEARING (CRANKSHAFT)
(EACH INCLUDES)
10 1 6V-3538 1 DOWEL

BASIC ENGINE
214-6059 CYLINDER BLOCK AS (CHG -00 THRU -02)
PART OF 214-6060 CYLINDER BLOCK GP
SMCS-1201 i02374384
1 1 1W-0121 18 STUD-TAPERLOCK
2 1 1W-0122 18 WASHER (52X110X12-MM THK)
3 1 1W-0123 18 NUT (2-12-THD)
4 1 3S-7079 18 BOLT (1-1/4-12X9.5-IN)
5 1 4K-0684 18 WASHER-HARD (34X55X6-MM THK)
6 1 124-1836 9 CAP AS-BEARING (CRANKSHAFT)
(EACH INCLUDES)
1 6V-3538 1 DOWEL

BASIC ENGINE
153-2959 CYLINDER BLOCK GP (CHG -00 THRU -06)
16 CYLINDER
FIELD REPLACEMENT ORDER 214-6060–PAGE 31
SMCS-1201 i02061721
1 1 0L-1143 32 BOLT (3/8-16X2.5-IN)
2 1 0S-1594 8 BOLT (3/8-16X1-IN)
3 1 1W-0105 18 BEARING-CAMSHAFT
4 1 1W-1960 2 GASKET
5 1 3P-0651 1 SEAL-O-RING
8 1 4B-3140 2 COVER
9 1 6V-3538 35 DOWEL
10 1 6V-3539 32 DOWEL
11 1 6V-3955 3 SEAL-O-RING
12 1 6V-4589 24 SEAL-O-RING
13 1 187-0450 64 STUD-TAPERLOCK
14 1 7N-2328 4 DOWEL
15 1 8L-2786 19 SEAL-O-RING
16 1 9S-8005 19 PLUG-O-RING
17 1 9S-8006 24 PLUG-O-RING
18 1 120-9330 16 JET AS (PISTON COOLING)
(EACH INCLUDES)
1 1W-7117 2 DOWEL-HOLLOW
19 1 149-0564 2 PLUG
20 1 149-0565 1 PLUG
Y 21 1 153-2957 1 CYLINDER BLOCK AS 27

BASIC ENGINE
153-2959 CYLINDER BLOCK GP (contd. ) i02061721

BASIC ENGINE
214-6060 CYLINDER BLOCK GP (CHG -00)
FIELD REPLACEMENT FOR 153-2959–PAGE 29
SMCS-1201 i01852439
1 1 0L-1143 32 BOLT (3/8-16X2.5-IN)
2 1,2 0S-1594 8 BOLT (3/8-16X1-IN)
3 1,2 1W-0105 18 BEARING-CAMSHAFT
4 1 1W-1960 2 GASKET
8 1 4B-3140 2 COVER
9 1,2 6V-3538 35 DOWEL
10 1 6V-3539 32 DOWEL
11 2 6V-3955 3 SEAL-O-RING
12 1,2 6V-4589 25 SEAL-O-RING
13 1 187-0450 64 STUD-TAPERLOCK
14 1,2 7N-2328 4 DOWEL
15 1,2 8L-2786 19 SEAL-O-RING
16 1,2 9S-8005 19 PLUG-O-RING
17 1,2 9S-8006 25 PLUG-O-RING
18 1 120-9330 16 JET AS (PISTON COOLING)
(EACH INCLUDES)
1 1W-7117 2 DOWEL-HOLLOW
19 2 149-0564 2 PLUG
20 2 149-0565 1 PLUG
Y 21 1 214-6059 1 CYLINDER BLOCK AS 28
22 1 101-8189 4 BRACKET-LIFTING
23 1 4W-6277 4 SUPPORT AS
(EACH INCLUDES)
1 7N-2328 2 DOWEL
24 1 8S-4757 8 BOLT (1-14X8-IN)
25 1 7B-8363 16 BOLT (1-14X10.75-IN)
26 1 5P-8250 24 WASHER (28X49X5-MM THK)
27 1 214-6044 16 SPACER (44.5X69.9X88-MM THK)
28 1 218-0660 16 BOLT (1-5/8-12X13.25-IN)

BASIC ENGINE

BASIC ENGINE

BASIC ENGINE
170-7740 CYLINDER HEAD AS (CHG -00, -01, -01D1)
PART OF 171-3994, 171-3995, 194-3250 CYLINDER HEAD GP
SMCS-1100, 1101 i02419950
1 1 3J-7354 2 SEAL-O-RING
2 1 4W-5442 2 PLUG-DOWEL
4 1 7C-4298 4 PLUG-CUP (ORIFICE)
5 1 8T-6759 2 PLUG-PIPE
6 1 9S-4182 1 PLUG-O-RING
7 1 9S-8002 1 PLUG-O-RING
9 1 171-3992 2 INSERT-VALVE SEAT (INLET)
10 1 171-3993 2 INSERT-VALVE SEAT (EXHAUST)
11 1 148-7142 1 INSERT (PRECHAMBER)
12 1 3B-0645 7 PLUG-CUP
13 1 2M-6471 4 PLUG-CUP
AB 148-7144 INSERT (0.5-MM OS) (PRECHAMBER)
AB 148-7143 INSERT (0.25-MM OS, PRECHAMBER) (PRECHAMBER)
B-USE AS REQUIRED

BASIC ENGINE
255-0029 CYLINDER HEAD AS (CHG -00, -01)
PART OF 255-0030 CYLINDER HEAD AS
SMCS-1100, 1101 i02416638
1 1 171-3992 2 INSERT-VALVE SEAT (INLET)
AB 1 203-9566 INSERT-VALVE SEAT (0.5-MM OS OD, INLET)
AB 1 272-5886 INSERT-VALVE SEAT (1.0-MM OS OD, INLET)
2 1 171-3993 2 INSERT-VALVE SEAT (EXHAUST)
AB 1 203-9567 INSERT-VALVE SEAT (0.5-MM OS OD, EXHAUST)
AB 1 203-9569 INSERT-VALVE SEAT (1.0-MM OS OD, EXHAUST)
B-USE AS REQUIRED

BASIC ENGINE
255-0030 CYLINDER HEAD AS (CHG -00)
PART OF 255-0031 CYLINDER HEAD GP
SMCS-1100, 1101 i02277956
1 1 4W-5442 2 PLUG-DOWEL
2 1 7C-4298 4 PLUG-CUP (ORIFICE)
3 1 229-8567 1 INSERT (PRECHAMBER)
AB 1 229-8570 INSERT (0.25-MM OS, PRECHAMBER)
AB 1 229-8571 INSERT (0.5-MM OS, PRECHAMBER)
Y 4 1 255-0029 1 CYLINDER HEAD AS 35
5 1 2M-6471 7 PLUG-CUP
6 1 3B-0645 4 PLUG-CUP
7 1 3J-7354 2 SEAL-O-RING
9 1 8T-6759 2 PLUG-PIPE
10 1 9S-4182 1 PLUG-O-RING
11 1 9S-8002 1 PLUG-O-RING
B-USE AS REQUIRED

BASIC ENGINE
7C-0400 CYLINDER HEAD GP (CHG -15, -16, -20)
SPARK IGNITED
SMCS-1100 i03393702
1 1 1W-2361 4 NUT-CYLINDER HEAD (1-5/8-12-THD)
2 1 1W-2362 4 WASHER (41.5X85X12-MM THK)
3 1 2N-3350 8 SEAL-O-RING
5 1 7C-4299 4 ADAPTER
6 1 8C-5230 8 SEAL-O-RING
7 1 305-5302 2 SEAL-CYLINDER HEAD
8 1 114-4301 1 PLATE-SEAL
9 1 114-4302 1 PLATE-SEAL
10 1 143-2878 1 GASKET
CFYR 1 171-3994 1 CYLINDER HEAD GP 38

–OR–
–OR–
F-NOT SHOWN

BASIC ENGINE
171-3994 CYLINDER HEAD GP*R (CHG -00 THRU -03)
BASIC
PART OF 7C-0400 CYLINDER HEAD GP
SMCS-1100 i01571094
1 1 1W-1748 4 SPRING-VALVE (OUTER)
2 1 1W-1749 4 SPRING-VALVE (INNER)
3 1 1W-1752 8 LOCK-VALVE RETAINER
4 1 1W-1754 4 GUIDE-VALVE SPRING
5 1 4P-2854 2 VALVE-INLET
6 1 4W-5441 2 DOWEL-BRIDGE GUIDE
7 1 6V-3538 2 DOWEL
8 1 189-4583 4 ROTATOR AS
9 1 154-2417 2 VALVE-EXHAUST
11 1 175-6344 4 GUIDE-VALVE

BASIC ENGINE
171-3995 CYLINDER HEAD GP*R (CHG -00, -00D2 THRU -03)
BASIC
SMCS-1100 i01602056
7 1 6V-3538 2 DOWEL
8 1 189-4583 4 ROTATOR AS
11 1 175-6344 4 GUIDE-VALVE

BASIC ENGINE
194-3250 CYLINDER HEAD GP–BASIC*R (CHG -00, -01, -01D1, -02)
SMCS-1100 i01571773
7 1 6V-3538 2 DOWEL
8 1 189-4583 4 ROTATOR AS
10 1 175-6344 4 GUIDE-VALVE

BASIC ENGINE
255-0031 CYLINDER HEAD GP*R (CHG -00 THRU -04)
SMCS-1100 i03657269
8 1 175-6344 4 GUIDE-VALVE
9 1 189-4583 4 ROTATOR AS
11 1 6V-3538 2 DOWEL

BASIC ENGINE
255-0031 CYLINDER HEAD GP (contd. ) i03657269

BASIC ENGINE
1W-0864 DAMPER GP (CHG -05, -06)
SMCS-1205 i02338295
1 1 7X-3153 12 BOLT-12 POINT HEAD (1-1/8-12X17.5-IN)
2 1 9Y-6181 4 SPACER (THREE HOLE)
YR 3 1 7C-2123 1 DAMPER GP 44

BASIC ENGINE
7C-2123 DAMPER GP*R (CHG -00 THRU -03)
PART OF 1W-0864 DAMPER GP
SMCS-1205 i01610962
1 1 0S-1590 120 BOLT (3/8-16X2-IN)
3 1 7C-2121 1 RING AS
1 6V-3536 4 DOWEL
J 4 1 1W-9217 2 SEAL
5 1 7C-2115 2 COVER
J 6 1 9Y-2997 12 BEARING-NYLON
J 7 1 6V-5058 2 SEAL-O-RING
8 1 0S-1591 8 BOLT (3/8-16X1.5-IN)
9 1 1W-8563 1 HUB AS
1 6V-3536 4 DOWEL
10 1 9S-8004 2 PLUG-O-RING
11 1 6V-5049 2 SEAL-O-RING
12 1 1W-8565 1 WEIGHT-INERTIA
J 9Y-2750 1 KIT-DAMPER
(ALSO INCLUDES DAMPER FLUID)
J-KIT MARKED J AVAILABLE FOR PARTS MARKED J

BASIC ENGINE
4P-2268 DRAIN GP-ENGINE OIL
(CHG -00, -01, -01D1, -01D2, -01D4, -01D5, -01D6, -01D7, -01D8, -02, -02D1, -02D2, -02D3, -02D4)
SMCS-1302 i02379250
1 1 7E-4444 1 VALVE (ENGINE OIL DRAIN)
2 1 8C-3991 1 ADAPTER
1 5P-7816 1 SEAL-O-RING

BASIC ENGINE
226-1926 DRAIN GP-ENGINE OIL
(CHG -00, -00D1, -00D2, -00D3, -00D4, -00D5)
REAR
SMCS-1302 i02379252
1 1 7E-4444 1 VALVE (ENGINE OIL DRAIN)
3 1 8C-3991 1 ADAPTER

BASIC ENGINE
284-9082 DRIVE GP-TIMING & SPEED (CHG -00 THRU -02)
SMCS-1207, 1272 i02565253
1 1 284-8910 1 WHEEL (TIMING)
2 1 118-0275 12 WASHER (13.5X32X8-MM THK)
3 1 5P-2424 12 BOLT (1/2-13X2.25-IN)

BASIC ENGINE
6I-2075 FLYWHEEL GP (CHG -00 THRU -02)
SMCS-1156 i02374369
1 1 6I-2076 1 FLYWHEEL
2 1 6V-5605 20 BOLT-12 POINT HEAD (1-1/8-12X11.5-IN)
1 3S-1349 20 WASHER-HARD (31X52.5X6-MM THK)
3 1 2H-3745 12 BOLT (1-14X2.75-IN)
1 5P-8250 12 WASHER (28X49X5-MM THK)

BASIC ENGINE
1W-0790 GEAR GP-FRONT (CHG -05 THRU -09)
SMCS-1151, 1162, 1206 i02346055
1 1 1N-3828 1 GEAR-CRANKSHAFT (96-TEETH)
2 1 1N-3834 2 WASHER-THRUST
3 1 1N-3842 2 SHAFT-IDLER
4 1 3G-7382 2 PLUG-ORIFICE
C 6 1 180-3864 1 GEAR AS (68-TEETH)
6A 1 190-6465 1 BEARING
C 7 1 180-3865 1 GEAR AS (67-TEETH)
7A 1 190-6465 1 BEARING
8 1 0S-1595 8 BOLT (1/2-13X1.25-IN)
9 1 5S-9134 2 SEAL-O-RING
10 1 6V-5058 2 SEAL-O-RING

BASIC ENGINE
289-9979 GEAR GP-REAR (CHG -00 THRU -02)
SMCS-1204 i02565301
1 1 1A-1135 12 BOLT (5/8-11X2-IN)
2 1 1D-4566 12 BOLT (1/2-13X3.5-IN)
3 1 1F-6762 2 BOLT (1-1/2-12X4.5-IN)
4 1 4P-0294 1 RETAINER
5 1 7C-6329 2 RETAINER
6 1 7E-7191 1 GEAR-IDLER (90-TEETH)
7 1 7E-7196 1 GEAR-CAMSHAFT DRIVE (81-TEETH)
8 1 7E-9638 1 WASHER-THRUST (106.5X146X9.6-MM THK)
9 1 7W-5033 2 WASHER (41X75X10-MM THK)
10 1 7W-5034 2 PLATE
11 1 7W-7687 2 WASHER-THRUST (150.5X185X9.60-MM THK)
12 1 121-3096 1 GEAR-CRANKSHAFT (81-TEETH)
13 1 130-5478 2 GEAR AS (53-TEETH)
(EACH INCLUDES)
1 9Y-1539 1 BEARING-SLEEVE
14 1 130-5479 1 GEAR AS (45-TEETH)
1 7E-9692 1 BEARING-SLEEVE
15 1 149-0562 1 SHAFT-IDLER
16 1 149-0563 2 SHAFT-IDLER
17 1 284-8909 1 GEAR-CAMSHAFT (81-TEETH) (DRIVE)
18 1 0S-1591 6 BOLT (3/8-16X1.5-IN)
19 1 1A-8063 26 BOLT (3/4-10X2.5-IN)
20 1 3B-1915 2 BOLT (3/8-16X1.375-IN)
22 1 6V-5058 1 SEAL-O-RING

BASIC ENGINE
289-9979 GEAR GP-REAR (contd. ) i02565301

BASIC ENGINE
9Y-1851 GEAR GP-RING (CHG -00, -01)
STARTER-STANDARD ROTATION
SMCS-1158 i02337579
1 1 9Y-5535 1 GEAR (255-TEETH)
2 1 0S-1590 24 BOLT (3/8-16X2-IN)

BASIC ENGINE
133-4671 GUARD GP-DAMPER (CHG -00, -01)
30 INCH WIDE
SMCS-1205 i01563067
1 1 0S-1585 2 BOLT (1/2-13X1.5-IN)
2 1 0S-1594 8 BOLT (3/8-16X1-IN)
3 1 0S-1621 4 BOLT (1/2-13X1-IN)
5 1 5P-8245 6 WASHER-HARD (13.5X25.5X3-MM THK)
6 1 9Y-0589 1 COVER
7 1 9Y-1854 1 DAMPER & GUARD AS

BASIC ENGINE
4P-2351 HOUSING GP-FRONT (CHG -00 THRU -07)
PART OF 134-8347 HOUSING GP-FRONT
SMCS-1151, 1162, 1206 i02318902
1 1 0S-1594 3 BOLT (3/8-16X1-IN)
5 1 7N-2043 4 DOWEL
6 1 153-9138 1 COVER (FRONT OIL DRAIN)
B 8 1 1A-2029 1 BOLT (3/8-16X1.125-IN)
9 1 9G-9150 1 CLIP
B-USE AS REQUIRED

BASIC ENGINE
134-8347 HOUSING GP-FRONT (CHG -04)
SMCS-1151, 1162, 1206 i04288210
Y 1 1 4P-2351 1 HOUSING GP-FRONT 54
2 1 4W-4100 1 GASKET
3 1 4W-7483 2 SLEEVE
4 1 4W-7484 1 CONNECTOR
5 1 153-9138 1 COVER (MAGNETIC)
6 1 0S-1594 4 BOLT (3/8-16X1-IN)
7 1 0S-1569 13 BOLT (5/8-11X4-IN)
8 1 0S-1625 12 BOLT (5/8-11X2.5-IN)
9 1 2H-3756 4 BOLT (5/8-11X9-IN)
10 1 3P-0655 1 SEAL-O-RING
11 1 5P-7818 3 SEAL-O-RING
12 1 6V-3833 1 SEAL-O-RING
13 1 6V-3955 8 SEAL-O-RING
14 1 6V-5049 3 SEAL-O-RING
15 1 8L-2786 2 SEAL-O-RING
16 1 9S-4185 1 PLUG-O-RING
17 1 9S-8004 3 PLUG-O-RING
18 1 9S-8005 1 PLUG-O-RING
19 1 7N-2043 4 DOWEL
20 1 6V-0973 1 SEAL-O-RING
21 1 5F-0304 1 PLUG
22 1 4B-8407 1 GASKET-COPPER

BASIC ENGINE
134-8347 HOUSING GP-FRONT (contd. ) i04288210

BASIC ENGINE
196-4653 HOUSING GP-REAR–GEAR (CHG -00 THRU -10)
SMCS-1166 i03108281
1 1 4P-0340 1 GASKET
2 1 4W-6638 2 GASKET
3 1 4W-9653 1 GASKET
4 1 7E-0729 1 COVER-TOP FACE
5 1 284-5208 1 HOUSING-REAR
6 1 116-2480 1 GASKET
7 1 199-8969 1 COVER
8 1 218-4822 1 BRACKET
9 1 0S-1585 1 BOLT (1/2-13X1.5-IN)
10 1 0S-1588 7 BOLT (3/8-16X1.25-IN)
11 1 0S-1594 10 BOLT (3/8-16X1-IN)
12 1 1A-1460 20 BOLT (1/2-13X2-IN)
13 1 1A-2029 17 BOLT (3/8-16X1.125-IN)
14 1 2A-4639 4 BOLT (3/8-16X1.625-IN)
15 1 2H-3756 4 BOLT (5/8-11X9-IN)
17 1 4P-0335 1 COVER
18 1 4W-6637 2 COVER
19 1 5P-7813 2 SEAL-O-RING
21 1 5P-8247 4 WASHER-HARD (17X32X3.5-MM THK)
22 1 6V-3955 3 SEAL-O-RING
23 1 6V-5049 2 SEAL-O-RING
24 1 6V-9608 10 BOLT (5/8-11X10-IN)
25 1 8C-3103 1 SEAL-O-RING
26 1 9S-8004 2 PLUG-O-RING
27 1 9S-8007 2 PLUG
28 1 9S-8752 4 NUT-FULL (3/8-16-THD)
29 1 288-4408 1 GASKET
30 1 288-4409 1 COVER
31 1 0L-1351 4 BOLT (3/8-16X0.875-IN)

BASIC ENGINE
196-4653 HOUSING GP-REAR (contd. ) i03108281

BASIC ENGINE
7C-0418 LIFTER GP-VALVE (CHG -01 THRU -07)
PART OF 7C-0417 VALVE MECHANISM GP
SMCS-1209 i01494643
1 1 1W-1756 2 INSERT-LIFTER
2 1 1W-2473 2 SPRING-GUIDE
3 1 7W-8580 1 SPRING-LIFTER GUIDE
4 1 108-8235 1 LIFTER AS-VALVE
5 1 153-3932 1 GUIDE AS-LIFTER
5A 1 153-3931 1 ADAPTER AS
5B 1 1W-0605 1 PIN-HOUSING SIDE
R 6 1 194-0629 2 LIFTER AS-VALVE
8 1 8T-6757 1 PLUG-PIPE
9 1 8T-6759 3 PLUG-PIPE

BASIC ENGINE
7C-7950 LIFTING GP-ENGINE (CHG -00 THRU -02, -02A1, -02B1 THRU -04)
SMCS-1122 i02093672
1 1 101-8189 4 BRACKET-LIFTING
2 1 9X-6003 16 NUT-SLOTTED (1-5/8-12-THD)

BASIC ENGINE
7C-5269 MOUNTING GP-ENGINE (CHG -00 THRU -05)
450-MM MOUNTING DIMENSION, LH
SMCS-1152, 1153, 1154 i02093267
B 1 1 7C-5273 3 SHIM (0.08-MM THK)
2 1 7F-4283 8 BOLT (1-14X6.5-IN)
3 1 5D-4661 8 WASHER-HARD (28X52.5X8-MM THK)
4 1 6V-5137 4 SETSCREW-SQUARE HEAD (1-1/2-12X7.5-IN)
5 1 7W-8487 3 PLATE-ENGINE MOUNTING
7 1 7W-1771 1 GUIDE
8 1 8M-4446 16 SEAL-O-RING
10 1 2W-2988 2 DOWEL
B-USE AS REQUIRED

BASIC ENGINE
109-9717 MOUNTING GP-ENGINE (CHG -00, -01)
SMCS-1152, 1153, 1154 i02346182
B 1 1 7C-5273 2 SHIM (0.08-MM THK)
2 1 7F-4283 4 BOLT (1-14X6.5-IN)
3 1 5D-4661 4 WASHER-HARD (28X52.5X8-MM THK)
4 1 6V-5137 2 SETSCREW-SQUARE HEAD (1-1/2-12X7.5-IN)
6 1 8M-4446 8 SEAL-O-RING
B-USE AS REQUIRED

BASIC ENGINE
127-1119 MOUNTING GP-ENGINE (CHG -00, -01)
450 MM VEE
SMCS-1152, 1153, 1154 i02346218
(EACH INCLUDES)
2 1 7N-2328 2 DOWEL
3 1 8S-4757 12 BOLT (1-14X8-IN)
4 1 7B-8363 24 BOLT (1-14X10.75-IN)
5 1 5P-8250 36 WASHER (28X49X5-MM THK)

BASIC ENGINE
155-6576 PAN AS-OIL (CHG -00 THRU -05)
PART OF 1W-0909 PAN GP-OIL
SMCS-1302 i01699580
(NO SERVICED PARTS)

BASIC ENGINE
1W-0909 PAN GP-OIL (CHG -10 THRU -13)
SMCS-1302 i02781685
1 1 1W-6702 2 CLAMP
2 1 4W-9775 1 BELL-SUCTION
3 1 7W-1934 1 GASKET-OIL PAN
4 1 9Y-3308 1 TUBE AS
Y 5 1 155-6576 1 PAN AS-OIL 64
6 1 0S-1591 8 BOLT (3/8-16X1.5-IN)
7 1 1A-1460 114 BOLT (1/2-13X2-IN)
8 1 1N-5998 2 PLUG
10 1 5P-7816 2 SEAL-O-RING
12 1 5P-8861 2 SEAL-O-RING
13 1 9S-8752 8 NUT-FULL (3/8-16-THD)

BASIC ENGINE
7C-0444 PISTON & ROD GP (CHG -16 THRU -21)
9:1 RATIO
SMCS-1225 i04183649
1 1 4P-8958 1 RING-PISTON (OIL CONTROL)
2 1 7C-1412 1 PIN-PISTON
3 1 7C-1413 2 RETAINER-PIN
4 1 7C-7886 1 RING-PISTON (INTERMEDIATE)
5 1 7E-8215 1 RING-PISTON (TOP)
6 1 227-2902 1 BEARING (CONNECTING ROD)
7 1 290-2041 1 PISTON AS
7A 1 290-2038 1 SKIRT AS
7B 1 290-2039 1 CROWN AS
CY 8 1 348-7286 1 CONNECTING ROD GP 13

BASIC ENGINE
104-4836 PISTON & ROD GP (CHG -15 THRU -19, -19D1, -20)
11:1 RATIO
SMCS-1225 i02657785
1 1 4P-8958 1 RING-PISTON (OIL CONTROL)
2 1 7C-1412 1 PIN-PISTON
3 1 7C-1413 2 RETAINER-PIN
4 1 7C-7886 1 RING-PISTON (INTERMEDIATE)
5 1 7E-8215 1 RING-PISTON (TOP)
C 6 1 227-2902 1 BEARING (CONNECTING ROD)
AB 1 262-7162 BEARING-CONNECTING ROD (0.5-MM US)
AB 1 262-7163 BEARING-CONNECTING ROD (1.0-MM US)
C 7 1 290-2042 1 PISTON AS
7A 1 290-2038 1 SKIRT AS
7B 1 290-2040 1 CROWN AS
Y 8 1 263-1853 1 CONNECTING ROD GP (STANDARD) 12
B-USE AS REQUIRED

BASIC ENGINE
218-3893 PRECHAMBER GP (CHG -00 THRU -06)
SMCS-1106 i02341307
1 1 7E-1630 1 GASKET
2 1 102-4157 1 PLUG
3 1 218-3894 1 PRECHAMBER AS
4 1 219-6908 1 GASKET
5 1 253-0857 1 VALVE AS-CHECK
5A 1 9M-5590 1 BALL
5B 1 253-0858 1 BODY-CHECK VALVE
5C 1 253-0859 1 STOP-CHECK VALVE
6 1 275-4011 2 SPACER
10 1 6J-2244 1 SEAL-O-RING
11 1 6V-1179 1 SEAL-O-RING
12 1 6V-4368 1 SEAL-O-RING
13 1 7D-1649 2 WASHER-HARD (13.5X32X5-MM THK)
14 1 8D-0648 2 BOLT-12 POINT HEAD (1/2-13X4.5-IN)

BASIC ENGINE
218-3893 PRECHAMBER GP (contd. ) i02341307

BASIC ENGINE
116-6965 PUMP GP-GEAR (CHG -04)
SMCS-5073 i02574440
CJ 1 1 290-9753 1 PUMP GP-GEAR
2 1 6V-3964 1 WASHER-HARD (8.8X25.5X5-MM THK)
3 1 1W-3390 1 GEAR (42-TEETH)
4 1 1W-3389 1 GEAR (55-TEETH)
5 1 1B-7182 1 BOLT (5/16-18X1.25-IN)
6 1 0L-1143 6 BOLT (3/8-16X2.5-IN)
7 1 0S-1585 2 BOLT (1/2-13X1.5-IN)
8 1 5D-5957 1 SEAL-O-RING
9 1 8T-6764 1 PLUG-PIPE
J 288-6618 1 KIT-PUMP
(INCLUDES BRACKET BUSHING, BUSHING
SUBASSEMBLY, BUSHINGS, DRIVER SHAFT,
GASKETS, GEAR DRIVE KEY, GEAR RETAINING
RINGS,
SEAL RETAINING RING, AND SEPERATION PLATE)
J 288-4608 1 KIT-SEAL
(INCLUDES LIP SEAL, MECHANICAL SEAL, AND
O-RINGS)
J-KIT MARKED J SERVICES PART MARKED J

BASIC ENGINE
7C-0419 ROCKER ARM GP (CHG -14 THRU -22)
PART OF 7C-0417 VALVE MECHANISM GP
SMCS-1123 i02674444
1 1 1W-8409 2 PLATE-THRUST
2 1 1W-8410 1 SHAFT AS-ARM
2A 1 9F-2247 2 PLUG-PIPE
3 1 1W-8444 1 SUPPORT-SHAFT
4 1 2A-4429 2 LOCK-RETAINER
5 1 3S-2713 1 NUT-FULL (3/8-24-THD)
6 1 6I-2313 1 SEAL
7 1 7C-2359 1 SUPPORT AS
7A 1 100-4996 1 GUIDE-VALVE
8 1 7E-7074 1 RETAINER
9 1 7E-7202 2 BUTTON
10 1 7N-1903 1 SPRING-VALVE INNER
11 1 7N-1904 1 SPRING-VALVE OUTER
12 1 7W-5718 1 SEAL
13 1 7W-5720 1 SHAFT
14 1 7W-5725 1 ROCKER ARM AS
14A 1 1W-0605 1 PIN-HOUSING SIDE
15 1 061-9455 1 SEAL-O-RING
16 1 108-5603 1 SCREW (3/8-24X1.67-IN)
R 18 1 122-9578 1 ARM AS
18A 1 1W-0605 1 PIN-HOUSING SIDE
R 19 1 129-4859 2 ROCKER ARM AS
(EACH INCLUDES)
19A 1 6I-0578 1 BEARING-SLEEVE
19B 1 151-4918 1 INSERT
19C 1 2D-6642 1 BALL
20 1 197-6999 1 ROTOCOIL AS
21 1 204-4385 2 SCREW-ADJUSTMENT (3/4-16-THD)
22 1 209-0962 1 WASHER (17.8X45X7.29-MM THK)
23 1 0S-1617 4 BOLT (5/16-18X0.75-IN)
24 1 6V-5019 2 NUT-JAM (3/4-16-THD)
25 1 7L-9061 2 SEAL-O-RING
26 1 8J-4351 1 SEAL-O-RING
27 1 9X-3978 1 SEAL-O-RING

BASIC ENGINE
7C-0419 ROCKER ARM GP (contd. ) i02674444

BASIC ENGINE
7E-9610 SEAL GP-CRANKSHAFT (CHG -03 THRU -07)
SMCS-1160, 1161 i02465941
1 1 0S-1588 18 BOLT (3/8-16X1.25-IN)
2 1 1D-4601 8 BOLT (5/8-11X8.5-IN)
3 1 1W-2823 1 SLEEVE
4 1 1W-2824 1 RING-LOCK
7 1 190-2462 1 SEAL AS
(IN FRONT HOUSING ON STANDARD ROTATION
ENGINES AND IN REAR HOUSING ON REVERSE
ROTATION ENGINES)
8 1 190-2463 1 SEAL AS
(IN REAR HOUSING ON STANDARD ROTATION ENGINES
AND IN FRONT HOUSING ON REVERSE ROTATION
ENGINES)
9 1 106-2033 1 ADAPTER-CRANKSHAFT
10 1 160-8173 2 SLEEVE-WEAR

BASIC ENGINE
360-2833 VALVE GP-EXPLOSION RELIEF (CHG -00, -01)
PART OF 150-6798 COVER GP-CYLINDER BLOCK
SMCS-1233 i04634396
J 1 1 360-2830 1 COVER-CYLINDER BLOCK
J 366-4931 1 KIT-RELIEF VALVE
(INCLUDES VALVE PLATE & SPINDLE O-RINGS)

BASIC ENGINE
7C-0417 VALVE MECHANISM GP (CHG -01 THRU -17)
SMCS-1102, 1121, 1123, 1209 i02822134
1 1 5B-9603 2 BOLT (3/8-16X5-IN)
2 1 6V-6869 2 BOLT-12 POINT HEAD (3/4-10X2 3/4-IN)
3 1 6V-5625 2 BOLT-12 POINT HEAD (3/4-10X9.5-IN)
4 1 6V-7607 2 WASHER-HARD (20X30X2.5-MM THK)
5 1 1W-1760 2 SCREW-ADJUSTMENT (9/16-18-THD)
6 1 8L-3441 2 NUT (9/16-18-THD)
7 1 8D-7941 4 BOLT-12 POINT HEAD (5/8-11X4-IN)
Y 8 1 7C-0418 1 LIFTER GP-VALVE 59
9 1 292-8198 2 PUSHROD
10 1 7W-8575 1 PUSHROD AS
11 1 2R-6806 2 CONNECTOR-O-RING
12 1 6V-5049 2 SEAL-O-RING
13 1 7E-1036 1 TUBE AS
Y 14 1 7C-0419 1 ROCKER ARM GP 71
15 1 7W-5722 1 PUSHROD AS
16 1 6I-2491 2 BRIDGE AS
(EACH INCLUDES)
16A 1 6I-2489 1 INSERT-BRIDGE

LUBRICATION SYSTEM
120-0214 BREATHER GP–CRANKCASE
(CHG -00 THRU -02, -02D1 THRU -04, -04D1 THRU -06)
LOW BTU
SMCS-1317 i02030128
1 1 7E-0734 4 COVER AS-VALVE MECHANISM
3 1 7W-8895 4 BASE
4 1 8T-8883 4 SEAL-O-RING (VALVE COVER)
5 1 0S-1590 28 BOLT (3/8-16X2-IN)
7 1 217-6692 2 HOSE-TEE
8 1 5P-0597 8 CLAMP-HOSE
9 1 7W-9152 2 TUBE
10 1 6N-3792 2 HOSE
11 1 4W-3027 4 BREATHER AS (CRANKCASE)
12 1 5H-8848 4 SEAL-O-RING
13 1 4W-3034 4 CLAMP-HOSE
14 1 5P-4868 2 CLAMP-HOSE
76 LUBRICATION SYSTEM 1 of 1 RELP1452

LUBRICATION SYSTEM
7E-1659 CAP GP-ENGINE OIL FILLER (CHG -00 THRU -02)
PART OF 150-6798 COVER GP-CYLINDER BLOCK
SMCS-1316 i02030141
1 1 4P-6979 1 CAP-FILLER (ENGINE OIL)
2 1 7E-1661 1 GASKET
3 1 7E-1660 1 RETAINER
4 1 9S-9979 1 RING-RETAINING
RELP1452 1 of 1 LUBRICATION SYSTEM 77

LUBRICATION SYSTEM
1W-0798 FILTER GP-ENGINE OIL (CHG -12 THRU -23, -23D1 THRU -25)
SMCS-1306, 1308 i02614430
1 1 0S-1585 16 BOLT (1/2-13X1.5-IN)
2 1 0S-1587 4 BOLT (1/2-13X1.75-IN)
3 1 0S-1588 9 BOLT (3/8-16X1.25-IN)
4 1 0S-1591 11 BOLT (3/8-16X1.5-IN)
5 1 0S-1594 9 BOLT (3/8-16X1-IN)
6 1 0S-0509 1 BOLT (3/8-16X0.75-IN)
7 1 1K-9740 2 RING-RETAINING
8 1 1W-3958 2 TUBE
9 1 2H-3088 2 SEAL-O-RING
10 1 2K-4973 1 LOCKNUT (3/8-16-THD)
11 1 2W-6862 2 SPRING
12 1 3N-1308 1 SPRING
13 1 259-4600 4 SEAL-O-RING
15 1 4F-7957 6 BOLT (1/4-20X0.875-IN)
16 1 4P-9168 2 RACK-OIL FILTER
17 1 4P-9169 2 HOUSING-OIL FILTER
18 1 4P-9185 1 COVER AS
1 4P-9174 1 DETENT AS
19 1 4P-9218 2 COVER
20 1 4W-0379 2 GAUGE GP-ENGINE OIL PRESSURE (ENGINE OIL)
(EACH INCLUDES)
1 233-0853 1 GAUGE-OIL PRESSURE
21 1 5K-2294 1 BEARING-SELF-ALIGNING
C 23 1 5P-7818 1 SEAL-O-RING
25 1 6V-0973 1 SEAL-O-RING
26 1 6V-3349 8 SEAL-O-RING
27 1 6V-3683 2 SEAL-O-RING
28 1 6V-5141 1 SEAL-O-RING
29 1 6V-6963 1 SEAL-QUAD RING
30 1 6V-7238 2 VALVE-SHUTOFF (ENGINE OIL DRAIN)
31 1 7C-1124 1 TUBE AS
32 1 7C-1128 1 SHAFT AS
1 6V-3980 1 DOWEL
33 1 7C-3945 2 RETAINER-ELEMENT
C 34 1 7E-0930 1 VALVE-FILTER CHG
C 35 1 7E-0932 1 HOUSING-VALVE
36 1 7W-2459 2 TUBE
37 1 7W-2467 1 PLATE-THRUST
38 1 278-1085 4 HOUSING AS-FILTER
39 1 7W-2750 1 PISTON
C 41 1 7X-4789 1 SEAL-QUAD RING
42 1 8L-2786 2 SEAL-O-RING
43 1 8N-0453 2 RING-RETAINING
44 1 9S-8752 1 NUT-FULL (3/8-16-THD)
45 1 161-0083 1 BASE-OIL FILTER
46 1 169-8676 2 COVER
47 1 179-1502 6 FILTER ELEMENT-ENGINE OIL
49 1 1A-2029 2 BOLT (3/8-16X1.125-IN)

LUBRICATION SYSTEM
1W-0798 FILTER GP-ENGINE OIL (contd. ) i02614430

LUBRICATION SYSTEM
138-6144 FILTER GP-ENGINE OIL (CHG -00 THRU -05)
PART OF 228-8986 LINES GP-ENGINE OIL
SMCS-1306, 1308 i01693525
1 1 1G-8878 1 FILTER-OIL (ADVANCED EFFICIENCY)

LUBRICATION SYSTEM
9Y-9926 GUIDE GP-OIL LEVEL GAUGE (CHG -00, -01)
SMCS-1326 i02318907
1 1 0S-1594 1 BOLT (3/8-16X1-IN)
2 1 0S-1588 2 BOLT (3/8-16X1.25-IN)
4 1 1W-1415 1 GASKET
5 1 9Y-4871 1 TUBE AS
6 1 8T-1885 1 CLIP (SLOT)
7 1 8T-1886 1 CLIP (TAB)

LUBRICATION SYSTEM
9Y-3303 LINES GP-ENGINE OIL (CHG -00, -01)
SMCS-1307 i04270070
1 1 8S-9089 4 BOLT (1/2-13X4.5-IN)
3 1 1W-6492 1 FLANGE
6 1 4W-2535 1 TUBE AS
7 1 9Y-3306 1 TEE-OUTLET
9 1 0S-1588 8 BOLT (3/8-16X1.25-IN)
10 1 4W-4555 1 SPACER
11 1 5P-8429 1 SEAL-O-RING
12 1 9Y-3307 1 SCREEN AS-SUCTION
13 1 0S-1591 8 BOLT (3/8-16X1.5-IN)
15 1 4W-1162 1 ELBOW
16 1 0S-1590 4 BOLT (3/8-16X2-IN)
17 1 9Y-3305 1 COVER
18 1 9S-9334 1 PLUG-O-RING
19 1 5P-7701 1 SEAL-O-RING

LUBRICATION SYSTEM
228-8986 LINES GP-ENGINE OIL (CHG -00, -01)
SMCS-1307 i04405994
I 1 1 4E-9277 2 HOSE AS
2 1 4P-6814 1 MANIFOLD
3 2 6V-9832 1 CAP AS
4 2 8C-0569 2 TEE-O-RING
5 2 8C-5053 1 ADAPTER
6 1 9C-5344 2 SPACER (10.5X20X18-MM THK)
7 1 121-6750 1 MANIFOLD
Y 8 2 138-6144 1 FILTER GP-ENGINE OIL 80
9 2 138-6158 1 VALVE-CHECK
10 1 148-7605 1 TUBE AS
11 1 148-7607 1 TUBE AS
12 1 148-7608 1 TUBE AS
13 1 148-7609 1 TUBE AS
14 2 148-7611 1 TUBE AS
15 2 148-7612 1 TUBE AS
16 1 148-7613 1 TUBE AS
17 1 148-7616 1 TUBE AS
18 1 148-7617 1 TUBE AS
19 1 148-7618 1 TUBE AS
20 1 148-7619 1 TUBE AS
21 1 148-7620 1 TUBE AS
22 2 148-7621 1 BRACKET AS
23 2 148-7622 3 BRACKET AS
24 2 148-7623 3 BRACKET
25 2 148-7625 1 BRACKET AS
26 1 148-7626 1 BRACKET
27 2 148-7627 2 CLAMP
28 2 148-7628 2 CLAMP
29 2 148-7630 1 BRACKET
30 1 148-7631 1 PLATE
31 2 148-7635 1 MANIFOLD
32 2 176-3586 1 VALVE AS-RELIEF
2 2M-9780 2 SEAL-O-RING
33 1 0L-1143 2 BOLT (3/8-16X2.5-IN)
34 1 0L-1352 2 BOLT (3/8-16X3.25-IN)
35 1 0L-2070 2 BOLT (3/8-16X2.25-IN)
36 1,2 0S-1571 3 BOLT (3/8-16X1.75-IN)
37 2 0S-1588 16 BOLT (3/8-16X1.25-IN)
38 2 0S-1591 3 BOLT (3/8-16X1.5-IN)
39 2 0S-1594 13 BOLT (3/8-16X1-IN)
40 2 1A-1460 2 BOLT (1/2-13X2-IN)
41 1,2 1A-2029 8 BOLT (3/8-16X1.125-IN)
42 2 1A-5183 1 BOLT (3/8-16X4.75-IN)
43 1,2 2M-9780 7 SEAL-O-RING
44 1,2 3D-2824 11 SEAL-O-RING
45 1,2 3J-1907 11 SEAL-O-RING
46 1 3K-0360 1 SEAL-O-RING
48 1,2 5K-9660 7 CLIP
50 1,2 6V-8398 12 SEAL-O-RING
51 2 6V-8629 1 ELBOW
52 2 6V-8637 5 CONNECTOR
53 1,2 6V-8638 3 CONNECTOR
55 1 6V-8721 1 ELBOW
56 1 6V-8733 2 UNION
57 2 6V-8784 1 TEE-FACE SEAL
LUBRICATION SYSTEM
228-8986 LINES GP-ENGINE OIL (contd. ) i04405994
58 2 6V-9004 1 ELBOW
59 1 6V-9007 1 ELBOW
60 2 6V-9182 1 ELBOW
61 1,2 6V-9746 18 SEAL-O-RING
62 1,2 6V-9873 4 CONNECTOR
63 2 7M-8485 1 SEAL-O-RING
64 1 8T-6451 1 ELBOW
65 1,2 8T-6876 4 ELBOW
66 1 9S-4185 1 PLUG-O-RING
67 1,2 9S-4191 3 PLUG-O-RING
68 1,2 9S-8752 23 NUT-FULL (3/8-16-THD)
I-REFER TO HYDRAULIC INFORMATION SYSTEM

LUBRICATION SYSTEM

LUBRICATION SYSTEM

LUBRICATION SYSTEM
252-2176 LINES GP-ENGINE OIL (CHG -00, -01)
SMCS-1307 i02657780
1 1 1N-4622 4 CLAMP
2 1 1W-2244 1 TUBE AS-VENT
3 1 1W-3979 1 FLANGE
4 1 1W-4059 1 COVER
5 1 1W-4307 1 TUBE AS-VENT
6 1 2W-6317 1 TEE
7 1 2W-8216 1 TUBE AS
8 1 3J-7352 2 CONNECTOR
9 1 4W-1164 1 COUPLING
10 1 4W-7483 1 SLEEVE
11 1 4W-7485 1 TUBE
12 1 4W-7486 2 TUBE
13 1 4W-7487 2 ELBOW
14 1 4W-7488 1 TEE
15 1 4W-7489 1 ELBOW
16 1 4W-7490 1 ADAPTER
17 1 4W-8775 1 COVER (AIR CHAMBER)
18 1 7C-2322 1 ELBOW
19 1 7N-9044 1 TUBE
20 1 7W-3882 1 ELBOW
21 1 7W-7833 1 ELBOW
22 1 7W-9424 1 TUBE
23 1 030-7946 2 ELBOW
24 1 126-4229 2 RING-RETAINING
25 1 137-0257 4 CLAMP AS
26 1 0L-1143 11 BOLT (3/8-16X2.5-IN)
27 1 0L-2070 6 BOLT (3/8-16X2.25-IN)
28 1 0S-1571 4 BOLT (3/8-16X1.75-IN)
29 1 0S-1585 4 BOLT (1/2-13X1.5-IN)
30 1 0S-1588 4 BOLT (3/8-16X1.25-IN)
31 1 0S-1591 6 BOLT (3/8-16X1.5-IN)
32 1 0S-1594 13 BOLT (3/8-16X1-IN)
33 1 0S-1595 4 BOLT (1/2-13X1.25-IN)
34 1 2B-2695 4 BOLT (5/16-18X0.875-IN)
35 1 259-4600 2 SEAL-O-RING
36 1 3P-0655 2 SEAL-O-RING
37 1 3P-0656 8 SEAL-O-RING
39 1 5P-7818 1 SEAL-O-RING
40 1 5P-8872 1 SEAL-O-RING
41 1 5S-0003 4 NUT (5/16-18-THD)
42 1 5S-9134 1 SEAL-O-RING
43 1 6V-3833 1 SEAL-O-RING
44 1 6V-3968 1 SEAL-O-RING
45 1 6V-5048 4 SEAL-O-RING
46 1 6V-5049 2 SEAL-O-RING
47 1 6V-5055 1 SEAL-O-RING
48 1 6V-5101 2 SEAL-O-RING
49 1 9M-1974 8 WASHER-HARD (8.8X16X2-MM THK)
50 1 9S-4191 2 PLUG-O-RING

LUBRICATION SYSTEM

LUBRICATION SYSTEM
9Y-3300 LINES GP-LUBE OIL
(CHG -03, -03D2, -03D3, -03D4, -03D5, -03D6, -04, -04D1, -05, -05D1)
PRELUBE PUMP
SMCS-1307 i03188380
1 1 0S-1618 6 BOLT (5/16-18X1-IN)
2 1 1D-4540 2 BOLT (5/16-18X2.75-IN)
3 1 030-7935 1 CONNECTOR
4 1 030-7960 1 TEE-FLARED
5 1 030-7951 1 ELBOW-FLARED
6 1 3R-6789 2 CAP-FLARED
7 1 4W-2138 1 VALVE AS
7A 1 3H-3433 1 PIN-SPRING
7B 1 1P-5274 1 PIN-VALVE SPRING
7C 1 9H-2367 1 SPRING-VALVE
7D 1 9L-0672 1 VALVE-CHECK
8 1 4W-2139 1 HOUSING
I 9 1 1N-3134 1 HOSE AS
10 1 4W-9774 1 ELBOW
11 1 5P-7701 4 SEAL-O-RING
12 1 6V-5100 2 SEAL-O-RING
13 1 9Y-3299 1 TUBE AS
14 1 067-9921 1 TEE-FLARED
15 1 7D-7233 1 CLIP
16 1 031-5744 1 ELBOW
C 18 1 0S-1588 1 BOLT (3/8-16X1.25-IN)
C 19 1 0S-1594 1 BOLT (3/8-16X1-IN)
C 20 1 9S-8752 1 NUT-FULL (3/8-16-THD)
C 21 1 133-9637 1 BRACKET

LUBRICATION SYSTEM
9Y-3300 LINES GP-LUBE OIL (contd. ) i03188380

LUBRICATION SYSTEM
195-3914 LINES GP-TURBOCHARGER OIL (CHG -03)
SMCS-1052, 1307 i04688195
1 1 1W-2577 2 GASKET
2 1 4W-7323 2 ELBOW
C 3 1 4H-7655 2 CLAMP-TUBE
C 4 1 1S-0496 8 CLIP
C 5 1 378-1310 1 HOSE AS
C 6 1 378-1307 1 HOSE AS
7 1 194-7752 1 TUBE AS
8 1 194-7753 1 TUBE AS
9 1 068-6074 1 CONNECTOR
C 10 1 0S-1594 9 BOLT (3/8-16X1-IN)
11 1 0S-1595 4 BOLT (1/2-13X1.25-IN)
12 1 3P-0649 2 SEAL-O-RING
C 13 1 8T-4224 4 WASHER-HARD (8.8X16X2-MM THK)
14 1 5P-3456 2 SEAL-O-RING
15 1 5P-5846 2 SEAL-O-RING
16 1 5P-7701 1 SEAL-O-RING
CM 18 1 6V-2317 2 BOLT (M8X1.25X30-MM)
C 19 1 8E-9571 2 WASHER-HARD (8.8X16X7-MM THK)
CM 20 1 7X-0818 4 BOLT (M8X1.25X45-MM)
C 22 1 5M-2894 6 WASHER-HARD (10.2X18.5X2.5-MM THK)
CM 23 1 5P-7970 2 NUT (M8X1.25-THD)
C 24 1 6N-6033 4 CLIP
25 1 9S-0176 1 TEE-SWIVEL
C 26 1 311-3212 2 TUBE AS
C 27 1 100-3237 11 GROMMET
C 28 1 9S-8752 1 NUT-FULL (3/8-16-THD)
M-METRIC PART

LUBRICATION SYSTEM
195-3914 LINES GP-TURBOCHARGER OIL (contd. ) i04688195

LUBRICATION SYSTEM
7C-8538 PUMP GP-ENGINE OIL (CHG -00 THRU -04, 7C-8899-01)
ONE SECTION GEAR
PART OF 7C-8539 PUMP GP-ENGINE OIL
SMCS-1304, 1315 i02249354
1 1 7C-8978 1 SHAFT AS-DRIVE
2 1 1A-5822 6 BOLT (1/2-13X2.75-IN)
3 1 4W-3998 1 COVER AS-PUMP
1 7N-5683 2 DOWEL
4 1 4W-3996 1 BUSHING (65-MM WIDE)
5 1 4W-3997 1 BUSHING (40-MM WIDE)
6 1 7C-8899 1 BODY AS-OIL PUMP
7 1 7E-7066 2 BUSHING
8 1 1W-2059 2 COVER
10 1 0S-1594 6 BOLT (3/8-16X1-IN)
12 1 3P-1156 6 SEAL-O-RING
13 1 6V-3603 1 SEAL-O-RING
14 1 7C-8976 1 SHAFT AS-IDLER
15 1 9S-8004 1 PLUG-O-RING
16 1 6V-5049 1 SEAL-O-RING
17 1 5P-7813 1 SEAL-O-RING
18 1 5M-6214 1 PLUG-PIPE
19 1 7H-3171 3 PLUG-PIPE
20 1 9S-8007 1 PLUG

LUBRICATION SYSTEM
7C-8538 PUMP GP-ENGINE OIL (contd. ) i02249354

LUBRICATION SYSTEM
7C-8539 PUMP GP-ENGINE OIL (CHG -00)
ONE SECTION GEAR
SMCS-1304, 1315 i02346131
Y 1 1 7C-8538 1 PUMP GP-ENGINE OIL 93
2 1 1W-2058 1 WASHER (20X80X19-MM THK)
3 1 9S-1364 1 BOLT (3/4-16X3.5-IN)
4 1 1W-2057 1 GEAR-OIL PUMP DRIVE (63-TEETH)
6 1 0S-1595 8 BOLT (1/2-13X1.25-IN)
7 1 6V-3538 1 DOWEL

LUBRICATION SYSTEM
324-9181 PUMP GP-PRELUBRICATION (CHG -00)
PART OF 326-2623 PUMP GP-PRELUBRICATION
SMCS-1319 i04020492
F 1 0S-1588 4 BOLT (3/8-16X1.25-IN)

F 1 0S-1617 9 BOLT (5/16-18X0.75-IN)
F 1 1H-5959 2 SEAL-LIP TYPE
F 1 2N-7520 1 GASKET
F 1 2N-7521 1 COVER
F 1 3N-1283 1 HEAD AS
F 1 3N-1284 1 IDLER AS (7-TEETH)
F 1 3N-1285 1 ROTOR
F 1 5M-6214 2 PLUG-PIPE
F 1 5N-6668 1 HOUSING
F 1 6D-3910 1 SCREW-BUTTON HEAD (10-32X0.25-IN)
F 1 6F-2172 1 KEY
F-NOT SHOWN

LUBRICATION SYSTEM
324-9535 PUMP GP-PRELUBRICATION (CHG -00 THRU -02)
SMCS-1319 i03498841
1 1 9Y-3297 1 BRACKET AS
Y 2 1 326-2623 1 PUMP GP-PRELUBRICATION 98
3 1 1A-2029 4 BOLT (3/8-16X1.125-IN)
4 1 1B-7182 4 BOLT (5/16-18X1.25-IN)
5 1 1T-0689 4 WASHER (9.93X22.22X2.54-MM THK)
6 1 5B-4855 1 BUSHING-REDUCER
7 1 5S-0003 4 NUT (5/16-18-THD)
8 1 8M-9024 4 WASHER-HARD (10.2X22.5X5-MM THK)
F 1 8T-6760 1 PLUG-PIPE
F-NOT SHOWN

LUBRICATION SYSTEM
326-2623 PUMP GP-PRELUBRICATION (CHG -00, -01)
PART OF 324-9535 PUMP GP-PRELUBRICATION
SMCS-1319 i03108400
1 1 322-2734 1 MOTOR-PRELUBRICATION
Y 2 1 324-9181 1 PUMP GP-PRELUBRICATION 96
3 1 1B-2578 4 NUT (3/8-16-THD)
4 1 1C-2251 4 BOLT (3/8-16X1.87-IN)
5 1 5M-2894 4 WASHER-HARD (10.2X18.5X2.5-MM THK)

LUBRICATION SYSTEM
1W-0804 VALVE GP-PRIORITY (CHG -07 THRU -09)
SMCS-1327 i04357252
1 1 1W-2243 1 PISTON-CONTROL VALVE
2 1 244-3712 2 PLUG AS
(EACH INCLUDES)
1 9S-4191 1 PLUG-O-RING
1 214-7568 1 SEAL-O-RING
3 1 1W-2242 1 PISTON-INNER
C 4 1 6V-3835 1 SEAL-O-RING
C 5 1 1M-0644 6 BOLT (3/8-16X2.25-IN)
C 7 1 7W-9423 1 COVER
C 8 1 7W-9425 1 PISTON
9 1 1W-2240 1 SPRING-CONTROL VALVE
C 10 1 7W-7825 1 BODY-VALVE
C 11 1 2G-5664 1 SPRING

COOLING SYSTEM
2W-2678 CONNECTION GP-WATER
(CHG -01, -02, -02D1, -02D2, -02D3, -03, -03D1, -03D2, -03D3, -03D4)
SMCS-1380 i02297279
1 1 2W-7121 1 FLANGE
2 1 4W-7749 3 GASKET
3 1 0S-1591 8 BOLT (3/8-16X1.5-IN)
100 COOLING SYSTEM 1 of 1 RELP1452

COOLING SYSTEM
4W-8071 CONNECTION GP-WATER (CHG -00 THRU -04, -04D1)
SMCS-1380 i02297275
1 1 0S-1594 4 BOLT (3/8-16X1-IN)
2 1 7W-3269 1 GASKET
3 1 7W-3709 1 ADAPTER-WATER
4 1 9S-8752 8 NUT-FULL (3/8-16-THD)
5 1 1S-5772 1 GASKET
6 1 7N-7009 1 FLANGE
7 1 0S-1590 8 BOLT (3/8-16X2-IN)
RELP1452 1 of 1 COOLING SYSTEM 101

COOLING SYSTEM
291-6177 CONNECTION GP-WATER (CHG -00)
SMCS-1380 i02568312
1 1 7N-7009 3 FLANGE
2 1 8N-6984 3 COVER
3 1 0S-1591 24 BOLT (3/8-16X1.5-IN)
4 1 1S-5772 3 GASKET

COOLING SYSTEM
1W-0887 COOLER GP-ENGINE OIL (CHG -04 THRU -07)
TRIPLE
SMCS-1378 i02251022
1 1 1W-3785 1 BONNET-OIL COOLER
2 1 1W-4067 1 GASKET
R 3 1 1W-5200 3 CORE AS (OIL COOLER)
4 1 4F-4873 1 GASKET
5 1 247-3796 3 GASKET
6 1 7W-2029 2 SUPPORT
7 1 7W-5846 1 ELBOW
8 1 7W-6093 1 BONNET
9 1 7W-6948 1 TUBE
10 1 9Y-1373 1 FLANGE
C 11 1 201-3610 1 SUPPORT
12 1 0L-1143 6 BOLT (3/8-16X2.5-IN)
13 1 0S-1591 4 BOLT (3/8-16X1.5-IN)
14 1 0S-1594 10 BOLT (3/8-16X1-IN)
15 1 0T-0065 2 BOLT (3/8-16X3.5-IN)
16 1 1D-4566 2 BOLT (1/2-13X3.5-IN)
17 1 6V-3250 1 SEAL-O-RING
18 1 6V-5063 1 SEAL-O-RING
19 1 7F-3425 1 BOLT (3/8-16X5.75-IN)
20 1 8S-9089 4 BOLT (1/2-13X4.5-IN)
21 1 8S-9191 9 BOLT (3/8-16X4-IN)
22 1 8T-1919 2 SEAL-O-RING
23 1 9S-4183 1 PLUG
24 1 9S-4191 1 PLUG-O-RING
25 1 0V-0375 8 BOLT (1/2-13X3.25-IN)

COOLING SYSTEM
1W-0887 COOLER GP-ENGINE OIL (contd. ) i02251022

COOLING SYSTEM
124-8584 HOUSING & REGULATOR GP (CHG -01 THRU -05)
SMCS-1355, 1393 i03600546
1 1 2W-5036 3 TUBE
2 1 3S-9643 8 SEAL-LIP TYPE (TEMPERATURE REGULATOR)
4 1 7C-7784 1 PLATE
5 1 7C-8635 2 PLATE-ORIFICE
6 1 7W-3688 2 GASKET
7 1 7W-4111 2 ADAPTER-EXPANSION TANK
8 1 7W-4116 2 HOUSING AS-REGULATOR
(EACH INCLUDES)
1 2M-6471 2 PLUG-CUP
9 1 7W-8463 2 ELBOW-ADAPTER
10 1 7W-8464 3 ADAPTER-HOUSING
11 1 151-3001 1 ELBOW-ADAPTER
12 1 248-5513 8 REGULATOR-TEMPERATURE (92-DEG C)
13 1 0S-1588 32 BOLT (3/8-16X1.25-IN)
14 1 0S-1591 16 BOLT (3/8-16X1.5-IN)
15 1 0S-1594 16 BOLT (3/8-16X1-IN)
16 1 1S-5772 10 GASKET
17 1 8T-6762 1 PLUG-PIPE
18 1 9S-8752 16 NUT-FULL (3/8-16-THD)

COOLING SYSTEM
124-8584 HOUSING & REGULATOR GP (contd. ) i03600546

COOLING SYSTEM
215-3891 HOUSING & REGULATOR GP (CHG -00, -01)
FOR USE WITH AN OUTLET CONTROLLED 54 DEG C AFTERCOOLER SYSTEM
SMCS-1355, 1393 i02585460
1 1 2W-5036 3 TUBE
2 1 3S-9643 8 SEAL-LIP TYPE (TEMPERATURE REGULATOR)
3 1 7C-7481 2 PLATE-ORIFICE
4 1 7C-7784 1 PLATE
5 1 7W-3688 2 GASKET
6 1 7W-4111 2 ADAPTER-EXPANSION TANK
7 1 7W-4116 2 HOUSING AS-REGULATOR
(EACH INCLUDES)
1 2M-6471 2 PLUG-CUP
8 1 7W-8463 2 ELBOW-ADAPTER
9 1 7W-8464 3 ADAPTER-HOUSING
10 1 151-3001 1 ELBOW-ADAPTER
11 1 204-6708 8 REGULATOR-WATER TEMPERATURE (60-DEG C)
12 1 0S-1588 32 BOLT (3/8-16X1.25-IN)
13 1 0S-1591 16 BOLT (3/8-16X1.5-IN)
14 1 0S-1594 16 BOLT (3/8-16X1-IN)
15 1 1S-5772 10 GASKET
16 1 6V-5139 6 SEAL-O-RING
17 1 8T-6762 1 PLUG-PIPE
18 1 9S-8752 16 NUT-FULL (3/8-16-THD)

COOLING SYSTEM
215-3891 HOUSING & REGULATOR GP (contd. ) i02585460

COOLING SYSTEM
105-3177 LINES GP-OIL COOLER (CHG -03 THRU -10)
83 DEGREES CELCIUS. TRIPLE
FOR USE WITH ESS PANEL WITH COMPUTERIZED MONITORING SYSTEM
SMCS-1307, 1378, 1380 i02657781
1 1 1W-3979 2 FLANGE
2 1 2W-6318 1 TUBE
3 1 3S-9643 4 SEAL-LIP TYPE
4 1 4S-5719 1 SPACER (10.31X25X12.7-MM THK)
5 1 7C-6021 1 HOUSING-REGULATOR
6 1 7N-9044 2 TUBE
7 1 7W-2459 1 TUBE
8 1 7W-3881 1 ELBOW
9 1 7W-3882 1 ELBOW
10 1 7W-6600 1 MANIFOLD-OIL COOLER
11 1 7W-6601 1 MANIFOLD-OIL COOLER
12 1 9Y-4732 1 COVER
13 1 9Y-9842 1 GASKET
14 1 110-0096 2 RING
C 15 1 120-9453 4 REGULATOR-TEMPERATURE (85-DEG C)
16 1 122-1148 4 CLAMP AS
17 1 0L-1143 4 BOLT (3/8-16X2.5-IN)
18 1 0S-1571 4 BOLT (3/8-16X1.75-IN)
19 1 0S-1591 9 BOLT (3/8-16X1.5-IN)
20 1 0S-1594 40 BOLT (3/8-16X1-IN)
21 1 259-4600 8 SEAL-O-RING
22 1 3P-0655 6 SEAL-O-RING
24 1 5B-9603 1 BOLT (3/8-16X5-IN)
25 1 5S-9134 1 SEAL-O-RING
26 1 6V-4356 1 CLIP (SLOT)
27 1 6V-4357 1 CLIP (TAB)
28 1 6V-5049 3 SEAL-O-RING
29 1 6V-5055 1 SEAL-O-RING
30 1 6V-5101 2 SEAL-O-RING
31 1 8S-9191 4 BOLT (3/8-16X4-IN)
32 1 8T-6762 3 PLUG-PIPE
33 1 9L-9132 1 WASHER (10.2X25.5X2.5-MM THK)
34 1 9S-4191 3 PLUG-O-RING
35 1 9S-8752 4 NUT-FULL (3/8-16-THD)

COOLING SYSTEM
105-3177 LINES GP-OIL COOLER (contd. ) i02657781

COOLING SYSTEM
4W-0361 LINES GP-WATER (CHG -09 THRU -11)
TRIPLE OIL COOLER
SMCS-1355, 1380, 1393 i02091026
1 1 1W-3785 2 BONNET-OIL COOLER
2 1 1W-4067 2 GASKET
3 1 4F-4873 1 GASKET
4 1 247-3796 3 GASKET
5 1 7E-5482 1 ELBOW
6 1 7E-7209 2 RING-RETAINING
7 1 7S-8420 1 COVER-HYDRAULIC PUMP
8 1 7W-2018 1 GASKET
9 1 7W-2026 1 FLANGE
10 1 7W-3269 1 GASKET
11 1 7W-5487 1 BONNET
12 1 7W-5526 1 ELBOW
13 1 7W-5527 1 ELBOW
14 1 7W-5845 1 ELBOW
15 1 7W-6945 1 TUBE
16 1 7W-6946 1 TUBE
17 1 7W-6949 1 TUBE
18 1 7W-6950 1 TUBE
19 1 7W-6964 1 TUBE AS
20 1 8N-9071 1 VALVE AS
1 7N-7688 1 FERRULE
1 8N-9072 1 BODY-VALVE
1 9M-5590 1 BALL
21 1 9Y-1373 1 FLANGE
22 1 108-6169 4 CLAMP AS
23 1 110-0096 2 RING
24 1 110-0097 2 RING
25 1 122-1148 4 CLAMP AS
26 1 124-6333 4 CLAMP AS
C 27 1 217-6884 1 TUBE AS
28 1 030-7947 3 ELBOW
29 1 0L-2070 4 BOLT (3/8-16X2.25-IN)
30 1 0S-1571 12 BOLT (3/8-16X1.75-IN)
31 1 0S-1588 12 BOLT (3/8-16X1.25-IN)
32 1 0S-1591 4 BOLT (3/8-16X1.5-IN)
33 1 0S-1594 46 BOLT (3/8-16X1-IN)
34 1 0T-0065 2 BOLT (3/8-16X3.5-IN)
35 1 1S-5772 1 GASKET
37 1 5M-1198 1 CLIP
38 1 6K-9194 1 ELBOW-FLARED
39 1 6V-1454 2 SEAL-O-RING
40 1 6V-3250 6 SEAL-O-RING
41 1 6V-5066 2 SEAL-O-RING
42 1 6V-6809 1 SEAL-O-RING
43 1 8T-1919 2 SEAL-O-RING
44 1 8T-2903 2 SEAL-O-RING
45 1 8T-6762 2 PLUG-PIPE
46 1 9S-4191 3 PLUG-O-RING
47 1 9S-8752 12 NUT-FULL (3/8-16-THD)

COOLING SYSTEM
4W-0361 LINES GP-WATER (contd. ) i02091026

COOLING SYSTEM
168-5027 LINES GP-WATER (CHG -00 THRU -03)
REMOTE
SMCS-1355, 1380, 1393 i03487106
1 1 4P-9224 1 COVER
2 1 7W-3269 3 GASKET
3 1 7W-3271 1 COVER
4 1 7W-6092 1 HOUSING
5 1 7W-6998 1 ORIFICE
6 1 8T-6765 1 PLUG-PIPE
7 1 167-2117 1 ORIFICE
8 1 222-4708 1 BELLOWS AS
10 1 0S-1588 8 BOLT (3/8-16X1.25-IN)
11 1 0S-1594 14 BOLT (3/8-16X1-IN)
13 1 6V-5504 3 SEAL-O-RING
14 1 8T-6762 2 PLUG-PIPE

COOLING SYSTEM
195-3916 LINES GP-WATER (CHG -00 THRU -05)
SMCS-1355, 1380, 1393 i03538068
1 1 1W-7020 2 RING-RETAINING
2 1 2W-3793 1 TUBE-WATER SUPPLY
4 1 7K-3215 1 BOSS (0.413X1X0.630-IN THK)
5 1 117-5170 1 CLIP
6 1 7W-3933 2 RING-RETAINING
7 1 7W-4261 1 ELBOW
8 1 7W-4262 1 TEE
9 1 8N-0394 4 RETAINER
10 2 188-1026 1 SPACER
11 2 188-1027 1 ADAPTER
12 1 196-4647 2 CONNECTOR-O-RING
13 1 196-4648 1 TUBE AS
14 2 196-4649 1 TUBE AS
15 1 196-4650 1 TUBE AS
16 1 196-4651 1 TUBE AS
17 1 196-4652 2 ADAPTER
18 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
19 1 0S-1591 1 BOLT (3/8-16X1.5-IN)
20 1 0S-1594 14 BOLT (3/8-16X1-IN)
21 2 0S-1619 2 BOLT (3/8-16X3-IN)
23 2 4J-0523 2 SEAL-O-RING
25 1,2 109-0072 3 SEAL-O-RING
26 2 6M-5652 1 ELBOW
27 1 6V-1585 1 SEAL-O-RING
28 1 6V-1903 8 SEAL-O-RING
29 2 6V-5065 1 SEAL-O-RING
30 1,2 7L-6580 4 SEAL-O-RING
32 1 8T-2602 4 CLIP (TAB)
33 1 8T-2603 4 CLIP (SLOT)
34 2 8T-6762 2 PLUG-PIPE
35 1 9S-8009 4 PLUG-O-RING

COOLING SYSTEM
195-3916 LINES GP-WATER (contd. ) i03538068

COOLING SYSTEM

COOLING SYSTEM
246-6159 LINES GP-WATER (CHG -03)
SMCS-1355, 1380, 1393 i02286339
1 1 2W-4555 14 MANIFOLD-WATER
2 1 2W-5022 28 FLANGE
3 1 2W-5023 30 GASKET
4 1 2W-5031 13 TUBE
5 1 2W-5032 1 TUBE
6 1 7C-7480 1 ORIFICE
7 1 7E-0596 1 MANIFOLD-WATER
8 1 7E-1424 1 MANIFOLD-WATER
9 1 7W-2152 1 ELBOW
10 1 7W-3270 2 GASKET
11 1 7W-3275 2 ELBOW
12 1 7W-5841 1 ELBOW
13 1 7W-5842 1 ELBOW
14 1 7W-6849 1 ELBOW
15 1 7W-6851 1 ELBOW
16 1 7W-6947 2 TUBE
17 1 8N-3639 4 RETAINER
18 1 8N-3640 2 RING-RETAINING
19 1 8T-6758 1 PLUG-PIPE
20 1 121-3874 2 GASKET
21 1 126-1082 1 TUBE AS
22 1 153-0446 1 TUBE
23 1 0S-1588 8 BOLT (3/8-16X1.25-IN)
24 1 0S-1591 112 BOLT (3/8-16X1.5-IN)
25 1 0S-1594 35 BOLT (3/8-16X1-IN)
26 1 0T-0573 3 BOLT (3/8-16X2.75-IN)
27 1 1A-5964 4 BOLT (3/8-16X4.5-IN)
28 1 2N-0475 16 SEAL-O-RING
29 1 3H-6622 48 BOLT (3/8-16X1.25-IN)
31 1 6V-3250 5 SEAL-O-RING
32 1 6V-4356 1 CLIP (SLOT)
33 1 6V-4357 1 CLIP (TAB)
34 1 6V-5063 1 SEAL-O-RING
35 1 6V-5065 1 SEAL-O-RING
36 1 6V-5066 4 SEAL-O-RING
37 1 6V-5139 32 SEAL-O-RING
38 1 6V-6809 1 SEAL-O-RING
39 1 7F-3425 1 BOLT (3/8-16X5.75-IN)
40 1 8T-6762 18 PLUG-PIPE (1/2-14-THD)
41 1 9L-9132 1 WASHER (10.2X25.5X2.5-MM THK)
42 1 9S-4183 1 PLUG
43 1 9S-4191 5 PLUG-O-RING
44 1 9S-6130 1 PLUG

COOLING SYSTEM

COOLING SYSTEM
7E-8181 PUMP GP-WATER (CHG -05)
SMCS-1361 i04510531
1 1 7E-4365 1 GEAR (38-TEETH)
YR 2 1 304-4948 1 PUMP GP-WATER 120
3 1 0S-1585 6 BOLT (1/2-13X1.5-IN)
4 1 0S-1587 6 BOLT (1/2-13X1.75-IN)

COOLING SYSTEM
304-4948 PUMP GP-WATER*R (CHG -03 THRU -05)
PART OF 7E-8181 PUMP GP-WATER
SMCS-1361 i03648060
1 1 7E-3173 1 HOUSING-WATER PUMP
2 1 7E-8175 1 IMPELLER-PUMP
3 1 292-5982 1 SEAL GP-FACE
4 1 0S-1594 5 BOLT (3/8-16X1-IN)
5 1 208-1007 1 HOUSING AS
1 188-0449 2 BUSHING
1 188-0450 2 BUSHING
6 1 7E-4356 1 SEAL-LIP TYPE
8 1 9S-8007 4 PLUG
9 1 208-0327 1 SHAFT
10 1 0S-1588 3 BOLT (3/8-16X1.25-IN)
12 1 1W-2828 1 WASHER-THRUST
13 1 134-5958 1 SEAL-O-RING
14 1 6V-5063 3 SEAL-O-RING
15 1 9S-8008 3 PLUG-O-RING
16 1 4W-0234 1 WASHER (20.5X48X15-MM THK)
17 1 3B-2968 1 BOLT (3/4-10X3.5-IN)

COOLING SYSTEM
304-4948 PUMP GP-WATER (contd. ) i03648060

202-3227 ADAPTER GP-AIR CLEANER (CHG -00, -01)
SMCS-1051 i01872468
1 1 202-2624 2 HOSE
2 1 202-2633 2 ADAPTER (TURBO INLET)
3 1 202-3110 2 ADAPTER (TURBO INLET)
4 1 202-3156 2 GASKET
5 1 232-1779 8 CLAMP
6 1 1F-7958 24 NUT-FULL (1/2-13-THD)
8 1 9X-8873 24 BOLT (1/2-13X2.25-IN)
122 AIR INLET AND EXHAUST SYSTEM 1 of 1 RELP1452

159-1528 AFTERCOOLER GP-TREATED WATER (CHG -00 THRU -06)
SEA AIR
SMCS-1063 i03691361
1 1 2W-3789 2 PIPE
2 2 2W-3794 2 ADAPTER
3 1 2W-4027 2 PIPE
4 1 2W-4031 2 COVER
5 1,2 2W-4054 2 SEAL
6 1 2W-4766 1 GASKET
7 1 2W-4769 1 SPACER
8 1 4W-7555 2 ADAPTER
9 1 4W-7557 2 COVER
10 1 4W-9510 1 COVER
11 1 7C-0109 1 GASKET
12 1 7E-2382 2 HOUSING
13 1 7E-6211 1 ELBOW
14 1 7W-5528 1 ELBOW
15 1 7W-6333 8 SPACER (10.5X20X10.7-MM THK)
16 1 8B-2026 111 SPACER (0.438X0.75X1.5-IN THK)
17 1 8T-6766 2 PLUG-PIPE
18 1,2 123-6256 4 ADAPTER
19 2 123-6328 2 TUBE AS
20 1 127-9819 2 COVER
21 1 130-1288 8 SEAL-INTEGRAL
22 1 135-6950 4 SEAL-O-RING
23 1,2 152-1504 2 CORE AS (AFTERCOOLER)
24 1 222-4715 2 BELLOWS AS
25 1 0L-2070 14 BOLT (3/8-16X2.25-IN)
26 1 0S-1571 8 BOLT (3/8-16X1.75-IN)
27 1 0S-1588 15 BOLT (3/8-16X1.25-IN)
28 2 0S-1590 6 BOLT (3/8-16X2-IN)
29 1 0S-1591 86 BOLT (3/8-16X1.5-IN)
30 2 0T-0573 6 BOLT (3/8-16X2.75-IN)
31 1 3E-6751 2 SEAL-O-RING
32 1,2 6V-1454 18 SEAL-O-RING
33 1 3P-0657 4 SEAL-O-RING
35 1 5K-5552 111 BOLT-LOCKING (3/8-16X3-IN)
36 1 6V-3250 1 SEAL-O-RING
37 1,2 6V-3908 4 SEAL-O-RING
38 1 6V-5051 2 SEAL-O-RING
39 1,2 7N-5352 2 DOWEL
40 1 8L-2786 7 SEAL-O-RING
41 1 9S-4185 7 PLUG-O-RING
42 1 9S-4191 1 PLUG-O-RING
RELP1452 1 of 3 AIR INLET AND EXHAUST SYSTEM 123

159-1528 AFTERCOOLER GP-TREATED WATER (contd. ) i03691361

159-1528 AFTERCOOLER GP-TREATED WATER (contd. ) i03691361

132-9327 AIR CLEANER GP (CHG -00)
TWO-ELEMENT HORIZONTAL
SMCS-1051, 1054 i00078873
Y 1 1 132-9331 1 AIR CLEANER GP 127
2 1 3B-7725 1 CAP-PIPE
3 1 116-8535 8 CLAMP
4 1 4W-3637 1 HOSE

132-9331 AIR CLEANER GP (CHG -00, -01)
TWO-ELEMENT HORIZONTAL
PART OF 132-9327 AIR CLEANER GP
SMCS-1051, 1054 i01963439
1 1 105-9741 2 FILTER ELEMENT AS-AIR (PRIMARY)

206-6539 BYPASS GP-EXHAUST–WASTEGATE (CHG -08)
SMCS-1057 i04405979
C 1 2 1S-3584 1 NUT-FULL (3/8-24 LH-THD)
C 2 2 6B-6684 1 NUT-FULL (1/2-20-THD)
3 2 4F-2753 1 LOCKNUT
C 4 2 4P-0394 1 LEVER
5 2 5L-3291 2 BEARING AS-BALL
6 2 5P-9960 2 BOLT (1/4-20X0.75-IN)
7 2 6V-1943 2 BOLT-HIGH TEMPERATURE (3/8-16X1.125-IN)
8 1,2 7E-0701 6 GASKET
9 2 8C-6971 1 ROD END
10 2 8C-7321 1 ROD END
11 2 8H-3390 1 NUT-FULL (1-1/2-12-THD)
12 2 8M-2295 2 BOLT (3/8-16X1.625-IN)
13 2 102-1694 1 PLATE
14 2 102-3457 1 COVER
15 2 102-6309 1 WASHER-THRUST
16 2 102-6311 1 STOP
17 2 110-8314 4 WASHER (10.3X18.3X2.66-MM THK)
18 2 119-5927 1 SHAFT
19 2 119-5931 1 SPACER
20 1 127-5154 1 SHAFT
21 2 133-8501 1 COVER AS
22 2 144-0605 1 ADAPTER-EXHAUST
23 1 144-0621 2 GASKET
24 2 146-8381 1 HOUSING AS (WASTEGATE)
2 119-5929 2 BUSHING
25 1 176-3583 2 GUARD
26 2 176-3587 1 CLEVIS
27 1 184-1613 2 ELBOW-EXHAUST
28 1 184-5290 2 GASKET
29 1 184-6375 1 ADAPTER-EXHAUST
30 1 184-6380 1 MANIFOLD-EXHAUST
31 2 193-7879 1 BOOT
C 32 1 367-0050 1 BRACKET AS
C 33 2 371-8685 1 ROD
YR 34 2 211-8175 1 ACTUATOR GP-ELECTRONIC 151
35 1 222-4718 2 BELLOWS AS
C 36 1,2 0S-1571 8 BOLT (3/8-16X1.75-IN)
C 37 2 0S-1588 8 BOLT (3/8-16X1.25-IN)
38 2 0S-1590 1 BOLT (3/8-16X2-IN)
39 1 119-0746 8 PLUG-PIPE
C 40 1,2 1F-7958 26 NUT-FULL (1/2-13-THD)
C 41 2 4D-4065 1 ROD END
C 42 2 4D-3512 1 ROD END
43 1,2 2N-2766 36 LOCKNUT (3/8-16-THD)
45 1,2 3H-7654 48 WASHER-HARD (13.5X22.5X3-MM THK)
C 46 1,2 3V-3308 26 WASHER-HARD (10.2X20.5X2.5-MM THK)
47 1,2 5H-2532 3 KEY-WOODRUFF
49 1,2 7L-6443 34 BOLT-HIGH TEMPERATURE (3/8-16X2.25-IN)
50 1,2 8C-8491 72 WASHER-HARD (10.2X22X3-MM THK)
51 1,2 8C-8589 24 BOLT-HIGH TEMPERATURE (1/2-13X2.25-IN)
C 52 2 8M-9024 1 WASHER-HARD (10.2X22.5X5-MM THK)
C 53 1,2 9S-8752 11 NUT-FULL (3/8-16-THD)
54 2 3W-2647 1 SPACER (13.5X30X10-MM THK)
55 2 5P-7128 2 BOLT-HIGH TEMPERATURE (3/8-16X2-IN)
C 56 2 1A-1460 2 BOLT (1/2-13X2-IN)
C 57 1 0S-1591 2 BOLT (3/8-16X1.5-IN)
C 58 2 371-8686 2 LEVER
206-6539 BYPASS GP-EXHAUST (contd. ) i04405979
C 59 2 5P-8245 6 WASHER-HARD (13.5X25.5X3-MM THK)
C 60 2 4D-4088 1 NUT-JAM (3/8-16-THD)



145-5660 ELBOW GP-AIR INLET (CHG -00 THRU -03)
SMCS-1087 i02251030
Y 1 1 258-8007 1 ELBOW GP-AIR INLET 133
2 1 118-7536 1 SEAL-O-RING

258-8007 ELBOW GP-AIR INLET (CHG -00 THRU -02)
PART OF 145-5660 ELBOW GP-AIR INLET
SMCS-1087 i02250990
1 1 3E-2331 2 PLUG
2 1 098-5800 1 WASHER-COPPER (16.2X20X1.5-MM THK)
3 1 137-4857 1 PLUG
4 1 151-2115 2 WASHER-COPPER (18X22X1.5-MM THK)

2W-0644 LINES GP-AIR (CHG -02 THRU -05, -05D1, -06, -06D1, -07, -07D1, -08)
PRELUBE-SIDE LINES
SMCS-1071 i03646561
1 1 1P-2841 6 SPACER (0.531X1X0.69-IN THK)
2 1 2W-1675 1 TUBE AS
4 1 9X-8874 6 BOLT (1/2-13X3-IN)
B 5 1 6V-6759 6 CLIP
B 6 1 6V-6758 6 CLIP
B-USE AS REQUIRED

4W-3471 LINES GP-AIR (CHG -02 THRU -04)
PRELUBE-FRONT. LH
SMCS-1071 i01661957
1 1 9M-6522 1 CONNECTOR-FLARED
2 1 030-7964 1 ELBOW
I 3 1 1Y-3541 1 HOSE AS
4 1 061-8248 1 UNION-FLARED
I-SEE HOSE FABRICATION GUIDE

206-6540 LINES GP-AIR (CHG -01 THRU -08)
AIR INLET CHOKE
SMCS-1071 i04502673
1 2 1S-3584 2 NUT-FULL (3/8-24 LH-THD)
2 2 2W-4766 1 GASKET
3 2 3S-2713 2 NUT-FULL (3/8-24-THD)
4 2 267-4736 1 ROD
5 2 4P-0394 3 LEVER
6 1 4P-8134 1 CLIP
7 2 5H-2532 3 KEY-WOODRUFF
9 2 6I-0733 1 HOUSING AS
2 6V-5041 2 SEAL-LIP TYPE
2 161-1201 2 BUSHING
10 2 6I-1641 1 PLATE
11 2 6I-1642 1 PLATE
12 2 6I-1643 1 COVER AS
13 1 6I-1644 1 WASHER-THRUST
14 1 6I-1645 1 SHAFT
15 2 7C-8454 1 PLATE-BUTTERFLY
16 2 227-4056 2 GASKET
17 2 8C-7315 2 ROD END
18 2 8C-7321 2 ROD END
19 2 8H-3390 1 NUT-FULL (1-1/2-12-THD)
20 1 3S-2093 1 STRAP-CABLE
21 2 032-1768 1 SETSCREW (3/8-16-THD)
22 1 118-3842 1 BRACKET AS
23 1 118-3843 1 SHAFT
24 1 145-0039 1 BRACKET AS
25 1 145-0040 1 BRACKET AS
26 2 145-0041 1 ROD
27 1 176-3583 2 GUARD
28 2 176-3587 1 CLEVIS
29 2 180-8408 1 ADAPTER
30 1 183-7232 2 BELLOWS AS
31 2 184-6379 1 HOUSING
32 2 193-7879 1 BOOT
33 1 227-9012 4 GASKET
34 2 206-6569 1 PLATE
36 2 031-5085 4 BOLT-LOCKING (1/4-20X1-IN)
37 1 0S-1566 12 BOLT (5/8-11X1.5-IN)
38 2 0S-1571 6 BOLT (3/8-16X1.75-IN)
39 1 0S-1587 1 BOLT (1/2-13X1.75-IN)
40 1 0S-1588 15 BOLT (3/8-16X1.25-IN)
41 1 0S-1589 10 BOLT (5/8-11X1.75-IN)
42 2,1 0S-1590 5 BOLT (3/8-16X2-IN)
43 2,1 0S-1591 29 BOLT (3/8-16X1.5-IN)
44 1 0S-1594 2 BOLT (3/8-16X1-IN)
45 2 1A-9579 1 BOLT (5/16-18X1.5-IN)
46 1 1F-7958 2 NUT-FULL (1/2-13-THD)
47 1 1J-8668 4 STUD-TAPERLOCK (3/8-16X1.97-IN)
50 1 5P-8247 22 WASHER-HARD (17X32X3.5-MM THK)
51 2 5S-0003 1 NUT (5/16-18-THD)
52 1 6V-5049 2 SEAL-O-RING
53 1 8B-7997 2 BOLT-SOCKET HEAD (1/2-13X2-IN)
55 1 9S-4191 2 PLUG-O-RING
206-6540 LINES GP-AIR (contd. ) i04502673
56 2,1 9S-8752 21 NUT-FULL (3/8-16-THD)



324-6847 LINES GP-AIR (CHG -01)
SMCS-1071 i03261271
Y 1 1 164-0717 1 VALVE GP-SOLENOID 193
2 1 315-9825 1 ADAPTER
C 3 1 305-2655 1 HOSE AS
4 1 324-3910 1 HOSE AS
5 1 118-4728 1 ELBOW
6 1 067-2551 1 CLIP
7 1 0S-0509 1 BOLT (3/8-16X0.75-IN)
8 1 3K-0360 1 SEAL-O-RING
10 1 5P-4900 1 ELBOW-FLARED
11 1 5P-8228 1 REDUCER-FLARED
12 1 8M-0755 2 ADAPTER

228-8983 MANIFOLD GP-EXHAUST–TURBOCHARGER
(CHG -00 THRU -06)
SMCS-1059 i03566557
1 1,2 4P-0419 4 ADAPTER
2 1 4P-3046 2 MANIFOLD-EXHAUST (LOWER)
4 1 6V-4605 12 LOCKNUT (5/8-11-THD)
5 1,2 6V-8735 2 CAP
6 1 7M-6101 24 WASHER (0.656X1.31X0.095-IN THK)
7 1,2 339-3140 16 ADAPTER
8 1,2 134-5643 30 GASKET (MANIFOLD)
9 1 136-7730 18 GASKET (CYLINDER HEAD)
16 1,2 194-8110 2 BELLOWS AS
17 1,2 197-4185 2 GASKET (EXHAUST PIPE)
18 1,2 206-0406 14 BELLOWS AS
20 1 136-4185 64 BOLT (1/2-13X1.75-IN)
21 1,2 2N-2766 240 LOCKNUT (3/8-16-THD)
23 1 303-9450 12 BOLT-12 POINT HEAD (5/8-11X2.75-IN)
24 1,2 7L-6443 240 BOLT-HIGH TEMPERATURE (3/8-16X2.25-IN)
25 1,2 8C-8491 256 WASHER-HARD (10.2X22X3-MM THK)
26 1 8C-8763 8 LOCKNUT (1/2-13-THD)

228-8983 MANIFOLD GP-EXHAUST (contd. ) i03566557

228-8983 MANIFOLD GP-EXHAUST (contd. ) i03566557

2W-2680 MOUNTING GP-BELLOWS–FLEXIBLE (CHG -04 THRU -09)
356-MM
SMCS-1061 i03451250
C 1 1 207-1331 1 BELLOWS AS
2 1 9X-8873 12 BOLT (1/2-13X2.25-IN)
4 1 1B-5357 12 NUT-FULL (1/2-13-THD)
5 1 111-5822 1 GASKET-EXHAUST

195-3910 MOUNTING GP-TURBOCHARGER (CHG -00 THRU -04)
SMCS-1052 i03854434
1 1 199-7178 4 BOLT (M20X2.5X270-MM)
2 1 184-6376 1 SUPPORT AS (LH)
3 1 184-6377 1 SUPPORT AS (RH)
4 1 191-0957 2 SUPPORT
5 1 199-4315 2 BRACKET AS
6 1 1A-8063 22 BOLT (3/4-10X2.5-IN)
7 1 1F-7958 6 NUT-FULL (1/2-13-THD)
8 1 4J-7945 8 BOLT (3/4-10X11.5-IN)
10 1 5P-8248 30 WASHER-HARD (20X36.5X3.5-MM THK)
11 1 6V-3832 2 SEAL-O-RING
12 1 8T-3282 4 WASHER-HARD (22X35X3.5-MM THK)
13 1 9X-8873 12 BOLT (1/2-13X2.25-IN)
14 1 9X-8874 6 BOLT (1/2-13X3-IN)

228-8982 SHIELD GP-MANIFOLD (CHG -00 THRU -02)
SMCS-1067 i04690535
1 2 132-8292 6 SHIELD AS-EXHAUST
3 1,2 180-3990 2 SHIELD AS-ELBOW
4 2 199-8958 1 SHIELD AS-MANIFOLD
D 21 1 138-3331 WIRE-TIE (138-M)
D-ORDER BY THE METER

228-8982 SHIELD GP-MANIFOLD (contd. ) i04690535

228-8982 SHIELD GP-MANIFOLD (contd. ) i04690535

259-8435 TURBOCHARGER GP*R (CHG -00 THRU -03)
SMCS-1052, 1053 i04739711
2 1 176-3611 1 CLAMP-BAND
3 1 178-1790 3 CLAMP
4 1 178-1791 18 BOLT (M12X1.75X35-MM)
5 1 178-1797 12 STUD
6 1 178-1798 24 NUT (M12X1.75-THD)
7 1 207-6109 4 CLIP
8 1 207-6110 12 WASHER (12.5X21X2.7-MM THK)
9 1 207-6111 12 STUD
10 1 230-0933 1 HOUSING-COMPRESSOR
11 1 230-0936 1 INSERT (TURBINE)
12 1 262-7116 1 HOUSING-BEARING
13 1 262-7117 1 HOUSING (TURBINE)
14 1 273-2105 1 CARTRIDGE GP-TURBOCHARGER
18 1 230-0937 1 DIFFUSER
19 1 364-3688 1 RING-NOZZLE
20 1 230-0939 1 INSERT
21 1 178-1799 5 BOLT (M12X1.75X25-MM)
22 1 178-1800 7 WASHER (14X29X3-MM THK)
23 1 178-1801 2 BOLT (M12X1.75X42.5-MM)
F 1 293-9480 1 SENSOR AS-SPEED

207-6106 1 KIT-TURBOCHARGER SEAL
(INCLUDES BOLTS, O-RINGS, AND GASKETS)
176-3609 1 KIT-SEAL (BEARING) (TURBOCHARGER)
(INCLUDES PISTON RING, O-RING, AND BOLT)
176-3610 1 KIT-BEARING (TURBOCHARGER)
(INCLUDES BEARINGS, BOLTS, CLIPS, AND
THRUST-RING)
F-NOT SHOWN

259-8435 TURBOCHARGER GP (contd. ) i04739711

FUEL SYSTEM
211-8175 ACTUATOR GP-ELECTRONIC (CHG -00, -01)
ELECTROHYDRAULIC
PART OF 206-6539 BYPASS GP-EXHAUST, 211-9944 CONTROL GP-FUEL, 206-6540 LINES
GP-AIR
SMCS-1716 i01814188
Y 1 1 211-8176 1 ACTUATOR GP-ELECTRONIC 152
RELP1452 1 of 1 FUEL SYSTEM 151

FUEL SYSTEM
211-8176 ACTUATOR GP-ELECTRONIC (CHG -00 THRU -02)
ELECTROHYDRAULIC
PART OF 211-8175 ACTUATOR GP-ELECTRONIC
SMCS-1716 i03972184
1 1 211-8177 1 PISTON AS
152 FUEL SYSTEM 1 of 1 RELP1452

FUEL SYSTEM
211-9944 CONTROL GP-FUEL (CHG -01 THRU -10)
SMCS-1265 i02763659
1 1 1S-3584 1 NUT-FULL (3/8-24 LH-THD)
2 1 1W-3557 1 GASKET
3 1 3S-2713 2 NUT-FULL (3/8-24-THD)
4 1 4D-8532 1 LEVER
5 1 4K-2877 1 STUD
6 1 4P-0391 1 ROD
7 1 4P-0394 1 LEVER
8 1 5H-2532 2 KEY-WOODRUFF
J 10 1 7E-8253 1 VALVE GP-CONTROL (GAS)
11 1 8C-7315 3 ROD END
12 1 8C-7321 1 ROD END
13 1 8H-3390 1 NUT-FULL (1-1/2-12-THD)
14 1 9X-6772 1 STRAP-CABLE
15 1 116-0118 1 CLIP
16 1 118-6662 1 BRACKET AS
17 1 118-6663 1 BRACKET AS
18 1 118-6664 1 BRACKET AS
19 1 176-3583 2 GUARD
20 1 176-3587 2 CLEVIS
21 1 176-3588 1 TUBE
22 1 193-7879 1 BOOT
24 1 294-0980 1 SHAFT-FUEL
25 1 0L-1143 1 BOLT (3/8-16X2.5-IN)
26 1 0L-2070 3 BOLT (3/8-16X2.25-IN)
27 1 0S-1571 6 BOLT (3/8-16X1.75-IN)
28 1 0S-1588 11 BOLT (3/8-16X1.25-IN)
29 1 0S-1591 4 BOLT (3/8-16X1.5-IN)
30 1 1A-2029 1 BOLT (3/8-16X1.125-IN)
32 1 4P-8134 1 CLIP
33 1 5P-8248 4 WASHER-HARD (20X36.5X3.5-MM THK)
34 1 6K-8179 1 CLIP
M 35 1 6V-3940 4 BOLT (M8X1.25X25-MM)
36 1 6V-8002 1 SEAL-O-RING
38 1 9L-7712 2 NUT (3/8-24-THD)
40 1 9S-8752 15 NUT-FULL (3/8-16-THD)
41 1 9X-8887 4 BOLT (3/4-10X3-IN)
J 4P-6542 KIT-VALVE GASKET
(INCLUDES GASKET-BONNET, GASKET-SHIM,
GASKET-SPIRAL WOUND AND GASKET-SEAT RING)
J 4P-6543 KIT-VALVE SEAL
(INCLUDES RINGS, DISK, DISK SEAT & RETAINER
DISK)
J 4P-6945 KIT-VALVE REPAIR
(INCLUDES INSTRUCTION SHEET, WASHER, SPRING,
WIPER & PACKING RINGS)
J-KITS MARKED J AVAILABLE FOR PART MARKED J
M-METRIC PART

FUEL SYSTEM
211-9944 CONTROL GP-FUEL (contd. ) i02763659

FUEL SYSTEM
150-5490 LINES GP-GAS (CHG -00 THRU -07)
SMCS-1274 i02366600
1 1,2 2Y-3812 8 CLIP
2 3 5D-1972 2 BOLT (3/4-10X11.75-IN)
3 2 6I-2404 1 TUBE AS
4 1,2 6I-2405 7 TUBE AS
5 1,2 6I-2406 8 TUBE AS
6 3 7E-2874 1 BRACKET AS
7 1,2 7E-2876 5 BRACKET AS
8 1,2 7E-2877 9 BRACKET AS
9 1,2 7E-2878 6 BRACKET AS
11 2 7E-2882 1 TUBE AS (LH)
12 1 7E-2883 1 TUBE AS (RH)
13 2 7E-2886 1 TUBE AS
14 1,2 7E-2887 15 TUBE AS
15 2 7E-7224 1 MANIFOLD AS
16 1,2 7E-7225 3 MANIFOLD AS
17 3 7E-7226 1 PLATE
18 1,2 7E-7227 2 TUBE AS
20 3 8C-6868 32 CONNECTOR
21 3 105-4046 16 TUBE AS
22 3 118-2735 16 VALVE-NEEDLE
23 3 162-8185 1 ELBOW
24 1,2 162-8186 2 ELBOW
25 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
26 1,2,3 0S-1588 124 BOLT (3/8-16X1.25-IN)
27 1,2,3 0S-1594 50 BOLT (3/8-16X1-IN)
28 1,2 124-9633 8 CLIP
29 1,2 1A-2029 2 BOLT (3/8-16X1.125-IN)
30 3 1M-1462 22 CLIP
31 1,2,3 3V-3308 186 WASHER-HARD (10.2X20.5X2.5-MM THK)
32 1,2,3 5P-8211 16 SEAL-O-RING
33 1,2 5P-8248 2 WASHER-HARD (20X36.5X3.5-MM THK)
34 3 6J-2244 42 SEAL-O-RING
35 1,2,3 6V-5049 34 SEAL-O-RING
36 1,2,3 6V-8636 16 CONNECTOR
37 1,2 8L-2779 64 SEAL-O-RING
38 1,2 8T-0075 16 CONNECTOR
39 3 9S-4191 2 PLUG-O-RING

FUEL SYSTEM
150-5490 LINES GP-GAS (contd. ) i02366600

FUEL SYSTEM

FUEL SYSTEM

FUEL SYSTEM
4W-0012 MOUNTING GP-FUEL FILTER (CHG -00 THRU -02)
FRONT STRUCTURE
SMCS-1262 i01552720
1 1 4W-8556 2 SUPPORT
2 1 2B-0947 6 BOLT (1/2-13X2.25-IN)
4 1 0S-1587 4 BOLT (1/2-13X1.75-IN)
5 1 1A-8063 7 BOLT (3/4-10X2.5-IN)
6 1 2H-6488 6 BOLT (1/2-13X5-IN)

FUEL SYSTEM
122-2083 ORIFICE (CHG -00, -01)
SMCS-1274 i01289650
(NO SERVICED PARTS)

324-7875 BOX GP-CONTROL (CHG -02)
PART OF 324-7882 MOUNTING GP-CONTROL, 206-5459 SENSOR GP-COMBUSTION
SMCS-4460, 7426 i04751251
2 1 6I-1418 4 SPACER (8.2X12.7X28.7-MM THK)
3 1 131-4731 1 GASKET
4 1 132-8488 1 NUT-RING
5 1 132-8489 1 NUT-RING
6 1 152-4807 8 GASKET
C 7 1 8T-9655 8 MOUNT-ISOLATION
8 1 293-2033 36 SCREW-LOCK (4-40X0.5-IN)
9 1 324-7876 1 HARNESS AS-BOX
S 1 5P-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (7-DM)
1 8T-8737 90 PLUG-SEAL
E 1 119-3662 TUBE-HEAT SHRINK (10.85-MM DIA) (7-CM)
1 9X-3402 1 SOCKET-CONNECTOR (16-GA TO 18-GA)
–OR–
1 126-1768 1 SOCKET-CONNECTOR (14-GA TO 16-GA)
1 147-1443 1 PLUG AS-CONNECTOR (70-PIN)
1 159-9322 1 SEAL-O-RING
1 159-9322 1 SEAL-O-RING
10 1 324-7879 1 BOX AS
1 5P-5921 2 SEAL
1 7T-1099 2 LINK
1 153-3723 2 HINGE AS
(EACH INCLUDES)
1 8T-5447 1 RING-RETAINING
1 339-3085 2 LATCH AS
11 1 324-7885 8 NUT-RING
12 1 353-8089 1 CONTROL GP-ELECTRONIC
1 184-2472 1 SCREW-PAN HEAD (8-32X0.375-IN)
1 7X-6315 1 STRAP AS-GROUND
1 134-4126 1 WASHER (4.52X8.28X0.76-MM THK)
13 1 131-4890 1 GASKET
15 1 0S-1594 2 BOLT (3/8-16X1-IN)
16 1 4P-8134 3 CLIP
19 1 8C-9987 4 WASHER (8.3X28X2.5-MM THK)
C 20 1 1B-2713 4 BOLT (1/4-20X1.75-IN)
21 1 9S-8752 2 NUT-FULL (3/8-16-THD)
22 1 9X-6258 4 SCREW-MACHINE (6-32X0.5-IN)
E-ORDER BY THE CENTIMETER
S-SOLD BY THE DECIMETERE
RELP1452 1 of 2 ELECTRICAL AND STARTING SYSTEM 161

324-7875 BOX GP-CONTROL (contd. ) i04751251
162 ELECTRICAL AND STARTING SYSTEM 2 of 2 RELP1452

290-4619 BUFFER GP-SENSOR (CHG -00, -01)
500-MHZ
PART OF 228-8984 WIRING GP-ENGINE
SMCS-1439 i03882952
1 1 230-4013 1 PLUG AS-CONNECTOR (3-PIN)
1 264-7030 1 SEAL-CONNECTOR
E 2 1 9X-1813 SLEEVE (24-CM)
3 1 8T-8731 1 PLUG-CONNECTOR (3-PIN)
4 1 8T-8730 3 SOCKET-CONNECTOR (16-GA TO 18-GA)

210-9470 CONTROL GP-ENGINE ELECTRONIC
(CHG -03 THRU -05, -05A1, -05B1 THRU -09)
GAS
PART OF 195-6244 BOX GP-CONTROL PANEL
SMCS-1901 i03797392
1 1 348-2390 1 CONTROL GP-ENGINE ELECTRONIC
1A 1 7X-6315 1 STRAP AS-GROUND
1B 1 184-2472 1 SCREW-PAN HEAD (8-32X0.375-IN)

348-2390 CONTROL GP-ENGINE ELECTRONIC (CHG -00, -01)
PART OF 210-9470 CONTROL GP-ENGINE ELECTRONIC
SMCS-1901 i03933432
1 1 7X-6315 1 STRAP AS-GROUND
2 1 184-2472 1 SCREW-PAN HEAD (8-32X0.375-IN)

257-8837 HARNESS AS-MONITOR (CHG -00 THRU -02)
SMCS-1408 i02723949
PART NAME SEE
109-3038 7 END-WIRE (16-GA)
110-8714 20 END-WIRE (18-GA)
155-2260 3 KIT-CONNECTING PLUG (3-PIN)
(EACH KIT INCLUDES PLUG ASSEMBLY AND WEDGE)
147-1444 1 PLUG AS-CONNECTOR (70-PIN)
159-9322 1 SEAL-O-RING
8T-8737 62 PLUG-SEAL
122-9457 1 POTENTIOMETER (ENGINE SPEED)
186-3736 11 SOCKET-CONNECTOR (16-GA TO 18-GA)
9X-6772 19 STRAP-CABLE
7N-7221 6 TERMINAL-BLADE (18-GA TO 22-GA)
5P-5618 6 TERMINAL-BLADE (10-GA TO 12-GA)
5P-1475 4 TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
D 5P-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (0.1-M)
E 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIA) (21-CM)
E 119-3662 TUBE-HEAT SHRINK (10.85-MM DIA) (7-CM)
E 125-7875 TUBE-HEAT SHRINK (7.44-MM DIA) (10-CM)
E 121-0199 WRAP-SPIRAL (3/8-IN OD) (56-CM)
E 121-0200 WRAP-SPIRAL (3/4-IN OD) (82-CM)
<END>
205-3584 HARNESS AS-WIRING (CHG -00, -01)

CUSTOMER CONNECT
SMCS-1408 i01614178
PART NAME SEE
9X-4187 1 PLUG AS-CONNECTOR
<END>
166 ELECTRICAL AND STARTING SYSTEM RELP1452

206-5460 IGNITION GP-GAS ENGINE (CHG -06 THRU -08)
SMCS-1550 i04077897
1 1 1B-4971 1 SPACER (0.406X1X1-IN THK)
2 1 3S-8665 1 CLIP
3 1 4D-1326 4 LOCKWASHER
4 1 9X-6772 2 STRAP-CABLE
5 1 9X-7688 16 SEAL-O-RING
6 1 127-0594 2 WIRE AS-GROUND
7 1 350-5226 16 COVER (LIFTER GUIDE)
8 1 166-3796 16 TUBE AS
9 1 198-2938 1 HARNESS AS-WIRING (IGNITION, RH)
1 4G-2544 8 CONNECTOR-PLUG
1 8T-8730 16 SOCKET-CONNECTOR (16-GA TO 18-GA)
1 9X-4813 4 RECEPTACLE AS-CONNECTOR (3-PIN)
1 207-4554 8 CONDUIT AS
1 207-4556 1 CONDUIT AS
10 1 198-2941 1 HARNESS AS-WIRING (IGNITION, LH)
1 4G-2544 8 CONNECTOR-PLUG
1 207-4554 8 CONDUIT AS
1 207-4555 1 CONDUIT AS
CY 11 1 310-3180 16 TRANSFORMER GP-POTENTIAL 189
12 1 0L-2070 1 BOLT (3/8-16X2.25-IN)
13 1 0S-0509 2 BOLT (3/8-16X0.75-IN)
14 1 0S-1571 63 BOLT (3/8-16X1.75-IN)
15 1 0S-1594 14 BOLT (3/8-16X1-IN)
C 16 1 194-8518 16 SPARK PLUG (IGNITION)
(EACH INCLUDES)
1 9Y-6792 1 GASKET-SPARK PLUG
17 1 324-8782 16 SEAL
19 1 4B-3388 64 BOLT (5/16-18X1.125-IN)
20 1 6V-3830 16 SEAL-O-RING
21 1 6V-3834 16 SEAL-O-RING

206-5460 IGNITION GP-GAS ENGINE (contd. ) i04077897

280-0463 LINES GP-AIR STARTING (CHG -00 THRU -05)
SMCS-1451 i03322224
1 1 6F-7701 1 TEE-PIPE
2 1 6V-8252 3 UNION-PIPE
3 1 106-5620 4 CLAMP-PIPE
4 1 4S-5719 2 SPACER (10.31X25X12.7-MM THK)
5 2 140-0366 1 VALVE
6 1 140-9462 2 BUSHING-REDUCING
7 2 173-9427 1 CLAMP-PIPE
8 1 3L-1258 4 NIPPLE-PIPE
9 1 279-4500 1 FITTING
10 1,2 6F-8857 7 NIPPLE-PIPE
11 2 280-0467 1 BRACKET AS
12 2 280-0469 1 BRACKET AS
13 2 280-0470 1 BRACKET AS
2 8T-5912 4 NUT-WELD (3/8-16-THD)
14 1 302-2199 2 VALVE-RELAY
(EACH INCLUDES)
1 7C-5105 1 KIT-VALVE SEAL (AIR STARTING)
15 1 315-5724 1 STRAINER GP-AIR LINES
1 315-6036 1 SCREEN
16 1,2 315-8399 4 FITTING
17 1 315-8412 1 FITTING
18 1 315-9742 1 ANGLE
19 2 317-6445 1 BRACKET AS
2 8T-5912 5 NUT-WELD (3/8-16-THD)
20 2 317-6510 1 FLANGE
21 2 319-6195 1 ELBOW
22 1 319-6196 1 TEE
23 2 091-0081 5 SPACER (10.5X20X10-MM THK)
24 1 160-7086 2 ELBOW
26 2 0L-2070 5 BOLT (3/8-16X2.25-IN)
27 2 0S-1571 4 BOLT (3/8-16X1.75-IN)
28 2 0S-1588 5 BOLT (3/8-16X1.25-IN)
29 2 0S-1594 2 BOLT (3/8-16X1-IN)
30 1 1B-2718 2 BOLT (1/4-20X6-IN)
31 2 3B-1915 1 BOLT (3/8-16X1.375-IN)
32 1 3B-8695 4 BOLT (1/4-20X3.5-IN)
34 2 5B-7660 2 BUSHING-REDUCER
35 1 5L-2534 1 U-BOLT
36 1 6F-8856 3 ELBOW
37 1 6V-8185 6 NUT (1/4-20-THD)
38 1 7B-9665 1 PLUG
39 1 7X-0267 4 BOLT (1/4-20X3.25-IN)
40 1 9S-8752 2 NUT-FULL (3/8-16-THD)

280-0463 LINES GP-AIR STARTING (contd. ) i03322224


280-0464 LINES GP-AIR STARTING (CHG -00 THRU -04)
SMCS-1451 i03650013
1 1,2 3J-7355 3 UNION-FLARED
3 1 4S-5719 1 SPACER (10.31X25X12.7-MM THK)
4 2 7C-0370 1 TUBE AS
5 2 7C-0371 1 TUBE AS
6 2 7C-0372 2 BRACKET
7 2 8N-8471 2 CLAMP-TUBE
8 1 8L-6005 1 TEE-PIPE
9 1 142-2868 1 BRACKET AS
Y 10 1 164-0717 1 VALVE GP-SOLENOID 193
11 2 253-0282 1 HOSE AS
12 2 254-3773 2 FITTING
I 13 2 278-0619 1 HOSE AS
I 14 1 278-0620 1 HOSE AS
I 15 1,2 278-0621 2 HOSE AS
I 16 1 278-0623 1 HOSE AS
I 17 2 278-0624 1 HOSE AS
I 18 1 278-0629 1 HOSE AS
19 1 291-2904 1 PLATE
I 20 1 314-3329 1 HOSE AS
21 1 001-6449 2 CONNECTOR
22 1 003-2143 1 ELBOW
23 1 005-5421 1 TEE-UNION
24 2 030-7946 2 ELBOW
25 2 061-7538 2 SEAL-O-RING
26 2 067-6495 1 ELBOW-FLARED
27 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
28 1 0S-1590 1 BOLT (3/8-16X2-IN)
29 1,2 0S-1594 2 BOLT (3/8-16X1-IN)
30 2 0S-1615 2 BOLT (1/4-20X0.75-IN)
31 1 0S-1616 1 BOLT (1/4-20X1-IN)
33 1 4F-7957 3 BOLT (1/4-20X0.875-IN)
34 1 4S-6399 4 CONNECTOR
35 2 5J-7303 3 ELBOW
36 1,2 5P-0537 10 WASHER-HARD (7.2X14.5X2-MM THK)
38 1,2 5P-9297 4 CLIP
39 1,2 6K-1972 2 ELBOW-FLARED
40 1 091-9035 1 SPACER (11X25X20-MM THK)
41 1 6V-3265 2 CLIP
42 1 7K-9197 5 ELBOW
43 1 7M-3882 1 CLIP
45 1 8T-6767 1 PLUG-PIPE
46 1 9S-8750 4 NUT-FULL (1/4-20-THD)
47 1 9S-8752 2 NUT-FULL (3/8-16-THD)
48 2 9X-8873 2 BOLT (1/2-13X2.25-IN)
49 1 1C-2251 1 BOLT (3/8-16X1.87-IN)
50 1 8T-1887 1 CLIP (SLOT)
51 1 8T-1888 1 CLIP (TAB)



324-7882 MOUNTING GP-CONTROL (CHG -01)
PART OF 206-5459 SENSOR GP-COMBUSTION
SMCS-1901 i04752190
1 1 324-7883 1 BRACKET AS
1 1F-0750 2 NUT-WELD (3/8-16-THD)
1 101-3121 2 SPACER (10.5X25X25-MM THK)
2 1 324-7886 1 BRACKET
3 1 324-7887 1 BRACKET
4 1 0S-1571 2 BOLT (3/8-16X1.75-IN)
C 5 1 0S-1594 4 BOLT (3/8-16X1-IN)
6 1 0T-0573 2 BOLT (3/8-16X2.75-IN)
8 1 9X-6458 2 WASHER-HARD (10.2X22.5X3-MM THK)
CY 9 1 324-7875 1 BOX GP-CONTROL 161
C 10 1 9S-8752 2 NUT-FULL (3/8-16-THD)
C 11 1 0S-1591 2 BOLT (3/8-16X1.5-IN)

206-5459 SENSOR GP-COMBUSTION (CHG -11)
SMCS-1563 i04760862
4 1 5N-2126 2 CONNECTOR (THERMOCOUPLE)
5 1 7G-1239 1 SPACER (10.5X19X4.5-MM THK)
7 1 7W-6333 1 SPACER (10.5X20X10.7-MM THK)
C 9 1,2 9X-6772 104 STRAP-CABLE
10 1 116-0118 3 CLIP
12 1 128-8831 1 BRACKET
J 13 2 136-4605 16 EXTENSION AS
136-7346 1 CONTROL GP-ELECTRONIC
(INTEGRATED COMBUSTION SENSING)
16 1 337-6968 16 SENSOR GP-TEMPERATURE (THERMOCOUPLE)
17 2 159-3219 16 SENSOR-COMBUSTION
(EACH INCLUDES)
2 108-3515 1 GASKET-PLUG
18 2 188-4926 16 CONNECTOR AS
19 2 192-4329 14 BRACKET
20 2 339-3563 1 HARNESS AS-SENSOR (COMBUSTION, TEMP, RH)
E 2 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIA) (40-CM)
E 2 114-8843 SLEEVE-PLASTIC (200-CM)
2 176-2943 2 KIT-CONNECTING PLUG (2-PIN)
(EACH INCLUDES PLUG AS, WEDGE, & INTERFACE
SEAL)
21 2 339-3562 1 HARNESS AS-SENSOR (COMBUSTION, TEMP, LH)
(EACH INCLUDES PLUG AS, WEDGE, & INTERFACE
SEAL)
CY 22 2 324-7882 2 MOUNTING GP-CONTROL 175
24 2 198-0114 2 PLATE
25 1 271-5584 32 CLIP
26 1 314-9486 2 CABLE AS (COMBUSTION SENSOR)
(EACH CABLE AS INCLUDES)
1 189-3769 1 SEAL-O-RING
Y 34 1 310-4795 2 SENSOR GP-TEMPERATURE (TURBOCHARGER OUTLET) 183
Y 35 1 310-4796 2 SENSOR GP-TEMPERATURE (TURBOCHARGER INLET) 184
C 36 1 0L-2070 1 BOLT (3/8-16X2.25-IN)
C 37 1 0S-1571 63 BOLT (3/8-16X1.75-IN)
38 1 0S-1588 1 BOLT (3/8-16X1.25-IN)
39 1,2 0S-1594 16 BOLT (3/8-16X1-IN)
42 1 0S-1620 2 BOLT (1/2-13X0.75-IN)
43 2 125-5356 32 DISC-INSULATOR
45 1 4F-4879 1 BOLT (3/8-16X0.5-IN)
46 1 4P-7428 2 CLIP
47 1 4P-7581 33 CLIP
206-5459 SENSOR GP-COMBUSTION (contd. ) i04760862
48 1 4P-8134 3 CLIP
52 1 5P-9297 16 CLIP
54 1 6B-5072 2 BUSHING-REDUCING
55 1 6V-2686 16 CLIP
56 2 6V-5050 16 SEAL-O-RING
57 2 9L-9132 14 WASHER (10.2X25.5X2.5-MM THK)
59 1 9S-8752 1 NUT-FULL (3/8-16-THD)
B 60 1 3S-2093 6 STRAP-CABLE
J 226-4813 1 KIT-FASTENER
(INCLUDES CLIPS AND SPRINGS)
B-USE AS REQUIRED



207-6859 SENSOR GP-PRESSURE (CHG -00 THRU -02)
SMCS-1718, 1916, 1917, 1923, 1924, 1925 i02318842
1 1 174-0503 1 KIT-CONNECTING PLUG (3-PIN)
(KIT INCLUDES PLUG ASSEMBLY AND WEDGES)
2 1 186-3736 3 SOCKET-CONNECTOR (16-GA TO 18-GA)
3 1 155-2260 1 KIT-CONNECTING PLUG (3-PIN)
(KIT INCLUDES PLUG ASSEMBLY AND WEDGES)

304-8880 SENSOR GP-SPEED (CHG -00 THRU -02)
SMCS-1907 i03296400
1 1 5F-0149 1 SEAL-O-RING
2 1 289-1187 1 ADAPTER
3 1 293-2878 1 SENSOR GP-SPEED (TIMING, CAMSHAFT)
1 137-6645 1 PAD-CONNECTOR (CONNECTOR)
4 1 2H-3755 1 BOLT (5/16-18X0.43-IN)
5 1 0S-1617 4 BOLT (5/16-18X0.75-IN)
6 1 117-1385 1 SEAL-O-RING

116-2649 SENSOR GP-TEMPERATURE (CHG -00 THRU -02)
THERMOCOUPLE
SMCS-1906, 1919, 1921, 1922, 1928, 1929 i02389084
1 1 102-8802 1 KIT-RECEPTACLE (2-PIN)
(KIT INCLUDES RECEPTACLE AS. AND WEDGE)
2 1 8T-8729 2 PIN-CONNECTOR
E 3 1 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIA) (10-CM)
4 1 3E-3365 1 WEDGE-RECEPTACLE LOCK (2-PIN)

310-4795 SENSOR GP-TEMPERATURE (CHG -00)
SMCS-1906, 1919, 1921, 1922, 1928, 1929 i02781563
(INCLUDES RECEPTACLE AS AND WEDGE)
2 1 186-3735 2 PIN-CONNECTOR (16-GA TO 18-GA)

310-4796 SENSOR GP-TEMPERATURE (CHG -00, -01)
SMCS-1906, 1919, 1921, 1922, 1928, 1929 i02781483

202-7866 STARTING MOTOR GP-AIR (CHG -02, -04 THRU -06)
PART OF 202-7867 STARTING MOTOR GP-AIR
SMCS-1451 i02394945
PART NAME SEE
254-7215 1 ELBOW AS-EXHAUST
246-1239 1 KIT-REBUILD (AIR STARTING MOTOR)
(INCLUDES BEARINGS, GREASE, O-RINGS, SPACER
SEALS, RETAINER RINGS AND OVERHAUL KITS)
246-1240 1 KIT-REPAIR (AIR STARTING MOTOR)
(INCLUDES INSTRUCTIONS, LABEL, FITTING, VALVE
AND VALVE KIT)
246-1237 1 KIT-TURBINE WHEEL (AIR STARTING MOTOR)
(INCLUDES ROTORS, SCREW AND WASHER)
246-1238 1 PINION-DRIVE (12-TEETH)
<END>
RELP1452 ELECTRICAL AND STARTING SYSTEM 185

202-7867 STARTING MOTOR GP-AIR (CHG -01, -02)
SMCS-1451 i02193923
1 1 4W-6273 2 SUPPORT AS-MOTOR
(EACH INCLUDES)
1 6V-3538 2 DOWEL
Y 2 1 202-7866 2 STARTING MOTOR GP-AIR 185
3 1 0S-1587 12 BOLT (1/2-13X1.75-IN)
4 1 8S-2332 6 BOLT-12 POINT HEAD (5/8-11X1.75-IN)

202-7867 STARTING MOTOR GP-AIR (contd. ) i02193923

211-3504 SWITCH AS-PRESSURE (CHG -00, -01)
SMCS-7400 i02394946
E 1 1 9X-1813 SLEEVE (8-CM)
2 1 186-3736 2 SOCKET-CONNECTOR (16-GA TO 18-GA)
3 1 8T-8737 1 PLUG-SEAL
4 1 162-6209 1 COVER
5 1 202-2569 1 SWITCH AS (PRESSURE)
6 1 8T-8731 1 PLUG-CONNECTOR (3-PIN)

310-3180 TRANSFORMER GP-POTENTIAL (CHG -01)
PART OF 206-5460 IGNITION GP-GAS ENGINE
SMCS-1409 i02946698
1 1 283-5270 1 TRANSFORMER AS
2 1 308-1380 1 EXTENSION AS
2A 1 214-7568 1 SEAL-O-RING
2B 1 125-1372 1 SEAL-O-RING

4P-3760 VALVE GP-SOLENOID (CHG -01 THRU -08)
GAS SHUTOFF
SMCS-5479 i02093807
1 1 6F-8858 2 FITTING
2 1 3E-2315 1 ADAPTER-PIPE
3 1 7B-7138 1 ELBOW
4 1 109-9866 1 UNION
Y 5 1 9Y-6992 1 VALVE GP-SOLENOID 191
6 1 4P-4709 1 BRACKET AS
7 1 107-8480 2 U-BOLT
1 1F-7958 4 NUT-FULL (1/2-13-THD)
9 1 6F-8856 1 ELBOW
10 1 9D-9658 1 ADAPTER
11 1 0S-1594 2 BOLT (3/8-16X1-IN)
1 9L-9132 2 WASHER (10.2X25.5X2.5-MM THK)

9Y-6992 VALVE GP-SOLENOID–GAS SHUTOFF (CHG -03 THRU -06)
PART OF 4P-3760 VALVE GP-SOLENOID
SMCS-5479 i02897961
Y 1 1 103-0692 1 VALVE GP-SOLENOID (GAS SHUTOFF) 192
2 1 9X-8917 4 SCREW-MACHINE (4-40X9.52-MM)
3 1 9X-3406 1 RECEPTACLE AS
4 1 9Y-6993 1 ADAPTER
5 1 4P-9477 1 GASKET

103-0692 VALVE GP-SOLENOID–GAS SHUTOFF (CHG -00 THRU -08)
24-VOLT
PART OF 9Y-6992 VALVE GP-SOLENOID
SMCS-5479 i03257633
1 1 7X-1678 1 COIL AS

164-0717 VALVE GP-SOLENOID (CHG -00 THRU -02)
24 VDC
PART OF 324-6847 LINES GP-AIR, 280-0464 LINES GP-AIR STARTING
SMCS-5479 i02193913
1 1 9Y-6993 1 ADAPTER
2 1 4P-9477 1 GASKET
3 1 9X-8917 4 SCREW-MACHINE (4-40X9.52-MM)

228-8984 WIRING GP-ENGINE (CHG -14)
SMCS-1000, 1408 i04533672
1 4 3P-0764 1 PLUG
3 3 4N-5756 1 BRACKET
4 4 5L-3233 2 FITTING-CONNECTOR
5 1 5P-3501 1 ADAPTER
I 6 4 5T-4375 2 HOSE AS
7 4 8T-3285 1 ADAPTER
8 1,3,4 9X-3495 10 CLIP AS
C 9 1,2,3, 9X-6772 57 STRAP-CABLE
4
10 3 100-7870 1 ADAPTER-O-RING
11 1 110-1168 1 SWITCH AS-PRESSURE (JACKET WATER INLET)
1 8T-8731 1 PLUG-CONNECTOR (3-PIN)
BE 1 9X-1813 SLEEVE
12 1 116-0118 2 CLIP
13 3 130-8299 1 SENSOR GP-TEMPERATURE (OIL)
13A 4 130-8299 1 SENSOR GP-TEMPERATURE (MANIFOLD AIR)
13B 1 130-8299 1 SENSOR GP-TEMPERATURE (FUEL)
(EACH SENSOR GP-TEMPERATURE INCLUDES)
1 186-3735 3 PIN-CONNECTOR (16-GA TO 18-GA)
1 8T-8732 1 RECEPTACLE-CONNECTOR (3-PIN)
BE 1 9X-1813 SLEEVE
14 1 140-9669 1 SWITCH AS-PRESSURE (OIL)
BE 1 9X-1813 SLEEVE
15 4 152-1959 1 SWITCH AS-PRESSURE (PRELUBRICATION)
4 9G-3695 1 PLUG-SEAL
16 4 156-5222 1 TUBE AS
17 3 163-8523 1 SENSOR GP-PRESSURE (FILTERED OIL)
17A 3 163-8523 1 SENSOR GP-PRESSURE (UNFILTERED OIL)
(EACH SENSOR GP-PRESSURE INCLUDES)
BE 3 9X-1813 SLEEVE
3 194-5226 3 WIRE AS (16-GA)
18 4 170-3528 1 ADAPTER
19 4 195-2431 8 SENSOR GP-DETONATION
(EACH INCLUDES)
BE 4 9X-1813 SLEEVE
20 1 195-6056 1 HARNESS AS-WIRING (RIGHT SIDE)
1 102-8803 1 KIT-RECEPTACLE (3-PIN)
1 102-8804 1 KIT-RECEPTACLE (4-PIN)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE
AS & WEDGE)
1 4P-3857 2 PLUG AS-CONNECTOR
D 1 5P-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (01.-M)
1 6D-5234 1 RECEPTACLE AS
1 8C-3654 1 PLUG-CONNECTOR (6-PIN)
228-8984 WIRING GP-ENGINE (contd. ) i04533672
(INCLUDES PLUG AS, WEDGE, & INTERFACE
SEAL)
1 159-9322 1 SEAL-O-RING
(INCLUDES PLUG AS & WEDGE)
21 1 195-6058 1 HARNESS AS-WIRING (LEFT SIDE)
1 4P-3857 4 PLUG AS-CONNECTOR
D 1 5P-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (0.1-M)
1 6D-5234 1 RECEPTACLE AS
1 8C-3654 1 PLUG-CONNECTOR (6-PIN)
1 8T-9605 1 PLUG AS-CONNECTOR (6-PIN)
1 159-9322 1 SEAL-O-RING
(INCLUDES PLUG AS, WEDGE, & INTERFACE
SEAL)
22 4 200-1919 1 TUBE AS
23 4 201-0624 2 ADAPTER
Y 24 1 207-6859 1 SENSOR GP-PRESSURE (CRANKCASE) 180
Y 25 4 211-3504 2 SWITCH AS-PRESSURE (INLET AIR) 188
C 26 4 250-2954 1 BRACKET AS
27 4 242-8824 1 SENSOR GP-PRESSURE (GAS)
28 4 264-4297 1 SENSOR AS-TEMPERATURE (JACKET WATER)
4 137-6645 1 PAD-CONNECTOR
29 4 276-6793 1 SENSOR GP-PRESSURE (JACKET WATER OUTLET)
Y 30 4 290-4619 1 BUFFER GP-SENSOR (JACKET WATER OUTLET) 163
Y 31 1 304-8880 1 SENSOR GP-SPEED (TIMING) 181
32 4 030-8188 1 CONNECTOR
33 1,4 0S-0509 6 BOLT (3/8-16X0.75-IN)
C 34 3 0S-1588 2 BOLT (3/8-16X1.25-IN)
35 1,4 0S-1591 3 BOLT (3/8-16X1.5-IN)
36 1,3 0S-1594 4 BOLT (3/8-16X1-IN)
C 37 4 0S-1616 4 BOLT (1/4-20X1-IN)
38 3 0S-1620 2 BOLT (1/2-13X0.75-IN)
39 1 132-5789 1 CLIP
40 4 2N-8037 2 ELBOW
41 4 2P-1314 1 CONNECTOR
42 4 3J-7354 1 SEAL-O-RING
43 1,3,4 3K-0360 3 SEAL-O-RING
C 44 1,3,4 3V-3308 19 WASHER-HARD (10.2X20.5X2.5-MM THK)
45 1,3,4 4P-7428 7 CLIP
C 46 1,2,3, 4P-7581 27 CLIP
4
47 1,2,3, 4P-8134 14 CLIP
4
48 4 5D-9231 2 CONNECTOR
49 4 5N-2840 1 CLIP
51 4 5P-5008 2 REDUCER
53 1,4 5P-9297 4 CLIP
54 4 6K-9194 1 ELBOW-FLARED
55 4 6V-4589 1 SEAL-O-RING
56 1,3 6V-5048 3 SEAL-O-RING
57 1,3,4 214-7568 7 SEAL-O-RING
58 3,4 6V-8647 2 CONNECTOR
60 4 7K-9197 1 ELBOW
61 3 8L-2779 1 SEAL-O-RING
62 1,4 8L-2786 3 SEAL-O-RING
63 3 8T-0788 1 ELBOW
64 1 8T-2353 1 ADAPTER
C 65 4 9S-8750 4 NUT-FULL (1/4-20-THD)
66 1,3 9S-8752 2 NUT-FULL (3/8-16-THD)
B-USE AS REQUIRED





HYDRAULIC SYSTEM
117-3196 TANK & MTG GP-HYDRAULIC (CHG -00 THRU -04)
FOR USE WITH HYDRAULIC ACTUATOR SYSTEM
SMCS-5056 i04739710
1 1 6V-7238 1 VALVE-SHUTOFF (HYDRAULIC TANK DRAIN)
2 1 8C-6875 1 CONNECTOR
3 1 9C-5344 3 SPACER (10.5X20X18-MM THK)
I 4 1 117-3197 1 HOSE AS
Y 5 1 143-4770 1 TANK GP-HYDRAULIC 203
6 1 143-4773 1 BRACKET AS
I 7 1 156-1770 1 HOSE AS
8 1 0L-2070 5 BOLT (3/8-16X2.25-IN)
9 1 0S-1571 6 BOLT (3/8-16X1.75-IN)
10 1 0S-1588 4 BOLT (3/8-16X1.25-IN)
11 1 2M-9780 1 SEAL-O-RING
12 1 3V-2431 8 WASHER (10.2X16X2-MM THK)
14 1 5K-9090 3 SEAL-O-RING
15 1 5P-7854 3 CLIP
16 1 6V-9008 1 ELBOW
17 1 6V-9746 2 SEAL-O-RING
18 1 6V-9854 1 ELBOW
19 1 7M-8485 1 SEAL-O-RING
20 1 8L-2786 1 SEAL-O-RING
21 1 8T-5389 1 ELBOW
22 1 9S-8752 4 NUT-FULL (3/8-16-THD)
23 1 5N-2840 2 CLIP
24 1 6W-6672 2 SPACER (10.5X20X38-MM THK)
25 1 9L-9132 2 WASHER (10.2X25.5X2.5-MM THK)
RELP1452 1 of 2 HYDRAULIC SYSTEM 201

HYDRAULIC SYSTEM
117-3196 TANK & MTG GP-HYDRAULIC (contd. ) i04739710
202 HYDRAULIC SYSTEM 2 of 2 RELP1452

HYDRAULIC SYSTEM
143-4770 TANK GP-HYDRAULIC (CHG -00 THRU -05)
PART OF 117-3196 TANK & MTG GP-HYDRAULIC
SMCS-5056 i02030163
1 1 2D-4202 1 PLATE
2 1 7H-1447 1 CAP-FILLER (HYDRAULIC TANK)
3 1 8T-2275 1 BALL
4 1 125-3896 1 THERMOMETER
5 1 143-4772 1 COVER AS
6 1 143-4774 1 GASKET
7 1 143-4880 1 BREATHER (HYDRAULIC TANK)
8 1 176-3584 1 TANK AS-HYDRAULIC
9 1 0S-1588 12 BOLT (3/8-16X1.25-IN)
10 1 3V-2431 24 WASHER (10.2X16X2-MM THK)
11 1 9H-6454 1 GASKET
12 1 9S-8752 12 NUT-FULL (3/8-16-THD)
RELP1452 1 of 1 HYDRAULIC SYSTEM 203

OPERATOR STATION
195-6244 BOX GP-CONTROL PANEL (CHG -06, -07)
SMCS-4490, 7451 i03814353
1 1,2 1S-9593 11 STRAP-CABLE
2 1 2W-6090 1 PLATE-IDENTIFICATION (EMERGENCY STOP)
3 1,2 3E-0105 4 MOUNT
4 2 6I-1418 4 SPACER (8.2X12.7X28.7-MM THK)
5 1 7R-3029 1 CAP-DUST
6 2 8L-8413 2 STRAP-CABLE
7 2 8T-9655 8 MOUNT-ISOLATION
8 2 9X-9675 2 BRACKET-END
9 2 105-7543 2 BLOCK-FUSE
10 1 105-9161 1 CAP-DUST
11 1 109-6507 1 SWITCH AS-PUSH BUTTON (EMERGENCY STOP)
12 2 110-3890 2 TERMINAL
13 2 110-3891 1 COVER-END
14 1 111-1324 1 BLOCK-CONTACT (1-POLE)
15 1 114-3364 4 WASHER-SPECIAL (SEALING)
16 1 124-3176 1 COVER
17 1 131-2639 1 WASHER (3.2X9X0.5-MM THK)
18 2 131-4888 1 GASKET
19 2 132-8487 1 NUT-RING
20 2 154-3254 1 GASKET
21 2 156-9336 1 NUT-RING
22 1 178-7879 8 SEAL-WASHER
23 1 352-7965 1 PLUG-SEALING
24 2 197-6949 1 STRIP-CONTACT
25 2 207-5403 1 BAR-MOUNTING
26 2 210-3936 1 BAR-MOUNTING
Y 27 2 210-9470 1 CONTROL GP-ENGINE ELECTRONIC 164
28 1 221-2498 1 WIRE AS
29 2 233-8091 1 FUSE (6-AMPERE)
30 2 234-5925 2 GASKET
31 2 235-4861 1 TERMINAL-GROUND
32 2 235-4864 1 FILM-TERMINAL STRIP
33 2 344-1076 1 HARNESS AS-BOX
2 109-3038 1 END-WIRE (16-GA)
2 109-3039 2 END-WIRE (12-GA)
2 159-9322 1 SEAL-O-RING
2 159-9322 1 SEAL-O-RING
2 159-9322 1 SEAL-O-RING
2 9D-5421 1 RECEPTACLE AS-CONNECTOR (10-PIN)
2 133-8753 1 RECEPTACLE AS-CONNECTOR (70-PIN)
2 224-2735 1 RECEPTACLE AS-CONNECTOR (70-PIN)
2 283-9493 1 RECEPTACLE AS (70-PIN)
E 2 6V-2722 TUBE-HEAT SHRINK (25.4-MM DIA) (0.1-M)
E 2 121-0199 WRAP-SPIRAL (3/8-IN OD) (74-CM)
34 1 344-5585 1 BOX AS-JUNCTION
35 2 036-5774 1 FUSE (15-AMPERE)
36 1,2 5P-0537 7 WASHER-HARD (7.2X14.5X2-MM THK)
M 38 1 6V-5683 8 BOLT (M6X1X16-MM)
204 OPERATOR STATION 1 of 3 RELP1452
OPERATOR STATION
195-6244 BOX GP-CONTROL PANEL (contd. ) i03814353
39 1 8C-8560 4 SCREW-LOCK (4-40X0.5-IN)
40 1,2 9S-8750 7 NUT-FULL (1/4-20-THD)
41 1 9X-6258 4 SCREW-MACHINE (6-32X0.5-IN)
M-METRIC PART
RELP1452 2 of 3 OPERATOR STATION 205

OPERATOR STATION

OPERATOR STATION
257-5889 BOX GP-CONTROL PANEL (CHG -03)
DISPLAY
SMCS-4490, 7451 i04000971
1 2 2V-7088 1 LENS-RED (ENGINE FAILURE)
2 2 3E-1813 1 SWITCH AS-PUSH BUTTON (LIGHTED)
(PRELUBRICATION)
2 3E-1814 1 LAMP (24-VOLT)
4 1 6V-4354 4 SCREW-BUTTON HEAD
5 2 7C-4910 1 SEAL
6 2 7E-0860 1 DIAL-CONCENTRIC
C 7 1 340-7298 1 CAP AS
8 2 8L-8413 4 STRAP-CABLE
9 1 9X-9675 2 BRACKET-END
10 2 109-6507 1 SWITCH AS-PUSH BUTTON (EMERGENCY STOP)
11 1 110-3890 3 TERMINAL
12 1 110-3891 2 COVER-END
13 2 111-1324 1 BLOCK-CONTACT (1-POLE)
14 1 115-1322 55 TERMINAL (DOUBLE)
15 1 115-2538 13 COVER-END
16 2 116-5270 1 LAMP (24-VOLT) (RED)
17 2 124-3176 1 COVER
C 18 1 270-2679 1 LOCKWASHER
C 19 2 339-2958 1 GASKET
C 20 1 203-9007 1 NUT (1-1/2-18-THD)
21 2 153-5040 1 LAMP-INDICATOR (24-VOLT) (GREEN)
22 2 153-5042 1 LAMP-INDICATOR (24-VOLT) (AMBER)
23 2 156-0518 3 SOCKET AS
(EACH INCLUDES)
2 6V-8367 1 LOCKWASHER
2 6V-8382 1 NUT-HEX (11/16-27-THD)
24 2 156-0519 1 LENS-AMBER (ALARM)
25 2 156-0520 1 LENS-GREEN (ENGINE ON)
Y 28 1 297-1405 1 MODULE GP-KEYPAD (ENGINE MONITORING SYSTEM) 213
29 1 208-6049 1 TAG
30 2 221-2304 1 SWITCH AS-ROTARY (ENGINE CONTROL)
31 2 221-2498 1 WIRE AS
32 1 235-4861 1 TERMINAL-GROUND
33 1 343-5650 1 GASKET
34 1 341-0616 1 BOX AS-CONTROL
Y 35 2 257-8837 1 HARNESS AS-MONITOR (ADVISOR) 166
37 1 341-0615 1 FILM-IDENTIFICATION (CONTROL PANEL)
C 38 2 361-5989 1 HARNESS AS-CONTROL
2 3S-2093 7 STRAP-CABLE
2 8T-8729 7 PIN-CONNECTOR (16-GA TO 18-GA)
2 8T-8737 2 PLUG-SEAL
2 109-3038 2 END-WIRE (16-GA)
2 110-8714 5 END-WIRE (18-GA)
39 1 259-5812 2 MOUNTING GP-CONTROL
(ENGINE MONITORING SYSTEM)
(EACH INCLUDES)
39A 1 260-0405 1 BRACKET AS
39B 1 260-0406 2 BOLT (1/4-20X1.5-IN)
39C 1 260-0407 2 CAP
40 1 4B-4863 4 WASHER (4.7X11X1.2-MM THK)
42 1 6D-5801 4 LOCKNUT (8-32-THD)
OPERATOR STATION
M 44 1 8T-0639 4 BOLT (M6X1X12-MM)
45 2 9S-8750 2 NUT-FULL (1/4-20-THD)
46 1 9X-8256 4 WASHER (6.6X12X2-MM THK)
47 1 342-5816 1 GASKET
48 1 343-5651 1 GASKET
M-METRIC PART

OPERATOR STATION

OPERATOR STATION

OPERATOR STATION
305-3378 BOX GP-CONTROL PANEL (CHG -00)
SMCS-4490, 7451 i02833906
1 1 4D-1326 2 LOCKWASHER
2 1 9Y-9480 2 MOUNT-FLEXIBLE
3 1 127-0594 1 WIRE AS-GROUND
1 5P-6006 1 TUBE-HEAT SHRINK (9.52-MM DIA)
1 5P-5689 1 WIRE (8-GA, BLACK)
1 2L-8060 1 TERMINAL-RING (8-GA, 3/8-IN SCREW)
4 1 167-9430 2 ISOLATOR
Y 5 1 195-6244 1 BOX GP-CONTROL PANEL 204
6 1 284-9079 1 BRACKET AS
7 1 0L-2070 2 BOLT (3/8-16X2.25-IN)
8 1 0S-0509 1 BOLT (3/8-16X0.75-IN)
9 1 0S-1595 2 BOLT (1/2-13X1.25-IN)
10 1 0S-1615 8 BOLT (1/4-20X0.75-IN)
14 1 9S-8750 12 NUT-FULL (1/4-20-THD)
15 1 9S-8752 2 NUT-FULL (3/8-16-THD)
16 1 9Y-9481 4 WASHER (9.9X47.8X1.5-MM THK)

OPERATOR STATION

OPERATOR STATION
297-1405 MODULE GP-KEYPAD (CHG -00 THRU -02)
SMCS-7490 i02683060
1 1 3E-3371 1 WEDGE-RECEPTACLE LOCK (3-PIN)
4 1 205-0821 1 FILM-KEYPAD
5 1 4B-1218 1 SCREW-MACHINE (6-32X0.25-IN)
6 1 4B-2041 1 NUT (6-32-THD)

SERVICE EQUIPMENT AND SUPPLIES
6L-4502 CHART-PLATE & FILM (CHG -540)
SMCS-7557 i04082336
PART NAME SEE
7E-7852 6 FILM (PICTOGRAPH)
INSTALL THREE FILMS ON THE AIR CHOKE
ACTUATOR BRACKET ONE VISIBLE FROM THE SIDE,
ONE VISIBLE FROM THE FRONT, AND ONE VISIBLE
FROM THE TOP OF THE ENGINE.
INSTALL TWO FILMS ON THE WASTE GAGE
ACTUATOR BRACKET, ONE VISIBLE FROM THE
FRONT,
AND ONE VISIBLE FROM THE REAR OF THE
ENGINE.
INSTALL ONE FILM ON THE SIDE OF THE FUEL
ACTUATOR BRACKET VISIBLE FROM THE SIDE OF
THE ENGINE.
230-0974 16 FILM (TRANSFORMER)
INSTALL ONE FILM ON EACH TRANSFORMER
ASSEMBLY BETWEEN THE TOP AND RH SIDE OF
FLANGE BOLTS.
7W-5890 1 FILM-INFORMATION (STANDARD ROTATION)
INSTALL FILM ON TOP OF FLYWHEEL HOUSING.
249-2514 1 FILM-INFORMATION (EMISSION CONTROL)
INSTALL FILM CENTERED ON THE RH REAR ROCKER
BOX VISIBLE FROM THE SIDE.
IF THAT LOCATION IS NOT AVAILABLE, MOVE
FILM FORWARD TO THE FIRST AVAILABLE ROCKER
BOX, VISIBLE FROM THE SIDE.
INSTALL CLEAR LAMINATE ON FILM.
4P-6469 16 FILM-NOTICE
INSTALL ONE FILM CENTERED ON THE OUTBOARD
FACE OF EACH VALVE COVER VISIBLE FROM THE
SIDE.
1H-4950 2 FILM-WARNING (CRANKCASE)
INSTALL ONE FILM ON EACH SIDE OF THE
ENGINE, ON THE RH SIDE CENTERED ON THE
FIRST VISIBLE CRANKCASE COVER
FROM THE REAR, AND LH SIDE CENTERED ON
THE FIRST VISIBLE CRANKCASE COVER FROM THE
FRONT.
298-5631 2 PLATE-IDENTIFICATION (CAT)
INSTALL ONE PLATE ON EACH SIDE OF THE
ENGINE, ON THE FIRST VISIBLE CAM COVER FROM
THE RH REAR
AND THE FIRST VISIBLE CAM COVER FROM LH
FRONT.
159-8314 1 PLATE-INFORMATION (GAS ENGINE)
REFLATTEN AFTER STAMPING
INSTALL PLATE BETWEEN THE LAST TWO
CRANKCASE COVERS ON THE RH REAR OF THE
CYLINDER BLOCK VISIBLE FROM THE SIDE.
USE LOCTITE COMPANY DEPEND ADHESIVE.
3N-3790 1 PLATE-SERIAL NUMBER (ENGINE)
CONTACT YOUR LOCAL DEALER.
REFLATTEN AFTER STAMPING.
INSTALL ON LH SIDE OF CYLINDER BLOCK
BETWEEN REAR TWO CRANKCASE COVERS USING
7B-3028 DRIVE SCREWS.
STAMP SERIAL NUMBER IN BLOCK JUST BELOW
PLATE IN FIGURES 6 HIGH.
230-0975 1 PLATE-WARNING (ELECTRICAL SHOCK)
INSTALL FILM ON THE FRONT FACE OF THE BOX
GROUP IN THE LOWER LH CORNER.
214 SERVICE EQUIPMENT AND SUPPLIES RELP1452

6L-4502 CHART-PLATE & FILM (contd. ) i04082336
PART NAME SEE
7B-3028 2 SCREW-DRIVE (NO 4X 3/16-IN)
<END>
RELP1452 SERVICE EQUIPMENT AND SUPPLIES 215

249-5224 COVER-TARP (CHG -00)
SMCS-1000, 4450 i02430356
(NO SERVICED PARTS)
216 SERVICE EQUIPMENT AND SUPPLIES 1 of 1 RELP1452

357-1662 PLATE & FILM GP (CHG -00, -01)
SMCS-7405, 7557 i04415126
PART NAME SEE
8L-8413 1 STRAP-CABLE
360-6928 1 TAG
<END>
RELP1452 SERVICE EQUIPMENT AND SUPPLIES 217

MEMORANDA
218 MEMORANDA RELP1452

PART NUMBER INDEX
Part Page Part Page Part Page Part Page
0 82
83
53
54
1A-2029 . . . . . 54
57
0L-1143 . . . . . 14 87 55 78
29 89 57 83
31 96 78 97
70 105 81 153
83 107 83 155
87 111 87 1A-5183 . . . . . 83
103 113 89 1A-5822 . . . . . 93
109 117 91 1A-5964 . . . . . 117
153 120 93 1A-8063 . . . . . 50
0L-1351 . . . . . 57 123 101 145
0L-1352 . . . . . 23 128 103 159
83 136 105 1A-9579 . . . . . 136
0L-2070 . . . . . 83 153 107 1B-2578 . . . . . 98
87 155 109 1B-2713 . . . . . 161
111 169 111 1B-2718 . . . . . 169
123 176 113 1B-4971 . . . . . 167
153 195 114 1B-5357 . . . . . 144
167 201 117 1B-7182 . . . . . 70
169 203 120 97
176 0S-1589 . . . . . 136 136 1C-2251 . . . . . 98
201 0S-1590 . . . . . 14 155 172
211 16 161 1D-4540 . . . . . 89
0S-0509 . . . . . 78 24 167 1D-4566 . . . . . 50
140 44 169 103
167 52 172 1D-4601 . . . . . 73
195 76 175 1F-0750 . . . . . 175
211 82 176 1F-6762 . . . . . 50
0S-1566 . . . . . 136 101 190 1F-7958 . . . . . 122
0S-1569 . . . . . 55 123 195 128
0S-1571 . . . . . 83 128 0S-1595 . . . . . 21 136
87 136 49 145
109 172 87 190
111 0S-1591 . . . . . 16 91 1G-8878 . . . . . 80
114 18 95 1H-4950 . . . . . 214
123 44 211 1H-5959 . . . . . 96
128 50 0S-1615 . . . . . 172 1J-8668 . . . . . 136
136 65 211 1K-9740 . . . . . 78
153 78 0S-1616 . . . . . 172 1M-0644 . . . . . 99
155 82 195 1M-1462 . . . . . 155
167 83 0S-1617 . . . . . 71 1N-3134 . . . . . 89
169 87 96 1N-3828 . . . . . 49
172 100 181 1N-3834 . . . . . 49
175 102 0S-1618 . . . . . 89 1N-3842 . . . . . 49
176 103 0S-1619 . . . . . 114 1N-4622 . . . . . 87
201 105 0S-1620 . . . . . 176 1N-5998 . . . . . 65
0S-1585 . . . . . 2 107 195 1P-2841 . . . . . 134
53 109 0S-1621 . . . . . 53 1P-5274 . . . . . 89
57 111 0S-1625 . . . . . 55 1P-7346 . . . . . 2
70 114 0T-0065 . . . . . 103 1S-0496 . . . . . 91
78 117 111 1S-3584 . . . . . 128
87 123 0T-0573 . . . . . 117 136
119 128 123 153
0S-1587 . . . . . 78 136 175 1S-5772 . . . . . 101
119 153 0V-0375 . . . . . 103 102
136 175 105
159 195 107
0S-1588 . . . . .
186
9
0S-1594 . . . . . 2
15
1 1S-9593 . . . . .
111
204
23 18 1A-1135 . . . . . 50 1T-0689 . . . . . 97
57 22 1A-1460 . . . . . 57 1W-0104 . . . . . 54
73 25 65 55
78 29 83 1W-0105 . . . . . 29
81 31 128 31
PRIMARY REFERENCE
RELP1452 PART NUMBER INDEX B1
PART NUMBER INDEX
1W-0121 . . . . . 27 1W-4307 . . . . . 87 2W-4031 . . . . . 123 3P-0651 . . . . . 29

28 1W-5200 . . . . . 103 2W-4032 . . . . . 114 31
1W-0122 . . . . . 27 1W-6492 . . . . . 82 2W-4054 . . . . . 123 3P-0655 . . . . . 55
28 1W-6702 . . . . . 65 2W-4555 . . . . . 117 87
1W-0123 . . . . . 27 1W-7020 . . . . . 114 2W-4766 . . . . . 123 109
28 1W-7117 . . . . . 23 136 3P-0656 . . . . . 29
1W-0605 . . . . . 59 29 2W-4769 . . . . . 123 31
71 31 2W-5022 . . . . . 117 87
1W-0790 . . . . . 49 1W-8260 . . . . . 25 2W-5023 . . . . . 117 3P-0657 . . . . . 123
1W-0798 . . . . . 78 1W-8409 . . . . . 71 2W-5031 . . . . . 117 3P-0658 . . . . . 82
1W-0804 . . . . . 99 1W-8410 . . . . . 71 2W-5032 . . . . . 117 3P-0764 . . . . . 194
1W-0843 . . . . . 14 1W-8444 . . . . . 71 2W-5036 . . . . . 105 3P-1156 . . . . . 93
1W-0864 . . . . . 43 1W-8563 . . . . . 44 107 3R-6789 . . . . . 89
1W-0887 . . . . . 103 1W-8565 . . . . . 44 2W-6090 . . . . . 204 3S-1349 . . . . . 48
1W-0909 . . . . . 65 1W-8811 . . . . . 18 2W-6317 . . . . . 87 3S-2093 . . . . . 136
1W-1415 . . . . . 81 1W-9217 . . . . . 44 2W-6318 . . . . . 109 161
1W-1748 . . . . . 38 1Y-3541 . . . . . 135 2W-6862 . . . . . 78 176
39 2W-7121 . . . . . 100 177
40 2W-8216 . . . . . 87 194
1W-1749 . . . . .
41
38
2 2Y-3812 . . . . . 155
3S-2713 . . . . .
207
71
39 2A-4429 . . . . . 71 136
40
41
2A-4639
2B-0947
.
.
.
.
.
.
.
.
.
.
57
159
3 3S-7079 . . . . .
153
27
1W-1752 . . . . . 38 2B-2695 . . . . . 87 3B-0645 . . . . . 34 28
39 2D-4202 . . . . . 203 36 3S-8665 . . . . . 167
40 2D-6642 . . . . . 71 3B-1915 . . . . . 9 3S-9643 . . . . . 105
41 2G-5664 . . . . . 99 50 107
1W-1754 . . . . . 38 2H-3088 . . . . . 78 169 109
39 2H-3745 . . . . . 48 3B-2968 . . . . . 120 3V-2431 . . . . . 201
40 2H-3755 . . . . . 181 3B-7725 . . . . . 126 203
41 2H-3756 . . . . . 55 3B-8489 . . . . . 2 3V-3308 . . . . . 9
1W-1756 . . . . . 59 57 3B-8695 . . . . . 169 14
1W-1760 . . . . . 75 2H-6488 . . . . . 159 3D-2824 . . . . . 83 15
1W-1960 . . . . . 29 2K-4973 . . . . . 78 3E-0105 . . . . . 204 16
31 2L-8060 . . . . . 211 3E-1813 . . . . . 207 18
1W-2057 . . . . . 95 2M-6471 . . . . . 34 3E-1814 . . . . . 207 22
1W-2058 . . . . . 95 36 3E-2315 . . . . . 190 23
1W-2059 . . . . . 93 105 3E-2331 . . . . . 133 24
1W-2240 . . . . . 99 107 3E-3365 . . . . . 182 25
1W-2242 . . . . . 99 2M-9780 . . . . . 83 3E-3371 . . . . . 213 29
1W-2243 . . . . . 99 201 3E-6751 . . . . . 123 31
1W-2244 . . . . . 87 2N-0475 . . . . . 117 3F-7674 . . . . . 20 44
1W-2334 . . . . . 14 2N-2766 . . . . . 128 3G-7382 . . . . . 49 50
15 141 3H-3433 . . . . . 89 52
1W-2361 . . . . . 37 2N-3350 . . . . . 37 3H-6622 . . . . . 117 53
1W-2362 . . . . . 37 2N-7520 . . . . . 96 3H-7654 . . . . . 128 54
1W-2473 . . . . . 59 2N-7521 . . . . . 96 3J-1907 . . . . . 83 55
1W-2577 . . . . . 91 2N-8037 . . . . . 195 3J-7352 . . . . . 87 57
1W-2823 . . . . . 73 2P-1314 . . . . . 195 3J-7354 . . . . . 34 73
1W-2824 . . . . . 73 2R-6806 . . . . . 75 36 76
1W-2828 . . . . . 120 2V-7088 . . . . . 207 195 78
1W-3377 . . . . . 21 2W-0546 . . . . . 25 3J-7355 . . . . . 172 81
1W-3382 . . . . . 22 2W-0644 . . . . . 134 3K-0360 . . . . . 83 82
1W-3389 . . . . . 70 2W-1675 . . . . . 134 140 83
1W-3390 . . . . . 70 2W-2678 . . . . . 100 195 87
1W-3557 . . . . . 153 2W-2680 . . . . . 144 3L-1258 . . . . . 169 89
1W-3785 . . . . . 103 2W-2742 . . . . . 20 3N-1283 . . . . . 96 93
111 2W-2972 . . . . . 20 3N-1284 . . . . . 96 99
1W-3958 . . . . . 78 2W-2988 . . . . . 61 3N-1285 . . . . . 96 100
1W-3979 . . . . . 87 2W-3584 . . . . . 16 3N-1308 . . . . . 78 101
109 2W-3789 . . . . . 123 3N-3790 . . . . . 214 102
1W-4059 . . . . . 87 2W-3793 . . . . . 114 3N-8591 . . . . . 20 109
1W-4067 . . . . . 103 2W-3794 . . . . . 123 3P-0647 . . . . . 68 111
111 2W-4027 . . . . . 123 3P-0649 . . . . . 91 113
PRIMARY REFERENCE
B2 PART NUMBER INDEX RELP1452
PART NUMBER INDEX
114 4P-3046 . . . . . 141 63 177

117 4P-3760 . . . . . 190 4W-6637 . . . . . 22 5M-6214 . . . . . 93
120 4P-3857 . . . . . 194 57 96
123 195 4W-6638 . . . . . 22 5N-2126 . . . . . 176
128 4P-4709 . . . . . 190 57 5N-2840 . . . . . 195
136 4P-5304 . . . . . 16 4W-7323 . . . . . 91 201
153 4P-6143 . . . . . 12 4W-7483 . . . . . 55 5N-6668 . . . . . 96
155 13 87 5P-0537 . . . . . 78
161 4P-6469 . . . . . 214 4W-7484 . . . . . 55 161
167 4P-6542 . . . . . 153 4W-7485 . . . . . 87 169
169 4P-6543 . . . . . 153 4W-7486 . . . . . 87 172
172 4P-6814 . . . . . 83 4W-7487 . . . . . 87 195
175 4P-6945 . . . . . 153 4W-7488 . . . . . 87 204
176 4P-6979 . . . . . 77 4W-7489 . . . . . 87 207
195 4P-7428 . . . . . 176 4W-7490 . . . . . 87 211
201 195 4W-7555 . . . . . 123 5P-0597 . . . . . 76
211 4P-7581 . . . . . 176 4W-7557 . . . . . 123 5P-1075 . . . . . 65
3W-2647 . . . . . 128 195 4W-7749 . . . . . 100 114
4P-8134 . . . . . 136 4W-8010 . . . . . 25 5P-1076 . . . . . 82
153 4W-8071 . . . . . 101 145
4 161
177
4W-8344 . . . . . 12
13
5P-1475
5P-2424
.
.
.
.
.
.
.
.
.
.
166
47
4B-1218 . . . . . 213 195 4W-8556 . . . . . 159 5P-2428 . . . . . 61
4B-2041 . . . . . 213 4P-8958 . . . . . 66 4W-8775 . . . . . 87 5P-3456 . . . . . 2
4B-3140 . . . . . 29 67 4W-9510 . . . . . 123 91
31 4P-9168 . . . . . 78 4W-9549 . . . . . 2 5P-3501 . . . . . 194
4B-3388 . . . . . 167 4P-9169 . . . . . 78 4W-9551 . . . . . 2 5P-4115 . . . . . 169
4B-4863 . . . . . 207 4P-9174 . . . . . 78 4W-9653 . . . . . 57 204
4B-8407 . . . . . 55 4P-9185 . . . . . 78 4W-9774 . . . . . 89 5P-4868 . . . . . 76
4D-1326 . . . . . 167 4P-9218 . . . . . 78 4W-9775 . . . . . 65 5P-4889 . . . . . 68
211 4P-9224 . . . . . 113 93
4D-3512 . . . . . 128 4P-9477 . . . . . 191 5P-4900 . . . . . 140
4D-4065
4D-4088
.
.
.
.
.
.
.
.
.
.
128
129 4S-5719 . . . . .
193
109
5 5P-5008
5P-5618
.
.
.
.
.
.
.
.
.
.
195
166
4D-8532 . . . . . 153 169 5B-4855 . . . . . 97 5P-5689 . . . . . 211
4E-9277 . . . . . 83 172 5B-7660 . . . . . 169 5P-5846 . . . . . 91
4F-2753 . . . . . 128 4S-6399 . . . . . 172 5B-9603 . . . . . 75 5P-5921 . . . . . 161
4F-4873 . . . . . 103 4T-4027 . . . . . 2 109 5P-6006 . . . . . 211
111 4W-0012 . . . . . 159 5D-1972 . . . . . 155 5P-6009 . . . . . 161
4F-4879 . . . . . 176 4W-0234 . . . . . 120 5D-4661 . . . . . 61 166
4F-7957 . . . . . 78 4W-0361 . . . . . 111 62 194
172 4W-0365 . . . . . 21 5D-5957 . . . . . 70 195
4G-2544 . . . . . 167 4W-0379 . . . . . 78 5D-9231 . . . . . 195 5P-7128 . . . . . 128
4H-7655 . . . . . 91 4W-1162 . . . . . 82 5F-0149 . . . . . 181 5P-7701 . . . . . 59
4J-0523 . . . . . 114 4W-1164 . . . . . 87 5F-0304 . . . . . 55 82
4J-7945 . . . . . 145 4W-2138 . . . . . 89 5H-2532 . . . . . 128 89
4K-0684 . . . . . 27 4W-2139 . . . . . 89 136 91
28 4W-2535 . . . . . 82 153 5P-7813 . . . . . 57
4K-2877 . . . . . 153 4W-3027 . . . . . 76 5H-8848 . . . . . 76 93
4N-5756 . . . . . 194 4W-3034 . . . . . 76 5H-9573 . . . . . 2 120
4P-0294 . . . . . 50 4W-3471 . . . . . 135 5J-7303 . . . . . 172 5P-7815 . . . . . 68
4P-0335 . . . . . 57 4W-3637 . . . . . 126 5K-2294 . . . . . 78 5P-7816 . . . . . 45
4P-0340 . . . . . 57 4W-3996 . . . . . 93 5K-5552 . . . . . 123 46
4P-0391 . . . . . 153 4W-3997 . . . . . 93 5K-9090 . . . . . 201 65
4P-0394 . . . . . 128 4W-3998 . . . . . 93 5K-9660 . . . . . 83 5P-7818 . . . . . 55
136 4W-4100 . . . . . 55 5L-1091 . . . . . 2 78
153 4W-4555 . . . . . 82 5L-2534 . . . . . 169 87
4P-0419 . . . . . 141 4W-5441 . . . . . 38 5L-3233 . . . . . 194 5P-7854 . . . . . 201
4P-2268 . . . . . 45 39 5L-3291 . . . . . 128 5P-7970 . . . . . 91
4P-2351 . . . . . 54 40 136 5P-8211 . . . . . 155
55 41 153 5P-8228 . . . . . 140
4P-2854 . . . . . 38 4W-5442 . . . . . 34 5M-1198 . . . . . 111 5P-8245 . . . . . 4
39 36 5M-2894 . . . . . 91 53
40 4W-6273 . . . . . 186 98 57
41 4W-6277 . . . . . 31 140 65
PRIMARY REFERENCE
PART NUMBER INDEX
78 6I-1645 . . . . . 136 6V-3834 . . . . . 167 6V-5141 . . . . . 78

83 6I-2075 . . . . . 48 6V-3835 . . . . . 99 6V-5504 . . . . . 113
91 6I-2076 . . . . . 48 6V-3908 . . . . . 123 6V-5605 . . . . . 48
119 6I-2313 . . . . . 71 6V-3940 . . . . . 153 6V-5625 . . . . . 75
122 6I-2404 . . . . . 155 6V-3955 . . . . . 29 6V-5683 . . . . . 204
129 6I-2405 . . . . . 155 31 6V-6753 . . . . . 128
134 6I-2406 . . . . . 155 55 6V-6758 . . . . . 134
136 6I-2489 . . . . . 75 57 6V-6759 . . . . . 134
141 6I-2491 . . . . . 75 6V-3964 . . . . . 70 6V-6809 . . . . . 111
144 6I-4545 . . . . . 16 6V-3968 . . . . . 82 117
145 6J-2244 . . . . . 68 87 6V-6869 . . . . . 75
159 155 6V-3980 . . . . . 78 6V-6963 . . . . . 78
172 6K-1972 . . . . . 172 6V-4314 . . . . . 16 6V-7238 . . . . . 78
177 6K-8179 . . . . . 153 37 201
190 6K-9194 . . . . . 111 6V-4354 . . . . . 207 6V-7607 . . . . . 75
195 196 6V-4356 . . . . . 109 6V-7701 . . . . . 119
211 6L-4502 . . . . . 214 117 6V-7702 . . . . . 21
5P-8247 . . . . . 57 6M-5652 . . . . . 114 6V-4357 . . . . . 109 95
136 6N-3792 . . . . . 76 117 6V-8002 . . . . . 153
5P-8248 . . . . . 145 6N-6033 . . . . . 91 6V-4368 . . . . . 68 6V-8185 . . . . . 169
153 6V-0973 . . . . . 54 6V-4589 . . . . . 25 6V-8252 . . . . . 169
155 55 29 6V-8367 . . . . . 207
5P-8250 . . . . . 31 78 31 6V-8382 . . . . . 207
48 6V-1179 . . . . . 68 196 6V-8398 . . . . . 83
63 6V-1454 . . . . . 111 6V-4605 . . . . . 141 6V-8629 . . . . . 83
5P-8429 . . . . . 82 123 6V-5019 . . . . . 71 6V-8636 . . . . . 155
5P-8861 . . . . . 65 6V-1585 . . . . . 114 6V-5041 . . . . . 136 6V-8637 . . . . . 83
82 6V-1903 . . . . . 114 6V-5048 . . . . . 87 6V-8638 . . . . . 83
5P-8872 . . . . . 87 6V-1943 . . . . . 128 196 6V-8640 . . . . . 83
5P-9297 . . . . . 172 6V-2317 . . . . . 91 6V-5049 . . . . . 44 6V-8647 . . . . . 196
177 6V-2686 . . . . . 177 55 6V-8721 . . . . . 83
195 6V-2722 . . . . . 204 57 6V-8733 . . . . . 83
5P-9960 . . . . . 128 6V-3250 . . . . . 103 75 6V-8735 . . . . . 141
5S-0003 . . . . . 87 111 87 6V-8784 . . . . . 83
97 117 93 6V-9004 . . . . . 84
136 123 109 6V-9007 . . . . . 84
5S-9134 . . . . . 49 6V-3265 . . . . . 172 136 6V-9008 . . . . . 201
87 6V-3349 . . . . . 78 155 6V-9182 . . . . . 84
109 6V-3536 . . . . . 44 6V-5050 . . . . . 177 6V-9608 . . . . . 57
5T-4375 . . . . . 194 6V-3537 . . . . . 25 6V-5051 . . . . . 123 6V-9746 . . . . . 84
6V-3538 . . . . . 2 6V-5052 . . . . . 49 201
5 6V-5055 . . . . . 87 6V-9832 . . . . . 83
6 7
27 6V-5058 . . . . .
109
44
6V-9854
6V-9872
.
.
.
.
.
.
.
.
.
.
201
196
6B-5072 . . . . . 177 28 49 6V-9873 . . . . . 84
6B-6684 . . . . . 128 29 50 6W-6672 . . . . . 201
6D-3910 . . . . . 96 31 6V-5059 . . . . . 73
6D-5234 . . . . . 194 38 6V-5060 . . . . . 23
6D-5801 . . . . .
195
207
39
40
6V-5061 . . . . . 34
36
7
6F-2172 . . . . . 96 41 6V-5063 . . . . . 103 7B-3028 . . . . . 215
6F-7701 . . . . . 169 95 117 7B-7138 . . . . . 190
6F-8856 . . . . . 169 186 120 7B-8363 . . . . . 31
190 6V-3539 . . . . . 29 6V-5065 . . . . . 114 63
6F-8857 . . . . . 169 31 117 7B-9665 . . . . . 169
6F-8858 . . . . . 190 6V-3602 . . . . . 24 6V-5066 . . . . . 111 7C-0109 . . . . . 123
6H-6109 . . . . . 2 27 117 7C-0370 . . . . . 172
6I-0578 . . . . . 71 76 6V-5100 . . . . . 89 7C-0371 . . . . . 172
6I-0733 . . . . . 136 6V-3603 . . . . . 93 6V-5101 . . . . . 87 7C-0372 . . . . . 172
6I-1418 . . . . . 161 6V-3630 . . . . . 141 109 7C-0400 . . . . . 37
204 6V-3683 . . . . . 78 6V-5137 . . . . . 61 7C-0403 . . . . . 24
6I-1641 . . . . . 136 6V-3830 . . . . . 167 62 7C-0412 . . . . . 9
6I-1642 . . . . . 136 6V-3832 . . . . . 145 6V-5139 . . . . . 105 7C-0417 . . . . . 75
6I-1643 . . . . . 136 6V-3833 . . . . . 55 107 7C-0418 . . . . . 59
6I-1644 . . . . . 136 87 117 75
PRIMARY REFERENCE
PART NUMBER INDEX
7C-0419 . . . . . 71 7E-2878 . . . . . 155 7M-3882 . . . . . 172 7W-5528 . . . . . 123

75 7E-2880 . . . . . 155 7M-6101 . . . . . 141 7W-5718 . . . . . 71
7C-0444 . . . . . 66 7E-2882 . . . . . 155 7M-8485 . . . . . 84 7W-5720 . . . . . 71
7C-1124 . . . . . 78 7E-2883 . . . . . 155 201 7W-5722 . . . . . 75
7C-1128 . . . . . 78 7E-2886 . . . . . 155 7N-1903 . . . . . 71 7W-5725 . . . . . 71
7C-1412 . . . . . 66 7E-2887 . . . . . 155 7N-1904 . . . . . 71 7W-5841 . . . . . 117
67 7E-3173 . . . . . 120 7N-2043 . . . . . 54 7W-5842 . . . . . 117
7C-1413 . . . . . 66 7E-4356 . . . . . 120 55 7W-5845 . . . . . 111
67 7E-4365 . . . . . 119 7N-2328 . . . . . 29 7W-5846 . . . . . 103
7C-2115 . . . . . 44 7E-4444 . . . . . 45 31 7W-5890 . . . . . 214
7C-2121 . . . . . 44 46 63 7W-6092 . . . . . 113
7C-2123 . . . . . 43 7E-5482 . . . . . 111 7N-5352 . . . . . 123 7W-6093 . . . . . 103
44 7E-6211 . . . . . 123 7N-5683 . . . . . 93 7W-6333 . . . . . 123
7C-2322 . . . . . 87 7E-7061 . . . . . 5 7N-7009 . . . . . 101 176
7C-2359 . . . . . 71 7E-7064 . . . . . 5 102 7W-6600 . . . . . 109
7C-3945 . . . . . 78 7 7N-7221 . . . . . 166 7W-6601 . . . . . 109
7C-4298 . . . . . 34 7E-7066 . . . . . 93 7N-7688 . . . . . 111 7W-6849 . . . . . 117
36 7E-7074 . . . . . 71 7N-9044 . . . . . 87 7W-6851 . . . . . 117
7C-4299 . . . . . 37 7E-7153 . . . . . 5 109 7W-6945 . . . . . 111
7C-4910 . . . . . 207 7 7R-3029 . . . . . 204 7W-6946 . . . . . 111
7C-5044 . . . . . 27 7E-7154 . . . . . 5 7S-8420 . . . . . 111 7W-6947 . . . . . 117
7C-5105 . . . . . 169 7 7T-1099 . . . . . 161 7W-6948 . . . . . 103
7C-5269 . . . . . 61 7E-7155 . . . . . 5 7W-0193 . . . . . 2 7W-6949 . . . . . 111
7C-5273 . . . . . 61 7 7W-0194 . . . . . 2 7W-6950 . . . . . 111
62 7E-7158 . . . . . 5 7W-0195 . . . . . 2 7W-6964 . . . . . 111
7C-6021 . . . . . 109 7 7W-0196 . . . . . 2 7W-6998 . . . . . 113
7C-6329 . . . . . 50 7E-7159 . . . . . 5 7W-0592 . . . . . 9 7W-7687 . . . . . 50
7C-7480 . . . . . 117 7 7W-0805 . . . . . 18 7W-7825 . . . . . 99
7C-7481 . . . . . 107 7E-7160 . . . . . 5 7W-0855 . . . . . 9 7W-7833 . . . . . 87
7C-7784 . . . . . 105 7 7W-1632 . . . . . 25 7W-8463 . . . . . 105
107 7E-7161 . . . . . 5 7W-1771 . . . . . 61 107
7C-7886 . . . . . 66 7 7W-1934 . . . . . 65 7W-8464 . . . . . 105
67 7E-7167 . . . . . 7 7W-2018 . . . . . 111 107
7C-7950 . . . . . 60 7E-7191 . . . . . 50 7W-2026 . . . . . 111 7W-8486 . . . . . 61
7C-8454 . . . . . 136 7E-7196 . . . . . 50 7W-2029 . . . . . 103 7W-8487 . . . . . 61
7C-8538 . . . . . 93 7E-7202 . . . . . 71 7W-2152 . . . . . 117 62
95 7E-7209 . . . . . 111 7W-2459 . . . . . 78 7W-8575 . . . . . 75
7C-8539 . . . . . 95 7E-7224 . . . . . 155 109 7W-8580 . . . . . 59
7C-8635 . . . . . 105 7E-7225 . . . . . 155 7W-2467 . . . . . 78 7W-8895 . . . . . 24
7C-8899 . . . . . 93 7E-7226 . . . . . 155 7W-2750 . . . . . 78 76
7C-8976 . . . . . 93 7E-7227 . . . . . 155 7W-2970 . . . . . 78 7W-9152 . . . . . 76
7C-8978 . . . . . 93 7E-7852 . . . . . 214 7W-3269 . . . . . 101 7W-9423 . . . . . 99
7D-1649 . . . . . 68 7E-8167 . . . . . 155 111 7W-9424 . . . . . 87
7D-7233 . . . . . 89 7E-8175 . . . . . 120 113 7W-9425 . . . . . 99
7E-0596 . . . . . 117 7E-8181 . . . . . 119 7W-3270 . . . . . 117 7X-0267 . . . . . 169
7E-0701 . . . . . 128 7E-8215 . . . . . 66 7W-3271 . . . . . 113 7X-0818 . . . . . 91
7E-0728 . . . . . 18 67 7W-3275 . . . . . 117 7X-1678 . . . . . 192
7E-0729 . . . . . 57 7E-8253 . . . . . 153 7W-3688 . . . . . 105 7X-3153 . . . . . 43
7E-0733 . . . . . 24 7E-9610 . . . . . 73 107 7X-4789 . . . . . 78
7E-0734 . . . . . 76 7E-9638 . . . . . 50 7W-3709 . . . . . 101 7X-6315 . . . . . 161
7E-0860 . . . . . 207 7E-9692 . . . . . 50 7W-3881 . . . . . 109 164
7E-0930 . . . . . 78 7F-3425 . . . . . 103 7W-3882 . . . . . 87 165
7E-0932 . . . . . 78 117 109
7E-1036 . . . . . 75 7F-4283 . . . . . 61 7W-3933 . . . . . 114
7E-1292
7E-1424
.
.
.
.
.
.
.
.
.
.
23
117 7G-1239 . . . . .
62
176
7W-4111 . . . . . 105
107
8
7E-1630 . . . . . 68 7H-1447 . . . . . 203 7W-4116 . . . . . 105 8B-2026 . . . . . 123
7E-1659 . . . . . 16 7H-3171 . . . . . 93 107 8B-7997 . . . . . 136
77 7K-3215 . . . . . 114 7W-4261 . . . . . 114 8C-0569 . . . . . 83
7E-1660 . . . . . 77 7K-9197 . . . . . 172 7W-4262 . . . . . 114 8C-3103 . . . . . 57
7E-1661 . . . . . 77 196 7W-5033 . . . . . 50 8C-3654 . . . . . 194
7E-2382 . . . . . 123 7L-6443 . . . . . 128 7W-5034 . . . . . 50 195
7E-2874 . . . . . 155 141 7W-5487 . . . . . 111 8C-3991 . . . . . 45
7E-2876 . . . . . 155 7L-6580 . . . . . 114 7W-5526 . . . . . 111 46
7E-2877 . . . . . 155 7L-9061 . . . . . 71 7W-5527 . . . . . 111 8C-5053 . . . . . 83
PRIMARY REFERENCE
PART NUMBER INDEX
8C-5230
8C-6868
.
.
.
.
.
.
.
.
.
.
37
155
8T-1885
8T-1886
.
.
.
.
.
.
.
.
.
.
81
81
9 9S-8748 . . . . .
9S-8750 . . . . .
2
172
8C-6875 . . . . . 201 8T-1887 . . . . . 172 9C-5344 . . . . . 83 196
8C-6971 . . . . . 128 8T-1888 . . . . . 172 201 205
8C-7315 . . . . . 136 8T-1919 . . . . . 103 9D-5421 . . . . . 204 208
153 111 9D-9658 . . . . . 190 211
8C-7321 . . . . . 128 8T-2275 . . . . . 203 9F-2247 . . . . . 71 9S-8752 . . . . . 57
136 8T-2353 . . . . . 196 9G-3695 . . . . . 194 65
153 8T-2602 . . . . . 114 195 78
8C-8491 . . . . . 128 8T-2603 . . . . . 114 9G-9150 . . . . . 54 84
141 8T-2903 . . . . . 111 9H-2367 . . . . . 89 89
8C-8560 . . . . . 205 8T-3282 . . . . . 145 9H-6454 . . . . . 203 91
8C-8589 . . . . . 128 8T-3285 . . . . . 194 9L-0672 . . . . . 89 101
8C-8763 . . . . . 141 8T-4224 . . . . . 91 9L-7712 . . . . . 153 105
8C-9987 . . . . . 161 8T-5389 . . . . . 201 9L-9132 . . . . . 109 107
8D-0648 . . . . . 68 8T-5447 . . . . . 161 117 109
8D-7941 . . . . . 75 8T-5912 . . . . . 169 177 111
8E-9571 . . . . . 91 8T-6342 . . . . . 166 190 128
8H-3390 . . . . . 128 176 201 137
136 182 9M-1974 . . . . . 87 153
153 194 91 161
8J-4351 . . . . . 71 195 153 169
8L-2779 . . . . . 155 207 167 172
196 8T-6451 . . . . . 84 181 175
8L-2786 . . . . . 29 8T-6757 . . . . . 59 9M-5590 . . . . . 68 177
31 8T-6758 . . . . . 117 111 196
55 8T-6759 . . . . . 34 9M-6522 . . . . . 135 201
78 36 9S-0176 . . . . . 91 203
123 59 9S-1328 . . . . . 2 211
196 8T-6760 . . . . . 97 9S-1364 . . . . . 95 9S-9334 . . . . . 82
201 8T-6762 . . . . . 105 9S-4182 . . . . . 34 9S-9979 . . . . . 77
8L-3441 . . . . . 75 107 36 9X-1813 . . . . . 163
8L-6005 . . . . . 172 109 9S-4183 . . . . . 103 188
8L-8413 . . . . . 204 111 117 194
207 113 9S-4185 . . . . . 55 9X-3402 . . . . . 161
217 114 84 9X-3406 . . . . . 191
8M-0755 . . . . . 140 117 123 9X-3495 . . . . . 194
8M-2295 . . . . . 128 8T-6764 . . . . . 70 9S-4191 . . . . . 16 9X-3978 . . . . . 71
8M-4446 . . . . . 61 8T-6765 . . . . . 113 84 9X-4187 . . . . . 166
62 8T-6766 . . . . . 123 87 9X-4813 . . . . . 167
8M-9024 . . . . . 97 8T-6767 . . . . . 172 99 9X-4814 . . . . . 167
114 8T-6876 . . . . . 84 103 9X-6003 . . . . . 60
128 8T-8729 . . . . . 182 109 9X-6258 . . . . . 161
136 207 111 205
153 8T-8730 . . . . . 163 117 9X-6380 . . . . . 5
8N-0394 . . . . . 114 167 123 7
8N-0453 . . . . . 78 194 136 9X-6458 . . . . . 175
8N-3639 . . . . . 117 8T-8731 . . . . . 163 155 9X-6772 . . . . . 153
8N-3640 . . . . . 117 188 9S-6130 . . . . . 117 166
8N-6984 . . . . . 102 194 9S-8002 . . . . . 34 167
8N-8471 . . . . . 172 195 36 176
8N-9071 . . . . . 111 8T-8732 . . . . . 194 9S-8004 . . . . . 44 194
8N-9072 . . . . . 111 195 55 9X-7688 . . . . . 167
8S-2332 . . . . . 186 8T-8737 . . . . . 161 57 9X-8256 . . . . . 208
8S-4714 . . . . . 20 166 93 9X-8873 . . . . . 122
8S-4757 . . . . . 31 188 9S-8005 . . . . . 29 144
63 207 31 145
8S-9089 . . . . . 82 8T-8883 . . . . . 24 55 172
103 76 9S-8006 . . . . . 29 9X-8874 . . . . . 134
8S-9191 . . . . . 103 8T-9047 . . . . . 27 31 145
109 8T-9605 . . . . . 195 9S-8007 . . . . . 57 9X-8887 . . . . . 153
8T-0075 . . . . . 155 8T-9655 . . . . . 161 93 9X-8917 . . . . . 191
8T-0098 . . . . . 18 204 120 193
8T-0639 . . . . . 208 9S-8008 . . . . . 120 9X-9675 . . . . . 204
8T-0788 . . . . . 196 9S-8009 . . . . . 114 207
PRIMARY REFERENCE
PART NUMBER INDEX
9Y-0539 . . . . .
9Y-0589 . . . . .
2
53
1 116-0118 . . . . . 153
176 127-1119 . . . . .
211
63
9Y-1373 . . . . . 103 100-3237 . . . . . 91 194 127-1916 . . . . . 25
111 100-4996 . . . . . 71 116-2480 . . . . . 57 127-1921 . . . . . 25
9Y-1539 . . . . . 50 100-7870 . . . . . 194 116-2649 . . . . . 182 127-5154 . . . . . 128
9Y-1851 . . . . . 52 101-3121 . . . . . 175 116-5270 . . . . . 207 127-9819 . . . . . 123
9Y-1854 . . . . . 53 101-8189 . . . . . 31 116-6965 . . . . . 70 128-8831 . . . . . 176
9Y-2750 . . . . . 44 60 116-8535 . . . . . 126 129-4054 . . . . . 25
9Y-2997 . . . . . 44 102-1694 . . . . . 128 117-1385 . . . . . 181 129-4859 . . . . . 71
9Y-3297 . . . . . 97 102-3457 . . . . . 128 117-3196 . . . . . 201 130-1288 . . . . . 123
9Y-3299 . . . . . 89 102-4157 . . . . . 68 117-3197 . . . . . 201 130-5478 . . . . . 50
9Y-3300 . . . . . 89 102-6309 . . . . . 128 117-5170 . . . . . 114 130-5479 . . . . . 50
9Y-3303 . . . . . 82 102-6311 . . . . . 128 118-0275 . . . . . 47 130-8299 . . . . . 194
9Y-3305 . . . . . 82 102-8802 . . . . . 182 118-2735 . . . . . 155 131-2639 . . . . . 204
9Y-3306 . . . . . 82 183 118-3842 . . . . . 136 131-4731 . . . . . 161
9Y-3307 . . . . . 82 184 118-3843 . . . . . 136 131-4888 . . . . . 204
9Y-3308 . . . . . 65 102-8803 . . . . . 194 118-4728 . . . . . 140 131-4890 . . . . . 161
9Y-4252 . . . . . 2 213 118-6662 . . . . . 153 132-5789 . . . . . 195
9Y-4254 . . . . . 2 102-8804 . . . . . 194 118-6663 . . . . . 153 132-8292 . . . . . 146
9Y-4732 . . . . . 109 103-0692 . . . . . 191 118-6664 . . . . . 153 132-8298 . . . . . 146
9Y-4871 . . . . . 81 192 118-7536 . . . . . 132 132-8487 . . . . . 204
9Y-5535 . . . . . 52 104-4836 . . . . . 67 119-0746 . . . . . 128 132-8488 . . . . . 161
9Y-6181 . . . . . 43 105-3177 . . . . . 109 119-3662 . . . . . 161 132-8489 . . . . . 161
9Y-6792 . . . . . 167 105-4046 . . . . . 155 166 132-9327 . . . . . 126
9Y-6874 . . . . . 16 105-7543 . . . . . 204 204 132-9331 . . . . . 126
9Y-6992 . . . . . 190 105-9161 . . . . . 204 119-5927 . . . . . 128 127
191 105-9741 . . . . . 127 119-5929 . . . . . 128 133-4671 . . . . . 53
9Y-6993 . . . . . 191 106-2033 . . . . . 73 119-5931 . . . . . 128 133-6584 . . . . . 1
193 106-5620 . . . . . 169 120-0214 . . . . . 76 133-8501 . . . . . 128
9Y-9480 . . . . . 211 107-8480 . . . . . 190 120-9330 . . . . . 29 133-8753 . . . . . 204
9Y-9481 . . . . . 211 108-3515 . . . . . 176 31 133-9637 . . . . . 89
9Y-9842 . . . . . 109 108-5603 . . . . . 71 120-9453 . . . . . 109 134-4126 . . . . . 161
9Y-9924 . . . . . 16 108-6169 . . . . . 111 121-0199 . . . . . 166 134-5643 . . . . . 141
9Y-9926 . . . . . 81 108-8235 . . . . . 59 204 134-5958 . . . . . 120
109-0072 . . . . . 114 121-0200 . . . . . 166 134-8347 . . . . . 55
109-3038 . . . . . 166 121-3096 . . . . . 50 135-6950 . . . . . 123
204 121-3874 . . . . . 18 136-4185 . . . . . 141
207 117 136-4605 . . . . . 176
0 109-3039 . . . . .
109-6507 . . . . .
204
204
121-4506 . . . . .
121-6750 . . . . .
1
83
136-7346
136-7730
.
.
.
.
.
.
.
.
.
.
176
141
001-6449 . . . . . 172 207 122-1148 . . . . . 109 137-0135 . . . . . 25
003-2143 . . . . . 172 109-9717 . . . . . 62 111 137-0257 . . . . . 87
005-5421 . . . . . 172 109-9866 . . . . . 190 122-2083 . . . . . 160 137-4857 . . . . . 133
030-7935 . . . . . 89 110-0096 . . . . . 109 122-9457 . . . . . 166 137-6645 . . . . . 181
030-7946 . . . . . 87 111 122-9578 . . . . . 71 195
172 110-0097 . . . . . 111 123-6256 . . . . . 123 138-3331 . . . . . 146
030-7947 . . . . . 111 110-1168 . . . . . 194 123-6328 . . . . . 123 138-6144 . . . . . 80
030-7951 . . . . . 89 110-3890 . . . . . 204 124-0284 . . . . . 161 83
030-7960 . . . . . 89 207 124-1836 . . . . . 27 138-6158 . . . . . 83
030-7964 . . . . . 135 110-3891 . . . . . 204 28 140-0366 . . . . . 169
030-8188 . . . . . 195 207 124-3176 . . . . . 204 140-9462 . . . . . 169
031-5085 . . . . . 136 110-8314 . . . . . 128 207 140-9669 . . . . . 194
031-5744 . . . . . 89 110-8714 . . . . . 166 124-6333 . . . . . 111 142-2868 . . . . . 172
032-1768 . . . . . 136 207 124-8584 . . . . . 105 143-2878 . . . . . 37
036-5774 . . . . . 204 111-1324 . . . . . 204 124-9633 . . . . . 155 143-4120 . . . . . 5
061-7538 . . . . . 172 207 125-1372 . . . . . 189 9
061-8248 . . . . . 135 111-5822 . . . . . 144 125-3896 . . . . . 203 143-4121 . . . . . 7
061-9455 . . . . . 71 114-3364 . . . . . 204 125-5356 . . . . . 176 9
067-2551 . . . . . 140 114-4301 . . . . . 37 125-7874 . . . . . 204 143-4770 . . . . . 201
067-6495 . . . . . 172 114-4302 . . . . . 37 125-7875 . . . . . 166 203
067-9921 . . . . . 89 114-8843 . . . . . 176 204 143-4772 . . . . . 203
068-6074 . . . . . 91 114-8845 . . . . . 176 126-1082 . . . . . 117 143-4773 . . . . . 201
091-0081 . . . . . 169 115-1322 . . . . . 207 126-1768 . . . . . 161 143-4774 . . . . . 203
091-9035 . . . . . 172 115-2367 . . . . . 71 126-4229 . . . . . 87 143-4880 . . . . . 203
098-5800 . . . . . 133 115-2538 . . . . . 207 127-0594 . . . . . 167 143-6219 . . . . . 25
PRIMARY REFERENCE
PART NUMBER INDEX
143-6221 . . . . . 25 153-3932 . . . . . 59 176-2943 . . . . . 176 31

143-6222 . . . . . 25 153-5040 . . . . . 207 195 188-0449 . . . . . 120
143-6224 . . . . . 25 153-5042 . . . . . 207 176-3209 . . . . . 7 188-0450 . . . . . 120
144-0605 . . . . . 128 153-9138 . . . . . 54 176-3213 . . . . . 5 188-1026 . . . . . 114
144-0621 . . . . . 128 55 176-3583 . . . . . 128 188-1027 . . . . . 114
145-0039 . . . . . 136 154-2417 . . . . . 38 136 188-4926 . . . . . 176
145-0040 . . . . . 136 154-3254 . . . . . 204 153 189-2499 . . . . . 25
145-0041 . . . . . 136 155-2260 . . . . . 166 176-3584 . . . . . 203 189-2500 . . . . . 25
145-5660 . . . . . 132 180 176-3586 . . . . . 83 189-3769 . . . . . 176
146-4297 . . . . . 23 155-2271 . . . . . 195 176-3587 . . . . . 128 189-4583 . . . . . 38
146-8381 . . . . . 128 155-6576 . . . . . 64 136 39
147-1443 . . . . . 161 65 153 40
195 156-0518 . . . . . 207 176-3588 . . . . . 153 41
204 156-0519 . . . . . 207 176-3593 . . . . . 141 190-2462 . . . . . 73
147-1444 . . . . . 166 156-0520 . . . . . 207 176-3594 . . . . . 141 190-2463 . . . . . 73
147-1446 . . . . . 161 156-1770 . . . . . 201 176-3595 . . . . . 141 190-6465 . . . . . 49
148-7142 . . . . . 34 156-5222 . . . . . 194 176-3597 . . . . . 141 191-0957 . . . . . 145
148-7143 . . . . . 34 156-9336 . . . . . 204 176-3609 . . . . . 149 192-4329 . . . . . 176
148-7144 . . . . . 34 159-1528 . . . . . 123 176-3610 . . . . . 149 193-7879 . . . . . 128
148-7605 . . . . . 83 159-3219 . . . . . 176 176-3611 . . . . . 149 136
148-7607 . . . . . 83 159-8314 . . . . . 214 177-7760 . . . . . 9 153
148-7608 . . . . . 83 159-9322 . . . . . 161 178-1790 . . . . . 149 194-0629 . . . . . 59
148-7609 . . . . . 83 166 178-1791 . . . . . 149 194-3250 . . . . . 37
148-7611 . . . . . 83 195 178-1797 . . . . . 149 40
148-7612 . . . . . 83 204 178-1798 . . . . . 149 194-5226 . . . . . 194
148-7613 . . . . . 83 160-7086 . . . . . 169 178-1799 . . . . . 149 194-7752 . . . . . 91
148-7616 . . . . . 83 160-7689 . . . . . 204 178-1800 . . . . . 149 194-7753 . . . . . 91
148-7617 . . . . . 83 160-7690 . . . . . 195 178-1801 . . . . . 149 194-8110 . . . . . 141
148-7618 . . . . . 83 204 178-7879 . . . . . 204 194-8518 . . . . . 167
148-7619 . . . . . 83 160-8173 . . . . . 1 179-1502 . . . . . 78 195-2431 . . . . . 194
148-7620 . . . . . 83 73 179-3576 . . . . . 25 195-3910 . . . . . 145
148-7621 . . . . . 83 161-0083 . . . . . 78 180-3864 . . . . . 49 195-3914 . . . . . 91
148-7622 . . . . . 83 161-1201 . . . . . 136 180-3865 . . . . . 49 195-3916 . . . . . 114
148-7623 . . . . . 83 162-6209 . . . . . 188 180-3990 . . . . . 146 195-5915 . . . . . 15
148-7625 . . . . . 83 162-8185 . . . . . 155 180-8408 . . . . . 136 195-6056 . . . . . 194
148-7626 . . . . . 83 162-8186 . . . . . 155 180-8409 . . . . . 141 195-6058 . . . . . 195
148-7627 . . . . . 83 163-8523 . . . . . 194 180-8410 . . . . . 141 195-6244 . . . . . 204
148-7628 . . . . . 83 164-0717 . . . . . 140 183-7232 . . . . . 136 211
148-7630 . . . . . 83 172 184-1613 . . . . . 128 196-4647 . . . . . 114
148-7631 . . . . . 83 193 184-2472 . . . . . 161 196-4648 . . . . . 114
148-7635 . . . . . 83 166-3796 . . . . . 167 164 196-4649 . . . . . 114
149-0562 . . . . . 50 167-2117 . . . . . 113 165 196-4650 . . . . . 114
149-0563 . . . . . 50 167-9430 . . . . . 211 184-5290 . . . . . 128 196-4651 . . . . . 114
149-0564 . . . . . 29 168-5027 . . . . . 113 184-6375 . . . . . 128 196-4652 . . . . . 114
31 169-8676 . . . . . 78 184-6376 . . . . . 145 196-4653 . . . . . 57
149-0565 . . . . . 29 170-3528 . . . . . 194 184-6377 . . . . . 145 197-2691 . . . . . 207
31 170-7740 . . . . . 34 184-6379 . . . . . 136 197-4185 . . . . . 141
149-0588 . . . . . 39 38 184-6380 . . . . . 128 197-6949 . . . . . 204
150-4911 . . . . . 7 39 185-1103 . . . . . 40 207
150-5490 . . . . . 155 40 186-0136 . . . . . 25 197-6999 . . . . . 71
150-6798 . . . . . 16 171-3992 . . . . . 34 186-0144 . . . . . 25 198-0114 . . . . . 176
151-2115 . . . . . 133 35 186-0145 . . . . . 25 198-2938 . . . . . 167
151-3001 . . . . . 105 171-3993 . . . . . 34 186-3735 . . . . . 183 198-2941 . . . . . 167
107 35 184 199-4315 . . . . . 145
151-4918 . . . . . 71 171-3994 . . . . . 37 194 199-7178 . . . . . 145
152-1504 . . . . . 123 38 195 199-8958 . . . . . 146
152-1959 . . . . . 194 171-3995 . . . . . 37 204 199-8959 . . . . . 146
152-4807 . . . . . 161 39 213 199-8960 . . . . . 146
153-0446 . . . . . 117 173-9427 . . . . . 169 186-3736 . . . . . 166 199-8961 . . . . . 146
153-2957 . . . . . 27 174-0503 . . . . . 180 176 199-8962 . . . . . 146
29 175-6344 . . . . . 38 180 199-8964 . . . . . 146
153-2959 . . . . . 29 39 188 199-8966 . . . . . 146
153-2961 . . . . . 18 40 194 199-8967 . . . . . 146
153-3723 . . . . . 161 41 204 199-8969 . . . . . 57
153-3931 . . . . . 59 176-1548 . . . . . 14 187-0450 . . . . . 29
PRIMARY REFERENCE
PART NUMBER INDEX
2 211-8177
211-9944
.
.
.
.
.
.
.
.
.
.
152
153
249-2514
249-5224
.
.
.
.
.
.
.
.
.
.
214
216
284-9082
288-4408
.
.
.
.
.
.
.
.
.
.
47
57
200-1919 . . . . . 195 214-6044 . . . . . 31 250-2954 . . . . . 195 288-4409 . . . . . 57
201-0624 . . . . . 195 214-6059 . . . . . 28 251-9565 . . . . . 4 288-4608 . . . . . 70
201-3610 . . . . . 103 31 252-2176 . . . . . 87 288-6618 . . . . . 70
202-2569 . . . . . 188 214-6060 . . . . . 31 253-0282 . . . . . 172 289-1187 . . . . . 181
202-2624 . . . . . 122 214-7568 . . . . . 16 253-0857 . . . . . 68 289-9979 . . . . . 50
202-2633 . . . . . 122 99 253-0858 . . . . . 68 290-2038 . . . . . 66
202-3110 . . . . . 122 189 253-0859 . . . . . 68 67
202-3156 . . . . . 122 196 254-3773 . . . . . 172 290-2039 . . . . . 66
202-3227 . . . . . 122 215-3891 . . . . . 107 254-7215 . . . . . 185 290-2040 . . . . . 67
202-7866 . . . . . 185 217-6692 . . . . . 76 255-0029 . . . . . 35 290-2041 . . . . . 66
186 217-6884 . . . . . 111 36 290-2042 . . . . . 67
202-7867 . . . . . 186 218-0660 . . . . . 31 255-0030 . . . . . 36 290-4619 . . . . . 163
203-9007 . . . . . 207 218-3893 . . . . . 68 41 195
203-9566 . . . . . 35 218-3894 . . . . . 68 255-0031 . . . . . 41 290-9753 . . . . . 70
203-9567 . . . . . 35 218-4822 . . . . . 57 256-1270 . . . . . 4 291-2904 . . . . . 172
203-9569 . . . . . 35 219-6908 . . . . . 68 257-5889 . . . . . 207 291-6177 . . . . . 102
204-4385 . . . . . 71 220-5590 . . . . . 146 257-8837 . . . . . 166 292-5982 . . . . . 120
204-5314 . . . . . 146 221-2304 . . . . . 207 207 292-8198 . . . . . 75
204-5315 . . . . . 146 221-2498 . . . . . 204 258-5631 . . . . . 4 293-2033 . . . . . 161
204-5317 . . . . . 146 207 258-8007 . . . . . 132 293-2878 . . . . . 181
204-5861 . . . . . 146 222-4708 . . . . . 113 133 293-3564 . . . . . 23
204-5862 . . . . . 146 222-4715 . . . . . 123 259-4600 . . . . . 78 293-9480 . . . . . 149
204-6708 . . . . . 107 222-4718 . . . . . 128 87 294-0980 . . . . . 153
205-0640 . . . . . 12 224-2735 . . . . . 204 109 297-1405 . . . . . 207
13 226-1926 . . . . . 46 259-5812 . . . . . 207 213
205-0821 . . . . . 213 226-4813 . . . . . 177 259-8435 . . . . . 149 297-5475 . . . . . 176
205-3584 . . . . . 166 227-2902 . . . . . 66 260-0405 . . . . . 207 298-5631 . . . . . 214
206-0406 . . . . . 141 67 260-0406 . . . . . 207
206-5459 . . . . . 176 227-4056 . . . . . 136 260-0407 . . . . . 207
206-5460
206-6539
.
.
.
.
.
.
.
.
.
.
167
128
227-9012
228-8982
.
.
.
.
.
.
.
.
.
.
136
146
262-7116
262-7117
.
.
.
.
.
.
.
.
.
.
149
149
3
206-6540 . . . . . 136 228-8983 . . . . . 141 262-7162 . . . . . 67 302-2199 . . . . . 169
206-6569 . . . . . 136 228-8984 . . . . . 194 262-7163 . . . . . 67 303-9450 . . . . . 141
206-6583 . . . . . 15 228-8986 . . . . . 83 263-1853 . . . . . 12 304-4948 . . . . . 119
206-7468 . . . . . 23 229-8567 . . . . . 36 67 120
207-1331 . . . . . 144 229-8570 . . . . . 36 264-4297 . . . . . 195 304-8880 . . . . . 181
207-4554 . . . . . 167 229-8571 . . . . . 36 264-7030 . . . . . 163 195
207-4555 . . . . . 167 230-0933 . . . . . 149 267-4736 . . . . . 136 305-2655 . . . . . 140
207-4556 . . . . . 167 230-0936 . . . . . 149 270-2679 . . . . . 207 305-3378 . . . . . 211
207-4977 . . . . . 146 230-0937 . . . . . 149 271-5584 . . . . . 176 305-5302 . . . . . 37
207-4978 . . . . . 146 230-0939 . . . . . 149 272-5886 . . . . . 35 308-1380 . . . . . 189
207-5403 . . . . . 204 230-0974 . . . . . 214 273-2105 . . . . . 149 310-3180 . . . . . 167
207-6106 . . . . . 149 230-0975 . . . . . 214 275-4011 . . . . . 68 189
207-6109 . . . . . 149 230-4013 . . . . . 163 276-6793 . . . . . 195 310-4795 . . . . . 176
207-6110 . . . . . 149 232-1779 . . . . . 122 278-0619 . . . . . 172 183
207-6111 . . . . . 149 233-0853 . . . . . 78 278-0620 . . . . . 172 310-4796 . . . . . 176
207-6859 . . . . . 180 233-8091 . . . . . 204 278-0621 . . . . . 172 184
195 234-5925 . . . . . 204 278-0623 . . . . . 172 311-3212 . . . . . 91
208-0327 . . . . . 120 235-4861 . . . . . 204 278-0624 . . . . . 172 314-3329 . . . . . 172
208-1007 . . . . . 120 207 278-0629 . . . . . 172 314-9486 . . . . . 176
208-6049 . . . . . 207 235-4864 . . . . . 204 278-1085 . . . . . 78 314-9487 . . . . . 176
209-0962 . . . . . 71 242-8824 . . . . . 195 279-4500 . . . . . 169 314-9488 . . . . . 176
210-3936 . . . . . 204 244-3712 . . . . . 99 280-0463 . . . . . 169 314-9489 . . . . . 176
210-9470 . . . . . 164 246-1237 . . . . . 185 280-0464 . . . . . 172 314-9490 . . . . . 176
204 246-1238 . . . . . 185 280-0467 . . . . . 169 314-9491 . . . . . 176
211-3504 . . . . . 188 246-1239 . . . . . 185 280-0469 . . . . . 169 314-9492 . . . . . 176
195 246-1240 . . . . . 185 280-0470 . . . . . 169 314-9493 . . . . . 176
211-8175 . . . . . 128 246-6159 . . . . . 117 283-5270 . . . . . 189 315-5724 . . . . . 169
136 247-3796 . . . . . 103 283-9493 . . . . . 204 315-6036 . . . . . 169
151 111 284-5208 . . . . . 57 315-8399 . . . . . 169
153 248-2372 . . . . . 146 284-8909 . . . . . 50 315-8412 . . . . . 169
211-8176 . . . . . 151 248-2373 . . . . . 146 284-8910 . . . . . 47 315-9742 . . . . . 169
152 248-5513 . . . . . 105 284-9079 . . . . . 211 315-9825 . . . . . 140
PRIMARY REFERENCE
PART NUMBER INDEX
317-6445 . . . . . 169 384-5798 . . . . . 146

317-6510 . . . . . 169
319-6195 . . . . . 169
319-6196 . . . . . 169
322-2734 . . . . . 98
324-3910 . . . . . 140
324-6847 . . . . . 140
324-7875 . . . . . 161
175
324-7876 . . . . . 161
324-7879 . . . . . 161
324-7882 . . . . . 175
176
324-7883 . . . . . 175
324-7885 . . . . . 161
324-7886 . . . . . 175
324-7887 . . . . . 175
324-8782 . . . . . 167
324-9181 . . . . . 96
98
324-9535 . . . . . 97
326-2623 . . . . . 97
98
328-7496 . . . . . 41
337-6968 . . . . . 176
339-2958 . . . . . 207
339-3085 . . . . . 161
339-3140 . . . . . 141
339-3562 . . . . . 176
339-3563 . . . . . 176
340-7298 . . . . . 207
341-0615 . . . . . 207
341-0616 . . . . . 207
342-5816 . . . . . 208
343-5650 . . . . . 207
343-5651 . . . . . 208
344-1076 . . . . . 204
344-5585 . . . . . 204
345-4127 . . . . . 25
348-2390 . . . . . 164
165
348-7286 . . . . . 13
66
350-5226 . . . . . 167
352-7965 . . . . . 204
353-8089 . . . . . 161
357-1662 . . . . . 217
360-2830 . . . . . 74
360-2833 . . . . . 16
74
360-6928 . . . . . 217
361-5989 . . . . . 207
364-3688 . . . . . 149
366-4931 . . . . . 74
366-5099 . . . . . 12
367-0050 . . . . . 128
369-7181 . . . . . 12
13
369-7183 . . . . . 12
13
370-7325 . . . . . 16
371-8685 . . . . . 128
371-8686 . . . . . 128
378-1307 . . . . . 91
378-1310 . . . . . 91
PRIMARY REFERENCE
© 2012 CATERPILLAR CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, “CATERPILLAR
ALL RIGHTS YELLOW” AND THE POWER EDGE TRADE DRESS, AS WELL AS CORPORATE
RESERVED AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF
CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.
RELP1452 G3616 INDUSTRIAL BLB758

Caterpillar-G3616 Parts Manual Feb 2012

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RELP1452

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Contact Phone Number Hours

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A3 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 76

ENGINE SHIPPING ORDER . . . . . . . . . . . . . . . . . . A11 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 100

RELP1452 TABLE OF CONTENTS A1

SWITCH AS-PRESSURE . . . . . . . . . . . . . . . . . . 188

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 201

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 204

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 214

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

A2 TABLE OF CONTENTS RELP1452

1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX

7. PART NUMBER INDEX

RELP1452 GENERAL INFORMATION A3

10. PARTS LIST REFERENCE NUMBERS

A4 GENERAL INFORMATION RELP1452

RELP1452 REPAIR ALTERNATIVES A5

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

A6 SUPPLEMENTAL COOLANT ADDITIVES RELP1452

AIR INLET AND EXHAUST SYSTEM

ELECTRICAL AND STARTING SYSTEM

RELP1452 MAINTENANCE PARTS A7

A COVER GP-GEAR INSPECTION . . . . . . . . . . . . . . . 22

SENSOR GP-PRESSURE (CRANKCASE) . . . . . . 195 193

A10 INDEX RELP1452

Lafayette 3616 Engine

PART PRODUCT CHANGE

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP1452 ENGINE SHIPPING ORDER A11

Lafayette 3616 Engine (contd.)

ESO: FMHND00 S/N: BLB758 STATUS: F

PART PRODUCT CHANGE

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

A12 ENGINE SHIPPING ORDER RELP1452

Lafayette 3616 Engine (contd.)

ESO: FMHND00 S/N: BLB758 STATUS: F

PART PRODUCT CHANGE

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP1452 ENGINE SHIPPING ORDER A13

Lafayette 3616 Engine (contd.)

ESO: FMHND00 S/N: BLB758 STATUS: F

PART PRODUCT CHANGE

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

A14 ENGINE SHIPPING ORDER RELP1452

Lafayette 3616 Engine (contd.)

ESO: FMHND00 S/N: BLB758 STATUS: F

PART PRODUCT CHANGE

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP1452 ENGINE SHIPPING ORDER A15

A16 MEMORANDA RELP1452

GRAPHIC #1 <END> g01681780

RELP1452 1 of 1 BASIC ENGINE 1

2 BASIC ENGINE 1 of 2 RELP1452