Ge - Dinamap Pro 100-400 - Service Manual

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DINAMAP PRO Monitor

Models 100, 200, 300, and 400


Service Manual
List of Effective Pages
Part No./Rev. Page No. Date of Latest Revision
777105 All Original (Mar. 2000)

U.S. Patent 5,170,795 U.S. Patent 4,349,034


U.S. Patent 5,052,397 U.S. Patent 4,360,029
U.S. Patent 4,754,761 U.S. Patent 4,501,280
U.S. Patent 4,638,810 U.S. Patent 4,546,775
U.S. Patent 4,543,962 U.S. Patent 5,518,000
Patents Pending
CAUTION: Federal (U.S.A.) law restricts this device to sale
by or on the order of a health care practitioner.
The content of this document, including all figures and
drawings, is proprietary information of Critikon, provided
solely for purposes of operation, maintenance or repair of
PRO Series 100-400 Monitors.
Dissemination for other purposes or copying thereof
without the prior written consent of Critikon, Tampa,
Florida, is prohibited. Illustrations may show design
models; production units may incorporate changes.
 CRITIKON 2000 TAMPA, FL 33614
Printed in the U.S.A. All rights reserved.

United States
Critikon, L.L.C.
4502 Woodland Corporate Boulevard
Tampa, FL 33614

United Kingdom
Critikon, Ltd
Monitor House
Unit 3 Cherrywood
Chineham Business Park
Basingstoke
Hants RG24 8WF

ii
TABLE OF CONTENTS
(Items colored blue are links to that section)
(Items colored red are section leaders, click on brown to return to this screen)

SECTION 1. 1.1 Scope of Manual .......................................................... 1-3


INTRODUCTION 1.2 Addenda ...................................................................... 1-4
1.3 Trademarks and Trade Names .................................... 1-4
1.4 Service Policy .............................................................. 1-4
1.5 Extended Warranties ................................................... 1-5
1.6 Assistance ................................................................... 1-5
1.7 Service......................................................................... 1-5
1.7.1 Packing Instructions .................................................... 1-5
1.7.2 Insurance..................................................................... 1-6
1.7.3 Service Loaners .......................................................... 1-6
1.7.4 Replacement Assemblies and Components................ 1-7
1.7.5 Replacement Accessories ........................................... 1-7
1.8 Installation and Operation............................................ 1-7
1.9 Warnings and Precautions .......................................... 1-8
1.10 Symbols and Definitions .............................................. 1-8
1.11 Glossary of Terms and Abbreviations........................1-10

SECTION 2. 2.1 Introduction .................................................................. 2-3


PRODUCT 2.2 Product Configurations ................................................ 2-3
DESCRIPTION 2.3 Controls, Indicators, and Connectors .......................... 2-3
2.3.1 PRO Monitor Rear Panel Connectors ......................... 2-4
2.3.2 Front Panel Controls and Indicators............................ 2-5
2.4 Host Port Connector (rear panel)................................. 2-8
2.4.1 Pin Assignments.......................................................... 2-8
2.5 Compatible Parts ......................................................... 2-9
2.6 Specifications.............................................................2-10
2.6.1 Power Requirements .................................................2-10
2.6.2 Environmental ...........................................................2-10
2.6.3 Mechanical ................................................................2-11
2.6.4 NIBP ..........................................................................2-11
2.6.5 Temperature ..............................................................2-11
2.6.6 SpO2 ..........................................................................2-12

SECTION 3. 3.1 Introduction .................................................................. 3-3


THEORY OF 3.2 Overall Theory of Operation ........................................ 3-3
OPERATION 3.2.1 SpO2 (Models 300 & 400)............................................ 3-4
3.2.2 Cuff Blood Pressure (BP) & Pulse............................... 3-4
3.2.3 Temperature (Models 200 & 400)................................ 3-4
3.2.4 Host Communication Device ....................................... 3-5

iii
3.3 Functional Description .................................................3-5
3.3.1 PSU PWA ....................................................................3-5
3.3.2 PSU Module.................................................................3-6
3.3.3 Main Board ..................................................................3-6
3.3.4 SpO2 PWA (optional)...................................................3-7
3.3.5 Pneumatic Control Device ...........................................3-8
3.3.6 LCD Assembly .............................................................3-8
3.3.7 Printer PWA w/Printer..................................................3-8

LIST OF FIGURES 3-1 General System Diagram...........................................3-10

SECTION 4. 4.1 Introduction ..................................................................4-3


MAINTENANCE 4.2 Fuses ...........................................................................4-3
AND CALIBRATION 4.3 Periodic Maintenance ..................................................4-3
4.3.1 Cleaning the Monitor ...................................................4-3
4.3.2 Power Up Checks ........................................................4-4
4.3.3 External DC Supply and Battery ..................................4-5
4.3.4 Checking NIBP Calibration ..........................................4-5
4.3.5 Care of the Storage Battery .........................................4-5
4.4 Service Modes and the Menus.....................................4-6
4.4.1 Accessing the Service Menus......................................4-6
4.5 Clinician Mode and Menus...........................................4-7
4.5.1 Clinician Mode Main Menu ..........................................4-7
4.5.2 Clinician More… Menu ................................................4-8
4.5.3 Alarms Configuration Menu .......................................4-10
4.6 Service Mode and Menus ..........................................4-11
4.6.1 Service Mode Main Menu ..........................................4-12
4.6.2 NIBP Menu ................................................................4-12
4.6.3 Systems Menu ...........................................................4-13
4.6.4 Comms Menu.............................................................4-14
4.7 Super Service Mode and Menus................................4-14
4.8 PRO Monitor Calibration Procedures.........................4-15
4.9 NIBP Calibration Check .............................................4-16
4.10 Calibrating the NIBP System......................................4-17
4.10.1 The NIBP Calibration Procedure .............................4-17
4.11 Neonate and Adult Overpressure Checks..................4-18
4.11.1 Neonate Overpressure Check .................................4-19
4.11.2 Adult Overpressure Check ......................................4-19
4.12 Overpressure Pressure Adjustment ...........................4-20
4.13 Pre-Service Test Procedures .....................................4-21
4.13.1 SpO2 Checks...........................................................4-22
4.13.2 NIBP Calibration Check...........................................4-23
4.13.3 Temperature System Check ....................................4-24
4.13.4 Overpressure Threshold Measurement ...................4-25
4.13.5 Leak Test.................................................................4-25

iv
4.13.6 Printer Test..............................................................4-26
4.14 Electrical System Safety Checks ...............................4-26
4.15 Troubleshooting .........................................................4-27
4.16 Error Messages and Codes .......................................4-31

LIST OF FIGURES 4-1 Calibration Check Setup ............................................4-15

SECTION 5. 5.1 Introduction .................................................................. 5-3


PART LISTS 5.2 General Precautions .................................................... 5-4
5.3 Tools Required ............................................................ 5-4
5.4 Battery Compartment Cover ........................................ 5-5
5.5 Replacing the Fascia ................................................... 5-5
5.6 Opening the Case........................................................ 5-6
5.7 NIBP Pneumatic Hoses................................................ 5-6
5.8 Wiring Harnesses ........................................................ 5-7
5.8.1 PSU Interconnection ................................................... 5-7
5.8.2 Power Supply to Main PWA ........................................ 5-7
5.8.3 LCD Power Supply ...................................................... 5-7
5.8.4 Host Comms ................................................................ 5-7
5.8.5 Alarm Speaker Connection.......................................... 5-7
5.8.6 Pump and Valves Power and Control.......................... 5-7
5.8.7 Printer Assembly ......................................................... 5-8
5.9 Disassembly Procedures ............................................. 5-8
5.10 The Front Case Assembly ........................................... 5-9
5.10.1 Removing the SpO2 PWA.......................................... 5-9
5.10.2 Removing the Main PWA ........................................5-10
5.10.3 Removing the LCD Module .....................................5-10
5.11 The Rear Case Assembly ..........................................5-11
5.11.1 Removing the Pump Assembly................................5-11
5.11.2 Removing the Pump Bracket ...................................5-12
5.11.3 Removing the PSU PWA.........................................5-12
5.11.4 Removing the PSU Module .....................................5-12
5.11.5 Removing the Printer Assembly ..............................5-13
5.11.6 Removing the Printer PWA .....................................5-14
5.12 Reassembly Procedure..............................................5-14
5.13 Safety Checks............................................................5-15
5.14 Parts Lists ..................................................................5-16
5.15 Assembly Drawings ...................................................5-17
5.16 Electrical Schematics.................................................5-18

v
LIST OF ILLUSTRATIONS
Figure 5-1 Rear View .................................................................................................................. . 5-5
Figure 5-2 Pneumatic System Layout .......................................................................................... . 5-6
Figure 5-3 Front Case Subassembly Details................................................................................ . 5-9
Figure 5-4 Rear Case Subassembly Details ................................................................................ 5-11
Figure 5-5 Printer Assembly......................................................................................................... 5-13
Figure 5-6 Access Opening.......................................................................................................... 5-13
Figure 5-7 Front Case Assembly (1 of 2) ................................................................................ 5-21/22
Figure 5-8 Front Case Assembly (2 of 2) ................................................................................ 5-25/26
Figure 5-9 Main PWA (Front) .................................................................................................. 5-29/30
Figure 5-10 Main PWA (Back) ................................................................................................ 5-33/34
Figure 5-11 Rear Case Assembly ........................................................................................... 5-37/38
Figure 5-12 Printer Assembly.................................................................................................. 5-41/42
Figure 5-13 Main PWA Schematic (1 of 8).............................................................................. 5-43/44
Figure 5-14 Main PWA Schematic (2 of 8).............................................................................. 5-45/46
Figure 5-15 Main PWA Schematic (3 of 8).............................................................................. 5-47/48
Figure 5-16 Main PWA Schematic (4 of 8).............................................................................. 5-48/50
Figure 5-17 Main PWA Schematic (5 of 8).............................................................................. 5-51/52
Figure 5-18 Main PWA Schematic (6 of 8).............................................................................. 5-53/54
Figure 5-19 Main PWA Schematic (7 of 8).............................................................................. 5-55/56
Figure 5-20 Main PWA Schematic (8 of 8).............................................................................. 5-57/58
Figure 5-21 SpO2 PWA Schematic (1 of 2) ............................................................................ 5-59/60
Figure 5-22 SpO2 PWA Schematic (2 of 2) ............................................................................ 5-61/62
Figure 5-23 PSU PWA Schematic (1 of 6) .............................................................................. 5-63/64
Figure 5-24 PSU PWA Schematic (2 of 6) .............................................................................. 5-65/66
Figure 5-25 PSU PWA Schematic (3 of 6) .............................................................................. 5-67/68
Figure 5-26 PSU PWA Schematic (4 of 6) .............................................................................. 5-69/70
Figure 5-27 PSU PWA Schematic (5 of 6) .............................................................................. 5-71/72
Figure 5-28 PSU PWA Schematic (6 of 6) .............................................................................. 5-73/74
Figure 5-29 Printer Interface PWA .......................................................................................... 5-75/76

vi
SECTION 1. INTRODUCTION

CONTENTS (back to table of contents)

1.1. Scope of Manual ............................................................................................1-3


1.2. Addenda.........................................................................................................1-4
1.3. TradeMarks and Trade Names ......................................................................1-4
1.4. Service Policy ................................................................................................1-4
1.5. Extended Warranties .....................................................................................1-5
1.6. Assistance......................................................................................................1-5
1.7. Service ...........................................................................................................1-5
1.7.1. Packing Instructions ....................................................................................1-6
1.7.2. Insurance ....................................................................................................1-6
1.7.3. Service Loaners ..........................................................................................1-6
1.7.4. Replacement Assemblies and Components................................................1-7
1.7.5. Replacement Accessories...........................................................................1-7
1.8. Installation and Operation ..............................................................................1-7
1.9. Warnings and Precautions.............................................................................1-8
1.10. Symbol Definitions .......................................................................................1-8
1.11. Glossary of Terms and Abbreviations ........................................................1-10

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1-2
SECTION 1. INTRODUCTION

1.1. SCOPE OF MANUAL


This Service Manual provides service, parts, repair
information and functional descriptions for the
DINAMAP PRO Monitors, models 100, 200, 300,
and 400. The model number identifies the vital signs
monitoring capabilities built into the unit.
• PRO 100: BP, pulse
• PRO 200: BP, pulse, temperature
• PRO 300: BP, pulse, SpO2
• PRO 400: BP, pulse, temperature, SpO2
This manual is intended for use by biomedical
engineers and trained service technicians who are
familiar with electromechanical devices and digital
and analog circuit techniques.

WARNING
To reduce the risk of electric
shock, do not open the case. No
user-serviceable parts are inside
the case. Refer servicing to
qualified service personnel.
Trained service technicians should perform
all unit repairs.
Voltages dangerous to life exist in this unit.
Take care when servicing power supply and
display assembly.

For information about operating PRO Monitors in a


clinical environment, refer to the separate Operation
Manual.
This Service Manual is composed of the following five
sections:
• Section 1 describes this volume and tells you
how to use it. Information is also provided
about how to get assistance in the event the
unit fails to function properly.

1-3
• Section 2 provides the physical and functional
characteristics of the PRO Monitor.
• Section 3 explains the principles of operation
for the PRO Monitor, including an overall
system description and principles of operation
at the PWA (printed wiring board) level.
• Section 4 provides information about periodic
and corrective maintenance of the PRO
Monitor. Procedures include calibration
checks, recalibration, performance tests, and
fault isolation.
• Section 5 provides component information
about the PRO Monitor, including disassembly
procedures, parts lists, assembly diagrams,
and electrical schematics.

1.2. ADDENDA
When this manual was published it included the most
up-to-date information and procedures available.
However, the specifications, design, assembly or
software controls may change. These changes are
incorporated into this manual by addenda.

1.3. TRADEMARKS AND


TRADE NAMES
This document references terms which are
proprietary, and may be registered and protected by
copyrights and other applicable laws and
agreements.
The first time trademarks and trade names are used
in a section of this document, they are followed by
“” or “”. A footnote will identify the owner of the
trademark or trade name.

1.4. SERVICE POLICY


The warranty for this product is enclosed with the
product in the shipper carton. All repairs on products
under warranty must be performed or approved by
Product Service personnel. Unauthorized repairs will
void the warranty. Products not covered by warranty
should be repaired by qualified electronics service
personnel.

1-4
1.5. EXTENDED
WARRANTIES
Extended warranties may be purchased on most
products. Contact your Sales Representative for
details and pricing.

1.6. ASSISTANCE
If the product fails to function properly, or if
assistance, service or spare parts are required,
contact Customer Support. Before contacting
Customer Support, it is helpful to attempt to duplicate
the problem and to check all accessories to ensure
that they are not the cause of the problem. If you are
unable to resolve the problem after checking these
items, contact Customer Support. When you call,
please be prepared to provide:
• Product name and model number
• A complete description of the problem
If repair parts or service are necessary, you will also
be asked to provide:
• The product serial number
• The facility's complete name and address
• A purchase order number if the product is to
be sent for repairs or you order spare parts
• The facility's Critikon account number, if
possible
• The part number for replacement assemblies
or parts.

1.7. SERVICE
If your product requires repair service, call Customer
Support and a representative will assist you.
Prior to returning any product for repair, you must
request a Return Authorization number.
Call Critikon at: 1-877-274-8456

Monday through Friday, 8:00 a.m. to 7:00 p.m. EST,


excluding holidays.

1-5
1.7.1. Packing Instructions
Follow these recommended packing instructions.

• Remove the battery, and all hoses, cables,


sensors, and power cords from the PRO
Monitor before packing.
• Pack only the accessories you are requested
to return. Place them in a separate bag and
insert the bag and the product inside the
shipping carton.
• Use the original shipping carton and packing
materials, if available.
• If the original shipping carton is not available,
place the product in a plastic bag and tie or
tape the bag to prevent loose particles or
materials from entering openings such as the
hose ports.
• Use a sturdy corrugated container to ship the
product; tape securely to seal the container for
shipping.
• Pack with 4 in. to 6 in. of padding on all sides
of the product.

1.7.2. Insurance
Insurance is at the customer's discretion. Claims for
damage to the product must be directed to the
shipper.

1.7.3. Service Loaners


A loaner unit is provided at no charge during the
service life of the product when the repair service is
performed by Critikon. Within 48 hours of your
request, a loaner will be shipped to your facility.
• Critikon will pay shipping charges for a loaner
sent to the customer for product repairs under
the warranty.
• Shipping charges for a loaner sent to the
customer for product repairs not under
warranty will be billed to the customer.
• Shipping charges for the return of a loaner to
Critikon will be paid by the customer.

1-6
All loaners provided to customers must be returned
within the specified time stated on the loaner
agreement or a rental fee will be incurred.

1.7.4. Replacement Assemblies and Components


Assemblies and components can be ordered from
Critikon:
Via phone: 1-877-274-8456
Via FAX: 1-813-887-2430
Information is also available on the World Wide Web
at:
http://www.critikon.com/
All orders must include the following information:
• Facility's complete name, address, and phone
number
• FAX number
• Your purchase order number
• Your Critikon account number
Please allow one working day for confirmation of your
order.

1.7.5. Replacement Accessories


Replacements such as hoses, sensors, etc. must be
purchased from Critikon at 1-877-274-8456. Please
have the Reorder/Product Code or part number of the
item you wish to order, your purchase order and
account number available.

1.8. INSTALLATION AND


OPERATION
For information on the installation and operation of
the PRO Monitor, refer to the separate Operation
Manual. The PRO Monitor should be operated and
serviced by authorized personnel, and only in
accordance with the warnings and precautions given
in both the Operation Manual and this document.

1-7
1.9. WARNINGS AND
PRECAUTIONS
Refer to the operating safety warnings and
precautions detailed in the separate Operation
Manual.

1.10. SYMBOL
DEFINITIONS
The following symbols are
used with the PRO Monitor
Attention: consult accompanying
documents

Power Off/On

Silence Alarms

START/STOP BP

AUTO BP

Mean Arterial Pressure

External Communications Port


Connector
Defibrillator-proof Type B.F.
equipment

SpO2

Temperature Value

Battery Power

Beats Per Minute

External AC or DC power

SpO2 Motion Artifact (US)


SpO2 Motion Artifact (Europe)

Packaging label depicting the


transportation and storage
atmospheric pressure range of
500 to 1060 hPa

1-8
The DINAMP PRO Monitor is
protected against vertically
falling drops of water and
conforms with the IEC 529
IPX1 standard at level of IPX1. No
harmful effects will come of
vertically falling drops of water
making contact with the Monitor

1-9
1.11. GLOSSARY OF
TERMS AND
ABBREVIATIONS

AC Alternating Current
ADC Analog to Digital Converter
ADU Analog to Digital Units: The Main board
ADC has 65,536 steps which equates to
5V full scale (76 microV/ADU)
Secondary Processor ADC has 256
steps which equates to 5V full scale
(19.531mV/ADU)
AM Amplitude Modulation
ASSY Assembly
BP Blood Pressure
BPM Beats Per Minute
DC Direct Current
DMM Digital Multi-Meter
FET Field Effect Transistor
FPT Filtered Pressure Transducer
GAL Gate Array Logic
mb Millibar
mmHg Millimeters Mercury
HCD Host Communications Device
Hz Hertz
ITU Intensive Therapy Unit
LCD Liquid Crystal Display
LED Light Emitting Diode
MAP Mean Arterial Pressure
NIBP Non Invasive Blood Pressure
NiMh Nickel Metal Hydride
OSC Oscillatory
PSU Power Supply Unit
PWA Printed Wiring Assembly
SPI Serial Peripheral Interface
TTL Transistor to Transistor Logic
UUT Unit Under Test
VAC Volts Alternating Current
VDC Volts Direct Current
VFC Voltage to Frequency Converter

1-10
SECTION 2. PRODUCT DESCRIPTION

CONTENTS (back to table of contents)


2.1. Introduction ................................................................................................2-3
2.2. Product Configurations ..............................................................................2-3
2.3. Controls, Indicators, and Connectors.........................................................2-3
2.3.1. PRO Monitor Rear Panel Connections ......................................................2-4
2.3.2. Front Panel Controls and Indicators ..........................................................2-5
2.4. Host Port Connector (rear panel) ...............................................................2-8
2.4.1. Pin Assignments ........................................................................................2-8
2.5. Compatible Parts........................................................................................2-9
2.6. Specifications...........................................................................................2-10
2.6.1. Power Requirements................................................................................2-10
2.6.2. Environmental ..........................................................................................2-10
2.6.3. Mechanical ...............................................................................................2-11
2.6.4. NIBP.........................................................................................................2-11
2.6.5. Temperature.............................................................................................2-11
2.6.6. SpO2 .........................................................................................................2-12

2-1
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2-2
SECTION 2. PRODUCT DESCRIPTION

2.1. INTRODUCTION
DINAMAP PRO Monitors provide non-invasive
determination of systolic blood pressure, diastolic
blood pressure, mean arterial pressure, pulse rate,
temperature, and oxygen saturation. These portable
AC and DC operated monitors are primarily intended
for use in hospital acute care settings such as
outpatient surgery, accident and emergency, labor
and delivery, GI/endoscopy, and medical/surgical
units.

2.2. PRODUCT
CONFIGURATIONS
Each PRO Monitor is supplied with an accessory
pack. The contents of the pack vary according to
model. Unpack the items carefully, and check them
against the contents checklist enclosed in one of the
accessory boxes. If there is a problem or shortage,
contact Critikon.
It is recommended that all the packaging be retained,
in case the PRO Monitor must be returned for service
in the future.

2.3. CONTROLS,
INDICATORS, AND
CONNECTORS
Descriptions of the items shown are listed on the
pages that follow. For symbol definitions, refer to
Section 1 of this manual.

2-3
2.3.1. PRO Monitor Rear Panel Connections
1. Battery compartment cover: Retains and protects
the internal battery
2. Mains input: Used to connect to AC power supply
3. External power socket: To be used with approved
AC-DC power converter ONLY
4. Inactive temperature cable storage: Inactive
temperature probe cable attaches here (Models
200 and 400)
5. Pole clamp: Used to clamp monitor to pole or
stand
6. Data interface connector: Host communications
port (15 way D-type RS-232 serial port) for use
only with equipment conforming to IEC 601-1.
Refer to section 2.4 for connection details.

2-4
2.3.2. Front Panel Controls and Indicators
7. Systolic pressure display: 3-digit red LED
indicates measured systolic BP in mmHg
8. Active temperature probe holster: Temperature
probe that is being used stored here (Models 200
and 400)
9. Diastolic pressure display: 3-digit red LED
indicates measured diastolic BP in mmHg
10. Temperature probe cover storage: Box of probe
covers stored here (Models 200 and 400)
11. Inactive temperature probe holster: Extra
temperature probe stored here (Models 200 and
400)
12. Temperature display: 4-digit red LED indicates
measured temperature (Models 200 and 400)

2-5
13. °C °F display: Indicates whether temperature is
being displayed in degrees Celsius or Fahrenheit
(Models 200 and 400)
14. External power indicator: Green LED indicates
external power status and battery charging status
of PRO Monitor
15. Temperature probe connector: Temperature probe
cable attaches here (Models 200 and 400)
16. ON/OFF switch: Controls on/off state of PRO
Monitor; push for power on and push again for
power off
17. Battery power indicator: Yellow LED indicates
operation and charge status of battery
18. SpO2 sensor connector: SpO2 sensor extension
cable attaches here (Models 300 and 400)
19. Mean arterial pressure display: 3-digit red LED
indicates measured MAP in mmHg and shows
instantaneous cuff pressure during BP
determination
20. SpO2 pulse indicator: Yellow LED in heart symbol
flashes to indicate that real-time pulse rate
measurements are being derived from SpO2
signals (Models 300 and 400)
21. Rotor: Used to highlight and select items in LCD
menus; if monitor is off, pressing rotor will switch
monitor on
22. Pulse BPM display: 3-digit yellow LED shows
pulse rate in beats per minute
23. SpO2 display: 3-digit red LED indicates oxygen
saturation in % (Models 300 and 400)
24. SpO2 artifact indicator LED: illuminates when
motion artifact is detected (Models 300 and 400)
25. LCD (liquid crystal display): Displays all alarms,
user interface messages, and configuration
options
26. Alarm silence switch: Alternately mutes and
enables audible alarms; when pushed once after
alarm sounds (silence on), the switch illuminates
to indicate that audible alarms have been silenced
for 2 minutes

2-6
27. AUTO BP key: Press to start Auto BP mode
28. Light sensor: Automatically measures ambient
light to set LED display intensity
29. START/STOP BP key: Press to start or stop a BP,
Auto, Stat, or Vitals determination
30. Cuff connector: BP cuff hose attaches here
Not Shown: The printer access door is located on
the left side of the monitor. Push the latch to open the
door and access the paper supply and print head. For
details, see Section 5, Component Information.

2-7
2.4. HOST PORT
CONNECTOR (REAR
PANEL)

Important! All host port signals are NON-ISOLATED


and should be connected to equipment conforming to
IEC 601-1 ONLY. Where isolation of data
communication is required, the Critikon isolated level
converter should be used. If external alarm control is
required, Critikon part number 487208 (Isolated
Remote Alarm Cable Assembly) should ALWAYS be
used. Please refer to the Information Sheet included
with the isolated remote alarm cable for operational
details.
Note: When using remote alarm, the PRO Monitor
should be considered the primary alarm source. The
secondary alarm is used for secondary purposes
only.

2.4.1. Pin Assignments

Pin Function
1 Ground
2 Inverted TTL Transmit Data
3 Inverted TTL Receive Data
4 Fused +5 volts
5 No connection
6 No connection
7 Ground
8 Remote Alarm
9 RS232 Request to Send (RTS)
10 RS232 Clear to Send (CTS)
11 RS232 Transmit Data (TxD)
12 No connection
13 RS232 Receive Data (RxD)
14 No connection
15 No connection

2-8
2.5. COMPATIBLE
PARTS
The following parts are available from Customer Service.
Description of Compatible Part Code
SOFT-CUF ,Cuff, Infant 2500
SOFT-CUF, Cuff, Child 2501
SOFT-CUF, Cuff, Small Adult 2502
SOFT-CUF, Cuff, Adult 2503
SOFT-CUF, Cuff, Large Adult 2504
SOFT-CUF, Cuff, Thigh 2505
SOFT-CUF, Cuff, Neonatal type 1 2521
SOFT-CUF, Cuff, Neonatal type 2 2422
SOFT-CUF, Cuff, Neonatal type 3 2523
SOFT-CUF, Cuff, Neonatal type 4 2524
SOFT-CUF, Cuff, Neonatal type 5 2525
DURA-CUF Cuff, Infant 2783
DURA-CUF Cuff, Child 2781
DURA-CUF Cuff, Small Adult 2779
DURA-CUF Cuff, Adult 2774
DURA-CUF Cuff, Large Adult 2791
DURA-CUF Cuff, Thigh 2796
DURA-CUF Cuff, Assortment cuff pack 2699
DURA-CUF Cuff, Child pack 2697
CLASSIC-CUF , Cuff, Infant 2618
CLASSIC-CUF, Cuff, Child 2613
CLASSIC-CUF, Cuff, Small Adult 2608
CLASSIC-CUF, Cuff, Adult 2603
CLASSIC-CUF, Cuff, Large Adult 2643
CLASSIC-CUF, Cuff, Thigh 2648
CLASSIC-CUF, Cuff, Neonatal type 1 2638
CLASSIC-CUF, Cuff, Neonatal type 2 2633
CLASSIC-CUF, Cuff, Neonatal type 3 2628
CLASSIC-CUF, Cuff, Neonatal type 4 2623
CLASSIC-CUF, Cuff, Neonatal type 5 2619
12 Foot (approx. 3.7 meters) Long Adult / Pediatric Hose 107365
24 Foot (approx. 7.3 meters) Long Adult / Pediatric Hose 107366
12 Foot (approx. 3.7 meters) Long Neonatal Hose 107368
12 Foot (approx. 3.7 meters) Long A/P Hose Quick Disconn. 107368
IVAC** Oral Temperature Probe 088012
IVAC** Rectal Temperature Probe 088013
IVAC** Temperature Probe Covers 088015
DINAMAP PRO Monitor Operation Manual 776995*
DINAMAP PRO Monitor Service Manual 777105*
12 Volt Lead Acid Battery 633132
Accessory Pole/Basket/Base 3215
Power Converter 621262*
Printer Paper (Box of 10) 089100
Power Cable 316579
NELLCOR*** SpO2 Extension Cable SCO10*
NELLCOR Finger Sensor DS100A
NIBP Calibration Kit 320246
* PRO Monitor unique parts
** IVAC is a trademark of ALARIS Medical Systems
*** NELLCOR is a trademark of Mallinckrodt, Inc.

2-9
2.6. SPECIFICATIONS

This product conforms with the essential requirements of the


Medical Device Directive. Accessories without the CE Mark are not
guaranteed to meet the Essential requirements of the Medical
0086 Device Directive.
The PRO Monitor is protected against vertically falling drops of
water and conforms with the IEC 529 standard at level of IPX1. No
IPX1
harmful effects will come of vertically falling drops of water making
contact with the monitor.

2.6.1. Power Requirements


MAINS Protection against electrical shock - Class 1
AC INPUT 115 / 230 VAC, 50 / 60 Hz (nominal),
VOLTAGE 90 ~ 253 VAC, 47 ~ 63 Hz (range)
ALTERNATE SOURCES Protection against electrical shock – Class 1
DC INPUT
24 VDC (nominal), 12-30 VDC from supplied power converter
VOLTAGE
EXTERNAL DC
Internal, auto-resetting.
INPUT FUSE
12 volt, 2.3 amp-hours. Protected by auto-resetting fuse.
Minimum operation time: 2 hours (5 minute auto cycle with adult
BATTERY cuff at 25°C (77°F) with power save mode enabled) from full charge.
Time for full recharge: 1 hr 50 min from full discharge when the
Monitor is switched off and 8 hrs when Monitor is switched on.

2.6.2. Environmental
OPERATING TEMPERATURE + 5° C to + 40° C (+ 41° F to + 104° F)
OPERATING ATMOSPHERIC
700 to 1060 hectoPascal
PRESSURE RANGE
STORAGE TEMPERATURE – 20° C to + 50° C (– 4° F to + 122° F)
STORAGE / TRANSPORTATION
500 to 1060 hectoPascal
ATMOSPHERIC PRESSURE
HUMIDITY RANGE 0 % to 95 % non-condensing
Complies with IEC Publication 601-1-2 (April 1993) Medical
Electrical Equipment, Electromagnetic Compatibility
RADIO FREQUENCY
Requirements and Tests, and CISPR 11 (Group 1, Class A)
for radiated and conducted emissions.
The Monitor is protected against vertically falling drops of
water and conforms with the IEC 529 standard at level of
INGRESS OF LIQUIDS
IPX1. No harmful effects will come of vertically falling drops
of water making contact with the Monitor.

2-10
2.6.3. Mechanical
Height 9.8 in. (25.0 cm)
DIMENSIONS Width 9.8 in. (24.8 cm)
Depth 6.9 in. (17.5 cm)
WEIGHT including battery 7.8 lb (3.5 kg)
MOUNTINGS Self-supporting on rubber feet or pole mountable
PORTABILITY Carried by recessed handle or pole mounted
Mode of Operation: Continuous
CLASSIFICATION
Degree of Protection against harmful ingress of water: Drip-
INFORMATION
proof IPX1

2.6.4. NIBP
Adult 0 mmHg to 290 mmHg
CUFF PRESSURE RANGE
Neonate 0 mmHg to 140 mmHg
DEFAULT TARGET: CUFF Adult 160 ± 15 mmHg
INFLATION Neonate 110 ± 15 mmHg
100 to 250 mmHg
Adult
TARGET CUFF INFLATION 5 mmHg increments
ADJUSTMENT RANGE 100 to 140 mmHg
Neonate
5 mmHg increments

BLOOD PRESSURE Adult 120 seconds maximum


DETERMINATION TIME Neonate 85 seconds maximum

Adult 30 – 200 BPM


PULSE RATE RANGE
Neonate 30 – 200 BPM
Adult 300 – 330 mmHg
OVERPRESSURE CUT-OFF
Neonate 150 – 165 mmHg
BLOOD PRESSURE Systolic MAP Diastolic
MEASUREMENT RANGES mmHg mmHg mmHg
Adult 30 - 245 15 – 215 10 - 195
Neonate 40 - 140 30 – 115 20 - 100
Meets AAMI/ANSI standard SP-10
BLOOD PRESSURE ACCURACY AAMI/ANSI standard: ± 5 mmHg mean error
Intra-arterial method: ± 8 mmHg standard deviation
PULSE RATE ACCURACY ± 3.5 percent

2.6.5. Temperature
SCALES Celsius Fahrenheit
Max 42.2 °Celsius 108.0° Fahrenheit
RANGE
Min 31.6°Celsius 88.9° Fahrenheit
o
± 0.2 F (when tested in a calibrated liquid
± 0.1 C
o
MONITOR MODE ACCURACY bath; meets ASTM E1112, Table 1, in
range specified)
± 0.6 C
o o
PREDICTIVE MODE ACCURACY ± 1.0 F
DETERMINATION TIME Less than 60 seconds

2-11
2.6.6. SpO2
SpO2 RANGE AND adult/neonate: 70% to 100% ± 3.5 digits
ACCURACY adult/neonate: 0% to 69% ± (unspecified)
PULSE RATE RANGE AND
30 BPM - 250 BPM ± 3 BPM
ACCURACY
SATURATION PITCH Pitch changes with saturation
INDICATOR Volume selectable from 0 (off) to 9
WAVEFORMS Pulse plethysmograph waveform on LCD gain compensated
SENSOR CONNECT /
The monitor detects the attachment or disconnection of a sensor
DISCONNECT FROM
from the patient within 15 seconds
PATIENT
SENSOR CONNECT /
The monitor detects the attachment or disconnection of a sensor
DISCONNECT FROM
from the Monitor within 5 seconds
MONITOR
The monitor detects a pulse or enters a no signal state within 15
PULSE DETECTION
seconds of being attached to the patient
The monitor detects loss of pulse from patient and enters a no
LOSS OF PULSE
signal state within 10 seconds

NELLCOR SENSORS
ADULT ACCURACY (70% - 100%) ACCURACY
OXICLIQ-P pediatric sensor 2.5 digits
OXICLIQ-I infant sensor 2.5 digits
OXICLIQ-N neonatal/adult sensor 2.5 digits
OXICLIQ-A adult sensor 2.5 digits
OXIBAND pediatric/infant sensor 3.0 digits
OXIBAND adult/neonatal sensor 3.0 digits
DURA-Y ear clip 3.5 digits
REFLECTANCE sensor 3.5 digits
DURASENSOR adult 3.5 digits
PEDI-CHECK pediatric spot-check clip 3.5 digits
OXISENSOR II D-20 pediatric sensor 2.0 digits
OXISENSOR R-15 adult nasal sensor 3.5 digits
OXISENSOR II D-25 adult sensor 2.0 digits
OXISENSOR II N-25 neonatal/adult sensor 2.0 digits
OXISENSOR II I-20 infant sensor 2.0 digits
OXISENSOR II D-25L adult sensor, long cable 2.0 digits
When sensors are used on neonatal subjects as recommended,
Neonatal Accuracy the specified accuracy range is increased by ± 1 digit to account
NOTE: Refer to NELLCOR for the theoretical effect on oximeter measurements of fetal
sensor specifications hemoglobin in neonatal blood, e.g., N-25 accuracy on neonates
is ± 3, rather than ± 2.

2-12
SECTION 3. THEORY OF OPERATION

CONTENTS (back to table of contents)


3.1. Introduction................................................................................................3-3
3.2. Overall Theory Of Operation .....................................................................3-3
3.2.1. SPO2 (Model 300 and 400) .......................................................................3-4
3.2.2. Cuff Blood Pressure (BP) and Pulse..........................................................3-4
3.2.3. Temperature (Model 200 and 400) ............................................................3-4
3.2.4. Host Communication Device......................................................................3-5
3.3. Functional Description...............................................................................3-5
3.3.1. PSU PWA ..................................................................................................3-5
3.3.2. PSU Module...............................................................................................3-6
3.3.3. Main Board ................................................................................................3-6
3.3.4. SPO2 PWA (Optional) ...............................................................................3-7
3.3.5. Pneumatic Control Device .........................................................................3-8
3.3.6. LCD Assembly ...........................................................................................3-8
3.3.7. Printer PWA w/Printer................................................................................3-8

LIST OF FIGURES
3-1 General System Diagram................................................................................3-10

3-1
This page intentionally left blank.

3-2
SECTION 3. PRINCIPLES OF OPERATION

3.1 INTRODUCTION
This section provides overall theory of operation and
functional description of the DINAMAP PRO Monitor
(hereinafter referred to as PRO Monitor). The PRO
Monitor comes in four different models, as follows:
• PRO Monitor 100 - It has the capability of
monitoring Blood Pressure (BP) and Pulse
• PRO Monitor 200 - It has the capability of
monitoring BP, Pulse, and Temperature
• PRO Monitor 300 - It has the capability of
monitoring Blood Pressure (BP), Pulse, and
SPO2
• PRO Monitor 400 - It has the capability of
monitoring BP, Pulse, Temperature, and SPO2

3.2 OVERALL
PRINCIPLES OF
OPERATION
The following paragraphs provide a general system
interface relationship. The general block diagram is
located in Figure 3-1.
The PRO Monitor is a portable unit that receives input
power from an external AC source, external DC
source, or internal rechargeable battery.
When the ON/OFF button is pressed, the Main Board
is brought out of a sleep mode and turns on the power
regulators. The power regulators provide conditioned
power from one of the input power sources: AC
Mains, External DC, or the Lead Acid Battery. The
regulated power is routed to the Printed Wiring
Assemblies (PWAs) via the cable harnesses. Once
the Pro Monitor is energized, a self-test is performed.
The self-test automatically tests the main functions of
the PRO Monitor. Failure of the self-test will set the
PRO Monitor into a fail-safe mode with an audio
alarm.
Under normal operating condition, the PRO Monitor is
ready to record the patient vital signs using three

3-3
external attachments: the temperature probe, SPO2
sensor, and cuff. Interface with a central station or
other device is accomplished through the host
communication port on the back of the Pro Monitor.

3.2.1 SPO2 (Model 300 and 400)


The SPO2 probe has a built-in sensor. When the
SPO2 sensor is attached to the SPO2 connector and
patient, the probe senses the heart rate and oxygen
saturation. These analog signals are routed to the
SPO2 PWA. The analog signals are analyzed on the
SPO2 PWA. The results are digitized and sent to the
Main Board via opto couplers. The couplers provide
for patient isolation as well as serial data interface.
The Main Board temporarily stores the data and
routes it to the appropriate displays and/or printer.
A reset signal to the SPO2 PWA is also provided so
that the power up sequencing is corrected. If the
SPO2 circuit quit communicating to the Main Board,
the Main Board will attempt to reset the SPO2 PWA.
3.2.2 Cuff Blood Pressure (BP) and Pulse
When the cuff and hose are attached to the Pro
Monitor and Non-Invasive Blood Pressure (NIBP)
determination is initiated, the pump inflates the cuff.
Pressure transducers PT1 and PT2 monitor pressure
information. The pneumatic manifold has two valves,
which are used to deflate the cuff. Valve control is
through the Main Board. Once determinations are
made for the systolic BP and diastolic BP, the Main
Board calculates the pulse rate/Mean Arterial
Pressure (MAP). The results are then displayed on
the front panel (seven segment Light Emitting Diodes
(LEDs)) and sent to the printer.
The Pneumatic Valve/Manifold (PVM) device has an
overpressure sensor built-in to protect against over-
inflation. If an over-inflation condition occurs, the
OVERPRESSURE signal is routed to the PVM to
release the air pressure. The Main Board also,
generates an alarm condition with the speaker
sounding and a message in the Liquid Crystal Display
(LCD).
3.2.3 Temperature (Model 200 and 400)
When the TEMPERATURE probe is attached to the
temperature connector and patient, TEMP input is

3-4
routed to the Main Board. This input represents the
temperature to be measured. The Main Board
converts the TEMP signal to a DIGITAL signal. During
the conversion, the Main Board determines the
patient temperature. The patient temperature is
distributed as a DIGITAL signal to the LED display or
printer in Celsius or Fahrenheit.
3.2.4 Host Communication Port
The Host Comm Port is used to interface the Monitor
with other electronic devices (a central nurse’s station
or remote alarm device.) Signals can be sent to the
Monitor to initiate blood pressure determinations and
other functions. Patient data can also be retrieved
through this port. For further information, reference
the Dinamap Pro 100-400 Series Host
Communication manual.

3.3 FUNCTIONAL
DESCRIPTION
The following paragraphs provide the functional
interface relationship. The Pro Monitor contains a
number of electrical & electro-mechanical assemblies.
These assemblies are:
• Power Supply Unit (PSU) PWA
• PSU Module
• Main Board
• SPO2 PWA (optional)
• Pneumatic control device
• Liquid Crystal Display (LCD) Assembly
• Printer PWA w/printer
3.3.1 PSU PWA
The PSU PWA is a low voltage DC power supply. The
PSU PWA is designed to operate from the output of
the AC MAINS PSU module, EXTERNAL DC line
source, or from a 12-volt rechargeable lead-acid
battery. When the PSU PWA receives the
EXTERNAL DC, a portion of that voltage is routed to
an analog input of the Secondary Processor. The
Secondary Processor uses this signal to determine
the available power sources. If a valid external power
source is available, LED lights to indicate that external

3-5
power is available. If an external power source exists,
and a battery source is detected, the Secondary
Processor will send a command to turn on the Battery
Charger circuitry. If there is no external power source
or the external power source is below the required
voltage, the PSU PWA will automatically default to
use the battery. Since the Pro Monitor is now
operating from the battery voltage, a sample of the
battery source is applied to Analog Digital Converter
(ADC) circuit of the Secondary Processor. From this,
the Secondary Processor can determine the charge
state of the battery.
3.3.2 PSU Module
The PSU module is an AC Mains to DC converter.
The PSU module receives AC power from an external
source. When AC INPUT is applied to the PSU
module, the module AC/DC Converter changes the
AC INPUT supply via rectifier circuit to a high voltage
DC. The DC power is then routed through a high
frequency switching converter and regulated to 24
vdc. This supply is connected to the PSU PWA for
further regulation.
3.3.3 Main Board
The Main Board is configured with Programmable
Read Only Memory (PROM), Random Access
Memory (RAM), LED Display, Hard Keys, 16 Bit ADC,
Primary Processor, and Secondary Processor. The
Primary Processor services and controls the Patient
Parameter Interface (PPI) devices and display
backlighting. The Secondary Processor controls the
seven segment LED display, sound generation, real
time clock, and system timing verification. The
processors receive DC power from the PSU PWA.
When the PPI devices transmit analog data to the
Main Board A/D converter, the Primary Processor
perform algorithm calculations. Once all the
calculated parameter values are compiled, the data is
then transmitted to the LCD and printer via Secondary
Processor. Concurrently, the calculated parameter
values are being stored in the non-volatile RAM.
Calibration and other variable settings are stored in
the Electrically Erasable Programmable Read Only
Memory (EEPROM).

3-6
The Main Board backup voltage, derived from either
NiMH battery or an external power source, appears
on the Main Board supervisory circuit. The Main
Board supervisory circuit generates the RESET and
HALT signal for the Primary Processor. It also, allows
EXTERNAL DC voltage to the RAM and Secondary
Processor when the system is ON or battery backup
voltage to power the RAM and Secondary Processor
when the system is OFF.
If the Primary Processor fails to reset its watchdog
timer, the Primary Processor sends a low level on its
watchdog output to the Pneumatic Control Gate Array
Logic (PCGAL). If the Primary Processor detects
system faults or overpressure, it will notify the
Secondary Processor of system failure condition. The
Secondary Processor in turn, sends a FAILSAFE
signal to the PCGAL and Tone Generator. When the
PCGAL receives the FAILSAFE signal, it sends a
DEFLATE signal to the Pneumatic Valves to
depressurize the system to atmosphere. Once the
Tone Generator receives the FAILSAFE signal, it
sends an audio frequency (ALARM signal) to the
speaker. During the failsafe mode the following will
also occur:
• Parameter monitoring disabled
• Remote alarm control inactive
• Graphic LCD displays fault error code
• Pneumatic safe state (deflate the cuff, pump off)
• Normal communications interface disabled
• Hard keys and rotary switch inactive
When a low or high ambient room lighting occurs, the
Primary Processor uses it’s supervisory circuit to
increase or decrease the graphic backlighting,
automatically.
3.3.4 SPO2 PWA (Optional)
The SPO2 PWA provides continuous readings of
oxygen saturation and pulse rate. Additional circuitry
provides power, data communications, and isolation
between SPO2 PWA and Primary Processor.
Patient data received from the finger sensor is filtered,
amplified, and analyzed on the SPO2 PWA. The

3-7
information is sent to the Main Board via the optically
coupled electrically isolated serial connection. The
Primary Processor receives the data and distributes it
to the appropriate display. The data is also sent to the
printer via the Secondary Processor.
3.3.5 Pneumatic Control Device
The Main Board transducers PT1 and PT2 sense cuff
pressure and raw oscillatory information. The analog
signals are amplified, buffered, and sent to an Analog
to Digital (A/D) Converter. The converter changes the
analog signals to digital signals and routes these
signals to the Primary Processor. The Primary
Processor receives the digital signals via the data
interface.
Appropriate valve and pump control signals are sent
from the Primary Processor to the PCGAL. The
PCGAL then generates the appropriate drive signals
to the pump and valves.
If a failsafe mode or overpressure condition occurs,
the PCGAL provides the appropriate control signals to
insure a safe condition, where the cuff vents to
atmosphere pressure.
3.3.6 LCD Assembly
The LCD assembly is used as a message center. It
displays patient vital signs, alarm status, monitor set-
up, limit violation, BP cycle and the time the data was
received. The Primary Processor controls the LCD
assembly. When the parameter signals are read by
the Primary Processor, it decodes these signals and
routes the digitized signals to the graphic LCD.
The LCD assembly is equipped with a variable
lighting feature for the graphic display. The Primary
Processor controls the lighting feature, automatically.
When a low or medium ambient lighting condition
occurs, the Primary Processor sends a BACKLIGHT
signal to adjust the graphic display lighting with
respect to the room lighting condition. If the lighting
condition is high, the Primary Processor sends a
BACKLIGHT_1 signal to switch off the graphic display
lighting.
3.3.7 Printer PWA w/Printer
The Printer PWA w/printer communicates to the
Primary Processor via Secondary Processor data line.

3-8
The printer receives power from the Main Board via
the Printer PWA. The printer sends a DATA OUT
(CONTROL DATA) signal to the Secondary
Processor to notify of it’s presence. When a print
command is sent to the printer from the Secondary
Processor, the following will occur:
• CLOCK signal - transfer the data into print
head
• DATA IN - serial dot to be printed
• LATCH signal - latch the data stream into the
head
• STB1-6 - cause the head to print various
sections
Together these signals (CONTROL DATA) cause the
printer to print a graphic hardcopy of the patient vital
sign values and trend data. It also causes the printer
to print hardcopy of error logging and service record
data.
The printer has a built-in sensor to monitor the printer
paper level. When the printer is out of paper, it sends
a PAPER OUT signal to the Secondary Processor.

3-9
FIGURE 3-1 GENERAL
SYSTEM DIAGRAM

3-10
SECTION 4. GENERAL MAINTENANCE

CONTENTS (back to table of contents)


4.1. Introduction ..................................................................................................... 4-3
4.2. Fuses .............................................................................................................. 4-3
4.3. Periodic Maintenance ...................................................................................... 4-3
4.3.1. Cleaning the Monitor ................................................................................. 4-3
4.3.2. Power Up Checks ..................................................................................... 4-4
4.3.3. External DC Supply and Battery ............................................................... 4-5
4.3.4. Checking NIBP Calibration ....................................................................... 4-5
4.3.5. Care Of The Storage Battery .................................................................... 4-5
4.4. Service Modes and Menus .............................................................................. 4-6
4.4.1. Accessing the Service Menus ................................................................... 4-6
4.5. Clinician Mode and Menus .............................................................................. 4-7
4.5.1. Clinician Mode Main Menu ........................................................................ 4-7
4.5.2. Clinician More… Menu .............................................................................. 4-9
4.5.3. Alarms Configuration Menu .................................................................... 4-10
4.6. Service Mode and Menus .............................................................................. 4-11
4.6.1. Service Mode Main Menu ....................................................................... 4-11
4.6.2. NIBP Menu ............................................................................................. 4-12
4.6.3. System Menu .......................................................................................... 4-13
4.7. Super Service Mode and Menus ................................................................... 4-14
4.8. PRO Monitor Calibration Procedures ............................................................ 4-15
4.9. NIBP Calibration Check ................................................................................. 4-16
4.10. Calibrating the NIBP System ....................................................................... 4-17
4.10.1. The NIBP Calibration Procedure ........................................................... 4-17
4.11. Neonate and Adult Overpressure Checks ................................................... 4-18
4.11.1. Neonate Overpressure Check .............................................................. 4-19
4.11.2. Adult Overpressure Check .................................................................... 4-19
4.12. Overpressure Pressure Adjustment ............................................................ 4-20
4.13. Pre-Service Test Procedures ...................................................................... 4-21
4.13.1. SpO2 Checks ......................................................................................... 4-22
4.13.2. NIBP Calibration Check ........................................................................ 4-23
4.13.3. Temperature System Check ................................................................. 4-24
4.13.4. Overpressure Threshold Measurement ................................................ 4-25
4.13.5. Leak Test .............................................................................................. 4-25
4.13.6. Printer Test ........................................................................................... 4-25
4.14. Electrical System Safety Checks ................................................................. 4-26
4.15. Troubleshooting ........................................................................................... 4-27
4.16. Error Messages and Codes ......................................................................... 4-29

4-1
LIST OF FIGURES
Figure 4-1, Calibration Check Setup .................................................................... 4-15

4-2
SECTION 4. GENERAL MAINTENANCE

4.1. INTRODUCTION
This section contains maintenance procedures for the

DINAMAP PRO Series 100-400 Monitor, including description
of the software screens and menus used to adjust, configure
and check the Monitor. Also included are procedures to re-
calibrate the NIBP, and adjust the overpressure points.

Procedures pertaining to SpO2 and temperature functions


apply only to PRO Monitors equipped with these features.

4.2. FUSES
The PRO Monitor power circuits incorporate five fuses. None
of the fuses are externally accessible. Two mains fuses are
mounted on the AC Mains converter board, and are not
serviceable by user.
If a mains fuse blows, the monitor will not change from battery
power to mains power when it is plugged in to an AC power
source. To confirm a fuse problem, remove the battery, plug the
unit in, and turn it on. If the PRO Monitor does not operate, the
probable cause is an open fuse. Mains fuses should only be
replaced by a qualified service technician.
The other three fuses are:
• FS1 - Self resetting; DC input; PSU board
• FS2 - Self resetting; Battery; PSU board
• FS3 - Self resetting; Host port power; PSU board

4.3. PERIODIC MAINTENANCE


Periodic maintenance tasks include cleaning the PRO
Monitor, checking pressure calibration, pneumatic leakage,
pneumatic system overpressure point, the temperature
calibration (PRO Monitors 200 and 400), and verification of
the SpO2 system (PRO Monitors 300 and 400).

4.3.1 Cleaning the Monitor


The exterior of the PRO Monitor may be wiped clean with a
cloth slightly dampened with mild detergents or standard
hospital bactericides.
Cleaning with isopropyl alcohol or similar solvents is not
recommended.
Do not immerse unit.
Do not immerse hoses.

4-3
Do not immerse cuffs without prior application of cuff hose caps.

CAUTION
Moisture or foreign substances introduced into the
pneumatic system will cause damage to the unit.
Calibration equipment should always be kept dry and
clean.

4.3.2 Power Up Checks


When the PRO Monitor is powered up, it conducts a series
of self-tests to ensure that the displays and other functions
are operating normally. Some malfunctions generate fatal
errors and put the Monitor in Failsafe mode. In this mode,
the patient monitoring features are disabled. Other
malfunctions do not interfere with normal operation, but
should be repaired at the next opportunity.
As part of a periodic maintenance routine, observe the
power-up self tests, and service as required.

LED Display Check


All seven segments of the LED bulbs are illuminated during
the power up sequence. The segments light in a sequence
beginning with the upper left segment.

LCD Display and LCD Back Light Check


Observe the LCD during power up. Confirm that all of the pixels on
the LCD display are lit momentarily, and the back light is powered
during initialization. The backlight is only noticeable in a dimly lit
room. Confirm that the display indicates the software version in
inverted format (white on black).

NIBP Calibration Check


If the NIBP system is uncalibrated, the Monitor boots directly
to service mode and displays a service menu. Refer to 4.10
PRO Monitor Calibration Procedures, page 4-17.
Speaker Check
During power up, the audio system generates three short
beeps, followed, after a brief pause, by three more beeps. If
the speaker generates distorted, or no sound, it is faulty.

Remote Alarm Switching Check


When the PRO Monitor is off, the remote alarm switches to an
alarm state. The system clears the alarm state during power
up. If the remote alarm does not change states, it is faulty.

4-4
4.3.3. External DC Supply and Battery
The power indicators on the lower left on the front of the
PRO Monitor show the source and charge status of the
battery. The external power indicator LED continuously
glows green to show the battery is charging.
The indicator flashes every four seconds to show an external
power source is connected, but is not charging the battery. Either a
battery is not installed or the external DC input voltage is too low.
1. Power on, and wait for the Pro Monitor to initialize.
Confirm that the external power indicator is lit and the
battery LED is extinguished.
2. Remove the battery and confirm that External DC LED
on Monitor flashes.
3. Fit the battery and disconnect the external power supply.
Confirm the external power indicator extinguishes, the
battery LED glows yellow, and the battery icon appears
on the LCD, toggling with the time indicator. If the battery
power is low, the battery LED flashes every four sec-
onds, and the battery icon on the LCD changes.
4. Reconnect the external power supply, verify that the
battery LED extinguishes.

4.3.4. Care Of The Storage Battery


It is best to keep the battery charged as fully as practical.
Never store the Monitor with the battery in a discharged
condition. When the battery no longer holds a charge,
remove and replace with one of the same part number.

PRECAUTIONS
To ensure that the battery is ready for portable opera-
tion, keep the unit connected to AC mains whenever
possible. Repeated failure to fully charge the battery
significantly reduces battery life. Avoid storing batter-
ies at temperatures above 77° F (25° C). High storage
temperatures can dramatically increase the self-
discharge rate of battery.

4.3.5. Checking NIBP Calibration


Perform the test procedures described in 4.8, page 4-15
every 12 months, or whenever the accuracy of any of the
parameters is in doubt.

4-5
4.4 SERVICE MODES
AND MENUS
The PRO Monitor operates in three service modes, each
allowing different levels of access to the Monitor functions,
set up, and calibration. These modes are accessed from the
More… option on the Main menu, and require a code before
a user can access them.
The Clinician Mode enables the user to:
• Toggle between Celsius and Fahrenheit
• Verify NIBP calibration dates
• Change the alarms to “Permanent Silence” mode.
This section provides an overview of the Clinician menus.
For more information and details of operation, see the PRO
Monitor Operation Manual.
The Service Mode provides the features allowed from the
Clinician menu, and adds these functions:
• Check the NIBP calibration
• Re-calibrate NIBP
• Adjust the pneumatic system overpressure point
• Configure communications with a host computer
• Change the language of operation
The Super Service Mode, or diagnostics mode, allows the
technician to perform more advanced tests on the pneumatic
system. The other menu options within this mode are for
hardware tests and diagnostics purposes. For information
reagarding the other options in Super Service mode,
contact Critikon Technical Support at 877-CRITIKON.
4.4.1 Accessing the Service Menus
To enter a service menu from the Main Menu, use the rotor
control and LCD.
1. Select the More… button

4-6
2. Select the Service button

3. Enter the access code on the numeric screen.


The service menus require a four-digit access code. Rotate the
select knob to highlight a number, and push to make a selection.

The access codes:

1234 To access the Clinician Menus


2213 To access the Service Menus
8378 To access the Super Service Menus

4.5 CLINICIAN MODE


AND MENUS
4.5.1 Clinician Mode Main Menu

The Clinician Mode Main menu, pictured above, provides


access to the options normally required for routine use of the
PRO Monitor. The individual buttons on this menu are
described briefly below.

4-7
Press Button

Selecting the Press button displays the target pressure


dialog box, pictured above, which sets the default target
inflation pressure for an NIBP cycle. The factory default is
160 mmHg for adults and 110 mmHg for neonates. This is
indicated by the “AUTO” label at either end of the adjustable
range.

Temp Button

Selecting the Temp button displays the dialog box which


toggles the temperature units of the Monitor between
Celsius and Fahrenheit. When Celsius is selected, the °C
indicator lights. When Fahrenheit is selected, the °F indicator
lights. Click on OK to save the selection.

CAUTION
Changing temperature units will clear the trend
readings. Before the readings are cleared, a dialog
box requests the user confirm or cancel the change.

Info Button

Selecting the Info button displays the most recent calibration


dates of the NIBP. Click OK to return to the Service menu.

4-8
Silence Button

Selecting the Silence button displays the dialog box,


pictured above, which mutes all the alarms except the
failsafe alarm. The alarms are disabled until the Monitor is
either powered off and on again, or the Alarm Silence button
is pressed. Either Yes or No will exit the menu. If silence is
confirmed, the Alarm Silence button illuminates.

More … Menu Button


The Clinician More… menu accesses controls which allows
the user to permanently change the default settings.

Main Button
Select this button to exit the service menu and return to the
Main Menu.

4.5.2 Clinician More… Menu

The Clinician More… menu, pictured above, accesses the


software controls to change the default settings of several
PRO Monitor functions. These options are summarized
below.

Trend Button
Displays a dialog box to automatically clear trend data on
power up. The default setting is Yes. In the default setting,
trend data is cleared when the PRO Monitor is shut off.
Select No to retain the trend data on power-down.

Print Button
Displays a dialog box to restore the print mode on power up
to user-selected print mode (auto or manual) or the default
print mode. The print mode can be selected through the print

4-9
button on the Main menu. The current mode is displayed in
the lower right corner on the LCD. Select No and the PRO
Monitor powers up in manual print mode. Select Yes, and
the monitor retains the user-selected mode.

Set BP Button
Displays a dialog box to power up in a user-selected BP
mode (auto/ manual). Select Yes to preserve the user-
selected BP mode. Select No to power up the PRO Monitor
in manual mode.

Alarms Button
This button accesses a dialog box to enter the alarms
configuration menu. Selecting Yes enters the menu.
Selecting No returns the user to the More… menu.

4.5.3 Alarms Configuration Menu

Select Reset to return all the alarm limits to the default


settings. The illustration above shows the default settings.
The user can adjust these alarm points within the high and
low limits specified in the table below, subject to the
following conditions.

• The high limit cannot equal the low limit


• The high limit cannot be less than the low limit.
• The low limit cannot be greater than the high limit.
• The high and low limits are not permitted to be within
a step size (see table - next page) of each other.

4-10
Note: Predictive temperature has no alarm limit alarm.
Select Save to save the displayed settings and return to the
More… menu. Select Cancel to abandon any changes and
return to the More… menu.

4.6 SERVICE MODE


AND MENUS
4.6.1 Service Mode Main Menu

The controls accessed through the Main Service menu;


pictured above, allow the technician to check basic functions
of the PRO Monitor, calibrate the NIBP system, and set the
language of operation. These menus and adjustments
should be used only by qualified service technicians.

NIBP Button
The NIBP button accesses the NIBP Service menu. Use this
menu to calibrate and check the NIBP transducers and the
overpressure circuitry.

Temp Button

The Temp button on the Main Service menu accesses a

4-11
dialog box, pictured above, which toggles the temperature
measurement units between Celsius and Fahrenheit. If the
unit of measurement is changed, a warning appears to
inform the user that this change clears trend information
from memory. OK returns the display to the Main Service
menu.

Info Button
This button displays the date of the most recent NIBP
calibration. Select OK to return the display to the Service
menu.

System Button
This button accesses the system service menu. The controls
on this menu set the display language, communications
protocols, test the EEPROM, and print the error log.

Silence Button

Selecting the Silence button displays a request to confirm


the choice. This is a working option available only through
the Clinician Mode (1234.) Alarms are disabled when in
Service Mode.
Yes mutes all patient alarms until the PRO Monitor is
powered off and on again, or the Alarm Silence button is
selected again to enable the alarms. A confirmation menu
appears (pictured above) on the display. Selecting either
Yes or No exits the menu. If silence is confirmed, the Alarm
Silence button on the front panel illuminates momentarily.

4.6.2 NIBP Menu

The options on the NIBP menu, pictured above, are used to


calibrate and test BP functions of the PRO Monitor.

4-12
Check Button
This button allows the NIBP calibration to be checked. In this mode,
the PRO Monitor functions as a digital manometer. The systolic
LED displays the output of PT1, and the diastolic LED displays the
output of PT2. The overpressure point is set to the adult value.
With no hose attached the systolic and diastolic displays will
indicate “000.” See 4.10, page 4-17 for a more detailed
description of this mode and the calibration procedure.
Cal Button
This button initiates the calibration procedure. See 4.10,
page 4-17 for a step-by-step description of this procedure.
Pop Off Button
This button functions in a similar manner to the Check button, but
the overpressure point is set to the neonate value. See 4.12, page
4-20 for a more detailed description of using this function.
OK Button
This button returns the display to the Main Service menu.

4.6.3 System Menu

The System Menu, pictured above, accesses the software


controls which modify the basic configuration of the PRO
Monitor, test the EEPROM, and print the error log.

Language Button
This button displays the language choices. The language
dialog boxes are not pictured. The PRO Monitor software
can display menus in eight languages: UK, USA, German,
French, Spanish, Italian, Portuguese, and Dutch.
Selecting any language button removes all other language
buttons from the screen, indicating that the remaining button
is the chosen language. Selecting Clear restores all the
language buttons, allowing the user to select again. OK
saves the selection and requests that the monitor be turned
off. If no language is selected when OK is pressed, the
language is stored as undefined. In this case, the Monitor
prompts the user to select a language on every power up
until a selection occurs.

4-13
Comms Button
This button accesses the Communications menu. The
settings on this menu configure communications with a host
computer when PRO Monitors are connected to a network.

Comms Menu

The Remote Op. check box toggles remote operation. When


on, a check mark (√) appears in the box, the PRO Monitor
responds to external commands, and can initiate an NIBP
determination when prompted by a host computer. Remote
®
operation requires DINAMAP Host Communications
®
Protocol, which is described in the DINAMAP Host
Communications Reference Manual.
The Standard check box sets the host comms protocol to
standard format, and the baud rate at 9600 bps.
The Address box sets the Monitor address within a range of
32 to 126. Address 32 is not unique. All monitors, regardless
of unit address, respond to commands to unit address 32.
Selecting the 1846 button sets the comms protocol to 1846
format, and the baud rate to 600 bps.
The baud Rate can be set to 300, 600, 1200, 2400, 4800,
9600, or 19200.
Select OK to return to the Main Service menu.

eprom Button (EEPROM Testing)


This button initiates a test of the read and write functions on
the EEPROM. The test is repeated 20 times. The results are
displayed on the LCD and recorded in the error log.

Err Log Button


This button generates a printout of the last 20 system errors
that have occurred on the unit. The system and secondary
processor software versions are also listed on the error log.

4.7 SUPER SERVICE MODE


AND MENUS
The Super Service menu is used to conduct hardware tests
and diagnostic routines. The applicable hardware tests are
listed in 4.13, page 4-21.

4-14
4.8 PRO MONITOR
CALIBRATION
PROCEDURES

Figure 4-1. Calibration Check Set Up


Calibration procedures include verification of the NIBP
calibration, calibration of the pneumatic system, and verifica-
tion and adjustment of neonatal and adult overpressure
points. These tests require a manometer and a pump
attched to the PRO Monitor as shown in Figure 4-1, above.
An adult blood pressure cuff wrapped around a semi-rigid
cylinder may be used.

4-15
4.9 NIBP CALIBRATION
CHECK
The BP calibration of the PRO Monitor should be
checked every 12 months or whenever the validity of
the NIBP readings is in doubt. Use a CRITIKON cali-
bration kit (Part #320246) or equivalent equipment.
Verifying the accuracy of the NIBP parameter does not
require disassembly of the PRO Monitor.
Equipment Required
• NIST Calibrated Digital One-Tube Manometer
calibrated to ±.5mm Hg
• Bulb pump or syringe
• Calibration Kit (P/N 320246)
Set Up the Test
1. Attach the calibration equipment as shown in Figure 4-1.
2. Power on the PRO Monitor and allow 10 seconds to
initialize.
3. Verify that the calibration pressure measurement system
reads 0 mmHg (0 mb).

NOTE
The PRO Monitor may display the language choice
menu along with instructions to turn the monitor off. If
this error occurs, choose the desired language and
OK. Reboot the system by turning PRO Monitor off
and back on.
4. Select the More… button from the Main menu
5. Select the Service button.
6. Enter the Service mode access code 2 2 1 3 to access
the service menus.
7. Select NIBP from the service menu.
8. Select Check from the NIBP service menu.
In this mode, the PRO Monitor displays pressures on the
systolic and diastolic displays. Apply pressure to the
system with the pump, and verify that the digital displays
on the monitor agree with the readings on the
manometer, with a specified tolerance of ±3 mmHg, plus
tolerance of the manometer.

4-16
Upper and Lower Pressure Ranges
Display Description System Range
Pressure measured at PT1
0 mmHg -
Systolic (main pressure transducer,
300 mmHg
on main board)
Pressure measured at PT2 0 mmHg-
Diastolic
(on pump assembly) 330 mmHg

Overpressure occurs before 330 mmHg. Pressure can


not be measured above the overpressure set point.
Normal operation is not possible until the PRO Monitor is
powered off and back on.
4.10 CALIBRATING THE
NIBP SYSTEM
The following procedure describes the steps required to
calibrate the PRO Monitor. Disassembly is not required.
4.10.1 The NIBP Calibration Procedure
1. Set up the Monitor and calibration equipment as shown
in Figure 4-1.
2. Power on the PRO Monitor.
3. Verify that calibration equipment reads 0 mmHg (0 mb) of
pressure.

NOTE
If the PRO Monitor displays the language choice
menu, select a language. Select OK and reboot the
system.

4. Select the More… button from the Main menu.


5. Select the Service button.
6. Enter the Service Mode access code 2 2 1 3.
7. Select the NIBP button from the Service menu.

4-17
IMPORTANT
From this point, the timing is critical. Before
proceeding, review the following steps.

Setting the Calibration Points


1. Select Cal from the NIBP menu.
2. The Monitor displays Set Pressure to 0 mmHg.
3. Ensure calibration test equipment is at 0 mmHg.
4. Press Accept to continue or Cancel to quit this procedure.
5. The Monitor displays Set Pressure to 200 mmHg.
6. Apply the pressure (200 mmHg) and HOLD the pressure.
Press Accept to continue or Cancel to quit this procedure.
7. If Accept is chosen, the monitor will vent the system to
atmosphere. Immediately prior to venting, the monitor
stores the set pressure reading into system memory.
The zero reading and the 200 mmHg reading are the only
points used for calibration. It is important to ensure that the
correct pressures are applied at these two points.
After venting, the Monitor displays “Calibration Complete”
or “Calibration Failed.”
If the calibration fails, turn off the Monitor, check the
calibration equipment and repeat the process. Refer to a
CRITIKON service representative if calibration is still
unsuccessful. When the calibration is successful, the PRO
Monitor enters a “Failsafe Alarm” mode (audible solid tone).
The PRO Monitor is accurately calibrated and can be
switched off.
Check the calibration of unit by repeating procedure in 4.9,
page 4-16.

4.11 NEONATE/ ADULT


OVERPRESSURE CHECKS
The following procedures describe how to verify the pressure
at which the Monitor over-pressure detection system
prevents further cuff inflation and generates an alarm.
Set up the test
1. Attach the calibration equipment as shown in Figure 4-1.
2. Power on the PRO Monitor.

4-18
Verify that calibration equipment is at 0 mmHg (0 mb) of
pressure.

4.11.1 Neonate Overpressure Check


1. Select the More… button from the Main menu.
2. Select the Service button.
3. Enter code 2 2 1 3 to access the service menu.
4. Select the NIBP button from the Service menu.
5. Select the Pop Off button from the NIBP menu.
6. Apply pressure to the NIBP system with the bulb, pump,
or syringe.

NOTE
If the PRO Monitor displays the language choice
menu, select a language. Select OK and reboot the
system.

Observe the pressure at which the dump valve opens and


count the time required for the pressure to fall to less than
20 mmHg.
Verify that the maximum pressure, as shown on the
calibration equipment, is within the range of 150 mmHg -
165 mmHg at overpressure and the system pressure falls to
less than 20 mmHg within 4 seconds.

CAUTION
For the adult overpressure check, ensure that the
calibration pressure measurement system is capable
of displaying pressures up to 350 mmHg safely.

4.11.2 Adult Overpressure Check


1. Attach the test equipment and power up the PRO Monitor
in similar manner as the previous tests.
2. Select the More… button from the Main menu.
3. Select the Service button.
4. Enter code 2 2 1 3 to access the Service menu.
5. Select the NIBP button from the service menu.
6. Select the Check button from the NIBP service menu.
7. Apply pressure to the NIBP system with either a bulb, a
pump, or a syringe.
Observe the pressure at which the dump valve opens and count
the time required for the pressure to fall to less than 20 mmHg.

4-19
Verify that the maximum pressure, as shown on the
calibration equipment, is within the range of 300 mmHg -
330 mmHg at overpressure and the system pressure falls to
less than 20 mmHg within 8 seconds.

4.12 OVERPRESSURE
ADJUSTMENT
This procedure describes how to set the overpressure
setting – the pressure at which the Monitor automatically
opens the valves and stops the pump. Only the neonatal can
be set, as monitor doubles the user-defined neonatal setting
to set the adult overpressure setting.
Adjusting the overpressure is only possible by opening the
PRO and adjusting the overpressure pot. on the Main board.

Equipment Setup
1. Open the case and access the Main board, as described
in Section 5 of the PRO Monitor service manual.
2. Locate the overpressure adjustment potentiometer (VR1)
at the upper right of the Main board. The adjustment is
secured with adhesive applied during manufacturing.
3. Set up the PRO Monitor and calibration equipment as
shown in Figure 4-1.
4. Power on the PRO Monitor.
5. Verify that the calibration pressure measurement system
reads 0 mmHg (0 mb).

NOTE
If the PRO Monitor displays the language choice
menu, select a language. Select OK and reboot the
system.
6. From the Main Menu, select the More... button.
7. Select the Service button from the More… menu.
8. Enter access code 2 2 1 3 to display the service menu.
9. Select the NIBP button from the Service menu.
10. Select the Pop Off button from the NIBP menu. This
button sets the overpressure point to the neonate value.
11. Apply pressure to the system with the bulb, pump, or
syringe until the valve opens and releases the pressure.
The point when the valve opens should be 157 +/-1 mmHg.
If the overpressure point is too low, turn the potentiometer

4-20
clockwise to raise the overpressure. If the point is too high,
turn the potentiometer counterclockwise to lower the point.
Repeat the procedure until the overpressure is within the
limits specified above. Re-secure the adjustment with
adhesive. The adult overpressure point is double the
neonate value.

4.13 PRE-SERVICE
TEST PROCEDURES
The following procedures can be used to check the primary
functions of the PRO Monitor before releasing the unit for
clinical service.
The Monitor is tested by applying various stimuli to the
sensor interfaces or measuring of specific parameters. The
test procedures employ features of the operational software
and the test modes of the Service Menus.
A guide to the PRO Monitor controls, indicators and
connectors is in Section 2 of the PRO Monitor service
manual.

Test Equipment
1. Digital Pressure Gauge 0-375mmHg, 0.2% accuracy,
Digitron P200L or similar.
2. NELLCOR* SpO2 Simulator Model SRC-2, PT2500 or
N1290 or similar.
3. NIBP Calibration Kit CRITIKON P/N 320246, or similar.
4. IVAC** Probe Simulator, P/N 193737, Alaris Medical
Systems.
Test Conditions
Testing shall be conducted with an ambient temperature of
25 °C ± 5 °C (77 °F ± 9 °F).
Service Modes
During several procedures the operator needs to enter the
Service mode or the Super Service mode. The Monitor can
be switched into these modes by using the following proce-
dures.

Selecting Service Mode


1. From the Main menu select the More… button.
2. From the sub menu select the Service button.
3. Enter access code 2 2 1 3 to display the Service menu.

* NELLCOR is a trademark of Mallinkrodt, Inc.

** IVAC is a trademark of Allaris Medical Systems.

4-21
Selecting Super Service Mode
1. From the Main menu select the More… button.
2. From the sub menu select the Service button.
3. Enter the access code 8 3 7 8 to display the
Super Service menu.

4.13.1 SpO2 Checks (PRO 300 & 400)


These procedures apply only to the PRO 300 & 400. The SpO2
parameter should be tested once a year at the minimum and
whenever the SpO2 appears to be out of tolerance.

Pulse Data and Saturation Data Verification


1. Connect a NELLCOR pulse simulator (model SRC-2,
PT-2500 or N-1290) to simulate an SpO2 sensor.
2. Power on the PRO Monitor.
3. From the Main Menu, select the Alarms button.
4. Set the BPM upper limit to 250.
5. Set BPM lower limit to 10.
6. Set SpO2 upper limit to OFF.
7. Set SpO2 lower limit to 50.
8. If using a NELLCOR N-1290 simulator, connect the
simulator cabling to the PRO and power it on.
9. Test the PRO Monitor using the full range of saturation
and pulse rate settings available on the simulator. Confirm that
the unit readings are within the tolerances defined below.

Pulse Search Verification


Set the pulse rate to zero on the NELLCOR simulator.
Verify the “No SpO2 Signal” message is displayed on the
PRO Monitor LCD. Acknowledge the message by pressing
rotor switch.

Probe Disconnected Verification


1. After a period of normal operation with a heart rate of 90 ap-
plied, remove the SpO2 sensor from the simulator, verifying that
a “No SpO2 Signal” message is displayed on the Main LCD.
2. Acknowledge message by pressing the rotor switch.
3. Remove the SpO2 sensor from the PRO, verify that “No
SpO2 Sensor” message is displayed
4. Acknowledge message by pressing the rotor switch.
5. Power down the PRO Monitor.

4-22
4.13.2 NIBP Calibration Check
This procedure verifies the linearity and calibration for both
pressure transducers (PT1 and PT2) across the range from
0 (-0 to +3) mmHg to 250 (± 3) mmHg.
1. Set up the unit and calibration equipment as shown in
Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button.
5. From the NIBP menu, select the Check button.
6. Apply the following pressures (measured by an external
digital manometer) and confirm that the Monitor readings
agree with the following table for both PT1 and PT2
channels.
PT1 & PT2 Linearity Check

Measured Pressure
Applied Pressure mmHg
mmHg (on Monitor)
0 0 -0 to +3
50 50 ±3
100 100 ±3
150 150 ±3
200 200 ±3
250 250 ±3

If calibration is required, refer to 4.10.1, “Calibrating the NIBP,” page 4-17.

Neonate Overpressure Check


1. Set up the unit and calibration equipment as shown in
Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button.
5. Increase applied pressure until over pressure occurs.
Confirm that pressure at that point is between 150 mmHg
to 165 mmHg, and system pressure falls to less than 20
mmHg within 4 seconds.
6. Power down the PRO Monitor.
4-23
7. If the overpressure point is out of range, adjust the overpres-
sure potentiometer as described in 4.12, page 4-20.
Adult Overpressure Check
1. Set up the unit and calibration equipment as shown in
Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 2 2 1 3.
4. From the Service menu, select the NIBP button.
5. Select the Check button.
6. Increase applied pressure until overpressure occurs.
Confirm that pressure at the overpressure is between
300 mmHg and 330 mmHg, and the system pressure
falls to less than 20 mmHg within 8 seconds.
7. Switch off the PRO Monitor and disconnect the
calibration kit.
8. If the Monitor fails this test, re-calibrate the unit as
described in section 4.12, page 4-20.

4.13.3 Temperature System Check (PRO 200 & 400)


The PRO Monitor Series 200 & 400 predictive temperature
systems use ALARIS Model 2080 temperature probes with
IVAC technology. This system is self-calibrating. The only
maintenance required is to verify that the temperature
functions are working properly. These checks require an
IVAC probe simulator (P/N 193737), available from ALARIS
Medical Systems, Inc., San Diego, CA. Critikon does not
stock this tester.
To check the temperature system, connect the IVAC probe
simulator to the temperature probe connector on the front
panel, and insert a temperature probe into the active holster.
1. Power on the PRO Monitor.
2. Remove the temperature probe from the probe holster to
initiate a temperature reading.
Set the probe simulator to 80.2 and verify that the LCD temperature
display reads 80.2°F ±1.0°F. The numbers on the temperature
LED displays should be flashing at this point, indicating the monitor
is in a real-time monitor mode.
A range of temperatures can be checked, by using the other
values on the probe simulator (98.0, 98.6, 102.0, and 107.8).

4-24
Broken Probe Sensing
Set up the equipment and the probe simulator as in the previous
procedure. Rotate the temperature selector to B.P. verify that the
Temperature display reads 106.0F° ±0.2°F. Next. press BROKEN
PROBE on the simulator, verify that the LED display on the monitor
changes to four dashes, indicating a fault condition.
If the PRO Monitor temperature system does not pass these
tests, the Main PWA needs to be replaced.

4.13.4 Overpressure Threshold Measurement


1. Set up the unit and calibration equipment as shown in
Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 8 3 7 8.
4. From the Super Sertvice Menu, select the NIBP button,
5. From the NIBP menu, select the ThRef Buton
6. This function measures the adult and neonatal overpressure
threshold levels and reports them on the Main LCD as ADUs.

4.13.5 Leak Test


This test performs a leak test of the pneumatic system.
1. Set up the unit and calibration equipment as shown in
Figure 4-1.
2. Power on the PRO Monitor and select More...
3. Select the Service mode and input 8 3 7 8.
4. From the Super Sertvice Menu, select the NIBP button,
5. From the NIBP menu, select the Leak Buton
The leak-test sequence closes both valves and turns the
pump on. The PRO monitor will self-pressurize the
pneumatic test setup to approximately 200 mmHg. After 5
seconds, the target pressure value will be displayed in
mmHg on the LCD. The system holds the pressure for
approximately 36 seconds and continues to display the
current pressure on the LCD. Confirm that the pressure has
fallen no more than 5 mmHg.

4.13.6 Printer Test


This test generates a sample printout from the printer. If no paper is
in the printer, the Monitor generates no alarm.
1. Power on the PRO Monitor and select More...
2. Select the Service button and input 8 3 7 8.

4-25
3. From the Super Sertvice Menu, select the Print button,
Ensure the printed test page is clear and easy to read.
4.14 ELECTRICAL SYSTEM
SAFETY CHECKS
The PRO Monitor is designed to protect the patient from
exposure to harmful levels of electricity. To ensure the
integrity of these safeguards, use a safety analyzer and feed
253 vac into the system. A current-leakage test must be
performed on every unit whenever the case is opened for
repairs, and before it is returned to clinical service. If the
reading exceeds the maximum tolerance as specified below,
do not return the unit to clinical service.

Normal Polarity
At normal polarity, test open ground and open neutral. The
leakage reading should be <500uA.

Reverse Polarity
At reverse polarity, test open ground and open neutral. The
leakage reading should be <500uA.

Temperature System Leakage (PRO 200 & 400)


Use a temperature plug with the leads shorted and apply
test voltage to the leads. The leakage reading should be
<50uA.

SpO2 System Leakage (PRO 300 & 400)


Use an SpO2 plug with the leads shorted together. The
leakage reading should be <150uA.
Perform these four checks when repairs are completed, and
prior to returning the monitor to clinical service.

4-26
4.15 TROUBLESHOOTING
Trouble Probable Causes Fault Isolation

Battery may be discharged Measure terminal voltage of


Monitor will not switch on when the battery
powered by battery
PSU board fault Swap PSU board
On/Off switch/rotor faulty Try turning on by pressing the
r o t o r s w i t c h . If m o n i t o r
switches on, check On/Off
Unit will not switch on from either signal from switch to the
battery or External AC source Main board.

+5Vdc supply low Measure +5Vdc supply on


PSU
Pressing rotor switch fails to
power on the unit, menu Rotor on/off switch assy Replace rotor switch assy
selection is possible

Rotor failure Swap rotor assy


No rotor repsonse
Main board failure Swap Main board

When rotor is turned, menus are Rotor failure Swap rotor assy
skipped Main board failure Swap Main board

LCD fault Swap LCD

Main board fault (usually Swap Main board


accompanied by an audible
Incorrect, illegible, or no LCD
alarm if Main board processor
output
has ceased operation)

Negative supply to LCD (-9.6 Check negative supply


Vdc) is out of tolerance reaching the LCD module

LCD faulty Swap the LCD


No LCD backlight
Main board fault Swap the Main board

Main board fault (usually Swap Main board


accompanied by an audible
alarm if Main board processor
has ceased operation)
Incorrect, missing segments,or
no LED display output
No or Low +4 Vdc LED supply Swap PSU board
Check supply continuity
from PSU board to Main
board

4-27
Trouble Probable Causes F a u lt Iso la t i o n

F a u lty finger probe/extender Te s t p a r a m e t e r w i t h


c a b le known good accessories

F a u lty internal S p O 2 internal S w a p o r test internal


" S p O 2 p ro b e d i s c o n n e c t e d "
c a b ling c a b ling
e rro r d i s p la ye d o n L C D
F a u lty S p O 2 P W A S w a p P W A a nd test unit
with NELLCOR SpO2
s i m u la to r
F a u lty S p O 2 P W A S w a p S p O 2 P W A and
F o llo w i n g t h e m o n i t o r p o w e r -
reinspect the monitor
u p s e q u e n c e , a f a i l s a f e a la r m
sounds, and one o f the
Is o l a t e d p o w e r s u p p ly m o d ule V e r i f y + 5 V d c i s o la t e d
following messages appears
failure on M a i n b o a r d p o w e r supply is within
on the LC D :
specification
S ystem error, P 1 0 5
S ystem error, P 1 1 0
Main board processor SpO2 Swap Main board and
S ystem error, P 1 1 5
R S - 2 3 2 c o m m s f a i lure reinspect the monitor
Ins p e c t cuff and hose for
b lo c k a g e s
O ve r p r e s s u r e w a r n i n g s K i n k e d a i r h o s e o r f a u lty cuff
d i s p layed on LC D w hen NIB P
Ins p e c t the p n e u m a tic
is initialized (with or without a P a rtial or full blockage of
assy for a blocked output
cuff and hose) internal pneum a tic hosing
S w a p the pneum a tic assy
K i n k e d a i r h o s e o r f a u lty cuff Te s t w i t h k n o w n g o o d
accessories
A t NIB P s ta rt, the p u m p
s o u n d s la b o r e d , g e n e r a lly B lo c k e d o r k i n k e d h o s e f r o m E xa m i n e h o s i n g f o r k i n k s
accompanied by one of the p u m p o u tput to the front panel o r blockages
follo w i n g m e s s a g e s :
N 3 3 - N IB P : Inflation Tim e o u t P n e u m a t i c a s s e m b l y f a i lure Ins p e c t p n e u m a t i c a s s y
N 0 0 - N IB P : Overpressure for blocked output

Swap pneumatic assy

T S H _ H W :P IC d i s p layed on M o nitor has failed


Swap Main board.
the M a i n L C D t e m p e r a ture self-calibration.

A p ump over-current condition S w a p the Main board


h a s b e e n s i g n a le d to the M a i n
b o a rd p ro c e s s o r
P ump Over Current 0, (code
line failure),0,0 P ump current sensing circuitry
failure on the Mian board

P u m p f a i lure Swap pump assy


Swap PSU board

Unit does not respond to host C heck continuity of P S U


PSU board unresponsive
communications b o a rd t o t h e h o s t c o m m
port cable on the rear
panel

4-28
Effect Effect
Audible of of Clear
Alarm LCD Probable
LED Display Tone and Alarm Via
Code Description Cause
Volume Silence Select-
Switch Knob
Unable to register
Values zeroed. High priority NIBP
2 minute
N99 Dashes in NIBP N99- NIBP FAILED alarm. Volume Clear measurement due
silence
windows. adjustable. to an insufficient
signal.
Values zeroed. High priority One cuff pressure
N55- TIMEOUT: 2 minute
N55 Dashes in NIBP alarm. Volume Clear >1 minute. Motion
PRESSURE silence
windows. adjustable. arifact.

Values zeroed. High priority Determination


N44- TIMEOUT: 2 minute
N44 Dashes in NIBP alarm. Volume Clear time >2 minutes.
TOTAL silence
windows. adjustable. Motion Artifact.

Values zeroed. High priority Inflation time >40


N33- TIMEOUT: 2 minute
N33 Dashes in NIBP alarm. Volume Clear seconds or air
INFLATION silence
windows. adjustable. leak detected.

Values zeroed. High priority


N00- 2 minute Overpressure
N00 Dashes in NIBP alarm. Volume Clear
OVERPRESSURE silence state detected.
windows. adjustable.

Replace/ recharge
the battery. From
3 beeps every onset of alarm, 5
LOW BATTERY-
No 10 seconds. 2 minute NIBP readings
No change with flashing No effect
Code Volume silence available. Beep
battery icon.
adjustable rate increases as
the battery
discharges.

LOW BATTERY- Steady tone. Replace/ recharge


No No
Blank SYSTEM System is No effect the battery.
Code effect
DISABLED disabled. Monitoring halted.

High priority
No PRINTER- NO alarm. 2 minute Replace paper or
No change Clear
Code PAPER Volum silence close printer door
adjustable.
High priority
NIBP algorithm
No NIBP RANGE alarm. 2 minute
Values posted Clear value outside
Code ERROR Volume silence
target range.
adjustable.
Other: Steady tone,
Error Code, with No Internal system
N, P, E, Blank Maximum No effect
Description effect fault.
I, S volume

4-29
Effect of
Effect of
Clear
Alarm LED LCD Audible Tone Alarm
Via Probable Cause
Code Display Description and Volume Silence
SelectK-
Switch
nob
Values
High priority No or very weak
zeroed. P55 - SpO2 NO 2 minute
P55 alarm. Volume Clear SpO2 signal. Check
Dashes in SIGNAL silence
adjustable. or reposition sensor.
SpO2 window.

Values SpO2 sensor not


High priority
zeroed. P00- NO SpO2 2 minute connected. No
P00 alarm. Volume Clear
Dashes in SENSOR silence sensor detected.
adjustable.
SpO2 window. Sensor failure.

High priority SpO2 signal weak or


No SpO2 2 minute
No change alarm. Volume Clear noisy.
Code PLACEMENT? silence
adjustable. Sensor failure.

SpO2 sensor or
High priority
No Values 2 minute cable possibly
SpO2 CABLE? alarm. Volume Clear
Code zeroed silence defective. Cable not
adjustable.
connected properly.

Dashes in High priority Temperature probe


E33 - TEMP: 2 minute
E33 Temp alarm. Volume Clear not connected or
FAIL silence
windows. adjustable. inoperable

Predictive
Dashes in High priority temperature
E00 - TEMP: 2 minute
E00 NIBP alarm. Volume Clear determination > 60
FAIL silence
windows. adjustable. secs or attempting
axillary temp

Predictive
High priority
No 2 minute temperature reading
Blank HIGH TEMP alarm. Volume Clear
Code silence exceeds upper
adjustable.
range limits

4-30
This page intentionally left blank.

4-31
SECTION 5. COMPONENT INFORMATION & PART LISTS
CONTENTS (back to table of contents)
5.1. Introduction ...............................................................................................5-3
5.2. General Precautions .................................................................................5-4
5.3. Tools Required..........................................................................................5-4
5.4. Battery Compartment Cover......................................................................5-5
5.5. Replacing the Fascia ................................................................................5-5
5.6. Opening the Case .....................................................................................5-6
5.7. NIBP Pneumatic Hoses.............................................................................5-6
5.8. Wiring Harnesses .....................................................................................5-7
5.8.1. PSU Interconnection.................................................................................5-7
5.8.2. Power Supply to Main PWA .....................................................................5-7
5.8.3. LCD Power Supply ...................................................................................5-7
5.8.4. Host Comms .............................................................................................5-7
5.8.5. Alarm Speaker Connection.......................................................................5-7
5.8.6. Pump and Valves Power and Control.......................................................5-8
5.8.7. Printer Assembly ......................................................................................5-8
5.9. Disassembly Procedures .........................................................................5-8
5.10. The Front Case Assembly........................................................................5-9
5.10.1 Removing the SpO2 PWA .......................................................................5-9
5.10.2. Removing the Main PWA ......................................................................5-10
5.10.3. Removing the LCD Module....................................................................5-10
5.11. The Rear Case Assembly ......................................................................5-11
5.11.1. Removing the Pump Assembly..............................................................5-11
5.11.2. Removing the Pump Bracket .................................................................5-12
5.11.3. Removing the PSU PWA .......................................................................5-12
5.11.4. Removing the PSU Module ...................................................................5-12
5.11.5. Removing the Printer Assembly ............................................................5-13
5.11.6. Removing the Printer PWA....................................................................5-14
5.12. Reassembly Procedure ..........................................................................5-14
5.13. Safety Checks ........................................................................................5-15
5.14. Parts List ................................................................................................5-16
5.15. Assembly Drawings................................................................................5-17
5.16. Electrical Schematics .............................................................................5-18

5-1
LIST OF ILLUSTRATIONS
Figure 5-1 Rear View ............................................................................................ 5-5
Figure 5-2 Pneumatic System Layout..................................................................... 5-6
Figure 5-3 Front Case Subassembly Details.......................................................... 5-9
Figure 5-4 Rear Case Subassembly Details ........................................................ 5-11
Figure 5-5 Printer Assembly ................................................................................. 5-13
Figure 5-6 Access Opening.................................................................................. 5-13
Figure 5-7 Front Case Assembly (1 of 2) ........................................................ 5-21/22
Figure 5-8 Front Case Assembly (2 of 2) ........................................................ 5-25/26
Figure 5-9 Main PWA (Front) .......................................................................... 5-29/30
Figure 5-10 Main PWA (Back)......................................................................... 5-33/34
Figure 5-11 Rear Case Assembly ................................................................... 5-37/38
Figure 5-12 Printer Assembly .......................................................................... 5-41/42
Figure 5-13 Main PWA Schematic (1 of 8)...................................................... 5-43/44
Figure 5-14 Main PWA Schematic (2 of 8)...................................................... 5-45/46
Figure 5-15 Main PWA Schematic (3 of 8)...................................................... 5-47/48
Figure 5-16 Main PWA Schematic (4 of 8)...................................................... 5-49/50
Figure 5-17 Main PWA Schematic (5 of 8)...................................................... 5-51/52
Figure 5-18 Main PWA Schematic (6 of 8)...................................................... 5-53/54
Figure 5-19 Main PWA Schematic (7 of 8)...................................................... 5-55/56
Figure 5-20 Main PWA Schematic (8 of 8)...................................................... 5-57/58
Figure 5-21 SpO2 PWA Schematic (1 of 2) ..................................................... 5-59/60
Figure 5-22 SpO2 PWA Schematic (2 of 2) ..................................................... 5-61/62
Figure 5-23 PSU PWA Schematic (1 of 6) ...................................................... 5-63/64
Figure 5-24 PSU PWA Schematic (2 of 6) ...................................................... 5-65/66
Figure 5-25 PSU PWA Schematic (3 of 6) ...................................................... 5-67/68
Figure 5-26 PSU PWA Schematic (4 of 6) ...................................................... 5-69/70
Figure 5-27 PSU PWA Schematic (5 of 6) ...................................................... 5-71/72
Figure 5-28 PSU PWA Schematic (6 of 6) ...................................................... 5-73/74
Figure 5-29 Printer Interface PWA Schematic (1 of 1) .................................... 5-75/76

5-2
SECTION 5. COMPONENT INFORMATION & PART LISTS

5.1. INTRODUCTION
The Critikon PRO Monitor is designed in a modular
configuration, with subassemblies, that can be quickly
and easily replaced. The case breaks down into two
halves: the front case assembly and the rear case
assembly. The PWAs (printed wiring assemblies) and
mechanical assemblies are attached to these and
connected by tubes and cables. Using the Trouble
Shooting hints in Section 4 and the technical
descriptions in Section 3, malfunctions can easily be
isolated to a specific subassembly. Refer to the parts
list in this section for part numbers.

The Front Case assembly includes:


• Main PWA
• SpO2 PWA
• LCD assembly
• Rotor knob and shaft
• Fascia

The Printer Module subassembly includes:


• Printer PWA (printer interface)
• Printer
• Printer housing, door, and door latch

The Rear Case assembly includes:


• Speaker assembly
• PSU Module (AC to DC Converter)
• PSU PWA (Low Voltage Power Supply)
• Pump/manifold assembly
• Pump bracket
• Battery door
The illustrations and component information in this
section pertain to the PRO Series Model 400, which
includes all four functions: BP, pulse, temperature

5-3
and SpO2. If a function in not installed on the unit in
service, simply disregard the sections that are not
applicable. The basic disassembly procedures and
replacement part numbers apply to all the models in
the PRO Monitor series.

5.2. GENERAL
PRECAUTIONS
Before beginning disassembly, disconnect the line
power cord from the mains input connector and
remove the rechargeable lead-acid battery.
When working with circuit boards, protect them from
electrostatic discharge. The main PWA contains
microprocessors and memory modules, which can be
easily damaged by electrical surges.
Pay special attention to the ribbon cables and hoses.
When repairs are complete and the unit is
reassembled, ensure that the cable connectors are
firmly attached and the hoses are not pinched or
kinked.
Keep the work area clean. It is easy to scratch the
front plastic display panel with a screw or other sharp
object.

5.3. TOOLS REQUIRED


5mm socket wrench or standard pliers
#1 Philips screwdriver
#2 Philips screwdriver
Small flat-head screwdriver
Needle-nose pliers
Torx drivers sizes T7 and T10

5-4
5.4. BATTERY

Figure 5-1. Rear view. To remove the battery


compartment cover, depress the latch (2) and
push the arrow up. The front and rear case are
secured by screws (1) inside the hand recess.

COMPARTMENT COVER
The battery compartment is covered by a molded
plastic door, which is secured by a latch. The latch
release lever is located at the lower left of the door.
See Figure 5-1.

5.5. REPLACING THE


FASCIA
A common problem with the fascia is fading images
and icons. These are printed on the fascia
membrane, and should stay bright and clear for many
years. Avoid cleaning the equipment with alcohol,
and strong solutions. See Section 1 for the
recommended cleaning agents and procedures.
New fascias are available (see the Parts List, page 5-
16), and the old fascia peels off.

5-5
To prevent switch actuators and the light diffusers
from falling out during the fascia removal place the
monitor on it’s back To remove the old fascia, lift one
corner, and carefully pull the material to separate it
from the front case. The new fascia applies more
evenly to a clean surface and has a more aesthetic
appearance. If residual adhesive remains on the front
case, rub it off. Do not use chemical solvents. They
may damage the plastic.
To apply a new fascia, peel the backing, align the
corners and press the new fascia into place, being
careful not to trap air bubbles between the membrane
and the front case.

5.6. OPENING THE CASE


The front and rear case assemblies are secured by
two Philips screws located inside the hand recess at
the top of the rear enclosure. See Figure 5-1.
To open the unit, remove these two screws. Turn the
unit around, with the front forward, and carefully tilt
the front case assembly forward. The two halves of
the unit are connected at the bottom. When the front
panel is at about 45°, the two halves separate. Be
careful not to stress the wiring connectors when you
separate the front case from the rear case.

5.7. NIBP PNEUMATIC


HOSES

Figure 5-2. Pneumatic system layout. The main BP


readings are derived from transducer PT1. Transducer
PT2 confirms the reading and triggers the overpressure
signal.

5-6
Three pneumatic hoses link the BP cuff, the pump
and the transducers, which generate an analog signal
to calculate the BP readings. If the hoses are not
connected correctly, the Monitor will not operate
properly.
It is also important to make sure that the hoses are
not kinked or pinched when the front and rear cases
are reassembled. Replace the cable tie affixing the
hose to the pump manifold.

5.8. WIRING
HARNESSES
Most of the physical interconnections between the
PWAs and other subassemblies are via cables or
bundled wires. The SpO2 PWA connects directly to
the Main PWA via a 5-way pin connector. The Main
PWA connects to the LCD module via a 20-way pin
connector.

5.8.1. PSU Interconnection


DC power: 2-way (red/black) from PSU Module to
PSU PWA (PL2).

5.8.2. Power Supply to Main PWA


Output: 10-way (red) from PSU PWA (SK8) to Main
PWA (PL9).
Supply control signals: 9-way (orange) from PSU
PWA (SK5) to Main PWA (PL4).

5.8.3. LCD Power Supply


2-way (red/black) from Main PWA (PL5) to LCD
subassembly.

5.8.4. Host Comms


15-pin Host Port connector: 6-way (gray) from PSU
PWA (SK6) to Main PWA (PL7).

5.8.5. Alarm Speaker Connection


2-way (black) from Main PWA (PL5) to speaker, runs
beneath the PSU PWA.

5-7
5.8.6. Pump and Valves Power and Control
7-way (6 pins used, red/black) from Main PWA (PL3)
to pneumatic subassembly.

5.8.7. Printer Assembly


Thermal Head: 12-way (blue) from Main PWA (PL1)
to Printer Interface PWA (SK5).
Printer Motor/Sensor: 9-way (white) from Main PWA
(PL10) to Printer Interface PWA (SK6).
Printer Motor/Sensor: 9-way (multi-colored) from
Printer Interface PWA (PL2) to motor/sensor.
Printer Power: 4-way (blue) from PSU PWA (SK7) to
Printer Interface PWA (PL12).
Thermal Head Connector: 28-way ribbon cable from
Printer Interface PWA (SK4) to print head.

5.9. DISASSEMBLY
PROCEDURES
This section describes how to open the case,
disassemble the chassis and remove the PWAs and
subassemblies. These descriptions and illustration
include the circuit boards, connectors, and equipment
related to BP, pulse, SpO2, and temperature
functions. However, the procedure applies to all PRO
models.
In general, the disassembly must be performed in the
order presented here, as some assemblies may block
access to the screws and connectors, which attach
other assemblies.

5-8
5.10. THE FRONT CASE
ASSEMBLY

Figure 5-3. Subassembly Details


1 Select Knob 4. Insulator sheet
2. Front Case Molding 5. Main PWA
3. LCD Assembly 6. SpO2 PWA

5.10.1. Removing the SpO2 PWA


The SpO2 PWA is attached to back of the Main PWA,
and secured with a nylon spacer and two screws, one
of which connects an RFI grounding strip to the Main
board.
1. Remove the nuts on the SpO2 PWA.
2. Turn the front case over and remove the two
screws that hold the SpO2 connector.
3. Pinch the nose of the nylon spacer with the pliers
and separate the SpO2 PWA.
4. The SpO2 PWA plugs into the Main PWA through
2-way and 5-way pin connectors.

5-9
5. Carefully pull the SpO2 PWA until the connector
pins are free from the socket.
If the PRO Monitor is equipped with SpO2, the SpO2
sensor connector must be detached from the front
case before the Main PWA can be removed. If an
SpO2 module is not installed, this port is covered with
a plug.
5.10.2. Removing the Main PWA
The Main PWA is secured to the front case by three
Torx screws through the back of the board and one
retaining clip: two mounts are located at the bottom of
the main board, and the remaining mount is near the
rotor switch. If SpO2 is installed, the two screws at the
bottom are visible through holes in the SpO2 card. In
addition, the SpO2 sensor connector is secured to the
front case with two Torx screws. These are visible in
the SpO2 port at the lower center of the front case.
1. Remove the cable connectors attached to the
Main PWA.
2. Carefully remove the pneumatic hoses from the
cuff connector and pump manifold.
3. Turn the front case over, and remove the two
screws from the SpO2 port at the bottom center.
4. Remove the three screws holding the Main PWA
to the front case.
5. Remove retaining clip by prying it off with small
flat screwdriver.
The Main PWA connects to the LCD subassembly
through a 20-pin connector (SK3), located on the left,
below the rotor switch. Carefully pry the pins on the
Main PWA from the connector on the LCD assembly.
CAUTION: Be careful not to break the temperature
switch arm when removing the Main PWA. Lift the
Main PWA out of from bottom by tilting it.

5.10.3. Removing the LCD Module


The LCD Module is an integrated unit with display
panels attached to a printed circuit board. A latch
molded into the front case, at the top center of the
board, holds it in place. To remove the LCD
subassembly, slip a small flat-head screw driver
under the latch and pry it open.

5-10
5.11. THE REAR CASE
ASSEMBLY

Figure 5-4. Subassembly Details


1 PSU PWA 7. Speaker Retaining Ring
2. Battery Compartment Base 8. Speaker
3. Printer Assembly 9. Rear Case Molding
4. Printer PWA 10. Battery Compartment Cover
5. Pump/manifold Assembly 11 AC Power Connector
6. Pump Bracket 12. PSU Module (represented by blank)

5.11.1. Removing the Pump Assembly


With the printer assembly removed (See page 5-13),
the two mounting screws on the pump subassembly
bracket are easily accessible. Remove these screws
and separate the pump and valve subassembly from
the brackets. Two lengths of rubber hose on metal
rods help support the pump motor and isolate
vibrations. Be careful not to lose these small rubber
pieces, as they are not glued to the rods.

5-11
5.11.2. Removing the Pump Bracket
The pump assembly bracket must be detached before
the PSU PWA can be removed from position in the
rear case. Unscrew the three Torx screws holding the
metal pump bracket to the rear case. Rubber
grommets are used to absorb vibrations.

5.11.3. Removing the PSU PWA


Disconnect the cables to the printer and the Main
PWA. The PSU PWA is secured to the rear case by
three screws on the board, one located on the front of
the board and two screws into the battery
compartment base through the bottom of the Rear
Case Molding.
Disconnect the DC power input (PL3) from the PSU
PWA, and slide the assembly from the rear case.

5.11.4. Removing the PSU Module


The PSU Module slides on grooves molded into the
rear case.
1. Remove the retaining clip from the plastic molding
at the bottom of the board.
2. Disconnect the shielded power supply cable that
runs from the PSU Module to the PSU PWA.
3. Slide the PSU Module from the rear case.
The PSU module is connected to the mains input.
Disconnect the mains input lines from the AC power
connector.

5-12
Figure 5-5. Printer Assembly. 1) Door, 2) Latch, 3) Printer
Housing, 4) Printer Interface PWA.
5.11.5. Removing the Printer Assembly
The Printer is an integrated unit that includes the
housing, door, latch, thermal print head, paper feed,
and interface PWA. The printer subassembly slides
along rails and guides molded into the rear case. A
flexible tab on the printer housing snaps into a slot on
the bottom rail and holds the assembly into position.
1. Detach the cables connecting the Printer PWA to
the PSU and Main PWAs.

Figure 5-6. Location of the opening


in the bottom of the rear case.
2. Access the tab with the blade of a small
screwdriver through the opening between the
printer housing and the rear case at the bottom of
the printer door. It may help to remove the printer

5-13
door. The tab is also accessible through an
opening in the bottom of the rear case, directly
below the printer assembly housing. See Figure
5.6. Insert a small flat-head screwdriver into the
opening and move the tab to the left (towards the
outside of the rear case) to release the printer
housing from the latch.

CAUTION
Do not over flex the printer assembly retention
tab, as doing so may cause the tab to break.

3. When the tab is clear of the slot, slide the printer


housing out of the rear case.

5.11.6. Removing the Printer PWA


The Printer PWA is a small circuit board mounted on
the printer housing and attached to the thermal print
head by a 28-way ribbon cable. This interface also
provides connectors and wire-to-board connections
for other printer functions. Two arms molded into the
printer housing secure the Printer PWA. These arms
fit into matching holes in the board.
1. Disconnect the cables to the PSU PWA and the
Main Board.
2. Remove the Printer PWA from the two plastic
arms on the housing.
3. Release the ribbon cable from the print head with
the lever on the ZIF socket.

5.12. REASSEMBLY
PROCEDURE
Reassembly is a direct reversal of disassembly,
however additional care must be taken to ensure that
all cables and hoses are reinstalled correctly.
If the hoses are connected incorrectly, the Monitor
will not operate. It is also important to make sure that
the hoses are not kinked or pinched when the front
and rear cases are closed.

5-14
The main points to note when reassembling are:
Pay particular attention to the wiring harnesses and
pneumatic hoses, and ensure that all components are
reinstalled correctly.
• When reassembling the chassis, remember to
reconnect the pump to PL3 on the Main PWA.
• When reinstalling the Main PWA and the SpO2
PWA, ensure that the pins are properly
inserted into the matching connectors.
• Ensure that the hoses to the front panel are
not pinched or kinked when the two halves of
the case are closed.
Check calibration per Section 4 before releasing the
Monitor for clinical use. If necessary, recalibrate the
Monitor.

5.13. SAFETY CHECKS


After the case is closed, and before returning a
repaired PRO Monitor to clinical service, conduct a
current leakage test with a safety analyzer, as
described in Section 4.
Any time the case is opened, check the integrity of
the electrical system with a safety analyzer. To pass
these checks, the reading must not exceed the
following limits:

Ground Leakage
Normal Polarity
Open Ground <500uA
Open Neutral <500uA
Reverse Polarity
Open Ground <500uA
Open Neutral <500uA
Temp Leakage
All leads to temperature probe <50uA
SpO2 Leakage
All leads to SpO2 probe <150uA

5-15
5.14. REORDER PARTS
LIST

Description PN
Actuator Switch 733153
Battery 12V Lead Acid 633132
Battery 3.6V NiMH 633176
Battery Door 748350
Cable, retaining saddle 727175
Case foot 732175
Door latch 732178
Fascia 100 Eur 701495
Fascia 100 US 701499
Fascia 200 Eur 701496
Fascia 200 US 701500
Fascia 300 Eur 701497
Fascia 300 US 701501
Fascia 400 Eur 701494
Fascia 400 US 701492
Flash Memory AM29F040B-70JC 692273
Front case molding non-temperature 701498
Front case molding, temperature 701491
Host/comms cable assembly 316676
LCD Assembly 320748
Main PWA 315585
NOMEX* insulator 752321
Pneumatic module 320744
Pole clamp circlip 736238
Pole clamp knob 733155
Pole clamp washer 723138
Power cable assembly 316674
Power signal cable assembly 316675
Printer 690178
Printer power cable 316671
Printer PWA 315586
Probe switch hinge 705100
PS retaining clip 736243
PSU module 320746
PSU PWA 315588
Pump retaining washer 723140
Pump/manifold Assy 320744
Rear Case Molding 701493
Rotor Knob 733152
Rotor Shaft 748355
Screw 722237

*
NOMEX is a trade name of Du Pont.

5-16
Description PN
Screw, TORX 2.5mmx8 722239
Screw, TORX 3mmx8 722240
Screw, #8 Self-Tapping 722237
Speaker Assembly 320747
SPO2 PWA 315584
Transducer (MPX2050GP) 662176

5.15. ASSEMBLY
DRAWINGS
Figure No. Description
5-7 Front Case Assembly (1 of 2)
5-8 Front Case Assembly (2 of 2)
5-9 Main PWA (front)
5-10 Main PWA (back)
5-11 Rear Case Assembly
5-12 Printer Assembly

5-17
5.16. ELECTRICAL
SCHEMATICS

Figure No. Description Sheet No.


5-13 Main PWA 1 of 8
5-14 Main PWA 2 of 8
5-15 Main PWA 3 of 8
5-16 Main PWA 4 of 8
5-17 Main PWA 5 of 8
5-18 Main PWA 6 of 8
5-19 Main PWA 7 of 8
5-20 Main PWA 8 of 8
5-21 SpO2 PWA 1 of 2
5-22 SpO2 PWA 2 of 2
5-23 PSU PWA 1 of 6
5-24 PSU PWA 2 of 6
5-25 PSU PWA 3 of 6
5-26 PSU PWA 4 of 6
5-27 PSU PWA 5 of 6
5-28 PSU PWA 6 of 6
5-29 Printer Interface PWA 1 of 1

5-18
FRONT CASE ASSEMBLY
(1 OF 2)
ILLUSTRATED PARTS BREAKDOWN

Page 5-19
Number Description
1 Front Case Molding
2 Select Knob
3 Select Knob Shaft
4 Screws
5 Nuts
8 Nomex Insulator
13 SpO2 PWA
14 LCD Assembly
20 SpO2 opening plug
21 Probe Switch
22 On-Sert retainer

Note: Only the parts included on the Reorder List are


replaceable. The components named in the above illustration
are for informational purposes only.

Page 5-20
FRONT CASE ASSEMBLY
(2 OF 2)
ILLUSTRATED PARTS BREAKDOWN

Page 5-23
Number Description
1 Front Case Molding
2 Rotor Knob
3 Rotor Shaft
6 Probe Switch
8 NOMEX Insulator
9 Retaining Clip
12 Main PWA
13 SpO2 PWA
14 LCD Assembly
17 Screws
21 Probe Switch Lever

Note: Only the parts included on the Reorder List are


replaceable. The components named in the above illustration
are for informational purposes only.

Page 5-24
MAIN PWA
(FRONT)
ILLUSTRATED PARTS BREAKDOWN

Page 5-27
Note: Only the parts included on the Reorder List are
replaceable. The components named in the above illustration
are for informational purposes only.

Page 5-28
MAIN PWA
(BACK)
ILLUSTRATED PARTS BREAKDOWN

Page 5-31
Note: Only the parts included on the Reorder List are
replaceable. The components named in the above
illustration are for informational purposes only.

Page 5-32
REAR CASE ASSEMBLY
(1 OF 1)
ILLUSTRATED PARTS BREAKDOWN

Page 5-35
Number Description
1 Rear Case Assembly
2 Battery Door
3 Battery Support
4 Pole Clamp
5 Screw, Pole Clamp
6 Knob, Pole Clamp
8 Washer
9 Circlip
10 Screw
11 Washer
12 Screw
13 Foot, Round
14 Speaker Assembly
15 Speaker Clamp
16 Retaining Clip
17 PSU Module
18 Pneumatics Module
19 Bracket, Pump Assembly
21 Grommet
23 Fastener, Wire Assembly
24 AC Connector
25 PSU PWA
26 Plug, Ext. DC Jack
27 Tape, Foam

Note: Only the parts included on the Reorder List are replaceable.
The components named in the above illustration are for informational
purposes only.

Page 5-36
PRINTER ASSEMBLY
(1 OF 1)
ILLUSTRATED PARTS BREAKDOWN

Page 5-39
Number Description
1 Thermal Printer
2 Printer Chassis (housing)
3 Printer Door
4 Latch
5 Printer Label
6 Printer Interface PWA
7 Paper Guide
9 Ferrite Bead
10 Label

Note: Only the parts included on the Reorder List are replaceable.
The components named in the above illustration are for informational
purposes only.

Page 5-40
1 2 3 4 5 6 7 8 9 10 11 12

RAMCS[L]

RAMCSB[L]

OE[L] OE[L]

A LWE[L] LWE[L] A
+5VD VRAM
C63 VRAM C64
+5VD +5VP
L8
HZ0805E601R U10 U4
AM29F040B 32 10nF KM681000B 32 10nF
VCC VCC
22
CS1
C164 C166 C169 C167 C168 22 30
CE CS2
47uF 100nF 22uF 10nF 10nF 31 29
25V 16V WE WE
24 24
OE OE

+5VD A1 12 13 D0 A1 12 13 D0
A0 DQ0 A0 I/O1
A2 11 14 D1 A2 11 14 D1
UWE[L] A1 DQ1 A1 I/O2
A3 10 15 D2 A3 10 15 D2
R60 +5VP A2 DQ2 A2 I/O3
10K A4 9 17 D3 A4 9 17 D3
A3 DQ3 A3 I/O4
1% C72 C70 A5 8 18 D4 A5 8 18 D4
A4 DQ4 A4 I/O5
B D4 A6 7 19 D5 A6 7 19 D5 B
A5 DQ5 A5 I/O6
FAILSAFE[L] C73 10nF 10nF C69 A7 6 20 D6 A7 6 20 D6

D[0:15]
A[1:19]
A6 DQ6 A6 I/O7
A8 5 21 D7 A8 5 21 D7
BAS16 A7 DQ7 A7 I/O8
10nF C71 C68 10nF A9 27 A9 27
A8 A8
A10 26 A10 26
A9 A9
10nF 10nF A11 23 A11 23
83 62 60 36 13 7 A10 A10
A12 25 A12 25
A11 A11

VCCQ2

VCCQ1
VCCD1
VCCA1

VCCS1

VCCP1
WDOG[L] 3 94
WDOG CSO
D11 A13 4 A13 4
4 95 A12 A12
CHARGER_ON EX_DC TOUT2 /PB6 CS1
A14 28 A14 28
5 96 A13 A13
TIN2/PB5 CS2 A15 29 A15 3
UNFIL_0VP[L] BAS16 6 97 A14 A14
TIN1/PB3 CS3 A16 3 A16 31
LATCHED_0VC 8 A15 A15
WEH/UD5 A17 2 A17 2
LATCHED_0VP 9 93 A1 A16 A16
WEL/LD5 A1 A18 30
+5VP 11 92 A2 A17
TEMP_CLK[L] AS A2 A19 1 VSS
A18
C C1
12
OE/R/W A3
91 A3
16 C
TEMP_DATA[L] 15 90 A4
IPL0/IRQ1 A4 VSS
16 U17 89 A5
22pF IPL1/IRQ6 A5 16
MC68LC302
17 87 A6
IPL2/IRQ7 A6
R19 18 86 A7
EXTAL A7 CS2[L]
10M
XL4 19 85 A8
XTAL A8
4.915MHz
20 84 A9
C2 R185 +5VP CLK0 A9
+5VD 21 82 A10
DISCPU A10

22pF 1K0 22
BUSW A11
81 A11

23 80 A12 +5VD VRAM


R57 C5 C80 GNDSYN A12 C66 C65
24 79 A13 VRAM
10K XFC A13
1% 25 78 A14 U11 U6
100nF 2n2 VCCSYN A14 10nF 10nF
32 32
HALT[L] 26 77 A15 AM29F040B KM681000B
HALT A15
VCC VCC
RESET[L] 27 75 A16 22
RESET A16 CS1
+5VD
D 28
DTACK A17
74 A17 22
CE
30
CS2 D
HOST_RTS[L] 29 73 A18 31 29
RTS1 A18 WE WE
+5VD R56 32 72 A19 24 24
RCLK1 A19 R59 OE OE
33
TCLK1 10K
10K
HOST_TXD 34 37 1% A1 12 13 D8 A1 12 13 D8
1% TXD1 PA7 A0 DQ0 A0 I/O1
HOST_RXD 38 47 SPRXD A2 11 14 D9 A2 11 14 D9
CD2 /PA6 PA8 A1 DQ1 A1 I/O2
HOST_CTS[L] 39 46 SPTXD A3 10 15 D10 A3 10 15 D10
RTS2 /PA5 PA9 A2 DQ2 A2 I/O3
40 30 SPCLK A4 9 17 D11 A4 9 17 D11
CTS2 /PA4 PA10 A3 DQ3 A3 I/O4
41 35 A5 8 18 D12 A5 8 18 D12
TCLK2/PA3 PA12 A4 DQ4 A4 I/O5
SPO2_RESET EEPROM_CS 43 A6 7 19 D13 A6 7 19 D13
RCLK2/PA2 A5 DQ5 A5 I/O6
SPO2_TX 44 2 A7 6 20 D14 A7 6 20 D14
TXD2/PA1 PB8 A6 DQ6 A6 I/O7
SPO2_RX 45 1 A8 5 21 D15 A8 5 21 D15
RXD2/PA0 PB9 A7 DQ7 A7 I/O8
48 99 A9 27 A9 27
RXD1 PB10 A8 A8
49 98 A10 26 A10 26
CTS1 PB11 A9 A9

E 50
CD1
A11 23
A10
A11 23
A10 E
51 D0 A12 25 A12 25
D0 A11 A11
52 D1 A13 4 A13 4
D1 A12 A12
53 D2 A14 28 A14 28
D2 A13 A13
54 D3 A15 29 A15 3
SECP_CS D3 A14 A14
56 D4 A16 3 A16 31
SECP_HS D4 A15 A15
57 D5 A17 2 A17 2
D5 A16 A16
58 D6 A18 30
D6 A17
59 D7 A19 1 VSS
D7 A18
16
63 D8
D8
64 D9 VSS
D9 +5VD
16
65 D10 C67
PNEU_RESET D10
66 D11
D11
68 D12
100nF
REMOTE_ALARM[L] D12 U19
F D13
69 D13 A1 12
11 LCD_CS F
70 D14 13
+5VD D14

D15
71 D15 HC32
GNDQ2

GNDQ1
GNDD1

GNDD2
GNDA2
GNDA1

GNDS1
GNDS2

GNDP2
GNDP

U19
5
1 A2 9
4 8 KEY_CS[L]
2 10
U7 100 88 76 67 61 55 42 31 14 10
3
BU4S81 HC32

SPRXD
REMOTE[L]
SPTXD
ADC_BUSY[L]
SPCLK

LCD_BACKLIGHT
+5VD

G U1 G
ST93C46A 8
VCC
3 4
D Q
2
C
1
S
6
ORG
PL8
VSS
R58 5
+5VD
SPO2_RESET 10K
1
R187 1%
TEST 2 LCD_BACKLIGHT

TEMP_DATA[L] B 13-SEP-1999 99-J-4515 HOOD


CONNECTOR
3 33K
4 1% A 17-AUG-99 99-J-4510 HOOD
ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 1
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

VRAM

U18
MAX809T 3
VCC
PDG[0:9] +VLED
R66
C4
A RESET
2
12pF
A
4K7 C7

GND R30
VRAM VRAM 15pF
1 100K R7 R33 R35 R34 R39 R38 R37 R36 R41 R40
FAILSAFE[L] +5VD XL2 R65 C75 C74 XL1 10K 10K 10K 10K 10K 10K 10K 10K 10K 10K
4.0MHz 1M0 32.768kHz 1% 1% 1% 1% 1% 1% 1% 1% 1% 1%
Q3 Q28 Q30 Q29 Q34 Q33 Q32 Q31 Q36 Q35
10nF 10nF C6
R1 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188 2SB1188

R192 18K U5
C3 15pF R4 R8 R10 R9 R14 R13 R12 R11 R16 R15

DG0

DG1

DG2

DG3

DG4

DG5

DG6

DG7

DG8

DG9
1K0 H8/3724
12pF 76 57 180R 180R 180R 180R 180R 180R 180R 180R 180R 180R
LDR
10 AVCC VCC 8

PDG0

PDG1

PDG2

PDG3

PDG4

PDG5

PDG6

PDG7

PDG8

PDG9
OSC1 X1
11 7
LDR1 C109 OSC2 X2
MPY54C569 47uF 6 Q2 Q19 Q21 Q20 Q25 Q24 Q23 Q22 Q27 Q26
TEST
25V 12 32 PS13
DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA DTC143ZKA
RES P50
33 PS12
P51
SECP_HS
B 74
PA0 P52
34 PS11
B
75 35 PS10
PA1 P53
36 PS9 DG[0:9]

DG0
P54
DC_INPUT 77 37 PS8
P00 P55
78 38 PS7
P01 P56
DC_BATTERY 79 39 PS6
P02 P57
80
P03 LED22 LED23 LED21 LED28 LED27
PTH 1 41 PS5
P04 P60 LMG53W LMR53W-D LUY53C LMR53W-D LUY53C
PUMPC 2 42 PS4 DC_SUPPLY F BPM ALARM SPO2
P05 P61 LED20 LED24 LED25 LED26
BATTERY_C 3 43 PS3
P06 P62 LUY53C LMR53W-D LMR53W-D LUY53C
ANALOG_V
LED5 LED4 LED9
4 44 PS2 BATTERY C ALARM MAP

S5A
P07 P63 DUR14A-1 DUR14A-1 DUR14A-1
SECP_CS

S0

S1

S2

S3

S4

S5

S6

S7
45 PS1
P64 S8 7 S0 7 S8 7
VRAM VRAM VRAM 13 46 PS0
A A A
IRQ0 P65 S9 6 S1 6 S9 6
B a B a B a
14 47 PDG0
IRQ1 P66 S10 4 S2 4 S10 4
R29 R24 C C C
C 10K 10K
15
IRQ2 P67
48 PDG1
S11 2
D
f b
S3 2
D
f b
S11 2
D
f b C
16
1% 1% IRQ3 S12 1 g S4 1 g S12 1 g

SYSTOLIC
5 E E E
ROTOR[L] 1 17 49 PDG2
4 IRQ4 P70 S13 9 S5 9 S13 9
POWER[L] 2 18 50 PDG3 F e c F e c F e c
U31 IRQ5 P71 S14 10 S6 10 S14 10 LED13 LED14 LED15
3 G G G
BU4S81 19
EVENT P72
51 PDG4
d d d
S15 5 S7 5 S15 5 DUR09A DUR09A DUR09A
EXT_DC_INPUT[L] 40 52 PDG5 DP DP
DP DP
DP DP
P17 P73 S8 10 S0 10 S8 10
ALARM_FREQ 53 A A A
PDG6
P74 3 3 3 S9 9 S1 9 S9 9
ALARM0 COM COM COM B a B a B a
23 54 PDG7
P30 P75 8 8 8 S10 8 S2 8 S10 8
ALARM1 22 55 COM COM COM C C C
PDG8 f b f b f b
P31 P76 S11 5 S3 5 S11 5

DG9

DG9

DG8
ALARM2 21 56 PDG9 D D D
P32 P77 S12 g g g
4 S4 4 S12 4
ALARM3 20 E E E
P33 S13 2 S5 2 S13 2
MAP
58 PMOTORA[H] F e c F e c F e c
P80 S14
LED10 LED11 LED12 3 S6 3 S14 3
PS14 31 59 PMOTORA[L] G G G
P40 P81 DUR14A-1 DUR14A-1 DUR14A-1 S15
d d d
7 S7 7 S15 7
PS15 30 60 PMOTORB[H] DP DP
DP DP
DP DP
P41 P82 S0 7 S8 7 S0 7
PSTB1 A A A
D 29
P42 P83
61 PMOTORB[L]
S1 6
B a
S9 6
B a
S1 6
B a
1
COM
1
COM
1
COM
D
PSTB2 28 62 PLATCH[L]
P43 P84 S2 4 S10 4 S2 4 6 6 6
PSTB3 27 63 C C C COM COM COM
PDATAIN f b f b f b
P44 P85 S3 2 S11 2 S3 2

DG6

DG6

DG5
PSTB4 26 64 PCLOCK D D D
P45 P86 S4 1 g S12 1 g S4 1 g

DIASTOLIC
PSTB5 25 65 PDATAOUT E E E
P46 P87 S5 9 S13 9 S5 9
PSTB6 24 F e c F e c F e c
P47 S6 10 S14 10 S6 10
66 G G G
PWM S7
d d d
5 S15 5 S7 5
67 DP DP
DP DP
DP DP
SCK1
68
SI1 3 3 3
69 COM COM COM
R120

R153

R154

R157

R158

SO1
4K7

4K7

4K7

4K7

4K7

8 8 8
70 COM COM COM
SCK2

DG8

DG7

DG7
71
CS
LED1 LED2 LED3
R121

R122

R155

R156

R159
4K7

4K7

4K7

4K7

4K7

72
SO2 DUY14A-1 DUY14A-1 DUY14A-1
73
UD S0 7 S8 7 S0 7
A A A
E AVSS VSS
S1 6
B a
S9 6
B a
S1 6
B a
E
S2 4 S10 4 S2 4
5 9 C C C
f b f b f b
HEAD_UP S3 2 S11 2 S3 2
D D D
PAPER_OUT S4 1 g S12 1 g S4 1 g
LED16 LED17 LED18 LED19 E E E

PAPER_OUT_CONTROL
DUR09A DUR09A DUR09A DUR09A S5 9
F e c
S13 9
F e c
S5 9
F e c BPM
S0 10 S8 10 S0 10 S8 10 S6 10 S14 10 S6 10
A A A A G G G
5VDIGITAL_ENABLE S1 9 S9 9 S1 9 S9 9 S7 5 d S15 5 d S7 5 d
B a B a B a B a DP DP DP
DP DP DP
PRINTER_LED_ENABLE S2 8 S10 8 S2 8 S10 8
C C C C
CHARGER_ON f b f b f b f b
S3 5 S11 5 S3 5 S11 5 3 3 3
D D D D COM COM COM

SPRXD
TEMP S4 4
E
g S12 4
E
g S4 4
E
g S12 4
E
g 8
COM
8
COM
8
COM
S5 2 S13 2 S5 2 S13 2

DG3

DG2

DG2
F e c F e c F e c F e c
SPTXD S6 3 S14 3 S6 3 S14 3
G G G G
SPCLK S7 7 d S15 7 d S7 7 d S15 7 d
DP DP DP DP
DP DP DP DP

F BATT_OFF 1
COM
1
COM
1
COM
1
COM
LED8 LED7 LED6 F
DUR14A-1 DUR14A-1 DUR14A-1
6 6 6 6
COM COM COM COM S8 7 S0 7 S8 7
A A A
DG5

DG4

DG4

DG3
S9 6 S1 6 S9 6
B a B a B a
S10 4 S2 4 S10 4
C C C
f b f b f b
S11 2 S3 2 S11 2
D D D
S12 1 g S4 1 g S12 1 g
PS[0:15] E E E
S13 9
F e c
S5 9
F e c
S13 9
F e c SP02
S14 10 S6 10 S14 10
G G G
d d d
S15 5 S7 5 S15 5
S[0:15] DP DP
DP DP
DP DP

3 3 3
S5A

S10

S11

S12

S13

S14

S15
COM COM COM
S9
S0

S1

S2

S3

S4

S5

S6

S7

S8

8 8 8
COM COM COM
R18 R32 R43 R42 R47 R46 R150 R45 R44 R160 R54 R53 R52 R51 R50 R49 R48

DG1

DG1

DG0
22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R 22R
G G

Q5 Q4 Q7 Q6 Q11 Q10 Q9 Q8 Q44 Q18 Q17 Q16 Q15 Q14 Q13 Q12
DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK DTD123EK
PS10

PS11

PS12

PS13

PS14

PS15
PS1

PS2

PS3

PS4

PS5

PS6
PS0

PS7

PS8

PS9

SEE SHEET 1
ISSUE DATE CHANGE SIG
DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H DTD123EK is a digital transistor with a 2K2 base resistor and a 2K2 base pull-down resistor H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 2
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

ANA+ +12VA
VALVESENSE +12VA

A U32 U33 A
LM78L12 LM78L05
R86
100K
8 1 8 1
U24 +12VA VIN VOUT VIN VOUT
5 AD822
C43 C41 ANALOG_V
7 330nF G1 G2 G3 G4
C98 C34 G1 G2 G3 G4
C18 47uF 100nF
6
2 3 6 7 25V 2 3 6 7 10uF
16V R84
R76 C33 150K
100nF
21K U24
R81
0.1% R83
AD822 100nF
3 10R
8
30K
1% 1 ANALOG AND DIGITAL GROUNDS
-12VA
R80 R70 2 +12VA C40 MUST BE MANUALLY CONNECTED IN LAYOUT
10K 750R
4
R177 C95 C26 C14
C12 2u2 100nF
1% 0.1%
25V 10uF
18K 470NF 16V
100nF
B R2 C107
35 36
B
U15
+12VA DG408

AVDD1

AVDD2
3K3 47NF 13
U25
PT1 V+
R67
C19 VALVESENSE 4 8 5 AD822 1 26 D0
MPX2050 S1 D AIN+ D0
TH_REF 5
S2
7 510R 2
AIN- D1
25 D1
3
VS 100nF PT2 6 6 C25 3 24 D2
S3 VREF D2
U13 1nF
2 PT2_REF 7 4 U9 23 D3
VOUT+ 7 S4 REFCOMP D3

VOUT-
4 R78
3
+ +VS
AD620
12
S5
LTC1604
D4
22 D4
8
6 PT1 11 33 21 D5
C11 S6 C28 C15 SHDN D5
GND
1 549R 1
REF
100nF PT1_REF 10 47uF 100nF 32 20 D6
0.1% S7 CS D6
2
- -VS

4
5
PUMPC 9 +5VD 16V CONV_ST[L] 31 19 D7
S8 C35 CONV D7
+5VD RD_RES[L] 30 18 D8
+5VD RD D8
C20 1 27 17 D9
A0 100nF BUSY D9
R194 16 16 D10
C10 A1 U28 +5VD 9
D10
100nF 10K C81 DVDD
C 100nF 1%
15
A2
12
11 10 D11
15 D11
C
-12VA A1 13
DGND
14 D12
U21 D12
+12VA HC174 +5VD 10uF
2
EN
HC32 16V
29
OVDD D13
13 D13
PT2 C82
C22 D0 3 2 14 DGND
U28 28 12 D14
MPX2050 1D 1Q
9 OGND D14
V-
D1 8 11 D15
3
4
2D 2Q
5
C123 A2 10
10uF D15
U29 U30

AGND1
AGND2
AGND3
AGND4
VS 100nF D2
3 16V
1nF

VSS
6 7
3D 3Q
HC32 C100 LM79L12 C99 LM79L05
2 U23 11 10 C13 47uF 47uF
VOUT+ 7 4D 4Q
U28
VOUT-
4 R79
3
+ +VS
AD620
13
5D 5Q
12 1 25V
2
VIN1 25V
2
VIN1 5 6 7 8 34
8 3 3 3
6 14 15
100nF A7 2 VIN2 1 VIN2 1 C32
VOUT VOUT
1 C21 549R 1
6D
CLK
6Q
6 6
GND REF CLR -12VA HC32 VIN3 VIN3
100nF 0.1% 2
- 5 7 7
-VS
ANA- C42 VIN4
C31 VIN4 100nF
4 9 1
G3 G3
U28 330nF 100nF
4 5 5
C39
6
C23 5
10uF
HC32 -12VA
+12VA ANA_SEL 16V
100nF ADC_BUSY[L]
D C24
-12VA
D
LWE[L]

R77 U19
100nF 1
21K U25 AD_CS[L]
3
0.1% A6 2
AD822
3
8
HC32
1
D[0:15]
R71 2
4
750R
0.1% A[1:19]

U22
HC259
PUMPC
A1
4 12V_ON
Q0

U19 13 5 DEFLATE
D Q1
4
6 PNEU_CS[L] 14 6 DUMP[L]
G Q2

E A5 5
Q3
7 PUMP_ON E
HC32
A2 1 9 READ_TEMP[L]
S0 Q4

A3 2 10 LCD_BACKLIGHT_1
S1 Q5

A4 3 11 ADC_NAP[L]
S2 Q6
+5VD 12 ADULT[L]
C37 Q7
CLR

100nF 15

TH_REF +5VD RESET[L]

CS2[L]

R82
10R
+12VA UNFIL_0VP[L]
C29
C16
ANA+ U14
+5VD
REF-01 5 100nF
F TRIM
100nF R74 R92 +5VD F
U26 10K D3 R85
R73 AD822
2 6 3 0.1% 1M0 R89
VIN VOUT 8 U26
R75 R69 1K0 10M
10K 1 5 AD822 U27 R91
1% BAS16
GND 0.1% LM393 10K
2 14K3 8K25 7 3
8 U27
C17 4
R93 R90 1%
4
R68 R72 0.1% 0.1% 6 1 5 LM393
100nF
9K09 90K9 R95
2 330K 10K 7 FLT_0VP[L]
0.1% 0.1% 4
30K C38 1% 6
1% 1uF
16V
Q37 C30
2N7002 100nF
+5VD +5VD

R88
R124 VR1
4K32 10K R87
47K CW
0.1%
1% 68K
1%
G G

R94
20K

SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 3
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

A A

+5VD
+5VD
C54
R100
R115 10nF 1R0

+5VD 20K C51


R101

C46 3K3 10uF


16V
U39 100nF U34 U40
HEF4066B 14 5 LM358 LM386 PL5
C47
B R105
B
6

7 3 1
VDD C55
R102
SPEAKER
8
ALARM_FREQ 1 2 6 10K 1
Y0 Z0 100nF 5

ALARM0 1%
CONNECTOR
13
E0 82K 2
220uF 2
R98 C48
7
1% 4
R103 25V
R104 510R 100nF
4 3 2R7 C110
Y1 Z1
C53 1% 100nF
ALARM1 5 47K C44
E1
1% 100nF
R99 C52
8 9
Y2 Z2 1uF +5VD 10uF
16V 16V
C45
ALARM2 6 24K
E2 100nF
R97
11 10
Y3 Z3 R96
ALARM3 12 12K
E3 10R
VSS C56
7

100nF
C C
U34
LM358
3
8
1

2
4

R116 +5VD
20K

R140
7K5
1% PL1

D PDATAOUT 1
D
PLATCH[L] 2

PCLOCK 3

PSTB1 4

PSTB2 5

PSTB3 6
PRINT HEAD
CONNECTOR
PTH 7

PSTB4 9

PSTB5 10

PSTB6 11

PDATAIN 12

E E

+5VD

PL10

F PMOTORA[H] 1 F
PMOTORA[L] 2

PMOTORB[H] 3

PRINT MOTOR / SENSOR PCB


PMOTORB[L] 4

PAPER_OUT 5

6
CONNECTOR
7

PAPER_OUT_CONTROL 8
HEAD_UP 9

C86
100nF

G G

SEE SHEET 1
ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 4
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

+5VD +5VD +5VD +5VD +5VD +5VD +5VD


+5VD
C49
D[0:15]
A R106 R107 R109 R108 R110 R112 R111
100nF
A
10K 10K 10K 10K 10K 10K 10K
1% 1% 1% 1% 1% 1% 1% U37
+12VP HC244
D5
SW4
A B 2 18 D0
+12VP A1 Y1

C93 ROTOR A' B' 4 16 D1


5N BAS16 A2 Y2

6 14 D2
A3 Y3
220uF D3
PL3 25V
8 12
C112 D7 A4 Y4
G
10nF BAS16 D6
SW2
1 A B 1

2 PUMP- POWER A' B'


5N BAS16
3

4
U37
5 HC244
SW3
6 A B 11 9 D4
A1 Y1
VALVESENSE
STAT
B 7 A'
5N
B' 13
A2 Y2
7 D5
B
15 5 D6
A3 Y3

17 3 D7
A4 Y4
G

SW1
A B 19
R118
15K
+12VP +12VP START/STOP A' B'
5N
1%

D2 D1 SW5
R128 R123 BAS16 BAS16 A B
56K 82K ALARM SILENCE A' B'
1% 1% 5N

DEFLATE_VALVE_12

C DUMP_VALVE_12 SW8 C

1
COM
2
CHA
3
CHB

Q40
SI9956DY 7

8 KEY_CS[L]
Q39
2 SI9956DY 5
POWER[L]
6
1 4 ROTOR[L]

D 3
+5VD D

+5VD
Q39 R114
C57 47K
SI9956DY 7
1%
+5VD 8
100nF
U42 2 SW6
A B
+5VD PALCE16V8 20 PROBE1 A' B'
R193 1 5N
1 VCC
20K CLK
11
OE
Switch is closed when
+12VP +5VD
UNFIL_0VP[L] 17
I/O5 I/O3
15 DEFLATE_VALVE probe is in the holder C50
FLT_0VP[L] 8 16
I7 I/O4
LATCHED_0VC 12 9 R126 100nF
I/O0 I8 DUMP_VALVE +12VP
LATCHED_0VP 100K
E 13
I/O1 I/O2
14
U36 E
12V_ON 3
I2
Q40 SEC_ALARM 3 4 1
DEFLATE 4 OVERCURRENT R132
I3 WD1
SI9956DY 5 Q38
DUMP[L] 5
DTA143XKA HC14 2 DB-E698
I4 6 20K
PUMP_ON 6 5
I5 PUMP_SWITCH 4
PNEU_RESET 7 74HC14D
Q41 6
I6 U36
FAILSAFE[L] 2 3 SI9410DY 7
I1 TEMP_CLK 11 10 TEMP_CLK[L]
8
GND 4 HC14
10

2 74HC14D +5VD
R135 3
+5VD
30K
1%
R143
+5VD +5VD 10K
C77 1%
F 100nF RESET[L] F
U36
R125 R134
18K 20K RESET2[L] 5 6 Q45
U41 DTC143ZKA +5VD
C58 LM392 HC14
3 8 U41
R136
1 5 LM392
1uF 74HC14D R147
2
4
30K 7 10K
1% 6 1%
R119 C59 HALT[L]
0R1 100nF

R127 Q46
U36 DTC143ZKA
R117
100K 200K 1 2

R133 C111 HC14


20K 100nF R129
U36
G 10K G
1% 74HC14D
9 8

HC14

74HC14D

PUMPC

SEE SHEET 1
DTA143XKA is a digital transistor with a 4K7 base resistor and a 10K base pull-down resistor
ISSUE DATE CHANGE SIG
DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 5
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

A A
PL7
VDC_OP
U45
MIC5203-4.7 HOST_TXD 1

HOST_RXD
HOST COMMS
3 4 2
IN VOUT
HOST_CTS[L] 3
1
GND HOST_RTS[L]
CONNECTOR
4
C78 C61
2 REMOTE_ALARM[L] 5
100nF EN 1uF
16V 6

D9

+12VP

B D8
R142 B

3K3 BATT+ C157


BAS16 BAT54C 10nF
D10
BZX84C B1 GND
5V1 3V6
3/V110H
-17VLCD
PL9
+VLED
+5VD RESET2[L]
1

2
C60 VRAM C161
3
U46 +5VD 10nF
VRAM C79 4
100nF ADM691A 5 1
R144 GND

POWER
5
BATTON VBATT
10K 100nF +5VD
3 2 6
VCC VOUT 1%
C GND C
CONNECTOR
RAMCS[L] 13 12 RAMCSB[L] 7
CEIN CEOUT
7 6 ANA- 8
OSCIN LOWLINE U47 +5VD
8 15 1 ANA+ 9
OSCSEL RESET 3
11 16 2 VDC_OP 10
WDI RESET R21
DC_INPUT 9
PFI WDO
14 HC132 20K
10 +5VD
PFO
GND FAILSAFE[L]
4
C162 C159
R146 10nF 10nF
10K U47
4 C62 C165 C160 C163 C158
1% 6 Q47
5
10nF 10nF 47uF 10nF
DTC143ZKA 25V
33nF
HC132
R152
U47 10K
VRAM U36 9 1% U47
8 12

D 13 12 10
13
11 SEC_ALARM
D
HC132
R141 HC14 HC132
47K
WDOG[L]
74HC14D
EXT_DC_INPUT[L]

Q43
DTC143ZKA
PL4

DC_INPUT 1

DC_BATTERY 2

POWER MONITOR
3

VBC 4
BATT_OFF

CONNECTOR
5

E CHARGER_ON 6 E
R23
PRINTER_LED_ENABLE 7
100K
5VDIGITAL_ENABLE 8
+5VD BATTERY_C
12V_ON 9
SK3

C114 R20
1
24K
2
100nF
3
-17VLCD 4
LWE[L] 5

OE[L] 6

LCD_CS 7

A4 8

9 +VLED
F F
LCD
RESET[L]
PL6
10
D0 11

CONNECTOR LCD BACKLIGHT


1
D1 12
2
D2 13
D3

D4
14 R17
4R7
CONNECTOR
15
1.3W
D5 16
Q1
SI9956DY 7 C121
D6 17
10nF
8
D7 18
LCD_BACKLIGHT 2
19
D[0:15]
20 1

R173
4R7
G Q1
1.3W G
SI9956DY 5

LCD_BACKLIGHT_1 4

DTC143ZKA is a digital transistor with a 4K7 base resistor and a 47K base pull-down resistor

SEE SHEET 1
ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 6
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

A A

+5VIT

B R63 L1
B
10K VREF BLM31B601S +5VIT +5VD
1% SK1

FL1 L2
8 1 1
BLM31B601S R149 R148
2 U35
7 2
1K0 470R
3 4N35 1%
L3 C122
6 3 4
BLM31B601S 1uF 5 1
5 C AN
5 4 6
VREF 6 +5VIT B
L4 READ_TEMP[L]
4 2
Z>200/100MHZ BLM31B601S E CTH

0VIT
R55 R190
4K32 3K09 0VIT
0.1% 1%

C C
+5VD
R25
R27 R113
2K74 22K1
* = FIT 0R0 IF INTERNAL CLOCK USED +5VIT VREF 1K0
1%
0.1% 0.1% +5VIT C27
+5VIT R61
C8 * U2 1K0
U12 +5VIT
0VITA U8 100nF R191 4N35
HEF4051B 16
R6 15pF PIC16C622A 14 0VIT 5K76
11 VDD 13 0VIT XL3 1% 1 5
TEMP_CLK
A0 Y0 16K9 VDD AN C
0.1% 19.6608MHz
10 14 16 17 6
A1 Y1 C9 CLKIN RA0 B
R130 0VIT R3
9 15 15 18 2 4
A2 Y2 CLKOUT RA1 CTH E
0VITA
6
E Y3
12
15pF 0R0 4 VPP RA2 1 470R
1 0VIT 1%
2
Y4 RA3
5 3
0VIT Y5 RA4
2 6
Y6 RB0

D Y7
4
RB1
7
D
8 +5VD
RB2
3 9
Z RB3
10
RB4
VEE VSS R62
11
0VIT RB5
7 8 +5VIT U3 1K0
RB6 12
4N35
13
RB7
0VITA 0VIT 1 5 TEMP_DATA[L]
VSS AN C
+5VIT 6
5 B
R5
R172 2
CTH E
4
+5VIT +5VIT 470R
0VIT
47K 1%
U48 R186
1%
0VITA U16 10K
5 AD822 U48
R174 MAX1241 1 1%
7 3
AD822
8
R131
E 6 7K87
1%
1 2
DO
6
E
C103 2 10K 3 7
4 CS
470nF 1% 4 8
C113 SCLK

100nF
R176 R31 0VITA
0VITA 5
7K87 68K1 ISOLATION BARRIER
1% 1% 0VITA
0VITA

F F

+5VIT

R161 VREF
150R
1%

R22

U38 R151 C101 C108 0R0


TL431 2K7 100nF 47uF R189
1
1% 16V 4K99
1% 0VIT 0VITA
8

G 0VITA 0VITA G
2 3 6 7
R64
10K R184 C36
1%
10K 100nF
1%
0VITA
0VITA
0VITA 0VITA

SEE SHEET 1
ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 7
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

A A

U20
XC62FP5002PR

D13
L6
2 3 +5VIT
VIN VOUT
4u7
RB160L-40
C89 VSS
220pF 1
B B
C106 C115 R145 R168 C102
10uF 10uF 2K7 2K7 100nF
20V 20V 1% 1%
R137
39R
1%
T1
L5 CEPH205 0VIT
ANA+
11
4u7 1
C128 C87 C104 C105 C96 C127 19 t
2
220uF 100nF 2u2 2u2 100nF 470pF
25V 50V 50V 12 SK2
26 t 7
D14
L7
5 +5VSPO2 1
R163 13 t
30R
6
4u7 SP_DG 2
RB160L-40
1% 8 C88 3

C 220pF
4 C
Q50 R171
C117 C116 5
BUK481-60A 10uF 10uF 750R
20V 20V 1%
R26
39R
1%

D15
R179 RB160L-40
2R7 C118 R139
1% 330pF 10K +5VD
0.1%
C120
D Q51 U53
D
U60
BUK581-60A UCC3965D HCPL-2601
470pF R183
C84 470R
R170 8
FAILSAFE[L] 1 8 1% VCC 2
OFFSET COMP 7 AN
VE
100nF 100K
U43 6
2 7 VO 3
R164 4N35 VCC VFB 5 CTH
GND
1K0
5 1 3 6
C AN VOUT VREF
6 SP
B
4 2 4 5
E CTH GND NI

R138 +5VD
R180 10K
C129 C94 C83
0.1%
R181 750R 47uF 1uF 100nF
U61 1% 25V 16V
E 470R
UCC3809D-1 Q48 E
1%
DTA143XKA

1 8
FB REF
SP U50
2 7 R166 HCPL-2601
SS VDD
120R
R175 1% 8
3 6 2 VCC
RT1 OUT AN 7
VE
10R
6
4 5 3 VO
RT2 GND CTH
C90 C85 C91 GND
5
1uF 100nF 1uF R178
50V 50V 180R

SP
R182 R197
33K 15K C97 R188
1% 1% 10nF 15K
1%
F F
+5VD

R165
470R U44
1% 4N35
SPO2_RX
1 5
AN C
C119 C76 C92 D12 6
B
10nF 100pF 330pF BZX84C
2 4
5V1 CTH E
SPO2_TX

PG

SP
SPO2_RESET
Q49
DTC143ZKA
G G

SK4

SEE SHEET 1
ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON COMPANY, L.L.C. C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REFERENCE PA NUMBER BBV-98-0552-SD_E SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH MAIN BOARD
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 8
30-SEP-98 SC315585 OF 8
1 2 3 4 5 6 7 8 9 10 11 12

A A

LIM

VDD VDD
L6
BLM31B601S

R20 R50
FL2 10K R9 10K
RCAL-RTN 3 2 L5 SP 200R
0.1% 1%
BLM31B601S 1% U4
R69
RCAL 4 1 7 TLC3704CD
R8
Z>200/100MHZ 100K 1 SNSRDET-L
1%
R38 6 200R
C1 C2 1%
B 100nF 100nF
2K0 B
1% R37 R64
2K0 10K5
SP SP

L4 C6 1% 1%
VLED_SP C47
BLM31B601S 100nF
PL2
SP
C45
C62 C61
SP
22nF SP
SP
1

2
220uF 44 42 41 58 57
1500PF 1500PF 15
10V
3150V 3150V SK1 FL1 R62 LIMFLT LIM ENB+ RCAL+ RCAL-
LED+ 3 2 37
L7
CHL
56
10R 38 RCALFB
1
8 LED- 4 1 BLM31B601S LED+
53
1% LED RCAL
2 39 DRIVE
RCALTP
R11
9 Z>200/100MHZ R63 LED-
52 RCALOUT
3 R61 40 RCALOUT

200R
CLL
10
4 SP 10R 1%
11 33K2 1% 64
5
1%
ALCSW
R10
C 65 45 ERROR-L
C
WINDOW
12 ERROR
ALCIN ALC OUT
6 IN
13 C33 66 200R
ALCOUT
7 DET-ANODE
1%
14
L3 R66
2 51
BLM31B601S 39nF DIFFFB+

FL4 R5 TESTFB

249K 1 26 ZERO/TEST
Z>200/100MHZ - ZERO/TEST
1%
16
L2 100R +
-

IN PGAOUT
7 R59
5 4 1%
BLM31B601S
DIFFIN+
INR-SHIELD
+
VREF5
15K8
DET-CATHODE

TEST SW

6 3
PGA
R60 C50
+
DIFFIN-
C37 1%
L1 68 FLTOUT 9
15K8
-
7 2 470pF
SP BLM31B601S SP
R4 R65
67 - 820pF 1% SP
DIFF-

8 1 FLTIN 8
100R 249K
DEMOD +
C8 R7
18 LOWSIG-L
1% 1% IN LOWSIGC

62 25
100nF 200R
R46 R45 DARK LOWSIG
LOWSIG
SP
R43 1% R44
13 14
RED IR

41K2 41K2 41K2 41K2


D D
RDMGIN LEVEL SHIFTERS IDMGIN

R28 C3 1% C4 1% 1% C5 1% C9 IDMGOUT
49K9 100nF 100nF 12 15 100nF 100nF
IN OUT OUT IN

1% VREF25
CAP CAP
VREF25
C46
IDMGC 17
60 DKAMPFB
16 RDMGOUT
61
IDMGOUT
22nF
-
RDMGOUT 11
R6 C12 C48
VDD +
10
499K 10nF DKAMPIN RDMGC

1% VREF25
22nF
REFERENCES
R12
DARK 59 6 VREF25 +2.5VREF
R68 DKAMPOUT VREF25

C49 63 3 VDDA 200R


100K VREF5
DKCAP VREF5
R54 R39
C22 1%
DARK
1% 5 ISET C55
ISET
22nF 100pF 4u7
RESET-IN 21 STIN 20K 2K0 16V
34 CYCLE
1% SP
C38 C53 1%
23 CYCLE
RESET-OUT STOUT
35
10nF 47uF
C34 SATIN-L 16V
VDD
DOUBLER
SP SP
46 36
E E
C1+ GATE
SP SP
47 30 MODE
C7 C35 1uF C1- MODE
16V 48 31 DACLOAD-L
100nF R40 C2+ V10 DACLOAD

49 32 DACDATA
2K0 1uF C2- DOUT DACDATA

PL1 1% 16V 50 33 DACCLK


VDD DACCLK
L9 SP
4 24 ASIC-RESET-L
FS1 BLM31B601S RESET-L

1 +5VSPO2 43
R41 ENLIMRST-L

2 0.3A U2 28
3
VLED_SP 49R9 ADCCLK
SP
C58 OXICHIP2 29
4 C57 1% 22 GPTCLK
220uF
220uF L10 C54 C56 VPP
27 CLK10
5 16V CLK10MH
16V 4u7 4u7 VCC DGND VCCA AGND
16V 16V
23R-25MHz 20 54 19 55 VDDA
CR1 SP
VDD
C52 C51
1SMB5919BT3
SP SP

47uF 47uF C11 C10 PROVIDE 68-PIN, SM-PLCC


16V 16V

F SP SP
VDDA
100nF 100nF
SOCKET FOR U2
F
R21
C24 C23

10R
1% C60 C59 100pF 100pF
47uF 10nF SP
SP

16V
R23

0R0 SP SP
RESET-OUT
VDD
SP
SP

Q1 TXD-UART
DTA143XKA

R22
G 681R
G
1%

R55 R55 NOT INSTALLED


180R

SP
RXD-UART

A 17-AUG-99 99-J-4510 HOOD

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
CRITIKON C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
REF PA PART NUMBER BBV-98-1011-SD_B SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
GDH CRITIKON - SPO2
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 1
02-OCT-98 SC315584 OF 2
1 2 3 4 5 6 7 8 9 10 11 12

R33
IRFB

49K9
C27 1% C42
R32
A 220pF
A
49K9 VDDA 10nF
R71 1% C18
110K C39
SP

1%
100nF
U5 SP 10nF
R2 R48 TLC2262CD
IDMGOUT 2
8 U5
R72
158K 162K 1 6 TLC2262CD U4
1% C31 1% TLC3704CD
3
4
100K 7 11
100nF 1% 5 13 IRSD

R70 10
100K R78
SP

1% SP 100K
1%
+2.5VREF +2.5VREF M1

B R30 M2 B
REDFB

49K9
1% M3
C29 R31 C41
220pF
49K9
M4
R79 VDDA 10nF VDD
1% C17 C40
SP 110K C13
1% M5
U6 100nF 10nF
100nF
R1 R47
SP
TLC2262CD
RDMGOUT 2
8 U6 SP M6
R76
158K 162K 1 6 TLC2262CD U4
1% 1% TLC3704CD
C30
3
4
100K 7 5
3 M7
1% 5 2
100nF REDSD

4
R75 12
100K R77
C C
SP SP

1% 100K
1% SP
+2.5VREF

DARK

+1.63VREF
VDD
VDDA C19
R26
C16 U1
MAX4053A 100nF
150K
100nF 0.5% 11
6
INH VCC
16 SP

U7
A
10
SP B

TLC2262CD 9
C X
14 IRFB
2 U7
8
R25 12 15 REDFB
TLC2262CD
XO Y
1 6 13
X1
R24 Z
4 DARKFB
3
4
100K 7 +3.81VREF 2
Y0
R15 0.1% 1
Y1
DACCLK 53K6 5 VEE
7

0.5% 5
Z0
200R 3
Z1 VSS
8

D 1% R27 SP
R34 D
R16 100K
DACDATA SP
0.1% +2.5VREF 49K9 R57
200R 1% 20K
1% SP
1%
R13
DACLOAD-L
SP

200R R29
1% DARKFB

LIM 49K9
C43
1% C44
R35
C28 VDD
220pF 10nF C20
ERROR-L 49K9 10nF
R81
1% VDDA C15
110K U9
1% 100nF

DARKSDFF
R14
SP
HC175

IRSDFF

REDSDFF
ZERO/TEST
100nF SP

200R U8 SP
4 2
1D 1Q
1% R3 R49 TLC2262CD
E SNSRDET-L
2
8
R80
U8 1Q
3
E
158K 162K 1 6 TLC2262CD U4 5 7
2D 2Q
1% 1% TLC3704CD
3
4
100K 7 9 6
C32 1%
2Q

RCALOUT 100nF 5 14 DARKSD 12 10


3D 3Q

8 11
3Q

R73 R74 13
4D 4Q
15
SP SP
100K 100K
14 LOWSIG-L
1% 1% CLK 4Q
CLR
+2.5VREF
SP
VDD
9 1

SDCLK
SDCLK

VDD VDD
U3
PIC16C66
R52 R58
21
RB0 RA0
2 IRSDFF
10K 20K
F 22
RB1 RA1
3 REDSDFF 1% 1% F
23
RB2 RA2
4 DARKSDFF R18
MODE
24 5 LOWSIG-L
RB3 RA3
200R
25
RB4 RA4
6
1%
R17
26
RB5 RA5
7 ASIC-RESET-L

27
RB6 200R
VDD 1%
R42 28
RB7 MCLR
1

R19
TXD-UART RESET-OUT
49K9
1% 11
RC0 OSC1
9 200R
12 10
1%
XL1
RC1 OSC2

VDD 13 VDD
RC2

VDD 14
RC3 VDD
20
20MHz
R56
15 CLK10
R67
RC4
C25 C26
10K 10K 16 C21 R36 18pF 18pF
RC5
VDD
G 1% 1% 17 8
100nF 49R9 G
RC6 VSS1
C36 1%
RXD-UART 18
RC7 VSS2
19
1uF C14
SP SP
16V

VDD 100nF
U10 SP

HC74
SP 10 14 R53
R51 PRE VCC
Q
9

10K 12
D
CLK20 150R
1% 11 CLK
8
1%
Q
13 CLR GND
7

VDD SEE SHEET 1


U10
ISSUE DATE CHANGE SIG
SP
HC74
4
PRE VCC
14
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
5
CRITIKON C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
Q
2

H H
D

3
CLK REF PA PART NUMBER BBV-98-1011-SD_B SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE

CRITIKON - SPO2
6

GDH
Q
1 7
CLR GND

SP SP DIMS DATE AUTHORISED FINISH DRAWING No. SHT 2


02-OCT-98 SC315584 OF 2
1 2 3 4 5 6 7 8 9 10 11 12

A A
VBC

R77
SET VBC=13.95V VR1
10K 75K
CW
1%

FEEDBACK
SHT. 2

R6 R8

8K2 10K
B 1% 1% B
C7

PL2 1nF

+24V
D5
S2D
DC SUPPLY
1 R9 R1
MAINS AC/DC MODULE 2
5K1 16K
24V DC C1 1% 1%
100nF

U1
LM2596
4
C D6 FB C
L1 S3D FS1 L2 VBC
1 2
+VIN OUT SHT. 2,3
EXTERNAL DC SK1
1
3A 100uH
3
12V - 32V 2
U16
R5 R10
GND ON /OFF
MC3423D 1 100K 75K
D4 VCC 1% 1% 3 5

MCR708A R4
8 2 L10
DRVOUT SEN1

REMACT
4K7

CURR
1%

SEN2
D3 C6 C8 C66

VEE
SM6T39C 100nF 330uF 330uF
4 3 5 7 25V 25V
C3
R86 100nF D2
C2 C4 C5
100nF 1K0 100nF 330uF DE3L20U
1% 50V
R7 R11 C13
7K5 13K 100nF
D 1% 1% D

VREF

R91
R3 22K
VREF 1%
10M
DC_INPUT
E U17 SHT 6
E
R87
11 LM339
10K 13 C51
1% 10
100nF

R94
R79 100K
47K 1%
1%
R13

10M

U17
R88
9 LM339
F 10K 14 R90 F
1% 1M0
8
1%

VDC R93
100K
U17 1%
5
LM339 VREF
3
2

4
12
R78
R2
56K
10M
1%
U17
7 LM339
BATTERY_SWITCH
G 1
SHT. 3 G
6

R92
91K
1%

A 17-AUG-99 99-J-4510 HOOD


ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 1
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

A A
VBAT

D7
RB051L-40

R25

3R3
11W

Q2
SI4947DY 7
U2 VBC
8 MAX471
B 2 VREF B
2 6
RS1+ RS1-
1

R36
3 7
RS2+ RS2- 5K1
R33 C9 1%
VBC
20K 100nF
1 5 R34
1% SHDN SIGN
C11
20K
4 8
GND OUT 1%
100nF
U6 U3
LM339 13 LM324A
3
5 R20
14
2 VREF
12 100R
4
12 1%

C C
R22
510R
1%

R14

200K
Q2 1% VREF
SI4947DY 5

6
D9
4 R40 VREF BAV70
62K U3
R23 1% 6 LM324A
3 U3 FEEDBACK
3K0 R35
9 LM324A 7
1% R29 SHT. 1
C12 8 5 5K1
100nF 1%
10 1M0 D8
1% C16
VREF
D VBC R30 C14
BAV70 1uF D
1M0 1uF
R31 R28 1%
R38 R26 R24
33K 10K R43 3K3
D10 R17 VBC R37
1M0 100K 1M0
1% 1% BAV70 1%
1% 1% 7K5 1% 33K
1% 1%
U6
7 LM339
R32
1
20K
6 1%
R12 Q1
MMBT2222A
200K
1%
VREF Q3
DTC143ZKA R41
U6 24K
LM339 1%
E 9
E
14

U6
LM339 11 VBC
+5VD
13
C10 VREF
10
CHARGER_ON
100nF
R21 SHT 6
+5VD
10M
R27 C52
10K U3 100nF
LM324A R16
1% 2
4
R15
F 1 200K F
1% R39
200K 11
3
1%
62K
1%
VDC
R42 C15
100K 4u7
1% 16V

R18 R19
7K5 7K5
1% 1%

U4
G TL431
G
1

VREF

BATTERY CHARGER CONTROL


8
SHT. 1 , 3

2 3 6 7

SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 2
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

D1
BAV70
A A
VDC R44
VDC_OP
SHT.1
SHT 6
150R
1%
C21 C56
33uF 100nF
R46 25V
100K
1% Q4
MTD2955V
D18 VRAW1
SHT.4,5

RB051L-40
VBAT
D19
R74 RB051L-40
FS2 9K1 C47
SK3 1% 4u7
B INTERNAL SMD250
35V
Q5
B
MTD2955V
VRAW2
12V BATTERY R49
SHT.4
SK4 100K R45 R84
1% 47K 39K
1% 1%
DC_BATTERY
R47
SHT 6
R95 100K
1%
R70 100K R48
C22 C55
1%
100nF 51K 100nF 100K
1% 1%

Q9
DTC143ZKA

SHT.1
BATTERY_SWITCH R85
39K
MAIN BUS SPLIT
C 1% C

Q10
DTC143ZKA

MAIN BUS FEED


BATT_ON Q20 ZVP3306F
SHT 6 DTC143ZKA Q18 SHT 6

AGND
12V_ON
C57 SHT 6
D SHT 6 100nF D
C53 C54
100nF 100nF

VBC

+5VD SK2

U5 1
12 R57
11 IT_TXD 2
1 HOST_TXD 13
SK6 1K0 IT_RXD 3
2 HOST_RXD HC00
SK6 1% FUSED_+5V
HOST 3 HOST_CTS[L]
4

SK6 5
COMMS 4 HOST_RTS[L] R58
SK6
E CABLE ASSY 316676 5 REMOTE_ALARM[L]
6
E
SK6 1K0 7
6
SK6 1% REMOTE_ALARM 8
+5VD
RS232_RTS 9
D25 R50 FS3
RS232_CTS 10
BZX84C 47K
+5VD 5V1 1% RS232_TXD 11
0.3A
12

RS232_RXD 13

C44 14

+5VD 15
C42 1uF
C58 U11
1uF
+5VD +5VD ADM202E 16

100nF 2 VCC
V+
U5 U5
1 U5 9 11 14
T1IN T1OUT
F 3
2 6
4 8
10 9
R2OUT R2IN
8 F
5
HC00 HC00 10
T2IN T2OUT
7
HC00
12 13
R1OUT R1IN

C40
4
C2+
5
C2- 1uF
C41
1
C1+
3
C1- 1uF

C43
6
V-

GND 1uF
15

G G

Q6 D22
DTC143ZKA SM6T39C

HOST INTERFACE
SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 3
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

A A
C18

2n2

R67 R71

2K2 15K
1% 1%

U7
LM2594
4
FB
VRAW1 D13
L8
7 8
SHT.3 +VIN OUT
100uH
RB160L-40
C32 R52
ON /OFF GND
B 100uF 47K
5 6
B
35V 1%
D12 C31 D11 R75
RB160L-40 220uF RB160L-40 4K7
25V
R98
Q7
BC856B C59
16K
1% R51
5VDIGITAL_ENABLE 100nF
Q8 47K
SHT.5 1%
DTC143ZKA
-9.6VLCD
SHT 6

-9.6V LCD SUPPLY


C C

VRAW2 D14
L6 ANA+
SHT.3
SHT 6
100uH
RB160L-40
C60
100nF
U13
LM2577 5 R72
4
VIN SW 13K
1%
C33 C24 1
COMP FB
2 C45 C46
D 220uF
25V
100nF 330uF
25V
330uF
25V
D
GND R69
3 1K2
R59 1%
1K0
1% U14
LM317T

C39
3 2 +12VP
470nF VIN VOUT
SHT 6

ADJ

1 R60
1K5
1%
E +15V BOOST SUPPLY E
C36 C25 R64
470uF 100nF 3K9
16V 1%
R63
13K
1%
AGND

C17 SHT 6

2n2
+12V PUMP & VALVE SUPPLY
R68 R73

1K2 13K
1% 1%

U8
F LM2594
F
4
FB
D15
L7
7 8
+VIN OUT
100uH
RB160L-40
C26
ON /OFF GND
100nF
5 6
C34
100uF D16 D17
C35
35V
R53 RB160L-40 220uF RB160L-40
25V
47K
1% C61

R54
100nF
47K
1%
G ANA-
G
SHT 6

-14.5V ANA- SUPPLY

SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 4
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

A A

C19

2n2

R65 R62

330R 1K0
1% 1%
B B
U9 U12
LM2596 LM2594M-5.0
4 4

CABLE ASSY 316671


+5VD
FB FB
VRAW1 L4 L9
1 2 1 7 8 +5VD
SHT.3 +VIN OUT SK7 +VIN OUT
SHT 6
47uH 2 100uH
SK7
3
SK7
GND ON /OFF 4 ON /OFF GND
R56 D20 C29 C63 SK7 R76
3 5 5 6
47K RB051L-40 470uF 100nF 47K D26 C50 C65
1% 25V 1% RB160L-40 220uF 100nF
C37 C28 C49 C48 25V

470uF 100nF 220uF 100nF


35V 25V

C AGND
SHT 6
C

PRINTER SUPPLY +5V +5V SUPPLY


VRAW1
Q11 Q13 SHT.3
DTC143ZKA DTC143ZKA

R82
47K
1%

Q16
DTA143ZKA

D D
Q17
SHT 6 DTC143ZKA

C64
C20 100nF R83
47K
2n2 1%

R66 R61

430R 1K0
5VDIGITAL_ENABLE
1% 1%
SHT.4

U10
LM2596
4
FB
L5
E 1
+VIN OUT
2
+VLED E
SHT 6
47uH
U15
GND ON /OFF CD4081BCM
4
R55 D21 C30 6 U15 PIN 14 CONNECTED TO VRAW1
3 5 U15
47K RB051L-40 470uF 5
CD4081BCM
1% 25V
R89 1
C38 C27 3

470uF 100nF 2 U15


35V 10K CD4081BCM
1% 9
8
10

AGND U15
SHT 6 CD4081BCM
12
11
13

F F
LED SUPPLY +4V
VRAW1
Q12 SHT.3
DTC143ZKA

R80
47K
1%

Q15
DTA143ZKA

PRINT_LED_ENABLE Q14
SHT 6 DTC143ZKA

G C62 G
100nF R81
47K
1%

SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 5
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

A A

B B

+12VP 1
SK8
SHT 4
AGND 2
SK8
SHT 4
-9.6VLCD 3
SK8
C SHT 4
+VLED 4
C
SK8
SHT 5
AGND 5
SK8 CABLE ASSY 316674
SHT 5

+5VD 6
SK8
SHT 5
AGND 7
SK8
SHT 5

ANA- 8
SK8
SHT 4

ANA+ 9
SK8
SHT 4

VDC_OP 10
SK8
SHT 3

D D

DC_INPUT 1
SK5
SHT 1
DC_BATTERY 2
SK5
SHT 3
AGND 3
SK5
SHT 3
VBC 4
SK5
SHT 3
BATT_ON 5
SK5 CABLE ASSY 316675
SHT 3
CHARGER_ON 6
SK5
SHT 2
PRINT_LED_ENABLE 7
SK5
SHT 5

E SHT 5
5VDIGITAL_ENABLE 8
SK5 E
12V_ON 9
SK5
SHT 3

F F

G G

SEE SHEET 1

ISSUE DATE CHANGE SIG


THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE
REFERENCE PA PART NUMBER BBV-98-1335-SD_C GDH CRITIKON - PSU
DIMS DATE AUTHORISED FINISH DRAWING No. SHT 6
30-OCT-98 SC315588 OF 6
1 2 3 4 5 6 7 8 9 10 11 12

A A

VPRINT

PL12

+5VD VPRINT

B B
0VPRINT

SK4 -1

SK4 -2

SK4 -3

PDATAOUT
SK5 1 SK4 -4
SK5 2

PATCH[L]
SK5 3 SK4 -5
SK5 4

PCLOCK
SK5 5 SK4 -6
CABLE ASSY 316669 SK5 6

C SK5 7 SK4 -7 C
SK5 8

PSTB1
SK5 9 SK4 -8
SK5 10

PSTB2
SK5 11 SK4 -9
SK5 12

PSTB3
SK4 -10

PTH
SK4 -11

PTH0V
SK4 -12

SK4 -13
+5VD VPRINT
D C95 SK4 -14 D

100nF SK4 -15

+5VD SK4 -16


U48
LB1831M 2 13 5
SK4 -17
VCC VS2 VS1
PMOTORA[H] 3 4
SK6 1 IN1 OUT1
SK4 -18
SK6 2
PMOTORA[L] 7 6 0VPRINT
IN2 OUT2
SK6 3

PMOTORB[H] 15 14 SK4 -19


SK6 4 IN3 OUT3

CABLE ASSY 316672 SK6 5


PMOTORB[L] 11 12
IN4 OUT4 SK4 -20
SK6 6

SK6 7 FG1 FG2 FG3 FG4


E SK6 8 1 8 9 16
PSTB4
SK4 -21 E
SK6 9
PSTB5
SK4 -22

PSTB6
0VPRINT SK4 -23

SK4 -24

PDATAIN
SK4 -25

SK4 -26

PL2
+5VD +5VD SK4 -27

MOTORA[H] 1

F MOTORB[H] 2 SK4 -28 F


R171 R21
MOTORA[L] 3
47K 180R
MOTORB[L] 4
PAPER_OUT 5
PRINT MOTOR / SENSOR
CONNECTOR
6

10

PAPER_OUT_CONTROL Q47 +5VD


DTC143ZKA

R172
47K

G G
HEAD_UP

A 17-AUG-99 99-J-4510 HOOD


ISSUE DATE CHANGE SIG
THIS DOCUMENT IS CONFIDENTIAL AND MUST NOT BE DISCLOSED, COPIED, TRANSMITTED OR REPRODUCED
PA CONSULTING SERVICES LTD C
IN ANY FORM OR BY ANY MEANS WITHOUT THE WRITTEN CONSENT OF THE OWNER
H H
SCALE DRAWN CHECKED MATERIAL & SPECIFICATION TITLE

REFERENCE PA PART MUMBER BBV-98-1308-SD_C GDH PRINTER INTERFACE PCB


DIMS DATE AUTHORISED FINISH DRAWING No. SHT 1
26-OCT-98 SC315586 OF 1

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