Original Instructions

Parts Manual
qj341
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Copyright © Sandvik Mining and Construction

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qj341 PARTS MANUAL

8. Parts Manual

Copyright © Sandvik Mining and Construction 3

QJ341-en-040112
qj341
©Copyright 2011 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed without
further notice. Reservation for misprints.

Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom

Tel: +44 (0) 1283 212121, Fax: +44 (0) 1283 217342
www.sandvik.com

QJ341-en-040112
qj341 CONTENTS

CONTENTS
8.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
8.1.1. Ordering Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
8.1.2. Safety decals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

8.2. Main assemblies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

8.3. Chassis assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

8.4. Track assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

8.5. Track parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

8.6. Jacking leg - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

8.7. Feeder and frame assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

8.8. Feeder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

8.9. Vibrating box - 1100 feeder assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

8.10. Transfer chute assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

8.11. Magnet arm assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

8.12. Ladder - 8 rung - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

8.13. Hydraulic tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

8.14. Diesel fuel tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

8.15. Magnet assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36

8.16. Maintenance platforms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

8.17. Ladder - 9 rung - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

8.18. Ladder - 7 rung - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

8.19. Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44

8.20. Hopper liners - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46

8.21. Jaw crusher items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

8.22. Jawstock assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50

8.23. Jaw wear plate standard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52

8.24. Jaw wear plate option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

8.25. Jaw wear plate option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54

8.26. Jaw wear plate option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

8.27. Main frame - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56

8.28. Clamp beam - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58

8.29. Adjustment wedge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60

8.30. Deflector plate option - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

8.31. Toggle kit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62

8.32. Flywheel assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64

8.33. Guard - flywheel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65

8.34. Location kit - jawstock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66

8.35. Feed chute - jaw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68

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 qj341
8.36. Rear panel - jaw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70

8.37. Torque arm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72

8.38. Hanging rubber - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74

8.39. Hydraulic cabinet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76

8.40. Electrical cabinet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82

8.41. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84

8.42. Main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86

8.43. Base - main conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88

8.44. Feed boot - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90

8.45. Tail drum - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91

8.46. Main conveyor - middle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 92

8.47. Main conveyor top - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94

8.48. Main conveyor head drum - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 96

8.49. Natural fines side conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98

8.50. Top section - side conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100

8.51. Base section - side conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102

8.52. Powerpack Caterpillar C9.3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104

8.53. Powerpack casing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106

8.54. Powerpack sides - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108

8.55. Powerpack door seals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110

8.56. Powerpack pipework connectors and clips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 112

8.57. Powerpack pipework - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114

8.58. Powerpack exhaust tail guard - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116

8.59. Servicing kits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117

6 Copyright © Sandvik Mining and Construction

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qj341 INTRODUCTION

8.1. Introduction

8.1.1. Ordering Procedure

The following illustrations indicate spare parts available for order, identify relevant part/s and provide
the following detail during the ordering proccess. This ensures correct delivery of replacement parts
with a minimum delay:
• Machine, model and serial number.
• Year of manufacture.
• Part number identified from the parts list.
• Part description identified from the parts list.
• Illustration title and page number.
• Quantity required.

8.1.2. Safety decals

For locations and part numbers, refer to Safety section: 1.14. Safety Decals - Locations

Copyright © Sandvik Mining and Construction 7

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 QJ341 HYDRAULIC DRIVE CRUSHER
MAIN ASSEMBLIES qj341
8.2. Main assemblies
QJ341 HYDRAULIC DRIVE CRUSHER

8 Copyright © Sandvik Mining and Construction

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qj341 QJ341 HYDRAULIC DRIVE CRUSHER
MAIN ASSEMBLIES

* = Optional - not illustrated

Item Part no Description Remarks

1 Chassis assy See CA0115

2 Jaw crusher assembly See CJ076

3 Maintenance platform assembly See CA0121

4 Magnet arm assembly See CA0117

5 50 tonne crusher hinged hopper See CJ0043

6 Conveyor - main See CD0064

7 Powerpack See CB0117

8 Electrical cabinet See CA0128

9 Hydraulic cabinet See CA0127

11 Natural fines side conveyor See CE0005

12 H9220000 Shortened grizzly bar assy. 35mm-75mm taper. Standard

12a H4950000 125mm straight grizzly bar assembly *

12b H4900000 25mm straight grizzly bar assembly *

12c H4940000 35mm - 45mm tapered grizzly bar assy *

12d H4880000 50mm straight grizzly bar assembly *

12e H4770000 55mm - 80mm tapered grizzly bar assembly *

12f H4910000 55mm straight grizzly bar assembly *

12g H8900000 70mm straight grizzly bar assembly *

12h H8330000 80mm straight flat grizzly bar assembly *

12i H4870000 Covered grizzly bar assembly **

13 Transfer chute assembly Standard - See CA0147

13a CA0153 Transfer chute assembly (opposite hand) *

14 Magnet conveyor assembly See CA0151

15 J5280000 25mm toggle plate Standard

15a J4790000 30mm toggle plate (heavy duty) *

16 CA0034 Water pump assembly *

17 Hopper liners (mild steel) Standard, see CC0046

17a Hopper liners (Hardox) *See CC0047

18 Corrugated jaw wearplate set Standard - See CJ0109

18a 18% manganese corrugated jaw wearplate set *See CJ0111

18b 20% manganese jaw wearplate set *See CJ0112

18c Tall tooth jaw wearplate set *See CJ0110

19 D18760000 Sonar mounting bracket *

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 CA0115
CHASSIS ASSEMBLY qj341
8.3. Chassis assembly
CA0115

8 7 15
16
4
14
3

3 12
9
25 4
10
1

11
24
23

14
3

5 5
25

23
13

14

5 5 3
2

10 Copyright © Sandvik Mining and Construction

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qj341 CHASSIS ASSEMBLY
CA0115

Item Part no. Qty Description Remarks

1 A21210000 1 Chassis build weldment

2 1 Track bogie assembly Refer to CA0154

3 4 50 tonne crusher jacking leg assembly Refer to CA0005

4 A14460000 2 Rear jacking leg cover megabite crusher

5 700.8883-901 4 Tie down bracket assy

6 1 Feeder and frame assembly Refer to CH0040

7 B14720000 1 Return manifold

8 B16850000 1 Rreturn manifold

9 B15630000 1 Front return manifold

10 B15640000 1 Front case drain manifold

11 A23960000 1 Emergency stop bracket

12 A23950000 1 Emergency stop bracket

13 A23970000 2 Emergency stop bracket

14 EL9789 4 Steel cased e stop

15 HV1642 1 4 lever spool valve (4xd/a, levers down, no relief, hpco)

16 HV8062 1 3/8 bsp pilot operated check valve

23 A7720000 2 Boltup jaw crusher: spray bar fixing bracket

24 H7190000 1 Crusher feeder pan spraybar

25 HA99000022 2 Spray nozzle, complete assembly

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 CA0154
TRACK ASSEMBLY qj341
8.4. Track assembly
CA0154

2
4 1

12 Copyright © Sandvik Mining and Construction

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qj341 CA0154
TRACK ASSEMBLY

Item Part no. Qty Description Remarks

1 A13930000 4 Track location dowel

2 A24060000 1 Undercarriage mounting frame

3 UC7544-1 1 Consolidated track 5: r/h assembly

4 UC7544-2 1 Consolidated track 5: l/h assembly

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 TRACK PARTS qj341
8.5. Track parts

10
3 9
8
7
6

12

11

13 15
14

Picture and part numbers require checking !

14 Copyright © Sandvik Mining and Construction

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qj341 TRACK PARTS

Item Part no Qty Description Remarks

1 1 Gearbox and motor kit

2 2 Plug - fill & drain Not illustrated

3 1 Sprocket kit

4 6 Lower roller kit

5 1 Idler group kit (Items 6, 7, 8, 9 and 10)

6 1 Idler yolk kit

7 1 Spring kit

8 1 Tensioner kit

9 1 Grease tensioner kit

10 1 Adaptor - grease gun

11 1 Track - complete

12 1 Track link assembly

13 1 Track shoe kit

14 1 Repair link kit

15 1 Master pin and collar kit

Quantities shown are per track

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 CA0005
JACKING LEG qj341
8.6. Jacking leg
CA0005

7
1

10

12

16 Copyright © Sandvik Mining and Construction

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qj341 CA0005
JACKING LEG

Item Part no Qty Description Remarks

1 A14180000 1 Front jacking leg

2 HR1069 1 Jack leg ram

3 A4110000 1 Jacking leg parts

4 FAB30X200 1 Hex-head bolt - iso 4017 - M30x200

5 PN1085 1 Jacking leg ram: top pin

6 FAN30N 1 M30 nylock nut

7 CA0004-FA1 14 Fastener set

8 FAB10X30 1 M10 x 30 hex-head

9 FAW10NL 1 M10 nordlock washer set

10 PN1088 2 Chassis: jacking leg locking pin

12 FAHC1022 2 R-clip

Note: Quantities shown are per jacking leg - 4 legs per machine

Copyright © Sandvik Mining and Construction 17

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 CH0040
FEEDER AND FRAME ASSEMBLY qj341
8.7. Feeder and frame assembly
CH0040

2
5
4

18 Copyright © Sandvik Mining and Construction

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qj341 CH0040
FEEDER AND FRAME ASSEMBLY

Item Part no. Qty Description Remarks

1 A15190000 1 Feeder mounting assy

2 A15200100 1 Motor deflector plate

3 1 Feeder See CH0039

4 FAHC1023 2 4mm R-clip (80mm long)

5 PN1051 2 Shreeder leg pin

Copyright © Sandvik Mining and Construction 19

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 CH0039
FEEDER qj341
8.8. Feeder
CH0039

13

7 6

1
10
9

11

12

20 Copyright © Sandvik Mining and Construction

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qj341 CH0039
FEEDER

Item Part no Qty Description Remarks

1 H2390000 8 Spring

2 RU5103 16 Spring landing disc

3 1 1100 feeder vibrating box assembly See CH0001

4 H2480000 1 Outlet wear plate

5 H8260000 1 Uprated feeder

6 H2550000 1 Megabite - grizzly feeder side wear pl

7 H2560000 1 Outlet drive side wear plate

8 H9210000 1 Discharge chute

9 H2530000 1 Megabite - grizzly outlet chute front plate

10 H2540000 2 Megabite - grizzly outlet chute clamp plate

11 RU1193 1 Discharge chute rubber

12 J8600000 1 Feeder unit rubber mounting clamp strip

13 H7920000 2 Feeder wear plate hardox 400

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 CH0001
VIBRATING BOX - 1100 FEEDER ASSEMBLY qj341
8.9. Vibrating box - 1100 feeder assembly
CH0001

61
17
9 26 3 27
22
31 47 49 1 2

64 65 66

18 4 6

36

73 72 39

7
32
67 68 69

62 63 60

23 46 35

45
42

21 8 70 71

30 37
40 41 38

Item Part no Qty Description Remarks

1 BT3001 4 Roller bearing

2 BT3503 1 Lock nut

3 BT3504 1 Lock washer

4 BT5006 1 2012/50 taper lock bush

5 BT5020 1 2012/1 1/8" taper lock bush

6 BT6514 1 HRC150 coupling insert

7 BT8502 2 (TX150f) half only

8 BT8001 2 Outer cover o-ring seal

9 BT9939 4 Shaft seal CR 130X160X12 HMSA10

17 H8400000 1 Vibrator box housing assembly

18 H2010000 1 Vibrator unit inspection cover pl

21 H2040000 1 Oil thrower

22 H2050000 4 Inner bolt retaining plate

23 H2060000 3 Shaft end plate

26 H2090000 4 Bearing cartridge

22 Copyright © Sandvik Mining and Construction

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qj341 CH0001
VIBRATING BOX - 1100 FEEDER ASSEMBLY

Item Part no Qty Description Remarks

27 H2100000 2 Bearing retaining plate

30 H2160000 1 Outer cover (driveside)

31 H2170000 1 Vibrator shaft

32 H2180000 1 Vibrator shaft

35 H7450000 1 Motor mounting cowl

36 HA00001811 2 1/8" silencer

37 HAP0038003 3 Hex plug

38 HAP100003 2 1" bsp coned plug

39 HAP100004 2 1" bsp coned plug 1/8" tap

40 HAW00380 3 3/82 dowty washer

41 HAW10000 4 1" dowty washer

42 HM1046 1 49.1cc axial piston motor

45 FAB10X25(10.9) 6 M10 x 20 hex-head

46 H9170000 1 Locking washer

47 H9340000 1 Feeder shaft key/taperlock bush

49 BT8506-245OD 4 ‘O’ ring seal to suit bearing housing cut as required

60 FAB20X70(10.9) 62 M20x70 (10.9) hex-head bolt

61 FAW20TH 22 M20 throgh hard washer

62 FAW20NL 62 M20 Nordlock washer set

63 FAN20N 62 M20 nylock nut

64 FAB08X40 32 M8 x 40 hex head

65 FAW08SP 32 Spring washer

66 FAW08A 32 M8 bright washer

67 FAB10X30 38 M10 x 30 hex-head

68 FAW10SP 36 M10 form A spring washer

69 FAW10A 36 M10 bright washer

70 FAB12X40 8 M12 x 40 hex-head

71 FAW12NL 8 M12 Nordlock washer set

72 FAB08X25 14 M8 x 25 lg hex head bolt

73 FAW08NL 14 M8 Nordlock washer

Copyright © Sandvik Mining and Construction 23

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 CH0001
VIBRATING BOX - 1100 FEEDER ASSEMBLY qj341

16

25
74

44 19 28 29

24 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CH0001
VIBRATING BOX - 1100 FEEDER ASSEMBLY

Item Part no Qty Description Remarks

16 H9330000 2 Feeder key shaft to gear wheel

19 H2020000 2 Vibrator unit vibrator gears

25 H2080000 1 Gear end cover plate

28 H2120000 2 Bearing retaining plate

29 H2140000 2 Gear spacer ring

44 H9160000 2 Locking washer

74 HA1126 1 Oil level sight glass

Copyright © Sandvik Mining and Construction 25

QJ341-en-040112
 CA0147
TRANSFER CHUTE ASSEMBLY qj341
8.10. Transfer chute assembly
CA0147

4
1
5
3

13
4

10

7 8

12

9 12
10

26 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0147
TRANSFER CHUTE ASSEMBLY

Item Part Qty Description Remarks

1 A4650000 1 Chute door

3 A7840000 1 Bolt up jaw crusher: side conveyor transfer chute

4 A14120000 2 Mounting brackets

5 BT2501 2 Discharge chute pivot bearing

7 PN1094 1 Deflector plate pivot bar

8 RU1338 1 Inlet chute rubber

9 RU1340 2 Inlet chute rubber

10 A1750000 2 Transfer chute rubber side clamp

11 A8910000 1 Transfer chute rear rubber clamp

12 A6150000 2 Transfer chute rubber clamp

13 A13560000 1 Bolt up crusher box unit transfer chute handle

Copyright © Sandvik Mining and Construction 27

QJ341-en-040112
 CA0117
MAGNET ARM ASSEMBLY qj341
8.11. Magnet arm assembly
CA0117

10 15
22 15
17
20
9
21

2
8 4
10

13

5
12
15
15
6

19

21

22

16

7 18
11

23

3
23

24

25

28 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0117
MAGNET ARM ASSEMBLY

Item Part no Qty Description Remarks

1 A21540000 1 Magnet support

2 A21570000 1 Magnet arm front cross beam wa

3 A21580000 1 Support bracket r.h.

4 A21590000 1 Support bracket l.h.

5 RU1377 1 Tank base cushion

6 RU1375 1 Tank cushion (diesel tank)

7 RU1394 1 Tank cushion (hyd tank)

8 A22070000 1 Walkway central railing d/s assy

9 A22080000 1 Cross member assy tier iv

10 A22100000 2 Conveyor support arm assy tier iv

11 A23650000 1 Hose cover plate

12 A8880000 1 Magnet support frame (drive side)

13 A8890000 1 Magnet support frame

15 PN1228 4 Feeder pivot pin

16 1 Hydraulic oil tank assembly See CB0087

17 1 Diesel tank complete See CB0159

18 A22800000 1 Gate assembley

19 B15580000 1 Flashing beacon mounting bracket r.h.s.

20 B15590000 1 Flashing beacon mounting bracket l.h.s.

21 EL9799 2 Siren
22 EL9764 2 Beacon

23 1 Ladder arrangement (8 rung) See CA0168

24 A23630000 1 Maintenance platform part 1

25 A23640000 1 Maintenance platform part 2

Copyright © Sandvik Mining and Construction 29

QJ341-en-040112
 CA0168
LADDER - 8 RUNG qj341
8.12. Ladder - 8 rung
CA0168

5
7

1
3

30 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0168
LADDER - 8 RUNG

Item Part no Qty Description Remarks

1 A21440000 1 Platform access chassis ladder support bracket

2 A24670000 1 Access ladder support arm

3 A24740000 1 Ladder support- box section

4 A24690000 1 Access ladder lower section

5 A24700000 1 Access ladder - 4 rung top section

6 PN1233 2 Ladder pivot locking pin

7 FAHC1023 2 4mm R-clip x 80mm

Copyright © Sandvik Mining and Construction 31

QJ341-en-040112
 CB0087
HYDRAULIC TANK qj341
8.13. Hydraulic tank
CB0087

14
13 13 14

11 11
11

17 3 10
4

17 3
15

10 1

16

2
12
6

6
8

5
7

32 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CB0087
HYDRAULIC TANK

Item Part no. Qty Description Remarks

1 B14010000 1 Hydraulic tank

2 10-51-0350 2 Hydraulic tank access cover c/w gasket

3 10-21-0030 2 Return filter holder

4 10-22-4006 1 Tank air breather (O-SA075G2L03A)

5 HV8577 2 2" bsp low pressure ball valve

6 HA1105 2 Swept 90 male / female swivel

7 HA2000001 2 2" m/m adaptor

8 HA1000033 1 1" bsp male/male adaptor

10 10-21-0007 2 2 ½" suction filter 90 micron

11 HF1017 3 Filter suction STR1004SG1M90-2

12 10-23-5028 1 Low level sensor guage

13 10-12-0020 2 1 ¼" dowty seal mbds 120v

14 10-01-1128 2 1 ¼" adaptor m/m

15 10-12-0012 1 ¾" dowty seal mbds 112v

16 10-12-0016 1 1 " dowty seal

17 10-21-0031 2 Return filter element MF-184-2-P10-NB

Copyright © Sandvik Mining and Construction 33

QJ341-en-040112
 CB0159
DIESEL FUEL TANK qj341
8.14. Diesel fuel tank
CB0159

10

8 6

9
3
7

34 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CB0159
DIESEL FUEL TANK

Item Part no Qty Description Remarks

1 B17220000 1 Diesel tank

2 B15050000 2 Access cover gasket

3 B15040000 1 Diesel tank top cover

4 B15060000 1 Diesel tank cover

5 10-23-5008 2 Level gauge 10" (254mm ctr)

6 14-05-0149 1 Fuel level sensor

7 10-12-0012 1 ¾" dowty seal mbds 112v

8 10-22-4006 1 Tank air breather (O-SA075G2L03A)

9 10-22-4012 1 Tank sieve

10 10-22-4010 1 Cap - diesel tank

Copyright © Sandvik Mining and Construction 35

QJ341-en-040112
 CA0151
MAGNET ASSEMBLY qj341
8.15. Magnet assembly
CA0151

7
9
8

1 8
6

4
6 5 4

4 5 6

4 5 6

3 2

36 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0151
MAGNET ASSEMBLY

Item Part no Qty Description Remarks

1 MA1050 1 Overband magnet

2 A20420000 1 Magnet con steady bar

3 A20430000 1 Magnet steady bar

4 FA9112 4 M20 eye bolt zinc plated

5 FAW20A 4 Bright washer

6 FAN20 4 M20 hex nut

7 MA1001 4 TL13 shackle connector

8 MA1060 2 10 link magnet chain

9 MA1065 2 16 link magnet chain

Copyright © Sandvik Mining and Construction 37

QJ341-en-040112
 CA0121
MAINTENANCE PLATFORMS qj341
8.16. Maintenance platforms
CA0121

15

23
12

23
8

22

9
25
7

14
6

27
13
24

28
17
16 11
5
10

3 10
3 5
4

2 1

38 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0121
MAINTENANCE PLATFORMS

Item Part no Qty Description Remarks

1 A22050000 1 Maintenance platform

2 A16760000 1 Access door non-drive walkway

3 FD2105 2 Hinge

4 BT10022 1 Jaw auto-lubricator

5 A14200000 3 Walkway bracket

6 A22150000 1 Maintenance platform wedge ram cover

7 A22160000 1 Maintenance platform centre plate

8 A22170000 1 Maintenance platform centre plate

9 CA0167 1 Ladder - 9 rung

10 A15870000 2 Platform tie bracket

11 A22040000 1 Maintenance platform

12 A22270000 1 Walkway railing

13 A22400000 1 Walkway railing

14 A22200000 1 Walkway central railings

15 A22250000 1 Central railing

16 A22300000 1 Maintenance platform

17 A22310000 1 Maintenance platform

18 FAW16A 13 M16 (form A) washer

19 FAB16X35 13 M16 x 35 hex head

20 FAW12A 10 M12 bright washer

21 FAB12X30 10 M12 x 30 hex head

22 A22320000 1 Maintenance platform

23 A22330000 2 Maintenance platform

24 CA0169 1 Ladder - 7 rung

25 A22260000 1 Walkway railing

26 A23300000 1 Walkway bracket

27 EX5015 1 ASA0367 AH11 oil cooler

28 A24810000 1 Tie bar - walkway

Copyright © Sandvik Mining and Construction 39

QJ341-en-040112
 CA0167
LADDER - 9 RUNG qj341
8.17. Ladder - 9 rung
CA0167

3
1

40 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0167
LADDER - 9 RUNG

Item Part no Qty Description Remarks

1 A21440000 1 Platform access chassis ladder support bracket

2 A24670000 1 Access ladder support arm

3 A24740000 1 Ladder support- box section

4 A24690000 1 Access ladder lower section

5 A24680000 1 Access ladder - 5 rung top section

6 PN1233 2 Ladder pivot locking pin

7 FAHC1023 2 4mm R-clip (80mm long)

Copyright © Sandvik Mining and Construction 41

QJ341-en-040112
 CA0169
LADDER - 7 RUNG qj341
8.18. Ladder - 7 rung
CA0169

1
3

42 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0169
LADDER - 7 RUNG

Item Part no Qty Description Remarks

1 A21440000 1 Access chassis ladder support bracket

2 A24670000 1 Ladder support arm

3 A24740000 1 Lladder support - box section

4 A24690000 1 Access ladder lower section

5 A24710000 1 Access ladder - 3 rung top section

6 PN1233 2 Ladder pivot locking pin

7 FAHC1023 2 4mm R-clip (80mm long)

Copyright © Sandvik Mining and Construction 43

QJ341-en-040112
 CC0043
HOPPER qj341
8.19. Hopper
CC0043

23
3

22
1
21

28

18

17

2 16

11
78
15
13 14
29

10 9

44 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CC0043
HOPPER

Item Part no Qty Description Remarks

1 C9250000 1 Crusher r/h hopper door

2 C9260000 1 Crusher l/h hopper door

3 C9270000 1 Crusher rear hopper door

4 PN1089 2 Hopper locking pin: megabite crusher

6 PN1092 2 Hopper side ram top pin: megabite

7 FAS10X35 2 Hexagon head screw

8 FAW10NL 2 M10 nordlock washer set

9 PN1179 2 Chassis hopper door side ram pins

10 FAHC1023 8 4mm R-clip (80mm long)

11 C15170000 2 Stell beam

12 PN1212 2 Stell bar locking pin

13 FAN30N 4 M30 nylock nut

14 FAW30TH 8 M30 hardened washer

15 FAB30X200 4 Hex-head bolt - iso 4017 - m30x200

16 FAB24X90 2 Hex-head bolt

17 FAW24TH 4 M24 through hardened washer

18 FAN24N 2 M24 nyloc nut

21 FAB20X150(10.9) 2 Hex-head bolt

22 FAW20NL 2 M20 nordlock washer set

23 FAN20N 2 M20 nylock nut

28 HR3001 1 Hydraulic cylinder - end

29 HR3002 2 Hydrauilic cylinder - side

Copyright © Sandvik Mining and Construction 45

QJ341-en-040112
 CC0046 CC0047
HOPPER LINERS qj341
8.20. Hopper liners
CC0046 CC0047

46 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CC0046 CC0047
HOPPER LINERS

* = Optional

Item Part no Qty Description Remarks

1 C9280000 2 Liner - side door front, mild steel

1* C9310000 2 Liner - side door front, Abro 400 steel* *

2 C9290000 2 Liner - side door rear, mild steel

2* C9320000 2 Liner - side door rear, Abro 400 steel* *

3 C9300000 1 Liner - rear door, mild steel

3* C9330000 1 Liner - rear door, Abro 400 steel* *

Fasteners:

FACB16X50 29 M16 x 50 cup head square neck ht bolt Not illustrateed

FAW16TH 29 M16 hardened washer Not illustrateed

FAW16NL 29 M16 nordlock washer set Not illustrateed

FAN16N 29 M16 nylock nut Not illustrateed

Copyright © Sandvik Mining and Construction 47

QJ341-en-040112
 CJ0076
JAW CRUSHER ITEMS qj341
8.21. Jaw crusher items
CJ0076

16

17
15

14

11

19

12

13
20

48 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0076
JAW CRUSHER ITEMS

Item Part no Qty Description Remarks

11 BT4506 8 SPC4750 V belt

12 J10580000 1 Turnbuckle
13 J10930000 1 Sensor mounting bracket

14 RU1092 1 Crusher box top rubber

15 RU1336 2 Inlet side rubber

16 J10720000 1 Sonar mounting bracket

17 J10180000 1 Sonar adjusting plate assy

19 RU1272 1 Rubber cushion - fly wheel guard

20 RU1273 1 Rubber cushion - fly wheel guard

Copyright © Sandvik Mining and Construction 49

QJ341-en-040112
 CJ0002
JAWSTOCK ASSEMBLY qj341
8.22. Jawstock assembly
CJ0002
13

1
2

3
8
4
26

24
23

25
22
21

5
30

6
29

31

27

9
18

10
19
15

14

11
12
28

50 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0002
JAWSTOCK ASSEMBLY

Item Part no Qty Description Remarks

1 J4000000 1 Jawstock - bolted jaw crusher unit

2 J4110000 1 Shaft

3 J4120000 2 Shaft inner ring

4 J4130000 2 Jaw stock housing cover

5 J4140000 2 Labyrinth spacer

6 J4150000 1 Bearing housing - jaw crusher unit: drive side

7 J4170000 1 Bearing housing - non drive side

8 BT3065 2 Roller bearing self-aligning. double row

9 BT3060 2 Roller bearing self-aligning. double row

10 BT3501 2 Outer bearing sleeve

11 J4190000 2 Bearing locking ring

12 J4160000 1 Driveside housing cover

13 J4180000 1 Non-driveside housing cover

14 J5270000 1 Toggle seat

15 J4300000 2 Wearplate wedge bolt

18 J0370000 1 Toggle dust flap clamp

19 RU1139 1 Toggle protection rubber

21 J5030000 1 Top wear plate

22 J3990000 2 Disk spring washer

23 J5990000 2 Washer top hat assembly

24 SC1006 8 Compression disk

25 FAN42N 2 M42 nylock nut

26 J4890000 1 Rubber mounting clamp

27 CJ0002-FA1 24 Bearing housing bolt set

28 CJ0002-FA2 24 Bearing clamp plate bolt set

29 CJ0002-FA3 3 Wearplate bolt set

30 CJ0002-FA4 4 Wearplate bolt set

31 CJ0002-FA5 6 Toggle seat rubber clamp strip bolt set

Copyright © Sandvik Mining and Construction 51

QJ341-en-040112
 CJ0109
JAW WEAR PLATE STANDARD qj341
8.23. Jaw wear plate standard
CJ0109

Item Part no Qty Description Remarks

1 J4710000 1 Swing wear plate - corrugated, 13% Mn

2 J4700000 1 Fixed wear plate corrugated, 13% Mn

3 J5810000 1 Jawstock wedge 1

4 J5800000 1 Jawstock wedge 2

52 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0110
JAW WEAR PLATE OPTION

8.24. Jaw wear plate option

CJ0110

* = Option

Item Part no Qty Description Remarks

1* J4260000 1 Swing wear plate - tall tooth *

2* J4250000 1 Fixed wear plate - tall tooth *

3 J5810000 1 Jawstock wedge 1

4 J5800000 1 Jawstock wedge 2

Copyright © Sandvik Mining and Construction 53

QJ341-en-040112
 CJ0111
JAW WEAR PLATE OPTION qj341
8.25. Jaw wear plate option
CJ0111

1
4

* = Option

Item Part no Qty Description Remarks

1* J2960000 1 Swing wear plate - corrugated, 18% Mn *

2* J2950000 1 Fixed wear plate corrugated, 18% Mn *

3 J5810000 1 Jawstock wedge 1

4 J5800000 1 Jawstock wedge 2

54 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0112
JAW WEAR PLATE OPTION

8.26. Jaw wear plate option

CJ0112

* = Option

Item Part no Qty Description Remarks

1* J5780000 1 Swing wear plate - heavy duty, 20% Mn *

2* J5790000 1 Fixed wear plate heavy duty, 20% Mn *

3 J5810000 1 Jawstock wedge 1

4 J5800000 1 Jawstock wedge 2

Copyright © Sandvik Mining and Construction 55

QJ341-en-040112
 CJ0077
MAIN FRAME qj341
8.27. Main frame
CJ0077

22
13
18

5
24

4
33

14
7
16
13

9
20 9
26 19
20
12
26
33

15

34

25

21

26 7
32
7
26 13
17
19
3
6

23
13
32

34

56 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0077
MAIN FRAME

Item Part no Qty Description Remarks

3 J4010000 1 Frontbeam

4 J4020000 1 Bolt up jaw crusher unit backbeam

5 J4030000 1 Bolted jaw crusher unit: left side plate

6 J4040000 1 Bolted jaw crusher unit: right side plate

7 J4060000 22 Spacer washer

9 J4290000 2 Fixed wearplate wedge bolt

10 J4400000 2 Toggle wedge small slider

11 J4410000 2 Toggle wedge large slider

12 J4580000 1 Top drive side cheek plate

13 RU1150 4 Rubber / cloth mounting block feet

14 J4590000 1 Top non drive cheek plate

15 J4600000 1 Side wall wearplate - left lower

16 J4610000 1 Side wall wearplate - right lower

17 J4760000 1 Drive side flywheel cover base

18 J4800000 1 Flywheel support plate

19 J5080000 2 Wear plate clamping sleeve

20 J6910000IPT 2 Wearplate wedge

21 J8000000 1 Jaw box mounting foot

22 J8010000 1 Jaw box mounting foot

23 J8020000 1 Jaw box mounting foot

24 J8030000 1 Jaw box mounting foot

25 HR1052 1 Hydraulic cylinder - wear plate

26 FAN42 4 M42 hexagonal nut

27 CJ0001-FA2 14 Wear plate to sideplate bolt set

28 CJ0001-FA3 9 Wearplate clamp tube mtg bolt set

29 CJ0001-FA4 6 Pulley guard mtg bolt set

30 FAB24X160 1 M24x160 hex-head bolt

31 CJ0001-FA1 8 Wear plates to back beam bolt set

32 CJ0001-FA10 8 Sideplate bolt set

33 CJ0001-FA12 4 Sideplate bolt set

34 CJ0001-FA11 10 Sideplate bolt set

Copyright © Sandvik Mining and Construction 57

QJ341-en-040112
 CJ0036
CLAMP BEAM qj341
8.28. Clamp beam
CJ0036

10

13

11

12 7

2 5

8 2

58 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0036
CLAMP BEAM

Item Part no Qty Description Remarks

1 ? 1 Toggle seat locking bolt

2 FAW38XC 6 38mm external circlip

3 BT6001 2 Small ram bearing

4 FAN48 2 M48 hex nut

5 FAW62IC 2 62mm internal circlip

6 J4350000 1 Toggle seat crossbeam

7 J4330000 1 Toggle seat

8 HR1050 2 Toggle clamping ram

9 J4520000 2 Toggle ram base spigot

10 J4360000 2 Ttoggle seat x-beam end plate

11 J5380000 2 Toggle support arm

12 FACSK16X50 4 M16 x 50 csk skt set screw

13 CJ0001-FA6 8 Toggle cylinder mtg plate bolt set

Copyright © Sandvik Mining and Construction 59

QJ341-en-040112
 CJ0037
ADJUSTMENT WEDGE qj341
8.29. Adjustment wedge
CJ0037

7 6

9
2

1
3
5
10

4 9
1

10
10

Item Part no Qty Description Remarks

1 CJ0001-FA7 3 Wedge ram mounting plate bolt set

2 J4450000 1 Support plate, bolt up jaw crusher unit

3 J4460000 2 Base bracket, bolt up jaw crusher unit

4 HR1049 1 Toggle wedge ram

5 J4390000 1 Toggle adjustment wedge, bolt up jaw crusher unit

6 J4420000 2 Toggle wedge ram bracket, bolted jaw crusher unit:

7 J4430000 1 Ram pin

8 FAW38XC 1 38mm external circlip

9 CJ0001-FA8 4 Clevis mtg bolt set

10 CJ0001-FA9 4 Support fastener set

60 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0025
DEFLECTOR PLATE OPTION

8.30. Deflector plate option

CJ0025

4 6 5
6

* = Optional*

Item Part no. Qty Description Remarks

1 CJ0025-FA1 6 Bolt set

2 CJ0025-FA2 4 Bolt set

3 J5580000 1 Deflector door

4 J5590000 1 Door mount bracket

5 J5600000 1 Door mount bracket

6 J5610000 2 Arm support

Copyright © Sandvik Mining and Construction 61

QJ341-en-040112
 CJ0030
TOGGLE KIT qj341
8.31. Toggle kit
CJ0030

4
9
8

6
1

15

14
3
10

12
8

7
5

13

62 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0030
TOGGLE KIT

Item Part no Qty Description Remarks

1 BT3009 2 Toggle ram roller bearing

2 BT6006 2 50mm toggle bearing assembly

3 BUSH1057 4 Support bush

4 FAB16X55(10.9) 8 M16x55 hex bolt (10.9)

5 FAB20X80(10.9) 4 Hex-head bolt

6 FAW16NL 8 M16 nordlock washer set

7 FAW20NL 4 M20 nordlock washer set

8 FAW68XC 4 Spring retaining ring

9 FAW78IC 2 Spring retaining ring bs 3673/1 - b078m

10 HR2539 2 Toggle retention ram

12 J5390000 2 Tie bar

13 J8080000 1 Toggle bracket - non-drive side

14 J8090000 1 Toggle bracket - drive side

Copyright © Sandvik Mining and Construction 63

QJ341-en-040112
 CJ0031
FLYWHEEL ASSEMBLY qj341
8.32. Flywheel assembly
CJ0031

13 14
3
16
15 17
20

18
19

15
7
6 9
4
10
12 11

Item Part no Qty Description Remarks

2 FAS30X70DH 6 M30 x 70 ht setscrew drilled head

3 FATB30X145 10 M30 stud

4 J4200000 2 Flywheel

6 J4220000 2 Key

7 J4230000 2 End cap

9 J10830000 2 Flywheel weight

10 J10850000 30 Packer weight

11 J10840000 2 Rear weight

12 FASKT24X200CSK 20 M24 counter sunk bolt x 200 unplated

13 FAW24TH 20 M24 through hardened washer

14 FAN24N 20 M24 nyloc nut

15 J10860000 6 10mm flywheel balance wight

16 J10870000 2 30mm flywheel balance weight

17 J10880000 2 Infill weight

18 FAW30TH 10 M30 hardened washer

19 FAN30N 6 M30 nylock nut

20 FAN30 4 M30 full nut

64 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0082
GUARD - FLYWHEEL

8.33. Guard - flywheel

CJ0082

8
3

5 4

Item Part no Qty Description Remarks

1 J5640000 1 Inspection cover

2 J10530000 1 Flywheel bottom cover assy

3 J10540000 1 Drive flywheel top cover

4 J10570000 1 Lower cover infill

5 J10550000 1 Upper half cover infill

6 J10560000 1 Upper half cover infill

7 J4810000 1 Outer lower cover - non drive side

8 J4820000 1 Outer upper cover - non drive side flywheel

9 J9850000 1 Cover plate for non-drive flywheel upper cover

Copyright © Sandvik Mining and Construction 65

QJ341-en-040112
 CJ0033
LOCATION KIT - JAWSTOCK qj341
8.34. Location kit - jawstock
CJ0033

3 2 8

5 7 1

66 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0033
LOCATION KIT - JAWSTOCK

Item Part no Qty Description Remarks

1 FAN64 2 M64 hex nut

2 J4050300 12 Fixing bolts M48x180 lg

3 J4060000 12 Spacer washer

4 J4240000 2 Bearing housing location

5 J4540000 1 Tie bar

6 J4550000 2 Shoulder plate - side plate tie bar

7 J4560000 2 Outer bush - side plate tie bar

8 J5090000 6 Retaining strap

Copyright © Sandvik Mining and Construction 67

QJ341-en-040112
 CJ0089
FEED CHUTE - JAW qj341
8.35. Feed chute - jaw
CJ0089

4
14
9
5 12

11

17
16

24
19
16 3

22
23
10
7

15 1

68 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0089
FEED CHUTE - JAW

Item Part no Qty Description Remarks

1 J4620000 1 Top inlet chute l/h side frame

2 J10750000 1 Top inlet chute r/h side frame

3 J5250000 1 Inletchute lg inner frt plt

4 J9610000 1 Crusher top inlet chute cover

5 J2060000 2 Inlet chute rubber clamp

7 J4890000 1 Rubber mounting clamp

9 J10590000 2 Emergency stop bracket

10 J5510000 1 Drive side cable guide

11 J5570000 1 Non-drive side cable guide

12 EL9789 2 Steel cased emergency stop

14 CJ0089-FA6 8 Wear plate to sideplate bolt set

15 CJ0089-FA4 2 Wear plate to sideplate bolt set

16 CJ0089-FA2 4 Wear plate to sideplate bolt set

17 CJ0089-FA1 6 Wear plate to sideplate bolt set

19 CJ0089-FA3 4 Wear plate to sideplate bolt set

22 FAN12N 5 M12 nylock nut

23 FAW12A 5 M12 bright washer

24 FAB12X50 5 M12 x 50 hex head bolt

Copyright © Sandvik Mining and Construction 69

QJ341-en-040112
 CJ0035
REAR PANEL - JAW qj341
8.36. Rear panel - jaw
CJ0035

18
7

15

8 11 16 10 1

70 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0035
REAR PANEL - JAW

Item Part no Qty Description Remarks

1 J10150000 1 Limit switch plate

2 J4890000 1 Rubber mounting clamp

5 J5230000 1 Dowel - toggle guard support brkt

6 J5220000 1 Dowel - toggle guard support brkt

7 BB2015 2 Rubber top hat buffer

8 FD2007 2 Door handle

9 J5170000 1 Toggle cover side plate

10 J5180000 2 Toggle guard support bracket

11 J5190000 1 Toggle guard

15 J5410000 1 Turn buckle fixing bracket

16 BT10015 1 Jaw/torque arm block VPG-5-06858

18 J6990000 1 Hose cover - Vogel system

Copyright © Sandvik Mining and Construction 71

QJ341-en-040112
 CJ0074
TORQUE ARM qj341
8.37. Torque arm
CJ0074

21 7
17

24

42

3 17
18
2
17
17
18
4
19
35
31
32
32
17
36 20

26 27
18
14 17 28

1 12

37
39 32 33 34
38

9
6
5

41

14

40

72 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0074
TORQUE ARM

Item Part no Qty Description Remarks

1 J0930000 1 Belt tensioner arm

2 J0820000 1 Inner bearing spacer ring

3 BT9941 2 Oil seal

4 BT3015 1 Shaft bearing

5 J0330000 1 Outer bearing cap

6 BT3016 1 Shaft bearing

7 HM8842 1 Sauer Danfoss pump 51V250

9 FAKS28X16 1 Key (28x16x50mm)

12 FAN64 1 M64 hex nut

14 J10190000 1 Torque arm shaft

17 FAW20(10.9) 16 M20 flat washer 10.9

18 FAN20N(10.9) 8 M20 nylock nut 10.9

19 FAB20X80(10.9) 4 Hex-head bolt

20 FAB20X90(10.9) 3 Hex-head bolt M20x90

21 FAB20X170(30)(12.9) 1 M20 x 170 (30mm thread) bolt 12.9

24 J10200000 1 Torque arm motor mounting assembly

26 J10230000 1 Motor mount cover plate

27 FAW12 4 M12 flat washer

28 FAB12X30 4 M12 x 30 hex head

31 J10300000 1 Motor mount support bracket assembly

32 FAW16(10.9) 6 M16 hardened washer

33 FAW16DL 2 M16 norlock washer

34 FAB16X45(10.9) 2 M16x45 bolt (10.9)

35 FAN16N(10.9) 2 M16 nylock nut 10.9

36 FAB16X50(10.9) 2 M16x50 hex bolt

37 J10260000 1 Pulley arm mounting pin

38 J10280000 1 Pin cap (motor belt tensioning frame)

39 FAN36N 1 M36 nyloc nut

40 BT10101 1 Taper bush 4040/100

41 BT10100 1 Pulley 300x8spc

42 BT10094 1 Rotex coupling

Copyright © Sandvik Mining and Construction 73

QJ341-en-040112
 CJ0113
HANGING RUBBER qj341
8.38. Hanging rubber
CJ0113

3
4

74 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CJ0113
HANGING RUBBER

Item Part no Qty Description Remarks

1 J6740000 4 Fixing pin

2 J4850000 1 Side rubber mounting angle - drive side

3 J5060000 1 Side rubber mounting angle - none drive side

4 RU1344 2 Hanging rubber

5 J4890000 2 Rubber mounting clamp

Copyright © Sandvik Mining and Construction 75

QJ341-en-040112
 CA0127
HYDRAULIC CABINET qj341
8.39. Hydraulic cabinet
CA0127

1 20

11
18

12

19

15

13

27

10 5

76 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0127
HYDRAULIC CABINET

Item Part no Qty Description Remarks

1 10-16-0150 1 Slow control valve

3 12-45-0110 1 Dish recessed drop 'T' handle

4 A22470000 1 Hydraulic cabinet

5 A22480000 1 Jack leg cover plate

9 A22530000 1 Cabinet door

10 A22540000 1 Hydraulic cabinet cover plate

11 A23230000 1 Bracket

12 A23280000 1 Cabinet mounting bracket

13 A23910000 1 5 lever spool indicator plate

15 EL9782 2 Cabinet light

18 FD1006 2 550Nm gas strut

19 FD1503 2 Gas strut eye

20 FD2126 1 Polialhinge1555mm x 28mm [ cut from FD2109 ]

27 HV1506 3 Spool lever handle

Copyright © Sandvik Mining and Construction 77

QJ341-en-040112
 CA0127
HYDRAULIC CABINET qj341

139
34 7
122 137 121

132 136 119

135
131

134

144

145 22 141
127
142

135

128
146

143
129 120

125
126
123 124

78 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0127
HYDRAULIC CABINET

Item Part no Qty Description Remarks

7 A22500000 1 Mounting bracket

22 HA01200033 4 ½" BSPT plug

34 HV8585 1 Sauer Danfoss valve

119 FP2023 1 0023 pvg to f/spool pipe

120 FP2024 1 0024 pvg o/cooler pipe

111 FP2025 1 0025 pvg ls pipe

122 FP2026 1 0026 pvg to r/spool pipe

123 FP2027 1 0027 pvg feed pipe

124 FP2028 2 0028 track A pipe

125 FP2029 2 0029 track B pipe

126 FP2032 1 0032 pvg main con pipe

127 FP2033 1 0033 pvg side con pipe

128 FP2034 1 0034 pvg feeder pipe

129 FP2035 1 0035 pvg return pipe

131 HA21200009 10 12s x G½ male / male adaptor

132 HA21200012 11 12s bulkhead with nut

134 HA21200014 3 20S tee (m/m/f)

135 HA21200015 3 20S bulkhead with locking nut

136 HA21200016 3 20S x G½ m/m adpator

137 HA21200017 4 16S x G½ m/m adaptor

139 HA21200019 1 25S x G1 m/m adaptor

141 HA21200021 4 16S bulkhead with locking nut

142 HA21200022 1 25S bulkhead with locking nut

143 HA21200023 1 30S bulkhead with locking nut

144 HA21200025 4 16S (f) x ¾"BSP (m) adaptor

145 HA21200026 3 20S test point

146 HA21200027 1 12S test point

Copyright © Sandvik Mining and Construction 79

QJ341-en-040112
 CA0127
HYDRAULIC CABINET qj341

119
23 117

22 14
130 6
8 26
32

31
24 112

113

2
149
29

118

27

104
114
107 33

103

101

106
102
105
101

17
106 110 111
116

150
108 109
30 115

16 25
28 148
147

Item Part no Qty Description Remarks

2 10-23-5114 1 250 bar pressure transducer

6 A22490000 1 Accumulater mounting brkt

8 A22520000 1 Jaw block mounting brkt

14 A24880000 1 CETOP brkt

16 FAB08X120BZP 1 M8 x 120 lg hex head bolt

17 FAN08 2 M8 hex nut

21 FP2000 1 Steel pipe kit

22 HA01200033 4 ½" bspt plug

23 HAC120002_2 2 12mm pipe clamp body

24 HAC120002_3 1 12mm pipe clamp top

80 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0127
HYDRAULIC CABINET

Item Part no Qty Description Remarks

25 HAP003802 1 3/8" blanking plug

26 HP5001 1 Accumulator 1.4litre 250 max pressure 135 bar

27 HV1506 3 Bent spool lever handle

28 HV1653 1 5 lever spool valve (d/a,d/a,d/a,2 postion detent,d/a, no relief, hpco)

29 HV8501 4 ¼" test point

30 HV8594 1 3/8" bsp x M16x2 test point with cap

31 HV8612 1 CETOP 3 single valve

32 FAN1001 1 M28 x 1.5 locknut grade 10.9

33 HV3032 1 RFE ext 2070/24 with additional dump solenoid block

101 FP2001 2 0001 spool 1/5 pipe b

102 FP2002 1 0002 r/jack leg pipe b

103 FP2004 1 0004 toggle pipe b

104 FP2005 1 0005 f/jack leg pipe b

105 FP2006 1 0006 r/jack leg pipe a

106 FP2007 2 0007 spool 1/5 pipe a

107 FP2009 1 0009 f/jack leg pipe a

108 FP2011 1 0011 jaw block b pipe

109 FP2012 1 0012 jaw block a pipe

110 FP2013 1 0013 jaw block d pipe

111 FP2014 1 0014 jaw block c pipe

112 FP2015 1 0015 tail lift a pipe

113 FP2016 1 0016 tail lift b pipe

114 FP2017 1 0017 spool tank pipe

115 FP2018 2 0018 jaw block p/t pipe

116 FP2020 1 0020 jaw block acc pipe

117 FP2021 1 0021 jaw block hpco pipe

118 FP2022 1 0022 spool hpco pipe

119 FP2023 1 0023 pvg to f/spool pipe

130 FP2036 1 0036 spool return pipe

133 HA21200013 2 12s tee (m / m / f)

138 HA21200018 1 12s x G1/4" m/m adaptor

140 HA21200020 1 30s x G1" m/m adaptor

147 HA21200030 7 8s x G3/8" m/m adaptor

148 HA21200031 4 8s x G1/2" m/m adaptor

149 HA21200032 11 8s bulkhead with locking nut

150 HA21200008 7 12s x G3/8" male / male adaptor

Copyright © Sandvik Mining and Construction 81

QJ341-en-040112
 CA0128
ELECTRICAL CABINET qj341
8.40. Electrical cabinet
CA0128

11 18
21

15

12

17

16

20
14
8
3 1
13
10

82 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CA0128
ELECTRICAL CABINET

Item Part no. Qty Description Remarks

1 HV8004 2 3/4" bsp ball valve

2 FD2126 1 Polialhinge

3 FD1503 2 Gas strut eye

4 EL9787 1 Emergency stop control box

5 EL9786 1 Wired tracking remote

6 EL9785 1 Battery jump socket

7 EL9782 1 Cabinet light

8 EL9808 1 Crusher control cabinet

9 EL9641 1 Isolator switch assembly

10 A5020000 1 Water manifold

11 A23270000 1 Cabinet mounting bracket

12 A23230000 1 Bracket

13 A22560000 1 Electric cabinet assembly

14 A22550000 1 Jack leg cover plate

15 A22530000 1 Cabinet door assembly

16 14-04-1133 1 Remote battery charger

17 14-04-1132 1 Wireless eu transmitter - 434 MHz

17* 1 Wireless transmitter - ?? MHz *

18 12-45-0110 1 Dish recessed drop ‘T' handle

19 A24650000 1 Connector bracket

20 FD1006 2 550Nm gas strut

21 A24870000 1 Document bracket

22 HAC300002_1 2 30mm double pipe clamp body

23 HAC300002_3 1 30mm double pipe clamp top

* = Option

Copyright © Sandvik Mining and Construction 83

QJ341-en-040112
 ELECTRICAL COMPONENTS qj341
8.41. Electrical components

13
1

9 10 14 11 12
6 15 16 18 20, 21 22

17

Item Part no Qty Description Remarks

1 EL9873 1 Fuse box panel

2 EL9864 1 Engine harness loom Not illustrated

3 EL9874 1 Front extension cables Not illustrated

4 EL9882 1 Chassis lead kit Not illustrated

5 EL9887 1 Battery lead kit Not illustrated

6 EL9880 1 Rear junction box

7 EL9877 1 Hydraulic control cabinet loom Not illustrated

8 ?? 1 Reset button

9 ?? 1 Emergency stop

10 ?? 1 Diagnostic socket

11 ?? 1 Light switch

12 ?? 1 Engine ignition switch

13 ?? 1 Display screen (programmed)

14 ?? 1 Door latch
15 EL9908 1 Temperature sensor

16 14-05-0149 1 Fuel sender

17 ?? 1 Proximity sensor
18 14-04-1290 1 Proportional level sensor

19 ?? 1 Lead for proportional level sensor Not illustrated

20 10-23-5114 1 Transducer (0 to 250 bar)

21 10-23-5117 1 Transducer (0 to 500 bar)

22 ?? 1 Junction box, 8-way

84 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 ELECTRICAL COMPONENTS

1 16

2 3, 4 5 6 7 8 9 10, 11, 12, 13, 14, 15

Item Part no Qty Description Remarks

1 2 Main power relay K1 and K11

2 1 Emergency stop relay K2

3 1 Drive lamps relay K3

4 1 Work lamps relay K4

5 2 down and up stream emergency stop relay K6 and K10

Up/down feeder relays K7 and K8, power slave relay K9,

6 5
track relays K12 and K13

7 1 Timer T1

8 1 Gateway
9 1 Led fuse holder

10 Blade fuse 5A

11 Blade fuse 10A

12 Blade fuse 15A

13 Blade fuse 20A

14 Blade fuse 25A

15 Blade fuse 30A

16 1 Soot sensor relay

Copyright © Sandvik Mining and Construction 85

QJ341-en-040112
 CD0064
MAIN CONVEYOR qj341
8.42. Main conveyor
CD0064

11

5
3

10
1

12

9 6

86 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0064
MAIN CONVEYOR

Item Part no Qty Description Remarks

1 1 1000 wide main conveyor base assembly See CD0002

2 1 1000 wide extended conveyor mid assembly See CD0005

3 1 1000 wide extended conveyor top assembly See CD0006

5 CBHD242001000 1 Conveyor belt

6 HR1037 2 Hydraulic ram

9 CB0169 1 Powerpack underside guard assembly

10 A22080000 1 Cross member assembly

11 HV5003 1 ¾" 0.5 bar check valve (A RV-25-1-X/12-P)

12 HR3004 2 Hydraulic cylinder p/o check

13 HHK0114 1 Main conveyor hose kit Not illustrated

Copyright © Sandvik Mining and Construction 87

QJ341-en-040112
 CD0002
BASE - MAIN CONVEYOR qj341
8.43. Base - main conveyor
CD0002

6 6

1
10

23
15

24
3

13
14

22
17
5 20
5 16
18
21
4

32 12
34 32

37
2 11

88 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0002
BASE - MAIN CONVEYOR

Item Part no Qty Description Remarks

1 1 1000 wide crusher feedboot assembly See CD0008

2 1 1000 wide crusher taildrum assembly See CD0016

3 CONVEYOR-004 2 1000 wide 40 degree trough roller set

4 CR1042 1 Centre impact roller (ø102 x 340mm)

5 CR1043I 2 Outer impact roller (ø102 x 272mm)

6 D1570000 2 Clamp plate

9 D5160000 1 First section flair r.h

10 D5170000 1 First section flair l.h

11 D7100000 1 Lifting ram mounting bracket

12 D7110000 1 Conveyor base frame assembly

13 D7140000 3 Centre impact bar

14 D7150000 1 Conveyor base impact bar

15 D7160000 1 Conveyor wing impact bar

16 D7170000 1 Wing bar mounting plate

17 D7180000 1 Impact bar upper lh mounting bracket

18 D7190000 1 Impact bar centre rh mounting bracket

20 D7200000 1 Impact bar centre lh mounting bracket

21 D7210000 1 Impact bar lower rh mounting bracket

22 D7220000 1 Impact bar lower lh mounting bracket

23 D7230000 1 Outer lh impact bar

24 D7240000 1 Inner lh impact bar

32 CR1024 2 Belt tracking roller

34 HA03400055 2 3/4" bulkhead

37 CR1030 1 Main conv return roller

Copyright © Sandvik Mining and Construction 89

QJ341-en-040112
 CD0008
FEED BOOT qj341
8.44. Feed boot
CD0008

13
7

10

11
12
14 11
12

Item Part no Qty Description Remarks

7 D6760000 1 Feedboot assy

10 CD0008-FA3 1 Rubber mounting bolt set

11 D15720000 2 Rear feedboot leg

12 D15730000 2 Front feedboot leg

13 D15700000 1 Flair panel - drive side

14 D15710000 1 Flair panel - none drive side

90 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0016
TAIL DRUM

8.45. Tail drum

CD0016

15
9
17

14
13

15
16
11

10

16

11 8

13 11

Item Part no Qty Description Remarks

8 D6780000 1 Bearing support outer slide - l.h.s

9 D6790000 2 Bearing support slide

10 D6800000 1 Plough scraper assembly

11 FAN24 5 M24 hex nut

13 FATB20X250 2 Bearing adjuster

14 D6770000 1 Bearing support - outer slide - r.h.s

15 BT1010 2 Bearing plummer

16 FAN24N 2 M24 nyloc nut

17 D0100000 1 5000 tail drum assembly

Copyright © Sandvik Mining and Construction 91

QJ341-en-040112
 CD0005
MAIN CONVEYOR - MIDDLE qj341
8.46. Main conveyor - middle
CD0005

7 9 12

5
20
9
8
16
13

1 10
10
15

19
18 11
6
14
11
1

10

10 2

4
2

17

3 17
3
2

17

92 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0005
MAIN CONVEYOR - MIDDLE

Item Part no Qty Description Remarks

1 CONVEYOR-004 5 1000 wide 40° trough roller set

2 CONVEYOR-007 3 1000 wide return roller assembly

3 CR1024 2 Belt tracking roller

4 D10140000 1 Conveyor mid frame

5 D11700000 1 Conveyor flair above magnet

6 D11710000 1 Conveyor flair above magnet opp hand

7 D11720000 1 Side flair rubber clamp

8 D11730000 1 Side flair rubber clamp

9 D1610000 2 Flair no3 clamp plate

10 D4910000 13 Single flair mounting bracket

11 D4920000 2 Double flare mounting bracket

12 D5180000 1 Second section flair RH

13 D5190000 1 Second section flair LH

14 D5490000 2 Impact block mounting bracket

15 D6670000 1 3rd flair main con lhs

16 D6700000 1 Upper LH flair rubber clamp

17 D6810000 3 Return roller guard

18 D6890000 2 Large impact block

19 D6900000 2 Small impact block

20 D8430000 1 Aluminium discharge chute

Copyright © Sandvik Mining and Construction 93

QJ341-en-040112
 CD0006
MAIN CONVEYOR TOP qj341
8.47. Main conveyor top
CD0006

7 29
29
12

28

11

6
7

12

10

31 5
31
3
4
30
8
8 8
9
9

1 13

14

94 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0006
MAIN CONVEYOR TOP

Item Part no Qty Description Remarks

1 D10150000 1 Extended main conveyor top frame

3 CONVEYOR-003 1 1000 wide 30° trough roller set

4 CONVEYOR-004 1 1000 wide 40° trough roller set

5 D11740000 1 Main conveyor extension 1st flair

6 D11750000 1 Main con extension 1st flair opp hand

7 D11760000 2 Main conveyor extension 1st flair rubber clamp

8 D4910000 4 Single flair mounting bracket

9 D4920000 2 Double flare mounting bracket

10 D5230000 1 Head drum r.h flair

11 D5240000 1 Head drum l.h flair

12 RU1027 2 Super Red rubber

13 PN1170 2 Lock out pin

14 PN1174 2 Pivot pin

15 D5130000 2 Adjuster bolt cover plate

28 D1790000 1 Main conveyor spray bar

29 HA 99000010 2 Water nozzle

30 1 1000 wide crusher head drum assembly See CD0061

31 E9710000 2 Lifting lug

Copyright © Sandvik Mining and Construction 95

QJ341-en-040112
 CD0061
MAIN CONVEYOR HEAD DRUM qj341
8.48. Main conveyor head drum
CD0061

35 4 43
41
33
41
26
42
14
12

37 11
39

13
4
13
32

25 17
31 25

31

18 2
19 42 15
41

41
40 40 4

15 42 41
7 20 41
19 41
41 42
18
32 43
22

21
1
6 22
21
32
18 16
39
18 45
19 4
18

96 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CD0061
MAIN CONVEYOR HEAD DRUM

Item Part no Qty Description Remarks

1 D5090000 1 Head drum mounting plate

2 D0140000 1 5000 head drum assembly

4 D0190000 4 5000 motor bracket top plate

6 D5110000 1 Head drum support plate

7 D5120000 1 Nip guard

11 BT5010 1 2517/50 taper lock bush

12 BT5011 1 2517/55 taper lock bush

13 BT8501 2 TX180F drive coupling

14 BT6516 1 TX180 drive coupling insert

15 PN1033 2 Adjuster bolt

16 D5100000 1 Head drum mounting plate

17 CONVEYOR-005 1 1000 wide belt head drum scraper assembly

18 CD0001-FA1 8 Tension arms bolt set

19 FAN24 4 M24 hex nut

20 CD0001-FA2 3 Nip guard mounting bolt set

21 CD0001-FA3 6 Head drum suppt plate bolt set

22 CD0001-FA4 8 Bearing mounting bolt set

25 CD0001-FA7 4 Motor guard bolt set

26 HAW10000 2 1" dowty washer

29 CD0001-FA9 4 Scraper blade bolt set

30 CD0001-FA10 4 Rosta bracket bolt set

31 CD0001-FA11 2 Scraper tensioning bolt set

32 BT2010 2 FY60TR multifunction sealed y flange bearing

33 HM1048 1 Eaton 6000 motor 624.2cc

35 CD0016-FA1 4 Motor fixing screws

37 HA03400030 2 ¾" - 1" bsp male/male adaptor

38 HA00014053 1 ¼" bsp male/male adaptor

39 D16800000 2 6000 motor mounting bracket

40 FAS16X140BZP 8 Hex-head screw m16x140 bzp

41 FAW16A 32 M16 (form a) washer

42 FAN16 16 M16 hex nut

43 FAN16N 8 M16 nylock nut

45 D16810000 1 6000 motor brkt cover plate

Copyright © Sandvik Mining and Construction 97

QJ341-en-040112
 CE0005
NATURAL FINES SIDE CONVEYOR qj341
8.49. Natural fines side conveyor
CE0005

2
8

98 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CE0005
NATURAL FINES SIDE CONVEYOR

Item Part no Qty Description Remarks

1 1 Side conveyor top section See CE0001

2 1 Side conveyor base See CE0004

3 E3950000 1 Mounting bracket LH

4 E3960000 1 Mounting bracket RH

5 CB69250700 1 700mm wide belt

8 HR3003 1 Hydraulic cylinder p/o check

9 HV5003 1 ¾" x 0.5 bar check valve (A RV-25-1-X/12-P)

10 HHK0113 1 Side conveyor hose kit Not illustrated

Copyright © Sandvik Mining and Construction 99

QJ341-en-040112
 CE0001
TOP SECTION - SIDE CONVEYOR qj341
8.50. Top section - side conveyor
CE0001

19 12
17

13

29
1

21

24

25
26

22

18
28 27
23

20
2

100 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CE0001
TOP SECTION - SIDE CONVEYOR

Item Part no Qty Description Remarks

1 E1520000 1 Upper cross beam

2 CONVEYOR-001 1 700 belt head drum pulley assembly

12 E1510000 1 Upper side conveyor frame

13 CONVEYOR-002 2 700 belt 40 degree trough roller set

17 E1890000 1 Head drum flair

18 E1900000 1 Head drum flair opposite hand

19 E2020000 1 Transport link arm bkt

20 E1860000 1 Guard

21 D4910000 3 Single flair mounting bracket

22 CR9029 1 Disc return roller

23 D16540000 1 Disc return roller guard

24 D4080000 2 Rosta se 27 scraper mounting bracket

25 RU5501 2 Rosta support se27

26 D16550000 1 Scraper mounting. plate

27 D16560000 1 Scraper clamp plate

28 PY1050 1 Polyscraper 822x80x8 for 700mm wide belt

29 E9840000 4 Lifting lug

Copyright © Sandvik Mining and Construction 101

QJ341-en-040112
 CE0004
BASE SECTION - SIDE CONVEYOR qj341
8.51. Base section - side conveyor
CE0004

7
10 15

19 4

20
16

2 3

18

23

11

22 9
1
21 5

17

102 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CE0004
BASE SECTION - SIDE CONVEYOR

Item Part no. Qty Description Remarks

1 E1530000 1 Bottom mounting bracket

2 PY1008 1 Plough scraper blade

3 E0150000 2 Taildrum bearing slider

4 E0080000 1 Tail drum

5 E2130000 4 Support leg

6 E2120000 1 Feedboot side plate

7 E2140000 1 Feedboot back

8 E1030000 1 Scraper

9 E1070000 2 Side rubber clamp

10 E1090000 1 Rear rubber clamp

11 E3940000 1 Side conveyor bottom section

15 RU1143 1 Side conveyor feedboot rear rubber

16 BT1009 2 Plummer block bearing SY55TR, 1/8"bsp grease port

17 CR9029 1 Disc return roller side conveyor

18 E9840000 2 Lifting lug

19 E2110000 1 Feedboot side plate

20 E9970000 1 Lifting lug with brace pivot

21 E9980000 2 Nip guard for side conveyor

22 E9960000 1 Lifting lug

23 Conveyor-002 Assembly?

Copyright © Sandvik Mining and Construction 103

QJ341-en-040112
 CB0118
POWERPACK CATERPILLAR C9.3 qj341
8.52. Powerpack Caterpillar C9.3
CB0118

16

24

3 14
35
14

44
10
28
20
4
29

5
7 22

23 30
27
43

34

45

25
6
21

8
2

26
40
38
13
31 41 43

36

9
32 39

46
33
37
48 49 42

104 Copyright © Sandvik Mining and Construction

QJ341-en-040112
qj341 CB0118
POWERPACK CATERPILLAR C9.3

Item Part no Qty Description Remarks

1 EX7008 1 Becool radiator complete

2 HV8589 1 Sauer Danfoss proportional fan control

3 HP8856 1 75cc pump

4 HP8836 1 Sauer Danfoss 6cc

5 HP8834 1 Sauer Danfoss series 90 180cc pump

6 HF9918 1 Pressure filter

7 FAN30 1 M30 full nut

8 EX7017 1 Single tube wire wound fuel cooler

9 EN9687 1 Air cleaner assembly (blue media)

10 EN9676 1 Bowex coupling

13 EL9716 2 12 volt heavy duty 725 battery

14 EL9686 2 LED working lamp

16 CB0173 1 Turbo cover assembly

20 B16920000 1 Handrail
21 B16860000 1 Pressure filter bracket

22 B16580000 1 Upper anti-vibration mounting bracket

23 B16510000 1 Pump support bracket

24 B16290000 1 Dipstick bracket (engine oil)

25 B16000000 1 Proportional valve mounting bracket

26 B15880000 1 Mounting bracket (fuse box)

27 B15850000 1 Flood light transport bracket assembly

28 B15840000 1 Flood light mast assembly

29 B15830000 1 Flood light base assembly

30 B15620000 1 Pump pressure filter bracket

31 B15600000 1 Hydraulic drive filter bracket

32 B15230000 1 Bulkhead mounting plate

33 B14860000 1 Power pack adaptor block

34 B14750000 1 After treatment shroud tie bar

35 B14610000 1 Fuel filter bracket assembly

36 B14040000 1 Air filter shroud

37 B12550000 1 Power pack adaptor block

38 B12540000 1 After treatment shroud assembly

39 B12530000 1 After treatment support

40 B12370000 1 Battery clamp

41 B12360000 1 Battery holder

42 B12330000 1 Engine support

43 864.0078-00 6 Novibra type ra mount

44 10-24-1131 1 Sauer Danfoss load sensing series 45 axial pump

45 10-21-0320 1 Sauer Danfoss filter

46 10-21-0032 1 Sauer Danfoss pressure filter

48 B18180000 1 Rear l.h. power pack adaptor block

49 B18170000 1 Rear r.h. power pack adaptor block

Copyright © Sandvik Mining and Construction 105

QJ341-en-040112
 CB0093
POWERPACK CASING qj341
8.53. Powerpack casing
CB0093

18
12

2
14

15
11

17

B
18
5
13 4

10

106 Copyright © Sandvik Mining and Construction

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qj341 CB0093
POWERPACK CASING

Item Part no Qty Description Remarks

1 B12460000 1 Modular power pack base

2 B12510000 1 Radiator cross member

3 B12580000 1 Radiator access door

4 B12600000 2 Support brace

5 B14080000 1 Upper access door

6 B14090000 1 Lower access door

7 B14180000 1 Top door stabilising arm

8 B14190000 1 Stabilising arm guide

9 B14810000 1 PT tech rad mesh guard

10 B14820000 1 PT tech rad panel

11 B15180000 1 Core section upper frame

12 B15190000 1 Core section l/h support

13 B15220000 1 Lower infill panel

14 B17330000 1 Top door stabilising arm

15 B17340000 1 Door catch brkt

16 FD2007 2 Door handle

17 FD2102 4 Hinge
18 FD7048 3 Door latch

Copyright © Sandvik Mining and Construction 107

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 CB0081
POWERPACK SIDES qj341
8.54. Powerpack sides
CB0081

15
17
14
16

17
5

11
14

4
2 13
1

18

19
19

18
10 7

12

108 Copyright © Sandvik Mining and Construction

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qj341 CB0081
POWERPACK SIDES

Item Part no Qty Description Remarks

1 881.0084-00 2 Latch

2 B12400000 1 Side cover

3 B12430000 1 RH support frame

4 B12450000 1 Infill panel

5 B12820000 1 Air filter rubber sealing plate

6 B13580000 1 After-treatment cover assembly

7 B13590000 1 Support plate assembly

8 B13600000 1 Removable panel

9 B14030000 1 Air filter cover

10 B14310000 1 Drive side mesh panel

11 B14330000 1 After-treatment side door vent assembly

12 B15200000 1 Side door

13 B15210000 1 After-treatment side door

14 B17670000 4 Door catch (long)

15 CB0196 4 Locking bolt assembly

16 FD1005 2 500Nm gas strut

17 FD1505 4 Gas strut fork end

18 FD2007 4 Door handle

19 FD2102 4 Hinge

Copyright © Sandvik Mining and Construction 109

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 CB0185
POWERPACK DOOR SEALS qj341
8.55. Powerpack door seals
CB0185

4 2

Item Part no Qty Description Remarks

1 873.1026.5500 1 Extruded door seal 5500mm long

2 873.1026.6100 1 Extruded door seal 6100mm long

3 RU1388_1585 2 Extruded door seal 1585mm long

4 RU1388_700 2 Extruded door seal 700mm long

110 Copyright © Sandvik Mining and Construction

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Copyright © Sandvik Mining and Construction

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 CB0179
POWERPACK PIPEWORK CONNECTORS AND CLIPS qj341
8.56. Powerpack pipework connectors and clips
CB0179

1
8

8
4
7

12

5 10

10
11

9
9
6

112 Copyright © Sandvik Mining and Construction

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qj341 POWERPACK PIPEWORK CONNECTORS AND CLIPS
CB0179

2 7 1

10
8
3
12

8 4
11 5
8
9

3
6
4

Item Part no Qty Description Remarks

1 EN9657 1 90° elbow reducer

2 EN9868 1 2" hose

3 EN9866 2 3" silicon hump hose

4 EN9865 2 4"-3" silicon hump hose

5 EN9864 1 4" hump hose

6 EN9873 2 2" silicon hose

7 EN9948 1 5"-4" reducer

8 EN9852 3 Hose

9 EN9867 2 2.5" 90° elbow

10 EN9664 1 Exhaust rain cap

11 EN9950 1 ‘P' clip (dust ejection hose)

12 EN9951 1 Pipe clamp

Copyright © Sandvik Mining and Construction 113

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 CB0148
POWERPACK PIPEWORK qj341
8.57. Powerpack pipework
CB0148

3
7 9 4

11

10

114 Copyright © Sandvik Mining and Construction

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qj341 CB0148
POWERPACK PIPEWORK

11 4

3
2

7 1 10

Item Part no Qty Description Remarks

1 CB0168 1 Multi-pipe support assembly - charged air system

2 CB0177 1 Exhaust tail pipe assembly

3 EN9941 1 Engine pipe - cooler unit to turbo

4 EN9942 1 Pipe
5 EN9945 1 Pipe

6 EN9943 1 Engine pipe - air cleaner to turbo - lower section

7 EN9944 1 Engine pipe - air cleaner to turbo - upper section

8 EN9946 1 Engine pipe - cooler unit to upper engine port

9 EN9827 1 Coolant pipe - upper cooler port to rubber connection

10 EN9947 1 Engine pipe - cooler unit to lower engine port

11 EN9949 1 Engine pipe - cooler unit to engine inlet manifold

Copyright © Sandvik Mining and Construction 115

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 CB0177
POWERPACK EXHAUST TAIL GUARD qj341
8.58. Powerpack exhaust tail guard
CB0177

1
2
3

Item Part no Qty Description Remarks

1 B17020000 1 Exhaust tail pipe assembly

2 B17200000 1 Exhaust guard upper

3 B17210000 1 Exhaust guard lower assembly

116 Copyright © Sandvik Mining and Construction

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qj341 SERVICING KITS - CATERPILLAR 3A ENGINE

8.59. Servicing kits - Caterpillar 3a engine

250 hour

QJ341CAT3A250

Part no. Qty Description Remarks

EN1000 1 Engine oil filter

EN1001 1 Fuel primary filter

EN1002 1 Fuel secondary filter

500 hour

QJ341CAT3A500

part no. qty description remarks

EN9617 1 powercore™ psd 10 long main element (blue media / ultra web)

EN9618 1 powercore™ psd 10 long safety element

10-21-0321 1 s45 pressure filter element

EN9785 1 jaw block press filter element

10-21-0031 2 return filter element

10-21-0033 1 s90 remote filter element

EN1001 1 fuel primary filter cat c9

EN1002 1 fuel secondary filter cat c9

EN1000 1 cat engine oil filter

HF9524 1 hyd tank breather element

Copyright © Sandvik Mining and Construction 117

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 SERVICING KITS - CATERPILLAR 3B ENGINE qj341
8.60. Servicing kits - Caterpillar 3b engine
500 hour

QJ341CAT3B500

Item Part no. Qty Description Remarks

1 EN9617 1 Powercore™ psd 10 long main element (blue media / ultra web)

2 EN9618 1 Powercore™ psd 10 long safety element

4 QJ341HYDFILTER2 1 QJ341 50-80hrs hyd service kit

4.1 10-21-0321 1 S45 pressure filter element

4.2 EN9785 1 Jaw block press filter element

4.3 10-21-0031 2 Return filter element

4.4 10-21-0033 1 S90 remote filter element

5 EN1000 1 Engine oil filter

6 EN1203 1 Fuel filter

7 EN1202 1 Fuel filter

8 EN1001 1 Fuel primary filter

118 Copyright © Sandvik Mining and Construction

QJ341-en-040112