VOL. 11, NO.

2, JANUARY 2016 ISSN 1819-6608

ARPN Journal of Engineering and Applied Sciences

2006-2016 Asian Research Publishing Network (ARPN). All rights reserved.

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ANALYSIS OF EFFECT OF SUB COOLING PERFORMANCE

OF VAPOUR COMPRESSION REFRIGERATION SYSTEM
WITH COOLING LOAD VARIATION

Prayudi and Roswati Nurhasanah

Mechanical Engineering College of Engineering Technology - PLN Menara PLN Jl Lingkar Luar Barat Duri Kosambi Cengkareng
Jakarta Barat Indonesia
E-Mail: [email protected]

ABSTRACT
One method to improve the performance of vapor compression refrigeration system using subcooling and
environmentally friendly refrigerant. Hydrocarbon refrigerant is one of the environmentally friendly refrigerants that are
proven to improve the performance of vapor compression system without sub-cooling. To that end, this for study aimed to
analyze the effect is liquid-suction sub cooller and cooling load on the performance of the vapor compression refrigeration.
Refrigerant R134a and R600a are used, the cooling load variations using lamps. Sub-cooling heat exchanger mounted
between condenser and expansion. Variations in the mass amount of refrigerant through the sub-cooling is used the valve.
The greater the sub-cooling temperature, the greater the temperature drop in the evaporator, and the cooling effect
increases, and the cooling effect with refrigerant R600a is greater than R134a. The increase in compressor work is not
affected by the magnitude of the cooling load, but is influenced by the amount of capacity sub-cooling. The greater the
sub-cooling and cooling load, the greater the increase in compressor work. Use of sub-cooling effect COP increase and the
increase COP R600a is greater than the COP R134a. Broadly speaking that R600a can be used as a substitute refrigerant
R134a.

Keywords: liquid-suction subcooling, R134a, R600a and hydrocarbon refrigerant.

INTRODUCTION the open literature, to the best of the authors knowledge.

Cooling machine is a device used to transfer heat This study showed that, as condenser subcooling
from indoors to outdoors. In the vapor compression cycle, increases, the COP undergoes a maximum as a result of a
there are two cycles that occur, i.e. the ideal cycle and the trade-off between increasing refrigerating effect, due to
actual cycle. In the ideal cycle all processes are considered the reduction of the condenser exit temperature, and
capable of good and no harm. However, such a process increasing specific compression work, due to the increase
cannot be executed, because in reality there are some in the condensing pressure. The increase in condensing
irregularities such as the presence of both the pressure pressure was associated with the reduction of the air-
drop in the pipe and evaporator superheat which occurred refrigerant temperature difference and the refrigerant-side
in the compressor suction line and sub-cooling at the heat transfer coefficient once the two-phase region in the
condenser outlet. In simple vapor compression cycle condenser is shrunken to accommodate the subcooled
refrigerant phase out the condenser is saturated liquid [6]. liquid region.
To improve system performance, phase refrigerant is Research to find a replacement refrigerant R134a
cooled further to become subcool phase. Zubair et al [1], have been carried out by several previous researchers.
there are three methods sub-cooling i.e. namely liquid- Thangavel et al [3], Wongwices et al [7] to study also
suction, dedicated and integrated subcool. Wood and reported that a simulation analysis was performed
Meyer [1] to reported the results of his research that the theoretically for different refrigerant mixtures for vapour
use of sub-cooler on the air conditioning and refrigerator compression refrigeration system and from the analysis it
can improve the performance of refrigeration systems up is concluded that, In domestic refrigerators and industrial
to 7.5%. Sukamto et al [1] in his research report that the refrigeration systems, the mixture of R290 and R600a can
use of liquid-suction subcooler on cooling machine using be used as alternate refrigerant instead of R12 and R134a.
the working fluid R-22 can increase the coeffisients of R290 and R600a offer many desirable characteristics such
performance (COP) to a variety of environmental as low operating pressure, mass flow rate and discharge
temperature. temperature. The COP of these mixtures is close to the
So that, Poltker and Predrag [2] and Boloji et al conventional refrigerants. [6].
[8], in the research to reported that a theoretical and As well as, A. Baskaran and P. Koshy Mathews
experimental study about the effect of condenser [4], Wongwices et al [7], and Mohanraj et al [9] as well as
subcooling on the performance of vapor compression in the research for a replacement alternative research
systems has been presented probably for the first time in R134a to reported that in ideal vapor-compression system

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 VOL. 11, NO. 2, JANUARY 2016 ISSN 1819-6608

ARPN Journal of Engineering and Applied Sciences

2006-2016 Asian Research Publishing Network (ARPN). All rights reserved.

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is used for the performance analysis of alternative new Referring to Figure-2, the percentage decline in
refrigerants substitute (R152a, R170, R32, R32, R290, the evaporator temperature (% T-evap) with liquid-suction
R600a, R1270) for R134a. Considering the comparison subcooler cycle, use the formula,
COP and pressure ratio of the tested refrigerants and also
the main environmental impacts of ozone layer depletion T Tsub
and global warming, refrigerant R170 was found to be the % Tevap ideal x100% (1)
most suitable alternative among refrigerants tested for Tideal
R134a. COP of the system, increases with increase in
evaporating temperature for a constant condensing Based on Figure-2, COP cycle with subcooling
temperature in the analysis. (COP) is [2], [5]:
Based on the above literature review, the study
was conducted to determine the performance analysis q w h1 h4 '
thermodynamic vapour compression refrigeration using COP' COP1 (2)
liquid-suction with subcooler with load variations and q w h2 h1
refrigerant R134a and R600a. Cooling load variations do q h h
that vapour compression refrigeration system is usually COP 1 4 (3)
w h2 h1
cooling load not constant.

CYCLE ANALYSIS WITH LIQUID-SUCTION SUB- where q is refrigeration effect, w is work

COOLER compressor, and h is enthalpy, Furthermore, the increase
Basically there are three methods of subcooling due to the use of subcooling refrigerasi effects (% Qe)
in vapor compression refrigeration system, i.e. liquid- refer to Figure-2, on the refrigeration system is expressed
suction (Figure-1), dedicated and integrated. Liquid- by the equation.
suction subcooler is using a heat exchanger, the heat
exchange of the liquid line (output condenser) to suction Q sub Q ideal
%Q e x100% (4)
(compressor inlet). Dedicated subcooling is to use a Q ideal
separate refrigeration system with the main system. The
additional refrigeration system capacity is much smaller
than the primary refrigeration system, and function just
lower the output temperature of the condenser. While
integrated subcooling is using two refrigeration machines
but only with a single condenser. Liquid-suction
subcooling typically used on systems with small to
medium capacity, while a dedicated and integrated
subcooling applied to systems with moderate-to-large
capacity [1]

Figure-2. Schematic of cycles with and without

subcooling in a T-h diagram. [2]

In addition, the use of subcooling can also

improve the working compressor. Referring to Figure-2
increased work the compressor (% W) is expressed by the
equation [2], [5],

Wsub Wideal
Figure-1. Schematic subcooling liquid-suction subcooler. %W x100% (5)
Wideal
From the scheme in Figure-1, Figure-2 illustrates
a schematic diagram of the cycle refrigeration system with The use of liquid-suction subcooler may be
and without subcooling in the diagram T-h. increase or decrease depending on the quantity COP

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ARPN Journal of Engineering and Applied Sciences

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increased cooling capacity and compressor work. When valve half open and 2.9 oC-4.9 oC if the valve full open
the quantity of capacity increase is greater than the (Figure-4).
increase in compressor work, there will be an increase in 4.5
COP. Referring to Figure-2, an increase in COP (% COP)
due to the use of subcooler is expressed by the equation, 4
[1].

decrease T-evap (oC)

3.5
1/2v-R134a
COPsub COPideal 1v-R134a
%COP x100% (6) 1/2v-R600a
COPideal 3 1v-R600a

METHODOLOGY 2.5
With the approach of liquid-suction method
subcooler Figure-1, Shell and Tube Heat Exchanger (HE) 2
sub-cooler and test tool for the study are shown in Figure-
3 below. 1.5
0 10 20 30 40 50 60 70 80
Load(watt)

Figure-4. Effect subcooling and cooling load on decrease

T-evap ( oC) for R134a, R600a.

Figure-4 shows the effect of a decrease in the

evaporator temperatures are subcooling and cooling loads,
where use R134a and R600a, the greater the cooling load
increases subcooling and greater decrease in temperature.
Figure 8 shows the percentage decrease in evaporation
temperature with the formula (1).
Figure-5 shows the percentage decrease in
evaporation temperature with the formula (1). Figure-4
shows that percentage reduction effect subcooling and
cooling load the use of R600a and R 134a, where give
percentage reduction a greater of the use of R134a,
Figure-3. Shell and tube HE-subcooler.
meaning that the use of subcooling very influential on the
evaporator temperature decrease with greater use of
Performance analysis of boundary conditions R600a. Decrease average in evaporator temperature with
with the engine coolant liquid-suction method used refrigerant R600a at temperature 4.01 oC percentage is
compressor hermetic piston 220-240 Volt 50 hz FLA 123, 71.43%.
condenser shell and coils air cooled condenser 230 v-50
Hz 0,62 A 90/25 W 1300/s, evaporator maximum pressure 80
21 bar, refrigerant used R-600a substitution R-134a. Three
variations of subcooling are done by opening the valve. 70
Load variations of lamps used 15 watt, 25 watt, 40 watt,
50 watt, 60 watt dan 80 watt. Setting time by taking the
decrease T-evap (%)

60
1/2v-R134a
data 20 minutes after the engine is turned on. 1v-R134a
50 1/2v-R600a
RESULTS AND DISCUSSIONS 1v-R600a
40

Effect on Evaporator Temperature 30

With refrigerant R134a, the evaporator
temperature the actual cycle between 11,7 0C -13.4 0C, and 20
cycle with subcooling ranges 9.5 0C-11.5 0C if the valve
half open, and 8.5 0C-10.5 0C if the valve full open. For 10
0 10 20 30 40 50 60 70 80
refrigerant R600a, the evaporation temperature without Load(watt)
subcooling ranges 6.8 oC-8.9 oC, and evaporation
temperature with subcooling ranges 5.1 oC-6.5 oC if the Figure-5. Effect subcooling and cooling load on decrease
T-evap (%) for R134a and R600a.

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Effect on Cooling Refrigeration 10

1/2v-R134a
Figure-6 and Figure-7, show that effect
1v-R134a
subcooling and cooling load on increase Q-evap (kJ/kg) 9
1/2v-R600a
for R134a and R600a, calculation Qe, and the percentage
1v-R600a
increase Qe in the refrigeration effect derived from Figure-

increase Q-evap (%)

8
2, and equation 4. From the data processing if the cooling
load increases, the cooling effect decreases.
7
22

6
20
increase Q-evap (kJ/kg)

18 5
1/2v-R134a
16
1v-R134a
4
1/2v-R600a 0 10 20 30 40 50 60 70 80
14 Load(watt)
1v-R600a

12
Figure-7. Effect subcooling and cooling load on increase
10 Q-evap (%) for R134a and R600a.

8
Effect on Work Load Compressor
6 The calculation of the compressor work W and
0 10 20 30 40 50 60 70 80 the percentage increase compressor work W (%W) derived
Load(watt)
from Figure-2, and the equation 5. Figure 8 and Figure-9
show that effect sub cooling on work load compressor.
Figure-6. Effect subcooling and cooling load on increase
Q-evap (kJ/kg) for R134a, R600a.
2.5

From Figure-6, for refrigerant R134a increase Qe

with range 6.31 kJ/kg-8.43 kJ/kg if the valve open half,
and 10.95 kJ/kg-12.78 kJ/kg if the valve full open, average
increase W-comp(kJ/kg)

2
up to 11.65 kJ/kg, and for R600a increase Qe with range 1/2v-R134a
10.95 kJ/kg18.22 kJ/kg if the valve open half and 16.85 1v-R134a
kJ/kg-20.23 kJ/kg if the valve full open, average up to 1/2v-R600a
1.5
18.94 kJ/kg. 1v-R600a
Figure-7, show that percentage effect subcooling
and cooling load on increase Q-evap for R134a, R600a, if
subcooling and cooling load increases, the increased 1
evaporation due subcooling effect. The increase in the
cooling effect R600a is greater than the R134a, the
average increase Q-e is 8.26% for R134a, and 6.90% for
0.5
R600a, so that that the use subcooling for R600a means of 0 10 20 30 40 50 60 70 80
a cooling effect that is better than using R134a. Load(watt)

Figure-8. Effect subcooling and cooling load on increase

W-comp (kJ/kg) for R134a, R600a.

Form Figure-8, show that average compressor

work under ideal conditions with R134a is 35.57 kJ/kg,
with subcooling increased to 36.71 kJ/kg if the valve half
opening and 37.58 kJ/kg if the valve full open. With
refrigerant R600a, under ideal conditions compressor work
is 55.79 kJ/kg, with subcooling increased to 56.kJ/kg if the
valve half open and 57.77 kJ/kg if the valve full open.
From Figure-8 shows that the effect of subcooling and
cooling load on the increase of W-comp (kJ / kg) for

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R134a, and R600a, and the greater the capacity of the 0.22
compressor subcooling also the greater the gains. 1/2v-R134a
0.2 1v-R134a
1/2v-R600a
6
0.18 1v-R600a
5.5

increase COP
0.16

5
0.14
increase W-comp(%)

1/2v-R134a
4.5 1v-R134a
1/2v-R600a 0.12

4 1v-R600a
0.1

3.5
0.08

3
0.06
0 10 20 30 40 50 60 70 80
2.5 Load (watt)

2
0 10 20 30 40 50 60 70 80 Figure-10. Effect subcooling and load cooling on increase
Load (watt) COP for R134a, R600a.

Figure-9. Effect subcooling and cooling load on increase Form Figure-10, show that the increase in cooling
W-comp (%) for R134a and R600a. load and subcolling will increase the value of the COP.
Form Figure-10, average increase COP with use
Figure-9, shows that the effect of subcooling and refrigerant R134a relatively small in ranges 0.06 if the
cooling load on the increase of W-comp (kJ/kg) for valve open half to 0.11 if the valve full open, and use
R134a, and R600a. From Figure-9 show that compressor refrigerant R600a, average increase COP due to greater
work is the greater the capacity of the compressor subcooling, the average 0.16 if the valve open half to 0.17
subcooling also the greater the gains. The effect of if the valve full open.
subcooling and cooling load on the increase of W-comp
(%) for R134a, and R600a. Figure-6, form the image can 5
be concluded that the increase in compressor work is not 1/2v-R134a
affected by the magnitude of the cooling load, but is 4.5
1v-R134a
influenced by the amount of subcooling capacity. The 1/2v-R600a
4
greater the subcooling cooling loads, the greater the 1v-R600a
increase COP (%)

increase in compressor work. 3.5

Effect on COP 3

The amount of COP calculated by the formula (2)

2.5
and (3), and the increase in the COP calculated with the
formula (6). Effect subcooling and cooling load on COP is 2
presented in Figure-10 and Figure-11.
1.5

1
0 10 20 30 40 50 60 70 80
Load (watt)

Figure-11. Effect subcooling and load cooling on COP

(%) for R134a and R600a.

Figure-11, show that effect subcooling on

increase COP. Percentage increase in COP the use
refrigerant R134a, the average is 2.10% if the valve half
open 2.83% if the valve full open, and the percentage of
increase COP use refrigerant R600a to 3.59% the valve
half open to 3.49% if the valve full open. It can be
concluded that the subcooling and cooling loads

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significant effect on the increase in the COP, and use Scientific and Research Publications, Volume 2, Issue
refrigerant R600a percentage increase in COP is larger 9, September 2012, ISSN : 2250-3153.
than use refrigerant R134a.
[5] Paharia, Ashish Kumar and Gupta, R.C.; Effect of
CONCLUSIONS Sub Cooling and Superheting on Vapor Compression
The greater the subcooling temperature, the Refrigerant Systems Using R-22 Alternative
greater the temperature drop in the evaporator, and the Refrigerants, International Journal of Emerging
cooling effect also increases, and greater use of R600a Trends in Engineering and Development, Issue 3, Vol
cooling effect compared to R134a. The increase in
1, January 2013, ISSN : 2249-6149 pp. 521-531.
compressor work is not affected by the cooling load, but is
influenced by the amount of subcooling capacity. The
greater the subcooling cooling loads, the greater the [6] Upadhyay, Neeraj, To study the effect of subcooling
increase in compressor work. Use of subcooling and diffuser on the coefficient of Performance of
significant effect on the increase of the COP by using the Vapour Compression Refrigeration System,
refrigerant R600a compared to R134a. Broadly speaking Internatonal Journal of Research in Aeronatuical and
that refrigerant R600a can be used as a substitute Mecanical Engineering, ISSN : 2321-3051, Volume 2,
refrigerant R134a. Issue 6, Juni 2014, pp. 40-44.

ACKNOWLEDGEMENTS [7] Wongwices, Somchai and Chimres, Nares,

This research is part of a research grant funding Experimental study of hydrocarbon mixture to replace
through the Higher Education Research Lecturer HFC-134a in a domestic refrigerator, Energy
decentralization scheme for Young Beginners fiscal year Conversion and Management, Vol 45, Elvisar, 2005
2014 Contract No. 111/1/16 / LPPM /2014. To the authors
would like to thank Dr. Ir. Supriadi Legino, as chairman of pp. 85-100.
STT-PLN and Dr. Ir. Mohammad Hafiz, M.Eng. Sc, as
Chairman of the Research Institute of STT-PLN. [8] Boloji, Bukola Olalekan, Effects of Sub-Cooling on
the Perfformance of R12 Alternatives in a Domestic
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