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    P I F 3000 PSI B A: Recharging Nstructions OR Ladder Ccumulators

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    Ronald
    Ensamble acumulador de vejiga

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    P I F 3000 PSI B A: Recharging Nstructions OR Ladder Ccumulators

    Uploaded by

    Ronald
    333 views2 pages
    Ensamble acumulador de vejiga

    Original Title

    Olaer 3000PSI

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    © © All Rights Reserved

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    Ensamble acumulador de vejiga

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    333 views2 pages

    P I F 3000 PSI B A: Recharging Nstructions OR Ladder Ccumulators

    Uploaded by

    Ronald
    Ensamble acumulador de vejiga

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    PRECHARGING INSTRUCTIONS

    FOR 3000 PSI


    BLADDER ACCUMULATORS
    PRECHARGING INSTRUCTIONS FOR
    3000 PSI BLADDER ACCUMULATORS
    IMPORTANT
    USE DRY NITROGEN GAS ONLY to precharge the accu-
    mulator.
    Check the precharge tag attached to the accumulator.
    The accumulator will either be precharged to 25 psig(1.7
    bar) for shipping purpose or to the pressure specified
    on the purchase order. If the accumulator does not have
    the correct precharge, it must be precharged to the re- Charging Kit Standard Accumulator Charging Kit Top Repairable
    quired level using only DRY NITROGEN GAS, before it is CG-3000 Accumulator T-CG-3000
    installed in the hydraulic system.
    Precharge pressures vary according to the application
    and operating conditions. Please seek technical support
    from the factory if you are not sure about the correct
    precharge. Incorrect Precharge pressure can lead to
    reduced accumulator performance, reduced bladder life
    expectancy, and even bladder failure. It is very impor-
    tant to have the correct precharge. As a guidance, the
    following values can be used.
    Energy Storage:
    90% of the minimum system pressure
    Pulsation dampening: Charging Head Assembly Standard Charging Head Assembly Top
    70% of the system mean operating pressure Accumulator CG-3013 Repairable Accumulator T-CG-3013
    Shock absorption
    75% of the system working pressure.
    Precharge must never be below 25% of the maximum
    system pressure.
    Always use a pressure regulator valve on the nitrogen
    bottle when the accumulator shell pressure is lower than
    the gas pressure in the nitrogen cylinder.
    Ensure bladder is thoroughly lubricated with system fluid
    before precharging.
    Whenever you have to replace the gas valve core, re-
    place it with a valve core approved for accumulator ser-
    vice. NEVER USE AN AUTOMOTIVE TYPE VALVE CORE. Valve Adaptor A11-3-309 Air Chuck CG-3002
    CHECKING PRECHARGE
    Check the precharge pressure only after the hydraulic
    pressure has been completely released. When a new
    accumulator is installed, the precharge pressure should
    be checked to ensure that there is no leakage. This
    should be performed once during the first week of op-
    eration, and then every six months thereafter. Under high
    cycling or high temperature conditions, the precharge
    should be checked once every month.

    RECOMMENDED CHARGING KITS FOR


    3000 PSI BLADDER ACCUMULATORS
    Assembly
    Tank Valve CG-3005 Bleed Valve CG-3009
    Type Capacity Part No:
    Standard
    Accumulator 10 CI to 15 Gallon CG-3000
    High Flow
    Accumulator 2.5 to 15 Gallon CG-3000
    Top Repairable
    Accumulator 2.5 to 15 Gallon T-CG-3000
    High Flow
    Top Rep Accumulator 2.5 to 15 Gallon T-CG-3000

    Hose Assembly CG-3010 Valve Extension T-CG-3015


    PRECHARGING

    PRECHARGING PROCEDURE FOR 3000 PSI STANDARD ACCUMULATORS

    1. Remove the protective cap and the seal cap. 2. Close the bleed valve on the charging and gauging 3. Install Charging and Gauging Assembly on the 4. Remove the seal cap from the gas charging tank
    assembly.Retract the T-handle on the air chuck by accumulator by screwing the air chuck to the gas valve and connect the swivel connector on the hose
    turning counter clockwise direction. valve and tighten sufficiently to prevent any leakage. assembly. Hand tighten sufficiently to prevent leakage.
    Turn the T-handle on the air chuck clockwise to
    depress the valve core. Connect the hose to the
    nitrogen bottle regulator.
    5. Open the regulator valve on the nitrogen bottle carefully to let nitrogen flow at a slow rate into the accumulator. Proceed to charge until the accumulator reaches desired precharge pressure. Close the regulator and let the
    nitrogen stabilize and obtain gauge reading. Adjust the pressure if necessary.

    6. Retract the T handle on the air chuck by turning 7. Open the bleed valve to bleed of nitrogen in the 8. Check for leakage through the valve core by soap 9. Replace the valve seal cap and the protective cap.
    counter clockwise to close the valve core. hose. Disconnect the charging assembly from the solution or snoop. If the core is leaking, then retighten
    accumulator and the gas bottle. the valve core to 4 in-lb torque. If leakage persists then
    replace the valve adapter.

    10. Check precharge pressure once in the first week of operation, and then every six months during normal working or every month during high cycling or high temperature condition.

    PRECHARGING PROCEDURE FOR 3000 PSI TOP REPAIRABLE ACCUMULATORS

    1. Remove the protective cap and the seal cap. 2. Close the bleed valve on the charging and gauging 3. Install Charging and Gauging Assembly on the 4. Remove the seal cap from the gas charging tank
    assembly. Retract the T-handle on the air chuck by accumulator by screwing the charging block directly valve and connect the swivel connector on the hose
    turning counter clockwise direction. on to the bladder valve stem. Hand tighten sufficiently assembly. Hand tighten sufficiently to prevent
    to prevent any leakage. Turn the T-handle on the block leakage.
    clockwise to depress the valve core. Connect the
    hose to the nitrogen bottle regulator.
    5. Open the regulator valve on the nitrogen bottle carefully to let nitrogen flow at a slow rate into the accumulator. Proceed to charge until the accumulator reaches desired precharge pressure. Close the regulator and let the
    nitrogen stabilize and obtain gauge reading. Adjust the pressure if necessary.

    6. Retract the T handle on the block by turning counter 7. Open the bleed valve to bleed off nitrogen in the 8. Check for leakage through the valve core by soap 9. Replace the valve seal cap and the valve guard.
    clockwise to close the valve core. hose. Disconnect the charging assembly from the solution or snoop. If the core is leaking, then retighten
    accumulator and the gas bottle. the valve core to 4 in-lb torque. If leakage persists
    then replace the valve adapter.
    10. Check precharge pressure once in the first week of operation, and then every six months during normal working or every month during high cycling or high temperature condition.

    11505 West Little York Houston, Texas 77041 Tel: (713) 937-8900 Fax: (713) 937-0438
    copyright 1997 OilAir Hydraulics, Inc. Printed in USA Bulletin #MM3-97
    OLAER GROUP COMPANY

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