IDU MPB TURBO COMPRESSOR

INSTALLATION PROJECT

Data Sheet for Control Valves

Approved For C. Enminaya M. Sideso E.Hawash D. Nookaraju

EX-DE 02 07/11/2017
Construction
Validation Prepared Checked Approved Contractor Company
Rev. Date Description
Status by by by Approval Approval
Company Name/Logo Project name Company identification
IDU MPB TURBO
COMPRESSOR
INSTALLATION 3204.16. DIGA.24007
PROJECT

Contractor Name/Logo

ZCNL-AG56-DSCV-140917

Vendor Name/Logo

Facility Name Location Scale Sheet of Sheets

Idu Flow station
Land Area n.a. 1/2
Document Title Supersedes N.
Data Sheet for Control Valves Superseded by N.
Plant Plant Unit
Area

This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited. NAOC will safeguard its rights
according to the civil and penal provisions of the law
 Company Identification Contractor Identification Rev. index. Sheet of
Sheets
3204.16. DIGA.24007 ZCNL-AG56-DSCV-140917 Validity Rev. No.
Status
2/2
EX-DE 02

Projects Development, Engineering Division

REVISION RECORD

02 11 Nov. 17 Approved For Construction Company Approval

01 13 Oct. 17 Issued for Approval No Comments
00 26 Sept. 17 Issued for Review First Issue
Rev. Date Reason for Revision Short Description of Changes

File Name 3204.16.DIGA.24007_02 Data Sheet For Control Valves

This document is property of NAOC Ltd. Who lawfully reserves all rights. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
NAOC will safeguard its rights according to the civil and penal provisions of the law
 SPECIFICATION FORMS FOR PROCESS MEASUREMENT AND CONTROL
INSTRUMENTS, PRIMARY ELEMENTS AND CONTROL VALVES

SPECIFICATION NUMBER: 1600-FV

N.A.O.C. - NIGERIA PAGE: 1 OF 2
IDU FIELD GAS RECOVERY AND PROJECT NUMBER: 3V371
PLANT REVAMPING - PHASE 2 PURCHASE ORDER NUMBER:
P&ID NUMBER: 3V371-1500-F001
SERVICE: MP Compressor Surge Control
LINE NUMBER: 8"-D72-80S-P-0505
TAG NUMBER: FV-270B

1 PROCESS FLUID: Process Gas

UNITS MINIMUM NORMAL MAXIMUM WIDE-OPEN
2 C FLOW RATE mmscfd 43.590 58.780 78.000
3 O INLET PRESSURE psig / barg 270.18 / 18.6 373.9 / 25.8 548.5 / 37.8
4 N DIFFERENTIAL PRESSURE FLOWING psi / bar 103.58 / 7.14 207.3 / 14.3 381.9 / 26.33
o o 120 / 48.9 120 / 48.9 120 / 48.9
5 D INLET TEMPERATURE f / c
6 I SPECIFIC GRAVITY 0.6380 0.6380 0.6380
7 T SPECIFIC HEATS RATIO cp/cv - - -
8 I VISCOSITY cp - - -
9 O REQUIRED Cv cv * * *
10 N TRAVEL % * * *
11 S ALLOWABLE SPL dba 85.0 85.0 85.0
12 PREDICTED SPL dba * * *
13 LINE SIZE AND SCHEDULE: IN: 8 inch 80S 60 TYPE: Electropneumatic Positioner
14 OUT: 10 inch 40S 61 C ANALOG INPUT SIGNAL: 4 - 20 ma
15 PIPING SPECIFICATION: D72 62 O DIGITAL INPUT SIGNAL: N/A
16 TYPE: Noise Attenuated Ball Valve 63 N
17 V SIZE: 6 inch 64 T OUTPUT SIGNAL: 6 to 30 psig
18 A ANSI RATING Class 600 65 R TYPE OF PROTECTION: Cenelec, Flameproof
19 L MANUFACTURER & MODEL: Becker QTCV-T2-GS 66 O ENCLOSURE RATING: EExd
20 V BODY & BONNET MATERIAL: 316L 67 L MOUNTING: Direct To Actuator
21 E NACE COMPLIANCE: Not Required 68 L AIR REGULATOR: Integrally Mounted
22 END CONNECTIONS: IN: 6 inch 600 RTJ 69 E PRESSURE GAUGES: Supply - Output
23 B OUT: 6 inch 600 RTJ 70 R MANUFACTURER AND MODEL: PMV EP5N-EXUS-HP-U-23-K1-PV9-D
24 O BOLTING: 316L 71 TAG NUMBER: FY-270A
25 D FLOW DIRECTION: Straight 72 TYPE: Stand-Alone
26 Y TYPE OF BONNET: N/A 73 F OUTPUT: 4 - 20 ma = 0 - 100 % (0%=Open)
27 LUBE & ISOLATION VALVE: No 74 E ENCLOSURE: EExd
28 PACKING MATERIAL: N/A 75 E TYPE OF PROTECTION: Cenelec, Flameproof
29 PACKING TYPE: N/A 76 D SWITCHES: 2 SPDT = Opened / Closed
30 77 B TYPE: Mechanical Type
31 ANSI / FCI LEAKAGE CLASS: IV 78 A TAG NUMBER: ZSC-270B, ZSO-270B
32 79 C
33 TYPE: Quiet Trim Ball 80 K MANUFACTURER AND MODEL: PMV F5N-EXFM-MEC-420-XPD-TH-S00
34 T PORT SIZE: 6 inch 81 TAG NUMBER: ZT-270B
35 R CHARACTERISTIC: Modified Equal % 82 TYPE: Solenoid Valve
36 I BALANCED / UNBALANCED: Balanced 83 S FUNCTIONAL TYPE: 3 Way Universal
37 M VALVE Cv: 1371 84 O PIPE SIZE: 1/4 inch
38 BALL MATERIAL: 316L 85 L BODY MATERIAL: 316 SST
39 CAGE MATERIAL: N/A 86 E TRIM MATERIAL: SST
40 SEAT RING MATERIAL: 316L 87 N PORT SIZE: 1/4 inch
41 SEAL RING MATERIAL: Viton 88 O ORIFICE Cv: 0.49 Ports 1-2 0.56 Ports 2-3
42 STEM MATERIAL: 316L 89 I OPERATING PRESSURE: 35 psig
43 STEM SIZE: * inch 90 D TYPE OF PROTECTION: Cenelec, Flameproof
44 TRAVEL: 90 Deg 91 ENCLOSURE: EExd
45 NACE COMPLIANCE: Not Required 92 COIL: Single 24 vdc 11.6 watts
46 TRIM: 316L 93 SURGE SUPRESSION: CRA Number ZR1 Or Equal
47 A TYPE: Piston 94 MANUFACTURER AND MODEL: ASCO NF8327A002-24DC
48 C MANUFACTURER AND MODEL: Becker 10H-SR 95 TAG NUMBER: SV-270B
49 T SIZE: #35 96 N
50 U OPERATION: Surge 97 O See Notes And General Requirements Attachment.
51 A SPRING ACTION: Air To Close,Spring to Open-Fails Open 98 T
52 T OPERATING PRESSURE: 90 psig 99 E
53 O BENCH RANGE: 80 psig 100 S
54 R ORIENTATION: Mount #3 (act dwnstrm / vlv stem vert) REV DATE REVISION BY APPROVED
55 SIZING DIFFERENTIAL PRESSURE: 1480 psid 0 4/14/15 Issued for Purchase FS
56 TRAVEL STOP: None
57 DIAPHRAGM CONNECTION: 1/2 inch OR >
58 QUICK EXHAUST VALVE: Fisher 289RC
59

ISA FORM S20.50

 SPECIFICATION FORMS FOR PROCESS MEASUREMENT AND CONTROL
INSTRUMENTS, PRIMARY ELEMENTS AND CONTROL VALVES

N.A.O.C. - NIGERIA SPECIFICATION NUMBER: 1600-FV

IDU FIELD GAS RECOVERY AND PAGE: 2 OF 2
PLANT REVAMPING - PHASE 2 PROJECT NUMBER: 3V371
PURCHASE ORDER:

REV DATE REVISION BY APPROVED

0 4/14/15 Issued for Purchase FS

ANTI-SURGE CONTROL VALVE ASSEMBLIES

NOTES AND GENERAL REQUIREMENTS

1) The electrical devices shall be watertight-explosion proof.

The electrical devices shall be Cenelec Flameproof approved for Zone 1 areas.
The electrical installation shall be per B55
The conduit and fittings shall be copper-free aluminum with PVC external coating and urethane internal coating.
The accessories may have flex type ECLK conduit where required.

2) The tubing, as a minimum, shall be seamless 316L stainless steel, 3/8 inch o.d., 0.035 inch wall with Swagelok fittings.
Where required, 1/2 inch o.d. tubing with 0.049 wall thickness may be used.

3) Deleted

4) In addition to the manufacturers data plate, each instrument shall have a stainless steel tag embossed with the instrument tag number.
The tags shall be permanently attached with 16 AWG stainless steel wire.

5) The solenoid valve shall be fitted between the I/P output and the quick exhaust valve input.
The actuator vents and fails the control valve opened when the solenoid valve is de-energized.

6) The solenoid valve shall have a diode surge suppression assembly equal to CRA part number ZR1.
The assembly consists of 1N4751 zener diode and 1N4005 diode soldered anode to anode and fully encapsulated with GE RTV615A.
The sleeving shall be marked to differentiate leads. (Zener is the negative)
The assembly shall be suitable for Cenelec Flameproof, Zone 1 areas.

7) Stainless steel bug screens shall be installed on all pneumatic exhaust ports.

8) Calibration and check out per Solar standards for Surge Control Valves required.

9) Actuator to be dust and moisture protected; provide actuator as a "closed loop" system.

10) The electrical items and the components of the electronic circuits of the instruments shall be in materials suitable to avoid the formation of
foulings or mildew, and properly protected to operate in the project environmental conditions.

11) All vendor drawings, dimensions and documents shall be in S.I. units and in the English language.

12) The valve must reach 63.2% open in 100 + 100 inches of port size (milliseconds).

13) Vendor to quote commissioning/startup spares and 2 yr operating spares.

ADDITION TO ISA FORM S20.50