PENTACLE OIL FIELD SUPPLY INC.

16689-113 Avenue Phone: (780) 902-3485

Edmonton, Alberta Fax: (780) 459-6530
T5M 2X2 Canada Email: [email protected]
www.pentacleoilfield.com

MODEL: XYQ28/2.6

HYDRAULIC SUCKER ROD TONG

MAINTENANCE AND OPERATION MANUAL

 CONTENTS

1 SUMMARY

2 SPECIFICATION

3 INSTALLATION

4 HYDRAULIC CIRCUIT

5 OPERATION

6 MAINTENANCE & LUBRICATION

7 ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE

8 FIGURES AND DETAILED PART TABLES

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1. Summary
Model XQ28/2.6 hydraulic power tong is an improved type of XYQ1.8 which is
used to make up and break out sucker rod thread in Well Service. This product has
the following features:
A. The structure is compact ,concise and light.Master tong is driven by low speed
large torque hydraulic motor which matching with manual control valve. The backup
tong just like a spanner. Total weight is approximately equal to XYQ1.8.
B. The operating is briefness and convenience with high efficiency. Put the
respondence size jaw set into master tong and the respondence size glutting into
backup tong , turning the reset knob in correct direction then can make up and
break out sucker rod by operating manual control valve. Two speed,snapping at low
speed, spinning at high speed .
C. Large low gear torque,especially suitable for the instance that is difficult to break
out sucker rod thread.
2. Specification
a. Application Range:Sucker Rod : 16. 19. 22. 25. 28 mm
b. High Gear Rated Torque: 0.8 kN.m (590 lbf.ft)
c. Low Gear Rated Torque: 2.6 kN.m (1900 lbf.ft)
d. High Gear Maximum Torque: 1.2 kN.m (740 lbf.ft)
e. Low Gear Maximum Torque: 3.2 kN.m (2400 lbf.ft)
f. High Gear Maximum Rotation Speed: 98 (r/min)
g. Low Gear Maximum Rotation Speed: 32 (r/min)
h. Opening of Tong Head: 62 (mm)
i. Overall Dimension (LWH) 670383490 (mm)
j. Weight: 100 (Kg)
k. Rated system Pressure: 10 (MPa)
l. Max Oil Supply: 80 (L/min)

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3. Installation
A. Hanging :Connect mechanical lift assembly (2.6DT) with tong hanger of master tong
and hang the lift assembly on the mast of workover rig.The hanging point is 15m above
ground and the hanging should be in free condition.The distance between tong center
and the center of the well is recommended to be about 0.5m ,just the Jaw set of the
master tong meet the quadrate of sucker rod above the hoop.Adjust the distance
between the tong and backup tong,to get the quadrate of Spanner Head meet the
quadrate of sucker rod below the hoop.
B. Level :Adjust the screw to level the Master tong and backup tong.If it is not levelled,it
will cause malfunction .
C. Tieing: Tie one end of cable or chain on mast and the other end on pin shaft of back
guide seat (2.6.Z-34) of power tong. The cable or chain should be capable of bearing a
load of 2 ton. The cable or chain should be at a right angle to the tong and on the
opposite side of the operator of the tong.This insures a safe operation.
D. Pressure hoses:Power supply hose line marked P,the return hose line marked O
( See Figure 1 ). The hoses internal diameter could not less than 20 mm.

4 HYDRAULIC CIRCUIT
Figure 1 is the figure of hydraulic circuit of power tong

Figue a

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Manual control vavle (2) controls power tong hydraulic motor (1). Hydraulic motor
drives tong head to make up and brake out sucker rod. Pressure gauge (3) shows the
pressure in the hydraulic circuit. The figure 2 is the correspondence of pressure and torque
. Line A is low gear rated torque ,line B is high gear rated torque.

Figue b

5 OPERATION
A. Adjust distances between the maser tong and backup tong : To get the Jaw set of the
master tong and Spanner Head meet the quadrate of sucker rod above or blow the
hoop by turning the nut (2.6.b-20) and put the Cotter Pin in the hole of Back Guide Arm.
B. Drive the power tong very slowly using manual control vavle , press down handle
(2.6.z.3-10) change gear to get high speed, pull up handle (2.6.z.3-10) change gear to
get low speed. To avoid the gear damaged accidentally, please change gear when the
open gear runing at low speed.
C. Make up: After aligning the opening tong head with the backup tong , turn the reset
knobs (2.6.z-54) and switch the arrow to point the direction of make up. Locate the tong
on to the sucker rod. Once the Jaw set of the master tong and Spanner Head have been
meeted the quadrate of sucker rod above or blow the hoop, commence make up with
the tong. After the rod is made up, reverse rotation of the tong to align the opening of the
tong with the sucker rod.
D. Break out: After aligning the opening tong head with the backup tong , turn the reset
knobs (2.6.z-54) and switch the arrow to point the direction of break out. Locate the tong
on to the sucker rod. Once the Jaw set of the master tong and Spanner Head have been
meeted the quadrate of sucker rod above or blow the hoop, commence break out with
the tong. After the rod is broken out, reverse rotation of the tong to align the opening of
the tong with the sucker rod.

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E. Replacing Jaw set and glutting:The Jaw set and glutting are retained in place with
springs.There are locating holes on the outside edge of the master tong. A small screw
driver or drive tool (Diameter less than 8 mm) must be pushed into inside of the tong
head.The jaw set unit must be pushed to a point where removed. When this is
accomplished the jaw set will slide out of the jaw set unit easily. Replace the jaw set
,and place the Retaining Pin (2.6.z.1-5) back into position and tighten.Press down
Retaining Pin (2.6.B-8) then can Replace the glutting.

Figue 3 is the correspondence of Jaw set, glutting and sucker rod

Sucker Rod : Ja w Set Glutting
CYG16 16. 19. 22 16
CYG 19. 22 16. 19. 22 19. 22
CYG 25 25 25
CYG 28 28 28

6 MAINTENANCE & LUBRICATION

It is suggested that a regular maintenance program be established,to assure
dependable operation of the sucker rod tong.The following recommendations concerning
cleaning, lubrication,and cleaning will enhance the life expectancy of the tong and assure
safety to operating personnel.
A. Lubrication procedures at the completion of each job prior to storage.
B. All grease should have 2 to 5 shouts of grease after each job.
C. Rotary gear cam surface should be greased well applying with a rag or a brush.
D. Case plates / rings should be coated with grease both through the grease nipples and
coated on the rings.
E. Gears can be greased by removing the side inspection cover plate and apply grease
directly to the gear teeth.
F. Dont use steam to clean tong. If steam is used ,the bearing will be damaged .
G.Temperature of system hydraulic oil can not exceed 65 C .If the temperature is too
high ,the sealing will be failure .
H. Hydraulic oil should be clean and replaced when it becomes dirty.Keep the Oil Filter
clean.
III... Selection of Hydraulic Oil:
a.YC-N46 Low Freezing Hydraulic Oil ,suitable for the Ambient Temperature -20 C-
+20 C.
b.YB-N46 Wear Resistant Hydraulic Oil ,suitable for the Ambient Temperature -10 C
- +40 C.
c.YA-N46 Common Hydraulic Oil , suitable for the Ambient Temperature 0 C -
+40 C.
Just select the Hydraulic Oil as you needed.

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7 ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE

Ordinary Troubles Cause Remedy
A. Die set are selected
Change suitable die set
improperly.
Master tong die B. Tong die set are much worn Change new die set
set slippage. C. The brake moment of tong
Tighten spring properly
head is a little small
D.The tong body is not level. Level tong body
A. Glutting are selected
Change suitable glutting
Backup tong could improperly.
not clip sucker rod B. Glutting are much worn Change new glutting
C.The tong body is not level Level tong body
Head of master
tong doesnt align Retaining pins are not Turn reset knob then
with the opening wrapped by reset knob shaft reset.
of housing
Engaging a gear Add adjusting pad and
is not firm and it Locking effort is a little small increase the pressure of
drops out easily. spring
Jaw sets shape has changed Adjust the system
Jaw set does not
because of high system pressure in proper
retract
pressure range.Change jaw set

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8 FIGURES AND DETAILE

ED PART TAB LE
ES
SSEMBLYCFig1,Table 13
8.1 AS

STER TONGCFig 2,Table 23

8.2 MAS
8.2.1 Tong head assemblyCFig 3,Table 33

8.2.2 Tong head cover assy.CFig 4,Table 43

8.2.3 Safety door and its fittingsCFig 5,Table 53
8.2.4 Shell and its fittingsCFig 6,Table 63
8.2.5 Transmission gear and its fittingsCFig 7,Table 73
8.2.6 Shifter assemblyCFig 8,Table 83
8.2.7 Hydraulic motor and its control valve and fittingsCFig 9,Table 93
8.3 BACKUP TONGCFig 10,Table 103

8. 3. 1 Fore guide rod assy.CFig 11,Table 113

8.4 MECHANICAL LIFTCFig 12,Table 123

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SSEMBLYCFig 1,Table 13
8.1 AS

Fig1

Table 1. assembly
Ite P/N Drawing NO. Description Qty
1 2.6.Z.0 XYQ2.6.Z.0 Master tong 1
2 2.6.B.0 XYQ2.6.B.0 Backup tong 1
3 2.6.DT.0 XYQ1.8.DT.0 Mechanical lift 1

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8.2 Mater tongCFig 2,Table23

Fig 2

Table 2. master tong

Ite P/N Drawing NO. Description Qty
1 2.6.Z-2 XYQ2.6.Z.1 Tong head assembly 1
2 Tong head cover assy. 1
3 Safety door and its fittings 1
4 Shell and its fittings 1
Transmission gear and its
5 1
fittings
6 2.6.Z-88 XYQ2.6.Z.3 Shifter assmbly 1
Hydraulic motor and its control
7 1
valve and fittings

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9.2.1 Tong head asse mblyCFig 3,Table 33

Fig 3

Table 3 tong head assembly

Ite P/N Drawing NO. Description Qty
1 2.6.Z.1-15 XYQ3C.Z.1-2 Cylindrical Pin 1
2 2.6.Z.1-12 XYQ2.6.Z.1-9 Open Gear Cover 1
3 2.6.Z.1-1 XYQ2.6.Z.1-1 Jaw Set Shelf 1
4 2.6.Z.1-10 XYQ2.6.Z.1-7 Spring Seat 4
5 2.6.Z.1-11 XYQ2.6.Z.1-8 Open Gear 1
Hexagon Socket Head Cap
6 2.6.Z.1-9 GB70-85 21
Screw M816-8.8
7 2.6.Z.1-8 XYQ1.8.Z.1-8 Spring 2
8 2.6.Z.1-3 XYQ2.6.Z.1-3 Roller Pin 2

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9 2.6.Z.1-4 XYQ2.6.Z.1-4 Roller 2

10 2.6.Z.1-2 XYQ2.6.Z.1-2 Jaw Set Seat 2
11 2.6.Z.1-7 XYQ2.6.Z.1-6 Spring Seat 2
12 2.6.Z.1-14 GB77-85 Set Screw M1010 8
13 2.6.Z.1-13 XYQ3C.Z.1-14 Spring 8
14 2.6.Z.1-5 XYQ3C.Z.1-15 Cylindrical Pin 6
15 2.6.Z.1-6 XYQ2.6.Z.1-5 Jaw Set (1)-(3) Each 2

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9.2.2 Tong head cover assy.CFig 4,Table 43

Fig 4

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Table 4 Tong head cover assy.

Ite P/N Drawing NO. Description Qty
1 2.6.Z-50 XYQ2.6.Z.5 Brake plate 1
2 2.6.Z-51 XYQ2.6.Z-14 Friction Disc 3
3 2.6.Z-54 XYQ3C.Z-32 Reset Knob 1
Hexagon Socker Head Cap
4 2.6.Z-60 GB65-85 2
Screw M520
5 2.6.Z-58 GB308-89 Steel Ball 5 2
6 2.6.Z-53 XYQ2.6.Z-15 Joint Board (1) 1
7 2.6.Z-56 XYQ2.6.Z-16 Reset Knob Shaft 1
8 2.6.Z-61 GB32.1-88 Hex-Head Bolt M1040 6
9 2.6.Z-33 XYQ3C.Z-21 Spring 6
10 2.6.Z-52 GB819-85 Countersunk Screw M58 11
11 2.6.Z-55 GB119-86 Cylindrical Pin 518 1
12 2.6.Z-59 XYQ3C.Z-35 Spring 2
13 2.6.Z-57 XYQ3C.Z-34 Locating Seat 1
14 2.6.Z-6 GB819-85 Countersunk Screw M510 22
Hexagon Socket Head Cap
15 2.6.Z-48 GB70-85 11
Screw M820-8.8
16 2.6.Z-49 XYQ2.6.Z-12 Tong Head Cover 1
17 2.6.Z-7 XYQ2.6.Z-3 Roller Shaft 11
18 2.6.Z-4 XYQ2.6.Z-2 Roller 11

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2.3
9.2 Saffety door and its fittingsCfig.5,Table 53

Fig 5

Table 5 Safety door and its fittings

Ite P/N Drawing NO. Description Qty
1 2.6.Z-74 XYQ2.6.Z-28 Door Pin (2) 1
Coniform Fastening Screw M8
2 2.6.Z-75 GB71-85 1
16
3 2.6.Z-65 XYQ2.6.Z.4 Safty door 1
4 2.6.Z-64 GB93-87 Spring Washer 16 1
5 2.6.Z-63 XYQ2.6.Z-25 Door Pin (1) 1
6 2.6.Z-91 Tension spring 1
7 XYQ2.6.Z.5 Brake plate
8 XYQ2.6.Z-12 Tong Head Cover
9 XYQ2.6.Z-1 Shell

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9.2.4 Shell and its fittingsCFig 6,Table 63

Fig 6

Table 6 Shell and its fittings

Ite P/N Drawing NO. Description Qty
1 2.6.Z-6 GB819-85 Countersunk Screw M510 12
2 2.6.Z-5 XYQ1.8.Z-3 Bearing Disc 1
3 2.6.Z-4 XYQ2.6.Z-2 Roller 12
4 2.6.Z-7 XYQ2.6.Z-3 Roller Shaft 12
5 2.6.Z-3 XYQ2.6.Z-1 Shell 1
6 2.6.Z-62 XYQ3C.Z.3-2 Fore Handle (Left) 2
7 2.6.Z-1 GB5782-86 Hex Head Bolt M1020-8.8 4
8 2.6.Z-8 GB892-86 Retaining Ring B18 12

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Hexagon Socket Head Cap

9 2.6.Z-9 GB70-85 12
Screw M516-8.8
10 2.6.Z-89 XYQ3C.Z-50 Set Screw 2
11 2.6.Z-47 XYQ1.8.Z-27 Hanging rod 1
12 2.6.Z-66 XYQ3C.Z-38 Hanging Support 1
13 2.6.Z-67 XYQ3C.Z-39 Hanging Pin 1
14 2.6.Z-68 GB91-86 Cotter Pin 2.520 1
Hexagon Socket Head Cap
15 2.6.Z-70 GB70-85 4
Screw M825-8.8
16 2.6.Z-71 GB93-87 Spring Washer 8 4
17 2.6.Z-84 XYQ2.6.Z-29 Nameplate 1
18 2.6.Z-69 XYQ1.8.Z-26 Cover 2
19 2.6.Z-32 XYQ3C.Z-20 Sliding Block 1
20 2.6.Z-33 XYQ3C.Z-21 Spring 1
21 2.6.Z-34 XYQ1.8.Z-19 Trailling Seat 1
22 2.6.Z-35 XYQ1.8.Z-20 Back Guy Pin 1
23 2.6.Z-36 GB91-86 Cotter Pin 425 1
Hexagon Socket Head Cap
24 2.6.Z-37 GB70-85 4
Screw M1230-8.8
25 2.6.Z-38 GB93-87 Spring Washer 12 4
Hexagon Socker Head Cap
26 2.6.Z-72 GB65-85 8
Screw M610
27 2.6.Z-92 XYQ2.6.Z-30B Torque gauge 1

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9.2.5 Trran smiss

sion gear and its fittingsCFig 7,Table 73

Fig 7

Table 7 Transmission gear and its fittings

Ite P/N Drawing NO. Description Qty
1 2.6.Z-77 XYQ2.6.Z-18 Idler Gear Shaft 2
2 2.6.Z-19 XYQ2.6.Z-7 Shaft of Duplex Gear 1
3 2.6.Z-76 XYQ2.6.Z-17 Sleeve (3) 2
4 2.6.Z-78 XYQ2.6.Z-19 Bearing Disc 4
5 2.6.Z-79 GB893.1-86 Circlip of Hole 62 4

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6 2.6.Z-80 GB283-87 Short Roller Bearing 42206E 4

7 2.6.Z-81 XYQ2.6.Z-20 Idler Gear 2
8 2.6.Z-82 XYQ2.6.Z-21 Sleeve (4) 2
9 2.6.Z-83 XYQ2.6.Z-22 SleeveC53 2
10 2.6.Z-17 GB893.1-86 Circlip of Hole 47 2
11 2.6.Z-14 GB276-94 Ball Bearing 105 4
12 2.6.Z-11 XYQ2.6.Z-4 Duplex Gear 1
13 2.6.Z-12 XYQ2.6.Z-5 Sleeve (1) 1
14 2.6.Z-13 XYQ2.6.Z-6 Sleeve (2) 1
15 2.6.Z-15 XYQ3C.Z-9 Bearing Disc (1) 1
16 2.6.Z-16 XYQ3C.Z-10 Bearing Disc (2) 1
17 2.6.Z-10 XYQ1.8.Z-25 Key 3
18 2.6.Z-43 GB276-94 Ball Bearing 208 1
19 2.6.Z-26 XYQ2.6.Z-10 Main Shaft 1
20 2.6.Z-41 GB309-84 Needle Roller 425.8 22
21 2.6.Z-22 XYQ2.6.Z-8 Gear 1
22 2.6.Z-21 XYQ1.8.Z-12 Internal Gear 1
23 2.6.Z-23 XYQ2.6.Z-9 Spline Gear 1
24 2.6.Z-39 GB309-84 Needle Roller 431.8 22
25 2.6.Z-24 XYQ2.6.Z.2 Cluch Gear Unit 1
26 2.6.Z-25 XYQ1.8.Z-17 Bearing Disc 1
27 2.6.Z-28 GB276-94 Ball Bearing 204 1
28 2.6.Z-18 GB1152-89 Grease Cup M81 3
29 2.6.Z-30 XYQ2.6.Z-11 BottomCover 1
2.6.Z-31 Hexagon Socket Head Cap
30 GB70-85 6
Screw M616-8.8
31 XYQ2.6.Z-1 Shell

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9.2.6 Shift assmblyCFig 8,Table 83

Fig 8

Table 8 Shift assmbly

Ite P/N Drawing NO. Description Qty
1 2.6.Z.3-1 XYQ1.8.Z.3-1 Sleeve 2
2 2.6.Z.3-2 XYQ1.8.Z.3-2 Shift Fork 1
3 2.6.Z.3-9 XYQ1.8.Z.3-5 Sliding Block 2
4 2.6.Z.3-8 XYQ2.6.Z.3-4 Shift Fork Shaft 1
5 2.6.Z.3-7 XYQ1.8.Z.3-3 Key 1
6 2.6.Z.3-10 XYQ3C.Z.5-10 Handle 1
7 2.6.Z.3-4 XYQ3C.Z.6-4 Roller Shaft 1
8 2.6.Z.3-5 GB91-86 Cotter Pin 210 1
9 2.6.Z.3-3 XYQ3C.Z.6-3 Roller 1
10 2.6.Z.3-6 XYQ3C.Z.6-5 Roller Seat 1

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9.2.7 Hyraulic motor and it s control va lv

ve and fittingsCFig 9,Table 93

Fig 9

Table 9 Hydraulic motor and its control valve and fittings

Ite P/N Drawing NO. Description Qty
1 2.6.Z-46 Hydraulic Motor BM-D315 1
2.6.Z-73 Hexagon Socket Head Cap
2 GB70-85 4
Screw M1270-8.8
3 2.6.Z-38 GB93-87 Spring Washer 12 4
4 2.6.Z-44 XYQ2.6.Z-23 Joint BoardC23 1
5 2.6.Z-42 XYQ2.6.Z-27 SleeveC63 2
6 2.6.Z-20 XYQ3C.Z-12 Sleeve of Hydraulic Motor 1
7 2.6.Z-45 XYQ2.6.Z.6 Frisket 1
8 2.6.Z-93 JB/ZQ4427-86 Hose 13I-500 2
9 2.6.Z-94 Control valve bank assembly 1
2.6.Z-40 Hexagon Socket Head Cap
10 GB70-85 2
Screw M1040-8.8

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9.2.7 Hyraulic motor and it s control va lv

ve and fittingsC13CFig 9,Table 93

Fig 9

Table 9 Hyraulic motor and its control valve and fittingsC13

Ite P/N Drawing NO. Description Qty
Hexagon Socket Head Cap
1 2.6.Z-73 GB70-85 4
Screw M1270-8.8
2 2.6.Z-38 GB93-87 Spring Washer 12 4
3 2.6.Z-44 XYQ2.6.Z-23 Joint BoardC23 1
4 2.6.Z-20 XYQ3C.Z-12 Sleeve of Hydraulic Motor 1
5 2.6.Z-46 Hydraulic Motor BM-D315 1
Type H hand control valve and
6 2.6.Z-95 XYQ3C.Z.5 1
its valve bank

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9.3 Backup tong CFig 10,Table 103

Fig 10

Table 10 Backup tong

Ite P/N Drawing NO. Description Qty
2.6.B-9 Hexagon Socket Head Cap Screw
1 GB70-85 2
M1225-8.8
2 2.6.B-10 GB93-87 Spring Washer 12 2
3 2.6.B-7 XYQ3C.Z.1-14 Spring 2
4 2.6.B-8 XYQ3C.Z.1-15 Retaining Pin 2
5 2.6.B-12 XYQ2.6.B-5 Supporting Seat (2) 2
2.6.B-13 Hexagon Socket Head Cap Screw
6 GB70-85 4
M1020-8.8
7 2.6.B-6 XYQ2.6.B-3(1)-(4) Glutting (1)-(4) Each 2
8 2.6.B-4 XYQ2.6.B-1 Spanner Head 1
9 2.6.B-22 XYQ1.8.QD.0 Fore guide rod assy. 2
10 2.6.B-14 XYQ2.6.B-6 Roller 2
11 2.6.B-11 XYQ2.6.B-4 Supporting Seat (1) 1
Hexagon Socket Head Cap Screw
12 2.6.B-1 GB70-85 3
M8150-8.8
13 2.6.B-2 GB93-87 Spring Washer 8 3
14 2.6.B-3 GB6170-86 Nut M8 3
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15 2.6.B-16 XYQ2.6.B-7 Flat washer 1

16 2.6.B-15 GB91-86 Cotter Pin 535 1
17 2.6.B-5 XYQ2.6.B-2 Spanner handle 1
18 2.6.B-20 XYQ2.6.B-8 Steel Rope Head 1
19 2.6.B-21 GB91-86 Cotter Pin 2.525 1
20 2.6.B-18 GB95-85 Flat washer 20 1
21 2.6.B-19 GB93-87 Spring Washer 20 1
22 2.6.B-17 GB6170-86 Nut M20 1

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9.3..1 F orre guide rod assy. (Fig 11,Table 11)

Fig 11

Table 11 Fore guide rod assy.

Ite P/N Drawing NO. Description Qty
1 2.6.B.1-1 XYQ1.8.QD-4 Fore guide rod sleeve 1
2 2.6.B.1-2 XYQ1.8.QD-3 Spring 1
3 2.6.B.1-3 GB91-86 Cotter Pin 420 1
4 2.6.B.1-4 XYQ1.8.QD-2 Fore guide rod 1
5 2.6.B.1-5 XYQ1.8.QD-1 Fore guide rod seat 1

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echanical liftCFig 12,Table 123

9.4 Me

Fig 12

Table 12 Mechanical lift

Ite P/N Drawing NO. Description Qty
1 2.6.DT-2 XYQ1.8.DT-1 Clevis 1
2 2.6.DT-3 XYQ1.8.DT-2 Spring Seat 1
3 2.6.DT-6 XYQ1.8.DT-3 Spring 1
4 2.6.DT-1 GB882-96 Cotter Pin B1440 1
5 2.6.DT-9 GB91-86 Cotter Pin 3.220 2
6 2.6.DT-5 XYQ1.8.DT.1 Lift Casing 1
7 2.6.DT-4 GB119-86 Cylindrical Pin 420 1
8 2.6.DT-7 XYQ1.8.DT.2 Hanging Bar 1
9 2.6.DT-8 GB882-86 Pin Shaft B1645 1

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