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    Hydraulic Injection Moulding Machine

    Uploaded by

    Ankit Mahajan
    hjjh

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Hydraulic Injection Moulding Machine

    Uploaded by

    Ankit Mahajan
    125 views5 pages
    hjjh

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

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    hjjh

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    125 views5 pages

    Hydraulic Injection Moulding Machine

    Uploaded by

    Ankit Mahajan
    hjjh

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    HYDRAULIC INJECTION MOULDING MACHINE

    Value Propositions

    Generous Specifications
    High Productivity
    Robust & Reliable
    User Friendly Contro

    Machine Features
    Unique Prefill Cylinder Design
    Fast Tonnage Built-up Time

    Large Ram Diameter

    Provides Uniform Force Distribution across Platen


    Provides Excellent Mould Squareness & Parallelism
    Reduces Mould Wear

    Wide Skates for Platen Supports

    Reduced Platen Deflection


    Enhanced Life of Tie-bars
    Higher Mould Carrying Capacity

    Closed Loop PID Temperature Control

    Provides Precise Temperature Control


    Excellent Process Control & Stability

    Endura-II - Advanced User Friendly Control

    Ergonomic Layout
    High Speed Microprocessor
    Direct Access Menu Keys
    Graphical Presentation of Machine Features
    Self Diagnostic & Fault Finding Capability
    Parameter Entry in Absolute Value
    Central Monitoring System
    Statistical Process Control (SPC)

    Twin Cylinder injection Unit


    Uniform Load Distribution across Screw Centerline

    Finite Element Analysis (FEA) for Machine Components


    Provides Maximum Strength to Weight Ratio

    Mono Seal & No Piston Rings


    Long Life of Sealing System, Ease of Maintenance

    Fully Guided Knock Out Bar


    Provides Multi Point Ejection & Even Ejection Force

    Hydraulic Valves Mounted Close to Actuators


    Fast Response From Actuator to Control Unit

    Design Advantages & Features

    Clamp

    Hollow Headless Ram with Mono Seal & No Piston Rings


    Large Prefill Designed for Fast Tonnage Build-up
    Rapid Traverse Cylinders
    Conical Strain Rod Nuts & Controlled Stress on Tie Rods
    Adjustable moving Platen Skates
    Rigid Cast Platens with FEA
    Adjustable Pressure setting of Closing & Opening Stage
    Proportional Speed Control with 5 Closing & 5 Opening Speed
    Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed
    Position Based Ramping for Accurate Position Switching - Precise Speed &
    Pressure Control
    Linear Position Transducer for Accurate Clamp Position Control
    Sensitive Mould Protection with Try Again Circuit
    Stage Wise Actual Time Display
    Insert Moulding Program

    Ejector

    Knock-Out Bar
    2 Stage Programmable Ejector Forward Profile with Soft Eject
    Ejector Speed & Pressure adustable on Screen (Omega 80W to 450W)
    Linear Transducer for Ejector Position
    Pulsating Ejector Strokes upto 9 Pulses
    Intermediate Retract Set Point
    Ejector Stay Forward & Forward Dwell Timer

    Injection

    6 Stage Injection Velocity & 15 Stage Injection Pressure Profile


    5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen
    Digital setting of Extruder RPM & Digital Read out of Actual RPM
    Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations
    Easy Injection Unit Swivelling
    Switch Over from Fill to Pack based on Position or Time
    Linear Position Transducer for Accurate Injection Position Control
    Injection Decompression Before / After Refilling or Both
    Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs
    Chequered Plate below Purge Area
    Sprue Break with Timer
    Injection start, Suck-back & Melt Decompresion - Delay Timer
    Graphically Adjustable Alarm Bands for Injection Pressure
    Sliding Hopper
    Nozzle Contact Force by Pressure Switch

    Temperature Control

    Actual Current Display of Heating Zones


    Heater Failure & Thermocouple Failure Detection
    Accurate PID Temperature Control settable on Screen
    Feed Throat Temperature Indication
    Auto Heat Startup & Shutdown
    Heat Standby after set number of Cycles
    Soak Timer for Cold Start Protection
    High / Low Temperature Alarm
    Set & Actual Temperature Data with Bar Graph
    Insulated Heater Band

    Controls

    22 Parameter Monitoring for last 1000 cycles with Graphics


    10.4" TFT Color Display with Alpha - Numeric Keypad
    Actual Injection Speed & Pressure Graph Display
    80 Mould Data Storage
    Configurable Multilevel Password with Operator's Name
    Graphically Presentation of Hourly Production
    Customized Setup Menu
    High / Low Limit Display for Each Adjustable Parameter
    I / 0 diagnosis - Analog & Digital
    Timer Precision in 0.01 Second
    Change Log Menu: logs last 100 Set Points Changes with Time & Date
    Statistical Process Control (SPC) with Graphics
    Process Mode: Functions with its Co-fuctions on a Single Key Press
    Note Pad & Maintenance Scheduling
    Freely Programmable Smart Outputs
    Over View Screen with Graphical Display of Machine Functions
    Soft Keys for Fast Access of Select Menus
    Auto shut down
    Visual & Audible Alarm
    1000 Alarm History with Date & Time Log
    Printer Interface with USB Port

    Hydraulics

    Multiple Pump with PQ circuit


    Pump & Motor slide out from Base for Ease of Maintenance
    Ergonomic Hydraulic Layout for Easy Approach
    Valves Placed near Actuators for Rapid Response
    Pre-Heating Circuit for Hydraulic Oil
    Low Oil Level Audible Alarm & Motor Shut Down
    Continuous Oil Filtration with 10 Micron Filter
    Audible Alarm for Filter Clogging

    Available Options

    Air Ejection
    Hydraulic Core pull
    Feed Throat Temperature Control
    Oil Temperature Control
    Part Drop Detect for Single Cavity
    Water Battery with Temperature Indicator
    Water Manifolds
    Robot Interface (SPI / EUROMAP)
    Extra Heating Zones
    Ejector on Fly
    Jam Bar
    T-slot Platens
    Extended Daylight with Ram Spacer
    Eject Retract Limit Switch Verification
    Bimetallic Barrel & Hardened / Coated Screw
    AC Variable Frequency Drive

    END APPLICATIONS
    Houseware
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    Industrial Products and many more

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