MTX-100
53290000
100 KIP DEADLINE ANCHOR
M5329
0
JUNE 2014



6311BreenRd.
Houston,TX77086
Phone:281.820.5330  FM8.49REV.0MAR2014
 TABLE OF CONTENTS

1.0 GENERAL INFORMATION

1.1 Equipment Specifications
1.2 Certificate of Compliance
1.3 Warranty Information

2.0 INTRODUCTION, INSTALLATION & OPERATION

2.1 Introduction & Component Description
2.2 Installation
2.3 Operation

3.0 MAINTENANCE & REPAIRS

3.1 Maintenance
3.2 Troubleshooting
3.3 Repairs
3.4 Spare Parts List

4.0 ASSEMBLY DRAWING

5.0 REVISION HISTORY

ABCO DOC.: M5329

REVISION: 0
 PAGE 1 - 1

1.0 GENERAL INFORMATION

1.1 Equipment Specifications

1.2 Certificate of Compliance

1.3 Warranty Information

ABCO DOC.: M5329

REVISION: 0
 PAGE 1 - 2

1.1 Equipment Specifications

Product Description: 100 KIP DEADLINE ANCHOR

Model Number: MTX-100

Maximum Load Rating: 100 kip

(100,000 lbs-force)

Wireline Size: 1 1/4-1 5/8

Weight of Anchor Assembly: 1885lbs

(855 kg)

ABCO DOC.: M5329

REVISION: 0
 PAGE 1 - 3

1.2 Certificate of Compliance

ABCO DOC.: M5329

REVISION: 0
 PAGE 1 - 4

Remove this page and replace with Certificate of

Compliance.

ABCO DOC.: M5329

REVISION: 0
 PAGE 1 - 5

1.3 Warranty Information

Product information and support is provided during normal business hours by

contacting:

Manufacturer: American Block Manufacturing Company

Address: 6311 Breen Road

Houston, Texas 77086
U.S.A

Telephone Number: (281) 820-5332

Fax Number: (281) 820-3861

Email Address: [email protected]

Internet Address: www.americanblock.com

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 1

2.0 Introduction, Installation & Operation

2.1 Introduction & Component Description

2.2 Installation

2.3 Operation

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 2

2.1 Introduction and Component Description

2.1.1 Introduction
The Anchor is designed to secure the dead line and
slipping the line at regular intervals. It consists of Wire
Line Anchor and Sensater Load Cell (Optional) for Wire
Line Anchor.

2.1.2 Wire Line Anchor

The anchor has a wire line clamp with bronze insert
for a specified wire rope size. The wire line is wrapped
around the drum approximately 3 to 4 wraps before the
wire line is passed through the clamp to the reserve reel.

2.1.3 Sensater Load Cell

The Sensater (Figure 2-1) is an optional piece of
equipment. It is installed in the anchor and is the load cell
for sensing the weight signal.

Fig 2-1: E80 Sensater Load Cell

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 3

2.2 Installation

2.2.1 Anchor
The anchor is designed for base mounting to
mast/derrick floor using 8x 1 bolts. It is important that
the anchor is mounted clearly to avoid any obstruction
with the dead sheave in the crown block. Unaligned
deadline or obstruction with derrick or passing of line over
a deflection sheave greatly reduces the sensitivity. To
align with the deadline, tilt the anchor using wedges as
shown in fig 2-3

WARNING: DO NOT WELD ANCHOR TO

DERRICK FLOOR AS ARCHING
COULD DAMAGE BEARING GROOVE.

2.2.2 Sensater
Mount the Sensater load cell in the anchor with the
check valve and disconnect located at the top, and place
it sideways to anchor drum for protection.

2.3 Operation

2.3.1 Elevating and Lowering the Mast (when applicable)

Remove line guards to allow the line to wrap around
the drum freely.

2.3.2 Drilling

Set dampener for required sensitivity. Shut off the vernier

pointer during trips.
Set the BIT WEIGHT dial by rotating the zero adjust knob on
the top right side of the gage so that the zero (0) on the BIT

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 4

WEIGHT dial is directly under the white vernier pointer. This

should be done when off bottom with pumps running. For
weight on bit when drilling, release the brake and allow the
drill string to rotate on the bottom until the vernier weight on
bit pointer at the desired value.

2.3.2.1 Line Slip and Cut

Loosen the nuts on the anchor clamp bolts.

Tighten nuts on anchor clamp bolts to 450 ft-lb (Items 15 and
16).

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 5

2.3.4 System Accuracy

Basic system accuracy is 0.5% of full scale. This
accuracy however may be affected by any of the following
factors:
Wireline Size Calibration Reading Error
1-3/8 (35 mm) 0.6% Low
1-1/2 (38 mm) No Error

It may be necessary or convenient to mount the anchor

several feet below the weight indicator gage (provided
separately by ABCO). In this case, all weight readings will
be slightly low.

A one foot difference between the weight indicator

gage and Sensater will cause the weight indication errors
shown in table below

Lines Strung 6 8 10 12 14
Type EB ------ 280 lb 350 lb 420 lb 490 lb

Example:
Using Type EB indicator, 10 lines strung with the
Sensater and anchor 8 feet below the gage, the weight
indicator gage will read 2,800 pounds low at all readings.
To compensate for this low reading, the total load pointer
may be reset by the mechanic during initial rig up.

Greatest error may occur as a result of the tackle system

friction and hole friction. The tackle system friction may be
reduced as shown in paragraphs 3.1 b, c and e. The hole
friction may be reduced using acquired drilling knowledge
and experience.

ABCO DOC.: M5329

REVISION: 0
 PAGE 2 - 6

2.3.5 Buoyancy Factor

As the drill pipe and collars are suspended in mud, the total hook load
is affected by the buoyancy factor of the fluid. The heavier the mud
the less the pipe will weigh. To correct this factor, the weight of the
traveling block, hook, elevator swivel, and Kelly must be totaled. To
this the calculated weight of the pipe and collars in air multiplied by
the buoyancy factor should be added. For values of buoyancy factors,
refer table below

lb/gal 8.34 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0
Lb/cu.ft. 62.4 67.3 74.8 82.3 89.8 97.2 104.7 112.2 119.7 127.2 134.6 142.1 149.6
Sp. gravity 1.00 1.08 1.20 1.32 1.44 1.56 1.68 1.80 1.92 2.04 2.16 2.28 2.40
Factor .873 .863 .847 .832 .817 .802 .786 .771 .755 .741 .742 .710 .694

Table: Factors for Mud Buoyancy Correction

Example:

Drill Pipe and Collar in Air 250,000 lbs

Mud Weight 12 lb/gal (Factor) x .817___
Buoyant Weight of Pipe 204,250 lb
Plus Block, Hook, Swivel, Elevator & Kelly 35,000 lb
Computed Total Hook load of pipe in mud 239,250 lb

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 1

3.0 Maintenance & Repairs

3.1 Maintenance

3.2 Troubleshooting

3.3 Repairs

3.4 Spare Parts List

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 2

3.1 Maintenance

Perform the following procedures to assure accurate

readings and smooth operation

DAILY Check Sensater load cell gap and before taking a heavy
pull refer to [I] & [II] below.
Remove ice, mud, and debris from Sensater element and
anchor stops.
WEEKLY Lubricate anchor bearings, deadline idler sheaves/rollers
between anchor and crown, and crown dead sheave.
Check that tie-down bolts and clamp nuts are tightly
secured.
PER Lubricate crown line sheaves and load block sheaves.
MANUFACTURERS
RECOMMENDATION
DURING EACH Check clamp bronze insert for wear. Replace as needed.
WIRELINE SLIP AND Check that wire to storage reel is free and not binding on
CUT PROGRAM anchor.
The gap (Figure 3-1) in the Sensater should be 0.62 inch
(16mm) with blocks empty. If the gap is greater, the
system fluid load may be overcharged and the pointer
will indicate a preload figure. As weight is applied to the
hook, the preload reading will be overcome and the
pointer will read the true hook load. As soon as drilling
permits, the gap should be adjusted to 0.62 inch (16mm).
[I]
Care should be taken NOT to drill or take heavy pulls
with the gap less than 0.50 inch (13mm). An AIR FREE
system will read correctly at a gap of 0.50 inch (13mm),
however, the load cell should be recharged to 0.62 inch
(16mm) as soon as drilling permits. A system WITH AIR
will read near correct until the air compresses sufficiently
to allow the load cell to bottom, at which time the pointer
movement will stop. [II]

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 3

NOTE
Any time there is an indication of air in the system or a
loss of fluid, recharge and/or repairs the system immediately.

Fig 3-1: E80 Sensater Load Cell Gap

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 4

3.2 Troubleshooting

3.2.1 Factors Affecting Sensitivity

In order to isolate the problem, shake hose or work
anchor with pinch bar between stops.

3.2.2 Other Malfunctions, Probable Causes and Corrective

Action

Malfunction Probable Cause Corrective Action

Gage pointer Damper setting incorrect Adjust Damper
movement erratic Gage pointers touching each Remove case ring and glass,
or sluggish other, the dial, or the glass straighten pointers. Reassemble
glass and case ring
Dirty movement Remove case ring, glass, and
dials. Clean movement with
kerosene or equivalent.
Reassemble dials, glass, and
case ring
Air in hydraulic system Purge system of air by plumbing
W15 fluid through Sensater
check valve. Bleed air and
excess fluid at pipe plugs on
dampers

Contd..

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 5

Malfunction Probable Cause Corrective Action

Gage indication Deadline rubbing on derrick or Align path of line to clear
inaccurate binding on anchor flange
Deadline sheave does not move Lubricate Sheave
freely
Anchor drum does not move Clean drum and lubricate bearing
freely
Sensater movement restricted Remove any foreign material and
clean Sensater
Kelly is bent Straighten Kelly or replace
Rotary table or Kelly bushing Check table and adapter
misaligned bushings; replace if worn
Hydraulic system over charged Bleed excess fluid at damper
pipe plugs
Hydraulic system under charged Pump W15 fluid through
Sensater checkvalve. Bleed air
and excess fluid at damper pipe
plugs

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 6

3.3 Repairs

3.3.1 System Repair

System repair is limited to charging or bleeding the
hydraulic system, removing and replacing the indicator,
load cell and/or hydraulic hose or replacing the O-Ring
(Part No. 100796-113AO) in the J900 or J901 series
Hydraulic hose disconnects.

3.3.2 Charging the System

The system must be kept full of hydraulic fluid at all
times to accurately indicate load. If the gap (Figure 3-1) is
less than 0.62 inch (16mm) in the fully charged position
with empty blocks, the system should be checked for
leaks, repaired, and reloaded through check valve with
YA2 hand pump (Figure 3-2) as follows:

a) Be sure that system block weight is not supported by

derrick lines.

b) Ensure that hose is free of kinks and sharp bends.

c) Remove cap from F350-1 check valve.

d) Attach YA2 hand pump with swivel to check valve.

NOTE
Swivel nut must be loose to allow for air purging.

e) Fill hand pump reservoir with W15/W16 (Red) hydraulic

fluid.
NOTE
To prevent air from entering system ensure that fluid in
reservoir does not drop below 1/2 full.

Contd

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 7

Fig 3-2: YA2 Hand Pump Assembly

f) Slowly operate hand pump until air is purged at loose

swivel nut, then tighten nut.

g) Box-mounted system only:

Loosen pipe plug (accessible in front of box) located
behind damper block.

h) Console-mounted system only:

Loosen pipe plugs (accessible in back of console) located
on both dampers.

i) Pump fluid into system and bleed at pipe plug(s) until air
bubbles cease to appear.

j) Tighten pipe plug(s).

k) Pump enough fluid into system to slightly overcharge.

l) Loosen pipe plug(s) and bleed until 0.62 inch (16mm)

gap is reached.
Contd.

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 8

m) Tighten pipe plug(s).

n) Disengage hand pump from the check valve.

o) Replace and tighten check valve cap.

3.3.3 Component Repair

Hydraulic Hose Disconnect - The JI0900A series

hydraulic hose quick disconnect half couplings (Part Nos.
JI0900A02 and JI0900A-20) have replaced the J900 and
J901 series disconnects. The J10900A series disconnects
do not contain an O-Ring; however the J900 and J901
series disconnects contain an O-Ring which if damaged
must be replaced as follows to preserve the integrity of
the system.

a) Be sure that system block weight is not supported by

derrick lines.

b) Remove damaged O-Ring from the female-half of

disconnect.

c) Clean O-Ring groove.

d) Lubricate (using silicon or equivalent) and install new

O-Ring. (Part No. l00798-113AO).

CAUTION
Be careful not to damage O-Ring during mating. A
damaged O-Ring could result in hydraulic fluid leaking
during operation.

e) Carefully align male and female coupling halves and

push firmly together. Thread nut onto male half of
coupling and tighten.

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 9

3.4 Spare Parts List

Recommended Spares for :

American Block Deadline Anchor
Assembly Part Number: 53290000

1 YEAR 2 YEAR
ITEM PART NUMBER DESCRIPTION CLASS
CONSUMPTION CONSUMPTION
1 107-0057 Bearing, Shaft B 0 2
2 53050400 Bronze Insert A 1 2
3 134-0412 Sensater, E80 C 0 1

Class A: Maintenance Items - Expendable items requiring periodic service or replacement.

Class B: Repair Items - Wearing Parts which normally have an extended, but not indefinite life.
Class C: Major Repair Items - Parts ordinarily replaced only during major overhaul.

ABCO DOC.: M5329

REVISION: 0
 PAGE 5 - 1

4.0 Assembly Drawings

ABCO DOC.: M5329

REVISION: 0
 8 7 6 5 4 3 2 1

4 BILL OF MATERIALS
ITEM QTY PART NUMBER DESCRIPTION WEIGHT
F 1 1 53050160 CLAMP CAP WELDMENT 21 F
2 1 53050400 BRONZE INSERT SET 20
3 1 53050500 END CAP 9
4 1 53160200 BASE, 100 KIP DEADLINE ANCHOR 831
18 7/8 5 1 53160600 PIN, SENSATER E80, BASE END 2
1 6 1 53160700 PIN, SENSATER E80, DRUM END 1
14
7 2 53160900 BAR, FLT, HR, 1.5 THK X 2 X 1.75 LG 3
8 1 53290100 DRUM, 100 KIP DEADLINE ANCHOR 897
2
9 2 107-0057 BEARING SET, TAPERED 31
E MTX-100
10 1 126-0139 FITTING, GREASE, 1/8" NPT, STRAIGHT 0 E
QC TO DET. 11 1 41440000 SENSATER, E80 13
25 22 19 15 8 100 KIP
12 1 134-0419 LOCKNUT, TAN-24 3
QC TO DET.
MM/YYYY 13 1 134-0420 LOCKWASHER, W-24 1
52 1/16 1847 LBS
14 1 155-0034 NAMEPLATE, DEADLINE ANCHOR 0
QC TO DET.
QC TO DET. 15 3 200-2083 STUD, ALL THREAD, BLK, 1/2-13 UNC X 11 LG. 2
16 4 200-3401 SCREW, DRIVE, RD HD, ZP, #6 X 5/16 LG. 0
18 26 1/4
17 4 201-1216 CAPSCREW, HH, GR5, ZP, 3/8-16 UNC X 1.25 LG. 0
4 18 6 201-4816 CAPSCREW, DH, GR8, ZP, 7/8-9 UNC X 7 LG. 9
D 18 20 23 19 6 203-0165 NUT, HEX, GR8, ZP, 1/2-13 UNC 0 D
20 6 203-0169 NUT, HEX, GR8, ZP, 7/8-9 UNC 1
A 8 21 4 204-0325 WASHER, LOCK, ZP, 3/8 0
22 6 204-0327 WASHER, LOCK, ZP, 1/2 0
23 6 204-0331 WASHER, LOCK, ZP, 7/8 0
24 2 205-0344 PIN, COTTER, ZP, .19 DIA. X 2 LG. 0
24 25 3 211-2604 PIPE, 1/2 SCH. 40 X 7.75 LG. 2
5/8 GAP FOR FREE TOTAL WEIGHT W/O LOAD CELL... 1,847 LBS
6
DRUM ROTATION

C C
6 13 9
45 1/8 10
11 1/2 SPECIFICATION:
12
1. MAX WIRELINE PULL: 100 KIP
7
2. WIRELINE SIZE: 1 1/4 - 1 1/2

11 3. TOTAL WEIGHT: 1847 LBS

4. TORQUE ITEM #18 TO 450 FT-LBS
4
B 5 10 5/8 3 5. ITEM #11 IS OPTIONAL AND ONLY INCLUDED IF REQUESTED BY CUSTOMER. B
24 SENSATER TO BE MARTIN-DECKER E-80 OR EQUIVALENT.
17 6. GREASE MONTHLY
21 7. LOCATE ITEMS #7 TO LIMIT SENSATER PINS (CENTER TO CENTER) 11 3/8"
8 4 MIN TO 12 1/4" MAX AND WELD TO BASE WITH 3/16" FILLET.
8. FOLLOW AP-29 (CURRENT REV) FOR ASSEMBLY & TESTING.
7 7 14 16
A SECTION A-A
IF IN DOUBT... ASK! TOLERANCES DRAWN BY DATE
UNLESS SPECIFIED SC 03/14 FINAL ASSEMBLY
A A
CHECKED DATE
100 KIP DEADLINE ANCHOR
.XX
THIS DOCUMENT EMBODIES A CONFIDENTIAL PROPRIETARY DESIGN OF WHICH .015 PS 03/14
AMERICAN BLOCK COMPANY RETAINS ALL PATENT AND OTHER RIGHTS,
INCLUDING EXCLUSIVE RIGHT OF MANUFACTURE AND SALE. THIS DOCUMENT - 0 INITIAL RELEASE 03/14 SC MSK
.XXX 125 ON APPROVED DATE
MAST MOUNTED
.005 MACHINED
SURFACES MSK 03/14
IS SUBMITTED ONLY UNDER A CONFIDENTIAL RELATIONSHIP; AND MAY NOT
53290000
SCALE
CHANGE APPROV FRACTIONS ANGLES ALL DIMENSIONS ARE IN INCHES UNLESS NOTED SHEET REV
BE COPIED, DISCLOSED, OR MADE PUBLIC KNOWLEDGE. ECN NO. REV. DESCRIPTION DATE
BY BY 1/16 1/2 DEBURR ALL SHARP CORNERS WITH 0.03R MAX. N.T.S. 1 OF 1 0

8 7 6 5 4 3 2 1
 PAGE 6 - 1

5.0 REVISION HISTORY

CREATED CHECKED APPROVED

REV DESCRIPTION DATE: DATE: DATE:
BY: BY: BY:

0 INITIAL RELEASE VT 06/14 TSB 06/14 MSK 06/14

ABCO DOC.: M5329

REVISION: 0
 L Y
O N
C E
E N
ER
EF
R R
F O