Energy Recovery Ventilation Technical Service Manaul PDF
Energy Recovery Ventilation Technical Service Manaul PDF
Energy Recovery Ventilation Technical Service Manaul PDF
Service Manual
( GC201110-I )
Energy-Recovery Ventilation
System Service Manual
Contents
PRODUCT ................................................................................................ 2
1 MODELS LIST .....................................................................................................2
2 NOMENCLATURE................................................................................................2
3 FEATURES...........................................................................................................2
4 PRODUCT DATA..................................................................................................3
5 PIPING DIAGRAM................................................................................................5
CONTROL................................................................................................. 7
1 OPERATION FLOWCHART.................................................................................7
2 MAIN LOGIC........................................................................................................8
3 WIRED REMOTE CONTROLLER........................................................................9
INSTALLATION....................................................................................... 18
1 DIMENSION DATA ............................................................................................18
2 INSTALLATION SITE ........................................................................................19
3 UNIT INSTALL....................................................................................................19
4 CAUTIONS FOR INSTALLATION .....................................................................20
5 ELECTRIC WIRING WORK...............................................................................21
MAINTENANCE...................................................................................... 24
1 TROUBLE TABLE .............................................................................................24
2 FLOW CHART OF TROUBLE SHOOTING ......................................................25
3 WIRING DIADRAM ............................................................................................26
4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS................28
5 EXPLODED VIEWS AND PART LIST................................................................30
II
Energy-Recovery Ventilation
System Service Manual
PRODUCT
1 PRODUCT
Energy-Recovery Ventilation
System Service Manual
PRODUCT
1 MODELS LIST
1.1 Outdoor Unit
External Static Power
Model Code Air Flow(m3/h) Appearance
Pressure (Pa) Supply
H 350 H 100
FHBQ-D3.5-K EH01100010 M 260 M 80
L 210 L 60
H 500 H 100
FHBQ-D5-K EH01100020 M 380 M 80
L 300 L 60 220V
H 800 H 110 50Hz~
FHBQ-D8-K EH01100030 M 600 M 85
L 480 L 65
H 1000 H 110
FHBQ-D10-K EH01100040 M 750 M 85
L 600 L 65
380V3N~
FHBQ-D15-M EH01100050 1500 150
50Hz
380V3N~
FHBQ-D20-M EH01100060 2000 150
50Hz
380V3N~
FHBQ-D30-M EH01100070 3000 220
50Hz
2 NOMENCLATURE
FH B Q - D 3.5 - K
1 2 3 4 5 6
3 FEATURES
3.1 Description
Our living environments are more and more affected by modern civilization. As the application of air-
conditioning system and various composite materials, popularization of office equipments and development of
closeness of constructions and for the purpose of energy saving and reduction of cost which cause decrease of
fresh air volume, harmful gas and pollution of creature wont be diluted properly and replaced. Healthy, energy-
saving, simple and reliable fresh-air system and equipment has been the focus for engineers and users. Gree
energy recovery ventilation system has solved this problem. This kind of system has two-way air exchange
function so that the change of indoor temp is little during air exchange. The indoor air can be efficiently filtered
by the air filter. New technology and new materials and special technique applied in the unit can ensure low
energy consumption, great performance ,low noise and easy installation.
PRODUCT 2
Energy-Recovery Ventilation
System Service Manual
4 PRODUCT DATA
4.1 Product Data at Rated Condition
Model FHBQ-D3.5-K FHBQ-D5-K FHBQ-D8-K FHBQ-D10-K
Code EH01100010 EH01100020 EH01100030 EH01100040
3
Air flow Volume H-M-L m /h 360-260-210 500-380-300 800-600-480 1000-750-600
External Statics Pressure H-M-L Pa 100-80-60 100-80-60 110-85-65 110-85-65
Temperature
H-M-L % 71-73-75 68-70-72 70-72-74 75-77-79
exchange efficiency
Enthalpy
exchange Heating H-M-L % 65-67-68 62-64-65 63-65-67 66-68-70
efficiency
Enthalpy
exchange Cooling H-M-L % 61-63-65 57-59-61 60-62-64 62-64-65
efficiency
Recommended Quantity 3 3 3 3
wiring Area mm 2
1.0 1.0 1.0 1.0
220~240V~1Ph- 220~240V~1Ph- 220~240V~1Ph- 220~240V~1Ph-
Power Supply
50Hz 50Hz 50Hz 50Hz
Power Input W 165 262 400 440
Sound Pressure level dB(A) 37 39 45 46
Outline Dimension (W X D X H) mm 800X879X306 800X879X306 832X1016X380 832X1016X380
Package Dimension (WX D X H) mm 1050X1165X315 1050X1165X315 1087X1320X400 1087X1320X400
Net. Weight kg 45 45 57 57
Gross weight kg 53 53 66.5 66.5
20'GP 63 63 40 40
Loading quantity 40'GP 147 147 85 59
40'HQ 168 168 104 67
Standard wired remote controller Z5N15 Z5N15 Z5N15 Z5N15
3 PRODUCT
Energy-Recovery Ventilation
System Service Manual
Note:
1. The models of 220v power supply type has 3types of fan speed and the models of 380V have one fan
speed.
2. The temperature exchange efficiency and enthalpy exchange efficiency are tested under these testing
conditions as below:
(1) Cooling efficiency:Indoor air 27 DB, 19.5 WB, outdoor temperature 35 DB, 28 WB.
(2) Heating efficiency:21 DB,13 WB. Outdoor air temperature: 5 DB, 2 WB.
3. Sound power level according to ISO 5151-sound pressure calculated at 1.5m distance.
4. Operation condition:ambient temperature-15 -50 ,relevate humidity less than 80 RH.
PRODUCT 4
Energy-Recovery Ventilation
System Service Manual
Notes:
1. RLA:Rated load amperes .
2. LRA:Locked rotor amperes .
3. FLA:Full load current .
5 PIPING DIAGRAM
Outdoor Indoor
Heat
exchanger
5 PRODUCT
Energy-Recovery Ventilation
System Service Manual
CONTROL
CONTROL 6
Energy-Recovery Ventilation
System Service Manual
CONTROL
1 OPERATION FLOWCHART
Bengin
Initialize
Y
N
Air valve interface with electricity?
Y
Energy-saving function on Energy-saving on
Y
Timer function on Timer on
N
Y
Cleaning Remind until the time setting come
N
Y
Stop or move according to the opposite
Humidifying function on? humidity, Humidity sensor error display L 1
Judge running
mode?
7 CONTROL
Energy-Recovery Ventilation
System Service Manual
2 MAIN LOGIC
2.1 Auto mode
Detect the temperature indoor and outdoor for durative a period of time.
1. The system will operate under by pass mode according to temperature and temperature difference
between room and outdoors is little in transient season.
The system will operate as such request:
By Pass air valve opens, the air discharge fan and air supply fan will operate according to setting fan
speed.
2. The system will operate under heat exchange mode according to temperature and temperature
difference between room and outdoors is large in transient season.
The system will operate as such request:
By Pass air valve closes, the air discharge fan and air supply fan will operate according to setting fan
speed.
3. The system will operate according to the primary mode before the system was off.
CONTROL 8
Energy-Recovery Ventilation
System Service Manual
1) Turn On / Off the Unit
1. Press ON/OFF button to start the unit. (Fig.2)
2. Press ON/OFF button once again to stop the unit.
Fig.2
9 CONTROL
Energy-Recovery Ventilation
System Service Manual
2) Fan Speed Control (Fig.3,4)(The figureis about relative display area , the same as below)
1. During half-half air exchange, With each press of FAN button, the fan speed will change in the following
order(Fig.3):
Fig.3
2. During air discharge and air supply, with each press of FAN button, the fan speed with switch between
high speed and low peed(Fig.4).
Low High
Fig.4
3) Humidity Adjustment (Fig.5)
If there is humidifying function in the unit, press humidify button:
: Used to increase setting humidity.
: Used to decrease setting humidity.
Once press of this button, the temperature will increase or decrease by 5%.
Fig.5
Note: Lock function: Pressing and simultaneously for 5s, the place of setting humidity will display EE
CONTROL 10
Energy-Recovery Ventilation
System Service Manual
and all response to the buttons Fig.6 will be shielded. And then press and simultaneously for 5s to release
Lock Function.
When long-distance monitoring or centralized control shield displayed, the signals of buttons and from
remote controller will be shielded, and CC will be displayed in the place of setting humidity.
Setting range of humidity: 40%~60%RH.
Not having pressed Timer button, long press Reset/ Switch button for 5s to clear operation time and icon.
After pressing of Timer button:
Under On status of the unit:
Short press Reset/ Switch button to switch among Timer off setting, Energy saving startup setting,Energy
saving stop setting and Clear time setting.
Fig.6
5) Running Mode Setting (Fig.7)
1. Each press of this button, the operation mode will change as follow,
2. Under Auto mode, the letter of Auto will light, so the system will operate according to temperature
and temperature difference between room and outdoors.
3. Under By pass mode, the letter of By Pass will light, so the fan will operate according to setting Fan
mode and fan speed. Make this mode operate in transient season to prolong service life of the core of heat
exchanger.
4. Under Heat Exchange mode, the letter of Heat Exchangewill light. After shutdown of air valve, the
fan will operate according to setting fan mode and fan speed. Under this mode, the total heat exchange of
temperature and humidity can be realized along with exchange of fresh air, which is energy saving and healthy.
11 CONTROL
Energy-Recovery Ventilation
System Service Manual
Fig.7
6) Timer Setting(Fig.8)
1. In off status of the unit, timer on can be set and in on status, timer off, energy-saving on and energy
saving off and air clear can be set.
2. Press Timer button into timer setting status. TIMER,Hr and letters corresponding setting will blink.
3. (E.g.during timer off setting, Timer,Hr and OFF will flash).In this case, the user can press or to
increase or decrease setting time. Repress Timer button to make the timer valid and the timing will be Fig.9
calculated after that. When the unit is under timer state, press theTimer button to cancel it. The time interval is
0.5 hr.
4. The setting range of Timer on/off is 0.5-24hr.
5. The setting range of Energy Saving On is 2-5hr and the default is 2hr.
6. The setting range of Energy Saving Off is 1-4hr and the default is 1hr. (Note: press FAN and at the
same time for 5s only after energy saving timer setting, the energy saving function can operate.
7. The setting range of Timer Clear is 1250hr, 2500hr and 00000.The default is 1250hr.
Fig.8
CONTROL 12
Energy-Recovery Ventilation
System Service Manual
13 CONTROL
Energy-Recovery Ventilation
System Service Manual
3.4 Installation
1. Locate the installation position firstly, and then reserve a groove or hole for embedding of
communication wire according to its dimension.
2. If wired controller and indoor communication wire are mounted visibly, 1 PVC pipe can be used and
corresponding grooves should be set in the wall. If in hidden, 1 PVC pipe can be used.
3. Whether mounted visibly or in hidden, drill two holes (keep level) in the wall as the distance (60mm)
between the two holes in underplate of wired controller, and then inset stopper into the holes through which the
wired controller can be fixed. Insert communication wire in the control board. At last, clasp the controller panel.
Note: During installation of underplate of wired controller, pay attention to its direction. The side with 2
breaches must be kept downwards.
PVC pipe
CONTROL 14
Energy-Recovery Ventilation
System Service Manual
1 Wall
4 Controller panel
We must not tear down the panel in these wrong ways as:
From
From
above
below
From From
right left
When you want to check the panel ,you need use a screwdriver to tear down it like this:
15 CONTROL
Energy-Recovery Ventilation
System Service Manual
Screwdriver
Clip button
16
Energy-Recovery Ventilation
System Service Manual
INSTALLATION
17
Energy-Recovery Ventilation
System Service Manual
INSTALLATION
1 DIMENSION DATA
Fresh
Fresh air air intlet
outlet
Room air
outlet
Room air
inlet
Uint: mm
Model A A1 B B1 C C1 D E F G H N
FHBQ-D3.5-K 879 823 800 852 306 125 90 125 175 136 416 197
FHBQ-D5-K 879 823 800 852 306 125 90 125 175 136 416 197
FHBQ-D8-K 1016 960 832 884 380 165 90 150 230 155 372 246
FHBQ-D10-K 1016 960 832 884 380 165 90 150 230 155 372 246
FHBQ-D15-M 1215 1159 1210 1262 452 200 100 190 277 178 737 297
FHBQ-D20-M 1215 1159 1210 1262 452 200 100 190 277 178 737 297
L W
electric
H
box
H1
W2
L1
fresh air inlet
flange dimention
room air inlet
B1
B2
B
W1
room air outlet
A2
fresh air outlet
A
A3
A1
Uint: mm
Model L L1 W W1 W2 H H1 A A1 A2 A3 B B1 B2
FHBQ-D30-M 1550 1650 1340 1310 670 572 249 346 386 180 366 332 372 352
18
Energy-Recovery Ventilation
System Service Manual
2 INSTALLATION SITE
Roomair outlet Fresh air inlet
Service space
19
Energy-Recovery Ventilation
System Service Manual
A A-A
inner steer bar
A
16hanger
air return
ceiling window diffused set
outdoor indoor
examine and
repair inlet
20
Energy-Recovery Ventilation
System Service Manual
220V~
Terminal board Reactive Signal In-phase Motor
Main Board
21
Energy-Recovery Ventilation
System Service Manual
380V 3N~
Terminal board
Contactor loop 2
AC contactor 1 AC contactor 2
Contactor loop 1
Wire
controller
Note:
a. The power cord of the unit must be copper cored cable, and working temp can not exceed specified
value.
b. Increase the sectional area of power cord above 15 meters to avoid overload.
22
Energy-Recovery Ventilation
System Service Manual
MAINTENANCE
23
Energy-Recovery Ventilation
System Service Manual
MAINTENANCE
1 TROUBLE TABLE
2. Fault Diagnose
After debugging and trial run, the unit can be normally used by the user. If any fault occurs, remove it firstly
by yourself according to the following table before you contact us.
No. Phenomenon Possible causes Solutions
Airflow volume
at air outlet/
Too much dust gathers on the
1 inlet is obviously Re-fix the collecting place of air vent.
air filter.
decreased after a
period of time.
Noise occurs
2 Installation of air vent is loose. Re-fix the collecting place of air vent.
at air vent.
Repair the power supply and check power cord
No power supply or power
according ;
cord is incorrectly connected.
Repair the power supply and check power cord
Te r m i n a l s o f m a i n b o a r d
according to circuit diagram on the unit;
transformer are loose.
Re-insert and connect transformer terminals;
The system can Communication fault (E6).
3 Check the connecting wire between displayer and main
not be started Air valve and relative fittings
board;
are faulted(L0).
Check by-pass door and drive structure of the unit and
The centralized controller of
fix it;
air valve of main board is not
Connect CONTROPL port of main board;with live line or
connected(L0).
pinboard of air valve.
24
Energy-Recovery Ventilation
System Service Manual
Fan stops
opperating
N Maintain and
Wired remote controller Power on ? Power the unit on
display normally?
Y
Y The Change the
transfirmer N
transformer
is normal ?
Error Code Refer to the
dispalyed? Operarting Y
Y
Instruction
Manual
N Change the
main borad
N The main borad
can supply
Check the power ?
N connction of
the wires Y
Motor connection
is normal ?
Change the
motor or the
capacitance
25
Energy-Recovery Ventilation
System Service Manual
3 WIRING DIADRAM
External wiring figure of the unit(If this one is different from wiring figure of junction box, take the wiring box
of junction box as standard) .
1) Model:FHBQ-D3.5-K;FHBQ-D5-K;FHBQ-D8-K;FHBQ-D10-K.
Humidity
control
United
sensor
POWER
PE
L Wired
N controller
Humidifier Remote
AC Contactor Coil Control
Note:
1.When need humidifier,connect "1" and "2" terminal (220V1A) to the contactor
coil of the humidifier.Meanwhile,connect the humidification sensor to HUMIDITY terminal
on the main board.
2.Wire the CN9 on the main board to the united control to access a center control to the air
valves.
3.The part with broken line is optional for user.
2) Model:FHBQ-D15-M;FHBQ-D20-M.
Humidity
control
United
sensor
POWER
PE
L1
L2
L3 Wired
controller
N
Remote
Humidifier Control
AC Contactor Coil
Note:
1.When need humidifier,connect "1" and "2" terminal (220V1A) to the contactor
coil of the humidifier.Meanwhile,connect the humidification sensor to HUMIDITY terminal
on the main board.
2.Wire the CN9 on the main board to the united control to access a center control to the air
valves.
3.The part with broken line is optional for user.
26
Energy-Recovery Ventilation
System Service Manual
3) FHBQ-D30-M.
WH WH WH WH Exhaust OFF
YE GNRD YE GN RD
POWER Blower
Motor
Fan YEGN YEGN Exchange ON
Motor Controlling switch
Note: (back side)
1.Press "ON" or "Exchange",L is connected with L1,disconnected with L2;
2.Press "OFF" or "Exhaust", L is connected with L2, disconnected with L1;
3.The broken line part is connected by user.
27
Energy-Recovery Ventilation
System Service Manual
Bolt
28
Energy-Recovery Ventilation
System Service Manual
Capacitance
Remove the two bolts and then
circumgyrate the Electric Box to open it.
Bolt
Filter
Motor Sub-Assy
29
Energy-Recovery Ventilation
System Service Manual
30
Energy-Recovery Ventilation
System Service Manual
FHBQ-D5-K (EH01100020)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12208928
2 sponge 2( Left Side Plate) 1 12208916
3 Assy 2 of Left Side Plate 1 01318902
4 Assy of overhauling door 1 01398902
5 Door Holder 1 02208901
6 Base Plate Assy 1 01288901
7 Retaining Plate Assy 2 01848903
8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12319813
10 Electric Box Assy 1 01396159
11 Sub-assy of Right Side Plate 1 01311115
12 flange Sub-assy 4 01491142
13 Foam Assy 1 2 12319811
14 sponge(Side of Bottom Plate) 1 12208920
15 By-pass assy 1 07138901
16 Filter Sub-assy 2 11128901
17 heat exchanger assy 2 00908901
18 Foam Assy 2 1 12319812
19 Motor Sub-Assy 2 15408901
20 Cover Plate Assy 1 01268901
21 sponge 1 1220890103
22 Sub-assy 1 of Left Side Plate 1 `01311116
23 Display board 1 30295007
31
Energy-Recovery Ventilation
System Service Manual
FHBQ-D8-K(EH01100030)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137
32
Energy-Recovery Ventilation
System Service Manual
FHBQ-D10-K(EH01100040)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137
33
Energy-Recovery Ventilation
System Service Manual
FHBQ-D15-M(EH01100050)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137
34
Energy-Recovery Ventilation
System Service Manual
FHBQ-D20-M(EH01100060)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137
35
Energy-Recovery Ventilation
System Service Manual
Model:FHBQ-D30-M
Exploded View
36
Energy-Recovery Ventilation
System Service Manual
37
JF00300198