Energy Recovery Ventilation Technical Service Manaul PDF

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Energy-Recovery Ventilation System

Service Manual
( GC201110-I )
Energy-Recovery Ventilation
System Service Manual

Contents

PRODUCT ................................................................................................ 2
1 MODELS LIST .....................................................................................................2
2 NOMENCLATURE................................................................................................2
3 FEATURES...........................................................................................................2
4 PRODUCT DATA..................................................................................................3
5 PIPING DIAGRAM................................................................................................5
CONTROL................................................................................................. 7
1 OPERATION FLOWCHART.................................................................................7
2 MAIN LOGIC........................................................................................................8
3 WIRED REMOTE CONTROLLER........................................................................9
INSTALLATION....................................................................................... 18
1 DIMENSION DATA ............................................................................................18
2 INSTALLATION SITE ........................................................................................19
3 UNIT INSTALL....................................................................................................19
4 CAUTIONS FOR INSTALLATION .....................................................................20
5 ELECTRIC WIRING WORK...............................................................................21
MAINTENANCE...................................................................................... 24
1 TROUBLE TABLE .............................................................................................24
2 FLOW CHART OF TROUBLE SHOOTING ......................................................25
3 WIRING DIADRAM ............................................................................................26
4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS................28
5 EXPLODED VIEWS AND PART LIST................................................................30

II
Energy-Recovery Ventilation
System Service Manual

PRODUCT

1 PRODUCT
Energy-Recovery Ventilation
System Service Manual

PRODUCT
1 MODELS LIST
1.1 Outdoor Unit
External Static Power
Model Code Air Flow(m3/h) Appearance
Pressure (Pa) Supply
H 350 H 100
FHBQ-D3.5-K EH01100010 M 260 M 80
L 210 L 60
H 500 H 100
FHBQ-D5-K EH01100020 M 380 M 80
L 300 L 60 220V
H 800 H 110 50Hz~
FHBQ-D8-K EH01100030 M 600 M 85
L 480 L 65
H 1000 H 110
FHBQ-D10-K EH01100040 M 750 M 85
L 600 L 65
380V3N~
FHBQ-D15-M EH01100050 1500 150
50Hz
380V3N~
FHBQ-D20-M EH01100060 2000 150
50Hz
380V3N~
FHBQ-D30-M EH01100070 3000 220
50Hz

2 NOMENCLATURE
FH B Q - D 3.5 - K

1 2 3 4 5 6

NO. Description Options


The symbol of energy
1 /
recovery ventilation
2 The structure of heat exchanger board

3 The diathermanous mode Total heat exchange

4 The mode of installation Celling mounted type


3.5:350m3/h;5:500 m3/h;
5 Nominal Air Flow
;30:3000 m3/h
K: single-phase;
6 The phase of power supply
M:three- phase

3 FEATURES

3.1 Description
Our living environments are more and more affected by modern civilization. As the application of air-
conditioning system and various composite materials, popularization of office equipments and development of
closeness of constructions and for the purpose of energy saving and reduction of cost which cause decrease of
fresh air volume, harmful gas and pollution of creature wont be diluted properly and replaced. Healthy, energy-
saving, simple and reliable fresh-air system and equipment has been the focus for engineers and users. Gree
energy recovery ventilation system has solved this problem. This kind of system has two-way air exchange
function so that the change of indoor temp is little during air exchange. The indoor air can be efficiently filtered
by the air filter. New technology and new materials and special technique applied in the unit can ensure low
energy consumption, great performance ,low noise and easy installation.

PRODUCT 2
Energy-Recovery Ventilation
System Service Manual

3.2 Standard Features


1. Replacement and Ventilation Function
It introduces fresh air into room and discharges indoor airout of room to make you feel comfortable as in
the nature.
2. Energy-recovery Function
Internal heat exchanger makes the discharged air and introduced air for cooling and heating exchange.
Energy-recovery rate above 70% keeps heat preservation and ventilation realized.
3. Low-noise Design
Special low-noise ventilation fan is set.
4. Air Filtration and Purge Function
Internal air filter keeps the fresh air introduced into room pure and dustless.
5. Various Series and Multiple Specifications
There are various series to match with the buildings of various structures.

4 PRODUCT DATA
4.1 Product Data at Rated Condition
Model FHBQ-D3.5-K FHBQ-D5-K FHBQ-D8-K FHBQ-D10-K
Code EH01100010 EH01100020 EH01100030 EH01100040
3
Air flow Volume H-M-L m /h 360-260-210 500-380-300 800-600-480 1000-750-600
External Statics Pressure H-M-L Pa 100-80-60 100-80-60 110-85-65 110-85-65
Temperature
H-M-L % 71-73-75 68-70-72 70-72-74 75-77-79
exchange efficiency
Enthalpy
exchange Heating H-M-L % 65-67-68 62-64-65 63-65-67 66-68-70
efficiency
Enthalpy
exchange Cooling H-M-L % 61-63-65 57-59-61 60-62-64 62-64-65
efficiency
Recommended Quantity 3 3 3 3
wiring Area mm 2
1.0 1.0 1.0 1.0
220~240V~1Ph- 220~240V~1Ph- 220~240V~1Ph- 220~240V~1Ph-
Power Supply
50Hz 50Hz 50Hz 50Hz
Power Input W 165 262 400 440
Sound Pressure level dB(A) 37 39 45 46
Outline Dimension (W X D X H) mm 800X879X306 800X879X306 832X1016X380 832X1016X380
Package Dimension (WX D X H) mm 1050X1165X315 1050X1165X315 1087X1320X400 1087X1320X400
Net. Weight kg 45 45 57 57
Gross weight kg 53 53 66.5 66.5
20'GP 63 63 40 40
Loading quantity 40'GP 147 147 85 59
40'HQ 168 168 104 67
Standard wired remote controller Z5N15 Z5N15 Z5N15 Z5N15

3 PRODUCT
Energy-Recovery Ventilation
System Service Manual

Model FHBQ-D15-M FHBQ-D20-M FHBQ-D30-M


Code EH01100050 EH01100060 EH01100070
3
Air flow Volume H-M-L m /h 1500 2000 3000
External Statics Pressure H-M-L Pa 150 150 220
Temperature
H-M-L % 73 71 70
exchange efficiency
Enthalpy
exchange Heating H-M-L % 65 62 62
efficiency
Enthalpy
exchange Cooling H-M-L % 60 58 58
efficiency
Recommended Quantity 5 5 5
wiring Area mm 2
1.5 1.5 1.5
Power Supply 380~415V 3N~50Hz 380~415V 3N~50Hz 380~415V 3N~50Hz
Power Input W 600 950 2800
Sound Pressure level dB(A) 48 50 54
Outline Dimension (W X D X H) mm 1210X1215X452 1210X1215X452 1340X1550X572
Package Dimension (WX D X H) mm 1550X1540X470 1550X1540X470 1710X1610X700
Net. Weight kg 100 100 240
Gross weight kg 115 115 280
20'GP 15 15 9
Loading quantity 40'GP 37 37 24
40'HQ 44 44 24
Standard wired remote controller Z5N15 Z5N15 N/A

Note:
1. The models of 220v power supply type has 3types of fan speed and the models of 380V have one fan
speed.
2. The temperature exchange efficiency and enthalpy exchange efficiency are tested under these testing
conditions as below:
(1) Cooling efficiency:Indoor air 27 DB, 19.5 WB, outdoor temperature 35 DB, 28 WB.
(2) Heating efficiency:21 DB,13 WB. Outdoor air temperature: 5 DB, 2 WB.
3. Sound power level according to ISO 5151-sound pressure calculated at 1.5m distance.
4. Operation condition:ambient temperature-15 -50 ,relevate humidity less than 80 RH.

PRODUCT 4
Energy-Recovery Ventilation
System Service Manual

4.2 Electrical Data

Power Fan Max. Fuse Min.


Model Supply Motor Breaker Size Disconnect Size

V,Ph,Hz FLA Each Amperes Amperes


FHBQ-D3.5-K 0.76A2 2.47A 1.71A

FHBQ-D5-K 0.76A2 2.47A 1.71A


220V~50Hz
FHBQ-D8-K 1.0A2 3.25A 2.25A

FHBQ-D10-K 1.0A2 3.25A 2.25A

FHBQ-D15-M 1.4A2 4.55A 3.15A

FHBQ-D20-M 380V 3N~50Hz 1.4A2 4.55A 3.15A

FHBQ-D30-M 4.2A2 13.65A 9.45A

Notes:
1. RLA:Rated load amperes .
2. LRA:Locked rotor amperes .
3. FLA:Full load current .

5 PIPING DIAGRAM

Outdoor Indoor

Air discharge Air supply

Heat
exchanger

Fresh air Room air

5 PRODUCT
Energy-Recovery Ventilation
System Service Manual

CONTROL

CONTROL 6
Energy-Recovery Ventilation
System Service Manual

CONTROL
1 OPERATION FLOWCHART

Bengin

Initialize

Air valve checked OK N L0 Error

Y
N
Air valve interface with electricity?

Y
Energy-saving function on Energy-saving on

Y
Timer function on Timer on

N
Y
Cleaning Remind until the time setting come

N
Y
Stop or move according to the opposite
Humidifying function on? humidity, Humidity sensor error display L 1

Judge running
mode?

Auto mode By Pass mode Heat Exchange


mode

7 CONTROL
Energy-Recovery Ventilation
System Service Manual

2 MAIN LOGIC
2.1 Auto mode
Detect the temperature indoor and outdoor for durative a period of time.
1. The system will operate under by pass mode according to temperature and temperature difference
between room and outdoors is little in transient season.
The system will operate as such request:
By Pass air valve opens, the air discharge fan and air supply fan will operate according to setting fan
speed.
2. The system will operate under heat exchange mode according to temperature and temperature
difference between room and outdoors is large in transient season.
The system will operate as such request:
By Pass air valve closes, the air discharge fan and air supply fan will operate according to setting fan
speed.
3. The system will operate according to the primary mode before the system was off.

2.2 By Pass mode


1. Under By pass mode, air valve is open.
2. The system will operate as such request:
If the air valve is close, the air discharge fan and air supply fan will stop. When the air valve is open , the
fan will operate according to setting fan speed .

2.3 Heat Exchange mode


1. Under Heat Exchange mode, the air valve is close
2. The system will operate as such request:
Electrify the air valve motor, judge the position of the air valve. The air discharge fan and air supply fan will
stop if the air valve is open, or they will operate according to setting fan speed .

CONTROL 8
Energy-Recovery Ventilation
System Service Manual

3 WIRED REMOTE CONTROLLER


3.1 Operation View

Fig.1 Front panel of wired controller

Constitution of wired controller


1 Timer display 9 Cleaning status of filter display
2 Energy-saving status display 10 Mode button
3 Setting humidity display 11 Setting humidity increase button
4 Ambient humidity display 12 Setting humidity decrease button
Air exchange mode (half-half air
5 13 Fan speed button
exchange ,discharge and supply)
6 Fan speed display (high, mid, low) 14 Reset/Switch button
Mode(auto, by-pass,
7 15 Timer button
heat exchange)
8 Error status display 16 On/Off button


1) Turn On / Off the Unit
1. Press ON/OFF button to start the unit. (Fig.2)
2. Press ON/OFF button once again to stop the unit.

Fig.2

9 CONTROL
Energy-Recovery Ventilation
System Service Manual

2) Fan Speed Control (Fig.3,4)(The figureis about relative display area , the same as below)
1. During half-half air exchange, With each press of FAN button, the fan speed will change in the following
order(Fig.3):

Fig.3
2. During air discharge and air supply, with each press of FAN button, the fan speed with switch between
high speed and low peed(Fig.4).

Low High

Fig.4
3) Humidity Adjustment (Fig.5)
If there is humidifying function in the unit, press humidify button:
: Used to increase setting humidity.
: Used to decrease setting humidity.
Once press of this button, the temperature will increase or decrease by 5%.

Fig.5
Note: Lock function: Pressing and simultaneously for 5s, the place of setting humidity will display EE

CONTROL 10
Energy-Recovery Ventilation
System Service Manual

and all response to the buttons Fig.6 will be shielded. And then press and simultaneously for 5s to release
Lock Function.
When long-distance monitoring or centralized control shield displayed, the signals of buttons and from
remote controller will be shielded, and CC will be displayed in the place of setting humidity.
Setting range of humidity: 40%~60%RH.

4) Reset/ Switch Function Setting ( Fig.6)

Not having pressed Timer button, long press Reset/ Switch button for 5s to clear operation time and icon.
After pressing of Timer button:
Under On status of the unit:
Short press Reset/ Switch button to switch among Timer off setting, Energy saving startup setting,Energy
saving stop setting and Clear time setting.

Fig.6
5) Running Mode Setting (Fig.7)
1. Each press of this button, the operation mode will change as follow,

2. Under Auto mode, the letter of Auto will light, so the system will operate according to temperature
and temperature difference between room and outdoors.
3. Under By pass mode, the letter of By Pass will light, so the fan will operate according to setting Fan
mode and fan speed. Make this mode operate in transient season to prolong service life of the core of heat
exchanger.
4. Under Heat Exchange mode, the letter of Heat Exchangewill light. After shutdown of air valve, the
fan will operate according to setting fan mode and fan speed. Under this mode, the total heat exchange of
temperature and humidity can be realized along with exchange of fresh air, which is energy saving and healthy.

11 CONTROL
Energy-Recovery Ventilation
System Service Manual

Fig.7
6) Timer Setting(Fig.8)
1. In off status of the unit, timer on can be set and in on status, timer off, energy-saving on and energy
saving off and air clear can be set.
2. Press Timer button into timer setting status. TIMER,Hr and letters corresponding setting will blink.
3. (E.g.during timer off setting, Timer,Hr and OFF will flash).In this case, the user can press or to
increase or decrease setting time. Repress Timer button to make the timer valid and the timing will be Fig.9
calculated after that. When the unit is under timer state, press theTimer button to cancel it. The time interval is
0.5 hr.
4. The setting range of Timer on/off is 0.5-24hr.
5. The setting range of Energy Saving On is 2-5hr and the default is 2hr.
6. The setting range of Energy Saving Off is 1-4hr and the default is 1hr. (Note: press FAN and at the
same time for 5s only after energy saving timer setting, the energy saving function can operate.
7. The setting range of Timer Clear is 1250hr, 2500hr and 00000.The default is 1250hr.

Fig.8

7) Ambient Temp Display


Under normal state, only indoor ambient humidity is display at ENV.
Notice: The humidifying function with the unit can be valid after it is started.

8) Humidifying ON/OFF Display


Press MODE and at the same time for 5s to switch between humidifying ON/OFF.
Note:The unit with humidifying function can normally run. The indoor humidity and setting humidity can be
displayed only If this function is on. The default is OFF. It is recommended to ON in dry period. The fittings are
optional.

CONTROL 12
Energy-Recovery Ventilation
System Service Manual

9) Fan Mode Display


Press FAN and at the same time for 5s to switch among half-half air exchange, discharge and supply.
Refer to Fig.2 for details. The fan mode is selected by the users. E.g. plus pressure is needed in the room, fan
mode can be adopted and if negative pressure is needed, air discharge mode can be adopted. Half-half air
exchange is for normal station.

10) Energy Saving Mode Display


Press FAN and at the same time for 5s to switch between energy saving on/off. If under energy saving
on state, Energy Saving will be displayed. Refer to Fig.2 for details. If the unit neednt operate for a long time,
energy saving mode can be adopted to meet the demands of both function of fresh air exchange and quality of
indoor air by users.
3.3 Dimension

Panel Dimension and Installation Dimension

13 CONTROL
Energy-Recovery Ventilation
System Service Manual

Bottom Panel Dimension and Installation Dimension

3.4 Installation
1. Locate the installation position firstly, and then reserve a groove or hole for embedding of
communication wire according to its dimension.
2. If wired controller and indoor communication wire are mounted visibly, 1 PVC pipe can be used and
corresponding grooves should be set in the wall. If in hidden, 1 PVC pipe can be used.
3. Whether mounted visibly or in hidden, drill two holes (keep level) in the wall as the distance (60mm)
between the two holes in underplate of wired controller, and then inset stopper into the holes through which the
wired controller can be fixed. Insert communication wire in the control board. At last, clasp the controller panel.
Note: During installation of underplate of wired controller, pay attention to its direction. The side with 2
breaches must be kept downwards.

PVC pipe

No. Name Remarks

CONTROL 14
Energy-Recovery Ventilation
System Service Manual

1 Wall

2 Underplate of wire controller The appearance of the controller


should be subject to entity.
3 Screw M4X10

4 Controller panel

We must not tear down the panel in these wrong ways as:

From
From
above
below

From From
right left

When you want to check the panel ,you need use a screwdriver to tear down it like this:

15 CONTROL
Energy-Recovery Ventilation
System Service Manual

Insert this position with


a screwdriver

Screwdriver

Clip button

Circumrotate the screwdriver


clockwise or anticlockwise, the
same to the other side.

Pull the display board


to make the clip break
off.

Display board and Bottom panel are



separate absolutely.

16
Energy-Recovery Ventilation
System Service Manual

INSTALLATION

17
Energy-Recovery Ventilation
System Service Manual

INSTALLATION
1 DIMENSION DATA

Fresh
Fresh air air intlet
outlet

Room air
outlet
Room air
inlet

Uint: mm
Model A A1 B B1 C C1 D E F G H N
FHBQ-D3.5-K 879 823 800 852 306 125 90 125 175 136 416 197
FHBQ-D5-K 879 823 800 852 306 125 90 125 175 136 416 197
FHBQ-D8-K 1016 960 832 884 380 165 90 150 230 155 372 246
FHBQ-D10-K 1016 960 832 884 380 165 90 150 230 155 372 246
FHBQ-D15-M 1215 1159 1210 1262 452 200 100 190 277 178 737 297
FHBQ-D20-M 1215 1159 1210 1262 452 200 100 190 277 178 737 297

L W

electric
H

box
H1

W2
L1
fresh air inlet

flange dimention
room air inlet

B1

B2
B
W1
room air outlet

A2
fresh air outlet

A
A3
A1

Uint: mm
Model L L1 W W1 W2 H H1 A A1 A2 A3 B B1 B2

FHBQ-D30-M 1550 1650 1340 1310 670 572 249 346 386 180 366 332 372 352

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Energy-Recovery Ventilation
System Service Manual

2 INSTALLATION SITE
Roomair outlet Fresh air inlet

Service space

Fresh air outlet Room air inlet


During installation, the two ducts (fresh air inlet and indoor air outlet) outside the room must be installed
with anti-condensate and heat insulating materials, and the ones inside the room should also be installed with
them if temperature and humidity in the ceiling is high. The ducts outside the room should be kept inclined
1/50~1/30 to avoid water into room.
In order to clean and maintain the filter and heat exchanger core in the system, do keep service space, as
shown in the fig..
3 UNIT INSTALL
Fresh air duct
Air discharge duct

Fresh air inlet

Exhanst air duct Indoor air Indoor air supply


Room air outlet
return
Insulation materia
Room air inlet Fresh air outlet

19
Energy-Recovery Ventilation
System Service Manual

A A-A
inner steer bar
A
16hanger

air return
ceiling window diffused set

room air inletf t


resh air outle

outdoor indoor

air duct muffler

room air outlet

fresh air inlet


air duct
muffler

examine and
repair inlet

4 CAUTIONS FOR INSTALLATION


1. Never lay wires, cables and pipes with toxic, inflammable or explosive gas or liquid in the duct.
2. The dismountable ports and adjustable parts of duct and fittings can not be installed in the wall or
floorslab.
3. The sundries and filth in or on the duct and fittings should be cleaned before installation.
4. The construction of bracket or hanger of the duct should accord with the following specifications:
1) The build-in fitting, setting nail or expansion bolt for bracket or hanger should be placed correctly and
firmly .The inlet part should be free of oil soil and painting.
2) The layout of the bracket or hanger should accord with design specifications. If there is no design
specification, following specifications will apply.
a. Pole bracket or inclined bracket is applicable for horizontal duct against wall or pole and support
bracket for that far from wall or pole. Strip hanger is applicable for the duct with diameter or length of side below
400mm.
b. Arm bracket or inclined bracket is applicable for vetical duct against wall or pole and anchor ear
bracket for that far from wall or pole .The vertical pipe outside the room or on the roof should be fixed with
derrick or dragline.
3) The hangers rod should be flat and its screw thread should be full and smooth. Either threaded
connection or welding is suitable for joint of hangers. If the former one is adopted, connecting thread of either
end should be longer than diameter of hanger; moreover, anti-loosing measure should be made. If the later one
is adopted, lapping joint is applicable and its length should be 6 times longer than diameter of hanger at least at
two sides.
4) The holes on the bracket and hanger should be drilled mechanically and not with gas cutting.
5. The bracket and hanger can not set at air vent, valve or service door. The hanger can not be directly
fixed at flange. The distance between horizontal duct bracket and hanger can not exceed 4m.If the duct is
installed vertically, the distance between them should not exceed 4m and the built-in fittings of each vertical
duct should be more than 2 pieces.
6. The duct flange, hanger and hanger for equipment should be coated with anticorrosion paint.
7. The floor plate and wall which the duct passes should be repaired after construction. The holes on the
external wall should be kept 2/100 gradient at level direction (the internal is higher) to avoid rainwater into the
room.
8. Installation of duct and connection between air vent and duct should be firm. The frame and decorative
surface should be solid, external surface should be level and indeformable and adjustment should be flexible.

20
Energy-Recovery Ventilation
System Service Manual

5 ELECTRIC WIRING WORK


5.1 Wiring Principle
Layout of Wires
1. Layout of wires should accord with national wiring criteria.
2. The power supply must be with rated voltage and special for AC.
3. The power supply should be reliable to prevent terminals from being stressed. Never pull the power
cord forcibly.
4. The line width of power cord must be large enough. Replace the broken power cord or connecting wire
with special cable.
5. All of the electric installation must be performed by professionals according to local laws and
regulations and instructions.
6. The earthing wire should be reliably connected with special earthing device and be performs by
professionals.
7. Air switch and leakage switch which can cut off the general power supply should be installed.
8. The air switch should integrate the functions of magnetic release and hot release to protect it for short
circuit or overload.
The field wiring should be subject to circuit diagram attache d on the unit.
Earthing Requirements
1. Reliable earthing measure must be adopted. The yellow green earthing wire with the only use never
can be cut off and fixed with tapping screws to avoid electric shock.
2. Earthing resistance should be accord with the criteria.
3. Power supply must be reliably earthed. The earthing wire can not connect with:
a.Tap water pipe; b. Gas pipe; c. Blowing tube; d. Place which specialist considers unreliable.

5.2 Electric Wiring Design

One phase units Aire vavle

220V~
Terminal board Reactive Signal In-phase Motor

Main Board

Wire Temp. sensor


controller signal Transformer

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Energy-Recovery Ventilation
System Service Manual

Three phase Units

380V 3N~
Terminal board

Contactor loop 2
AC contactor 1 AC contactor 2
Contactor loop 1

Fan motor Fan motor


heat relay heat relay

Wire
controller

5.3 Specification of Power Supply Wire and Air Switch

Capacity of air Min.sectional area of Min. sectional area of


Applied models Power supply
switch (A) earthing wire (mm2) power cord (mm2)
FHBQ-D3.5-K 220V~,50Hz 6 1.0 1.0
FHBQ-D5-K 220V~,50Hz 6 1.0 1.0
FHBQ-D8-K 220V~,50Hz 6 1.0 1.0
FHBQ-D10-K 220V~,50Hz 6 1.0 1.0
FHBQ-D15-M 380V 3N~,50Hz 6 1.0 1.0
FHBQ-D20-M 380V 3N~,50Hz 6 1.0 1.0
FHBQ-D30-M 380V 3N~,50Hz 6 1.0 1.0

Note:
a. The power cord of the unit must be copper cored cable, and working temp can not exceed specified
value.
b. Increase the sectional area of power cord above 15 meters to avoid overload.

22
Energy-Recovery Ventilation
System Service Manual

MAINTENANCE

23
Energy-Recovery Ventilation
System Service Manual

MAINTENANCE
1 TROUBLE TABLE

Error Error Code Logic


Communication between the main board and the wire remote controller is
Communication error. E6
in trouble.
Something is wrong with temp sensor or the temperature is overstep the
Indoor temp sensor error. F0
range of the temp sensor.
Humidity sensor error. L1 Humidity sensor is not connected or communication is in trouble.
Something is wrong with temp sensor or the temperature is overstep the
Outdoor temp sensor error. F3
range of the temp sensor.
Air valve and relevant fitting error
or wrong connection of centralized L0 By-pass door and drive structure of the unit loose.
control wiring of air valve.

2. Fault Diagnose
After debugging and trial run, the unit can be normally used by the user. If any fault occurs, remove it firstly
by yourself according to the following table before you contact us.
No. Phenomenon Possible causes Solutions
Airflow volume
at air outlet/
Too much dust gathers on the
1 inlet is obviously Re-fix the collecting place of air vent.
air filter.
decreased after a
period of time.
Noise occurs
2 Installation of air vent is loose. Re-fix the collecting place of air vent.
at air vent.
Repair the power supply and check power cord
No power supply or power
according ;
cord is incorrectly connected.
Repair the power supply and check power cord
Te r m i n a l s o f m a i n b o a r d
according to circuit diagram on the unit;
transformer are loose.
Re-insert and connect transformer terminals;
The system can Communication fault (E6).
3 Check the connecting wire between displayer and main
not be started Air valve and relative fittings
board;
are faulted(L0).
Check by-pass door and drive structure of the unit and
The centralized controller of
fix it;
air valve of main board is not
Connect CONTROPL port of main board;with live line or
connected(L0).
pinboard of air valve.

There is not air from 1. No power supply or power


1. Check power and power supply
indoor or outdoor cord is incorrectly connected.
4 2. Check the connecting line between operational box
vent after opening the 2. Control wire is not or
and main unit.
switch. incorrectly connected.

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Energy-Recovery Ventilation
System Service Manual

2 FLOW CHART OF TROUBLE SHOOTING

Fan stops
opperating

N Maintain and
Wired remote controller Power on ? Power the unit on
display normally?

Y
Y The Change the
transfirmer N
transformer
is normal ?
Error Code Refer to the
dispalyed? Operarting Y
Y
Instruction
Manual
N Change the
main borad
N The main borad
can supply
Check the power ?
N connction of
the wires Y
Motor connection
is normal ?

Maintain or change the


Y wired temote controller

Change the
motor or the
capacitance

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Energy-Recovery Ventilation
System Service Manual

3 WIRING DIADRAM
External wiring figure of the unit(If this one is different from wiring figure of junction box, take the wiring box
of junction box as standard) .
1) Model:FHBQ-D3.5-K;FHBQ-D5-K;FHBQ-D8-K;FHBQ-D10-K.

Humidity

control
United
sensor
POWER

PE

L Wired
N controller

Humidifier Remote
AC Contactor Coil Control

Note:
1.When need humidifier,connect "1" and "2" terminal (220V1A) to the contactor
coil of the humidifier.Meanwhile,connect the humidification sensor to HUMIDITY terminal
on the main board.
2.Wire the CN9 on the main board to the united control to access a center control to the air
valves.
3.The part with broken line is optional for user.

2) Model:FHBQ-D15-M;FHBQ-D20-M.
Humidity

control
United
sensor

POWER

PE

L1
L2
L3 Wired
controller
N
Remote
Humidifier Control
AC Contactor Coil

Note:
1.When need humidifier,connect "1" and "2" terminal (220V1A) to the contactor
coil of the humidifier.Meanwhile,connect the humidification sensor to HUMIDITY terminal
on the main board.
2.Wire the CN9 on the main board to the united control to access a center control to the air
valves.
3.The part with broken line is optional for user.

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Energy-Recovery Ventilation
System Service Manual

3) FHBQ-D30-M.

WH WH WH WH Exhaust OFF
YE GNRD YE GN RD

POWER Blower
Motor
Fan YEGN YEGN Exchange ON
Motor Controlling switch
Note: (back side)
1.Press "ON" or "Exchange",L is connected with L1,disconnected with L2;
2.Press "OFF" or "Exhaust", L is connected with L2, disconnected with L1;
3.The broken line part is connected by user.

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Energy-Recovery Ventilation
System Service Manual

4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS

Picture Name Function

Acentric Motor Sub-Assy. Make the air flow.

The important Sub-Assy that make the


Heat Exchange core.
fresh air and room air exchange energy.

4.1 Main parts introduce


Main parts dismantle and install
Name: Service doors teardown Fig. show

Discharge the two bolts on the


right of the Service door, and
then take down the buckle.

Bolt

Name: Electric Boxs teardown Fig. show

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Energy-Recovery Ventilation
System Service Manual

Capacitance
Remove the two bolts and then
circumgyrate the Electric Box to open it.

Bolt

Name:Change the heat


exchange core and filter
Fig. show

After removing the service door, we could Heat Exchange core


be able to take out the core and the filter.
The core should be washed by
cleaner or other special dust catcher
equipments except water.

Filter

Name: Motor Sub-Assys teardown Fig. show

Motor Sub-Assy

1.Opening the top cover;


Take out the core and the
filter beforehand.

Air path foam

2. Remove the bolt as the fig. show


and take out the fixing board assy.
3. Take out the air path foam;
Disentwine the nut that used to fix the
fan and pedestal; Remove the bolt that
used to fix the fan and side panel.
Bolt

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Energy-Recovery Ventilation
System Service Manual

5 EXPLODED VIEWS AND PART LIST


1) Model:FHBQ-D3.5-K;FHBQ-D5-K;FHBQ-D8-K;FHBQ-D10-K FHBQ-D15-M;FHBQ-D20-M.
Exploded View

FHBQ-D3.5-K( EH01100010)Parts List

No. Name Num. Code


1 sponge 1( Left Side Plate) 2 12208928
2 sponge 2( Left Side Plate) 1 12208916
3 Assy 2 of Left Side Plate 1 01318902
4 Assy of overhauling door 1 01398902
5 Door Holder 1 02208901
6 Base Plate Assy 1 01288901
7 Retaining Plate Assy 2 01848903
8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12319813
10 Electric Box Assy 1 01396159
11 Sub-assy of Right Side Plate 1 01311115
12 flange Sub-assy 4 01491142
13 Foam Assy 1 2 12319811
14 sponge(Side of Bottom Plate) 1 12208920
15 By-pass assy 1 07138901
16 Filter Sub-assy 2 11128901
17 heat exchanger assy 2 00908901
18 Foam Assy 2 1 12319812
19 Motor Sub-Assy 2 15408901
20 Cover Plate Assy 1 01268901
21 sponge 1 1220890103
22 Sub-assy 1 of Left Side Plate 1 `01311116
23 Display board 1 30295007

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Energy-Recovery Ventilation
System Service Manual

FHBQ-D5-K (EH01100020)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12208928
2 sponge 2( Left Side Plate) 1 12208916
3 Assy 2 of Left Side Plate 1 01318902
4 Assy of overhauling door 1 01398902
5 Door Holder 1 02208901
6 Base Plate Assy 1 01288901
7 Retaining Plate Assy 2 01848903
8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12319813
10 Electric Box Assy 1 01396159
11 Sub-assy of Right Side Plate 1 01311115
12 flange Sub-assy 4 01491142
13 Foam Assy 1 2 12319811
14 sponge(Side of Bottom Plate) 1 12208920
15 By-pass assy 1 07138901
16 Filter Sub-assy 2 11128901
17 heat exchanger assy 2 00908901
18 Foam Assy 2 1 12319812
19 Motor Sub-Assy 2 15408901
20 Cover Plate Assy 1 01268901
21 sponge 1 1220890103
22 Sub-assy 1 of Left Side Plate 1 `01311116
23 Display board 1 30295007

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System Service Manual

FHBQ-D8-K(EH01100030)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137

2 sponge 2( Left Side Plate) 1 12201138


3 Assy of Left Side Plate 1 01311123
4 Assy of overhauling door 1 01391128
5 Door Holder 1 02208901

6 Base Plate Assy 1 02221124

7 Retaining Plate Assy 2 01841108


8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12311101
10 Electric Box Assy 1 01396160
11 Sub-assy of Right Side Plate 1 01311125
12 flange Sub-assy 4 01491139
13 Foam Assy 1 2 12311103
14 sponge(Side of Bottom Plate) 1 12201141
15 By-pass assy 1 04631124

16 Filter Sub-assy 2 1112800101

17 heat exchanger assy 2 00901101


18 Foam Assy 2 1 12311102
19 Motor Sub-Assy 2 15401109
20 Cover Plate Assy 1 01261109
21 sponge 1 1220113504
22 Sub-assy of Left Side Plate 1 01311116
23 Display board 1 30295007

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System Service Manual

FHBQ-D10-K(EH01100040)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137

2 sponge 2( Left Side Plate) 1 12201138


3 Assy of Left Side Plate 1 01311123
4 Assy of overhauling door 1 01391128
5 Door Holder 1 02208901

6 Base Plate Assy 1 02221124

7 Retaining Plate Assy 2 01841108


8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12311101
10 Electric Box Assy 1 01396160
11 Sub-assy of Right Side Plate 1 01311125
12 flange Sub-assy 4 01491139
13 Foam Assy 1 2 12311103
14 sponge(Side of Bottom Plate) 1 12201141
15 By-pass assy 1 04631124

16 Filter Sub-assy 2 1112800101

17 heat exchanger assy 2 00901101


18 Foam Assy 2 1 12311102
19 Motor Sub-Assy 2 15401109
20 Cover Plate Assy 1 01261109
21 sponge 1 1220113504
22 Sub-assy of Left Side Plate 1 01311116
23 Display board 1 30295007

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Energy-Recovery Ventilation
System Service Manual

FHBQ-D15-M(EH01100050)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137

2 sponge 2( Left Side Plate) 1 12201138


3 Assy of Left Side Plate 1 01311123
4 Assy of overhauling door 1 01391128
5 Door Holder 1 02208901

6 Base Plate Assy 1 02221124

7 Retaining Plate Assy 2 01841108


8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12311101
10 Electric Box Assy 1 01396160
11 Sub-assy of Right Side Plate 1 01311125
12 flange Sub-assy 4 01491139
13 Foam Assy 1 2 12311103
14 sponge(Side of Bottom Plate) 1 12201141
15 By-pass assy 1 04631124

16 Filter Sub-assy 2 1112800101

17 heat exchanger assy 2 00901101


18 Foam Assy 2 1 12311102
19 Motor Sub-Assy 2 15401109
20 Cover Plate Assy 1 01261109
21 sponge 1 1220113504
22 / 1 01311116
23 Display board 1 30295007

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Energy-Recovery Ventilation
System Service Manual

FHBQ-D20-M(EH01100060)
No. Name Num. Code
1 sponge 1( Left Side Plate) 2 12201137

2 sponge 2( Left Side Plate) 1 12201138


3 Assy of Left Side Plate 1 01311123
4 Assy of overhauling door 1 01391128
5 Door Holder 1 02208901

6 Base Plate Assy 1 02221124

7 Retaining Plate Assy 2 01841108


8 Rubber Sheet 2 76718901
9 Foam Assy 3 1 12311101
10 Electric Box Assy 1 01396160
11 Sub-assy of Right Side Plate 1 01311125
12 flange Sub-assy 4 01491139
13 Foam Assy 1 2 12311103
14 sponge(Side of Bottom Plate) 1 12201141
15 By-pass assy 1 04631124

16 Filter Sub-assy 2 1112800101

17 heat exchanger assy 2 00901101


18 Foam Assy 2 1 12311102
19 Motor Sub-Assy 2 15401109
20 Cover Plate Assy 1 01261109
21 sponge 1 1220113504
22 / 1 01311116
23 Display board 1 30295007

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Energy-Recovery Ventilation
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Model:FHBQ-D30-M
Exploded View

36
Energy-Recovery Ventilation
System Service Manual

FHBQ-D30-M(EH01100070) Parts List


No. Name Num. Code
1 Front side plate assy 1 1 01398904

2 Assy of overhauling door 1 01318912


3 Electric Box Assy 1 01396168
4 Filter Sub-ass 4 11128001
5 Front side plate assy 2 1 01316080

6 Hanger crossbeam 2 01871226

7 Bottom plate assy 1 02228904


8 Rubber gasket 8 76018401
9 Hanger longeron Sub-assy 2 01871224
10 Acentric motor 2 15706001
11 Air inlet/outlet assy 4 01491143
12 Side plate(air outlet) 2 01318918
13 Clapboard assy 1 1 01248901
14 Back side plate assy 1 01318909
15 Top cover plate 1 1 01268906

16 Top cover plate 2 1 01268907

17 Middle clapboard assy 1 1 01248909


18 Clapboard assy 2 1 01248905
19 Connection plate(top cover) 1 01341105
20 Guide groove(top cover) 1 02281115
21 Heat exchange core 2 49018903
22 Fan retaining rack Sub-assy 2 01848905
23 Guide groove(filter) 1 02281112

37
JF00300198

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