Funai 27a-650-654 Service Manual
Funai 27a-650-654 Service Manual
Funai 27a-650-654 Service Manual
Sec. 1: Main Section Sec. 2: Deck Mechanism Section Sec. 3: Exploded views
I Specifications I Standard Maintenance and Parts List Section
I Preparation for Servicing I Alignment for Mechanism I Exploded views
I Adjustment Procedures I Disassembly/Assembly of Mechanism I Parts List
I Schematic Diagrams I Alignment Procedures of Mechanism
I CBAs
27A-650/27A-654
PAL
MAIN SECTION
TABLE OF CONTENTS
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-11
Schematic Diagrams / CBAs and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
SPECIFICATIONS
Description Unit Minimum Nominal Maximum Remark
1. Video
1-1. Video Output (PB) Vp-p 0.8 1.0 1.2 FL6A
SP Mode,
1-3. Video S/N Y (R/P) dB 40 45
W/O Burst
1-4. Video Color S/N AM (R/P) dB 37 41 SP Mode
2. Servo
3. Normal Audio
4. Tuner
5. Hi-Fi Audio
Note: Nominal specs represent the design specs. All units should be able to approximate these some will exceed
and some may drop slightly below these specs. Limit specs represent the absolute worst condition that still might
be considered acceptable; In no case should a unit fail to meet limit specs.
1-1-1 HE450SP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set.
safety-related characteristics which are often not evi-
dent from visual inspection, nor can the protection they K. Crimp type wire connector
give necessarily be obtained by replacing them with The power transformer uses crimp type connectors
components rated for higher voltage, wattage, etc. which connect the power cord and the primary side
Parts that have special safety characteristics are iden- of the transformer. When replacing the transformer,
tified by a ! on schematics and in parts lists. Use of a follow these steps carefully and precisely to prevent
substitute replacement that does not have the same shock hazards.
safety characteristics as the recommended replace- Replacement procedure
ment part might create shock, fire, and/or other haz- 1)Remove the old connector by cutting the wires at a
ards. The Products Safety is under review point close to the connector.
continuously and new instructions are issued when- Important: Do not re-use a connector. (Discard it.)
ever appropriate. Prior to shipment from the factory, 2)Strip about 15 mm of the insulation from the ends
our products are carefully inspected to confirm with of the wires. If the wires are stranded, twist the
the recognized product safety and electrical codes of strands to avoid frayed conductors.
the countries in which they are to be sold. However, in
3)Align the lengths of the wires to be connected.
order to maintain such compliance, it is equally impor-
Insert the wires fully into the connector.
tant to implement the following precautions when a set
is being serviced. 4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete clo-
Precautions during Servicing sure of the tool.
L. When connecting or disconnecting the internal
A. Parts identified by the ! symbol are critical for connectors, first, disconnect the AC plug from the
safety. Replace only with part number specified. AC outlet.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
1-2-1 H8740SFP
Safety Check after Servicing
Examine the area surrounding the repaired location for Chassis or Secondary Conductor
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original posi- Primary Circuit Terminals
tions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety d' d
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
1-2-2 H8740SFP
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Remove / Install Flat Pack-IC
a. The output pin of the 3 pin Regulator ICs is indi- 1. Removal
cated as shown.
With Hot-Air Flat Pack-IC Desoldering Machine:.
(1) Prepare the hot-air flat pack-IC desoldering
Top View Bottom View
machine, then apply hot air to the Flat Pack-IC
Input (about 5 to 6 seconds). (Fig. S-1-1)
Out In
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Pin 1
Fig. S-1-1
10
(2) Remove the flat pack-IC with tweezers while apply-
c. The 1st pin of every male connector is indicated as ing the hot air.
shown. (3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
Pin 1
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Caution:
Instructions for Connectors 1. Do not supply hot air to the chip parts around the
1. When you connect or disconnect the FFC (Flexible flat pack-IC for over 6 seconds because damage
Foil Connector) cable, be sure to first disconnect to the chip parts may occur. Put masking tape
the AC cord. around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle. 2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when removing
it.
CBA
1-3-1 NOTE_1
With Soldering Iron: (4) Bottom of the flat pack-IC is fixed with glue to the
(1) Using desoldering braid, remove the solder from all CBA; when removing entire flat pack-IC, first apply
pins of the flat pack-IC. When you use solder flux soldering iron to center of the flat pack-IC and heat
which is applied to all pins of the flat pack-IC, you up. Then remove (glue will be melted). (Fig. S-1-6)
can remove it easily. (Fig. S-1-3) (5) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Flat Pack-IC Desoldering Braid Note:
When using a soldering iron, care must be taken
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Sharp
Pin
1-3-2 NOTE_1
2. Installation Instructions for Handling
(1) Using desoldering braid, remove the solder from Semi-conductors
the foil of each pin of the flat pack-IC on the CBA
Electrostatic breakdown of the semi-conductors may
so you can install a replacement flat pack-IC more
occur due to a potential difference caused by electro-
easily.
static charge during unpacking or repair work.
(2) The I mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 1. Ground for Human Body
on the PCB when positioning for installation. Then Be sure to wear a grounding band (1M) that is prop-
presolder the four corners of the flat pack-IC. (See erly grounded to remove any static electricity that may
Fig. S-1-8.) be charged on the body.
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
Example : with proper grounding (1M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on cloth-
ing will not escape through the body grounding band,
be careful to avoid contacting semi-conductors with
your clothing.
< Incorrect >
Presolder
CBA
Flat Pack-IC
CBA
Fig. S-1-8 < Correct >
Grounding Band
1M
CBA
1M
Conductive Sheet or
Copper Plate
1-3-3 NOTE_1
PREPARATION FOR SERVICING
How to Enter the Service Mode
Q505 Q504
TP507
S-INH
Fig. 1
1-4-1 HE470PFS
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures
(2): Name of the part
This flowchart indicates the disassembly steps to gain (3): Figure Number for reference
access to item(s) to be serviced. When reassembling,
(4): Identification of parts to be removed, unhooked,
follow the steps in reverse order. Bend, route, and
unlocked, released, unplugged, unclamped, or
dress the cables as they were originally.
desoldered.
P=Spring, L=Locking Tab, S=Screw,
[1] Top Case
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
[2] Front Assembly e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
[3] VCR Chassis Unit (5): Refer to Reference Notes.
Front
[2] 2 *3(L-1),*4(L-2) -
Assembly
VCR
[3] Chassis 3 5(S-2), 3(S-3), (S-4), 1
Unit [1] Top Case
Deck (S-1)
[5] 5,6 2(S-6), Desolder 2,3
Assembly
Cylinder
[7] 5 2(S-7) -
Shield
Jack
[8] 5 ---------- -
Board
(1) (2) (3) (4) (5) Fig. 1
1-5-1 HE450DC
(L-2)
(L-2) [4] Jack CBA
(S-5)
Desolder
[2] Front
Assembly
Fig. 4
(L-1) Fig. 2
(S-2)
(S-2) (S-3)
(S-3) (S-2)
(S-4)
[3]VCR
Chassis
Unit (S-3)
(S-2)
Fig. 3
1-5-2 HE450DC
[7] Cylinder Shield
Cylinder Assembly
Pin
FE Head
(S-7)
SW507
AC Head
LD-SW
Assembly
Cam Gear
Hole
Shaft
[6] Main CBA
(S-6) Hole
LD-SW Pin
[6] Main CBA
Fig. 6
(S-6)
Printing
Lead with side
Lead with
blue stripe
blue stripe
Desolder
from bottom
Fig. 5
1-5-3 HE450DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: "CBA" is an abbreviation for Head Switching Position Adjustment
"Circuit Board Assembly."
NOTE: Purpose:
To determine the Head Switching point during
1.Electrical adjustments are required after replacing
playback.
circuit components and certain mechanical parts.
It is important to do these adjustments only after Symptom of Misadjustment:
all repairs and replacements have been com- May cause Head Switching noise or vertical jitter
pleted. Also, do not attempt these adjustments in the picture.
unless the proper equipment is available.
2.To perform these alignment / confirmation proce- Test point Adj.Point Mode Input
dures, make sure that the tracking control is set in
the center position: Press either "L5? " or "K" button J23(V-OUT) VR501
PLAY
on the remote control unit first, then the "PLAY" TP502(RF-SW) (Switching Point) -----
(SP)
button (Front Panel only). GND (MAIN CBA)
Oscilloscope
J23
Main CBA GND
TP502
CH1 CH2
Trig. (+)
Figure 1
CH1
1.0H 0.5H
CH2 6.5H V-Sync
Switching Pulse
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output wave-
form is at the 6.5H(412.7s) delayed position from the
rising edge of the CH2 head switching pulse wave-
form.
1-6-1 HE240EA
BLOCK DIAGRAMS
Servo/System Control Block Diagram
Comparison Chart of
Models & Marks
Model Mark
27A-650 A AL+5V IC501 TP507
MAIN CBA SW507 (SERVO/SYSTEM CONTROL)
27A-654 B SENS-INH
LD-SW RS501
D502 REMOTE KEY
SENSOR 14 REMOCON-IN KEY- 1 7
S-LED SWITCH
Q504 AL+5V 9 LD-SW KEY- 2 8
ST-S 95 CTL(+)
KEY
94 CTL(-)
SWITCH FP562
10 ST-S
SENSOR CBA IC561
4 END-S
80 T-REEL
(FIP DRIVE) LED CLOCK
79 S-REEL DRV-DATA 68 28 DRV-DATA G1 23
Q505 TP505 Q503 PS503 Q501 DRV-STB 69 2 DRV-STB G2 22
END-S T-REEL S-REEL TIMER+5V RESET 34 RESET DRV-CLK 70 1 DRV-CLK G3 21
END-S
SW508 G4 20
RESET S1 7
SENSOR CBA S2 8
(DECK ASSEMBLY) S7 13
S8 14
S9 16 TU701(TUNER UNIT)
S10 17 3 SDA
AC HEAD ASSEMBLY
12 SDA
5 SCL
11 SCL
CL287 CL504 IC503 (MEMORY)
CONTROL 5 CTL(+) 5
HEAD 5 SDA
6 CTL(-) 6
6 SCL
AL+5V
IIC-BUS SDA
VR501
2 PG-DELAY IIC-BUS SCL TO
SW-POINT AUDIO BLOCK
AL+5V 31 REC-SAF-SW A-MUTE-H 83 A-MUTE-H
IC301
Q351 BUFFER (Y/C SIGNAL PROCESS) 65 43 46 68 69 78 79
(DECK ASSEMBLY)
SERIAL
TO V-IN1 Y. DELAY DECORDER
SERVO/SYSTEM TU-VIDEO CYLINDER ASSEMBLY
CONTROL BLOCK CL253
R P 96 V(R)-1 1 VIDEO (R)-1
LUMINANCE SP SP 95 V-COM 2 HEAD
TU701 SIGNAL HEAD
PROCESS EP AMP 93 V(L)-1 3 VIDEO (L)-1
VIDEO 6 94 V(L)-2 4 HEAD
TUNER V-COM 5
TU-VIDEO 24 48 BYPASS AGC VIDEO (L)-2
IN1 V(R)-2 6 HEAD
50
IN2
52 VIDEO (R)-2
FRT HEAD
JK756 54 90
V-IN-F 56 IN2 CHARA. EP 89
FRT INS. Y HEAD
CCD 1H DELAY AMP 88
PB/EE REC FM WF1
+ 87
AGC TP502
MUTE 1/2 C
RF-SW
TUNER
IN1 CHROMINANCE
SIGNAL D-REC-H
PB/EE PROCESS D-REC-H 80
RF-SW
MUTE R PR P
C-ROTA
C-ROTA/RF-SW 70
D-V-SYNC
JACK CBA FBC Y/C D-V-SYNC 62 FROM/TO SERVO/SYSTEM
WF1 H-A-SW CONTROL BLOCK
MIX H-A-SW 71
J23 H-A-COMP
H-A-COMP 83
V-OUT V-ENV
R P V-ENV 84
JK101 Q101 CL101 CL151 C-SYNC
C-SYNC 67
V-OUT1 19 BUFFER 1 V-OUT1 1 61
20 3 V-IN1 3 63 AGC VXO
V-IN1
V-IN2 20 3 V-IN2 3
X301 TP301
4.433619MHz C-PB
WF2
MAIN CBA
N-A-PB
TO Hi-Fi N-A-REC
AUDIO BLOCK
IC301
(AUDIO SIGNAL PROCESS) 13 15 17
IN1
TUNER IN2
ALC
12
DET
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
+5V 7
ACE HEAD ASSEMBLY
Q401 REC-ON
CL287 CL504
AUDIO A-PB/REC 4 4 A-PB/REC
HEAD Q402
A-COM 3 3 A-COM
BIAS
AUDIO AE-H 1 1 AE-H OSC
ERASE AE-H/FE-H 2 2 AE-H/FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406
SERIAL
AUDIO HD-SW DECODER
SWITCHING CONTROL
FE HEAD 16 68 69 71
Q403 D-REC-OFF
CL501
FULL 2 FE-H +5V
ERASE Q405
1 FE-H-GND
HEAD (PB=ON) A-MUTE-H
IIC-BUS SDA TO SERVO/SYSTEM
IIC-BUS SCL CONTROL BLOCK
2
JK757 MIX V/I
6
A-IN(L)-F
10 L-CH
14 LPF
8 INSEL
4 15
LIM DEV VCO
R CYLINDER
L-CH DO ASSEMBLY
PNR P DET
ALC CL253
+ R 24 Hi-Fi-A(R) 9 Hi-Fi
SW L-CH AUDIO
N-A-REC COMP LIM 26 Hi-Fi-COM 8 (R) HEAD
78 NOISE BPF
TO AUDIO BLOCK N-A-PB L 27 Hi-Fi-A(L) 7
80
Hi-Fi
AUDIO
34 33 (L) HEAD
MAIN CBA
Q054
16 Q059
Q002
11
7 17
6 18
Q056
IC001
ERROR
VOLTAGE DET
Q003
4 1
HOT 3 2
Q004
REG
COLD
(SHUNT REGULATOR)
" H "= LED Light on, " L "= LED Light off
1-7-11 HE450FIS
SCHEMATIC DIAGRAMS / CBAS AND TEST POINTS
Standard Notes Notes:
WARNING 1. Do not use the part number shown on these draw-
ings for ordering. The correct part number is shown
Many electrical and mechanical parts in this chassis in the parts list, and may be slightly different or
have special characteristics. These characteristics amended since these drawings were prepared.
often pass unnoticed and the protection afforded by
2. All resistance values are indicated in ohms
them cannot necessarily be obtained by using replace-
ment components rated for higher voltage, wattage, (K=103, M=106).
etc. Replacement parts that have these special safety 3. Resistor wattages are 1/4W or 1/6W unless other-
characteristics are identified in this manual and its wise specified.
supplements; electrical components having such fea- 4. All capacitance values are indicated in F
tures are identified by the mark " ! " in the schematic
(P=10-6 F).
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual 5. All voltages are DC voltages unless otherwise
carefully. The use of substitute replacement parts that specified.
do not have the same safety characteristics as speci- 6. Electrical parts such as capacitors, connectors,
fied in the parts list may create shock, fire, or other diodes, ICs, transistors, resistors, switches, and
hazards. fuses are identified by four digits. The first two dig-
its are not shown for each component. In each
block of the diagram, there is a note such as shown
Capacitor Temperature Markings
below to indicate these abbreviated two digits.
Capacity Standard Temperature
Mark
change rate temperature range
(Bottom View)
Transistor or Digital Transistor
E C B
ECB ECB
(Top View) (Top View)
1-8-1 SCPA1
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F001) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Mode: SP/REC
6. Voltage indications for PLAY and REC modes on the schematics are as shown below:
1 2 3 PLAY mode
Unit: Volts
5.0 REC mode
5.0
(2.5)
The same voltage for
both PLAY & REC modes Indicates that the voltage
is not consistent here.
1-D3
3 1-B1
Distinction Area AREA D3
Line Number
(1 to 3 digits) 2 AREA B1
Examples:
1. "1-D3" means that line number "1" goes to area "D3". 1 1-D3
2. "1-B1" means that line number "1" goes to area "B1".
A B C D
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-8-2 SCRK05
Main 1/7 Schematic Diagram
Comparison Chart of
Models and Marks
MODEL MARK
27A-650 A
27A-654 B
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
BHB300F01014-B
WF1
J23
V-OUT
TP507
S-INH
VR501
TP501
SW-P CTL
WF2 WF3
TP502 TP301
RF-SW C-PB
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
BHB300F01014-B
WF1
J23
V-OUT
TP507
S-INH
VR501
TP501
SW-P CTL
WF2 WF3
TP502 TP301
RF-SW C-PB
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
BHE470F01012-C
1-8-27 1-8-28
Jack CBA Top View ( B )
Comparison Chart of
Models and Marks
MODEL MARK
27A-650 A
27A-654 B
BHE470F01013-C
1-8-29 1-8-30
Sub Jack CBA Top View ( A ) Sub Jack CBA Bottom View ( A )
Comparison Chart of
Models and Marks
MODEL MARK
27A-650 A
27A-654 B
BHE470F01012-B
Sub Jack CBA Top View ( B ) Sub Jack CBA Bottom View ( B )
BHE470F01013-B
1-8-31 1-8-32
AFV CBA Top View AFV CBA Bottom View
BHC400F01091
1-8-33 1-8-34
WAVEFORMS
C-PB 10mV x 10
RF-SW 0.5V x 10
5msec
V-OUT 0.1V x 10
RF-SW 0.5V x 10
50usec
V-OUT E-E
10usec 50mV x 10
1-9-1 U27WFPAL
WIRING DIAGRAM
Comparison Chart of AC CORD
FRONT
Models & Marks
Model Mark VIDEO AUDIO AUDIO
IN IN (R) IN (L) ANT-IN ANT-OUT
27A-650 A
27A-654 B
CN701 CN1
SENSOR CBA
1 NU 1
(BHB300F01014)
2 SIF 2
3 GND 3
(DECK ASSEMBLY) 4 TU-AUDIO(R) 4 AFV CBA
SENSOR CBA 5 TU-AUDIO(L) 5 (BHC400F01091)
(BHB300F01014) 6 P-ON+5V 6
AC HEAD ASSEMBLY 7 P-ON+5V 7
CL287 CL504
8 IIC-BUS SCL 8
AUDIO AE-H 1 1 AE-H
ERASE HEAD 9 IIC-BUS SDA 9
AE-H/FE-H 2 2 AE-H/FE-H
A-COM 3 3 A-COM
AUDIO HEAD
A-PB/REC 4 4 A-PB/REC
CTL(+) 5 5 CTL(+)
CONTROL HEAD
CTL(-) 6 6 CTL(-) CL151 CL101
1 V-OUT1 1
2 GND 2
3 V-IN1 3 JK101,102
FE HEAD CL501 4 AL+12V(1) 4
FULL 2 FE-H 5 NU 5 1
ERASE HEAD 2
1 FE-H GND 6 A-OUT1(R) 6 3
7 JK1-8P-OUT 7 4
MAIN CBA 5
8 A-IN1(L) 8
CAPSTAN MOTOR CL502 (BHE470F01012A) A 6
9 NU 9 7
LOADING M 1 AL+12V/+20.5V
(BHE470F01013A) B 10 A-IN1(R) 10 8
MOTOR 2 P-ON+5V 11 GND 11 JACK CBA 9
3 C-FG 10
12 A-OUT1(L) 12 (BHE470F01012C) A 11
CYLINDER ASSEMBLY M 4 C-F/R
CL152 CL102 12
5 C-CONT (BHE470F01013C) B 13
1 V-OUT2 1 14
PG CAPSTAN 6 GND
2 GND 2 15
SENSOR MOTOR 7 LM-FWD/REV 16
3 V-IN2 3
8 D-CONT 17
4 NU 4 18
9 D-PG
5 GND 5 19
DRUM 10 GND
MOTOR
M 11 AL+12V(2)
6 A-OUT2(R) 6 21
20
7 SC2-IN 7
12 P-ON+15V
8 A-IN2(L) 8
9 A-IN2(R) 9
VIDEO 10 GND 10
(R)1
HEAD 11 A-OUT2(L) 11
VIDEO
(L)1
HEAD
CL253
VIDEO 1 V(R)-1
(L)2
HEAD 2 V-COM
3 V(L)-1
VIDEO 4 V(L)-2
(R)2 CL509
HEAD 5 V-COM AUDIO
6 V(R)-2 A-OUT1(R) 1 SUB JACK CBA OUT(R)
7 Hi-Fi-A(L) A-OUT1(L) 2 (BHE470F01012B) A
Hi-Fi AUDIO
(L) HEAD 8 Hi-Fi-COM GND 3
(BHE470F01013B) B AUDIO
9 Hi-Fi-A(R) OUT(L)
Hi-Fi AUDIO
(R) HEAD
1-11-1 HE450PIN
Pin IN/ Signal Active Pin IN/ Signal Active
Mark Function Mark Function
No. OUT Name Level No. OUT Name Level
1-11-2 HE450PIN
Pin IN/ Signal Active
Mark Function
No. OUT Name Level
98 - AMPVcc AMPVcc -
A/D Converter
99 - Power Input/ -
AVcc
Standard
Voltage Input
Notes:
Abbreviation for Active Level:
PWM -----Pulse Wide Modulation
A/D--------Analog - Digital Converter
1-11-3 HE450PIN
LEAD IDENTIFICATIONS
2SC1815-BL(TPE2) LTV-817(B.C)-F
BN1L4M-T 2SC1815-Y(TPE2)
BN1F4M-T EL817(A,B,C)
2SC1815-GR(TPE2)
BA1F4M-T
2SC3266-Y (TPE2)
KTA1266(GR)
KTC3199(Y,GR,BL) 2SC2120-Y(TPE2) A C
2SC2785(J.H.F.K) KTC3203(Y)
KRA103M 2SC1815-BL(TPE2)
KRC103M 2SA1020(Y)
K E
KRA104M KTC3205(Y)
KTA1281(Y) 2SA1015-GR(TPE2)
E C B E C B
PT204-6B-12
CAT24WC04JI PT-6958-FN-TP LC74793JM-TRM MID-32A22
BR24C04F-W
28 15 24 13
8 5
1 4
1 14 1 12
C
E
MSP3407G-QG-B8
RN1511(TE85R) KTA1504GR-RTK MSP3407G-QG-B8-V3
FMG4A T148 KTA1504Y-RTK 33 23
KTC3875Y-RTK
C1 C2 KRC103SRTK
34 22
C
B1 E B2
B E
44 12
1 11
LA72648M LA71750AM-MTB
60 41 2SK3566 QSZAB0RMB151
80 51
61 40
81 50 Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
R: Reference
S: Source
80 21 G: Gate
100 31
G D S D: Drain
1 1 30
20
1-12-1 HE450LE
DECK MECHANISM
SECTION
27A-650/27A-654
TABLE OF CONTENTS
Standard Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixtures and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-8
STANDARD MAINTENANCE
Service Schedule of Components
B2 Cylinder Assembly I I
B8 Pulley Assembly I I
Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / Audio Control Head / Full
Erase Head) using 90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ Recording Model only
2-1-1 U27MENHS
Cleaning Cleaning of Audio Control Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
1.Remove the top cabinet.
cloth.
2.Dip the cotton swab in 90% isopropyl alcohol and
Procedure
clean the audio control head. Be careful not to
1.Remove the top cabinet. damage the upper drum and other tape running
2.Put on a glove (thin type) to avoid touching the parts.
upper and lower drum with your bare hand. Notes:
3.Put a few drops of 90% Isopropyl alcohol on the
1.Avoid cleaning the audio control head vertically.
head cleaning stick or on the chamois cloth and,
by slightly pressing it against the head tip, turn the 2.Wait for the cleaned part to dry thoroughly before
upper drum to the right and to the left. operating the unit or damage may occur.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth.
ACE Head
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2 U27MENHS
SERVICE FIXTURE AND TOOLS
J-3 J-4
J-5
2-2-1 U25PFIX
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette
Holder. To confirm this, lightly push the cassette Moving guide T preparation
(Eject Position)
tape further in and see if the tape comes back out, LOAD
by a spring motion, just as much as you have Moving guide S preparation
UNLOAD
(Eject Position)
pushed in. /EJECT
4. Turn the LDG Belt in the appropriate direction
Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly. LDG Belt
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide prepara-
tions come to the Eject Position. Stop turning when Push the tape
the preparations begin clicking or can not be to load it.
moved further. However, the tape will be left wound
around the cylinder. Push the locking tab gently to unlock
when loading without a cassette.
5. Turn the LDG Belt in the appropriate direction con- Fig. M1
tinuously, and the cassette tape will be ejected.
Allow a minute or two to complete this task.
Bottom View
UNLOAD
/EJECT
Cam Gear
Fig. M2
2-3-1 U27PMAPC
1.Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the center position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)
Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (FL6NS8)
Guide Roller Adj. Screwdriver
X-Value Adj. Screwdriver
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
OK
Check the following: Not good
1. X Value (pg. 2-3-3) Adjust the X value and envelope. 1-B, 1-C
2. Envelope (pg. 2-3-4) 1-B, 1-C
OK
2-3-2 U27PMAPC
1-A. Preliminary/Final Checking and 3. Check to see that the tape runs without creasing at
Alignment of Tape Path Take-up Guide Post [4] or without snaking between
Guide Roller [3] and AC Head. (Fig. M3 and M5)
Purpose:
4. If creasing or snaking is apparent, adjust the Tilt
To make sure that the tape path is well stabilized.
Adj. Screw of the AC Head. (Fig. M6)
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
Note: Do not use an Alignment Tape for this proce- Azimuth Adj. Screw
dure. If the unit is not correctly aligned, the tape may
be damaged.
AC Head
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
X-Value Adj.
[2] and [3], and at points A and B on the lead sur- Screwdriver
face. (Refer to Fig. M3 and M4.)
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and Tilt Adj. Screw
[3] with a Guide Roller Adj. Screwdriver. (Refer to Fig. M6
Fig. M3 and M5.)
1-B. X Value Alignment
Guide Roller [2] Guide Roller [3] Purpose:
To align the Horizontal Position of the Audio/Control/
Erase Head.
ACE Head
Symptom of Misalignment:
If the Horizontal Position of the Audio/Control/Erase
Head is not properly aligned, maximum envelope can-
not be obtained at the Neutral position of the Tracking
Control Circuit.
A B
1. Connect the oscilloscope to TP301 (C-PB) and
Take-up Guide Post [4]
Fig. M3 TP501 (CTL) on the Main CBA. Use TP502 (RF-
SW) as a trigger.
2. Playback the Gray Scale of the Alignment Tape
(FL6NS8) and confirm that the PB FM signal is
present.
3. Set the Tracking Control Circuit to the center posi-
tion by pressing CH UP button then PLAY button
on the unit. (Refer to note on bottom of page
2-3-4.)
4. Use the X-Value Adj. Screwdriver so that the PB
Lead Surface of Cylinder Tape Fig. M4 FM signal at TP301 (C-PB) is maximum. (Fig. M6)
5. Press CH UP button on the unit until the CTL wave-
Correct Incorrect form has shifted by approx. +2msec. Make sure
Guide Roller that the envelope is simply attenuated (shrinks in
Tape height) during this process so that you will know the
envelope has been at its peak.
Take-up Guide
Post
Tape
Fig. M5
2-3-3 U27PMAPC
6. Press CH DOWN button on the unit until the CTL 1-D. Azimuth Alignment of Audio/Con-
waveform has shifted from its original position (not trol/ Erase Head
the position achieved in step 5, but the position of
Purpose:
CTL waveform in step 4) by approximately -2msec.
Make sure that the envelope is simply attenuated To correct the Azimuth alignment so that the Audio/
(shrinks in height) once CTL waveform passes its Control/Erase Head meets tape tracks properly.
original position and is further brought in the minus Symptom of Misalignment:
direction. If the position of the Audio/Control/Erase Head is not
7. Set the Tracking Control Circuit to the center posi- properly aligned, the Audio S/N Ratio or Frequency
tion by pressing CH UP button and then PLAY Response will be poor.
button. 1. Connect the oscilloscope to the audio output jack
1-C. Checking/Adjustment of Envelope on the rear side of the deck.
Waveform 2. Playback the alignment tape (FL6NS8) and confirm
that the audio signal output level is 6kHz.
Purpose:
To achieve a satisfactory picture and precise tracking. 3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo-
Symptom of Misalignment: scope is at maximum. (Fig. M6)
If the envelope output is poor, noise will appear in the
picture. The tracking will then lose precision and the Dropping envelope level at the beginning of track.
playback picture will be distorted by any slight varia-
tion of the Tracking Control Circuit.
1. Connect the oscilloscope to TP301 (C-PB) on the
Main CBA. Use TP502 (RF-SW) as a trigger.
2. Playback the Gray Scale on the Alignment Tape
(FL6NS8). Set the Tracking Control Circuit to the
center position by pressing CH UP button and then
PLAY button on the unit. Adjust the height of Fig. M7
Guide Rollers [2] and [3] (Fig. M3, Page 2-3-3)
watching the oscilloscope display so that the enve- Dropping envelope level at the end of track.
lope becomes as flat as possible. To do this adjust-
ment, turn the top of the Guide Roller with the
Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that Fig. M8
the waveform looks like the one shown in Fig. M9.
5. When Guide Rollers [2] and [3] (Refer to Fig.M3) Envelope is adjusted properly. (No envelope drop)
are aligned properly, there is no envelope drop
either at the beginning or end of track as shown in
Fig. M9.
Note: Upon completion of the adjustment of Guide
Rollers [2] and [3] (Refer to Fig. M3), check the X
Value by pushing the CH UP or DOWN buttons alter-
nately, to check the symmetry of the envelope. Check
the number of pushes to ensure center position. The Fig. M9
number of pushes CH UP button to achieve 1/2 level of
envelope should match the number of pushes CH
DOWN button from center. If required, redo the X
Value Alignment.
2-3-4 U27PMAPC
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-5-1.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [44] and [45] in Fig.DM1 on page 2-4-3. When reassembling, follow the steps in reverse
order.
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3 2(S-1)
[2] [1] Cassette Holder Assembly T DM4
[3] [2] Slider (SP) T DM5 *(L-1)
[4] [2] Slider (TU) T DM5 *(L-2)
[5] [4] Lock Lever T DM5 *(L-3),*(P-1)
[6] [2] Cassette Plate T DM5
[7] [7] Cylinder Assembly T DM1,DM6 Desolder, 3(S-2)
Desolder, LDG Belt,
[8] [8] Loading Motor Assembly T DM1,DM7
2(S-3)
[9] [9] AC Head Assembly T DM1,DM7 (S-4)
[10] [2] Tape Guide Arm Assembly T DM1,DM8 *(P-2)
[11] [10] C Door Opener T DM1,DM8 *(L-4)
[12] [11] Pinch Arm (B) T DM1,DM8 *(P-3)
[13] [12] Pinch Arm Assembly T DM1,DM8
[14] [14] FE Head Assembly T DM1,DM9 (S-5)
[15] [15] Prism T DM1,DM9 (S-6)
[16] [2] Slider Shaft T DM10 *(L-5)
[17] [16] C Drive Lever (SP) T DM10
[18] [16] C Drive Lever (TU) T DM10 (S-7),*(P-4)
[19] [19] Capstan Motor B DM2,DM11 3(S-8), Cap Belt
[20] [20] Clutch Assembly (HI) B DM2,DM12 (C-1)
[21] [20] Center Gear B DM12
*[22] [22] F Brake Assembly (HI) B DM2,DM12 *(L-6)
[23] [22] Worm Holder B DM2,DM13 (S-9),*(L-7),*(L-8)
[24] [22] Pulley Assembly (HI) B DM2,DM13
[25] [25] Mode Gear B DM2,DM13 (C-2)
[26] [20],[25] Mode Lever (HI) B DM2,DM13 (C-3)
[22],[23], (+)Refer to Alignment
[27] Cam Gear (A) (HI) B DM2,DM13 (C-4)
[26] Sec.Pg.2-4-8
[28] [26] TR Gear C B DM2,DM13 (C-5)
[29] [28] TR Gear Spring B DM13
[30] [29] TR Gear A/B B DM13
[31] [31] FF Arm (HI) B DM1,DM13
[32] [26] Idler Assembly (HI) B DM1,DM14 *(L-9)
[33] [26] BT Arm B DM2,DM14 *(P-5)
2-4-1 U27HSPALDA
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
Loading Arm (SP) (+)Refer to Alignment
[34] [26] B DM2,DM14
Assembly Sec.Pg.2-4-8
Loading Arm (TU) (+)Refer to Alignment
[35] [34] B DM2,DM14
Assembly Sec.Pg.2-4-8
M Brake (TU) Assembly
[36] [16],[26] T DM1,DM15
(HI)
M Brake (SP) Assembly
[37] [2],[26] T DM1,DM15 *(P-6)
(HI)
[38] [37] Tension Lever Assembly T DM1,DM15
[39] [38] T Lever Holder T DM15 *(L-10)
[40] [40] M Gear (HI) T DM1,DM15 (C-6)
[41] [15],[40] Sensor Gear (HI) T DM1,DM15 (C-7)
[42] [36],[40] Reel T T DM1,DM15
[43] [38] Reel S T DM1,DM15
Moving Guide S
[44] [34],[38] T DM1,DM16
Preparation
Moving Guide T
[45] [35] T DM1,DM16
Preparation
[46] [19] TG Post Assembly T DM1,DM16 *(L-11)
(+)Refer to Alignment
[47] [27] Rack Assembly R DM17
Sec.Pg.2-4-8
[48] [47] F Door Opener R DM17
[49] [49] Cleaner Assembly T DM1,DM6
[50] [49] CL Post T DM6 *(L-12)
(1) (2) (3) (4) (5) (6) (7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
.
* [ 22 ] F Brake Assembly (HI) is not used in 2 head model.
2-4-2 U27HSPALDA
Top View
[44] [7] [45] [49] [9] [46] [8]
[14]
[13]
[11]
[15]
[38]
[10]
[12]
[37]
[36]
Fig. DM1
[35]
[34]
[23] [25]
[24]
[26]
[27]
Fig. DM2
2-4-3 U27HSPALDA
[3]
(S-1) [4]
(L-3)
[5]
(L-2)
[6]
(P-1)
Fig. DM5
[49]
Fig. DM3 [7]
Pin D [50]
(L-12)
Pin C A
[2]
2 Pull up 1 Slide
Pin A
Pin B
Slot A
(S-2)
Slots B
Slot A
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown. Desolder Lead with
from bottom Red Stripe
Locking tab View for A View for A Fig. DM6
Fig. DM4
2-4-4 U27HSPALDA
(S-4)
(S-5)
[9] [14]
[8] (S-6)
[15]
Desolder [8]
from bottom
(S-3)
Lead with White Stripe
LDG
Belt View for A
Fig. DM7 Fig. DM9
(P-3)
[16]
[13]
[18]
[12]
(P-4)
[10]
(P-2)
(S-7)
Pin of [12]
Pin of [10] Fig. DM10
Groove of [27]
View for A
Fig. DM8
2-4-5 U27HSPALDA
(S-8) [26]
(C-3)
(S-9)
(L-8)
[23]
(L-7)
[24] (C-5)
(C-4) (C-2)
[28]
[29] [25]
[30]
[19]
Cap Belt
[27]
Fig. DM11
[31]
[21]
Position of Mode Lever when installed
Bottom View
[26]
[27]
[27]
Fig. DM12
2-4-6 U27HSPALDA
(P-5)
[33] [45]
Refer to the Alignment [44]
Section, Page 2-4-8. [46]
(L-11)
[35]
[32]
(L-9) [34]
Fig. DM16
Fig. DM14
[38]
[36]
[43]
(P-6) turn
[39]
(L-10)
turn [42] [48] [47]
turn Slide
Fig. DM17
[37]
(C-7)
[41]
(C-6)
[40]
Fig. DM15
2-4-7 U27HSPALDA
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that
Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in
essential that the correct relationship between individ- Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other, install
the Loading Arm (SP) Assembly so that the last tooth
of the gear meets the most inside teeth of the Mode
IMPORTANT:
Gear. See Fig. AL2.
If any one of these alignments is not performed prop-
erly, even if off by only one tooth, the unit will unload
or stop and it may result in damage to the mechanical Alignment 1
Triangle Marks
or electrical parts.
Loading Arm
Alignment points in Eject Position (SP) Assembly
Last Tooth
Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the first tooth on the
gear of the Rack Assembly meets the first groove on
Bottom View Alignment 1 the Cam Gear (A) (HI) as shown in Fig. AL3.
First tooth
Fig. AL1
First groove
Gear on Rack Assembly
on the Cam Gear (A)
Fig. AL3
2-4-8 U27HSAPM
EXPLODED VIEWS AND
PARTS LIST SECTION
27A-650/27A-654
TABLE OF CONTENTS
Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-1
Mechanical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-1
Deck Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4-1
EXPLODED VIEWS
Front Panel
A1X
3-1-1 HE450FEX
Cabinet
2L011
2B18
2L011
2L011
A2
2L011
2B9
2B9
A5
JACK CBA
2L012 2L011
2L022
2L042
2L021
2L021
2L021 2L021 2L051
2L041 2L022 2B5
A4
2L041
2L021
SUB JACK CBA
SENSOR CBA
2L031
AFV CBA
2B7
2L041
A3
A7
3-1-2 HE450CEX
[ 27A-650 only ]
Packing
X22 X1 X20 X3 X2
Some Ref. Numbers are not in sequence.
S2
X4
S3
S2
Unit
A14
S1
3-1-3 HE450PEX
DECK EXPLODED VIEWS
Deck Mechanism View 1
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
B2 SLIDUS OIL #150
B35
L1467 B494
L1191
B9 B73 B10 B553
B411
B567
L1053
B410
B74
L1051
Chassis Assembly
Top View (Lubricating Point)
B501
L1450
L1450
B12
B121 L1466
B11 B126
B571 B492 B8
B37 B86
3-1-4 U27HSDEX
Deck Mechanism View 2
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
B587 SLIDUS OIL #150
B487 B521
B416 B591 SANKOUL FG84M (Yellow grease)
B590 B522
B499
B148 L1406 B3
B508 B573
B574
B592
B585 B518 B558
B564 B557
B31
B414
B572
B565
L1151 B525
B417
B584
B568
B578
B133
B579 B551
B582
B580 A
B583 B491
B559
B507
View B516
for A
3-1-5 U27HSDEX
Deck Mechanism View 3
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321 SLIDUS OIL #150
B347
L1321
B355
B354
B483
B425
B482
B562
B300
B563
B313
B529
B360
B359
B361
B555
B303
3-1-6 U27HSDEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a Ref. No. Mark Description Part No.
! have special characteristics important to safety. REMOTE CONTROL UNIT 364/CRC007 NA664ED
Before replacing any of these components, read care- X2 DRY BATTERY R6P/2S XB0M451T0001
fully the product safety notice in this service manual. DRY BATTERY ES-GR6M-C XB0M571GLP01
Don't degrade the safety of the product through X3 RF CORD PAL 1.2M WPZ0122LG001
improper servicing. RF CABLE CC1001020012010 WPZ0122LW001
X4 ACCESSORY BAG K8092BA 0VM404632
X20! A OWNER'S MANUAL(ITALIAN) HE450ED 0VMN03504
NOTE:
X20! B OWNER'S MANUAL(GERMAN) HE458ED 0VMN03519
Parts that are not assigned part numbers (---------) are
X22 A SERVICE CENTER LIST HC2C0ED 0VMN03071
not available.
R757 CHIP RES.(1608) 1/10W J 75 RRXAJR5Z0750 TP301 PCB JUMPER D0.6-P10.0 JW10.0T
R758 CHIP RES.(1608) 1/10W J 4.7k RRXAJR5Z0472 TP501 PCB JUMPER D0.6-P6.0 JW6.0T
R759 CHIP RES.(1608) 1/10W J 4.7k RRXAJR5Z0472 TP502 PCB JUMPER D0.6-P5.0 JW5.0T
R851 CHIP RES.(1608) 1/10W J 1.5k RRXAJR5Z0152 TP506 PCB JUMPER D0.6-P5.0 JW5.0T
R852 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 TP507 PCB JUMPER D0.6-P6.0 JW6.0T
R853 CHIP RES.(1608) 1/10W J 1k RRXAJR5Z0102 TU701 TUNER UNIT TMDG2-631A UTUNPLBAL012
VR501 CARBON P.O.T. 100k B VRCB104HH014
SWITCHES
X301 X'TAL 4.433619MHz or FXC445LLN001
SW501 TACT SWITCH KSM0614B or SST0101HH013
X'TAL 4.433619MHz 1811388
TACT SWITCH SKQSAF001A or SST0101AL041
X501 X'TAL 12.000MHz FXD126LDS001
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
X502 X'TAL 32.768kHz(20PPM) or FXC323LQUA01
SW502 TACT SWITCH KSM0614B or SST0101HH013
X'TAL 32.768kHz(20PPM) FXC323LDS002
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
SW503 TACT SWITCH KSM0614B or SST0101HH013 SUB JACK CBA
TACT SWITCH SKQSAF001A or SST0101AL041
Ref. No. Description Part No.
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
SUB JACK CBA (MCV-B) -----------
SW504 TACT SWITCH KSM0614B or SST0101HH013
Consists of the following
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01 CAPACITORS
SW505 TACT SWITCH KSM0614B or SST0101HH013 C751 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222
TACT SWITCH SKQSAF001A or SST0101AL041 C752 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222