DOL STARTER

System Voltage 460 Volt

Phase 3 Phase 3
Type of Motor 3 Phase Induction
Motor Size 54 KW 54.00
Motor Code F
Motor Efficiency 93%
Motor RPM 1770
System P.F 0.87
Application of Motor Squirrel Cage Motor

Place of Over Load Relay In the line (Putting the overload before the motor)

Motor Torque / Current

Motor Rated Tourque (Full Load): 215 lb-ft (5252xHpxRPM)
Motor Rated Tourque (Full Load): 291 Nm (9500xKw/RPM)
Motor Starting Torque: 583 Nm
Lock Rotor Current IL(Min): 454 Amp
Lock Rotor Current IL(Max): 235 Amp
Motor Starting Current : 545 Amp (6 to 7 x Full Load Current)
Motor Full Load Current (Line): 78 Amp
Motor Full Load Current (Phase): 45 Amp
Fuse (As per NEC 430-52)
Non-Time Delay Fuse (Max) 234 Amp (3 x full Load Current )
Time Delay Fuse (Max) 136 Amp (1.75 x full Load Current )

Circuit Breaker (As per NEC 430-52)

Instantaneous Trip Circuit Breaker (Max) 623 Amp (8 x full Load Current )
Inverse Time Circuit Breaker (Max) 195 Amp (2.5 x full Load Current )

Over Load Relay Setting

Relay Min (70% of FLC Phase): 31 Amp
Relay Max (120% of FLC Phase): 54 Amp
OR
Relay Setting (100% of FLC Line): 78 Amp

Contactor
Type of Contactor: AC3
Making / Breaking Capacity of Contactor: 779 Amp
Main Contactor (100% of FLC Line): 78 Amp

###3.31
3.7
 4.6
###0.37
2.95

1 Phase
3 Phase
HP
KW
Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Application Contactor Making Cap

Non-Inductive or Slightly Inductive
AC1 1.5
,Resistive Load
Slip Ring Motor AC2 4
Squirrel Cage Motor AC3 10
Rapid Start / Stop AC4 12
Switching of Electrical Discharge Lamp AC5a 3

Switching of Electrical Incandescent Lamp AC5b 1.5

Switching of Transformer AC6a 12

Switching of Capacitor Bank AC6b 12
Slightly Inductive Load in Household or
AC7a 1.5
same type load
Motor Load in Household Application AC7b 8
Hermetic refrigerant Compressor Motor with
AC8a 6
Manual O/L Reset
Hermetic refrigerant Compressor Motor with
AC8b 6
Auto O/L Reset
Control of Restive & Solid State Load with
AC12 6
optocoupler Isolation
Control of Restive Load and Solid State with
AC13 10
T/C Isolation
Control of Small Electro Magnetic Load
AC14 6
( <72VA)
Control of Small Electro Magnetic Load
AC15 10
( >72VA)

In the line (Putting the overload before the motor same as in DOL)
In the windings (overload is placed after the Winding Split in to main and delta Contactor)

Code Min Max

A 1 3.14 5
B 3.15 3.54 5
C 3.55 3.99
D 4 4.49
E 4.5 4.99
F 5 2.59
G 2.6 6.29
H 6.3 7.09
I 7.1 7.99
K 8 8.99
L 9 9.99
M 10 11.19
N 11.2 12.49
P 12.5 13.99
R 14 15.99
S 16 17.99
T 18 19.99
U 20 22.39
V 22.4
 STAR-DELTA STARTER
Jignesh.parmar www.electricalnotes.wordpress.com [email protected]
System Voltage 460 Volt
Phase 3 Phase 3
Type of Motor 3 Phase Induction
72.3860589812 Motor Size 54 KW
Motor Code F
Motor Efficiency 93%
Motor RPM 1770
System P.F 0.87
Application of Motor Squirrel Cage Motor

ore the motor) Place of Over Load Relay In the windings (overload is placed after the W

Motor Starting / Full Load Current

Motor Rated Tourque (Full Load) 215 lb-ft
Motor Rated Tourque 291 Nm
Motor Starting Torque 583 Nm
Lock Rotor Current IL(Min): 454 Amp
Lock Rotor Current IL(Max): 235 Amp
7 x Full Load Current) Motor Starting Current : 234 Amp
Motor Full Load Current (Line): 78 Amp
Motor Full Load Current (Phase): 45 Amp
Fuse (As per NEC 430-52)
full Load Current ) 3 Non-Time Delay Fuse (Max) 234 Amp
5 x full Load Current ) 2 Time Delay Fuse (Max) 136 Amp

Circuit Breaker (As per NEC 430-52)

full Load Current ) 8 Instantaneous Trip Circuit Breaker (Max) 623 Amp
x full Load Current ) 3 Inverse Time Circuit Breaker (Max) 195 Amp

Over Load Relay Setting

Relay Min (70% of FLC Phase): 31 Amp
Relay Max (120% of FLC Phase): 54 Amp
OR
Relay Setting (58% of FLC Line): 45 Amp

Contactor
Type of Contactor: AC3
Making / Breaking Capacity of Contactor: 779 Amp
Main Contactor (58% of FLC Line): 45 Amp
Delta Contactor (58% of FLC Line): 45 Amp
Star Contactor (33% of FLC Line): 26 Amp
Transient Time Delay Setting 100ms

3.31
3.7
 4.6
0.37
2.95

2.59
2.59
ARTER
Jignesh.parmar www.electricalnotes.wordpress.com [email protected]

54 72

age Motor

dings (overload is placed after the Winding Split in to main and delta Contactor) 0

(5252xHpxRPM)
(9500xKw/RPM)

(3x Full Load Current)

(3 x full Load Current ) 3

(1.75 x full Load Current ) 2

(8 x full Load Current ) 8

(2.5 x full Load Current ) 3

(1/3 Full Load Current) (Start,Transition,Running)

(1/3 Full Load Current) (Running)
(1/3 Full Load Current) (Start)
 Time Delay Fuse
Single Phase 300%
3 Phase Induction 300%
Synchronous 300%
Wound Rotor 150%
Direct Current 150%
Non-Time Delay Fuse Instantaneous Trip Inverse Time
175% 800% 250%
175% 800% 250%
175% 800% 250%
150% 800% 150%
150% 200% 150%
 ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CO
MAIN CONTACTOR AUXILIARY C

1 NO 1 NC 3NO + 1NC
1 3 5 13 1 3 5 21 13 33 43

2 4 6 14 2 4 6 22 14 34 44
NO:13-14 NC:21-22 NO:13-14, 33-34, 43-44
NC:21-22

1 NO + 1NC 2 NO + 1NC 2NO + 2NC

1 3 5 13 21 1 3 5 13 21 43 31 13 21 31 43

2 4 6 14 22 2 4 6 14 22 44 32 14 22 32 44
NO:13-14 NO:13-14, 43-44 NO:13-14, 43-44
NC:21-22 NC:21-22, 31-32 NC:21-22, 31-32

2 NO + 3NC 2 NO + 1NC 2NO + 2NC

1 3 5 13 21 31 41 53 1 3 5 13 43 53 21 31 53 61 71 83

2 4 6 14 22 32 42 54 2 4 6 14 44 54 22 32 54 62 72 84
NO:13-14, 53-54 NO:13-14, 43-44, 53-54 NO:53-54. 83-84
NC:21-22, 31-32, 41-42 NC:21-22, 31-32 NC:61-62, 71-72

2 NO + 2NC 1NO + 3NC

1 3 5 13 21 31 43 13 21 31 41

2 4 6 14 22 32 44 14 22 32 42
NO:13-14, 43-44 NO:13-14
NC:21-22, 31-32 NC:21-22, 31-32, 41-42
UXILIARY CONTACTOR
AUXILIARY CONTECTOR

3NO + 1NC 1NO + 1NC

21 21 13

22 22 14
3-14, 33-34, 43-44 NO:13-14
NC:21-22

2NO + 2NC 1NO + 1NC

43 31

44 32
3-14, 43-44 NO:43-44
NC:31-32

2NO + 2NC 2NO + 2NC

53 61 71 83

54 62 72 84
3-54. 83-84 NO:53-54, 83-84
NC:61-62, 71-72

1NO + 3NC

3-14
1-22, 31-32, 41-42
 SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6
AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84
AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from

above Summary