Control pressure switch series FF 4

0.11 up to 250 bar, ample wiring room, easy to adjust

high repeatability of set switchpoints, easily read scale

Applications
Air compressors, water pumps, booster pumps, firefighting equipment,
oil supply equipment .

Description
TIVAL pressure switches of the FF 4 series are suitable for a wide range
of applications. They can be utilized for:
Monitoring and controlling the pressure of liquid or gaseous media in
pipelines, tanks, vats, pressure vessels and apparatus.
Applications in process control, cooling, pneumatics and hydraulics.
Pressure monitoring of cooling circuits and lubrication systems on
various types of machinery.
Automatic switching of pump and compressor motors for supplying water
to dwellings, booster pumps, firefighting equipment and on compressed
air systems.
103 mm
Mode of operation
151 mm
The pressure of the monitored medium operates against a flat diaphragm,
75,5 mm bellows or plunger (depending on pressure range). A system of levers and
springs work on a snapaction cascade switch of high vibration resistance,
a
14 mm ensuring flutterfree switching. With no pressure on the diaphragm contact 1-2
is closed. This can be used as an ON signal for a pump or compressor motor.
40,5 mm
If pressure exceeds the upper switchingpoint, contact 1-2 opens and contact
5,5 mm 1-4 closes. The connected motor will be switched off. Contact 1-4 is often
40 mm used to indicate the off condition.
50 mm
84,5 mm 77,5 mm
Contact 1-2 will close again, when the pressure on the diaphragm has
dropped below the set lower switchpoint. Upper and lower switch points can
FF 4-2, FF 4-4, FF 4-8, be adjusted independently of each other using a screwdriver. The two switch
FF 4-16, FF 4-32 points are indicated on the scale inside the unit.

Change-over contact with manual reset min.:

If the pressure drops below the set value, contact 1-4 opens and contact
1-2 closes and locks. When the pressure has risen above the set value, the
contact can be unlocked with the manual reset button.
103 mm
Change-over contact with manual reset max.:
151 mm
If the pressure rises above the set value, contact 1-2 opens and contact 1-4
75,5 mm closes and locks. When the pressure has dropped below the set value, the
contact can be unlocked with the manual reset button.
14 mm
57 mm
Pressure connection, pressure sensing element, switch mechanism and
electrical terminals are fitted on a die-cast aluminum-alloy base. The scale
and switch are protected against environmental effects by an impact-resistant,
40,5 mm
5,5 mm transparent polycarbonate cover, (CTI 200-225) and can be lead-sealed.
40 mm
50 mm Included in standard units: Rubber grommet with orifice for cable entry,
84,5 mm 77,5 mm pressure connector Y, made out of plastic for demineralised water
FF 4-12, FF 4-30, FF 4-60, applications.
FF 4-120, FF 4-250
Options upon request: GL - approved version
Gold flashed contacts UL / CSA - approved version
Cable gland M 20 ATEX - approved version
for protection IP 65
VdS - approved version
Viton diaphragm for aggressive media
Manual reset

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Control pressure switch series FF 4

Types
Pressure switch with perbunan diaphragm for mineral oils, water and air. Additional type G = gold flashed contacts
Pressure connector: H (G 3/8 Female thread, DIN ISO 228/I), silumin. VDE 0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (bar) adjustable (bar) (bar) pressure (bar) pressure (bar) (bar)

FF 4-2 DAH 0,11 ... 2 0,04 ... 1,89 0,07 0,11 20 40 0,5 / 1,5 1010061
FF 4-2 DAH G 0,11 ... 2 0,04 ... 1,89 0,07 0,11 20 40 0,5 / 1,5 1010109
FF 4-4 DAH 0,22 ... 4 0,07 ... 3,75 0,15 0,25 24 40 1 / 3 1010062
FF 4-4 DAH G 0,22 ... 4 0,07 ... 3,75 0,15 0,25 24 40 1 / 3 1010012
FF 4-8 DAH 0,5 ... 8 0,2 ... 7,5 0,3 0,5 30 40 2 / 6 1010078
FF 4-8 DAH G 0,5 ... 8 0,2 ... 7,5 0,3 0,5 30 40 2 / 6 1010096
FF 4-16 DAH 1 ... 16 0,4 ... 15 0,6 1 36 48 4 / 12 1010081
FF 4-16 DAH G 1 ... 16 0,4 ... 15 0,6 1 36 48 4 / 12 1010102
FF 4-32 DAH 2 ... 32 0,8 ... 30 1,2 2 52 64 10 / 20 1010076
FF 4-32 DAH G 2 ... 32 0,8 ... 30 1,2 2 52 64 10 / 20 1010003
* at lower ... higher end of range

Types
Pressure switch with perbunan diaphragm and plastic pressure connector suitable i.e. for demineralised water.
Pressure connector: Y (G 3/8 Female thread, DIN ISO 228/I), polyamid. VDE 0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (bar) adjustable (bar) (bar) pressure (bar) pressure (bar) (bar)

FF 4-2 DAY 0,11 ... 2 0,04 ... 1,89 0,07 0,11 6 12 0,5 / 1,5 1010077
FF 4-4 DAY 0,22 ... 4 0,07 ... 3,75 0,15 0,25 8 12 1 / 3 1010063
FF 4-8 DAY 0,5 ... 8 0,2 ... 7,5 0,3 0,5 12 16 2 / 6 1010084
FF 4-10 DAY 0,7 ... 10 0,3 ... 9,2 0,4 0,8 12 16 4 / 5 1010073
FF 4-16 DAY 1 ... 16 0,4 ... 15 0,6 1 20 24 4 / 12 1010082
* at lower ... higher end of range

Types
Pressure switch with stainless steel bellows Declaration of Conformity in acc. with PED,
media temperature up to 200C, de-ionised water
Pressure connector: G (G 1/4 Female thread DIN ISO 228/I), stainless steel. VDE 0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (bar) adjustable (bar) (bar) pressure (bar) pressure (bar) (bar)

FF 4-12 AAG 1 ... 12 0,5 ... 11,2 0,5 0,8 12 16 6/ 7 1010074

FF 4-30 AAG 4 ... 30 1 ... 26,4 1,8 3,6 30 42 16 / 20 1010066
* at lower ... higher end of range

Types
High pressure switch with plastic plunger.
Throttle is fitted as standard on these units. This must be removed for use with viscous media.
Pressure connector: H (G 3/8 Female thread, DIN ISO 228/I), stainless steel. VDE 0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (bar) adjustable (bar) (bar) pressure (bar) pressure (bar) (bar)

FF 4-60 PAH 8 ... 60 4 ... 52 4 8 100 120 20 / 40 1010064

FF 4-120 PAH 16 ... 120 8 ... 104 8 16 200 240 20 / 80 1010079
FF 4-250 PAH 30 ... 250 14 ... 226 12 24 400 500 100 / 200 1010072
* at lower ... higher end of range
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Control pressure switch series FF 4

Types
Pressure switch with manual reset DDH = reset min., DRH = reset max.
Pressure connector: H (G 3/8 Female thread, DIN ISO 228/I), silumin. VDE 0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (bar) adjustable (bar) (bar) pressure (bar) pressure (bar) (bar)

FF 4-2 DRH 0,11 ... 2 0,2 20 40 0,5 / 1,5 1010106

FF 4-2 DDH 0,04 ... 1,89 0,1 20 40 0,5 / 1,5 1010107
FF 4-4 DRH 0,22 ... 4 0,5 24 40 1 / 3 1010016
FF 4-4 DDH 0,07 ... 3,75 0,2 24 40 1 / 3 1010100
FF 4-8 DRH 0,5 ... 8 1,0 30 40 2 / 6 1010069
FF 4-8 DDH 0,2 ... 7,5 0,4 30 40 2 / 6 1010094
FF 4-16 DRH 1 ... 16 2,0 36 48 4 / 12 1010110
FF 4-16 DDH 0,4 ... 15 0,8 36 48 4 / 12 1010101
FF 4-32 DRH 2 ... 32 4,0 52 64 10 / 20 1010057
FF 4-32 DDH 0,8 ... 30 1,6 52 64 10 / 20 1010087

Types
Pressure switch with UL / CSA-approval IP 65 for mineral oils, water and air.
Pressure connector: F (1/418 NPTF), silumin. Cable gland 1/2 14 NPTF is fitted as standard on these units.
VDE 0170/0171/0660, IEC 337-1, IEC 553-1

Order Upper Lower Smallest Max. Max. Standard Part No.

reference switch pt. switch pt. diff.* operating test setting
adjustable (psi) adjustable (psi) (psi) pressure (psi) pressure (psi) (psi)

FF444-V1 DAF 1,5 ... 29 0,5 ... 27 1 0,5 290 580 7 / 22 1010308
FF444-V2 DAF 3 ... 58 1 ... 54 2 4 348 580 14 / 44 1010309
FF444-V3 DAF 7 ... 116 3 ... 109 4 7 435 580 29 / 87 1010310
FF444-V4 DAF 15 ... 232 6 ... 217 9 14 522 696 58 / 174 1010311
FF444-V5 DAF 29 ... 464 12 ... 435 17 29 769 928 145 / 290 1010312
FF444-V6 PAF 116 ... 870 58 ... 754 58 116 1450 1740 290 / 580 1010299
FF444-V7 PAF 232 ... 1740 116 ... 1508 116 232 2900 3840 290 / 1160 1010300
FF444-V8 PAF 435 ... 3625 203 ... 3277 174 348 5800 7250 1450 / 2900 1010301
* at lower ... higher end of range

Technical data
Rated operating current at 230 V 16 A Protection acc. to DIN 40 050 /IEC 529 IP 54
AC 1 with rubber grommet
Rated operating current at 230 V 6A Protection acc. to DIN 40 050 /IEC 529 IP 65
AC 15 with cable glands PG 13.5/M20
Rated operating current at 230 V 0,1 A Ambient temperature range -20...+70 C
DC 13
Permissible motor power 1 ~ 230 V 0.55 kW Perm. medium temperature (...DAH, PAH) +70 C
(...DAY) +50 C
Resistance to vibration 4g (...AAG) +200 C
10 up to 1000 Hz Repeatability < 2% FS

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Control pressure switch series FF 4

Media compatibility guide

Medium name Chemical Formula Stainless steel Perbunan Viton Plastic

Acetone CH3COCH3 X
Acetylene HC = CH X X X X
Air - X X X X
Benzene Sulphur-free X X
Butane C4H10 X X X X
Butyl acetate CH3COOC4H9 X
Butyl alcohol CH3-CH2-CH2-CH2-OH X
Carbon dioxide CO2 X X X X
Carbonic acid H2CO3 X X X X
Chlorine Cl2 X
Crude oil - X X X X
Diesel oil See fuels X X X X
Ethyl acetate CH3OOOC2H5 X
Fuels Diesel oil, X X X X
Leaded petrol X X X X
Benzene X X
Glycerine CH2OH-CHOH-CH2OH X X X X
Glycol CH2OH-CH2OH X X X X
Heating fuel oil See also oils X X X X
Hydrogen H2 X X X
Inert gases - X
Methanol CH3OH X
Methyl chloride CH3Cl X
Natural gas - X X X X
Nitrogen N2 X X X X
Oils Mineral X X X X
Oils Vagetable X X X
Oxygen O2 X X
Ozone - X X
Perchlorethylene CCI2=CCL2 X X
Petrol All types X X
Phenolic acid C6H5(OH) X
Propane C3H8 X X X X
Sulphar dioxide SO2 X d
Toluene (Metyl benzene) C6H5CH3 X X
Trichlorethene CHCI=CCI2 X X
Water Steam/vapor X X X
Water Destilled, de-aerated X X X X
Water Sea water X X X
Xylene C6H4(CH3)2 X X
X = recommended, d = dry

Accessories
Order reference Description Weight Part No.
(g)
Throttles
Throttle FF4-2...32 Throttle for series FF4-2 up to 32 3 1011002
Throttle FF4-60...250 Throttle for series FF4-60 up to 250 3 1011003
Glands
H 124-114 Steel gauge fitting, G 3/8 - G 1/2 180 1071004
Gland M 20 Glands FF4 - 1011004
Nut M 20 Nut FF4 - 1011007
Cover
H FF4 Cover FF4 - 1011001

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Control pressure switch series FF 4

Dimensions

M4

5,5 mm 4 mm
6 mm

Throttle screw for FF 4-2 up to 32 Throttle screw for FF 4-60 up to 250

approx. weight: 0,003 kg approx. weight: 0,003 kg

Order No.: 1011002 Order No.: 1011003

G 3/8

G 1/2

Gauge fitting
Steel, G 3/8 - G 1/2, Type: H 124-114
approx. weight: 0.18 kg
Order No.: 1071004

Circuit diagrams

Change-over contact Change-over contact Change-over contact

with manual reset min. with manual reset max.

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Control pressure switch series FF 4

Pressure diagrams
Above charts show the smallest adjustable differential.
Example per figure FF 4-4: If upper setting is at 3.25 bar, lower setting can be adjusted between 0.07
and 3.0 bar (see arrows in the drawing).

FF 4-2 2
FF 4-4 4

bar
bar

3,5
1,6
3
2,5
Upper switching point

Upper switching point

1,2
2
0,8 1,5
1
0,4
0,5
0 0
0 0,4 0,8 1,2 1,6 2 0 1 2 3 4
Lower switching point bar Lower switching point bar

FF 4-8 FF 4-12
8 12
bar

bar

7
10
6
8
5
Upper switching point
Upper switching point

4 6
3
4
2
2
1
0 0
0 2 4 6 8 0 2 4 6 8 10 12
Lower switching point bar Lower switching point bar

FF 4-16 16
FF 4-30
30
bar

bar

25
12
20
Upper switching point
Upper switching point

8 15

10
4
5

0 0
0 4 8 12 16 0 5 10 15 20 25 30
Lower switching point bar Lower switching point bar

FF 4-32 32
FF 4-60 60
bar

bar

50
24
40
Upper switching point

Upper switching point

16 30

20
8
10

0 0
0 8 16 24 32 0 10 20 30 40 50 60
Lower switching point bar Lower switching point bar

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Control pressure switch series FF 4

Pressure diagrams
FF 4-120 120
FF 4-250 250
bar

bar
100 200
80
Upper switching point

Upper switching point

150
60
100
40

20 50

0 0
0 20 40 60 80 100 120 0 50 100 150 200 250
Lower switching point bar Lower switching point bar

TIVAL Distributionscenter Berlin

ELEKTRO.TEC GmbH
Eichborndamm 129-139
D-13403 Berlin

Tel.: 030/4111024
Fax: 030/4111025
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