First Step Scon (Me0202 9b)
First Step Scon (Me0202 9b)
First Step Scon (Me0202 9b)
SCON <Series>
S C O N - C A- 2 0 I H A- N P - 3 - 1 -DN-**
<Identification for IAI use only>
* There is no identification in some cases.
Electromagnetic Brake Compulsory
Release Switch (mounted on Front Panel)
Insulation Resistance
Switching NOM (standard)/BK RLS (compulsory release)
500V DC 10M or more
(200.5)
3. Instruction manuals related to this product, which are contained in the Instruction manual (DVD).
(200.5)
PIO specifications Command Pulse
184
194
184
194
No. Name Manual No. excluding Servo 1/50 < A/B < 50/1
Multiplying Factor
1 SCON Controller Instruction Manual ME0161 Press) Setting Range of A and B (set to parameter) : 1 to 4096
(Electrical Gear: A/B)
2 SCON-CA/CAL/CGAL Controller Instruction Manual ME0243
Feedback Pulse C: Differential System (Line Driver System) MAX. 500Mpps
3 SCON-CB/CGB Controller Instruction Manual ME0340 (Dedicated for PIO Specifications) (It is available to output to 109Kpps for lenear)
4 SCON-CB/CGB Controller Servo Pressing Function Instruction Manual ME0345 CA/CB/CGB: Differential System (Line Driver System)
5 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual ME0155 MAX. 2.5Mpps
5
6 Touch Panel Teaching CON-PTA/PDA/PGAS Instruction Manual ME0295 Common : Open Collector Type 500Kpps max. 4.2 4.2
7 Touch Panel Teaching TB-01 Position Controller Instruction Manual ME0324 (under condition JM-08 is used) Absolute Battery Side View (in common)
Absolute Battery
(for Absolute Encoder Type) (for Absolute Encoder Type)
SCON-CAL/CGAL
Brake Box (Option) : RCB-110-RA13-0 2. Precautions regarding wiring method
(6)
49 116 4.5 Item Specification Carry out noise elimination measures for power devices on
Primary Secondary
Body Size W162 H94 D65.5mm Shaft Shaft the same power path and in the same equipment.
Power Voltage and Current 24V DC10% 1A
Encoder Output Connector
The following are examples of measures to eliminate noise
Connection Cable Encoder Cable sources.
(Model Code CB-RCS2-PLA010) 1m 1) AC solenoid valves, magnet switches and relays Relay coil
LS Input Connector +24V 0V
[24V Power Supply Connector] [Measure] Install a Surge absorber parallel with the coil.
Connector on 2) DC solenoid valves, magnet switches and relays
Cable Side
146.5
158
4
(Enclosed in MC1.5/2-STF-3.5 (Phoenix Contact) Encoder Input Connector [Measure] Mount the windings and diodes in parallel.
standard package) Select a diode built-in type for the DC relay + -
min100
+24V 0V
Applicable Cable AWG28 to 16 4. Heat Radiation and Installation
Pin No. Signal Explanation
12
Design and Build the system considering the size of the controller box, location of the controller and
Terminal Power Supply Grounding for cooling factors to keep the ambient temperature around the controller below 40C. Apply screws sized
1 0V
Assignment Brake Excitation
M4 10mm when attaching the product with screws.
94
70
For Brake Excitation and
2 24VIN 24V Power Supply
(17)
12
4.5 [Connectors 1 and 2 for External Brake Release Switch Connection] 4-5 5 152 5
For DIN Rail (6) 22.5 Connected 162 Place a fan to make the
* There is no DIN rail part on the type with screw attachment. Brake Release Switch 10mm or more
Mounting Type Equipment 142
ambient temperature even
For Screw-fixed Type Connector on
SCON-CGB Cable Side XAP-02V-1 Connector 2 for Air Flow
100mm
(Please prepare (Contact BXA-001T-P0.6) (JST) External Brake Release
50mm Fan
3000 to 3300W separately) Switch Connection
50mm or more Regenerative
or more
(for the secondary shaft)
Switch Rating 30V DC Minimum Current 1.5mA or more Resistor Unit
10mm
Pin No. Signal Explanation Connector 2 for Power Supply POWER ON LED or more
Terminal 1 BKMRL Brake Release Switch Input External Brake Release Input Connector (turns in green while on)
Assignment Switch Connection 50mm
COM Power Supply Output for Brake or more
2 (for the primary shaft)
Release Switch Input
150mm
(Note) Short circuit of pin No. 1 and 2 of this connector releases the brake compulsorily. Brake Box
or more
Same as the brake release switch on SCON main unit, it is possible to release the brake.
Do not keep the compulsory release condition while in automatic operation.
100mm 50mm 30mm
or more or more or more
Loadcell (Dedicated for SCON-CA/CB/CGB Option) 50mm
or more
50mm
or more
Air Flow
This is the pressing force measurement unit that is used for the force control.
This is used by connecting to the actuator corresponding to the force control or servo press.
[Specification]
Item Specification SCON-CAL/CGAL
Loadcell System Strain Gauge
Rated Capacity [N] 200 600 2000 6000 20000 30000 50000
Allowable Overload [%R.C*1] 200 200 200 200 200 200
Loadcell Accuracy [%R.C*1] 1 1 1
or more
50 mm
10mm or more 10mm or more 10mm or more 1mm or more 1mm or more
Temperature Drift Zero 0.2 0.35 0.2
[%R.C*1/10C] Output 0.1 0.2 0.1
Applicable Temperature Range[C] 0 to 40
Regenerative Resistor Unit (Option) *1 R.C : Rated Capacity
[Refer to each actuator instruction manual for details of how to attach and the dimensions.]
This is a unit that converts the regenerative current to heat when the motor decelerates. 150mm
RESU (D)-1, RESU (D)-2
[Specification] [Appearance] 16.85 17.15
1.5
Installation Environment, Storage Environment or more
4.5
1.5
Item Specification
Screw This product is capable for use in the environment of pollution degree 2*1 or equivalent.
Body Size W35.6mm H158mm D115mm
Attachment *1 Pollution Degree 2: Environment that may cause non-conductive pollution or transient conductive
Body Weight 0.7kg
Internal Regenerative Resistor 235 80W Type pollution by frost (IEC60664-1) Air Flow
RESU-1
154
136
145
or more
Location where the surrounding air temperature exceeds the range of 0 to 40C
50 mm
First Unit RESUD-2 (Model Code CB-SC-REU010) 1m
5
DIN rail
5 106.5
Horizontal Mount/Vertical Mount Regenerative Resistor Units Location exposed to significant amount of dust, salt or iron powder
Type Location subject to direct vibration or impact
To 100W (Note 3) Not Required RESUD-1
1.5
8.5
1.5
101 to 400W 1 RESUD-2 Location where the product may come in contact with water, oil or chemical droplets SCON-CGB (For 3000 to 3300W Motor)
401 to 750W 2 Environment that blocks the air vent [Refer to Installation and Noise Elimination]
(Note 1) This is a reference for the case when the actuator is ran forward and When using the product in any of the locations specified below, provide a sufficient shield.
backward on 1,000mm stroke with the operation duty 50% under the 4
Location subject to electrostatic noise Location where high electrical or magnetic field is present
154
136
145
rated acceleration/deceleration speed and rated load. Location with the mains or power lines passing nearby
(77 from DIN rail center)
(Note 2) It is necessary to have the regenerative resistor listed above when the 100mm
operation duty is above 50%. 2. Storage Environment or more
The maximum quantity of the external regenerative resistor units that Storage environment follows the installation environment. Especially in a long-term storage,
can be connected is as stated below: consider to avoid condensation of surrounding air.
4
(9)
4.5
30.7
115
Unless specially specified, moisture absorbency protection is not included in the package when the
(Note 3) It is necessary to have one unit for LSA/LSAS-N10S Type.
34
machine is delivered. In the case that the machine is to be stored in an environment where dew
condensation is anticipated, take the condensation preventive measures from outside of the entire
package, or directly after opening the package.
RESU-35T (For SCON 3000 to 3300W)
[Specification] [Appearance]
Item Specification
Installation and Noise Elimination
Body Size W45mm H300mm D197mm
1. Noise Elimination Grounding (Frame Ground)
Body Weight 1.8kg 150mm or more
Internal Regenerative
Resistor 30 450W Other
FG connection terminal of main Controller equipment
Operation Temp. 130C5C Controller body and PE terminal on the
Built-in power supply connector
Contact Format b Contact
Temp. on 3000W or more.
Contact Open-Close 50mm
Sensor DC30V, 200mA (MAX) 30mm or more 50mm or more 30mm or more or more
Capacity Air flow
Use a copper wire cable with Other Other
its width 2.0mm2 (AWG14) or
Controller equipment equipment
[Reference for quantity to be connected]
They are not necessary for RCS3-RA15R. more for wiring.
RCS3-RA20R requires two units at maximum depending on the cycle time.
[Refer to servo press function instruction manual for details.] Earth Terminal Do not share the ground wire with or connect
Grounding resistance at 100 or less to other equipment. Ground each controller.
(Formerly Class-III grounding)
RCS2-RA13R Equipped with Brake and Loadcell in SCON-CA/CB/CGB SCON-CGB (3000 to 3300W)
Connection Diagram
SCON-C/CA/CB/CGB 24V DC
Power Supply for Brake
Circuit Breaker
Standard SCON-CGB
CB-RCS2-PLLA
Connect to back side
Leakage Breaker
Brake Box
RCB-110-RA13-0
CB-LDC-LTL RCS2-RA13R
(with Loadcell and Brake)
Power consumption varies depending on the connected actuator, etc. Select the circuit breaker that suits
to the specification. [Refer to Basic Specifications]
SCON-CAL/CGAL A ground fault circuit interrupter needs to be selected carefully considering the purposes of prevention of
fire and protection of human. Use the harmonic type for the ground fault circuit interrupter.
LED Display Also, check the leak current at the set points.
Control power
supply
Actuator
Actuator
The following models are excluded: (Note 1)
Note 1 The power rating of the motor power-OFF relay turning ON/OFF with contact CR1 is 24V DC and 10mA or less.
RSC2-RA13R Equipped with Brake, with no Loadcell, or NS Actuators with Brake Note 2 Connect such as a connector to L1/L2 terminals when cutting OFF the motor power source externally.
Note 3 CGB Types are not equipped with a relay to enable to automatically identify a teaching tool was inserted and
switch the wiring layout. (The system I/O connector does not get short-circuited between S1 and S2 terminals even
if a teaching tool is removed.) The controller on CB Types automatically identifies that a teaching tool was inserted.
24V DC (Short-circuit is made between S1 and S2 terminals inside the controller once connection is detected.)
Note 4 Since there is no motor power cutoff relay in CGB Types, make sure to establish a cutoff relay externally.
Power Supply for Brake
Connect to back side SCON-CGB (3000 to 3300W) Cable for PC software
or dummy plug
Short-circuit in the
For LS (option) cable for PC software
Class D grounding
BK+
Brake
Release Box
I/O Signal
Corresponding Type All Types CA Type
Selection in Parameter No. 25 (PIO Pattern)
C/CA/CB Type
Pulse Train Control Mode
C/CA/CB Types
Operation in Pulse Train Control Mode
Pin
No.
Category
PIO 5 6 7
Functions Electromagnetic Force Control Force Control
1
For Incremental
2
For Absolute
Servo Press (Dedicated for SCON-C/CA/CB/CGB)
Explanation of I/O Signal Functions Valve Mode 2 Mode 1 Mode 2
* Refer to instructuion manual for not described signals and details. 1A 24V P24 Pulse Train Input and Output Interface
Signal 2A 24V P24 Category Abbreviated Code Signal Name Contents of Functions
Category Signal Name Function Description 3A
Abbreviation
4A PP, /PP Inputs the command pulse train.
CSTR Start Signal (PTP Strobe) Starts moving toward the position set in Command Position No.
5A IN0 ST0 PC1 ST0 SON SON PC1 Input Command Pulse Input Input pulse frequency differs depending on the type.
PC1 to PC256 Command Position No. To input position No. desired to move (binary input) 6A IN1 ST1 [JOG+] PC2 ST1 RES RES PC2 NP, /NP [Refer to Basic Specifications]
SON Servo ON Turn the signal ON to servo ON, turn the OFF to Servo OFF. 7A IN2 ST2*1 PC4 ST2 HOME HOME PC4
Perform the home-return operation with the signal rising edge (OFF 8A IN3 PC8 ST3 TL TL PC8 AFB, /AFB Outputs the feedback pulse train.
HOME Home return 9A IN4 PC16 ST4 CSTP CSTP PC16
Input ON). Output BFB, /BFB Feedback Pulse Output Input pulse frequency differs depending on the type.
10A IN5 DCLR DCLR PC32 [Refer to Basic Specifications]
The actuator moves to the commanded position with this signal ON during ZFB, /ZFB
11A IN6 BKRL BKRL PSTR
ST0 to ST6 Start Signal 0 to 6 the electromagnetic valve mode.
(CSTR signal is not required) 12A IN7 RMOD RMOD PHOM
13A
Input
IN8 CLBR CLBR RSTR*3 ENMV When Host Unit is Differential System
Datum Position Movement is made to the position set in Parameter No. 167 when the 14A IN9 BKRL BKRL BKRL FPST
RSTR SCON
Movement Command signal is turned ON. 15A IN10 RMOD RMOD RMOD CLBR PULSE
Turns ON in the positioning band range after actuator operation. PEND 16A IN11 HOME HOME BKRL Connector for Pulse Train Control
signal will not turn OFF once it turns ON until the next operation even if the 17A IN12 *STP *STP RMOD 1
PEND/INP Position Completion Host Unit NC
actuator goes OFF the range of positioning band. INP will turn OFF. PEND 18A IN13 CSTR HOME CB-SC-PIOS 2
and INP can be switched over by the parameter. Positioning Unit NC
19A IN14 RES RES RES RES 3
Outputs (binary output) the position No. that is reached at the same time 20A IN15 SON SON SON SON PP
PM1 to PM256 Completion Position No. 4
the positioning is complete. 1B OUT0 LS0 PM1 (ALM1) PE0 PWR PWR PCMP Pulse Command
(Line Driver
/PP
2B OUT1 LS1 [TRQS] PM2 (ALM2) PE1 SV SV PRUN 5
Turns ON when the current actuator position gets into the range set to the *1
: 26C31 or equiv.) NP
position data during the move towards the position. It can be utilized 3B OUT2 LS2 PM4 (ALM4) PE2 INP INP PORG 6
/NP
PZONE Position Zone 4B OUT3 PM8 (ALM8) PE3 HEND HEND APRC
together with ZONE 1, however, PZONE is effective only when moving
towards the set position. 5B OUT4 PM16 PE4 TLR TLR SERC Counter Unit
7
Turns ON when the controller emergency stop is cancelled, and OFF 6B OUT5 TRQS TRQS *ALM *ALM PRSS AFB
A-Phase Feedback Pulse
Output *EMGS Emergency Stop Output
during the emergency stop (regardless of alarms). 7B OUT6 LOAD LOAD *EMGS *EMGS PSTP 8 /AFB
8B OUT7 ZONE1 CEND CEND RMDS RMDS MPHM 9
Turns ON when moving to the target position is complete in Output BFB
PE0 to PE6 Current Position Number 9B OUT8 PZONE/ZONE2 PZONE/ZONE1 PZONE/ZONE1 ALM1 ALM1 JDOK (Line Receiver
10 B-Phase Feedback Pulse
Electromagnetic Valve Mode. 10B OUT9 RMDS RMDS RMDS ALM2 ALM2 JDNG : 26C32 or equiv.) /BFB
11
Turns ON when the current actuator position is within the range of 11B OUT10 HEND HEND HEND ALM4 ALM4 CEND ZFB
12 Z-Phase Feedback Pulse
positioning band () of the target position. It is output even before the 12B OUT11 PEND PEND ALM8 ALM8 RMDS
LS0 to LS2 Limit Switch Output /ZFB
movement command and the servo is OFF if the home-return operation is 13B OUT12 SV SV SV /*ALML*2 /*ALML*2 HEND
completed. 14B OUT13 *EMGS *EMGS *EMGS REND*3 SV
Light Error Alarm This turns ON when any of the absolute battery alarm, overload alarm or 15B OUT14 *ALM *ALM *ALM ZONE1 ZONE1 *ALM
*ALML Cable Clamp
(dedicated for SCON-C) message level alarm is occurred. 16B OUT15 *BALM *BALM *BALM ZONE2 ZONE2 *ALML
Datum Position Turns ON when movement to the datum position set in Parameter No. 167 17B Class D grounding
REND 18B
Movement Complete is finished. (Formerly Class-III grounding: Grounding resistance at 100 or less)
19B 0V N
20B 0V N
Signal Assignment for Each Mode (Note) Shown in [ ] after the signal names above tell the functions performed before the home-return operation. When Host Unit is Open Collector System
The signal assignment of I/O flat cable by the PIO pattern is as shown below. Follow the following table to connect * in codes above shows the signal of the active low. AK-04 (option) is required for pulse train input. JM-08 (option) is required for pulse train output.
the external equipment (such as PLC).
PM1 to PM8 indicate the alarm binary code output signal when an alarm is generated. SCON
Corresponding Type All Types [Refer to the instruction manual for details] PULSE
Pulse
Selection in Parameter No. 25 (PIO Pattern) Converter Connector for Pulse Train Control
Pin PIO 0 1 2 3 4 Host Unit 0V 24V DC AK-04
CB-SC-
No.
Category
Functions
*1 It is invalid before home-return operation. *2 Dedicated for SCON-CA. *3 Dedicated for SCON-CB. (option) 1
NC
Electromagnetic PIOS
Positioning mode Teaching mode 256-point mode 512-point mode 2
Valve Mode NC
1A 24V P24 PIO Input and Output Interface 1 24V PP 1 3 PP
2A 24V P24 Input section Output section 0V 2 0V /PP 2 4 /PP
3A Input voltage 24V DC10% Load voltage 24V DC 3 PP NP 3 5 NP
4A
Specification
SCON-C/CA : Pulse 4 NP /NP 4 6 /NP
5A IN0 PC1 PC1 PC1 PC1 ST1 Peak load electric 100mA/1 point, 400mA/(Load current total) Command Pulse
6A IN1 PC2 PC2 PC2 PC2 ST2 Input current 4mA 1 circuit :
current SCON-CAL/CGAL/CB/CGB : Converter
7A IN2 PC4 PC4 PC4 PC4 ST3 50mA/1 point, 400mA/(Load current total)
JM-08
(option)
8A IN3 PC8 PC8 PC8 PC8 ST4
ON voltage MIN. 18V DC 24V DC 0V
7
9A IN4 PC16 PC16 PC16 PC16 ST5 ON/OFF voltage Leak Current MAX.0.1mA/1 point 1 24V PP 1
AFB
10A IN5 PC32 PC32 PC32 PC32 ST6 OFF voltage MAX. 6V DC 2 0V /PP 2 8 A-Phase Feedback Pulse
Controller /AFB
11A IN6 MODE PC64 PC64 Controller 3 PP NP 3 9
12A IN7 JISL PC128 P128 BFB
Power Supply
Input P24 P24 4 NP /NP 4 10 B-Phase Feedback Pulse
Power Supply
13A IN8 JOG+ PC256 PC256
SCON-CA/CB/CGB/CAL/CGAL
/BFB
Internal
14A IN9 BKRL JOG BKRL BKRL BKRL N 11
Internal
1 24V PP 1 ZFB
24V DC
15A IN10 RMOD RMOD RMOD RMOD RMOD P External
Power Supply 10 Load 2 0V /PP 2 12 Z-Phase Feedback Pulse
/ZFB
16A IN11 HOME HOME HOME HOME HOME N 24V DC
680
Output Terminal
External
3 PP NP 3
10% Power Supply
5.6k
17A IN12 *STP *STP *STP *STP *STP 24V DC 4 NP /NP 4
18A IN13 CSTR CSTR/PWRT CSTR CSTR Input Terminal N 10%
Counter Unit 13
19A IN14 RES RES RES RES RES 0V
Controller 14
20A IN15 SON SON SON SON SON 0V
1B OUT0 PM1 (ALM1) PM1 (ALM1) PM1 (ALM1) PM1 (ALM1) PM0 Controller P24 Cable Clamp
Power Supply
0V
2B OUT1 PM2 (ALM2) PM2 (ALM2) PM2 (ALM2) PM2 (ALM2) PM1
Internal
Input Terminal
Power Supply
3B OUT2 PM4 (ALM4) PM4 (ALM4) PM4 (ALM4) PM4 (ALM4) PM2 Class D grounding
P
Internal
4B OUT3 PM8 (ALM8) PM8 (ALM8) PM8 (ALM8) PM8 (ALM8) PM3 (Formerly Class-III grounding: Grounding resistance at 100W or less)
N External
5B OUT4 PM16 PM16 PM16 PM16 PM4 P Power Supply 680 10 External
6B OUT5 PM32 PM32 PM32 PM32 PM5 24V DC
10% 5.6k Output Terminal Power Supply
24V DC
Only the plug and the shell are equipped for the standard type. [Refer to Product Check Section.]
7B OUT6 MOVE MOVE PM64 PM64 PM6 N N
Load 10% Perform the same cable layout as the optional connector cable for the pulse train control.
8B OUT7 ZONE1 MODES PM128 PM128 ZONE1
Output Pin assignment should be the same.
9B OUT8 PZONE/ZONE2 PZONE/ZONE1 PZONE/ZONE1 PM256 PZONE/ZONE2
10B OUT9 RMDS RMDS RMDS RMDS RMDS Controller Controller
11B OUT10 HEND HEND HEND HEND HEND
Multi Function Connector
Power Supply
P24
12B OUT11 PEND PEND/WEND PEND PEND PEND
Internal
N
13B
14B
OUT12
OUT13
SV
*EMGS
SV
*EMGS
SV
*EMGS
SV
*EMGS
SV
*EMGS P External (Dedicated for Servo Press Type)
Power Supply
External
Logic Circuit
24V DC
16B OUT15 *BALM *BALM *BALM *BALM *BALM 10%
Output Terminal
Power Supply Solder wires on the enclosed connector (model code: 10114-3000PE) for wiring.
24V DC
17B N 10% Signal Applicable cable
Input Terminal
Pin No. Contents
SCON-C
(Note) * in codes above shows the signal of the active low (A signal of active low is a signal that the input signal is 2 GND
Power Supply
Internal
Logic Circuit
Internal
processed when it is turned OFF, output signal is ordinary on while the power is ON, and turns OFF when P 3 SD+
External
the signal is output.). N Power Supply SIO signal lines for display device
PM1 to PM8 indicate the alarm binary code output signal when an alarm is generated. P 24V DC 10 External 4 SD-
10% Power Supply
Output Terminal
[Refer to the instruction manual for details]
Load
24V DC 5, 6 - Not to be used
N 10%
Input Terminal
7 AFB Feedback pulse (+A)
0.2mm2 (AWG24)
8 /AFB Feedback pulse (-A)
9 BFB Feedback pulse (+B)
10 /BFB Feedback pulse (-B)
11 ZFB Feedback pulse (+Z)
12 /ZFB Feedback pulse (-Z)
13, 14 GND 0V
Action to Take When Error Occurred
Starting Procedures Shown below are the alarms that you may often see after power up. Have an appropriate treatment following
the instructions below.
When using this product for the first time, make sure to avoid mistakes and incorrect wiring by referring to Please refer to the Instruction Manual for other alarms.
the procedure below. PC stated in this section means PC software.
Error Code Error Description Cause and Treatment
* Refer to the instruction manual for the servo press type provided separately to start it up;
It indicates the calendar function has stopped and the current
Check of Packed Items No Real Time Clock Operation
Please contact the distributor. 069 time data has lost. Have the clock settings again from the
Are there all the delivered items? Stop Detection
teaching tool.
Yes
Brake could not be released for the electromagnetic brake
Initial Operation Check Electromagnetic Brake
Connect our controller to the actuator. 0A5 equipped type.
Connect a teaching tool such as PC, set the operation mode setting switch to MANU side and turn the power on. Release Failure Error
Confirm the operation by performing a home-return operation and jog operation in full stroke range on the teaching tool. Check the 24V power supply for electromagnetic brake.
An error is occurred in 24V power supply for PIO.
0CF I/O 24V Power Supply Error
Installation and Wiring Point Check Item
Check the voltage of the 24V power supply for PIO.
Install and wire the actuator and the controller following the Is frame ground (FG) connected? This error code appears when the right signal was not received
instructions described in the Instruction Manual and this guide. Has the noise countermeasure been taken?
from the encoder side to the controller command. Check if any
Yes wire breakage on a connector and the condition of wire
Positioner Mode Pulse Train Mode (Only for SCON-C/CA)
Select Operation Mode 0E5 Encoder Receive Error connections. If no error is generated under the condition that the
power to all the peripheral equipment is shut and operate only
Power Supply and Alarm Check this controller and the actuator, noise can be considered as the
Connect a teaching tool such as PC, turn the mode changeover Connect the PC or teaching cause of the problem.
switch to MANU side and turn the power on for each unit. Check Item
Is the orange light [ALM] on No pendant and check the
Select [Teaching Mode 1 Safety Speed Activated / PIO
the LED status display off? content of the alarm to have It is the condition that the encoder signal is not properly
Operation Invalid] in the teaching tool such as PC. the right treatment.
A-, B- and Z-Phases detected.
Yes 0E7
Breakage Error Check if any wire breakage on a connector and the condition of
Safety Speed Setting wire connections.
Set it in Parameter No. 35 if necessary. The safety speed is set to 100mm/s at the delivery.
This error code appears when the absolute encoder PCB cannot
If an alarm is generated, connect detect the position information properly. The voltage for the
Servo ON Check Item No the PC or teaching pendant and
Turn the servo on with the operation on the teaching Is the green light [SV] on Absolute Encoder Error absolute data battery is dropped. Check the battery alarm output
check the content of the alarm to 0EE
tool such as PC. the LED status display on?
have the right treatment. Detection 2 on PIO, and if it is OFF, replace the battery. Perform Absolute
CAUTION Reset after the replacement.
Please perform this process with the actuator away from the mechanical end or
interfering subjects as much as possible. Pulse Train Mode Startup
Check the encoder cable connection.
Put the actuator away if it interferes with surroundings. It may generate an alarm if the Yes Turn off the power to the controller. It shows the operation command was generated in the condition
actuator hit the mechanical end or interfering subjects when the servo is turned on. Turn on the pulse train mode Servo OFF While in
20A that the servo is OFF.
The slider may get slightly dropped by self-weight if servo on and off is repeatedly changeover switch 1, and then turn Operation
performed at the same position. Be careful not to pinch the hand or damage the work. on the power to the controller. Resume the operation after turning the servo ON.
Safety Circuit Check
Does the emergency stop circuit (drive cutoff circuit) work properly and No Check the emergency stop circuit.
turn the servo off?
Yes
Target Position Setting
Set the target position in Position Box in each position table.
Perform a home-return operation first when Direct Teaching is to be performed. When moving the
actuator manually, set the Brake Release Switch to BK RLS side for the brake equipped type. Check Item
Put the switch back after the setting is complete. Is the orange light [ALM] on
CAUTION the LED status display off?
Be careful not to pinch the hand or damage the mechanical hand by the slider dropped with the
self-weight when turning the brake release switch to BK RLS side if it is mounted vertically.
CAUTION
To ensure safety, it is recommended that safety speed be enabled during initial movements.
Yes No
Test Run Adjustment 1 Check Item Check the actuator if it is installed properly,
Yes the condition for use is below the rated values,
Check the operation without mounting Any vibration or Connect the teaching
a work and set the safety speed invalid abnormal noise? etc. tool such as PC to confirm
on the teaching tool such as PC, and then Adjust the servo if necessary. the content of alarm and
check the operation with a work mounted. No have an appropriate
treatment.
No Check Item Yes Initial Setting for Force Control
Use the force control Perform the initial settings such as the loadcell
(function for CA Type only)? calibration on the teaching tool.
Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
Test Run Adjustment 2
1) Turn the operation mode setting switch to AUTO side. TEL +81-54-364-5105 FAX +81-54-364-2589
2) Output the operation command from PLC to the controller and check the system operation. website: www.iai-robot.co.jp/
Yes
No Check the electronic gear ratio setting.
Test Run Adjustment Does the positioning operation work properly? SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China
Output the pulse train from PLC to Check the command pulse train input mode setting.
Yes
controller and check the system TEL 021-6448-4753 FAX 021-6448-3992
operation. Any vibration or abnormal noise? website: www.iai-robot.com
Yes
Check if the actuator is installed properly, the condition for the actuator use is below
the rated values, or the right pulse train input is done, etc.
825 PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand
TEL +66-2-361-4458 FAX +66-2-361-4456